Home

Versa Flail/Case-IH MXU 100-110 - Assembly Manual

1. Alamo Industrial Service Staff Members are dedicated to helping you solve your problem or your customer s service problem as quickly and efficiently as possible Unfortunately we receive entirely to many calls with only a minimum amount of information In some cases the correspondent has never gone outto look at the equipment and merely calls inquiring of the problems described to him by the operator or customer Most calls received by Alamo Industrial Service can be classified into approx 6 general categories Hydraulic or Mechanical Trouble Shooting Request for Technical Information or Specifications Mounting or Fitting Problem Special Service Problem Equipment Application Problems Tractor Problem Inquiries 312 a E cae HOW YOU CAN HELP Make sure the call is necessary Most of the calls received may not be necessary if the Dealer Service Technician would do the following 1 Check the Service Information at your Dealership provided by Alamo Industrial This would include Service Bulletins Information Bulletins Parts Manuals Operators Manuals Assembly Manualor Service Manual many ofthese are available viathe Alamo Industrial Internet site www Alamo Industrial Com Attempt to diagnose or repair problem before calling 2 Ifacallto Alamo Industrial is needed Certain Information should be available and ready forthe Alamo Industrial Service Staff Such information as Machine Model Serial Number Your Dealer Name Y
2. 3 Cut Tip Off Return Pressure Gauge The B d return pressure gauge has a rubbery tip on the Figure 11 M topofitwhen manufactured cutthe tipas shown ET See Figure 17 n z j j x K v i Suction Hose 2 Pressure Hose from from Tank i Pump to Cutter Te Largew Hos Pressure Hose to h vr m Cutter Valve Large E A na ressure Hosefrom 2 ump to Cylindeb ontrol Valve SmaH ose A Pressure Hose to Cylinder M Control Valve Small Hose Figure 12 Figure 13 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 7 Pump 8 Driveshaft M Cylinder Control Valve i a i Me Ak m GN LI as E d a A out E i d i i f Jt LI 3 T i a AE gl r F m Cutter Control Valve Return Pfessure Gatige d T5 Return Filter gt HU T A T n 1 D Figure 16 _ Figure 17 Tilt Cylinder Lift Cylinder Extension Arm Figure 18 Du HM Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 8 Pump Motor Valves amp Cylinder Schematic Tilt Cylinder Lift Cylinder Mower Fold Extension Arm Green Plastic Tie Blue White Plastic Tie Blue Plastic Tie Orange Plastic Tie Front Of Mower y Hydraulic Schematic Figure 19 rup RH View Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 9 Cylinder Control Valve Mount
3. will not have this type frame and is for illustration only 8 Muffler Clearance Make certain that the hoses wiring and other components are not touching the muffler Make certain that all shields i if any are replaced around muffler and exhaust dis pipe On the case tractor there is a small line that Samall Metal will also connect to the muffler make certain this Tube To Muffler line is reconnected when the muffler is installed See Figure 2 This small metal pipe runs from the bottom of the air cleaner to the muffler and will have to be cut to fit new location of muffler The easiest way is to cut the line and add another section of rubber hose to connect it back The amount of and where it is to be cut should be determined by installer and the section of hose will need to be supplied local See Figures 5 7 amp 8 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 6 3 Exhaust amp Battery Modification Modify Exhaust on Tractor continued 9 Figure 4 and 5 Shows small tube from Air cleaner to muffler This tube to be cut and reinstalled using additional piece of rubber hose and two clamps This additional hose and clamps will need to obtained locally Not all tractors will have this optional small run ning from air cleaner to muffler on it See Figure 4 amp 5 Modify Battery Bracket and Tray 1 Remove Battery Cover Battery and Battery mounting Tray Brackets See Fi
4. calls attention to safety messages in these instructions NOTE Included in the packing box of this unit is a replacement filter element for filter assembly in the tank This mower unit s hydraulic components have been carefully cleaned and pack aged at the factory to prevent contamination from entering the system However dust and dirt particles may enter into the sealed components through transportation handling rain or just sitting in a dirty or harsh environment Therefore to assure that the hydraulic system is prop erly clean please adhere to the following procedure 1 Prepare the area where the unit is to be assembled The area should be on a hard concrete floor that has been swept clean of all dust and contaminants Un package the mower unit carefully so that the seals on the hydraulic components are not broken or pulled off Lay out parts to make location easy Figure 1 2 Inspect and clean all hydraulic hoses and fittings prior to installing them onto the tractor or mower If dirt or material is seen in any of the parts they should be washed and cleaned thoroughly with an oil compatible solution Do not blow the material further into a hose since this sometimes does not remove the foreign material and can cause damage to hydraulic components down stream Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 2 2 General Information 3 Be sure your Mount Kit shipment agrees with the In Stallation Make
5. See Figure 6 3 Install 00749117 Safety Decal on left fender or elsewhere clearly in operator s view WARNING A Never operate the tractor with a loose wheel rim or disc Always tighten nuts to the specified torque and at the recommended intervals SIEA 55 FFR S Soo er hi Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 6 Optional Heads Available PREPARATION FOR INSTALLATION OF VERSA BOOM continued NOTE If Versa Boom is being installed on a Versa Mower that is already in use Extension Arm as well as Mower Head must be removed 1 With a forklift or hoist raise Boom Mount Weldment and slide into Basic Tractor Mount Weldment Insert pin into Boom Mount Weldment and Basic Tractor Mount Weldment TO prevent pin from backing out at tach bolt and nut in pin Bolt top flanges of Boom Mount Weldment to vertical cylin der mount using hardware provided Refer to your Installation Manual provided in your mount kit for part numbers and quantities See Figure 7 2 Fasten counterweight to Basic Tractor Mount Weldment with fasteners called out on the Installation Manual See Figure 8 NOTE When installing a Versa Boom additional counterweight wheel weights calcium chloride in tires etc must be installed to insure stability and safe operation 3 Toinstall the Axle Mount Weldment attach Cage Axle Mount Brackets to Axle Mount Weldment with har
6. amp 23 Booms are shipped folded back inside Boom Hoses must be routed in the end of Boom before installing Boom on the King Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 8 Optional Heads Available T Next raise the Lift Cylinder under the Boom Weldment and attach to King Post Lug with bolt P N 00755076 for 17 A Boom P N 00750479 for 20 23 amp 28 A Boom washer P N 00749946 and nut P N 02030300 Make sure hydraulic fittings are facing towards the rear of the tractor Attach rod end of Lift Cylinder to Boom Weldment with bolt P N 00750479 washer P N 00749946 and nut P N 02030300 provided in your Mount Kit See Figure 14 Tighten until Locknut firmly contacts ears on Cylinder DO NOT OVER TIGHTEN am Eee a Mr PL ia k ly un Jn M CH er 3 E s e OTTO E O uj m I I LL TU Le i f y i 8 The Swing Cylinder comes pre assembled on the Mainframe If itis a standard rear swing Boom the Swing Cylinder will be installed as in Figure 15 If itis a front swing Boom the owing Cylinder will be installed as in Figure 16 If the Cylinder is mounted incorrectly reinstall in it s proper location Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 9 Optional Heads Available 9 X Frame Square Head Attachment With a forklift or hoist lower the Boom Weldment down on the X Frame Square Head Align the Boom Weldment with the X
7. in oil being discharged through the air filter on top of the hyd tank Start the tractor and g run it for 2 minutes and turn it off Again check the oil level in the sight gauge If the oil level isin the sight gauge the unit is ready to run If no oil seen add oil to bring the level up to Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 5 Initial Start Up Procedure 9 After hydraulic system is fully charged and functioning properly switch cutter units on then speed engine up to 540 RPM PTO speed Maintain this speed for about 5 minutes Check complete mower assembled components look for any leaks loose connections or anything that could cause premature wear or failure 10 FINAL CHECK Run Mower for about 1 2 hour at full soeed Check for leaks and vibrations Frequently check oil temperature Make certain it does not exceed 180 deg NOTE When raising wings make certain there is no interference with mower frame cylinders or tractor Lift wings slowly CAUTION DO NOT leave unit unattended and COMPLY WITH ALL WARNING DECALS If unit starts to make unusual noise stop unit and check oil level Also check for frothy oil which would indicate a leak on suction side of system CAUTION ROTATING KNIVES Remove all foreign objects and stand clear of cutter units DO NOT A GET NEAR NOTE On tractor hydraulic powered circuit only make certain that there is full flow from tractor h
8. Al Fittings Hose Cylinders Tank must be kept plugged at all times No part of the Hydraulic System can be left open at any time during mounting process this will keep system clean 3 All Tools Work Area Components and Workers Hands must remain Clean when working on any part of the Hydraulic System 4 All components should be rechecked for tightness at least twice Hose routing also double checked Preparing Tractor Front Plate Bolster to Slide Driveline in From Engine Side 1 Identify the front Bolster access holes Remove the two rubber plugs that should be in the existing large holes of bolster The Air Pre Cooler lower plate can be removed if wanted The shaft part of the driveline that has to slide in T ractor through the bolster from the engine side of the gi radiator the flange yoke will be in so it can be Bolster x connected to the pulley adapter See Figure 1 Ec ExiSting Ar Hm Holes have Y gt gt tubber A SA un Plugs in 2 Install Pulley Adapter The Pulley adapter P N 02980699 is around plate with 4 threaded holes and four non threaded holes T init Notice this pulley adapter will not have a Figure 1 center hole init See Figure 2 Thefournon threaded holes are used to mountthe Adapter to the Crankshaft Pulley using bolts P N 02980720 12 mm X 40 mm long and S Four lockwashers P N 00754566 12 mm that a I Threaded are supplied in mount kit The four threaded ul Holes holes ar
9. Versa Flail Case IH MXU 100 110 Asy Man 09 04 O 2004 Alamo Group Inc 5 2 Cylinder Control Cables Install Cable Controls in Tractor Cab 1 Cut Hole in Floor of Tractor Cab The cables and wire harness will run up through the floor of the cab Cut a 2 hole using a 2 hole saw See Figure 4 Where you cut the hole is to be determine by the technician installing the unit Cut the hole where it is out of the way and will not interfere with any of the tractor or operator functions Check under side of cab floor to make certain saw will not cut through any thing it should not The Cabs rubber floor mat should be pulled up and out of the way while cutting the hole See Figure 4 2 Reinstall cabs Rubber Floor Mat Put the rubber floor mat back down and into place See Figure 5 Cut an X shaped cut in rubber mat above the 2 hole you cut inthe floor Install the wire harness through the cut hole in floor and through the cut in the rubber floor mat The Cut Off Switch and fuse are connected to the wire harness on the inside of cab See Figure 5 3 Insert Control Cables Through Hole in Floorof Tractor Cab Thecables P N 02971199 Qty 2 required and wire harness will run up through the floor of the cab Insert them from the under side of the floor and up through the floor and floor mat If the Cable cover boot is used make certain thatthe four retaining screw do not screw into any thing under the floor mat or cab that will cause
10. Weldment Hi Bolts To Suction Tractor Bolster Port Pump Mounting 1 mm Bolts Use Existing Hardware Mounting Bolts NENNEN i Pump Reference Pump Pressure Ports large port to motor small portto cyl control valve supply Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 6 Pump 8 Driveshaft Installing Pump Hoses 1 Install Pump Hoses The Pump hoses are connected to the cutter valve the cylinder control valve and the hydraulic tank The suction hose LH side of pump will connect to the hose barb at the top of the hydraulic tank See Figure 10 amp 11 There are two hoses connected to the RH side of the pump the pressure hose top or larger hose at pump goes to the cutter valve The smaller or lower hose goes to the cylinder control valve as the pressure supply See Figure 12 amp 13 Itis very important that these hoses do not get mixed up damage will occur if hoses are connected wrong i Suction Hose from Tank 2 ConnectHosestothe Tank Valve Pum and Cylinders Connect the hoses to the cylin ders valves and pump using the hydraulic sche matic See Figure 19 DO NOT unplug any hoses or fittings until you are ready to connect them this will help to keep contamination out of system When the Suction hose is connected to the tank DO NOT tighten the clamp as the hose will have to be removed when the tank is filled See Figure 10 through 18
11. a safe area for operation if necessary baracade the head to prevent Pressure any contact while it is being Hose operated This unit is dan gerous STAY AWAY any time the tractor is in opera tion Turn on the head and bring the tractor engine up to normal operating speed 540 PTO RPM Tighten any leak ing hydraulic fittings Caution too much tightening can cause the fittings to crack and require replacement Use recommended hose end torque valves found in the Maintenance Section Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 18 Optional Heads Available BUZZBAR HEAD SHEAVE INSTALLATION 1 Make sure the bushing and bore of the 10 ft Ib Max DO not use lubri sheave are free of dirt paint metal chips q st I cants to install bushings use of C c Bei lubricants dur vi di ing installation may cause sheave break 2 Insert cap screws and lockwashers en gaging only 2 or 3 threads See Figure do 40 age 3 With the key in the keyway slide the loosely assemblied unit on to the shaft and position for good belt allignment Shimming under the pulley may make it easier to position 4 Carefully tighten cap screws alternately 7 OTE There will and progressively until tapers are seated 4 beagapbe About 5ft Ib S tween the bush Z ing flange and 5 Check sheave allignment and runout sheave after wobble screw are tight 6 Continue careful a
12. cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 3 Optional Heads Available Versa Ditcher Head Attachment Optional Head 1 With a Hydraulic Jack raise the Extension Arm Assembly to a level position 2 Using a Forklift raise Versa Ditcher to the same height as the Extension Arm and move into position 3 Fasten Versa Ditcher and Extension Arm together using Pin Item 1 P N 02880700 Bolt Item 2 P N 10318000 and Nut Item 3 P N 00001800 Attach the Linkage Arm Weldment to the Versa Ditcher with Shackle and Screw Pin Item 4 P N 02880200 See Figure 3 CAUTION To prevent personal injury always wear SAFETY SHOES SAFETY GLASSES and GLOVES A HARD HAT should be worn by anyone A working under a Crane Hoist or Block and Tackle Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 4 Optional Heads Available Versa Ditcher Head Attachment Optional Head continued 4 Attach Hydraulic Hoses as illustrated See Figure 3 Refer to your Operator s Manual and Parts Listing for part numbers and Hydraulic Schematic Tighten any leaking Hydraulic Fittings If fluid still leaks loosen the fitting apply a thread compound to the threads and tighten Care must be taken when tightening Hydr
13. damage Make certain to inspect before attempting to install the boot See Figure 6 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 5 3 Cylinder Control Cables es Install Cable Control Mount Bracket Make certain that you mark the cables as to which is which on the control valve this is important to make certain that the location will match the operating instruction decal The Control Stick assembly can not be installed until the cables are run up through the cabfloor Thecable control mounting bracket will mount to the cab door post on the right hand front side There are four threaded holes in this cab door post Hold the bracket up against the door post and determine the height that you want the control handles Use the two holes that align with the bracket to mount it to the door post See Figure 7 5 Control Stick Assembly Remove the Cross Screw from the bottom of the Control otick Assembly DO NOT remove the screws that fasten the two housings halves together See Figure 8 6 Threaded Plunger Rod While holding the housing fully shift the Handle in the Control Stick Assembly to expose the female threaded end of the Plunger Rod See Figure 9 f Threaded Cable End While holding the Handle to expose the Plunger Rod thread the Threaded Bead of the Cable into the end of the Plunger Rod and tighten securely Release the Handle allowing the Cable to
14. into the transport position See Figure 37 and the pressure is relwased on the lift cylinder the transport strap will hold the head in position See Figure 36 amp 37 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 10 Versa Frame 21 Install Hose Support Rings to LH Side for Suction Hose The Rings will need to be welded to the LH side front and rear frame mounts to support the suction hose Figure 38 shows thw Suction hose running through the hose rings where they have been welded to frame mounts Figure 39 shows a hose support welded to the hydraulic tank behind LH rear tire The suction hose runs behind the tractor fuel tank See Figure 33 Suction hose is shown as illustration as it will be installed later pe 22 Install Hose support rings to RH side vi mount Plate Install the hose support rings to Figure 38 the RH side to support the pump presure hoses See Figure 41 These will be welded to the plate On the Pressure hoses there will be two one to the cuppter valve the large hose and one to the cylinder control valve the small hose The hose should be tied together using plastic ties after run through the hose support rings 23 Check to make certain bolts for axle stabilizer are tight These bolts must be tight ened securely always recheck them See Fig ure 40 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 11 Versa F
15. lay parts down on the dirt or sand and then assemble them as this will introduce contaminants into the system CAUTION To avoid Hydraulic Contamination al ways keep all hoses and hydraulic fit tings capped until they are ready to be installed See Figure 1 amp 2 Figure 2 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 2 Filling Hydraulic System Fill Hydraulic System With Oil 1 Remove the Filler Cap Weldment It will be easier to unscrew the filler neck weldment to fill the hydraulic tank See Figure 3 2 Avoid Hydraulic Contamination is Im portant Avoid hydraulic contamination by filter ing the hydraulic oil while filling the hydraulic tank Filter buggies or carts are commercially available for hydraulic system clean up These consist of a high efficiency high ca pacity filter a circulating pump a drive motor and hoses for connecting to the overhauled machine s hydraulic system See Figure 4 amp 5 3 When adding hydraulic oil use only new oil from a sealed barrel Used oil or oil from an open barrel may contain high levels of contamination Transfer the oil into the hydrau lic tank by using a hydraulic filter pump unit equipped with a properly operating 10 micron filter This will insure that the oil being added is clean Do not just pour the oil directly into the hydraulic tank since most oils even from a sealed barrel have contaminants that must be removed before
16. pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gan grene may result ATTACHMENT OPTIONAL FLAIL MOWER ON VERSA BOOM 1 With a forklift or hoist lower the Boom Weldment down in the Ditcher Head Align the Boom Weldment with the Ditcher Head Hitch Post together Insert special pins p n 02958929 into Boom Weldment and Hitch Post Attach with washer P N 00749185 and roll pin P N 00610600 NOTE Aaditional support may be needed at the end of the Boom to aid in installation See Figure 38 2 Attach Hydraulic Hoses as illustrated See Figure 38 Tighten any Hydraulic Fittings If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be taken when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement Use recommended hose end torque values found in the general information section Note The two hoses connecting the main boom to dipper arm are used to connect the Versa Ditcher motor The 90 degree fit tings attach to the fittings on the main boom and the straight fittings attach to the 90 degree fittings on the hydraulic motor Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 17 Optional Heads Available WARNING Escaping fluid under pressure can penetra
17. sleeve assembly entire length of threaded hub and onto cable 2 amp 6 5 Thread 250 28 NF jam nut onto cable threaded rod until it bottoms 3 6 Place connector onto threaded rod and against jam nut Align connector so it will mate with spool terminal and secure jam nut against connector 4 T Slide the connector onto spool and align the holes Insert pin through connector and spool holes 5 The control cables will need to inserted through the floor of the tractor cab and the Control Levers will need to be assembled to the cables before continuing with the next assembly steps 8 With cable attached to the valve and control levers turn the flange sleeve assembly onto the threaded hub until it is flush with the valve face When turning the flange sleeve assembly make certain that the control levers remains in the neutral position 9 Tighten the 750 16 NF jam nut against the sleeve to lock in position 6 10 Bring flange into position and bolt assembly to valve housing Tighten screws sufficiently to flatten lockwashers secure flange 8 Caution overtightening flange bolts will distort flange RON 7 Return Nut 5 Align Holes Insert Pin 4 Screw Connector 1 Screw Nut Back onto Rod Bli dm O n EEE E V p 2 Screw Flange Valve Spool Sleeve Back E pel 3 Screw Nut Onto Rod 6 Screw Flange Sleeve ido Flush With Face Of Valve 8 Bolt Flange To EEE Valve Body Figure 1
18. tractor 914 Tractor RH Axle Housing Tractor 3 Point Stabilizer Stabilizer Weldment P N 02980750 Flat Axle Mount Bracket P N 02879100 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 4 Versa Frame 8 Fit Hydraulic Tank The Oil Tank Asy P N 02980869 is a manufactured tank de signed to fit behind the LH rear wheel under the vender See Figure 8 9 amp 10 It is easiest to mount the Tank with the Left rear wheel re Hyd Tank Behind moved The tank will mount with the suction Ac Wheel Under fender tube connection under the fender pointing to E ward the front of the tractor The Fill cap and return hose connection will be to the rear behind the tractor See Figure 10 9 Install the Versa Frame Step The Versa Frame Step will NOT be welded to the side of the versa frame as on some other mod els because the LH Factory Tractor Step is retained to be used on this model Tractor See Figure 11 The step is shown being reinstalled as it was removed to allow the fuel tank to be Suction Hose moved outward to allow the removal of the fac tory install accessory bracket also it will be easier to tighten the rear frame mounting bracket to the tractor See Figures 3 4 amp 5 10 Install Stabilizer weldment to Rear axle The stabilizer weldment bolts to the RH rear Tractor Axle up under the bottom side The oter end will be bolted to the frame where the lug has been
19. 13 NC x 1 1 2 PL GR8 LOCKWASHER 1 2 BOLT HEX HEAD 7 16 NC 1 1 4 PL GR8 LOCKWASHER 7 16 PL BOLT HEX HEAD M12 P1 75 X 40 PL 10 9 LOCKWASHER 12MM NUT 1 2 NC LOCKNUT LOCKNUT TLM 3 8 FLATWASHER STD 3 8 BOLT HEX HEAD 3 8 NC X 1 1 4 PL GR5 Bolt Bag is included in Component Box P N 02981498 02961826 Pump Asy Includes Following Item NO Item No 00749101 02961735 02961825 02962214 02979375 Qty 1 121 Description SPLIT FLANGE KIT 1 1 2 PUMP FRONT TANDEM 37GPM 8GP HYD ADP ELBOW 20MB 20MJ ADAPTER HYD ELBOW 45 DEGREE FLANGE FITTING Pump Assembly is included in Component Box P N 02981498 02980719 Pump Mount amp Cover Includes Following Item No Item No 02980666 02980398 00021400 00024100 00017000 Qty AAR RA gt Description WLDMT PUMP MOUNT TS A COVER DRIVE LINE BOLT HEX HEAD 1 4 NCX 3 4 PL GR5 FLATWASHER STD 1 4 PL LOCKWASHER 1 4 PL STD Pump Mount amp Cover Assembly is included in Component Box P N 02981498 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 9 6 Mount Kit Components 02980717 Exhaust Relocation Kit Includes Following Item No Item No Qty Description 02980649 1 WLDMT EXHAUST BRACKET 02980718 1 WLDMT TURBO DOWNPIPE 02980584 2 KIT 3 EXHAUST CLAMP 02980727 4 BOLT SOCKET HEAD M8 P1 25 x 35mm PL10 9 02980728 3 BOLT HEX HEAD M12 P1 75 x 30mm PL10 9 701513C 3 FLATWASHER M12 00754566 3 LOCKWAS
20. 35 mm Replacement 02980728 5 Bolt Hex Hd 12 mm X 30 mm eS ON 701513C 5 Flat washer 12 mm And Exhaust 00754566 5 Lockwasher 12 mm clamps 9 Install Exhaust Pipe The new Exhaust pipe will come as a welded assembly P N 02980718 with a new flange and new bolts P N 02980727 Tightenthe flange bolts that retain the down pipe to the exhaust manifold See Figure 2 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 6 2 Exhaust amp Battery Modification Modify Exhaust on Tractor i New continued Exhaust Mntg Brkt 6 Install Exhaust Mount Bracket The new at corner Exhaust mounting Bracket Weldment See of Cab Figure 4 8 5 P N 02980649 must be installed to mount the new Turbo Down pipe to using the 3 Clamp P N 02980584 to mount the Down pipe the new Exhaust mounting bracket Note The New Exhaust Bracket has slotted holes in it that are not shown in the angle that figure 4 Is showing the weldment There are 5 Bolts and lockwashers used to mount this weldment T Reinstall Muffler Reinstall the muffler using the existing hardware for the muffler Turn the tip of the muffler toward the LH side of tractor as shown in Figure 6 if it is not already Muffler New should now be 8 1 2 inward from the stock a Exhaust location this is a must for clearance of the frame Mntg Brkt Note figure 6 shows thee high frame already at corner installed this is for reference only as the versa of Cab
21. 6 X 1 1 4 long bolts P N 02976344 and 7 16 lockwasher P N 00022200 into flange yoke into adapter tighten them at this time These four bolts can be tightened by using a long socket extension run through along side the driveline shaft Set the tube end of driveshaft aside for now as it will be installed later But always remember the driveline universal joint must be aligned timed when assembling the driveline halves Installing Pump Mounting Weldment 1 Install Pump Mounting Weldment The Pump Mount Weldment Asy P N 02980719 w cover bolts to the front of the tractor bolster using four 20 mm X 45 mm long bolts P N 02975959 and 20 mm lockwashers P N 02971158 Install the Pump Mounting Weldment P N 02980666 with the opening for the driveline cover up Tighten the four mounting bolts now See Figure 4 JA Fs a LI h i i i j iF p E Lom 7 k F E i E a S N H Drive Shaft Assembly Mounting Bolts Pump Mount Weldment Mounting Bolts Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 3 Pump amp Driveshaft Installing Driveline Half to Pump 1 Install Driveline Half to Pump Install the clamp yoke of the tube half of driveline onto the pump slide the clamp yoke on pump shaft until you have about 1 8 to 1 4 gap between yoke and pump Do not install yoke so far on pump shaft that yoke will rub against pump in anyway Tighten the two bolts and nuts on clamp
22. 712A 1 ASY DRIVELINE 7 8 13 SPLINE 02978816 2 PLATE VERSA WELD ON 02959770 7 HOSE SUPPORT RING 02980719 1 ASY TS A PUMP MOUNT W COVER 02980726 1 KIT NH TS A CONTROL STAND 02980699 1 PULLEY ADAPTER NH TS A 02978281 2 WLDMT HOSE RING 02981499 1 BOLT BAG CASE IH MX100 110U VM 02972560 1 HOSE SUCTION 24 180LG 02980717 1 KIT EXHAUST RELOCATION 02981337 1 HOSE 20 20FJX 20FJX 150LG 02981218 1 FRONT MOUNT PLATE LH 02981219 1 FRONT MOUNT PLATE RH 02981331 1 BRACKET TANK TO AXLE 02981750 1 KIT BATTERY RELOCATION 02981518 2 REAR MOUNT PLATE 02980990 1 BRACKET CUTTER VALVE RELOCATE 02960407 2 ADP HYD ELBOW 20MyJ 20FJX 90 02981761 1 HOSE 20 20FJX 20FJX 73LG 02960004 1 HOSE 8 8FJX 8FJX90 92LG 02961825 1 HYD ADP ELBOW 20MB 20MJ 45 02981763 1 MANUAL INST CASE IH MX U VERSA Component Box is included in Versa Mount Kit P N 02981497 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 9 4 Mount Kit Components 02980869 Tank Asy Under Fender Includes Following Item No Item No Qty Description 00001800 4 LOCKNUT 1 2 NC 00002700 4 FLATWASHER 1 2 PL STD 00015800 4 LOCKNUT TLM 3 8 00017000 4 LOCKWASHER 1 4 PL STD 00024100 4 FLATWASHER STD 1 4 000644 4 CARRIAGE BOLT 3 8 NC X 1 1 4 PL GR5 00756059 1 DECAL WARNING OIL LEAK 02049700 1 SIGHT GAUGE 16MP 02886900 4 CARRIAGE BOLT 1 2 13UNC X 1 1 2 PL GR5 02897300CA 1 ASSEMBLY VERSA CANNISTER MANUAL 02957069 1 VERSA SUCTION ASSEMBLY 02
23. 960809 1 ADAPTER HYD STGHT 02961000 1 FILTER ASSY RETURN IN TANK 02961255 4 PUSHNUT BOLT RETAINER 3 8 02962864 4 WASHER SEALING 3 8 02962963 1 DIAL INDICATOR IN TANK FILTER 02963620 1 CAPLUG PLASTIC FEMALE 16MP 02963621 1 CAPLUG 1 5 8 TO FIT 20MP FITTING 02963659 1 PLUG 1 MAGNETIC 02963661 1 GASKET SUCTION PLATE FIBER 02963662 1 GASKET FILTER ASY FIBER 02965262 1 DECAL WARNING HOSE BURST 02966305 1 DECAL UNIVERSAL TRACTOR 02976124 4 INSERT KNURLED amp THREADED 02977385 1 AG MANUAL HOLDER CANISTER 02977417 1 DECAL OPERATORS MANUAL INSIDE 10058000 4 BOLT HEX HEAD 1 4 NC X 1 PLGR5 1458392 1 DECAL RED REFLECTOR 63161900 4 SPRING NUT 1 2 02980215 1 BREATHER CAP ONLY W RING 02047200 1 ADAPTER HYD ELBOW 02981311 1 WLDMT VERSA TANK UNDER FENDER Tank Asy is included in Versa Mount Kit P N 02981497 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 9 5 Mount Kit Components 02981499 Bolt Bag Includes Following Item No Item No 02975692 02971158 02977576 02970066 02959390 00000200 00003901 0312316 02892000 00001300 02976344 00022200 02980720 00754566 00001800 00015800 00011100 00753642 Qty MOPOPAARA BR RDO Description BOLT HEC HEAD M20 P2 5 50MM PL10 9 LOCKWASHER 20MM BOLT HEX HEAD M18 P1 5 X 60MM PL10 9 LOCKWASHER 18MM BOLT HEX HEAD 3 4 NC 2 1 4 PL GR8 NUT 3 4 NC HEX PL LOCKWASHER 3 4 PL WASHER HARDENED 25 32 ID BOLT HEX HEAD 1 2
24. Bracket Stabilizer Weldment Rear Axle Mount Pump Mount Asy w Cover Pump Asy Bolt 3 4 NC X 2 1 4 Gr 8 Nut 3 4 NC Heavy Lockwasher 3 4 Hardened Flatwasher 3 4 Bolt M20 P2 5 X 50 mm Gr 10 9 Lockwasher 20 mm Lockwasher 18 mm Bolt M18 1 5 X 60 mm Gr 10 9 3 Point Stabilizer Bracket On Tractor 3 2 Versa Frame 1 Versa Frame Mounting Components Removed Tractor Shown in Figure 1 are the parts needed to mount gl VUE UAW elg the versa frame to the tractor Follow instructions used listed below and reference back to figure 1 as needed 2 Remove The factory Brackets There is a factory mounting bracket on each side of the tractor which if for mounting options on the trac tor The one on the RH side bolts behind the battery box and the LH side it bolts behind the fuel tank the tank may have to be lossened and moved outward to get to the bracket bolts These Front Mounting Bracket LH P N 02980737 amp RH P N 02980738 w Hose Ring P N ure 2 02978281 Welded on I 3 Install Versa Frame Mounting Brack Hose ST ets The bolt holes in the tractor frame will be bracket will be removed and not used See Fig used to mount the front and the rear versa frame mounting brackets The Rear Mounting Brackets P N LH or RH same bracket The front mounting brackets has a RH P N 02981219 amp LH P N 02981218 make certain Rear Mounting Bracket that they are mounted co
25. Connections amp Tighiness eee 8 2 Filling Tank With nere m 8 3 Fill Pump Suction Hose With Hydraulic Oil 8 4 Initial Start Up Procedures 8 Cautions erre 8 5 to 8 6 Customer Pre Delivery Check List rrrrnnnnnrrnnnnnnnrnnnrrrrrnnrrnrnnnnennnnnnennnn 8 8 SECTION 9 Mounting amp Tractor Specifications rrarrrrrnrrrrrarnerrnnnrnnarrernnnnnrnnnennnnne 9 1 to 9 2 Versa Mower Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 0 3 Section 1 VERSA FLAIL Pre Delivery Check List Case IH Tractor MXU 100 110 Cab 4wd VERSA MOWER PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled Saftey Equipment Operators Manual is with Unit The Safety Decals are installed as listed in the Assembly Manual Valve operation plate is installed Operators cage or Tractor Cab is in place Deflectors are installed on the Mower Head Tractor Rops or Cab with seatbels installed properly All Foot Guards and safety switch are installed and functional Frame Axle Plate Bolts are torqued Head Mounting Bolts tightened Frame attaching Bolts tightened Front Support Bolts are torqued Hydraulic Tank mounting Pins Bolts in place correctly All Welds inspected toinsure proper welds and locations Hydraulic System Oil Level in Hy
26. Cylinder Control Valve 1 Install Cylinder Control Valve to Frame The Cylinder control valve bolts to the valve mount bracket valve bolted to bracket from factory which will be bolted to the frame by the installer See Figure 20 2 Cylinder Control Valve Hose Connections Connect the hoses to the cylinders valves and pump using the hydraulic schematic See Figure 19 DO NOT unplug any hoses or fittings until you are ready to connect them this will help to keep contamination out of system IMPORTANT NOTE All fittings must be connected as shown in schematic or controls will not function properly and can cause damage to valve or other components i Cylinder Valve Asy Tr n Sy Enc F Green Plastic Tie to Base ue Plastic Tie to Rod i M d gt Had of Lift Cyl ndOf Tilt Cylinder EE gt M od k b v Orange Plastic Tie a sam Ea Retum to Cutter Orange Plastic Tie D Fas ien m Valve Return to Cutter gl f 4 v Red Plastic Tie Valve nh A A Zu AE Pressure From Blue w White Stripe SG Plastic Tie to Base End ye M OfTilt Cylinder 5 M Green w White Stripe Plasti Tie to Rod End _ Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 10 Cutter Valve Cutter Valve 1 Install Cutter Valve to Frame The Cutter control valve bolts to the frame on the RH side of the tractor valve bolted to welded on bracket from factory The cutter valve w
27. D TEC UT 02980888 DIGG Clee Il Seesen 02980642 Ponp Guard K Tr 02980652 Hydro 00 72 Mount Gvarv TM 02980830 Extra Versa Installation Manual sescesoesossesoesossossosoeoosooo 02981763 Restrictions 1 In order to clear the front 4wd tires the Versa frame must be positioned beside the platform resulting in the removal of the right hand steps Ingress egress on the right is otherwise blocked by the control stand This frame position unfortunately causes overwidth transport 26 with Versa flail amp max tire sizes listed above 2 The rear tires must be set at a full spread to allow enough clearance for the oil reservoir which is located below the left rear fender See Figure 1 3 Effective January 12 2004 Case New Holland began providing loader brackets as standard equipment with this tractor series These brackets must be removed for proper Versa frame mounting Plan at least an extra hour or two to complete the removal 4 This kit includes a battery relocation bracket which shifts the battery up and back at an angle See Figure 2 Furthermore as a result of the Versa frame position the battery box will no longer hinge outward However the battery can still be accessed and even removed with the assistance of one additional person 5 Also included is exhaust modification kit 02980717 which allows the vertical A post style exhaust to be moved in approximately 8 1 2 This in turn allows the Versa frame to be install
28. Frame Square Head Hitch Post Insert special bolts item 1 p n 02956972 and item 2 p n 00752405 into Boom Weldment and Hitch Post Attach nuts item 3 p n 02030300 and item 4 p n 00037200 to bolt and tighten securely Note Additional support may be needed at the end of the Boom to aid in installation See Figure 17 ATTACHMENT OF HYDRAULIC HOSES ON VERSA BOOM Attach the 1 1 4 Hoses from Solenoid Cutter Valve to Hydraulic Tubes on Boom Attach the 1 4 Hoses from the Control Valve to Lift Cylinder Attach the 1 2 Return Hoses from the Control Valve to the Pipe tee Attach the 1 2 Pressure Hose form the Hydraulic Pump to the Control Valve Attach the 1 4 Hoses from the Control Valve to the Swing Cylinder Attach the 1 4 Hoses from the Control Valve to the Dipper and Tilt Cylinder El al hea a Refer to your Operator s Manual and Parts Listing for part numbers and pump driveshaft section of this manual for Hydraulic Schematic Tighten any leaking Hydraulic Fittings If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be taken when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Use recommended hose end torque values See torque chart in general information section See Figure 18 Figure 18 1 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 10 Optional Heads Availa
29. HER 12MM Exhaust Relocation Kit is included in Component Box P N 02981498 02980726 Control Stand Kit Includes Following Item NO Item No Qty Description 00755954 2 LOCKWASHER M10 SPRING 00762398 2 BOLT HEX HEAD METRIC 10 P1 5 30MM PL5 02980914 1 PLATE CONTROL STAND NH TS A Control Stand Kit is included in Component Box P N 02981498 02981750 Battery Relocation Kit Includes Following Item NO Item No Qty Description 02981725 1 WLDMT BATTERY BRACKET 00011400 3 BOLT HEX HEAD 3 8 X 1 NC 00012101 3 LOCKWASHER 3 8 PL 00013901 3 NUT HEX 3 8 NCPL Battery Relocation Kit is included in Component Box P N 02981498 DO NOT ORDER ASSEMBLIES UNLESS COMPLETE ASSEMBLY WANTED IF YOU WANT ASSEMBLY THEN ORDER TOP ASSEMBLY NUMBER ONLY COMPONENTS IN ASSEMBLIES MAY HAVE MORE COMPONENTS THAN YOU WANT CHECK BEFORE ORDERING Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 9 7 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 9 8 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc MRS Versa Flail Assembly Manual Case IH MXU 100 110 2004 Edition Manual P N 02981763 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc
30. HV VERSA FLAIL Assembly Instruction Manual INDUSTRIAL Case IH MXU 100 110 Cab 4 Wheel Drive Tractor m a KE F sits vt En f TM DU ur LADA E sd 1 ql NE uu LAM 4 Meet viva 4 i rire og H cH a M HT VERSA MOWER Tractors equipped with additional options special equipment tractor manufacturer modi fications new tractor models or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor Alamo Group is not responsible for modifications to the MountKit to accommodate these differences ALAMO INDUSTRIAL Manual Published 09 04 P N 02981763 1502 E Walnut o MEMBER OF THE oeguin Texas 78155 APM ALAMO GROUP 2 1 O i 3 7 9 m 1 48 0 ALWAYS ON THE CUTTING EDGE 2004 Alamo Group Inc 2004 Alamo Group Inc INTRODUCTION ABOUT THIS MANUAL The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product This will in turn provide for complete customer satisfaction Itis hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept However it should be understood that many instances may arrive where correspondence with the Manufacturer is neces sary CONTACTING MANUFACTURER Please help us Help You Before You Call
31. Mounting Bolts The mount ing bolts for the versa frame must be torqued to specifications this will require a large torque wrench and two a person operation See the Bolt Torque chart in the General information section of this manual or in the operators manual It is recommended that the bolts be marked as they are torqued to show they have been done this can be dome with a marker paint or a method of your choice See Figure 15 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 6 Versa Frame 14 Install Extension Arm Frame The extension arm will be shipped with the hydraulic cylinders attached to it The lift lug and cable will Extension Arm be attached See Figure 21 Move the Exten C Assembly with sion Arm into place on the right side of the zes Hyd Cylinders tractor this is easily done with a fork lift but can R be done with a floor jack or over head hoist Slide the Extension Arm under the base of the Versa Frame until the mounting pin holes align See Figure 22 Coat the mounting pin with Anti Seize compound before installing it into the versa frame It should not require an excessive amount of force to install the pin Moving the extension arm will help align it with the versa frame and make it easier to install the retaining pin See Figure 23 The retaining pin will have to be aligned when it is installed so the retaining bolt can be installed The Pin retaining b
32. Pump And Driveshaft Schematic eee 4 6 Install Pump ROSES a ana dai dd 4 7 Pu TN 4 8 to 4 11 Continued Next Page Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 0 2 INDEX VERSA MOWER ITEM PAGE NO SECTION 5 Cylinder Control Cables amp Wire Harness ee 5 1 to 5 8 Connect cable To Valve 500 session 5 2 to 5 3 Cut Hole if Cab Floor For Cable 8 Wire Harness Insertion 5 3 Insert Wire Harness Through Cab Floor en 5 3 to 5 4 Insert Cables Through Cab Floor eee nen 5 4 Install Control Handle Mounting Bracket 5 4 Connect Control Handles to Cables 5 4 to 5 5 Connect Control Handles to Mounting Bracket 5 5 Mount Motor Cut Off Switch amp Mount to Control Handles 5 5 STAN 5 6 to 5 8 SEGTION 6 Exhaust 8 Battery Relocation non nr 6 1 to 6 Remove Factory tractor muffler and head pipe 6 2 ENN a ao 6 2 to 6 4 Battery Tray Modification esee 6 4 SECTION 7 Versa Optional Heads ccccccsssssccccseessseececeeseeseeeeessaeasseeeeessaseeeeeesees 7 1 to 7 19 Versa Faill een ren O E 7 2 to 7 3 VANN 7 4 to 7 5 Versa Boom Install on Versa Mower Unit 7 6 to 7 19 SECTION 8 Filling Hydraulic Tank amp Initial Start Up nen 8 1 to 8 8 Check Hose
33. U 100 110 Cab 4wd Exhaust amp Battery Modification Modify Exhaust on Tractor Stock Exhaust Pipe Components 1 Modify Tractor Factory Exhaust System The Exhaust of the tractor must be modified to move exhaust muffler in closer to the hood of tractor to give the Frame work clearance This must be done before the frame is mounted 2 Remove Old Exhaust System The stock factory muffler is removed first this will be saved as it will be reused after the exhaust pipe has been changed 3 Remove Existing Exhaust Pipe amp Exist ing Exhaust Mounting Bracket There are bolts that hold the exhaust flange to the engine ex M bolts f haust manifold these will need to be remove Exhaust FI completely There is a stock mounting bracket at Texhatlsii located at the outer corner of the cab that manifold supports the exhaust pipe This bracket will be removed also See Figure 2 Lay the Bracket and exhaust pipe aside as the kit will include replacement Pipe Bracket and Fasteners Small Pipe 4 Exhaust Relocation Kit The new Ex also connects haust pipe mount bracket clamp and flange 5 muffler ae Fam mounting bolt will be included in Exhaust Relo x Stok Exhaust cation Kit P N 02980717 M lntisgBracket SE corner of Cab PartNo Qty Description Figure 2 meu el 02980649 1 Exhaust Brkt Widmnt 02980718 1 Turbo Down pipe Wldmnt 02980584 2 3 Exhaust Clamp Kit 02980727 4 Bolt Skt Hd 8 mm X
34. ad is leaned back past the vertical position If the head is not the blades can come off suddenly when the bolts are removed WARNING Block up or securely support components before working under or around lifted components Inadvertent falling can cause serious injury or death The operator should not leave his seat with this valve engaged or with the tractor engine running Allow approximately 60 seconds for the blades to come to rest after turning the switch off before dismounting Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 2 5 NOTES Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 2 6 Section 3 VERSA FLAIL Mainframe and Flail Head Installation Case IH Tractor MXU 100 110 Cab 4wd Versa Frame 17 18 11 12 13 14 ltem Part No MEET 2 02981218 3 02981219 4 02981518 5 02887200 6 02978816 7 02879100 8 02981723 9 02980719 10 02961826 11 02959390 12 00000200 13 00003901 14 5312316 15 02975692 16 02971158 17 02970066 18 02977576 19 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc Qty 1 d1 N N BAD DTD O ob PB 15 16 15 11 12 13 Description Case IH MXU 100 110 Tractor Chassis Front Mount Plate LH Side Front Mount Plate RH Side Rear Mount Plate LH or RH Side Versa Frame Weldment Plate Versa Weld On Flat Axle Mount
35. ange the filter every 800 hours and the oil every 1600 hours Hydraulic oil to be used is Universal Tractor Hydraulic Use the above procedures as part of a good filter maintenance program Between filter changes monitor condition of filter by reading Pressure Gauge mounted on filter on top of the Tank If pressure reads 15 psi or greater at 1800 RPM engine speed and normal operating temperature 140 deg F or greater filter element should be changed Pressure gauges are color coded to help indicate when to change element WARNING Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result CAUTION To prevent personal injury always wear SAFETY SHOES SAFETY GLASSES and GLOVES A HARD HAT should be worn by anyone working under a Crane Hoist or Block and Tackle WARNING When working with or on the machine take care and stay alert Always be careful Always be alert for hazards Watch out for others CAUTION ALWAYS USE GLOVES WHEN HANDLING THE BLADES Before re moving or installing blades make sure that the he
36. aulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Please use recommended hose end torque values See Charts in General Information section or operators manual WARNING Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 5 Optional Heads Available PREPARATION FOR INSTALLATION OF VERSA BOOM 1 Temporally remove ROPS and fenders from tractor axle Move left rear tire out so that it is 50 inches from the outside of left rear tire to the center of tractor Then move the right rear tire out so that it is 96 inches between the outside of the left and right rear tires Refer to your tractor s Operator s Manual for instructions on Rear Wheel Adjustment for your particular tire See Figure 5 Hydraflate rear left tire as much as needed for stability but stay in factory recommend limit 2 Extend front wheels as needed to provide clearance between tire and mounting brackets tank amp etc
37. ble ATTACHMENT OF HYDRAULIC HOSES ON VERSA BOOM contin ued T Attach the 1 1 4 Pressure Hose item 1 and Return Hose item 2 from the Solenoid Cutter Valve See Figure 19 to the Hydraulic Tubes on the Versa Boom See Figure 20 Use the recommended hose end torque values in general information section 8 Attach the 1 2 Return Hose item 1 from Cutter Valve See Figure 21 to the ata a A recamm LOE POS ENNO TORGER c QC I 1 PRESSURE 2 RETURN Figure 20 ESS k WARNING Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 11 Optional Heads Available ATTACHMENT OF HYDRAULIC HOSES ON VERSA BOOM contin ued 9 Attach the 1 2 Pressure Hose from the Hydraulic Pump See Figure 23 to the Control Valve See Figure 24 Use the recommended hose end torque values on page 37 10 Attach the 1 4 Hoses item 1 and 2 from the Control Valve See Figure 25 to the Swing Cylinder See Figure 26 U
38. certain that you have been sent the correct Mount Kit for your tractor Make sure that all hydraulic fittings are not damaged or open to the elements if any of the hydraulic components are contaminated do not use them until they are cleaned or replace them Dur ing Assembly or operation a damaged fitting could cause a leak severe enough to drain the hydraulic fluid and cause the Versa to fail The tools you will need at the assembly site are as follows A welding setup including correct head gear eye shields and protective clothing Impact wrench or socket and ratchet set Rubber mallet Box end allen and crescent wrenches Drift pins Phillips and straight blade screwdrivers Forklift or hydraulic floor jacks with rolling back boards omall crane hoist or block and tackle S9 9 So SS NS Multidirectional Levels Paint Scraper A C Safety shoes safety glasses and gloves A hard hat should be worn by anyone working under the crane hoist or block and tackle 12 Hydraulic Filter Pump Cart 13 Torque Wrench 3 4 and 1 2 drive type Remember to follow each step closely and cautiously Be aware of all support personnel at all times Keep the assembly area as clean as possible clean up all spills when they occur A safe assembly area and a crew that is sensitive to the dangers involved in putting this implement together will help protect lives Keep all unauthorized personnel from the area Do not ass
39. draulic Tank is within the sight gauge Hose connections are tight Hoses do not have any kinks or twist in them Front Pump Shaft adapter bolts are tight Front Pump Shaft Coupler Drive Shaft is lubricated and has an anti seize compound on the Splines of Pump and Shafts The Pump Drive Shaft has correct alignment Suction Hose has no leaks or kinks Flail Mower Head Skid Shoe Bolts are torqued Motor Bolts are torqued Belt Alignment amp tension adjustment is correct Cutter shaft bearings are properly lubricated Roller bearings are properly lubricated Blades swing freely All Belt guards are installed correctly Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 1 2 VERSA MOWER PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled Tractor Mower Operation Inspection Using all Safety precautions operate the Tractor and Mower unit for 30 minutes and while the unit is running check the following items Note Only make adjustments after the mower has been turned off and all motion has stopped and all hydraulic pressure has been relieved Check for Hydraulic oil leaks at the hose connections Operate the mower head throughout its full range of motion and check for hose s rubbing pinching or kinking Make sure the Return Filter Gauge is reading in the Green after Oil is warm Check the function
40. dware provided in your Mount Kit Attach Axle Mount Weldment and strap to Axle Mount to Tractor Axle with Hardware provided Level axle mount weldment and weld to Boom Mount Weldment Attach Valve Mount Weldment to Basic Tractor Mount with hardware provided Refer to your Installation Drawing provided in your Mount Kit See Figure 9 4 Toattach Versa Boom Cage Weldment first lower Cage on tractor with a forklift or crane Bolt Cage to Axle Mount using straps and hardware provided in your Mount Kit See Figure 10 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 7 Optional Heads Available GN LE uu P N i 5 Attach Boom Rest to axle of tractor w fasten ers found in your Mount Kit Refer to your Insta llation Drawing for part numbers and quantities See Figure 11 Recommended torque chart for proper torque of bolts located in General In formation Section 6 With a forklift or hoist raise the Boom Weldment and lower onto the King Post Turning Arm Align the Boom Weldment and Turning Arm with an Align ing Pin Insert Main Pin Bolt P N 02960837 into Boom Weldment and Turning Arm Attach 1 1 8 lockwasher p n 00748000 and 1 1 8 nut p n 02921700 to bolt and tighten with a 1 11 16 wrench until Boom Plates firmly contact King Post DO NOT OVER TIGHT EN See Figure 13 Note Additional support may be needed at the end of the Boom to aid in installation Note Hoses on 20 22
41. e used to install the flange yoke of driveline to pulley adapter Do not use longer bolts to mount Pulley Adapter to Pulley or Flange yoke to adapter than are supplied with mounting kit iflonger bolts are used they could go through adapter and pulley causing L l damage Tighten the four bolts that retain the Pulley Adapter pulley adapter to the pulley now it will be Figure 2 P N 02980699 easierthan trying to tighten them later them Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 2 Pump amp Driveshaft 3 Install Shaft Half of Driveline with Flange Yoke Note the driveline universal Flange Yoke joints should be timed See Figure 3 Slide EE Ee Elia on ole Shaft End the two driveline half assemblies apart and y Tube End lay thetube half asidefor now Make certain that the four retaining bolts for the Pulley adapter to the crankshaft pulley have been tightened Fromthe side of the tractor RH side slide the Shaft Half of driveline shaft end first down into the opening below the radiator FR from engine side insert it through the UNI existing hole and or cut hole combination Figure 3 NP until the shaft is pointed toward the front of the tractor andthe flange yoke is over far enough to align with the four threaded pulley adapter holes Align the four holes in the flange yoke of driveline with the four threaded holes in the pulley adapter Install the four retaining 7 1
42. ed closer to the centerline of the tractor 6 A Neapco style driveline with double U joints is utilized for this kit An additional hole must be drilled through the cast rib of the front bolster just below the radiator in order to install the driveline half which fastens to the crankshaft pulley This process takes forty five minutes to an hour and should not affect the structural integrity of the bolster 7 The Neapco driveline kit includes a pump box which shifts the hydraulic pump approximately 6 1 4 forward Though it is structurally sound Engineering recommends the use of a pump guard to protect your investment 8 Optional wheel weight kits are designed to fit flanged rims only Other rim styles may require a wheel weight adapter to be provided at the dealer customer s expense 9 Lexan window insert 02966458 can not be installed with the side screen kit due to the extreme curvature of the glass door 10 The Versa frame and stabilizer have been designed to provide a minimum of 13 of ground clearance on tractors equipped with 16 9 34 rear tires 11 The Lexan window kit option is comprised of a molded piece of General Electric brand 3 8 Lexan with a scratch resistant coating on both sides It has been designed as a replacement for the standard right hand tempered glass door that comes equipped with the tractors First Cut w Long Extension Arm Short Ext Arm is Not Optional Rotary 68 3 4 Notice HY60 72 will not have
43. emble the Versa in an area where children play Do not allow children near the assembly site nor allow them on or near the tractor after assembly There is no safe place for anyone except the operator on the tractor and those helping with the assembly Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 2 9 General Information RECOMMENDED TORQUE VALUES CHART RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS NOMINAL SIZE IN 1 4 TORQUE VALUE IN LBS FT LBS 140 12 3 8 230 19 1 2 450 38 9 8 650 54 3 4 900 19 4 1200 100 1 1 4 1600 133 1 1 2 2000 167 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage RECOMMENDED TORQUE VALUES CHART RECOMMENDED TORQUE IN FT LBS Nm COARSE AND FINE THREADS 2 B 5 D Three Dashes Not used Not used Not used 35 47 55 75 910 1234 1250 1695 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 2 4 8 F VA 7 Six Dashes 685 929 1030 1396 1460 1979 2060 2793 General Information IMPORTANT Change the return filter in tank and suction filters after the first 200 hours of operation Change the filters again at 700 hours then change the oil and filters at 1600 hours After that continue to ch
44. enough overlap Flail 70 1 2 SHD96 OR 30 5 gt 8 Overlap Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 9 2 Mount Restrictions Figure 2 Battery Relocation Era Figure 5 Tractor Exhaust Must Be Modified Figure 6 Tractor is 4 Wheel Drive Versa Flail Case lH MXU 100 110 Asy Man 09 04 O 2004 Alamo Group Inc 9 3 Mount Kit Components IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are wanted These will break down to bills of material of the components Some of numbers listed are NO individual Parts but complete assemblies and or box of assemblies Check before ordering 02981497 Versa Mount Kit Consist of the Following 3 Asy No Asy No Qty Description Qty 02980869 1 ASY VERSA TANK UNDER FENDER See Below BOM 02981498 1 COMP BOX CASE IH MX100 110U V M See Below BOM 02981723 1 STABILIZER CASE IH MX100 110U These Three items are included in Versa Mount Kit P N 02981497 02981498 Component Box Consist of the following Item No Item No Qty Description 000859 10 TIE PLASTIC 02026200 2 HOSE CLAMP 1 5 16 TO 2 1 4 02879100 1 MOUNT STABILIZER BAR 02960409 2 ADAPTER TUBE ELBOW 02961098 1 ADP HYD ELBOW 20MB 20MJ 90 02961826 1 FRONT PUMP ASY TANDEM 1 1 4 CAST 02966873 1 DWG INST BOOT 02966874 1 BOOT CABLE 02971199 2 CABLE REMOTE CONTROL 102 02973
45. ents over the phone This publication provides general information not specifically for your case or tractor but in connection with the drawings this publication offers you some valuable assistance please read it thoroughly These mount kits are made for selected tractors with standard configurations Only the noted options and tire sizes listed on the installation drawings will work with these mount kits Other options front axles or different tire sizes may prevent the mount kit from fitting your non standard tractor Alamo Group cannot take responsibility for these problems or any modifications made to the unit These instructions have been prepared to assist you in the correct procedure for mounting an Alamo Group A Boom on your tractor Throughout these instructions references are made to right or left directions Right and left are determined by sitting on the tractor seat and facing the direction of travel This is the Safety Alert symbol When you see this symbol on your machine or in these instructions be alert to the potential for personal injury Follow recommended precautions for safe assembly and operating practices DANGER A signal word DANGER WARNING or CAUTION is used with the Safety Alert symbol identifies the most serious hazards WARNING Safety signs with signal word WARNING are typically used to point out more serious hazards CAUTION General precautions are listed on CAUTION safety sign CAUTION also
46. ess schematic list the plug wire type wire color and where the wires connect The wire harness will be shipped complete The wire harness will need to be connected correctly or it will not function properly DO NOT operate any unit that is not functioning correctly See Figure 14 Cutter Solenoid amp Wire Harness Connection 3 Connect Starter Solenoid Wires The starter solenoid wire are the two brown wires The tractor solenoid activation wire will need to be cut and rerouted through these two brown wires Connect the two wires at the starter solenoid See Figure 14 amp 15 u 4 Connect Wiring to Cutter Valve Solenoid Figure 16 4 The plug for the cutter valve solenoid will plug onto the solenoid without any modifications to plug or solenoid See Figure 16 5 Connect Cutter switch electrical supply The red wire to power switch supply will be connected to a power supply that is only active when the ignition key is in the on position Also make certain that it is connected to source that will not interfere with the switch or that the switch will interfere with other components of the trac tor 6 Connect the Ground Wire The ground wire will need to be connected to the tractor where it will have a good uninterrupted connection Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 5 8 Section 6 VERSA MOWER Exhaust amp Battery Modification Case IH Tractor MX
47. g as these hose must correctly be attach to the F cutter valve The two hoses one is on the front side and one is on the back side of the mower deck The one on the back side toward the rear T of the deck is the pressure side See Figure Return Hose badi 30 Connect the Pressure hose to the upper todittar Val fitting of cutter valve these are the two large M2 Side fittings pointing toward mower head See Figure 31 amp 32 Note the Cylinder Control valve return hose is routed through the cutter valve it is the smaller hose that connects into the bottom of the cutter valve The return hose will need to be routed so that it clears the front tire of tractor as well as the frame components See Figure 31 j Pressure Hose from Cutter Valve MI Side E Connect the Pressure Hose A Retdfn Hose Return Hose d To Motor To Tank from Motor Here M2 Return Hose From Cyl Control Valve Pressure Hose d From Pump u Return Hose Figure 32 From Motor Connect the Pressure Hose to Motor Here M1 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 9 Versa Frame 20 Install Head Transport Strap The head transport strap will be tied to the hose on the head when recieived See Figure 33 The strap will bolt to the top of the frame as shown See Figure 34 The transport strap drops over a hook that is welded to the head See Figure 35 When the head is raised
48. gure 6 amp 7 Use Battery relocation Kit P N 02981750 Remove the battery cover from the battery box Remove the battery from the tray Remove the tray and the mounting bracket Replace the bracket with battery relocation component supplied Reinstall the battery and the battery components The batter cables will have to run from the back up overthe battery the they are installed around the front of the battery the cover will not fit back on properly This will relocated the bat tery for clearance reasons 4 Small Metal tube con nects to muffler here Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 6 4 EZZ Section 7 VERSA FLAIL Optional Heads Case IH Tractor MXU 100 110 Cab 4wd Optional Heads Available Versa Flail Mower Attachment Optional Head 1 The basic mounting of the flail mower to the extension arm will be the same as the rotary head with exceptions that may be listed below 2 With a Hydraulic Jack raise the Extension Arm Assembly to a level position 3 Using a Forklift or hoist raise Versa Flail to the same height as the Extension Arm and move into position 4 Fasten Versa Flail and Extension Arm together using Pin Item 1 P N 02959438 Bolt Item 2 P N 10318000 and Nut Item 3 P N 00001800 Attach the Linkage Arm Weldment to the Versa Mower with Shackle and Screw Pin Item 4 P N 02880200 CAUTION To prevent personal inj
49. head See Figure F Control Valve 26 Remove the head attaching pin from the head See Figure 26 The Motor Hoses are attached to the head the motor hoses need to be put through the hose ring on the extension arm as head is moved toward the extension arm See Figure 27 As the head is moved closer to the extension arm the hoses slide further through the hose ring See Figure 27 Slide the head inward until the mounting lugs on the extension arm are aligned with the mounting tube on the head See Figure 28 Coat the retaining pin with anti seize and insert it into the extension arm lugs make certain to keep the retaining bolt hole in pin aligned with hole in head mounting tube When pin is in install the retaining bolt and locking nut See Figure 28 Fi Insert Motor Hoses through hose ring I La 3 va a mE a k p Figure 27 3 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 8 Versa Frame 18 Connect the Head Tilt Cable to Head The Tilt cylinder lifts the frame weldment and the frame weldment Is attached to the head with a cable and clevis assembly See Figure 29 Unscrew the clevis and attach it to the deck lifting lug and tighten it See Figure 29 19 Connect the Motor Hoses to the Cut ter Valve The Motor has two hose connected to it and running through the hose ring on exten sion arm toward the cutter valve It is important to ID which hose is which through the sleevin
50. il to be used is Uni versal Tractor Hydraulic Use the above procedures aspart of a good filter mainte nance program 8 Monitor Oil Condition Between filter changes monitor condition of filter by reading Pressure Gauge mounted on filter on top of the Tank See Figure 7 If pressure reads 15 psi or greater at 1800 RPM engine speed and normal operating temperature 140 deg F or greater filter element should be changed Pressure gauges are color coded to help in dicate when to change element Figure 9 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 4 Initial Start Up Procedure INITIAL START UP PROCEDURE 1 Check all nuts and hex head bolts to ensure all are tight and all lock washers are fully compressed flattened 2 Check all hoses and hydraulic connections Make certain they are securely tightened Refer to hose fitting tightening specification in the general information section 3 Inspect all moving parts and make certain that no wires or hoses will be caught or pinched when the tractor or the mower is in operation Tie down loose wires and hoses 4 Thoroughly grease all the lubrication points and install a lubricap on each grease fitting Refer to the Operation and Maintenance Section of the operators Manual for grease fitting locations 5 Jack front of tractor up enough to allow axle to pivot through its full range While turning wheels through their limits right and left s
51. ill have to be moved using the supplied bracket P N 02980990 This will move the cutter valve in and around the frame to where it is between frame and the engine See Figure 23 24 25 26 amp 27 The Cutter Valve Ports to and from head motor are marked the top port is stamped M1 and the lower port is stamped M2 The upper M1 is the pressure to the motor and the F bottom M2 is return from the motor Cutter Valve return Hose Cutter Solenoid amp Wire Harness Connection fi 7m s M1 bis 2h NEN i Pressure to Motor Line vyd u Top amp Motor Retlirn Figure 26 Mm Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 11 NOTES Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 12 Section 5 VERSA MOWER Cylinder Control Valve and Cable Connections Case IH Tractor MXU 100 110 Cab 4wd Cylinder Control Cables Cylinder Control Valve Cables To Valve Spools The Remote Control Cables Connection to the valve and the Control Handle assembly See Figure 1 for listing of items 1 thru 8 listed in assembly steps 1 Remove the phillps head screws that are in the valve body next to the spool end 8 There are bolts in kit that will be used to replace these screws when needed See Figure 2 Slide the Bolt flange 8 Thread 750 16 NF jam nut entire length of threaded hub and onto the cable 7 Place flange on sleeve and thread flange
52. illing will oil procedure has been completed If tractor is started with pump dry it and the hydraulic system will be damaged Installing Pump Driveline Cover 1 Install Pump Driveline Cover The Pump Driveline will have a cover P N 02980398 which retained by four 1 4 X 3 4 bolts P N 00021400 four 1 4 flatwashers P N 00024100 and four 1 4 lockwashers P N 00017000 install and tighten these now See Figure 6 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 4 Pump 8 Driveshaft Install Pump Driveline cover here Mounting Bolts P N 02980666 Pump Mount Weldment Bolts To Tractor Bolster Suction EE Port T IT DET Pump Pressure Ports large port to motor small portto cyl control valve supply Pulley Adapter am Sucti of Driveshaft uction Hose M ki 2 L a F jm Pressure Hose to Cutter LPs Valve Pressure Hose to Cylinder Figure 8 Control Valve Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 4 5 Pump amp Driveshaft Pump amp Driveline Schematic Tractor Engine Pulley Time Universal Joints Pulley Adpater w Mounting Pump End Bolts amp Washers 4 bolts Clamp Yoke Driveline Asy T B N NOE Y a f j ON j P N 02980398 4 Driveline Mounting Bolts Driveline Cover Mounting Bolts T Flatwashers amp Lockwashers 4 Driveline Cover P N 02980666 Pump Mount
53. ken when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Use recommended hose end torque values found in chart on page 37 NOTE Hoses should not interfere with mower operation such as being pinched kinked or entering the cutter housing The hoses may be twisted slightly to hold them up and or inward tighten the fitting once the proper location is found Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 15 Optional Heads Available Hose P N Hose P N 02961059 02961059 Hose P N Female JX 02961058 Attach 45 Deg Elbow in an upward position as shown N 45 Deg Elbow Female JX 90 Deg P N end on Hose 02960411 P N 02961058 ES Position IN Elbow Fitting As Figure 36 Ze WARNING Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result all connections before applying pressure Keep hands and body away from ATTACHMENT OPTIONAL FLAIL MOWER ON VERSA BOOM pinholes and nozzles which eject fluids under high pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be 1 With a forklift or hoist lower the Boom Weldment down on the Flail Mower Head Align the Boom Weldment with
54. llows the mower to operate with the front of the mower a little lower than the rear Once the measurements are cor rect check the versa frame for level These level checks can be done on the LH side using a bubble level See Figure 8 if leveled correctly then tack weld the versa frame to the mounting plate on both sides of the tractor the tack welds need to be strong enough to hold the versa frame up Recheck all measurements See Fig ure 6 Make certain that the RH side Shown and the LH side mount plate is tack welded to the Versa Frame The Tack weld must be suffi cient enough to support the versa frame to the mounting plate when unbolted f Install Frame Stabilizer to Axle and Versa Frame There is a stabilizer weldment P N 02981723 that connect to Versa Frame and tractor rear axle Front of the stabilizer will bolt to a flat bracket P N 02879100 that will be tack welded to the Versa Frame Rear axle will keep the factory 3 point stabilizer bracket bolted back up below the stabilizer bracket See Fig ure 7 After bolting the flat stabilizer mounting bracket to the front of the stabilizer tack weld it to the versa frame See Figure 7 DO NOT Remove Versa frame yet the Hydraulic Tank must be fitted to the Versa frame and the mounting tabs welded on to the versa frame See Step 8 amp Figure 8 ee ERIS Nie po Versa Frame Weldme Tack Weld Here Both Sides Tack Weld Looking b at RH Side from front of
55. lternate and progres sive tightening of cap screws to 10 ft Ib Maximum torque should achieved on each individual bolt only two times CAUTION ALWAYS USE GLOVES WHEN HANDLING THE BLADES BLADES INSTALLATION Before removing or installing blades make sure that the A head is leaned back back past the vertical position If the head is not the blades can come off suddenly when the bolts are removed See Figure 41 Attention Tilt head back past the vertical position before removing or installing blades Figure 41 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 19 NOTES Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 20 ZE Section 8 VERSA MOWER Filling Hydraulic System And Initial Start up Instructions Case IH Tractor MXU 100 110 Cab 4wd Filling Hydraulic System Check Attchment of Hydraulic Hoses WARNING Once pumps are installed DO NOT start the tractor which will turn the pumps unless the hydraulic circuits are completed and filled with the specified Universal Tractor Hydraulic oil and the pump has been primed Running pumps A without oil will cause non warrant able damage It is important that pipe thread sealant be used only on pipe threads never on connections or on Straight thread O ring fittings Use the pipe thread sealant liquid only Do not substitute with some other type of sealant such as teflon tape pain
56. nd Caution Information ssseeeess 2 5 SECTION 3 Mainframe installallOM s ssiavsusiaviainidsk tou vosohadsb n deka ha v anna sia ion alk k 3 1 to 3 10 Mainframe Component Identification erre 3 2 Remove Tractor Components from Tractor nen 3 3 Install Mounting Brackets to tractor erraram 3 3 Fit Versa Frame to Mounting Brackets o 3 4 Install Rear Axle Stabilizer Bracket eee nenene 3 4 Pre Fit Hydraulic Tank 8 Install Tank Mounting Lugs 3 5 Install Frame Step to Versa Frame erre 3 5 Welding mounts to Versa Frame c ccccccsssessseseceeseceseeeneeseseeeeeneneeens 3 6 Mount the Hydraulic AE 3 7 Install Extension Arm Fame RE 3 8 Install Cutter Valve and Cylinder Control Valve 3 9 Connect Mower Motor Hoses eee renan 3 10 SECTION 4 Pump Driveshaft Cylinder Control Valve amp Cutter Valve Connections 4 1 to 4 12 Prepare Tractor Front BOSE nes 4 2 Install Pulley PCO LGM RENN 4 3 Install Pump Mount Weldment to Tractor none 4 3 Install Driveshaft Shaft half amp Tube Half eese 4 3 to 4 4 Install Pump to Driveshaft and to Pump Mount Weldment 4 4 Install Pump Driveshaft Cover to Pump Mount Weldment 4 4 to 4 5
57. of the Mower Head On Off Valve and switch for proper function Make sure that the tractor will not start with the mower on off switch in the on position Check the Blade Rotation for the Rotary Mower Head to make sure it is turning Clockwise looking from the top of the mower deck Make sure the control valve movements agree with the valve operation decal Make Sure Boom Movement operates as expected and is smooth and under control no air in the control system Look for any unusual or excessive noise or vibrations Make sure the left rear wheel of the tractor stays on the ground when the Head is fully extended horizontally with 200 lbs placed on the outside of the mower head Post Operation Inspection Check that the oil in the hydraulic tank has not turned milky in color or has foam on top Check that there are no loose fasteners or hardware Torques specifcations are based on the bolt torque chart Versa Mower Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 1 3 NOTES Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 1 4 Section 2 VERSA MOWER General Information Case IH Tractor MXU 100 110 Cab 4wd General Information To help you assemble your new Versa and mount it to your tractor we provide you with drawings instructions and general information When needed you can get information or Clarification from Alamo Group Customer Service or from engineering departm
58. olt will go through the frame and pin then be locked with a locknut The pin can be rotated by insert T 1 ing a drift pin or punch into the pin hole to align EN EZ the holes Install the retaining bolt into the hole of BONN the versa frame and put tighten the locknut Versa frame 15 Connect the Extension Arm Lift Cylin der The Lift cylinder connects to the versa frame Install the cylinder pin in the center hole of versa frame The lower hole would be used If the tractor was a tall tractor and the extension arm needed to be lower See Figure 24 amp 25 Install Exten Sow Connect Retaining Pin Extension Arm Lift Cylinder to Versa frame F Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 7 Versa Frame 16 Cutter Valve and Cylinder Control Valve The cutter valve and the cylinder control valve are mounted on the versa frame and should be already bolted on to it when it is ko shipped to you If they are not they will need to j bh A be bolted on The mounting plates for the valves M de Cylinder Control Valve are attached to the versa frame the valves will bolt on to them See Figure 24 amp 25 17 Connect Head to Extension Arm The Head has an option a rotary or a flail head they will both connect to the extension arm The head will be shipped assembled with the head 1 Cutter Motor attaching pin installed into the
59. operating the hydraulic sys tem See Figure 4 5 amp 6 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 3 Filling Hydraulic System Return Pressure Guage 4 Fill Hydraulic Tank to Sight Guage Fill the Hydraulic Reservoir until the fluid is visible through the sight guage See Figure 7 5 Fill Suction Hose with Oil To Prevent the pump from a dry start up remove the suction hose at the tank this clamp should have been left loose from earlier See Figure 6 Fill the Suction Hose with hydraulic fluid so that the oil will run down into the pump and reinstall on Hydraulic Tank Tighten hose clamp securely See Figure 8 amp 9 Figure 6 When Hydraulic Tank Is Full When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should keep a safe distance from the unit before the mower is started Oil Level Sight Guage f IMPORTANT Change the return fil ter in tank and suction filters after the first 200 hours of operation Change the filters again at 700 hours then change the oil and filters at 1600 hours After that continue to change the filter every 800 hours and the oil every 1600 hours Hydraulic o
60. our Account Number and Any other information that will be useful This information is vital for the development of a prompt and correct solution to the problem This will also help to develop a database of problems and related solutions which will expedite a solution to future problems of a similar nature 3 The technician may be asked to provide detailed information about the problem including the results of any required trouble shooting techniques If the information is not available The technician may be asked to get the information and call back Most recommendations for repairs will be based on the procedures listed in the Service Manual Trouble Shooting Guide and Information provided by customer CONTACT ALAMO INDUSTRIAL Alamo Industrial 1502 E Walnut St Seguin TX 78155 Technical Service Dept PH 830 379 1480 Versa Mower Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 0 1 INDEX VERSA MOWER ITEM PAGE NO INDEX VERSA MOWER Introduction Index SN 0 1 MOOK Se 0 2 to 0 3 SECTION 1 Pre Delivery Inspection Checklist eese 1 1 to 1 4 SECTION 2 General al ea 2 1 to 2 6 Assembly Area Preparation nenne nenne nenn nenne nenne onen nen 2 2 to 2 3 Tools Required and or Recommende ee 2 3 Recommended Hose End Torque SpecificationS nen 2 4 Recommended Bolt Torque Specifications 2 4 Warning Danger A
61. pull into the Control otick Assembly See Figure 10 8 Attach Cable To Plunger Once Cable is attached to Plunger Rod slide the silver Conduit Sleeve into the bottom of the Control Stick As sembly andalign the groove inthe Conduit Sleeve with the Cross Screw Hole See Figure 11 9 Reinstall Cross Screw Install the Cross ocrew and tighten securely Work the Handle to make certain the cable is moving freely and not binding See Figure 12 10 Connect Control Stick to Cab Mount The control Sticks will be mounted to the cab mount ing bracket with three bolts These same three bolts will also mount the motor cut off switch mounting bracket First insert the three bolts through the control stick for the Lift Cylinder operation Second insert through the control stick for Tilt Cylinder control Third insert the Cut off Switch mounting Bracket over the three bolts The Motor cut off switch can be mounted else where if wanted mounting here is a recommen dation See Figure 13 Cab Door Post Cable Control Handle Mounting Bracket Foro Control Stick Assembly Versa Flail Case IH MXU 100 110 Asy Man 09 04 O 2004 Alamo Group Inc 5 4 Cylinder Control Cables 11 Adjust the Control Handles to a Neutral Position The Handles can be adjusted to a neu Threaded tral position by going to the control valve Loosen Plunger the flange bolts and the jam nut at the top of the Rod flange sleeve Turn
62. rame 24 Motor Hose Requirements The Mo tor hoses will be attached to the head when they are received See Figure 42 There are elbows connecting the hoses to the motor On the 4 wheel drive is is IMPORTANT as to how these elbows are turned as the front tires will hit them if they are turned wrong See Figure 43 Note the back elbow is the way it was sent from the factory and will be ok on two wheel drive BUT ON 4 WHEEL DRIVE the elbow MUST be turned as shown See Figure 43 to clear the front wheel 25 Hose must be through the Hose Ring Figure 42 on Frame The Motor hose must be run through the hose ring See Figure 44 on lift frame be 13 fore connectint them th the cutter valve See A Elbow Turned Figure 45 The elbows on the cutter valve V La xm Wrong should be turned as shown See Figure 45 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 12 Section 4 VERSA FLAIL Pump Driveshaft Cyl Control Valve amp Cutter Valve Case IH Tractor MXU 100 110 Cab 4wd Pump 8 Driveshaft Installing Pump Pump Drive Components and Hydraulic Tank This Section covers the installation of Pump Drive Components Pump Assembly and the Hydraulic Tank Some precautions must be followed during the Assembly Process and before unit is ever started for the first time 1 Tractor must be disabled to prevent accidental engine start and prevent damage to compo nenis 2
63. rrectly The Front Figure 3 P N 02980739 RH or LH Mounting bracket will have a metal hose ring P N 02978281 that will need to be welded to them one for each side If Mounted correctly the front and rear LH amp RH brackets will be the same width apart at the bottom where each has the three holes See Figure 3 4 Install Versa Mount Plate to Mounting Brackets The mounting Plates LH amp RH side will bolt to the mounting brackets using the six bolts on each side Bolt these plates to the out side of the mounting brackets Install all six bolts hitb bic m and snug them only as you will be removing them later to completely weld them to the versa frame See Figure 4 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 3 NS E 5 Fitting The Versa Frame Using a floor jack insert the versa frame up under the tractor The Versa Frame will fit up against the versa mount plate See Figure 4 DO NOT do any welding of the versa frame until instructed to The Versa Frame will have to be aligned for distance Left to Right 6 Aligning Versa Frame with Mounting Brackets The Versa Frame must be aligned with the mounting frame to where it will extend out past mounting plate 9 1 4 on the right hand side as shown in Figure 6 This measurement is important and must be correct in order for mower to operate correctly The Versa Frame should be lower in the front by approximately 1 8 than in the back this a
64. se the recommended hose end torque values in general WARNING When working with or on the machine take care and stay alert Always Y be careful Always be alert for hazards Watch out for others Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 12 Optional Heads Available ATTACHMENT OF HYDRAULIC HOSES ON VERSA BOOM contin ued 11 Attach the 1 4 hoses item 1 and 2 from the Control Valve See Figure 27 r outed around oolenoid Valve See Figure 28 to the Lift Cylinder See Figure 29 Use recommended Figure 29 WARNING Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 13 Optional Heads Available ATTACHMENT OF HYDRAULIC HOSES ON VERSA BOOM contin ued 6 Attach the Dipper Cylinder Hoses item 1 and 2 See Figure 30 to the Control Valve See Figure 31 Use the recommended hose end torque values See Torque Charts in General Information section T Attach the Tilt Cylinder Ho
65. ses item 1 and 2 See Figure 32 to the Control Valve See Figure 33 Use the recommended hose end torque values See Torque Charts in General Information section Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 14 Optional Heads Available ATTACHMENT OF HYDRAULIC HOSES ON VERSA BOOM continued 8 Attach the 1 1 4 Hose with the spiral steel band from the Articulating Arm See Figure 34 to the Hydraulic Motor on the Versa Boom Head See Figure 35 Use the recommended hose end torque values See Torque Charts in General Information section A gt SI 7 d CERES o a T i ou Figure 34 OL An ATTACHMENT FLAIL AXE MOWER HEAD ON VERSA BOOM 1 With a forklift or hoist lower the Boom Weldment down on the Flail Axe Head Align the Boom Weldment with the Flail Axe Hitch Post Insert special bolts Item 1 P N 02956972 and Item 2 P N 00752405 into Boom Weldment and Hitch Post Attach nuts litem 3 P N 02030300 and Item 4 P N 000037200 to bolt and tighten securely NOTE Additional support may be needed at the end of the Boom to aid in installation See Figure 36 2 Attach Hydraulic Hoses as illustrated in FIGURE 85 Fully extend and retract tilt cylinder and make certain hoses do not bind or kink then secure fittings Tighten any leaking Hydraulic Fittings If fluid still leaks loosen the fitting apply a thread compound to the threads and tighten Care must be ta
66. t shellac etc Hoses supplied have two types of fittings solid or swivel Some hoses have solid fittings on both ends others have a solid fitting and a swivel fitting Hoses with two solid fittings wvill fit into either a internal solid thread or a swivel adapter union When installing either type hose solid fittings must be installed first then install the swivel end of the hose or fitting The Versa hydraulic system incorporates three basic types of hydraulic fittings A Standard pipe NPT or NPTF thread fittings This type requires a small amount of evenly applied sealant B Swivel fittings This type does not require any sealant on the swivel end because it seals against an internal flare C O Ring fittings This type does not require any sealant on the O Ring end of the fitting It is extremely important to avoid getting pipe thread sealant inside the fittings or hoses KEEP THE INTE RIOR OF ALL HYDRAULIC COMPONENTS CLEAN Inspect the inside diameter of each hose before as sembly Make certain that no obstruction is present Dirt sand dust etc are abrasive and once in the system can cause immediate or early failure Aus IN Fun When assembling the fittings and hoses be careful not to introduce any dust or contaminants into the system Keep all fittings hoses and hydraulic components sealed until installed Do not allow any components to lie open and exposed to dust or contamination Do not
67. te the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high pressure Use a piece of cardboard to search for leaks If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result ATTACHMENT OPTIONAL TIMBER CAT HEAD ON VERSA BOOM 1 Attach the Timber Cat Head to the boom using the pins included with the head Be careful not to damage the pivot bushings in the boom when inserting the pins Attach the 90 elbow Item 1 to the front port of the boom and position it so that it faces down Attach the 90 end of the return hose P N 02973125 to the fitting and attach the straight end to the 90 fitting Item 2 on the flow divider if it is not already connected Attach the pressure hose P N 02973124 to the rear port of the boom and attach the other end to the 90 elbow Item 3 on the flow divider if it is not already attached See Figure 39 Be sure the hoses are routed as shown in the figure and securly tighten all connections Start tractor and move the head tilt through its motions and check for excessive twisting and bending It may require many attempts to obtain the optimum hose connection position 2 Once Hose position is achie ved start the tractor and po sition the head in
68. the Mower Head Hitch Post Insert special bolts Item 1 P N 02956972 and Item 2 P N 00752405 into Boom Weldment and Hitch Post Attach nut Item 3 P N 02030300 and Item 4 P N 00037200 to bolt and tighten securely NOTE Additional support may be needed at the end of the Boom to aid in installation See Figure 37 2 Attach Hydraulic Hoses as illustrated See Figure 37 Fully extend and retract cylinder to make certainhoses do not bind or kink Then secure fittings Tighten andy leaking Hydraulic Fittings If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be taken when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Use recommended hose end torque values charts found in general information section Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 16 Optional Heads Available NOTE Hoses should not interfere with flail opera tion such as being pinched kinked or enter ing the cutter housing Hoses may be twisted slightly too hold them up or inward Tighten fitting once proper location is found Escaping fluid under pressure ARNING can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connec tions before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high
69. the flange sleeve and this will move the control handles The will allow the control handles to be aligned evenly Tighten the jam nut and flange bolts when the handles are adjusted to the desired position See Figure 1 12 Check the Three Retaining Bolts The threaded portion of the three retaining bolts will stick out ofther nuts atthe RH hand side of control handle mount these can be cut off with a hack saw if desired Cross Screw Threaded Cable End Hole Cross Screw G Conduit Figure 10 MESE Lift Cyl Gontrol Tilt Cyl Control m Cutoff XT PI Figure 12 Figure 13 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 0 5 Cylinder Control Valve 1 The Control cables should be installed and mounted to the stand al ready See Figure 14 amp 15 2 Bolt Cylinder Control Valve Bracket with valve to MainFrame The Cylinder control valve will bolt to the mainframe See Figure 16 and face outward toward cutter head 3 Reposition Hose Fittings in Valve The hose fittings are installed into the valvew from the factory these fitting will have plastic ties to them with collor codes some solid color and some will have white stripes on the same soled colors Color example is Solid Green and Green with white stripe These coded plastic ties designated which hose from valve goes to where DO NOT change these color coded ties because it will change the way the
70. tly on machine Tractor should not start if mower switch is on 12 Is swing cylinder pinned in correct hole On rear swing type machine cylinder should be pinned to outside hole On front swing type machine cylinder should be pinned in inside hole 13 Is machine equipped w proper operator protection Must have cage or cage panels 14 Does mower operate when on off switch is operated 15 ______ Is head rotation correct On rotary heads looking from the top of the deck rotation should be clockwise so that debris will be thrown away from the tractor On flails rotation can be forward or reverse but forward rotation is standard 16 lf operating a square head are spindle housing bolts tight Is spindle assembly tight Are bolts that hold blade bar to spindle tight 17 Does head operate smoothly at normal operating speed Head should not vibrate excessively All the above items should be checked off before delivery of mower unit to customer amp operator Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 7 NOTES Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 8 Section 9 VERSA FLAIL Mounting Specifications Case IH Tractor MXU 100 110 Cab 4wd Mount Restrictions Case IH MXU 100 110 Cab 4wd As Of 9 04 Max front tire 13 6 24 Radial Max rear tire 16 9 34 Radial Versa Mount Kit se 02981497 Options NN quinas saia aa PIEVE IU FOR
71. ury always wear SAFETY SHOES SAFETY GLASSES and GLOVES A HARD HAT should be worn by anyone working under a Crane Hoist or Block and Tackle Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 7 2 Optional Heads Available Versa Flail Mower Attachment Optional Head Continued 4 Attach Hydraulic Hoses as illustrated See Figure 2 NOTE These hoses are to be routed through Top Pig Tail Bracket on Linkage Arm Refer to your Operator s Manual and Parts Listing for part numbers and Hydraulic Schematic Tighten any leaking Hydraulic Fittings If fluid still leaks loosen the fitting apply a thread compound to the threads and tighten Care must be taken when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Use recommended hose end torque values See charts in general information section Cutter Valve Cutter Valve has M Block cn Da gt amp M2 stamped into M1 Pressure Hose EX ee og it at these fittings Upper Fitting y HP Mi Pressure Hose Front side of Motor Motor M2 Return Hose Lower AN M2 Return Hose Fitting SM Back Side of Motor WARNING Escaping fluid under pressure can penetrate the skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject fluids under high pressure Use a piece of
72. valve functions The Hose fittings can be change in direction they are pointing out of valve to make connecting hoses easier and neater See Figure 17 b s j Figure 16 Figure 17 A Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 5 6 Wiring Schematic 16 Yellow 16 Red Push Pull Switch a ush Pull Switc Switch Plug LI 1 ca Cl gt gt 12 Brn CS Cl Fuse Holder ppt with Fuse Starter Solenoid Wire Starter Solenoid Wire owitched Power Supply Ground 16 Black Doda ad Solenoid Connector Ring Connector to Ground EG Connecters Shipped Loose in A Separate Plastic Bag P 4 16 Black A ZA SS Z Q AN Y 16 Red to Switched Power Supply 16 Yellow On Solenoid Connector 7 12 Brown Line at Cutter Valve On P Connector to Figure 14 Starter Solenoid Versa Flail Case IH MXU 100 110 Asy Man 09 04 O 2004 Alamo Group Inc oe Wiring Harness Wire Harness Connections 1 Disconnect Battery Cable Discon nect the battery cables before attempting any of the electrical connections this is Se REC to protect the tractor electrical system as Bele gonnectio Is well as the mower electrical connections m sb Electrical connections should never be attempted with the battery connected Use Ohm Meters to test electrical connections 2 Wire Harness Schematic The wiring har n
73. welded on See Figures 12 14 amp 35 This is a two person job one in front and one in rear under tactor See Figure 35 The Flat Mounting lug P N 02879100 will need to be tack welded to the mainframe See Figure 12 amp 14 for welding later See Figure 12 Tank Fill Tube N Connection m Return Hose Connection Operators Manual Cannister Figure 10 Figure 11 Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 3 5 Versa Frame 11 Remove and Weld Versa Frame The Versa frame will need to be unbolted and re moved This will allow for welding the mounting plates tank mount lugs the step and the axle stabilizer mounting bracket to the versa frame The welds need to welded securely to the frame weld both sides of the mounting components See Figure 12 Touch up the paint around the welded areas while the versa frame is off the tractor 12 Reinstall Welded Versa Frame With all the mounting components welded to the versa Weld Here frame bolt the versa frame back onto the tractor Make certain that the bolts are installed on both sides There are six bolts on each side that mount the mounting plates to the tractor front amp rear mount plates See Figure 13 Bolt the axle stabilizer weldment to the mounting bracket that was welded to the versa frame See Figure 14 amp 35 This can be a two person job to bolt to axle and fron at frame 13 Torque the
74. wing them up and down Look for interference between tires and any part of the mower or frame components If interfer ence occurs shims not furnished must be welded to axle pivot stop or steering arm to limit the movement enough to avoid interference Tractors with an adjustable front axle may require an outward or inward adjustment of the wheels 6 To fill the hydraulic reservoir with new clean hydraulic oil follow the steps below Refer to the Operation and Maintenance Section for specifications See Figure 10 A Avoid hyd contamination by filtering the hyd oil while filling the hyd tank B Filter buggies or carts are commercially available for hydraulic system cleanup These consist of a high efficiency high capacity filter a circulating pump a drive motor and hoses for connecting the overhauled machine s hydraulic system T After the frame and mower is completely assembled to the tractor and with the mower head on the ground fill the mower hydraulic tank above the oil level sight gauge approximately 5 or 1 below the top of the tank 8 With mower ON OFF switches in ON posi tion amp tractor fuel cut off crank engine for 30 to 45 sec onds to push oil to the pump and mo tor Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above level of sight gauge Over filling tank with oil after the initial filling may result
75. ydraulic system to control valve Refer to tractor manual 11 Read and fill out customer pre delivery check list on following page Go over these details with the customer and operators before delivery the unit is recommended Shoe the operator where all lubrication points are Where the Oil level is checked the safety decals located on the unit and the operational decals Operator should be completely familiar with the unit before operating it Versa Flail Case IH MXU 100 110 Asy Man 09 04 2004 Alamo Group Inc 8 6 Customer Pre Delivery Check List 1 A Is oil level in the tank even with the sight gauge on the tank 2 A Has the proper oil been used in the system Proper oil is Universal Tractor Hyd Oil 3 Boom machine movement matches operation decal Swing Lift Dipper amp Tilt 4 Is control valve and auxiliary control cables free and not stick 5 Are all hoses tight and do not leak See hose fitting torque chart in general information section 6 A Are all decals in place See operators manual for decal description and placement T Does tractor pass Alamo Industrials Mower Stability Test Proper weights added 8 Have all grease points been adequately greased 9 A Are all bolts tight See bolt torque chart in the general information section 10 Have all hoses been properly routed so that hoses do not kink or bind when boom is articulated through all motions 11 Does starter lockout device work correc
76. yoke at this time See Figure 5 Pump Suction Port Driveline Tube Half with Clamp Yoke Pump Pressure Ports Installing Pump to Pump Mount Weldment 1 Install Pump to Pump Mount Weldment The Pump has the tube half of driveline attached and clamp yoke tightened To install the pump and driveline half it is best to use an assistant or overhead hoist to help you align the drivelines halves as they are slid together the Driveline must be timed universal joints aligned the same as shown in the pump a driveline schematic on See Figure 6 7 8 amp 9 Slide Driveline half and pump together until the shoulder on the pump slide in the hole on the pump mount weldment When installing the pump always keep ports sealed to keep them clean and free of contamination The pump MUST be turned correctly The suction Port side with single port must be to the left side sitting in tractor seat so the suction hose will connect to it The dual port side will be to the right side of tractor as sitting in tractor seat The top port on the right side is for the pressure feed to the motor on the cutting head The bottom port on the right side is the pressure supply for the cylinder control valve See Figure 6 Install the two 1 2 X 1 1 2 long pump mount bolts P N 02892000 and two 1 2 lockwashers P N 00001300 Tighten the two pump mounting bolts DO NOT Start Tractor after pump has been installed until all hydraulic connections have been made and f

Versa Flail/Case-IH MXU 100-110 - Assembly Manual

Contents

Download Pdf Manuals

Related Search

Related Contents