SoftPro CS1.25 - Water Softeners
Contents
1. This part is required for backwash only systems 17 3 4 Drain Line Flow Control Assembly Part No Description Quantity C3195 01 Refill Port Plug Assm xx H4615 Elbow Locking Clip V3158 01 Drain Elbow ae Male ASSM V3163 O ring 019 V3159 01 DLFC Retainer ASSM a WASHERO7 0 7 3 4 DLFC 0 7 gpm WASHERO7 1 0 3 4 DLFC 1 0 gpm WASHERO07 1 3 3 4 DLFC 1 3 gpm WASHERO07 1 7 3 4 DLFC 1 7 gpm WASHERO7 2 2 3 4 DLFC 2 2 gpm WASHERO7 2 7 3 4 DLFC 2 7 gpm WASHERO7 3 2 3 4 DLFC 3 2 gpm WASHERO7 4 2 3 4 DLFC 4 2 gpm WASHERO7 5 3 3 4 DLFC 5 3 gpm WASHERO7 6 5 3 4 DLFC 6 5 gpm WASHERO7 7 5 3 4 DLFC 7 5 WASHERO7 9 0 3 4 DLFC 9 0 gom WASHERO7 10 0 3 4 DLFC 10 0 gom 18 One DLFC must be used if 3 4 fitting is used 1 Drain Line Flow Control Assembly No Part No Description Quantity H4615 Elbow Locking Clip 1 2 V3008 02 WS1 Drain FTG 1 Straight 1 7 7 3 V3166 WS1 Drain FTG Body 1 1 4 V3167 WS1 Drain FTG Adapter 1 T4 5 V3163 O ring 019 1 6 V3150 WS1 Split Ring 1 7 V3151 WS1 Nut 1 OC 11 8 V3105 O ring 215 WASHER10 13 0 1 DLFC Button 13 WASH2. REGENERANT IS SIPHONED IN 153 Wa NS pe a V REGENERANT TRAVELS THROUGH MANIFOLD TO THE INJECTOR BELOW 3rd STEP DOWN PISTON ROD IS D Se SUPPLY WATER ma OUTLET PORT FOR SERVICE WATER SUPPLY WATER INLET SUPPLY WATER AND REGENERANT TO TOP OF TANK SS WN WASTE WATER FROM DISTRIBUTOR Upflow Brine TO DRAIN REGENERANT IN MANIFOLD REGENERANT IS SIPHONED IN SRS DORI Z jiwa SS yec TP SE IU TO THE INJECTOR REGENERANT TRAVELS THROUGH MANIFOLD BELOW 3rd STEP DOWN PISTON ROD IS s NEN N aaa 9 SUPPLY WATER SUPPLY WATER INLET OUTLET PORT FOR SERVICE WATER WASTE WATER FROM TOP OF TANK 12 REGENERANT TO DISTRIBUTOR SUPPLY WATER AND PISTON ROD IS 4th STEP DOWN TO DRAIN gt 222222222224 E SUPPLY WATER INLET 3 LL a TT RR LZ gt 122 A ANJ ATA H MU ZZA Flow Diagrams OUTLET PORT FOR SERVICE WATER SUPPLY WATER Rinse SUPPLY WATER TO TOP OF TANK CONDITIONED WATER FROM DISTRIBUTOR Fill BELOW 1st STEP DOWN PISTON ROD IS 2 222222222222 SUPPLY WATER INLET 2 j i 1 Z 2 ud I
3. 1 PVC Solvent 90 2 4 C3188 Fitting 3 4 x 1 PVC Solvent 90 2 C12 CT 1 amp 17 Brass Sweat Assembl C12S PVC 1 4 PVC Male Assembly No Part No Description Oty No Part No Description Oty 1 C3151 Nut 1 Quick Connect 2 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 2 3 C3105 O Ring 215 2 4 C3375 Fitting 1 4 8 1 2 Brass Sweat 2 4 C3317 Fitting 11 PVC Male NPT 2 21 Bypass Valve No Part No Description Quantity 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 2 4 C3145 Bypass 1 Rotor 2 5 C3146 Bypass Cap 2 6 C3147 Bypass Handle 2 7 C3148 Bypass Rotor Seal Retainer 2 8 C3152 O ring 135 2 9 C3155 O ring 112 2 10 C3156 O ring 214 2 6 Wrench Although no tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly GA 4 Z AU N ZZ AW ff AN z i 4 ff lt R AN Z al 5 E BS 7 XZ 1 4 2 A WSA e 2 RONS 77 Loosens Drain Nut In Polytube Applications AN Loosens Quick Connect Nuts Loosens Injector And Bypass Caps hi Y 3 y 4 2 gt I gel Z z VA Loosens Driv
4. AM Once the HOUR is correctly set press the NEXT button to program the MINUTES Adjust the MINUTES by pressing the Y or A keys Once the MINUTES are correctly set press the NEXT button to return to normal operation Control Start Up Procedures Start an Immediate Extra Cycle CAPACITY REMAINING An IMMEDIATE EXTRA CYCLE can be initiated by simply pressing and holding the REGEN button for 3 seconds NSM E GAL The system will begin to regenerate immediately REGEN TODAY SET clock NEXT N REGEN Fast Cycle Valve thru Regeneration Once an IMMEDIATE EXTRA CYCLE is initiated by press ing and holding the REGEN button for 3 seconds you can advance thru each step of the regeneration process Simply press the REGEN button to advance thru each regeneration mode when the drive motor is not running CHITI a BACKWASH Control Start Up Procedures Final Setup With proper valve operation verified C With the valve in SERVICE check that there is about 1 0 of wat the grid in the brine tank if used A Add water to the top of the air check Manually step s the valve to the BRINE Mode and allow the valveto D Fill the brine tank with salt draw water from the brine tank until it stops Note The air check will check at approximately the mid point of the screened intake area E Set Up is now finished the c
5. can be applied to a softener or filter application for CS controls Program Code Main Piston 1 Backwash _ Brine Slow Rinse 2 Backwash Fast Rinse P1 Downflow 3 40 3 3 RZ Downflow 3 45 3 Downflow 4 45 4 3 P4 Downflow 4 60 4 3 P5 Downflow 5 60 4 4 P6 Downflow 5 60 5 4 P7 Downflow 6 45 4 3 P8 Downflow 6 60 5 4 P9 Downflow 6 60 6 5 P10 Downflow 7 50 5 4 P11 Downflow 7 60 6 6 P12 Downflow 7 65 7 7 P13 Downflow 8 45 5 4 P14 Downflow 8 60 6 6 P15 Downflow 8 60 8 8 P16 Downflow 8 65 8 6 P17 Downflow 8 65 8 7 P18 Downflow 8 75 8 5 P19 Downflow 9 50 5 5 P20 Downflow 9 60 5 4 P21 Downflow 9 65 8 5 P22 Downflow 10 45 4 4 P23 Downflow 10 60 5 4 P24 Downflow 10 65 8 8 P25 Downflow 10 65 6 5 P26 Downflow 10 75 7 5 P27 Downflow 12 45 4 4 P28 Downflow 12 60 6 4 P29 Downflow 12 60 8 8 P30 Downflow 1 65 6 6 1 Downflow 12 65 8 8 P32 Downflow 12 65 1122 8 P33 Downflow 12 75 6 6 P34 Downflow 14 45 5 4 P35 Downflow 14 60 6 5 P36 Downflow 14 60 8 8 P37 Downflow 14 65 7 6 P38 Downflow 14 65 8 8 P39 Downflow 14 65 12 8 P40 Downflow 14 75 8 7 P41 Downflow 16 60 7 5 P42 Downflow 16 65 8 6 P43 Downflow 16 65 8 8 P44 Downflow 16 65 12 8 P45 Downflow 16 75 9 7 IMPORTANT The program codes listed on this page are for the programable cycle valves only and should be used only as a guideline Any program code listed can be applied to a softener or filter application for CS controls Upflow Softener Program Codes for I
6. outage Reset time of day correct time of day Defective PC board Replace PC board Bypass valve in bypass position Put bypass valve in service position Meter connection disconnected Connect meter to PC board No softening filtering display when water Restricted stalled meter turbine is flowing Remove meter and check for rotation or foreign material Defective meter Replace meter Defective PC board Replace PC board Reset control valve to correct time of day Power outages Time of day not set correctly Reset to correct time of day Control valve regenerates at Time of regeneration incorrect Reset regeneration time wrong time of day Control valve set at on 0 immedi Check control valve set up proce ate regeneration dure regeneration time option Control valve set at NORMAL on 0 e Check control valve set up proce dure regeneration time option Press NEXT and REGEN for 3 sec Control valve has just been gt onds unplug power source jack serviced 5 ui followed by code control valve control valve number Error Code 1001 b Foreign matter is lodged in b Check piston and spacer stack Unable to recognize start control valve assembly for foreign matter of regeneration o a High Gave tors Biston Replace piston s and spacer stack assembly Press NEXT and REGEN for 3 sec onds or unplug power source jack bla
7. the screen and clean if fouled The plug and or injector can be pried out with a small screw driver The plug can be wiped clean If the plug leaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisul fite The holes can be blown out with air Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Two holes are labeled DN and UP Check for compliance with one of the following a for downflow systems the appropriate size injector is located in the DN hole a plug is in the UP hole and that the piston is a combination of the downflow main pis ton and the regenerant piston for upflow systems the appropriate size injector is located in the UP hole a plug is in the DN hole and that the piston is a combination of the upflow main piston and the regenerant piston or for backwash only systems a plug is in the DN hole and in the UP hole and that the piston only has a downflow main piston the regenerant piston must be removed and a plug is in the refill flow control position Push the plug s and or injectors firmly in place replace
8. the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs Ifa water meter wire is not visible then a plug is installed not a water meter The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly unscrew the meter cap on the left side of the control valve Pliers may be used to unscrew the nut if necessary With the nut removed a slot at the top of the water meter is visible Twist a flat blade screwdriver in the slot between the Bypass Valve control valve body and the meter When the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body use your fingers to gently pull forward on the turbine to remove it from the shaft Do not use a wire brush to clean Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemical Do not immerse electronics If the turbine is scored or damaged or the bear ings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unac ceptable lubrican
9. C SERIES Water Conditioning System Installation Operation amp Maintenance Manual The C Series Features Solid State Microprocessor with Easy Front Panel Settings Three Modes of Operation Meter Immediate Meter Delayed or Time Clock Delayed Double Backwash Feature Offers Optimum Regeneration Cleaning Ability and Efficiency 36 Selectable Pre programmed Regeneration Cycles Days Override Feature 1 28 Days Available Backwash and Brining Ability To 21 Diameter Tanks Downflow Regeneration Stores System Configuration and Operation Data In Non Volatile Memory Battery Back up with up to 8 Hour Power Carry Over 12 Volt Transformer Provides Safe and Easy Installation Provides Optimum Service And Backwash Rates Treated Water Regenerant Refill The C Series Control Valve Specifications Inlet Outlet 1 E GE Lee LI EET 3 6 Valve Material Noryl Flow Rates Dimensions Service 15 psi drop Distributor Pilot 1 1 050 OD Pipe 1 Valve includes bypass and meter 27gpm Dist Pilot 1 4 Valve 1 32 OD Pipe 32mm OD 1 4 Valve includes meter 34gpm Drain CING zoo 1 4 Valve includes bypass 4 meter 32gpm NPT Brine Line Backwash 25 psi drop OD Poly Tube Mounting Base 1 Valve includes
10. ER10 15 0 1 DLFC Button 15 WASHER10 17 0 1 DLFC Button 17 WASHER10 20 0 1 DLFC Button 20 WASHER10 25 0 1 DLFC Button 25 Can be ordered as set order number C3008 02 description Drain FTG 1 Straight NOTE 3 4 or 1 External Flow Controls may be used 19 Water Meter amp Meter Plug No Part No Description Quantity 1 C3151 Nut 1 OC 1 2 C3003 Meter ASSM 1 3 C3118 01 Turbine ASSM 1 4 C3105 0 ring 215 1 5 C3003 01 Meter Plug ASSM 1 Order number C3003 includes C3118 01 and C3105 20 Installation Fitting Assemblies C0710 PVC 3 4 x 1 PVC Solvent 90 Assembly C10 PVC 1 PVC Male NPT Elbow Assembly No Part No Description Oty No Part No Description Oty 1 C3151 Nut 1 Quick Connect 2 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 2 3 C3105 O Ring 215 2 4 C3189 Fitting 3 4 x 1 PVC Solvent 90 2 4 C3149 Fitting 1 PVC Male NPT Elbow 2 C07 CT 3 4 Brass Sweat Assembly C10 PVC 1 Brass Sweat Assembly No Part No Description Oty No Part No Description Oty 1 C3151 Nut 1 Quick Connect 2 1 C3151 Nut 1 Quick Connect 2 2 C3150 Split Ring 2 2 C3150 Split Ring 2 3 C3105 O Ring 215 2 3 C3105 O Ring 215 2 4 C3188 01 Fitting 3 4 x
11. Failure During a power failure all control displays and program ming will be stored for use upon power reapplication The control will retain these values for years If necessary without loss The control will be fully inoperative and any calls regeneration will be delayed The control will upon power re application resume normal operation from the point where it was interrupted An indication that a power outage has occurred will be an inaccurate time of day display 10 Flow Diagrams Service Z a EG a 3 N rn a Sz 2 z 5 9 z LU am ao NI x N xi d A SN RI 0 og ABM 5 xs xg W SS s ar 52 m a lt NALE UNE RIA BA B W q s o NT N I 4 45 2 2 5 SVI gt A A gt gz Epa gi Le 35 A 4 50 PL N S mis B a gy MI ae VAR ee SALT Ni Va e 5 T OSS Bec 5 ITA s EE TRON se U J 55 SE sa INR NERONE NE E 25 A go EU OE Gu GHS 50 5 li R INI Hi QJ N gs a SS SW s N Nl 43 T ug 8 50 i 50 o 2 as Backwash 11 Flow Diagrams Downflow Brine TO DRAIN SS Sr ES NM ea SDs gt gt UZZ5 MANIFOLD REGENERANT IN
12. Z SUPPLY WATER TO TOP OF TANK 13 CONDITIONED WATER FROM DISTRIBUTOR OUTLET PORT FOR SERVICE WATER x z lt E z lt 2 Lu o CONDITIONED WATER SUPPLY WATER Front Cover amp Drive Assemblies No Part No Description Quantity 1 C3175 01 Front Cover ASSM 1 2 C3107 01 Motor 1 3 C3106 01 Drive Bracket amp Spring Clip 1 4 C3108 PC Board 1 4 C3108CS CS Version PC Board 1 4 C3108TC PC Board Time Clock 1 4 C3108 09 PC Board w Battery Backup 1 5 C3110 Drive Gear 12x36 3 6 C3109 Drive Gear Cover 1 C3002 Drive ASSM T C3186 Transformer 110V 12V Drawing number parts 2 through 6 may be purchased as a complete assembly part C3002 Drive Cap Piston amp Stack Spacer Assembly No Part No Description Quantity 1 C3005 Spacer Stack Assembly 1 2 C3004 Drive Cap ASSM 1 C3178 C Series Backplate 1 4a C3011 Piston Downflow Assm 1 4b C3011 01 Piston Upflow Assm 1 5 C3174 Regenerant Piston 1 6 C3135 O ring 228 1 7 C3180 O ring 337 1 8 C3105 O ring 215 Distributor Tube 1 1 1 2 Valve No Part No Description Quantity 1 C3430 1 5 Spacer Stack Assembly 1 4a C3407 1 5 Piston Downflow Assm 1 C3358 O ring 219 Dist Tube Opening 1 32 1 C3357 O ring 218 Dist Tube Opening 32mm 1 Note The re
13. bypass and meter 27gpm NPSM Height from Top of Tank Valve cece cds cost gi eroe 32gpm Weight deta pai 1 4 Valve includes bypass 30gpm Current Draw and Voltage 0 5A 110v Cv Service m WON AIN G5 uQ ose 7 9 Tank Applications 1 Valve 8 8 Water Softener 6 21 Diameter Cv Backwash Water Filter 6 24 Diameter TE MalVe cesi esee o ia 5 4 cess cts ee Reb the 6 4 Cycles of Operation Softener Downflow Operating Pressures 1 Backwash 1 upflow 6 12 Min 2 2 Regenerant Draw downflow 45 75 Min Minimum Maximum 20 psi 125 psi 3 Backwash 2 upflow 3 12 Min Operating Temperatures 4 Rinse downflow 3 8 Min M 5 Regenerant Refill in service 22 2 40 110 F with treated water As Programmed Regeneration Downflow 6 Service Meter AGCUTACY rin u uu TE 5 Flow Rate Range 0 25 27 gpm Gallon 20 50 000 Options Backwash Filter 3 4 1 8 1 1 4 inlet outlet fittings available Weather Cover Compa
14. cidental ly reinstalled 180 from their correct orientation To install the red arrow handles correctly keep the handles pointed in the same direction as the arrows engraved on the control valve body while tightening the bypass valve caps After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software ver sion e g 154 and then reset the valve to the service position 27 Valve Identification 1 Valve with 1 05 Distributor Tube Opening Identification Spacer Color Grey Black Plug Note The downflow piston is a solid amber color The upflow piston is black and amber Valves with 1 32 Distributor Tube Opening Identification Spacer Color Black 1 5 w Grey Plug Spacer Color Black 1 5 Grey Plug Grey Ring 1 5 Grey Distributor O ring Retainer 28 Trouble Shooting Procedures Transformer unplugged Connect power Timer does not display No electric power at outlet Repair outlet or use working outlet time of day Defective transformer Replace transformer Defective PC board Replace PC board Switched outlet Use uninterrupted outlet Timer does not display Power
15. ck wire and plug back in to reset control valve Unexpected stall Error Code 1003 Motor ran to long timed out trying to reach next cycle position Error Code 1004 Motor ran to long timed out trying to reach home position Control valve piston not in home position Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure Check motor and wiring Replace motor if necessary Drive gear label dirty or damaged n Replace or clean drive gear missing or broken gear Drive bracket incorrectly aligned to back plate If other Error Codes display contact the factory PC board is damaged or defective Replace PC board i PC board incorrectly aligned to drive i Ensure PC board is correctly bracket snapped on to drive bracket 29 Reseat drive bracket properly Troubleshooting Procedures 6 Control valve stalled in 9 Time of day flashes on Motor not operating a Replace motor No electric power at outlet b Repair outlet or use working outlet Defective transformer c Replace transformer Defective PC board d Replace PC board regeneration 9 Broken drive gear drive assembly e Replace drive gear or drive cap assembly Broken piston retainer g Broken main or regenerant piston Control valve does a Transformer unplugged f Replace drive cap assembly g Replac
16. cle will be initiated immediately This event occurs regardless of the Volume Remaining display having reached zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time This event occurs regard less of the Volume Remaining display having reached zero gallons Control Operation During Regeneration In Regeneration the control will display a special Regeneration Display In this display the control will show the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number displayed will flash until the valve has completed driving to this regeneration step posi tion Once all regeneration steps have been completed the valve will return to Service and resume normal operation For Example Pushing the NEXT Button during a regen eration cycle will immediately advance the valve to the next cycle step position and resume normal step timing Control Operation During Programming The control will only enter the Program Mode with the valve in Service While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently without the need for battery backup power Control Operation During A Power
17. e Cap Service Instruction S Drive Assembly Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The motor plug connects to the two pin jack on the left hand side of the PC board The power source plug connects to the four pin jack The four pin jack is between the two pin and three pin Jacks The water meter plug gray wire connects to the three pin jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water m
18. e main or regenerant piston a Connect transformer not regenerate b No electric power at outlet b Repair outlet or use working outlet automatically when REGEN button is depressed and held c Broken drive gear or drive cap assembly c Replace drive gear or drive cap assembly d Defective PC board d Replace PC board By pass valve in bypass position a Put bypass valve in normal operation position Control valve does not regenerate Meter connection disconnected b Connect meter to PC board automatically but Restricted stalled meter turbine does when REGEN button c Remove meter and check for rotation or foreign matter is depressed Defective meter d Replace meter Defective PC board e Replace PC board Set up error Power has been out more than two hours the transformer was unplugged and then plugged back into the wall outlet the transformer plug was unplugged and then plugged back into the board or the NEXT and REGEN buttons were pressed to reset the valve and off f Check control valve set up procedure a Reset the time of day Rev 010108 30 Information contained herein is believed to be accurate at time of printing and is subject to change at any time C MANUAL 2008 Nelsen Corporation
19. e ready to enjoy the bene fits of conditioned water Pre Installation Checklist Inspect the unit carefully for damage or shortage The unit should be located close to a clean working drain and connected according to local plumbing codes An uninterrupted alternating A C supply is required Please verify that your voltage supply is compatible with your unit before installation The current draw for this unit is 0 5 Amperes and the voltage is 110 volts Installation Checklist 4 3 A bypass valve should be provided A minimum of 20 psi of water pressure is required for the valve to operate effectively CAUTION 7he water pressure is not to exceed 125 psi The minimum operating temperature is 40 F 4 C The maximum operating temperature is 110 F 38 C 1 Place the unit on a firm level base Since salt must be added to the brine tank for water softener installations the location should be easily accessible All plumbing should be done in accordance with local plumbing codes The pipe size for the drain should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line Do not use Vaseline oils other hydrocarbon lubri cants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Avoid any type of lubricants including silicone on red or clear lip seals Do not use pipe dope o
20. eter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not nec essary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to dis engage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and dr
21. generant piston is not used in backwash only applications C3011 is labeled with DN and C3011 01 is labeled with UP N Black Plug Grey Plug on all 1 25 bodies 15 Injector Screen Plug amp O ring Assembly No Part No Description Quantity C3175 01 Front Cover ASSM 1 1 C3176 Injector Cap 1 2 C3152 O ring 135 1 3 CINJ SCREEN Injector Screen 1 4 CINJ PLUG Injector Assm Z Plug 1 CINJ A Injector Assm A Black CINJ B Injector Assm B Brown CINJ C Injector Assm C Violet CINJ D Injector Assm D Red 5 CINJ E Injector Assm E White CINJ G Injector Assm G Yellow CINJ H Injector Assm H Green CINJ I Injector Assm Orange CINJ J Injector Assm J Light Blue CINJ K Injector Assm K Light Green N S V3170 O ring 011 N S V3171 O ring 013 The injector plug and the injector each contain one 011 lower and 013 upper o ring Note For upflow position injector is located in the up hole and injector plug in the down hole For a filter that only backwashes injector plugs are located in both holes 16 Refill amp Refill Port Plug No Part No Description Quantity 1 C3195 01 Refill Port Plug Assm e 2 C4615 Elbow Locking Clip 1 3 BCFO3TS Polytube Brass Insert 3 8 1 4 FL19625 3 8 Nut 1 5 C4613 Elbow Cap 3 8 1 6 C3163 O ring 019 1 7 C3165 01 RFC Retainer Assm 1 8 C3182 RFC 1
22. ive back plate or the gear is not engaging the drive cap assembly To inspect drive gears the drive gear cover needs to be removed The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket Before trying to remove the drive gear cover the drive bracket must be removed from the drive back plate The drive gear cover can be removed from the drive bracket without removing the motor or the PC board Simultaneously push in and down on the large clip at the bottom and the clip on the left hand side of the drive bracket behind the PC board Keep your other fingers behind the drive gear cover so the drive gears do not drop on the ground Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 1 4 turn in either direction before gently pulling o
23. n the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor Replace the motor if necessary Do not lubricate the motor or the gears When reinstalling the motor gently turn the motor while inserting so that the gear on the motor mesh es with the gears under the drive gear cover and the small plastic bulge engages one of the slots on the motor hous ing Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If motor will not easily engage with drive gear when reinstalling lift and slightly rotate motor before reinserting 24 Service Instructions Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establish es the service piston position The display should flash all wording then flash the soft ware version e g 154 and then reset the valve to the service position Drive Cap Assembly Main Piston amp Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench or insert a 1 4 to 1 2 flat bladed screwdriver in
24. ng does not appear in 5 seconds the lock on the valve is activated To unlock press Y NEXT A and SET CLOCK in sequence then press NEXT and Y simultaneously for 3 sec SET onds SOFTENING lt Choose Softening using Y or buttons Press NEXT to go to Refill option Press REGEN to exit Softener System Setup Set Refill option using Y or buttons UE A V REGEN e PoST to refill the brine tank after the final rinse or e PrE to refill the brine tank two hours before the regeneration time set Press NEXT to go to Program Code Press REGEN to return to previous step i Enter the desired program code from Page 5 or 6 Prior to selecting a Program Code verify the correct valve body main piston regenerant piston and stack are SET Next being used and that the injector or injector plug s are NEXT REGEN g J J plug CLOCK A V in the correct locations See page 28 Note Do not select P60 through P65 if using a SET 1 4 CS valve Press NEXT to go to Set hardness Press REGEN to ui return to previous step SET Downflow Softener Program Codes NOTE The program codes listed on this page and the following page are for the programable cycle valves only and should be used only as a guideline Any program code listed
25. ontrol can now be left to run automatically B Next manually step the valve to the FILL Mode Position and allow the valve to return to Service auto matically Flow Meters In normal operation the Time Of Day will be displayed 17 REMAINING The Volume Remaining Display can be viewed by simply 11 1 pressing the NEXT button This display will be gal GAL lons As treated water is used the Volume Remaining JL ai Display will count down from a maximum value to zero or Once this occurs a regeneration cycle will then be initiated immediately or delayed to the set EUR NEXT N REGEN Regeneration Time Water flow through the valve is indi cated by the flashing SOFTENING or FILTERING indication on the display screen as the turbine rotates See illustration Time Clock Valves In normal operation the Time Of Day display will be REMAINING viewed at all times The control will operate normally SOFTENING until the number of days since the last regeneration reach 71 es the Regeneration Day Override setting Once this DAY occurs regeneration cycle will then be initiated at preset Regeneration Time Control Start Up Procedures Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cy
26. or 1 25 CS Control Program Code Main Piston 1 Backwash Brine Slow Rinse 2 Backwash Fast Rinse P60 Upflow n a 45 6 4 P61 Upflow n a 45 8 6 P62 Upflow n a 60 10 6 P63 Upflow n a 60 12 8 P64 Upflow n a 75 10 6 P65 Upflow n a 75 12 8 Regeneration Cycles Filtering for for I or 1 25 CS Control Downflow Downflow No Regenerant Regenerant Refill After Rinse Regenerant Refill 1 Cycle Backwash 1 Cycle Fill 1 Cycle Backwash 27 Cycle Regenerate 27 Cycle Service 27 Cycle Rinse 3 Cycle Second Backwash 3 Cycle Backwash 3 Cycle Second Backwash 4 Cycle Rinse 4 Cycle Regnerate 4 Cycle Second Rinse 5 Cycle Fill 5 Cycle Second Backwash 5 Cycle Service 6 Cycle Service 6 Cycle Rinse 7 Cycle Service Regenerating Filter Program Codes for for 1 or 1 25 CS Control Program Code Main Piston 1 Backwash X Brine Slow Rinse 2 Backwash Fast Rinse P70 Downflow 6 20 6 6 P71 Downflow 12 10 n a 12 72 Downflow 4 50 n a 4 P73 Downflow 10 50 n a 6 P74 Downflow 12 60 n a 10 P75 Downflow 12 75 n a 10 Non Regenerant Filter Program Codes for for 1 or 1 25 CS Control Program Code Main Piston 1 Backwash Brine Slow Rinse 2 Backwash Fast Rinse P80 Downflow 8 8 n a n a P81 Downflow 12 6 n a n a P82 Downflow 14 8 n a n a P83 Downflow 14 10 n a n a P84 Downflow 16 10 n a n a P85 Downflow 18 10 n a n a P86 Downflow 20 10 n a n a P87 Downflow 8 6 10 8 P88 Downflow 12 6 12 10 Control S
27. ore than three seconds an immediate regeneration will be initiated The REGEN button also backs you up one step in the programming mode Set Clock The SET TIME programming mode is entered by sim SET clock NEXT N REGEN ply pressing the SET CLOCK button SET TIME LIL LISI di ren A V SET TIME LES di wa V recon Adjust the hours by pressing the Y or keys Use care when verifying AM or PM AM and PM will toggle after 12 AM Once the hour is correctly set press the NEXT button to program the minutes Adjust the minutes by pressing the Y or A keys Once the minutes are correctly set press the NEXT button to return to normal operation Program Setup NOTE The programming on this page is for the programmable cycle valves only To determine if the control valve has programmable cycles press NEXT and REGEN simul taneously The board version will appear if the board version starts with a 1 it is a standard electronics board go to page 8 to continue setting up the control valve If the version begins with a 4 it has a programmable cycles continue with the programming on this page to set up the control valve SET Press NEXT and Y buttons simultaneously for 3 sec CLOCK Ed REGEN onds If screen in Set Softeni
28. p nearby and let run until the air is purged from the unit Then close tap Plug the valve into an approved power source Note All electrical connections must be connected accord ing to local codes Be certain the outlet is uninter rupted Install grounding strap on metal pipes It is not recommended to change control valves from downflow to upflow brining or vice versa in the field The valve bodies for downflow and upflow are unique to the regeneration type and and should not be interchanged A mismatch of valve body and regeneration piston will result in hard water bypass during service Control Start Up Procedures The following outline includes a brief description of the functions of the buttons found on your control valve A more detailed outline is included within this service manual Button Functions NEXT programming mode SET The SET CLOCK button allows you to set the time of day cancel out of the pro CLOCK gramming mode and saves changes when you are in the programming mode The NEXT button allows you to toggle between capacity amp time and moves you to the next display in the programming mode a V The ARROW buttons change the variable being displayed in the The REGEN button when pressed once will initiate a regeneration at the regen REGEN eration time input into the valve usually at 2 00 am When the REGEN button is held for m
29. r other sealants on threads Teflon tape must be used on the threads of the 1 NPT elbow or the 1 4 NPT connection and on the threads for the drain line connection Teflon tape is not neces sary on the nut connection or caps because of o ring seals Solder joints near the drain must be done prior to con necting the drain line flow control fitting Leave at least 6 between the drain line fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause inte rior damage to the drain line flow control fitting When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the o rings split rings bypass valve or control valve On units with a bypass place in bypass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material that may have resulted from the installation Once clean close the water tap Place the bypass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water ta
30. ston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the red or clear lip seals Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screw driver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the soft ware version e g 154 and then reset the valve to the service posi tion To access the spacer stack assembly remove the drive assem bly drive cap assembly and piston The spacer stack assem bly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and red or clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the fac tory to insure proper orien
31. tart Up Procedures Set Hardness SET The HARDNESS is entered into the control valve by CLOCK NEXT V REGEN pressing the NEXT and A buttons simultaneously SET SET CLOCK HARDNESS NEXT A REGEN Set Day Override SET clock NEXT A M REGEN Time of Regeneration for 3 seconds The default HARDNESS setting is 20 The Y or buttons adjust the HARDNESS from 1 to 150 Press the NEXT button to advance to the SET DAY OVERRIDE function The control valve allows for a DAY OVERRIDE This setting allows you to input the maximum number of days that can pass between regenerations The default DAY OVERRIDE is 14 The Y or A but tons adjust the DAY OVERRIDE from 1 to 28 days Press the NEXT button to advance to the TIME OF REGENERATION function SET TIME REGEN SET CLOCK SET TIME REGEN SET CLOCK NEXT NEXT REGEN The TIME OF REGENERATION allows you to input the actual time you want the regeneration of your water conditioner to occur Normally water soften ers regenerate at 2 00 AM and water filters regener ate at midnight The default TIME OF REGENERATION is 2 00 AM Adjust the HOURS by pressing the Y or A keys Use care when verifying AM or PM AM and PM will toggle after 12
32. tation of one way seals Do not dis assemble the stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wiped with a soft cloth The spacer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly 25 Service Instructions can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubricant on the red or clear lip seals or the piston Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software ver sion e g 154 and then reset the valve to the service position Injector Cap Screen Injector Plug amp Injector Unscrew the injector cap and lift off Loosen cap with special plastic wrench or pliers if necessary Attached to the injector cap is a screen Remove
33. the screen and hand tighten the injector cap Refill Flow Control Assembly or Refill Port Plug To clean or replace the refill flow control pull out the elbow locking clip and then pull straight up on the elbow Replace the elbow locking clip in the slot so that it is not misplaced Twist to remove the white flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver Chemically clean the flow control or the white flow control retainer using dilute sodium bisulfite or vinegar Do not use a wire brush If necessary replace the flow control o ring on the flow control retainer or the o ring on the elbow Reseat the flow control so the rounded end is visible in the flow control Reseat the white flow control retainer by push ing the retainer into the elbow until the o ring seats Remove locking clip push down on elbow to reseat and insert locking clip Do not use Vaseline oils or other unacceptable lubricants on o rings A silicon lubricant may be used on the o ring on the elbow or the white retainer 26 Service Instructions Water Meter or Meter Plug The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and remove the power source and water meter plugs from the PC board Unlatch the drive assembly and lean it forward Unthread
34. tible with the following regenerants or chemicals Sodium Chloride Potassium Chloride Potassium Permanganate Sodium Bisulfite Chlorine and Chloramines Noryl is a registered trademark of General Electric Filter tank size calculated 10 gpm per square foot of bed area Job Specification Sheet Installation Date Model Number Water Test Hardness Iron pH Capacity of Unit Type of Media Cubic Feet Installing Dealer The C Series Control Valve Thank you for purchasing one of the most versatile and simplistic water conditioners available Your new water conditioner is designed to provide you and your family years of reliable service The electronic control valve featured on your sys tem serves as the command center for your fami ly s water conditioner The control valve monitors your water usage and only regenerates when nec essary The control valve software provides your family with a constant supply of conditioned water and efficiently uses salt or other regenerates dur ing the regeneration cycle Concerned with power failures The control valve remembers all settings for two hours if the power goes out After two hours the only item that needs to be reset is the time of day all other values are permanently stored in the nonvolatile memory Once your professional dealer has completed the installation of your new water conditioner and set the control valve you ar
35. to one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns count m LJ ae TIP er clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston down flow or up flow and if a regenerant is used a regenerant piston Stack Spacer Assembly The regenerant piston the small diameter one behind the main piston is removed from the main piston by unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remove the main down flow or up flow piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main pi
36. ts on the o ring A silicon lubricant may be used on the black o ring Snap the turbine on the shaft and reinsert the water meter into the side slot Hand tighten the nut Do not use a pipe wrench to tighten nut The working parts of the bypass valve are the rotor assem blies that are contained under the bypass valve caps Before working on the rotors make sure the system is depressurized Turn the red arrow shaped handles towards the center of the bypass valve and back to the arrow direction several times to ensure rotor is turning freely The nuts and caps are designed to be unscrewed or tightened by hand If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer To access the rotor unscrew the cap and lift the cap rotor and handle out as one unit Twisting the unit as you pull it out will help to remove it more easily There are three o rings one under the rotor cap one on the rotor stem and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 O rings on both rotors face to the right when being viewed from the front of the control valve when the handle point ers are lined up with the control valve body arrows or 2 Arrows point toward each other in the bypass position Since the handles can be pulled off they could be ac
Download Pdf Manuals
Related Search