Service Manual - Cafe Pourover - Expert-CM
Contents
1. Table 1 MODEL amp ELECTRICAL All 120VAC Units HEATING MODEL ELEMENT CIRCUIT VOLTS warts ames HERTZ WIRE PHASE GAFEOAPIO WC 317_ A TAWAC 1450 12 18 sorsoHz aw PHASE we 917 120 1550 12 90 soreoHz aw PHASE CAFE2DB10 WC ST7 A B C 120VAG 1650W 13 8A 50 60HZ 2W G TPHASE 2 10 Wc sT A B C 120vAC 13 8A sursonz zw 1 CAFESDBI0 WC sT7 A B C D 120VAG 1750W 146A 5060HZ 2W TPHASE 10 we 917 120 1450w 12 1 5 2 G PHASE CAFE1DB20 WC 9 9 A B 120 1250w 104A s reoHz 2w PHASE CAFEz0B20 wo 933 arere izovac 1350w 113A soieonz 2w PHASE 20 WO 933__ A B O D 120VAG 1450W 121A S0IG0HZ 2W PHASE ELECTRICAL LADDER DIAGRAM 220V Brewer Model Caf 1DB 2DB 3DB amp AP All 208 240VAC Units 5 E MI UMT 2207 TEMP CONTROL E TED PERT E oe 1 4 27N 22A HEATING TANK xz SET 2009 SEE TABLE FOR RATING dj mc 14 2204 GREEN NEON I BLK a wir WARMER ELEMENT BOTTOM2. BREWING INSTRUCTIONS 1 Pour ground coffee evenly into the filter and place it into the brew cone 2 Slide brew cone into guide rails fig 1 Place a clean empty decanter on the warmer plate model Caf AP will use an airpol 3 When the green Ready to Brew light comes on add 64 ounces or one decanter of room temperature water into opening on the top Ern 2 d ground cover fig 3 Brewing will take about three minutes valise intent 4 Switch on the warmer plates to keep the coffee at serving temperature NSE ISO 9001 2008 REGISTERED WILBUR CURTIS CO INC 6913 West Acco Street Montebello CA 90640 5403 For the latest information go to www wilburcurtis com Tel 800 421 6150 Fax 323 837 2410 NOTE Due to evaporation water may be lost from the tank if brewer is left on for long periods of time without making coffee When this occurs pour in enough water to refil the heating tank before brewing NOTE You should have at least two decanters for brewing coffee One for pouring water the other to brew coffee into Airpot brewers will require a pitcher that holds 74 ounces see figure 3 Figure 3 Pour cold water into pour hole This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis Company service center Do not immerse the unit in water or any other liquid To re
3. MODELS INCLUDED m CAFE 1DB m CAFE 2DB m CAFE 3DB m CAFE AP m CAFE OPP WiLBuR Curtis Company Inc Service Manual Cafe Pourover SETUP STEPS i11 a i EE EE EE 4 pouring 3 pots or 192 oz of water into the opening sea step 4 below damage to the heating e CAUTION This brewer is shipped with the thermostat tumed ON DO NOT plug in unit before element or thermostat will result L 1 Place the brewer on a solid level counter top near a 120 VAC outlet rated at 20 amps BREWCONE 2 Place an empty glass decanter on the warmer deck under the sprayhead 3 Insert an emply brewcone into the brew rails unit fig 1 4 Slowly fil the tank with room temperature water through the opening on the top cover until water SPRAYHEAD startsrunningina steady stream from thebrewcone 8 pots or 192 ounces The tank is full GUIDE RAILS e Plug power cord into a 120V electrical outlet Allow the brewer to heat up to full temperature indicated by the green Ready to Brew light This takes about 15 to 25 minutes the first time the coffee brewer is plugged in Slight dripping from the brewcone is normal as the tank heats up Figure 1 Sprayhead and brewcone e CAUTION Please use this setup procedure before attempting to use this brewer Failure to follow the instruc tions can result in injury or the voiding of the warranty CAUTION Allow brewcone to drain before removing
4. held by four screws 3 Locate the thermostat attached to a bracket below the top wrap There wil be a pair of contacts covered with a black plug see photo right 200 F This is where the tank temperature selection is made Re moving the black plug changes the setting to 190 F Covering the contacts will etum the setting to 200 F To avoid losing the small black cover slip the cover over one of the contacts as shown in photo at right 4 Return cover to the back of the unit and plug electrical cord into the power outlet 200 F Setting 190 F Setting CLEANING Regular cleaning of your Curtis Cafe coffee brewer will maintain the highest quality coffee your equipment is capable of producing Proper cleaning is essential in maintaining the fresh and appealing appearance of your coffee service 1 First tum off the brewer unplugging the cord at the power outlet 2 Avoid touching hot surfaces Allow the warmer plates to cool CAUTION Do not use cleansers liquid bleach powders or any other substance that contains chlorine These products promote corrosion and will the stainless steel THE USE OF THESE PRODUCTS WILL VOID YOUR WARRANTY 3 Wipe all exterior surfaces with a damp cloth Remove spills dried coffee coffee grounds ete 4 Slide the brewcone out and wipe the sprayhead area with a cloth dampened with a mild dish soap solution 5 Wash the brewcone and wire brew basket if applicable Use a soft
5. UGHT BREN ZN GREEN 19 WC3EZI GT BREWCONE Ti BLK PLASTIC M7 WOES TE STSIDX TOWSIICONE 15 W606 HOSE VENTILATION HEATING TANK GRONNET COVER HEATING TANK BUSHING CONICAL 4 Dx 95 00x 50 Bam COVER TOP HEATING TANK WCSH COVER TOP HEATING TANK TOLDER UNTST GASKEL TINKUD TANK CONPLETE TIS OA Ware TANK CONPLETE SSON AOV BF We STE ELENINT HEATTAGRWT2OV WTS IU WO 0 ELEMENT HEATING 201 2007 INUT E SHR WOT SENSOR TEMPERATURE TANK WC Sar THERMOSTAT MANUAL RESET aR WC S THERMOSTAT AUTO RESET 2 WCS SPRING DELIING CAFE SERES 35 NCTSTE COVER BOTTOM COVERJSSY TOP CAFE TOE 3DR JP Component Used on Older Units Suggested Pars to Stock DELIMING SPRING This spring is for cleaning lime deposits from within the siphon tube Remove the sprayhead Insert spring into the siphon tube Twist the spring clockwise as you push inward Once past the bend in the tubing you can slide it back an forth to remove hard lime deposits Items called out in this illustration are specific to Cafe 1DB Cafe 3DB amp Caf All other parts are common THERMOSTAT ADJUSTMENT The Cafe coffee brewer is factory set to 200 F The brewer can be adjusted on the thermostat for a tank temperature of either 200 F or 190 F To adjust Unplug the unit at the power cord 2 Remove the back cover
6. bristled brush for hard to clean areas Wash both parts with a detergent solution or put these parts through a dishwasher 6 Wash glass decanters with dish soap To remove mineral deposits soak with vinegar 7 Dry all exterior surfaces of the unit with a clean soft cloth to keep water from spotting the cabinet NOTE Polish the outside stainless steel surfaces with stainless steel polish after drying This will prevent surface scratches and result in a cleaner appearance DE LIMING Every six months more often in areas with extremely hard water the inside of the heating tank should be de limed A CAUTION The de liming procedure must be performed by a qualified service technician ELECTRICAL LADDER DIAGRAM 120V Brewer Model Caf 1DB 2DB 2DBS 3DB amp AP All 120VAC Units 1 D i 1g 5 9 emt er i 1 BREW HEATING TANK i Mes se Ro a f 2o0 F Ser PONT i 1 Qi 1 1 1 jo vem 1 TEMPERATURE 1 TEMPERATURE d mE um WARNER B t EN wn mt Lu wol S 5 Lo wtf a Fe WARME D ae n sos oie w ALL WIRES SHALL Not s UNLESS oT LADDER DIAGRAM th care 10
7. 100W 220VAC VARMER ERI em E 8 i U uc U 4 20V NEON 5 08 l C WARMER ELEMENT TOP FRONT Y 100W 220VAC WARMER RED wer T ER EN p tom i WARMER 77 EAE 250 NEON nA war i D WARMER ELEMENT REAR 100W 220vac WARMER RED STP y a w 1 ALL WIRES SHALL BE 18 AWG PYC 105C pere 0 80 LADDER DIAGRAM NOTES UNLESS OTHERWISE SPECIFIED m nief id me me LD CAFE 3O Table 2 MODEL amp ELECTRICAL All 208 240VAC Units Export Only MODEL AND ELECTRICAL TABLE HEATING MODEL ELEMENT CIRCUIT VOLTS WATTS AMPS wc 906 240VAC 2000W 8 3A CAFE1DB30 WC 906 240VAC 2100W 8 8A CAFE2DB30 WC 906 A B C 240VAC 2200W 9 2A CAFESDB30 WC 906 A B C D 240VAC 2300W 6 Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on electrical components fitings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burs for Forty 40 months from date of purchase or 40 000 pounds of coffee
8. Whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replace ment parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed AAllin warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcutis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers orginal equipment at time of purchase only The Wilbur Curtis Company Inc assumes responsibility for substitute replace ment parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 41 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equ
9. duce the risk of fire or electric shock do not open top panel No user serviceable parts inside Repair should be done only by authorized service personnel Keep hands and other items away from hot parts of unit during operation Never clean with scouring powders or harsh implements FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM 1 PARTS MemNt Description 1 WiG 48101 TOP WARMER ASSY 120V CAFE 208 DIAGRAMS IR WC 86103 TOP WARMER ASSY 220V CAFE 208 15 2 NOST WARMER ASSY 100W 120V wPLATE ES pi 2 28 WC US WARNER ASSY CONPLETE TW 2A E 37 NOSE TRAY ASSY POUROVER 17 PIN POUR CAFE Lig 5 WC 504 THERHOSTAT CAPILLARY EXPORT MODELS 1 E T EROSTA Te CONTROL V 19 6 WC 20054 TUBE CAFE SPRAYHEADISYPHON T Wes2i8 NUT 56 16 JAM BRASS E 20 4 SPRAVHEAD PURPLE ASE 3 WC3502 LEG SCREW BUMPER 1 LABEL SWN PANEL CAFE DS ONOFF S WC 30313 LABEL SW PANEL CAFE 208 ONOFF SW LA 8 WCHGH LABEL SIT PANEL CAFE 208 ONOFF SW T C LABEL SW PANEL CAFE AP ONOFF SW 165 SWITCH WARNER RED i5 V 1 22 1 4 TA Woie SWITCH WARMER RED 250V TB WC Ta SWITCH WARNER RED ZAV OLDER UNTS 2 LIGHT BREW TV GREEN TK WG 208
10. ipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibilty of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibilty of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained according to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs andlor Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibilty of the owner Charges incurred by delays waiting ime or operating restrictions that hinder the service technician s abilit
11. y to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Sup port Department prior to performing any repair work or retur of this equipment to the factory returned equipment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL Allin warranty service calls must be performed by an authorized service agent the Wilbur Curtis Technical Sup port Department to find an agent near you WILBUR CURTIS CO INC 7 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fox 323 837 2410 Technical Support Phone 800 995 0417 M F 6 30A 4 00P PST E Mail techsuppor wiburcuts com Web Site wurw wilburcurtis com FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM Printed in U S A 52012 F 3215 8 Rev R
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