Convection Oven
Contents
1. 8 Unpacking and ssa aleme eae 8 Location and EL 8 ID ES 8 Replacement Parts 9 nurus ra 9 CONDONSDS E 19 Wiring DI grams UU ENA ARAR 20 Convection Oven Introduction Introduction Congratulations You have chosen a Convection Oven that will give you many years of fine service from the original manufacturer BKI The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages2. The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Convection Oven Safe Work Practices 289 Introduction Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touch any hot metal surface If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Never wear loose clothing such as neckties or scarves while operating this equipment Keep loose hair tied b
3. Year limited door warranty lee BevLes Products Two 2 Year limited parts and labor ee Warranty period begins the date of dealer invoice to customer or ninety 90 days after shipment date from BKI whichever comes first WARRANTY COVERAGE This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS ee Negligence or acts of God Thermostat calibrations after 30 days from equipment installation date Air and gas adjustments Light bulbs Glass doors and door adjustments Fuses Adjustments to burner flames and cleaning of pilot burners Tightening of screws or fasteners Failures caused by erratic voltages or gas suppliers Unauthorized repair by anyone other than a BKI Factory Authorized Service Center Damage in shipment Alteration misuse or improper installation Thermostats and safety valves with broken capillary tubes 125 Freight other than normal UPS charges Ordinary wear and tear es Failure to follow installation and or operating instructions ee Events beyon
4. illustrated on page 5 then contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Convection Oven Introduction Safety Decals ooco00 888888 AN CAUTION Do not use harsh cleaners when cleaning this unit De net cover or remove this kel _W 0156 CO FRONT VIEW Convection Oven Introduction HIGH VOLTAGE Turn power off before servicing May have mone than one disconnect switch LL Ld si HER CO BACK VIEW Convection O
5. 28 656 VG 7 FB45442451 1 HANDLE BRKT COVER VG14 8 FB45442302 1 HANDLE BRKT VG14 9 H0209 1 HANDLE VG COMPONENT HDWE 10 FB30102003 1 MAGNET MOUNT INNER DOOR CO 11 MC0005 11 MAGNET 1 7 8 X 7 8 12 SCR439 6 SCREW 8 32 X 1 2 PHIL TR HD 13 SCR005 2 SCREW 8 X 1 2 PHIL TRUSS HD 14 SCR418 4 SCREW 1 4 20 X 1 SLTD TR HD 15 F0137 6 THREAD INSERT 8 32 STEEL 16 WSH248 4 WASHERED LOCKNUT 1 4 20 ZINC 17 WB45418900 1 HINGE INNER DOOR WELDMENT VG 11 Convection Oven Replacement Parts Figure 2 Outer Door Assembly Convection Oven Replacement Parts Table 2 Outer Door Assembly Parts ITEM PART QTY DESCRIPTION 1 TP0037 1 TAPE 7 8 DBL SIDE 3M6381 WHITE 2 WSH038 6 WASHER 1 4 USS FLAT 3 BLT257 6 BOLT 1 4 20 X 5 8 CARRIAGE 4 FB45443303 1 BUMPER BRKT OUTER DOOR VG14 5 FB45443403 1 BUMPER BRKT OUTER DOOR VG14 6 FB45443503 1 COVER MAGNET VG 7 GL0300M 1 GLASS VG OUTER DOOR W MATRIX 8 FB45443203 1 DOOR LATCH PLATE OUTER DOOR 9 WSH246 8 WASHER 10 INT TOOTH S S 10 FB45455703 1 MAGNET MOUNT OUTER DOOR VG 11 0005 7 1 7 8 X 7 8 12 NUT 132 4 NUT 10 24 SS 18 8 HEX CAP 13 NUT097 6 NUT 1 4 20 SS 18 8 CAP 14 SCR434 4 SCREW 10 24 X 3 8 PHIL TR HD 15 5 006 4 SCREW 8 1 2 PHIL PAN HEAD 16 SP0031 6 SPACER PTFE DOOR GLASS 17 WB30104100 1 HINGE OPER SIDE OUT DOOR WELD CO 13 Replacement Parts Convection Oven Figure 3 Control Panel Assemb
6. 99 5 SRCA045 1 PAN INSULATION SRC 6 WSH045 4 LOCKWASHER 5 16 SPLIT ZINC 7 M0032 1 MOTOR HOWELL FAN 115 230 8 NUT055 4 NUT 5 16 18X1 FINISHED HEX 9 SRCA031 1 PANEL OUTSIDE MOTOR SRC 10 SCR272 1 SCREW 10 24 X 1 2 HEX HD MS 11 SCR273 1 SCREW 1 4 20 X 1 2 HEX HD 12 SRCA069 1 WASHER BLOWER MOTOR SRC 17 Convection Oven Replacement Parts Figure 5 Caster Base Assembly oy Table 5 Caster Base Assembly Parts ITEM PART QTY DESCRIPTION 1 SCRO77 2 SCREW STUD 10 24 X 1 2 WELD 2 SCR463 16 SCREW 1 4 20 X 3 4 SERR FLNGD HEX 3 WB30101400 1 BOTTOM OUTSIDE WELDMENT CO 4 C0415 4 CASTER 3 3 30 521 2 JARVIS 5 F0140 16 THREAD INSERT 1 4 20 STL HEX 18 Convection Oven Replacement Parts Components PART DESCRIPTION B0553 BULB TUFFSKIN 40W 250V 060007 GASKET BULB DOOR SEAL F0063 CLAMP SAFETY 16101 S 1 4 DIA R0029 RACK 19 1 4 X 25 3 4 50346 SWITCH MICRO 15A 125 480VAC C0026 CALROD 208V 2000W C0248 CALROD 240V 2000W SB0305B SIDE INSERT ASSY ELEC NKL SRC SR1003 RACK SIDE TRAY SRC 5 086 INSIDE BLOWER CABINET SRC WSRCA076 SRC INSIDE BOTT PAN WELD F X 1 j EN C 050007 80553 WSRCAQ76 19 Wiring Diagrams Convection Oven UPE N3AD 21 5508 7082 wor 108 1 Ter 3 01 40004 0 SNL 6 8200 MOOT 008782 NIN 9200 9802 0002 O
7. Convection Oven MODEL CO Service Manual Serial Numbers 120317 and higher xe ud l k gt En y 724 CS TM 019 01 Revised 03 22 13 BKI LIMITED WARRANTY 2812 Grandview Dr Simpsonville SC 29680 USA 864 963 3471 Toll Free 800 927 6887 Fax 864 963 5316 WHAT IS COVERED This warranty covers defects in material and workmanship under normal use and applies only to the original purchaser providing that es The equipment has not been accidentally or intentionally damaged altered or misused ee The equipment is properly installed adjusted operated and maintained in accordance with national and local codes and in accordance with the installation and operating instructions provided with this product fe The serial number rating plate affixed to the equipment has not been defaced or removed WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U S A COVERAGE PERIOD ee Warranty claims must be received in writing by BKI within one 1 year from date of installation or within one 1 year and three 3 months from data of shipment from the factory whichever comes first ee COB Models One 1 Year limited parts and labor ee COM Models Two 2 Year limited parts and labor COM convection ovens also a two 2 year door warranty ee CO1 Models Two 2 Year limited parts and labor Five 5
8. NTO 8 OOS 90005 HOLWS AIOI 90005 HILMSOYIM 8004 Sdn 91 3504 6 18005 LOCOS actus HOUNS 18901 51804 9 ETOS 90805 HOLMS HME 7209 IYISONHJIL Z Wiring Diagrams Jt 40 ae EE w GUAM in B MOG 20 Wiring Diagrams Convection Oven RT eee u SAM O W w 1300 E 8 TMOG ma N 3v Ww TM Aw CM 21 2812 Grandview Dr Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A 110217 0407 5 019 01 NOTES Revised 03 22 13 Convection Oven REVISION HISTORY Wiring Diagrams REVISION DATE REVISED BY DESCRIPTION 01 03 22 13 KW Initial Release Supersedes all previous releases
9. ack or in a hair net while operating this equipment Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always use an Authorized Service agent to service your equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Convection Oven ot Do ot lou N Do not vero r ve thila 911 Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label
10. d control of the company 8 8 8 o 8 o 1 o 8 8 8 E 1 o o 8 INSTALLATION Leveling as well as proper installation and check out of all new equipment per appropriate installation and use materials is the responsibility of the dealer or installer not the manufacturer REPLACEMENT PARTS BKI genuine Factory OEM parts receive a 90 day materials warranty effective from the date of installation by a BKI Factory Authorized Service Center CS TM 019 01 Revised 03 22 13 Convection Oven Table of Contents Table of Contents Table of C oBtengu luu ll l NA 1 iere u Saa eae re 2 Safety 14125 21512 1 2 Safety SIGNS and Messages tannine 2 Dale Work Practices artiste 3 Dalety Decals einmit esia O 5 Health And Sanitation Practices tei upa mamanka anaku SARA Aaaa k 7 Food Hand 2 9 uu 7 Storage OF RSW MESS aaa HON 7 Coding Cooked ilii SR i 7 Storage Of Prepared FOoOdS nit AE SARs E i a 7 RE
11. ly 14 Convection Oven Replacement Parts Table 3 Control Panel Assembly Parts ITEM PART QTY DESCRIPTION 1 B1050 1 BEZEL ROBERTSHAW THERMOSTAT 2 FB30101603 1 CONTROL PANEL FRONT CO 3 N0530 1 DECAL CONTROL PANEL CO 4 0001 2 FUSE HOLDER 15A 300V HPF EE 5 F0097 2 FUSE 15A 300V SC15 TIME DELAY 6 K0028 1 KNOB T STAT BLK 450DEG 7 WSH089 4 WASHER 6 INT LOCK ZINC PLATED 8 NUT048 4 NUT 6 32 HEX ZINC PLTD 9 NUT276 2 NUT 8 32 WASHERED LOCKNUT 10 SCR425 2 SCREW STUD 8 32 X 1 2 WELD 11 SCR117 2 SCREW 6 32 X 3 8 PHIL RD HD 12 SCR118 4 SCREW 6 32 X 5 8 SLTD RD HD 13 5 006 4 SCREW 8 1 2 PHIL PAN HEAD 14 50347 1 SWITCH CONTACT BLOCK 2NC 15 0339 2 SWITCH CONTACT BLOCK 2 NO 16 50304 2 SWITCH 2 POS OPERATOR BLK 17 0338 1 SWITCH 3 POS SATIN CHROME 18 50307 1 SWITCH BLOCK GE P9B10VN 19 AB30103100 1 TERM BLK RELAY MNT RAIL ASSY CO 20 T0005 1 THERMOSTAT 115 277V 450 DEG SGLPOLE 21 TI0009 1 TIMER 3 HR 22 TF0035 1 TRANSFORMER 230V 50 60HZ TO 15 Convection Oven Replacement Parts Figure 4 Blower Mounting Assembly 16 Convection Oven Replacement Parts Table 4 Blower Mounting Assembly Parts ITEM PART QTY DESCRIPTION 1 10005 1 7 SQ FT INSULATION 2 10005 1 3 3 SQ FT INSULATION 3 SCRO065 4 5 16 18 x 2 HEX SCREW 4 SRCA067 1 FAN BLOWER SRC USES F00
12. n the absence of local codes with the National Electrical Code ANSI NFPA 70 20XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Convection Oven Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Assemblies Description Assembly Figure Table Inner Door Assembly AB30103000 Figure 1 Table 1 Outer Door Assembly AB30104200 Figure 2 Table 2 Control Panel Assembly AN30102900 Figure 3 Table 3 Blower Mounting Assembly SB0306 Figure 4 Table 4 Caster Base Assembly AN30102600 Figure 5 Table 5 Convection Oven Replacement Parts Figure 1 Inner Door Assembly Convection Oven Replacement Parts Table 1 Inner Door Assembly Parts ITEM PART QTY DESCRIPTION 1 TP0037 1 TAPE 7 8 DBL SIDE 3M6381 WHITE 2 WSH038 4 WASHER 1 4 USS FLAT 3 5 059 2 SCREW 1 4 20 3 4 HEX 4 0858 4 BUSHING INNER DOOR GLASS VG 5 FB45419051 1 COVER HINGE INNER DOOR VG 6 GL0298 1 GLASS 27 06 X
13. tained to meet local health codes usually a minimum 145 F 63 C Convection Oven Installation Installation AAWARNING Serious injury equipment damage or death could result if attempting to install this oven yourself Ensure that an authorized BKI service agent install the oven Unpacking and Handling It is the owners responsibility to file all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Remove all packing from the interior and exterior of the oven Location and Clearance 1 Place the oven not less than 8 from the back wall 2 Lock the casters so the oven does not move After every time the oven is moved make sure the casters are locked Wiring AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or i
14. ven Introduction Health And Sanitation Practices BKI ovens are manufactured to comply with health regulations and are tested and certified to UL CUL and NSF standards You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked Food Handling e Wash hands thoroughly in warm soapy water after handling raw poultry or meats e Clean and sanitize all utensils and surfaces that have been in contact with raw products e Never place cooked meats on the same surfaces used to prepare raw meats unless the area has been thoroughly cleaned and sanitized Storage Of Raw Meats e Designate an area or shelf strictly for the storage of all raw meats to be used in the oven e Raw product must always be stored at temperatures below 38 F 3 C e Never store or mix raw foods above cooked foods as this is a health hazard The drippings from raw foods contaminate cooked or processed foods e All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated Coding Cooked Foods All products cooked during the day should be sold the same day NOTE It is not the intent of the cooking program to have unsold merchandise at the end of the cooking day Follow your company s procedures for the handling of any leftover product Storage Of Prepared Foods e Cold foods should be kept at or below 38 F 3 C e Hot foods must be main
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