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INSTALLATION, OPERATING and SERVICE MANUAL

1. Thermostat Ground TT Honeywell L6064A gt AE Fani 1 120Vac 60Hz 17 L2 Neutral White Use copper conductors 28 7 Limit Fuse 11 Service 8 1 Switch Fp n Riello Lospeed 8 11 Burner A0F BF switch 203 12 5 o 5 o 25222 Grd Grd Alternate Burners SVS System Se V Blockage sensor Junction _ A Connect SVS TT NC pox _ 4 2 X Ground n e Grd Control Relay Ground 2 Black 4 2 x M 2 gt White y E Blower Speed a Junction box Er 8 24 A 6 Beckett apacitor M Lo M 3 Hi Blockage sensor Grd 4 NC Carlin interrupted ignition and oil line heater see Carlin instructions Connect Line Heater via limit T Ground Black White Set black wire to blower 4spd1 2hp 5 spd 3 4hp heating speed reguired Som White White d d Isolate unused leads Hi Black Black Carlin 24 Vac to prevent motor MHi
2. Burner Air Setting Chimney Gross Direct Drive Belt Drive External Beckett B T U H B T U H Inpu AFUE Insertion Flue Filter Size Static Model Burner SVS Output USGPH inches Shutter Air Band Pressure jo qty 12 Blower C Pressure in w c ombination pen in w c NV3 77V AFSTYYHS Yes 177000 200100 150 804 Delavan 1 50 X 70 100 7 118 0 02 540 5274020 Monarch 1 50 X 70 NS HI 32127 XT 4 1 2 0 50 NV3 159V AFBIYYHS Yes 164000 188490 135 821 Delavan 1 35 X 70 100 7 118 0 02 500 AB Monarch 1 35 X 70 NS 16 X 25 1 HI 3 1 2 XT 2 1 2 0 50 20 X 25 1 E AM XB NV3 148V AFBIYYHS Yes 151000 174250 125 810 Delavan 1 25 X 70 AB 100 7 118 0 02 465 0 MEDHI 3 14 X8 2 0 20 Monarch 1 25 X 70 NS MED HI 34 XT 2 1 2 0 50 NV3 118V AFBIYYHS Yes 120000 140 000 1 00 830 Delavan 1 00 X 70 100 7 718 0 02 400 MED Sa Xe 342 020 Monarch 1 00 X 70 NS MED 3 42 XT 342 050 Burner Air Setting Chimney Gross Direct Drive Belt Drive External 5 B T U H B T U H Inpu AFUE Insertion Flue Filter Size Static Model Output USGPH eee inches Tub p Pressure aty 12 Blower E Pressure in w c ombination pen in w c NV3 181 40F5 180000
3. isonnv3 prt FIG 15 6B PARTS LIST NV3 ITEM PART DESCRIPTION ITEM PART NO DESCRIPTION 1 4120422G TOP RAIL 17A 2010047 HW L6064A1094B 57 TWO SPD FAN 8 LIMIT DD 2 4060405 HEAT EXCHANGER 17B 2010023 HONEYWELL L4064B2640B 5 3 4120350 SIDE PANEL L H WHITE RODGERS 5051 334 5 4120351 SIDE PANEL R H 18 2040103 G12 BD BLOWER C W 8 PULLEY 4 4120349 FRONT PANEL 2040117 G12 9 DD BLOWER 5 4120466G CLEANOUT PANEL 2020003 Ye HP BELT DRIVE MOTOR 4 4120348 BURNER PLATE 2020020 34 HP BELT DRIVE MOTOR 8 2080081 BURNER PLATE GASKET 2020022 34 HP DIRECT DRIVE MOTOR 2080082 FRONT PANEL GASKET 2240002 7 PULLEY 9 2010041 A C FAN CENTER HONEYWELL R28285A 2240008 VARIABLE SPEED PULLEY 3 X 5 8 A C FAN CENTER PRODUCTS UNLIMITED 57 01 08 2240047 47 FAN BELT A C FAN CENTER WR 8A94 2 2200081 2 BLOWER WIRE 90 10 OIL BURNER 4120310G FAN PARTITION WIRE CHANNEL 19 4120324G ACCESS DOOR 4100117 18 BURNER CABLE 20 2180003 20 X 25 FILTER 11 2200256 SWITCH FOR ELECTRICAL BOX 21 2180002 16 X 25 FILTER 12 2200106 BOX COVER 4 X 4 SWITCH 4120468G REAR FILTER SUPPORT 13 BASE PANEL 4120467G TOP FILTER SUPPORT 14 2200101 JUNCTION BOX 4 X 4 22 4120303G SMALL PANEL 15 2030006 COMBUSTION CHAMBER 23 4080147 7 SS SMOKE PIPE 16 3090284 CLEANOUT COVER 4120457 7 SMOKE COLLAR 2080029 CLEANOUT COVER GASKET 2080043 SMOKE PIPE FLANGE GASKET 4080124 CLEANOUT COVER CONNECTOR 20800
4. MODEL NL3 121 NL3 149 NL3 160 NL3 177 B T U H INPUT USGPH 139 400 1 00 174 250 1 25 188 190 1 35 209 100 1 50 B T U H OUTPUT 121 000 149 000 160 000 177 000 96 AFUE RATING ETL 83 0 81 0 82 1 80 4 BURNER AERO HF US 3 OR BECKETT AFG AF81YYHS INSERTION 7 7 8 NOZZLE DELAVAN 70 B A 80 W 1 00 1 25 1 35 1 50 NOZZLE MONARCH 70 NS 80 R 1 00 1 25 1 35 1 50 PUMP PRESSURE psi 100 100 100 100 BURNER RIELLO R40 F5 10 INSERTION 7 75 T F PLUS CERAMIC SLEEVE NOZZLE DELAVAN 60 B A W 0 85 1 00 1 10 1 25 PUMP PRESSURE psi 145 150 150 145 REG STOP GATE SETTING 2 2 2 2 APPROX AIR GATE SETTING 2 1 2 65 2 82 3 5 MINIMUM OVER FIRE PRESSURE 005 W C 005 W C 005 W C 005 W C MINIMUM FLUE PRESSURE 02 W C 02 W C 02 W C 02 W C CFM 1 500 1 800 1 950 2 100 BLOWER DELHI G 12 OR LAU A12 12 OR TORIN BC1220 SEE NOTE BLOWER MOTOR 1 2 HP 1 2 HP 1 2 HP 1 2 HP 20 W C STATIC PRESSURE 1 500 CFM 1 800 CFM 1 950 CFM 2 100 CFM PULLEY COMBINATION 3 1 4 X 8 3 1 4 X 8 3 1 4 X 8 3 1 4 X 8 PULLEY TURNS OPEN 4 1 2 T O 3 T O 2 1 517 1 2 X 47 1 2 X 47 1 2 X 47 1 2 X 47 BLOWER DELHI G 12 DELHI G 12 DELHI G 12 DELHI G 12 50 W C STATIC PRESSURE BLOWER MOTOR 3 4 HP 3 4 HP 3 4 HP 3 4 HP PULLEY COMBINATION 3 1 2 X 7 3 1 2 X 7 3 1 2 X 7 3 1 2 X 7 PULLEY TURNS OPEN 3 1 2 T O 2 T O 2 T O 1 T O BELT SIZE 44 44 44 44 FILTERS QTY 16 X 25 1 16 X 25 1
5. lt lt 45 a GN 7 aS ius ee 0 A UU 7 4 4 7 NN M d A 11 X 2 769 TS 2 2 2 S 3 DR Bo aL aw i BIN por Rer Riello Burner End Cone Protector not shown See FIG 18 3D for its location 37 FIG 18 3C RIELLO PARTS LIST PART NUMBER BURNER MODEL DESCRIPTION F3 8 F5 BF3 amp BF5 RIELLO NEWMAC 5 1 XIX Hydraulic jack 1 34 300808 X Fan 5 33 X X X X Capacitor 12 5 Uf 12 6 x Xx X O ring pump cover 19 15 3002279 X X X X 20 16 x Xx X Pump 22 18 3005843 X X X X Motor 25 21 X X X X Primary control 530 SE C 26 22 X X x Photo cell 28 24 3005855 rx X Universal mounting flange 29 25 Mounting gasket 33 3007204 XI XI Manual Air Shutter 1 3008019 1 X Burner cover 1 3008023 X Burner Cover 40 40 3948873 X X Short combustion head 6 40 3948973 X X Short combustion head 6 3948874 X X Long combustion head 10 3948973 X X Long combustion head 10 46 46 3006330 X X Electrode assembly short 46 3006329 X X Electrode assembly short 3005870 X X Electrode assembly long 3005880 X X Electrode assembly long 47 47 3005869 Electrode porcelain 48 48 3007592
6. little draft Adjust draft regulator close 19 Back up of flue gas from draft Clean chimney and thoroughly diverter inspect Too much draft Adjust draft regulator open Too many appliances on the same ae 21 Remove appliances 22 much draft with draft regulator Install larger or multiple draft fully open regulators 23 Smoke pipe extends to far into elbow Pull the smoke pipe back Raise smoke extend inside 24 iis pipe 696850 chimney Cut on an angle with the opening facing up and clean regularly Widely fluctuating draft and 25 downdrafts Try a different type of chimney cap 26 Unused flue or vent connection Remove and seal the opening 27 House depressurization Provide additional combustion air 28 Flue pipe too long or too many Minimize flue pipe total equivalent elbows 32 length chmprbengtbl16062006 xls FIG 17 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Thermostat Burner Motor Fails to Start Check for Broken Wires Tighten Connections Clean Contacts Replace Thermostat Burner Motor Overload Tripped Press Rest Button Ceased Pump Repair or Replace Faulty Primary Rela Oil Supply Repair or Replace Check Oil Supply Air Leak in Oil Supply Line Tighten Fittings or Replace Line Oil Line Plugged or Kinked Clean or Repair Oil Filter Clogged Replace or Clean
7. Blue Blue burnout Med Yellow COIT PIER SAN MLo Oranae Orange arlin interrupted ignition and oi 4 spd motor may have m Red 9 Red 9 line heater see Carlin instructions Red MLo and Connect Line Heater via limit Purple Lo wires Cap Brown Brown Cap Brown Brown SVS Sealed Vent System Models with suffix V See SVS Installation Instructions Isolate unused leads to prevent motor burnout 4 spd motor may have Red MLo and Purple Lo wires 21 FIG 11C STANDARD WIRING SCHEMATIC READY DIRECT DRIVE Honeywell T8034C or T87F G Y RCRHW eat cool thermostat 009099 24 Vac 8 Honeywell L6064A Honeywell 140648 gt Fan Limit Fan Limit L1 120Vac 60Hz 122 L2 Neutal Alternate Burner Riello hy 7 Y 2 Use copper conductors 2 Ground 22 Limit 3 TOU RieloReay T ZO Th 00 Black
8. BAR BAND in w c COMBINATION OPEN MED MED HI 3 1 4 x 7 12 0 20 NV2 119V 2 1 Yes 119 000 139 400 1 00 838 Delavan 1 00 70 100 6 7 8 0 85 1 00 GPH 1 00 0 02 510 16 X24 2 MED HI HI 3 1 2 X 6 2 0 50 MED LO MED LO 3 1 4 x 7 1 1 2 0 20 2 102 2 1 Yes 102 000 118 490 846 Delavan 0 85X70 A 100 6 7 8 0 85 1 00 GPH 085 0 02 460 1 16 X 24 2 MED MED HI 3 1 2 X 6 3 0 50 MED LO MED LO 3 1 4 x 7 2 1 2 0 20 NV2 90V EZ 1 Yes 91 000 104 550 0 75 84 6 Delavan 0 75X70 A 100 6 7 8 0 75 GPH 0 75 0 02 430 16 X 24 2 MED LO MED LO 3 1 2 X 6 3 1 2 0 50 LO LO 3 1 4 x 7 3 1 2 0 20 NV2 78V EZ 1 Yes 79 000 90 610 0 65 848 Delavan 065 709 100 6 7 8 0 60 0 65 GPH 0 65 0 02 400 16 X 24 2 LO LO 3 1 2 X 6 4 0 50 Models with the suffix V are certified and listed for use with the Newmac SVS sealed direct vent system Use burner air settings as a guide only Set burner air to give a trace of smoke Re adjust burner air to reduce by 1 to 1 5 percent Take measurements with the burner cover amp air ducts installed if any The maximum allowable temperature rise is 85 F Select speed to suit specific installation requirements Air temperature can be lowered by the blower speed lowering the firing rate or increasing supply amp return outlets The minimum recommended temperature rise is 65 F FIG 20 GENERAL INSTRUCTIONS NV3
9. Loss of Prime Eliminate Teed Oil Lines Burner Start No Flame Electrode Setting Adjust Electrodes Loose or Dirty Nozzle Replace Nozzle Ignition Transformer Replace Transformer Burner Motor Overload Trips Press Rest Button Ceased Pump Repair or Replace Faulty Primary Rela Cad Cell Repair or Replace Clean or Replace Oil Line Restricted Clear Restriction Plugged Fuel Pump Clean Strainer Burner Locks out on Safety Loss of Prime Eliminate Teed Oil Lines Cold Oil Change to 1 Oil Convert to One Line System Poor Combustion Air Leak in Oil Supply Line Adjust Air Settings Ensure Draft is Adequate Tighten Fittings or Replace Line Loose or Dirty Nozzle Replace Nozzle Faulty Oil Pump Repair or Replace Pump Oil Supply Line Ensure Properly Designed Loss of Prime Eliminate Teed Oil Lines Burner Ignition Delayed Electrode Setting Adjust Electrodes Cracked Electrodes Replace Electrodes Wrong Nozzle Use Specified Nozzle Low Oil Pressure Adjust to Correct Setting Excess Air Adjust Air Setting Faulty Transformer Insufficient Combustion Air Replace Transformer Provide Combustion Air Inadequate Flue Draft Provide Specified Draft Pump Seal Leaking Repair Pump Loss of Prime Eliminate Teed Oil Lines Nozzle Assembly Adjustment Ensure Settin
10. 16 X 25 1 16 X 25 1 20 X 25 1 20 X 25 1 20 X 25 1 20 X 25 1 For 0 50 W C static pressure use Delhi Blower and 3 4 HP motor Note With 1 50 nozzles Lau and Torin blowers require 3 4 HP motors Delhi blower 3 4 HP motor is optional equipment Use burner air settings as a guide only Set burner air to give a trace of smoke Re adjust burner air to reduce by 1 to 1 5 percent Take measurements with the burner cover amp air ducts installed if any See burner manufacturer s instructions for more information If settings differ use those on the appliance label Blower Speeds are based a maximum temperature rise of 85 F Adjust speed to suit specific installation Select high speed for maximum cooling capacity Air temperature rise can be lowered by increasing blower speed lowering firing rate or increasing supply or return outlets FIG 2C GENERAL INSTRUCTIONS NV2 BTUH BURNER AIR SETTING CHIMNEY Grogs DIRECT DRIVE SPEED TAP BELT EXTERNAL BECKETT BTUH our AFUE PUMP INSERTION FLUE STACK FILTER SIZE STATIC BURNER OUTPUT USGPH psi inches aR PRESSURE 9 PRESSURE SHUTTER HANG in w c 12 BLOWER 10 BLOWER cowBinATIoN TURNS OPEN in w c Delavan 1 00 X 709 A
11. 86 725 94 815 1 14 Twin Blowers have double the capacity for the same RPM and SP and reguire double the horsepower DD Designates Direct Drive Note Specifications may change without notice FIG 2A GENERAL INSTRUCTIONS It is the responsibility of the consignee to the unit to examine the packages for damage and if found to note the same on the Carrier s Bill of Lading The furnace is shipped in two 2 packages 1 Furnace complete with combustion chamber circulating blower combination fan limit control air filters and draft regulator 2 Oil burner complete with primary relay photo cell and nozzle MODEL NL2 77 NL2 89 NL2 101 NL2 118 NLF 77 NLF 89 NLF 101 NLF 118 NMR 77 NMR 89 NMR 101 NMR 118 B T U H INPUT USGPH 90 610 65 104 550 75 118 490 85 139 400 1 0 90 610 65 104 550 75 118 490 85 139 400 1 0 90 610 65 104 550 75 118 490 85 139 400 1 0 B T U H OUTPUT 77 000 89 000 101 000 118 000 77 000 89 000 101 000 118 000 77 000 89 000 101 000 118 000 AFUE RATING 84 8 84 6 84 6 83 8 824 82 1 82 6 81 6 83 9 83 7 83 80 1 BURNER AERO HF US 2X BECKETT AFG AF81WPHS BECKETT AF AF81WPHS INSERTION 6 7 8 6 7 8 6 7 8 6 7 8 7 7 8 7 7 8 7 7 8 7 7 8 7 7 8 7 7 8 7 7 8 7 7 8 NOZZLE DELAVAN 70 80 W 0 65 0 75 0
12. Oil and electric furnaces are rated in output capacity Return Duct Furnace or Air Handler 800 FPM 14 X 8 12 round 18 X 8 or 14 round 20 x 8 or 14 round 24 X 8 or 15 round 22 X 10 or 16 round 24 X 12 or 18 round 32 X 10 or 20 round Return Air Grille or equivalent Face Velocity of 500 FPM 12 X 12 24 X 10 24 X 12 24 X 12 30 X 12 30 X 14 30 X 18 FIG 13B DUCT SIZING FOR HEATING amp COOLING WITH A C COIL IN DUCT Air conditioning systems should never be sized on the basis of floor area alone Knowledge of the approximate floor area s ft that can be cooled with a ton of air conditioning will be of invaluable assistance to you in avoiding serious mathematical errors Normal Air Size of Flow Req d O D Unit 400 CFM per Ton 1 Aton 18 000 eh BTUH 2 ton 24 000 EM BTUH 2 2 ton 30 000 on BTUH 3 ton 36 000 BTUH 2 ton 42 000 BTUH 4 ton 48 000 BTUH Blower Motor H P Blower Wheel Dia X Width Supply Duct or 20 round 23 Extended Plenum 800 Min Number Supply Runs 600 FPM 5 Runs 80 CFM 6 Runs 115 CFM 7 Runs 155 CFM 3 X14 170 CFM Min Return Duct Size at Furnace or Air Handler 800 FPM 20 round Min Return Air Grille Size or equivalen
13. 214 676 154 804 Delavan 1 25 X 60 ABW 150 7 314 2 43 0 02 550 Hl Saxe 12 020 HI XT 1402 050 NV3 160 40F5 164000 188 190 1 35 824 Delavan 1 10 X 60 150 7 314 2 35 002 500 Hl S714 KB 20 20 16 X 25 1 XT 242 050 20 X 25 1 AM XB NV3 144 40F5 145 000 170 068 1 22 81 0 Delavan 1 00 X 60 A B W 150 7 314 2 29 0 02 455 2 020 MED HI XT 242 050 NV3 123 40F5 124 000 144 976 1 04 830 Delavan 0 85 X 60 A B W 150 7 314 2 26 0 02 410 MED i MED 3 42 XT 342 050 Burner Air Setting Chimney Gross Direct Drive Belt Drive External B T U H B T U H Inpu AFUE Insertion Flue Filter Size Static Model Riello Burner SVS Output USGPH 9 Nozzle Pump p s i inches aty 12 Blower in w c ombination pen in w c NV3 155V BF5 Yes 156000 184 008 132 821 Delavan 1 10 X 60 145 7 314 2 5 0 02 500 5020 31 2 7 242 050 NV3 142V BF5 Yes 143 000 167 280 1 20 810 Delavan 1 00 X 60 A B W 145 7 3 4 2 45 0 02 a55 16X235 0 ME Deel SI AD 2 020 20 X 257 1 MED HI 342 X 7 2 1 2 0 50 NV3 121V BF5 Yes 122 000 142 188 1 02 83 0 Delavan 0 85 X 60 A B W 145 7 314 2 42 0 02 410 MED SAAG 5 020 MED XT 342 050 Models with the suffix V are certified and
14. 85 1 0 65 0 75 0 85 1 0 65 0 75 0 85 1 NOZZLE MONARCH 70 80 R 0 65 0 75 0 85 1 0 65 0 75 0 85 1 0 65 0 75 0 85 1 PRESSURE 5 1 100 100 100 100 100 100 100 100 100 100 100 100 BURNER RIELLO R40 F3 10 6 75 T F INSERTION PLUS CERAMIC SLEEVE 7 75 INSERTION PLUS CERAMIC SLEEVE 7 75 INSERTION PLUS CERAMIC SLEEVE NOZZLE DELAVAN 60 W 0 60 0 65 0 75 0 85 0 60 0 65 0 75 0 85 0 60 0 65 0 75 0 85 PUMP PRESSURE 5 1 120 135 130 140 120 135 130 140 120 135 130 140 REG STOP GATE SETTING 0 5 1 24 3 0 5 1 2 3 0 5 1 2 3 APPROX AIR GATE SETTING 24 3 4 5 24 3 3 6 4 5 2 4 3 4 5 BURNER RIELLO R35 3 07 6 75 T F INSERTION PLUS CERAMIC SLEEVE 7 75 T F INSERTION PLUS CERAMIC SLEEVE 7 75 T F INSERTION PLUS CERAMIC SLEEVE NOZZLE DELAVAN 60 W 0 60 0 65 0 75 0 85 0 60 0 65 0 75 0 85 0 60 0 65 0 75 0 85 PUMP PRESSURE 5 1 120 135 130 140 120 135 130 140 120 135 130 140 REG STOP GATE SETTING 1 1 25 3 1 1 3 3 5 1 1 2 5 3 AIR GATE SETTING 1 2 5 3 4 2 2 5 3 4 2 2 5 3 5 4 MIN OVER FIRE PRESSURE 005 005 005 005 005 005 005 005 005 005 005 005 1 100 1 200 1 350 1 500 1 025 1 200 1 300 1 400 1 025 1 150 1 250 1 350 FLUE PRESSURE 02 02 02 W C 02 W C 02 W C 02 W C 02 WC 02 WC 02 W C 02 02 02 W C BELT DRIVE MODELS BLOWER DELHI G 10 OR LAU 1010 OR TORIN BC1020 DELHI G 10 DELHI G 10 BLOWER MOTOR 1 3
15. HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP 1 3 HP Q 20 W C STATIC PRESSURE MOTOR PULLEY 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 OF PULLEY TURNS OPEN 34 210 21 2 11 2TO 1210 5 1 2 44 210 3 2 0 2 1 2T O 4 T O 3 2 BLOWER PULLEY 7 7 7 7 7 7 7 7 7 7 7 7 BELT SIZE 172 1 2 41 172 172 12 x43 wxas 1 2 48 1 2 43 1 2 1 2 417 1 2 417 1 2 41 50 W C STATIC PRESSURE MOTOR PULLEY 3 1 2 3 1 2 3 1 2 3 1 2 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1 4 OF PULLEY TURNS OPEN 3 1 2 T O 3 2 1 2 14 2T O 3 2 1 2 2 1 1 2 2 1 2 1 1 2 0 1 0 BLOWER PULLEY 6 6 6 6 6 6 6 6 6 6 6 6 BELT SIZE 1 2 38 1 2 X38 172 X38 172 38 1 2 X40 wx40 1 2 40 1 2 X40 1 2 X38 172 38 1 2 38 1 2 38 DIRECT DRIVE MODELS BLOWER DELHI G10 8DD DELHI G10 8DD DELHI G10 8DD 4 SPEED BLOWER MOTOR 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 1 2 HP 20 W C STATIC PRESSURE SPEED TAP LOW MED LOW MED LOW MED HIGH LOW MED LOW MED LOW MED HIGH MED LOW MED LOW MED HIGH MED HIGH 50 W C STATIC PRESSURE SPEED TAP LOW MED LOW MED HIGH HIGH LOW MED LOW MED LOW HIGH MED LOW MED LOW HIGH HIG
16. MED MED HI 3 14 XT 1 2 0 2 NV2 121V AF81WPHS Yes 120 00 139 400 1 00 83 8 onan 100 6 7 8 10 0 0 02 510 16 X 24 2 onaren 1 00 X 70 NS MED HI HI 3 1 2 X 6 2 0 50 Delavan 0 85 X 70 MED LO MED LO 3 1 4 XT 1 12 02 NV2 104V AFBTWPHS Yes 104 000 118 490 0 85 846 100 6 7 8 9 0 0 02 460 16 X 24 2 jonarcn 0 85 X 70 NS MED MED HI 3 1 2 X 6 3 0 50 Delavan 0 75 70 MED LO MED LO 3 14 XT 24 2 02 NV2 92V AFS1WPHS Yes 92 000 104 550 0 75 84 6 100 6 7 8 6 0 0 02 430 16 X 24 2 onaren 0 75 X 70 NS MED LO MED LO 3 1 2 X 6 3 1 2 0 50 Delavan 0 65 X 70 LO LO 3 1 4 X 7 3 1 2 0 2 NV2 79V AFS1WPHS Yes 79 000 90 610 0 65 848 jy 7 100 6 7 8 5 0 0 02 400 16 X 24 2 onarcn 0 65 X 70 NS LO LO 3 1 2 X 6 4 0 50 BTUH BURNER AIR SETTING CHIMNEY Grogs DIRECT DRIVE SPEED TAP EXTERNAL mopei RELLO gyg BTUH Npur AFUE PUMP INSERTION FLUE STACK SIZE STATIC BURNER OUTPUT USGPH psi inches PRESSURE QTY Pire PRESSURE TURBULATOR pamper in w c 12 BLOWER 10 BLOWER cowBinATIoN TURNS OPEN in w c MED HI MED HI 3 14 XT 0 NV2 125 40F3 126 000 144 976 1 04 838 Delavan 0 85X60 W 150 6 3 4 3 55 0 02 520 16 X 24 2 MED HI HI 3 1 2 X 6 1 0 50 MED MED LO 3 1 4 XT 1 02 NV2 112 40F3 112 000 128 248 0 92 846 Delavan 0 75X60 W 150 6 3 4 3 43 0 02 480 16 X 24 2 MED M
17. ambient temperature of the furnace room before it enters habitable spaces Noise levels may be reduced The furnace will be less susceptible to combustion spillage and back drafting in low draft situations reducing odor and smoke Moderate amounts of smoke and fumes will be contained and expelled safely outdoors Incomplete combustion of any carbon based fuel may produce deadly carbon monoxide Ventilation may dilute any carbon monoxide produced under abnormal operating conditions Adequate air for combustion will help maintain the proper air fuel ratio Appliances which are burning fuel rich will produce soot and burn excessive fuel A 1 8 inch thick deposit of soot on the surface of the heat exchanger is equivalent to 1 inch of fiberglass insulation Modern efficient oil burning appliances tend to be physically smaller than are their predecessors are Asa result hot surfaces such as those on flue connectors are not as high off the ground or floor as they used to be A separate furnace room with a child proof door is an important safety precaution 12 FIG 4 APPLIANCE LOCATED IN CONFINED SPACE WITH ALL AIR FROM OUTDOORS WATER HEATER HHHHHHRHH HH HHH OUTLET AIP OF BOILER INLET AIF DUET AHNE GRADE FT MIN COMBUSTION Make sure the combustion chamber was not damaged during shipping If replacement of the combustion
18. and local When all electrical connections have been made the control box may be put back in place on the sub base WARNING DO NOT activate burner until proper oil line connections have been made or failure of the pump shaft seal may Application Field Wiring sz REMOTE SENSING OF SAFETY LOCKOUT The SAFETY SWITCH in the 5305 CONTROL BOX is eguipped with a contact allowing remote sensing of burner lockout The electrical connection is made at terminal 4 on the SUB BASE Should lockout occur the 530SE CONTROL BOX will supply a power source of 120Vac to the connection terminal The maximum allowable current draw on this terminal 4 is 1 Amp FIELD WIRING WARNING If a neutral or ground lead is attached to this terminal the CONTROL BOX on the burner will be damaged should lockout occur Insertion Removal of Drawer Assembly Removal A Loosen off oil delivery tube nut from pump Loosen SCREW 3 and then unplug CONTROL BOX 1 by carefully pulling it back and then up C Remove the AIR TUBE COVER PLATE 5 by loosening the retaining SCREW 4 Two SCREWS Model F5 D Loosen SCREW 2 and then slide the complete drawer assembly out of the combustion head as shown Insertion E To insert drawer assembly reverse the procedure in items A to D above Oil Line Connections This burner is
19. and safe operating conditions requires the installer to fill out the INSTALLER INFORMATION sheet found in this manual The heat exchanger should be inspected on an annual basis If cleaning is required remove panels to gain access to the cleanout covers take care not to break gaskets On some models the wire channel may have to be removed first Use a wire brush available from manufacturer to loosen scale and soot A vacuum cleaner should be used to remove the scale and soot Replace gaskets if necessary before replacing the cleanout covers OIL FILTER The oil filter should be cleaned or replaced at least once a year by the serviceman We recommend General Filters Model GF CGF10 refill GF K10GF INSTALLATION amp REPLACEMENT OF AIR FILTERS The air filter should be inspected monthly and changed as required At least two changes are usually required during the heating season more may be required if dusty conditions exist Turn off the main power to the furnace before opening the blower access door Remove the filter gently if necessary to prevent dust spillage in the blower compartment and install the new one according to the accompanying instruction The filter size required is found in the GENERAL INSTRUCTIONS table of this manual Install filters of the same size and type with the correct side facing the blower If your furnace is equipped with an electronic air filter clean it on a regular basis Disconnect the electrical p
20. area is unknown wood louvers generally have 20 25 free area and metal louvers or grilles have 60 75 free area Screens should not be less than 1 4 inch mesh FIG 3 COMBUSTION amp VENTILATION AIR SIZING Vertical Ducts amp Direct Opening Sizes Horizontal Duct Sizes in Floor Area Appliance square feet Space Category Free Area in 2 L X W QTY in X in Dia QTY in Free Area in 2 L X W QTY in X in Dia QTY in NMR NL2 NLF NV2 More than 725 Unconfined 30 4X8 1 30 4X8 1 725 or less Confined 72 4X9 2 145 4X8 2 NL3 NV3 More than 725 Unconfined 42 6X7 1 42 6X7 1 725 or less Confined 105 7X8 2 210 Notes Minimum combustion air requirements may be specified on the appliance certification label 11 11 X10 2 comairreqni205062006 xls The following should be kept in mind when using Fig 3 All applicable codes and regulations must be followed Free duct area is for ducts and opening to outdoors Unconfined free area values are based on 1 sq in per 5 000 Btu hr of the maximum input rating Confined free area of vertical ducts is based on 1 sq in per 4 000 Btu hr of the maximum input rating Confined free area of horizontal ducts is based on 1 sq in per 2 000 Btu hr of the maximum input rating Two openings of equal
21. for heat is satisfied it allows the blower to run after the burner shuts down to cool the furnace Refer to Fig 8 for the proper Fan Off and Fan On settings A manual fan switch overrides these settings for continuous operation of the blower Common faults causing this control to interrupt the power supply to the burner are blower failure dirty filters insufficient return air and supply air blockage Make sure duct sizes meet the minimum requirements and that registers and grills are not covered with rugs Fan differential is adjustable between the Fan On and Fan Off settings with a minimum of 15 deg F 8 deg C For constant fan operation push the Manual Auto switch button to MAN position FIG 8A Heat Anticipator HONEYWELL T822 WHITE ROGERS TF30 Fan differential difference between the Fan On amp Fan Off settings should be at least 15 F 8 C WIRE GUARD SCALE PLATE WIRE GUARD SCALE PLATE FAN OFF INDICATOR LIMIT INDICATOR FAN OFF INDICATOR LIMIT INDICATOR FAN TERMINAL LIMIT TERMINAL FAN TERMINAL LIMIT TERMINAL PUSH MAN PULL AUTO HIGH LINE O FAN ON INDICATOR MANUAL FAN SWITCH CIF EQUIPPED NON HEAT ING MODE TERMINAL FAN ON INDICATOR FIG 8B TWO SPEED FAN amp LIMIT FIG 8C SINGLE SPEED FAN amp LIMIT 16 FIG 80 FAN amp LIMIT SETTINGS MODEL LENGTH FAN OFF FAN ON NL2 NV2 90 125 200 NL3 NV3 5 90 125 200 8 90 135 235
22. installed into drawer assembly and secure with screw 1 Turbulator Setting A Loosen NUT 1 and then turn SCREW 2 until the INDEX MARKER 3 is aligned with the correct index number as per the Burner Setup charts or OEM specifications given with the appliance B Retighten the RETAINING NUT 1 NOTE OEM specifications take priority over retrofit specifications shown refer to General Instructions Page 1 MODEL F3 NOTE Zero and four are scale indicators only From left to right the first line is 4 and the last line 0 MODEL F5 Same as above except scale indicators are 0 and 3 Electrical Connections It is advisable to leave the control box off the sub base while completing the electrical connection to the burner Wire access hole Use BX electrical connector Earth ground conductor terminal Green wire Hot conductor terminal Black wire Neutral conductor terminal White wire Strain relief clamp WARNING The hot black wire must be connected to the L terminal and the neutral white wire must be connected to the N terminal or the primary safety control will be damaged The burner may be controlled using either a DIRECT LINE VOLTAGE control circuit 120V 60 cycle OR a LOW VOLTAGE control switching relay 39 Using the appropriate diagram below make electrical connections to burner All wiring must be done in accordance with existing electrical codes both national
23. pulley alignment Direct Drive Models The motor speed will automatically change over a range of duct static pressures The motor has multiple speeds the installer should select the best speed for the specific installation Recommended speeds are found in Fig 2 GENERAL INSTRUCTIONS section of this manual and on a label inside the blower access door The speed can be changed by disconnecting the non white lead and reconnecting it to another winding speed tap THERMOSTAT The thermostat should be located on an interior wall free from drafts approximately 5 feet above floor level The operation of the burner is normally controlled by the room thermostat which may be set for the temperature desired typically 70 F If a higher or lower temperature is desired the indicator should be set to the proper point of the scale To shut down the burner at any time turn the main power switch off To prevent short cycling the heat anticipator should be set as recommended in the specifications for the burner control This is typically set at 0 2 amps as indicated in Fig 8A This adjustment shuts the burner down to prevent the room temperature from exceeding the thermostat setting FAN amp LIMIT CONTROL This thermally operated control prevents dangerous overheating of the furnace by cutting power to the burner when the limit setting is reached It also keeps the blower from starting until the burner has had sufficient time to warm the furnace When the call
24. reset WMO 1 blocked vent switch is designed to shut off power to the oil burner if the hot flue gases in the chimney vent connector pipe back up sufficiently to activate it The WMO 1 switch is required on new Newmac oil fired and combination furnaces or boilers installed in Canada It must be installed by a qualified installer in accordance with the manufacturer s installation instructions Electrical wiring must be in accordance with applicable codes and the Canadian Electrical Code Before leaving the appliance check that the WMO 1 switch and its cover are tightly secured Items supplied with this kit Newmac Part 2040300 Blocked Vent Switch Assembly Model WMO 1 amp 2 5 8 x 11 UNC Hex Jam Nut Installation on the Chimney Vent Pipe Figs 9A and 9B Newmac oil fired furnaces and boilers 1 See Fig 9 Pierce or drill a clean 11 16 diameter hole in the vent pipe near the appliance outlet such that the WMO 1 assembly can be installed in the hole with its tube in a horizontal position Remove one of the securing nuts from the tube of the WMO 1 assembly Tighten the remaining nut onto the tube as far as possible 2 See 9B With the WMO 1 switch assembly outside the vent pipe insert the threaded tube end into the 11 16 diameter hole re install the first securing nut onto the tube on the inside of the vent pipe Tighten securely Caution Disconnect the electrical power before wiring the WMO assembly 3 See Fig 9 Using suitab
25. the responsibility of the installer to obtain a temperature rise of no more than 85 F To determine the actual temperature rise let the unit operate for at least five minutes Insert a thermometer and note the temperature of the warm air supply at a point at least 24 upstream from the heat exchanger surface Next measure the temperature at the return air grill and take the difference Air temperature rise can be lowered by increasing the blower speed lowering the firing rate or increasing supply or return outlets Use the airflow date given in the General Instructions as a guide only The furnace will not operate properly and its life will be decreased if not enough air passes over the heat exchanger Belt Drive Models The air delivery CFM and temperature rise can be varied by adjusting the motor pulley Closing the pulley increases blower speed decreases temperature rise while opening the pulley decreases blower speed increases temperature rise Pulley combinations vary according to the nozzle size and duct static pressure Recommended pulley combinations are found in Fig 2 GENERAL INSTRUCTIONS section of this manual and on a label inside the access door Misalignment of the motor and blower pulley may result in excessive noise Correct belt tension 15 allows 1 of flexing midway between the pulleys much tension will overload the motor too little will cause slippage Premature belt wear will result from incorrect belt tension or
26. to 1 5 percent Take measurements with the burner cover amp air ducts installed if any The maximum allowable temperature rise is 85 F Select speed to suit specific installation requirements Air temperature can be lowered by the blower speed lowering the firing rate or increasing supply amp return outlets The minimum recommended temperature rise is 65 F 4 FIG 2C GENERAL INSTRUCTIONS NV2 continued DIRECT DRIVE SPEED BELT DRIVE EXTERNAL AERO sys 23 UE NOZZLE PUMP INSERTION BURNER AIR SETTING PRESSURE STACK SIZE STATIC BURNER OUTPUT psi inches p QTY BLOWER 10 BLOWER PULLEY TURNS PRESSURE in w c COMBINATION OPEN in wc Delavan 1 00 70 A MED MED HI 3 1 4 x 7 112 0 20 NV2 120 HF US 2X 121 000 139400 1 00 838 Monarch 100 6 7 8 0 02 510 16 24 2 1 00 X 70 NS MED HI HI 3 1 2 X 6 2 0 50 Delavan 0 85 X 70 A MED LO MED LO 3 1 4 x 7 1 1 2 0 20 NV2 105 HF US 2X 104000 118 490 0 85 846 Monarch 100 6 7 8 0 02 460 16 X 24 2 0 85 709 NS MED HI 3 1 2 X 6 3 0 50 Delavan 0 75 X 70 A MED LO MED LO 3 1 4 x 7 2 1 2 0 20 NV291 HF US 2X 92 000 104 550 0 75 84 6 Monarch
27. 0 MED HI 3 1 2 XT 2 1 2 0 50 MED 3 1 4 X 8 3 1 2 0 20 MED 3 1 2 XT 3 1 2 0 50 DIRECT DRIVE BLOWER DELHI G12 10 DD DELHI G12 10 DD DIRECT DRIVE BLOWER DELHI G10 8 DD DELHI G10 8 DD BELT DRIVE BLOWER DELHI G10 LAU 1010 or TORIN BC1020 DELHI G10 LAU 1010 or TORIN BC1020 NV2 5 BLOWER PERFORMANCE BLOWER MOTOR SPEED TAP HIGH MED HI MEDIUM MED LO LO HIGH MED HI MEDIUM MED LO LO STATIC PRESSURE IN W C NV2 BLOWER PERFORMANCE BLOWER MOTOR BLOWER MOTOR 1 2 HP 6 x 3 1 2 1 3 HP 7 3 1 4 SPEED TAP PULLEY TURNS OPEN STATIC PRESSURE W C STATIC PRESSURE IN W C DIRECT DRIVE BLOWER DELHI G12 9 DD DELHI G12 9 DD BELT DRIVE BLOWER DELHI G12 LAU A12 12 OR TORIN BC1220 DELHI G12 LAU A12 12 OR TORIN BC1020 BLOWER MOTOR 3 4 HP 5 SPD 3 4 HP 5 SPD BLOWER MOTOR 3 4 HP 7 x 3 1 2 1 2 HP 8 x 3 1 4 NV3 DIRECT DRIVE BLOWER PERFORMANCE NV3 BELT DRIVE BLOWER PERFORMANCE SPEED TAP RPM HIGH 1 050 MED HI 875 MEDIUM 800 MED LO 750 LO 700 HIGH 1 000 MED HI 750 MEDIUM 650 MED LO 600 LO 550 TURNS OPEN RPM 1 2 875 1 1 2 840 2 1 2 780 3 1 2 730 4 1
28. 0091 CLEANOUT COVER GASKET 2080043 SMOKE PIPE FLANGE GASKET 4080124 CLEANOUT COVER CONNECTOR 2080059 SMOKE PIPE GASKET PARTS BAG 2040022 BAROMETRIC DRAFT REGULATOR 2200258 LOW SPEED SWITCH Note Gaskets changed to Lytherm or equilavent in 2009 26 FIG 15 2A NMR ASSEMBLY 2999090 OO K FIG 15 2B PARTS LIST NMR 00 ITEM PART DESCRIPTION ITEM PART NO DESCRIPTION 1 4120333G TOP RAIL 17 2010025 HONEYWELL L4064B2608B 8 BD 2 4060130 HEAT EXCHANGER 2010024 HONEYWELL L6064A1086B 8 DD 3 4120226G SIDE PANEL L H 18 2040115 G10 DIRECT DRIVE BLOWER 4120225G SIDE PANEL R H 2040106 G10 AIR CIRC BLOWER C W 7 PULLEY BD 4 4120111G FRONT PANEL 2240041 FAN BELT 41 X 1 2 5 4120486G CLEANOUT COVER 2020002 1 3 HP BELT DRIVE MOTOR 4080124 CLEANOUT COVER CONNECTOR 2020008 1 2 HP 4 SPD DIRECT DRIVE MOTOR 6 2080077 MOUSE TRAP GASKET 2240001 VARIABLE SPEED MTR PULLEY 3 1 4 X 1 2 4110524 VIEW PORT PLATE ASSLY 2240002 7 PULLEY 3090186 VIEW PORT COVER 2200006 2 80 BLOWER WIRE HARNESS 4 WIRE 2080106 VIEW PORT GASKET 4120332G FAN PARTITION 7 4120471 BURNER PLATE 19 4120331G ACCESS DOOR 8 2080039 FRONT PANEL GASKET 4120204 SMOKE PIPE PLATE 2080104 BURNER PLATE GASKET 2080059 SMOKE PIPE GASKET 9 2010041 A C FAN CENTER HONEYWELL R28285A 4110115 6 SMOKE COLLAR 10 OIL BURNER 20 2180001
29. 100 6 7 8 0 02 430 16 X 24 2 0 75 X 709 NS MED LO MED LO 3 1 2 X 6 3 1 2 0 50 Delavan 0 65 X 70 A LO LO 3 1 4 x 7 3 1 2 0 20 NV2 76 HF US 2X 79 000 90 610 0 65 848 Monarch 100 6 7 8 0 02 400 16 X 24 2 orare 0 65 X 709 NS LO LO 3 1 2 X 6 4 0 50 BTUH CHIMNEY FLUE GROSS DIRECT DRIVE SPEED TAP BELT DRIVE EXTERNAL MODEL E SVS INPUT NOZZLE ee BURNER AIR SETTING PRESSURE STACK eae ARE USGPH in w c Fo 12 BLOWER 10 COMBINATION OPEN Delavan 0 85 X 70 A MED LO MED LO 3 1 4 x 7 NV2 103 F AFC 2 102 000 118 490 0 85 846 Monarch 100 6 7 8 0 02 460 16 X 24 2 0 85 X 70 NS MED MED HI 3 1 2 X 6 3 0 50 Delavan 075 709 MED LO MED LO 3 1 4 x 7 2 1 2 0 20 NV2 89 F AFC 2 91 000 104 550 0 75 846 Monarch 100 6 7 8 0 02 430 16 X 24 2 0 75 X 709 NS MED LO MED LO 3 1 2 X 6 3 1 2 0 50 Delavan 0 65 X 70 A LO LO 3 1 4 x 7 3 1 2 0 20 NV2 77 F AFC 2 79 000 90 610 0 65 848 Monarch 100 6 7 8 0 02 400 16 X 24 2 onare 0 65 X 70 NS LO LO 3 1 2 X 6 4 0 50 B T U H BURNER AIR SETTING CHIMNEY FLUE GROSS DIRECT DRIVE SPEED TAP BELT DRIVE EXTERNAL BTUH AFUE NONE PUMP INSERTION PRESSURE STACK FILTER SIZE STATIC BURNER OUTPUT copy psi inches POSITIONING QTY 2 BLOWER 10 BLOWER PULLEY TURNS PRESSURE
30. 12 x 24 FILTER 11 2200103 ELECTRICAL BOX COVER 21 2180004 16 X 24 FILTER 12 4120464G WIRE CHANNEL 4120453G FRONT FILTER SUPPORT 4100117 18 BURNER CABLE 22 4120230G SMALL PANEL 13 BASE PANEL 2010040 5 MFD 370 V CAPACITOR 14 2200101 JUNCTION BOX 4 X 4 2040022 7 BAROMETRIC DRAFT REGULATOR 15 2030007 COMBUSTION CHAMBER 2080031 INSULATION 1 2 X 48 FOIL BACK 16 3090284 CLEANOUT COVER 4100115 PARTS BAG 2080091 CLEANOUT COVER GASKET 2200258 LOW SPEED SWITCH Note Gaskets changed to Lytherm or equilavent in 2009 27 FIG 15 3A NLF ASSEMBLY OOOO 6000 FIG 15 3B PARTS LIST NLF 9 9 RE Vee Sees Sens Cones 7 ITEM PART DESCRIPTION ITEM PART NO DESCRIPTION 1 4120455G TOP RAIL 14 2200101 JUNCTION BOX 4 X 4 2 4060137 HEAT EXCHANGER 2200103 ELECTRICAL BOX COVER 3 4120224G SIDE PANEL L H 15 2030007 COMBUSTION CHAMBER 4120223G SIDE PANEL R H 16 3090284 CLEANOUT COVER 4 4120114G FRONT PANEL 2080091 CLEANOUT COVER GASKET 5 4120486G CLEANOUT COVER 17 2010025 HONEYWELL L4064B2608B 8 BD 4080124 CLEANOUT COVER CONNECTOR 2010024 HONEYWELL L6064A1086B 8 DD 6 2080077 MOUSETRAP GASKET 18 2040115 G10 8 DIRECT DRIVE BLOWER 7 4120340 BURNER PLATE 2040111 G10 BELT DRIVE BLOWER C W 7 PULLEY 8 2080038 FRONT PANEL GASKET 2020008 1 2 HP 4 SPD DIRECT DRIVE MOTOR 2080094 BURNER PLAT
31. 2 DO NOT USE GASOLINE CRANKCASE OIL OR ANY OIL CONTAINING GASOLINE 13 ALWAYS KEEP THE OIL SUPPLY VALVE SHUT OFF IF THE BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME 14 DO NOT START THE BURNER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE 15 NEVER BURN GARBAGE OR PAPER IN THE HEATING SYSTEM AND NEVER LEAVE PAPER OR RAGS AROUND THE APPLIANCE FURNACES ONLY 44 INSTALLER INFORMATION NAME COMPANY The homeowner should telephone for a service call or for additional information APPLIANCE INITIAL TEST AND SERVICE INFORMATION MODEL INSTALLATION DATE DATE FUEL INPUT GPH FUEL PRESSURE PSIG DRAFT BREECH DRAFT OVERFIRE NOZZLE ANGLE PATTERN PERCENT BURNER MODEL FLUE GAS TEMP F lt 00 4 0 01 Go PO ROOM TEMP F 10 SMOKE DENSITY 11 FUEL GRADE 12 STATIC PRESSURE IN WC BONNET 13 AIR TEMP INLET F 14 AIR TEMP OUTLET F 15 AIR TEMP RISE F 16 LIMIT CONTROLS FUNCTIONING PROPERLY 17 PRIMARY CONTROL SHUT OFF TIME FLAME FAILURE SHUT OFF TIME IGNITION FAILURE 18 PULLEY TURNS OPEN 45 OIL FIRED FURNACE LIMITED LIFETIME WARRANTY Effective July 1 1995 and subject to the following conditions Newmac Manufacturing Inc warrants the Oil Fired Furnace to the original owner purchaser under normal use and re
32. 2 680 1 2 690 1 1 2 650 2 1 2 600 3 1 2 550 4 1 2 500 STATIC PRESSURE IN W C 0 50 0 20 STATIC PRESSURE W C 0 50 0 20 CFM A C TONS 2 050 5 00 1 525 3 75 1 225 2 75 1 075 2 50 850 2 00 2 200 1 525 1 250 1 100 900 CFM A C TONS 2 200 5 50 1 900 4 75 1 650 4 00 1 350 3 25 1 050 2 50 1 900 1 775 1 600 1 325 1 050 Note Lau and Torin blowers require 3 4 hp belt drive motor for oil inputs of 1 50 USGPH and above INSTALLATION INSTALLATION REGULATIONS This unit should be installed in accordance with the regulations of the authority having jurisdiction In Canada the installation must conform to CSA Standard B139 The Installation Code for Oil Burning Equipment In the United States the National Fire Protection Association Standard NFPA 31 should be followed Check with provincial state or local codes concerning clearances chimney requirements and other regulations governing installation The unit must also be installed in accordance with the National Warm Air Heating and Air Conditioning Association Standards or generally accepted equivalent standards Some codes may vary from the requirements set forth in this manual All components and ancillary equipment should be marked CSA Certified or UL Listed FOUNDATION To ensure the furnace is on a level foundation and above any possible dampn
33. 25 855 29 995 38 1400 1665 580 21 640 24 685 26 745 805 34 865 37 990 46 600 713 460 03 600 06 725 08 815 935 13 1005 16 1155 23 800 951 475 05 600 08 730 11 820 925 18 1005 19 1175 28 1000 1189 510 08 620 11 740 15 835 940 22 1005 25 1165 134 1200 1427 560 12 655 16 760 19 850 945 28 1015 31 1170 41 1400 1665 630 19 705 22 800 27 870 960 35 1025 39 1180 550 600 724 400 03 500 04 625 07 710 810 12 885 14 1010 20 800 965 410 06 515 07 630 10 700 800 11 870 18 1010 25 1000 1206 465 08 550 11 640 13 710 16 800 20 865 23 1005 30 1200 1448 500 12 595 16 670 19 735 22 805 26 875 30 1000 137 1400 1689 585 20 640 23 700 26 770 30 840 34 900 38 1010 47 800 378 320 04 445 06 545 08 635 11 710 14 790 18 915 25 1000 472 345 06 450 08 540 11 630 14 705 17 780 21 905 29 1200 566 395 08 460 11 545 15 630 19 705 22 775 25 905 134 1400 661 440 13 485 15 555 19 630 23 705 28 775 31 900 40 1600 755 485 20 535 22 580 25 645 29 710 134 770 38 900 47 1800 850 525 27 575 30 620 533 665 437 720 41 780 46 900 157 1200 823 300 06 400 11 500 16 595 23 705 34 765 41 870 157 1400 960 310 08 400 13 495 18 570 24 660 32 750 43 895 65 1600 1097 340 12 410 16 495 21 565 27 640 35 710 43 875 67 1800 1235 360 15 425 20 500 26 565 131 635 538 700 46 820 64 2200 1509 420 26 470 31 515 36 580 43 640 550 700 58 805 75 2600 1783 485 40 525 46 565 51 605 558 655 65 705 74 805 92 3000 2058 540 60 585 66 620 73 650 78 685
34. 57 SMOKE PIPE GASKET 2040022 7 BAROMETRIC DRAFT REGULATOR 4080125 STACK BAFFLE 4100115 PARTS BAG 31 B FIG 16 CHIMNEY DRAFT PROBLEMS BR 9 P 74 e 4 EEST LT NIITTI ASH DLMP F R FIREPLACE Cause Correction Roof peak buildings or trees higher than chimney Extend chimney height Downdrafts Install chimney cap Coping restricts opening Enlarge to chimney inside dimensions Break in lining Repair making sure connections are tight Sized incorrectly Size for appliance specifications Outside Air Leak Repair and seal all joints Joist protrudes into chimney Remove Obstruction Dislodge and remove 9 O Soot accumulation in offset Remove Offset too short Straighten or lengthen 11 More than one appliance connected to the same chimney flue Use a Y for common vent connector For two flue connectors install smaller appliance on top with capped end and opening on top 12 Loose seated pipe in flue opening Seal air gaps Make end flush with inside of 13 Smoke pipe extends into chimney chimney 14 Opening between flues Extend flue partition to floor level 15 Loose cleanout door Close tightly and seal all leaks 16 Open fireplace Seal opening 17 New chimney Allow 2 to 4 weeks for curing 18
35. 8 90 135 200 WARNING The heat anticipator will BURN OUT if 25 volts are applied directly to the thermostat by shorting out the primary control during testing or incorrect wiring If this happens the thermostat warranty is void NORMAL OPERATION Under normal operation the room thermostat senses the need for heat and starts the burner The burner will operate for a few minutes until the fan control senses the temperature of the heat exchanger and starts the blower at the fan on setting usually 120 150 deg F The furnace will stabilize after several minutes with the burner and blower both running The temperature disk on the fan control should read in the 150 170 deg F range When the thermostat is satisfied the burner will shut down but the blower will continue operating for several minutes until the fan control reaches the fan off setting usually 85 110 deg F If the blower shuts off and the burner continues to operate either the fan on setting needs to be raised or the return air is below 50 deg F If the supply air is too hot or cold after the burner turns off adjust the fan off setting accordingly OIL FIRED BLOCKED VENT SWITCH MODEL WMO 1 Refer to the Newmac and Field Controls Instructions enclosed in the WMO 1 package Do not use the WMO 1 Blocked Vent Switch with the Newmac SVS Sealed Vent System When installed on the chimney vent or on the appliance burner plate according to these instructions the manually
36. E GASKET 2020002 1 3 HP BELT DRIVE MOTOR 2240043 43 FAN BELT 9 2010041 A C FAN CENTER HONEYWELL R28285A 2200081 2 BLOWER WIRE 90 10 OIL BURNER 19 4120450G ACCESS DOOR 4100117 18 BURNER CABLE 20 2180004 16 X 24 FILTER 11 4110115 6 SMOKE COLLAR 4120453G FRONT FILTER SUPPORT 12 4120464G WIRE CHANNEL 21 4120301G SMALL PANEL 4120462G WIRE COVER 4120485G FAN PARTITION 13 4120493 BASE PANEL 2010040 5 MFD 370 V CAPACITOR 2200258 LOW SPEED SWITCH 2040022 7 BAROMETRIC DRAFT REGULATOR Note Gaskets changed to Lytherm or equilavent in 2009 28 FIG 15 4A NL3 ASSEMBLY 28 OOG FIG 15 4B PARTS LIST NL3 ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 4120422G TOP RAIL 4120466G ACCESS CLEANOUT COVER 2 4060149 HEAT EXCHANGER 17 2010023 HONEYWELL 14064 2640 57 3 4120222G SIDE PANEL L H WHITE RODGERS 5051 334 5 4120221G SIDE PANEL R H 18 2040103 G12 BLOWER 8 PULLEY 4 4120122G TOP PANEL 2020003 Ve BELT DRIVE MOTOR 5 4120302G CENTER CLEANOUT PANEL 2020020 34 HP BELT DRIVE MOTOR 6 4120469G LOWER FRONT PANEL 2240002 7 PULLEY 7 4120456 BURNER PLATE 2240008 VARIABLE SPEED PULLEY 3 1 X 5 8 8 2080015 BURNER PLATE GASKET 2240047 47 FAN BELT 9 2010041 A C FAN CENTER HONEYWELL R28285A 2200081 2 BLOWER WIRE 90 FAN CENTER P
37. ED H 3 1 2 6 2 0 50 MED LO MED LO 3 1 4 XT 2 0 2 NV2 98 40F3 98 000 111 520 0 80 84 6 Delavan 0 65X60 W 150 6 3 4 3 3 6 0 02 450 16 X 24 2 MED LO MED LO 3 1 2 6 3 0 50 MED LO MED LO 3 1 4 XT 3 0 2 NV2 93 40F3 90 000 101 762 0 73 84 8 Delavan 0 60 60 150 6 3 4 3 34 0 02 425 16 24 2 MED LO MED LO 3 1 2 6 3 0 50 BTUH BURNER AIR SETTING CHIMNEY Grogs DIRECT DRIVE SPEED TAP BELT EXTERNAL MopeL RELLO Joye BTUH pyp AFUE PUMP INSERTION FLUE STACK FILTER SIZE STATIC BURNER OUTPUT USGPH psi inches XB PRESSURE QTY PUTES PRESSURE TURBULATOR pamper in wc 12 BLOWER 10 BLOWER TURNS OPEN n w c MED MED LO 3 14 X 7 1 NV2 111V Yes 110 000 125 460 0 90 846 Delavan 0 75X60 W 145 6 3 4 3 7 0 02 480 16 X 24 2 MED MED H 3 1 2 X6 2 MED LO MED LO 3 14 XT 2 NV2 97V 97 000 108 732 0 78 84 6 Delavan 0 65X60 W 145 6 3 4 3 5 0 02 450 16 X 24 2 MED LO MED LO 3 1 2 X 6 3 MED LO MED LO 3 14 XT 3 NV2 88V Yes 89 000 100 368 0 72 84 8 Delavan 0 60X60 W 145 6 3 4 3 44 0 02 425 16 X 24 2 MED LO MED LO 3 1 2 6 3 0 50 Models with the suffix V are certified and listed for use with the Newmac SVS sealed direct vent system Use burner air settings as a guide only Set burner air to give a trace of smoke Re adjust burner air to reduce by 1
38. FURNACES 8 BOILERS INSTALLATION OPERATING and SERVICE MANUAL THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION OIL FIRED LO BOY HEAVY DUTY FURNACES MODELS NL2 NL3 NLF NMR NV2 NV3 HEAD OFFICE MARKETING PRODUCTION WAREHOUSE Newmac Mfg Inc Newmac Mfg Inc 208 LANCASTER CRESCENT 430 SPRINGBANK AVE SOUTH P O BOX 9 DEBERT WOODSTOCK ONTARIO NOVA SCOTIA BOM 100 N4V 1B2 PHONE 902 662 3840 PHONE 519 539 6147 FAX 902 662 2581 FAX 519 539 0048 EMAIL newmac newmacfurnaces com WEB SITE newmacfurnaces com NOTICE TO HOMEOWNER 5 b READ AND SAVE THESE INSTRUCTIONS C 156156 2210049 Revised August 2009 Subject to change without notice Printed FIG 1 DELHI G SERIES BLOWER PERFORMANCE DATA HP includes drive losses for belt drive blowers MODEL Max HP 3 4 G9 Max HP 3 4 G9 DD Max HP 3 4 G10 8 DD Max HP 3 4 G10 Max HP 1 1 2 G12 CAPACITY OUTLET VEL 1 8 SP 1 4 SP 3 8 SP 1 2 SP 5 8 SP 3 4 SP 1 SP CFM FPM RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP 600 713 355 03 495 05 625 08 745 845 15 925 19 1060 24 800 951 395 05 495 07 605 10 700 800 417 905 22 1065 30 1000 1189 455 09 525 11 615 14 700 775 20 855 24 1010 33 1200 1427 515 14 575 16 640 19 710 780
39. H FILTERS QTY 16 X24 2 16 X24 2 16 X24 2 16 X24 2 16 X24 2 16 X 24 2 16 X 24 2 16 X24 2 167 X 24 1 16 X 24 1 16 X 24 1 16 X24 1 12 24 1 12 X24 1 127 X24 1 12 X 24 1 Use burner air settings as a guide only Set burner air to give a trace of smoke Re adjust burner air to reduce reading by 1 to 1 5 percent Take measurements with the burner cover amp air ducts installed if any See burner manufacturer s instructions for more information If settings differ use those on the appliance label Blower Speeds are based on a maximum temperature rise of 85 F Adjust speed to suit specific installation Select high speed for maximum cooling capacity Air temperature rise can be lowered by increasing blower speed lowering firing rate or increasing supply or return outlets FIG 2B GENERAL INSTRUCTIONS It is the responsibility of the consignee to the unit to examine the packages for damage and if found to note the same on the Carrier s Bill of Lading The furnace is shipped in two 2 packages 1 Furnace complete with combustion chamber circulating blower combination fan limit control air filters and draft regulator 2 Oil burner complete with primary relay photo cell and nozzle
40. Locate the furnace as close as possible to the center of the heat distribution system and make sure the top is level Refer to the DUCT SIZING TABLES FOR DUCT SYSTEMS Fig 13 ELECTRICAL CONNECTIONS See certification label for electrical rating Follow the National Electrical Code as well as provincial state and local regulations Fig 11 shows wiring schematics FUEL SYSTEMS Fuel not heavier than No 2 furnace oil must be used The oil tank must be of an approved type ULC labelled in Canada and ULI labelled in the United States Install the oil storage tank or tanks according to local codes and regulations The supply tank should be kept at least 1 4 full Suction and return lines should be of the same diameter and extend to the same depth in the tank Suction line should be looped to reduce vibration when copper line is connected directly to oil pump An emergency oil shut off valve should be installed as required by local ordinace This can be manual electric solenoid or vacuum operated An oil safety valve that cuts the fuel supply unless a vacuum is created by the pump recommended Any leaks in the system will prevent oil from flowing Suntec PRV or Webster OSV valves are recommended COMBUSTION AIR REQUIREMENTS Free air for combustion and ventilation must be permanently provided to the furnace room Combustion air refers to the total air requirements of the fuel burning appliance This includes air for the combustion process and air to p
41. MBLY FIG 15 1B PARTS LIST NL2 DESCRIPTION ITEM PART NO DESCRIPTION 1 4120455G TOP RAIL 17A 2010047 HW L6064A1094B 57 TWO SPD amp LIMIT DD 2 4060144 HEAT EXCHANGER ASSEMBLY 17 2010023 HW 1 4064 2640 57 SINGLE SPD FAN amp LIMIT BD 3 4120451G SIDE PANEL L H WHITE RODGERS 5051 334 5 4120459G SIDE PANEL R H 18A 2040106 G 10 AIR CIRC BLOWER C W 7 PULLEY BD 4 4120449G TOP PANEL 18B 2040115 G10 8 AIR CIRC BLOWER DD 5 4120448G CENTER PANEL 2020002 1 3 HP BELT DRIVE MOTOR 6 4120446G FRONT PANEL 2020008 1 2 HP 4 SPD DIRECT DRIVE MOTOR 7 4120340 BURNER PLATE 2240002 7 PULLEY 8 2080094 BURNER PLATE GASKET 2240001 VARIABLE SPEED MTR PULLEY 3 1 4 X 1 2 2080093 FRONT GASKET 2240041 FAN BELT 41 X 1 2 2080077 MOUSETRAP GASKET 2200006 2 80 BLOWER WIRE HARNESS 4 WIRE 9 2010041 A C FAN CENTER HW R8285A 4120452G FAN PARTITION 10 OIL BURNER 19 4120450G ACCESS DOOR WIRE CHANNEL 20 amp 21 2180004 16 X 24 FILTER 4100117 BURNER CABLE 4120453G REAR FILTER SUPPORT 11 2200256 SWITCH FOR ELECTRICAL BOX 4120454G TOP FILTER SUPPORT 12 2200106 BOX COVER 4 X 4 SWITCH 22 4120447G SMALL PANEL 13 BASE PANEL 23 4080145 6 SS STACK ASSEMBLY MAY 02 14 2200101 JUNCTION BOX 4 X4 4110115 6 SMOKE COLLAR 15 2030007 COMBUSTION CHAMBER 4080104 7 STACK ASSEMBLY 16 3090284 CLEANOUT COVER 4120206 7 SMOKE COLLAR 208
42. PANEL R H 18A 2040106 G 10 AIR CIRC BLOWER C W 7 PULLEY BD 4 4120449G TOP PANEL 18B 2040115 G10 8 AIR CIRC BLOWER DD 5 4120123 CENTER PANEL 18C 2040144 G12 10 AIR CIRC BLOWER DD 6 4120446G FRONT PANEL 2020002 1 3 HP BELT DRIVE MOTOR 7 4120340 BURNER PLATE 2020008 1 2 HP 4 SPD DIRECT DRIVE MOTOR 8 2080094 BURNER PLATE GASKET 2020022 3 4 HP DD 5 SPD DIRECT DRIVE MOTOR 2080093 FRONT GASKET 2240002 7 PULLEY 9 2010041 A C FAN CENTER HW 8285 2240001 VARIABLE SPEED MTR PULLEY 3 1 4 X 1 2 2010059 A C FAN CENTER HW R8239B 2240041 FAN BELT 41 X 1 2 FAN CENTER WR 8494 2 2200006 2 80 BLOWER WIRE HARNESS 4 WIRE 10 OIL BURNER 4120336 FAN PARTITION WIRE CHANNEL 19 4120450G ACCESS DOOR 4100117 BURNER CABLE 20 amp 21 2180004 16 X 24 FILTER 11 2200256 SWITCH FOR ELECTRICAL BOX 4120453G REAR FILTER SUPPORT 12 2200106 BOX COVER 4 X4 SWITCH 4120454G TOP FILTER SUPPORT 13 BASE PANEL 22 4120447G SMALL PANEL 14 2200101 JUNCTION BOX 4 X 4 23 4080145 6 SS STACK ASSEMBLY MAY 02 15 2030007 COMBUSTION CHAMBER 4110115 6 SMOKE COLLAR 16 3090284 CLEANOUT COVER 4080104 7 STACK ASSEMBLY 2080029 CLEANOUT COVER GASKET 4120206 7 SMOKE COLLAR 4080124 CLEANOUT COVER CONNECTOR 2080043 SMOKE PIPE FLANGE GASKET PARTS BAG 2080059 SMOKE PIPE GASKET 2200258 LOW SPEED SWITCH 2040022 BAROMETRIC DRAFT REGULATOR 30 FIG 15 6A ASSEMBLY 0 0 0
43. RODUCTS UNLIMITED 57 01 V08BC3E 4120310G FAN PARTITION A C FAN CENTER WR 8A94 2 19 4120324G ACCESS DOOR 10 OIL BURNER 20 2180003 20 X 25 FILTER WIRE CHANNEL 21 2180002 16 X 25 FILTER 4100117 18 BURNER CABLE 4120468G REAR FILTER SUPPORT 11 2200256 SWITCH FOR ELECTRICAL BOX 4120467G TOP FILTER SUPPORT 12 2200106 BOX COVER 4 X4 SWITCH 22 4120303G SMALL PANEL 13 4120354 BASE PANEL 23 4080147 7 SS SMOKE 14 2200101 JUNCTION BOX 4 X 4 4120457 7 SMOKE COLLAR 15 2030006 COMBUSTION CHAMBER 2080043 SMOKE PIPE FLANGE GASKET 16 3090284 CLEANOUT COVER 2080057 SMOKE PIPE GASKET 2080091 CLEANOUT COVER GASKET 4080125 STACK BAFFLE 4080124 CLEANOUT COVER CONNECTOR 2040022 7 BAROMETRIC DRAFT REGULATOR 4100115 PARTS BAG NL3 replacement heat exchangers or corbel chambers for units constructed prior to September 29 1994 must have the new burner plate and burner plate gasket listed above 29 5909 D FIG 15 5A NV2 NV2 5 ASSEMBLY FIG 15 5B PARTS LIST NV2 NV2 5 B Isonnv2 prt ITEM PART DESCRIPTION ITEM PART NO DESCRIPTION 1 4120455G TOP RAIL 17A 2010047 HW L6064A1094B 57 TWO SPD FAN amp LIMIT DD 2 4060322 HEAT EXCHANGER ASSEMBLY 17B 2010023 HW 1 4064 2640 5 SINGLE SPD F L BD amp 5 Ton 3 4120338 SIDE PANEL L H WHITE RODGERS 5D51 334 5 4120337 SIDE
44. UMENTS It is recommended the installer have a suitable draft gauge smoke tester carbon dioxide tester 0 750 F stack thermometer 0 200 psi oil pressure gauge 0 30 in Hg vaccum gauge and 0 220 F thermometer Turn on supply power and set the thermostat above room temperature Open all oil lines and valves Bleed the oil pump refer to pump manufactures instructions Adjust the air band on the burner until a 1 smoke or less is reached using a smoke tester Slowly increase the air until a small amount of smoke is observed at the flame tips gt If the burner fails to start check a oil supply b ignition electrodes and transfomer cad cell If the burner goes off on safety do not push the reset button on the primary control for at least 10 minutes Do not push the reset button more than once before correcting the cause f the burner still does not start press the reset on the burner motor 5 Using a draft meter adjust the barometric draft regulator to measure 0 02 inch water column This requires that a 5 16 diameter sampling hole be made between the flue collar and the draft regualtor FIG 6A ELECTRODE SETTINGS Xd 14 FIG 6B BURNER INSERTION FIG 6C DIMENSIONAL RELATIONSHIPS Ed Riello Carlin Beckett AFG F3 F5 BFS BFS EZ 1 5 32 1 8 to 5 32 13 64 5 16 5 64 to 7 64 p 1 16 to Turbulator Setting See General Instructions 8 Certification Label for Inse
45. With the light source in place the burner will operate in prepurge only When the pump is sufficiently purged the hydraulic air shutter will open Once the burner is purged turn off the power source and replace the air tube cover Return power to the burner The burner is now ready to operate ATTENTION It is important that the fuel line be completely sealed and free from air leaks or any internal blockages WARNING WHEN THE BYPASS PLUG IS INSTALLED A TWO PIPE SYSTEM MUST BE USED OR FAILURE OF THE PUMP SHAFT WILL OCCUR 42 FIG 18 4 CARLIN BURNER EXPLODED ASSEMBLY 64493 FIG 18 4 CARLIN BURNER PARTS LIST QTY No PART NUMBER REQ D DESCRIPTION CARLIN NEWMAC EZ EZ 1 PP 1 77743 9 Air c w Welded Flange 2 98022 X X Motor 1 6 hp 3450 rpm 3 X X Electrode Wire Set of 2 4 X X Nozzle Line Adapter Assembly 5 41000SOCAS 14 kV Transformer Ignitor 40200 02 X Primary Control Interrupted Duty 60200 02 X Primary Control Interrupted Duty pre amp post purge 6 X Oil Valve in pump 7 22996 2060004 X Fuel Unit Std Single Stage Suntec A2VA 7116 8 34397 X Oil Line 3 16 OD Std Fuel Unit to Oil Valve 9 34470 X Oil Line 3 16 OD Std Fuel Unit to Nozzle Line 10 75564 X X Coupling For Std Fuel Unit Approx 2 3 8 OAL 11 77594 X Air Band 12 77586 X Air Shutter 13 81570 X X Head Positioning Bar Kit 4015300K
46. X X End cone assembly short 48 3007594 X X End cone assembly short 3007593 X X End cone assembly long 3007595 X X End cone assembly long 3 3007568 X X Bleeder 27 3007901 X X Plug 30 3000681 X X Manual air damper regulator 31 3008021 X X Air damper 35 3007707 X X Cover screw and washer 37 3007627 X X Plug cover opening burner reset C7001025 2110172 X Two line conversion kit C7001026 2110173 X Two line conversion kit 2010034 24V Relay Switching for Riello FIG 18 30 RIELLO SLEEVE POSITION Setback 0 1 4 Riello Burner End Cone Protector _ to flange TF Gasket Insertion Part No 2030016 38 Riello BF3 Riello 40F3 2 RIELLO BURNER INSTRUCTIONS Universal Mounting Flange A Insert the two BOLTS 1 into the UNIVERSAL MOUNTING FLANGE 10 from the flat side ensuring the bolt heads are flush with the flat surface Secure in place using two special CHROME NUTS 2 provided COMBUSTION _ A 2 CHAMBER B Position the MOUNTING GASKET 3 between the flat surface of the UNIVERSAL MOUNTING FLANGE 10 and the appliance Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS 4 on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate C Secure the two semi flanges of the ADJUSTABLE COLLAR 9 to the AIR TUBE using the two lon
47. X X Flame Detector 81695 X X CAD Cell Assembly c w Harness 77933 X X Blower Wheel 40212 X X Flange Gasket 2090063 X Field Controls AirBoot Field Controls p n 4626802 IMPORTANT HOMEOWNER INSTRUCTIONS 1 AN EMERGENCY POWER SWITCH IS REQUIRED TO BE INSTALLED IN A CONVENIENT LOCATION AT A SAFE DISTANCE FROM THE BURNER THIS SWITCH INTERRUPTS THE ELECTRICAL SUPPLY CIRCUIT TO THE APPLIANCE MAKE SURE YOU ARE AWARE OF ITS LOCATION AND THE OFF POSITION IS CLEARLY MARKED 2 KEEP THE SPACE CLEAR AROUND THE APPLIANCE WITHIN THE SPECIFIED CLEARANCES TO COMBUSTIBLES 3 ENSURE THE SUPPLY OF COMBUSTION AIR TO THE APPLIANCE IS NOT OBSTRUCTED OR CUT OFF MAINTAIN PROPER VENTILATION OF THE APPLIANCE AREA MAINTAIN FREE AIR FLOW THROUGH THE RETURN AIR REGISTERS CONTACT SERVICE PERSONNEL BEFORE REMODELLING CONTACT SERVICE PERSONNEL FOR ANNUAL SERVICE AND MAINTENANCE CONTACT SERVICE PERSONNEL FOR AIR FILTER REPLACEMENT N CONTACT SERVICE PERSONNEL BEFORE AND AFTER EXTENDED PERIODS APPLIANCE INOPERATION 10 THE BURNER IS FULLY AUTOMATIC IN OPERATION ALL ADJUSTMENTS SHOULD BE MADE BY A TECHNICIAN DO NOT PUSH THE BUTTON MORE THAN ONCE CAUTION DO ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE APPLIANCE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT 11 CAUTION DO NOT TAMPER WITH THE APPLIANCE OR CONTROLS CALL YOUR SERVICE PERSONNEL 1
48. ar and made air tight If the chimney is of the prefabricated type it must be an approved class A chimney or type L Vent for interior c chimney or furnace flue must not have any other openings for attaching any fireplace stove range gas or ventilating connection unless that equipment is appropriately certified d If itis necessary to offset the flue it must be done in such a manner as not to reduce the gross cross sectional area or create a ledge or obstruction where loose material may lodge e Flue pipe connections must be secured with metal screws Make sure the flue pipe does not extend inside the furnace blower compartment CAUTION Oil fired appliances shall be connected to flues having sufficient draft at all times to ensure safe and proper operation of the appliance THROUGH THE WALL VENTING Newmac Oil Furnaces are certified for use with Field Controls SWG 5 Through the Wall Venter The following furnaces have approval at the following firing rates FURNACE MODEL FIRING RATE NL2 65 1 00 NLF 65 1 00 NMR 65 1 00 NL3 1 00 Only 10 DRAFT REGULATOR The draft regulator is shipped with the furnace The draft regulator must be installed between the appliance and the chimney within easy reach for adjustment and free from obstruction The recommended draft is 0 02 of water column Follow the manufacturer s instructions located with the draft regulator for proper installation PROPER DUCT SIZING
49. arbons These corrosive chemicals entering the combustion area cause rapid deterioration of inner surfaces leading to heat exchanger failures The furnace must be maintained and cleaned on an annual basis by qualified personnel air filters should be changed monthly Oil filters and nozzles must be changed annually 3 The furnace must be sized and fired correctly as stated on the label for the residence The label must not have been defaced or removed 4 The furnace must not be modified from its published design or purpose and or an air conditioning coil shall not be installed on the return air side of the furnace 5 Furnace must not have been removed from the original installation site 6 There must be adequate return air and or ductwork 7 There must be adequate combustion air installed to the furnace room and in the case of sidewall venting there must be adequate ventilation air in addition to combustion air to prevent depressurization of the home 8 Warranty components may be replaced with reconditioned parts at the discretion of Newmac Mfg 9 Proof of original purchase will be requested under this warranty EXCEPTIONS 1 All labour freight or diagnostic calls removal and replacement costs and warehousing charges are the responsibility of the purchaser including the return to Debert Nova Scotia of defective parts 2 Defects or damages caused by failure of the refractory chamber improper installation wiring electrical current characte
50. ch the required piping to these two pipe connectors using the NPT METRIC ADAPTERS that are supplied with the burner WARNING Pipe dope or Teflon tapes are NOT to be used on any direct oil connection to the fuel pump WARNING The height P in Pipe Length Charts should not exceed 13 feet 4 m WARNING The vacuum should not exceed 11 44 inches of mercury IMPORTANT An external appropriately listed and certified oil filter must be placed in the fuel line between the fuel tank and the burner pump Assembly of Air Tube to Burner Chassis The air tube and drawer assembly are shipped in a carton separate from the burner chassis Choose the proper air tube length to obtain the tube insertion for the specific installation A Remove the AIR TUBE and BURNER CHASSIS from their respective cartons B Remove the DRAWER ASSEMBLY 1 from inside the AIR TUBE by loosening the screw 2 Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE install the required nozzle see page 8 and set aside 41 Remove the two BOLTS 3 from FRONT PLATE 4 of the CHASSIS Align the two holes on the AIR TUBE HOLDING PATE 5 with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS 3 removed Replace the BOLTS and fingers tighten only Re install DRAWER ASSEMBLY into AIR TUBE Tighten SCREW 2 securely see page 8 D Tighten the two bolts 3 securely Pump Purge NOTE To protect the pum
51. chamber becomes apparent instructions are available from the manufacturer FIG 5 NLF MODEL REMOVE SHIPPING SCREWS SEE DETAIL A REMOVE SHIPPING SCREWS DETAIL A AIR CONDITIONING This furnace is designed to accommodate air conditioning equipment It is factory wired for single speed heating only Conversion to heating cooling on direct drive models requires an optional fan relay thermostat and thermostat subbase Refer to the wiring diagram for multi speed air conditioning found in this manual or the label inside the blower access door For cooling capacity select the required speed on the motor Take care not to short the speed connections This will damage the motor and void the warranty The GENERAL INSTRUCTIONS section of this manual and the label inside the blower access door give recommended pulley combinations and direct speeds required to handle the higher duct static pressures associated with air conditioning units NLFSHTPSCRWS HUMIDIFIER If a humidifier is installed ensure water cannot drip on the heat exchanger This will damage the furnace and void the warranty 13 OIL BURNER OPERATING INSTRUCTIONS BURNER CARE This burner is fully automatic in operation All adjustments should be made by a qualified technician Keep the burner free from excess dirt and moisture Oil leaks should be tended to immediately The motor should be given a few drops of SAE 20 non detergent oil at least two or three tim
52. d Valve Repair Kit Suntec Part No 991375 9 21807 X Valve cordset 11 2256 Pump Nozzle Port Fitting 12 5394 Connector Tube Assembly 13 21805U 2020012 X X X PSC Drive Motor 3450 RPM 14 2999U 2090056 X X X Wheel 16A 7456U 2090069 X X X Primary Relay Honeywell R7184B 16B 7457U 2090067 X X Primary Relay Honeywell R7184P 17 5770 X X X X X Junction Box Kit 18 51771U 2090064 X X X X X Electronic Ignitor 14 000 Volt 20 7006U 2010006 X X X X X Cell C554A1455B Honeywell 21 3384 X X X X X 3 3 8U Static Plate 22A 5153632BK 2090038 Blast c w Welded Flange AFG 6 7 8 22B 5153633BK 2090039 X X X Blast Tube c w Welded Flange AFG 7 7 8 2110007 X 4 2110009 X F6 24 2090022 X X Electrode Assembly 8 31517 2110015 X X X X X Heat Shield 2110016 X X X X X Heat Shield Holder 3416 2080051 X Gasket 51770 2090061 X X Controls AirBoot 5880 2090044 X X X X X Low Firing Rate Baffle 5941 X X X X X Adjusting Plate Assy 2100130 X X X Nozzle Delavan 0 65 X 70 2100131 X X X Nozzle Delavan 0 75 X 70 2100128 X x X Nozzle Delavan 0 85 X 70 A 2100132 X 226 Delavan 1 00 X 707A 2100129 X X Delavan 1 25 X 70 2100133 X X Nozzle Delavan 1 35 X 707A 2100134 X X Nozzle Delavan 1 50 X 707A 36 FIG 18 3A RIELLO 8 F5 EXPLODED ASSEMBLY
53. e Install Correct Nozzle Incorrect Head Install Correct Head Premature Corrosion Temperature Rise Too Low Reduce Motor Speed Use Higher Specified Nozzle 34 FIG 18 1A BURNER EXPLODED ASSEMBLY FIG 18 1B AERO BURNER PARTS LIST PART NUMBER AERO NEWMAC DESCRIPTION F Housing 2090003 Blast Tube 7 NL2 NV2 2090006 Blast Tube 8 NL3 NV3 NLF NMR Mounting Flange Standard Air Band Assembly 3 Hole Motor 1 7 HP 3450 RPM 2020011 Motor 1 6 HP 3450 RPM Fan 508 229 2433804813 Flexible Coupling Mini Pump 2433833375 Flexible Coupling J Pump 2060004 A2VA 7116 Single Stage 3450 RPM Fuel Pump J2 CB 100 Single Stage 3450 RPM H3 CB 100 Two Stage 3450 RPM B2Va 8216 Two Stage 3450 RPM 2090066 Transformer Alanson 2275 456 2090002 Transformer Alanson Core 2721 456 France 2LAY 567T Robertshaw S10 400 2110005 End Cone 2 NL2 NV2 NLF NMR 2110003 End Cone AFC 3 NL3 NV3 Nozzle Adapter Oil Pipe Aluminum specify blast tube length Electrode Holder 5300011 Electrode with porcelain 1pair Bus Bars specify length HF US Turbo Static Disc 3 3 8 Jam Hex Nut Knurled Lock Nut 100 11 to 17 2090026 Electrode Assembly NL2 2090027 Electrode Assembly NL3 NLF NMR 18 HF US End Cone Screws 19 Blast Tube Screw specify length 20 Raceway 21 Motor Screws 22 Raceway Screw Transformer Lock down Screw Transformer Hinge Screw Slide Plate Slide Plate Pop Rivet Air Band Locking Screw Oil Line As
54. es a year if equipped with oil plugs No other parts require lubrication CAUTION Do not use gasoline crankcase or any oil containing gasoline Do not tamper with the unit or controls call the serviceman Do not attempt to start the burner when excess oil has accumulated when the unit is full of vapor or when the combustion chamber is very hot Do not start the burner unless the blower access door is secured in place Do not burn garbage or paper in the heating system Never leave paper or rags near the unit OIL BURNER INSTALLATION Install the oil nozzle in the burner firing assembly and check the adjustments according to the BURNER INFORMATION CERTIFICATION LABEL and GENERAL INSTRUCTIONS in the manual for your particular burner Set the blast tube to the correct insertion length as specififed in the GENERAL INSTRUCTIONS FIG 6 AND THE CERTIFICATION LABEL Mount the oil burner on the lugs of the burner plate carefully centering it in the combustion chamber port If the insertion is correct the end of the blast tube should be no more than 3 8 back from the inside of the surface of the combustion chamber Riello burners are equiped with a 3 1 3 diameter blast tube To compensate for this a ceramic fibre sleeve needs to be used It should be flush with the end of the burner tube or extend not more than 4 beyond the end of the tube Carefully install the burner to avoid damaging the sleeve and the chamber START UP AND ADJUSTMENT SET UP INSTR
55. ess a cement pad is recommended CLEARANCES The minimum clearances are as follows NL2 NL3 NLF NMR NV2 NV3 Top of Plenum 2 17 1 Side 6 6 6 Other Side Walkway 24 18 24 Front 24 24 24 Rear 30 or sufficient room for 18 or sufficient room for 30 or sufficient room for servicing servicing servicing Flue 9 9 9 Ta For Non Combustible Non Combustible Non Combustible FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE PROPER CHIMNEY Locate the furnace as close to the chimney or flue as possible The maximum draft will be obtained by keeping elbows and pipe length to a minimum Install the flue pipe with a gradual rise of at least 1 4 per foot from the furnace to the flue Do not extend the flue pipe beyond the inside wall of the chimney Refer to Fig 12 for proper sizing and Fig 16 for optimizing chimney draft The owner shall provide a chimney constructed to comply with the following specifications a chimney must be absolutely smoke tight the throughout its entire length and must extend at least three feet 3 above a flat roof or two feet above the ridges of peak roofs b If built of a single thickness of brick or of cement blocks it shall be lined throughout its entire length with fire clay lining having not less than three fourths inch 3 4 thickness Flue lining is to be laid in mort
56. g BOLTS 6 Be sure that the ADJUSTABLE COLLAR 9 is properly positioned so the outside edge of the END CONE will be at least 1 4 inch 6 5mm back from the inside wall of the refractory of the combustion chamber see dimension B above The measured length A is to include MOUNTING GASKET and FLANGE if used D The burner may now be attached to the heating unit by insetting the AIR TUBE through the BURNER ACCESS HOLE 8 and into the appliance making sure the BOLTS 1 line up with the two HOLES 5 in the ADJUSTABLE COLLAR 9 Secure the burner in place using two NUTS 7 A visual verification of the air tube insertion into the combustion chamber of the heating unit is suggested Dimension B should be at least 14 see drawing NOTE A suggested method for creating mounting bolt holes in the mounting gasket Hold the gasket against the appliance mounting bolts using the mounting flange for proper positioning Lightly tap the flange with a hammer to form the holes Nozzle Placement A Determine the proper firing rate for the boiler or furnace units considering the specific application and then use the Burner Setup charts on page 15 to select the proper nozzle and pump pressure to obtain the required input from the burner B Remove the NOZZLE ADAPTER 2 from the DRAWER ASSEMBLY by loosening the SCREW 1 C Insert the proper NOZZLE into the NOZZLE ADAPTER and tighten securely Do not over tighten D Replace adapter with nozzle
57. g is Correct Burner Adjustment Check Using Instruments Fumes amp Odors From Burner Blast Tube Burned Off Check Blast Tube End Cone Wrong or Burned Off Check End Cone Incorrect Insertion Measure Insertion Depth Dirty Burner Fan Clean Blades Damaged Chamber Check Chamber Clogged Flue Passages Clean Flue Passages Nozzle After Drip Check Fuel Delivery System Unspecified Nozzle 33 Replace Nozzle FIG 17B TROUBLESHOOTING CHART continued PROBLEM CAUSE CORRECTION Firing Rate Too Low Use Higher Input Nozzle Dirty Heat Exchanger Clean Heat Exchanger Poor Combustion Adjust Using Instruments Undersized Capacity Size Based on Heat Loss Distribution System Ensure Proper Design Faulty Thermostat or Location Repair Replace or Relocate Defective Primary Control Repair or Replace Faulty Thermostat or Location Repair Replace or Relocate Faulty Oil Pump Check for Proper Pressure TRE MOORE Firing Rate Too High Reduce Nozzle Size Oversized Capacity Size Based on Heat Loss Distribution System Proper Duct Design Poor Combustion Adjust Using Instruments Excess Air Adjust Air Setting Inadequate Flue Draft Provide Specified Draft Insufficient Combustion Air Provide Combustion Air Excessive Oil Consumption Oil Supply Check Oil Supply Electrode Setting Adjust Electrodes Wrong Nozzle Use Specified Nozzle Fuel Sys
58. le AC90 flexible BX conduit or equivalent wire the WMO 1 switch in series with the appliance limit circuit Connect at the appliance junction box 4 Check the operation of the WMO 1 switch before leaving the appliance The WMO 1 switch is reset by pushing the square red button Fig 9A Fig 9B Fig 9C Vent connector pipe Vent connector pipe WMO 1 Securing Nut m Damper 8 Nut _ di 7 cung _ 5 8 diameter hole N Alternate Location Y d Connect WMO 1 at WMO 1 Distance close appliance junction box as possible except CL series horizontal Esos CL series combination furnaces Connect WMO 1 at the burner gt Appliance control junction box EON Ignition Burner Typical Installation with elbow 17 Appliance WMO 1 Blocked Vent Switch Check Note take appropriate precautions this test can produce soot smoke and fumes The appliance should not be left unattended during the test With the appliance shut down block the vent pipe at the downstream chimney side of the barometric damper Start the appliance The WMO 1 switch should stop the oil burner in less than 10 minutes After the test turn off the appliance and let it cool Remove the blockage from the vent pipe Reset the WMO 1 switch by pushing in the square red button until it clicks Ensure that the appliance is in a
59. listed for use with the Newmac SVS sealed direct vent system Use burner air settings as a guide only Set burner air to give a trace of smoke Re adjust burner air to reduce by 1 to 1 5 percent Take measurements with the burner cover amp air ducts installed if any The maximum allowable temperature rise is 85 F Select speed to suit specific installation requirements Air temperature can be lowered by the blower speed lowering the firing rate or increasing supply amp return outlets The minimum recommended temperature rise is 65 F Maximum installed vent length 15 FIG 2D GENERAL INSTRUCTIONS continued Chimney Gross Aero B T U H B T U H Input AFUE Pump Insertion Flue Model Burner SVS Output USGPH 9 Nozzle psi inches Burner Air Setting Pressure E in w c Delavan 1 50 X 70 A NV3 176 HF US 3 177 000 209 100 1 50 80 4 Monarch 1 50 X 70 NS 100 7 718 0 02 540 Delavan 1 35 X 70 A 7 NV3 158 HF US 3 164 000 188 190 1 35 821 Monarch 1 38 70 NS 100 7 718 0 02 500 Delavan 1 25 X 70 A NV3 147 HF US 3 151 000 174 250 1 25 81 0 Monarch 1 25 X 70 NS 100 7 718 0 02 465 Delavan 1 00 X 70 A NV3 117 HF US 3 120 000 139 400 1 00 83 0 Monarch 1 00 X 70 NS 100 7 718 0 02 400 Chimney Gross Aero B T U H B T U H Input AFUE Pump Insertion Flue Model Bumer SVS Output USGPH Nozzle psi inches Burner Air Setting Pressure E i
60. ly dwellings Newmac warrants the primary heat exchanger against defects in materials and workmanship under a 20 year Limited Warranty subject to the conditions and exceptions listed below and on a prorated basis as follows of the then current retail price 0 10 Years 100 Warranty 0 of Retail Price 11 12 E 5096 5 5096 5 12 14 7 40 i 6096 x 14 16 30 70 16 18 2095 8096 18 20 s 1095 s 90 20 years and over 096 5 10096 2 The purchaser must pay all other costs of warranty service including labour costs involving diagnostic calls and removing servicing and replacing warranty parts and or warehousing charges and or freight costs All parts are supplied F O B Debert Nova Scotia and the defective parts must be returned freight prepaid for repair or warranty consideration when requested by Newmac Mfg CONDITIONS This warranty refers to the primary combustion heat exchanger In order for this warranty to be effective 1 The furnace must be installed by a qualified licensed installer and in accordance with Newmac s installation instructions The furnace must also be installed in accordance with all applicable local states or provincial codes and the National Warm Air Heating and Air Conditioning Association Standards or generally accepted equivalent standards 2 The Furnace must operate in an environment not contaminated by halogens such as but not limited to fluorine or chlorine or chlorinated hydro c
61. mp air ducts installed if any Filter Size qty 16 X 25 1 20 25 1 Filter Size gty 16 X 25 1 20 X 25 1 Filter Size qty 16 X 25 1 20 25 1 Direct Drive Belt Drive External Pulley Turns ae 12 Blower Combination Open hi HI 3 14 X 8 1 2 0 20 HI 3 1 2 X 7 1 1 2 0 50 HI 3 14 X 8 1 1 2 0 20 HI 3 1 2 XT 2 1 2 0 50 MED HI 3 14 X8 2 0 20 MED HI 3 1 2 X 7 2 1 2 0 50 MED 3 14 X 8 3 1 2 0 20 MED 3 1 2 X 7 3 1 2 0 50 Direct Drive Belt Drive External Pulley Turns osi 12 Blower Combination Open in w c HI 3 14 X 8 1 2 0 20 HI 3 1 2 X 7 1 1 2 0 50 HI 3 1 4 X 8 1 1 2 0 20 HI 3 1 2 X 7 2 1 2 0 50 MED HI 3 1 4 X 8 2 0 20 MED HI 3 1 2 XT 2 1 2 0 50 MED 3 1 4 X 8 3 1 2 0 20 3 1 2 X 7 3 1 2 The maximum allowable temperature rise is 85 F Select speed to suit specific installation requirements Air temperature can be lowered by the blower speed lowering the firing rate or increasing supply amp return outlets The minimum recommended temperature rise is 65 F Direct Drive Belt Drive External Pulley Turns 12 Blower Combination Open HI 3 1 4 X 8 1 2 0 20 HI 3 1 2 X 7 1 1 2 0 50 MED HI 3 1 4 X 8 1 1 2 0 20 HI 3 1 2 XT 2 1 2 0 50 MED HI 3 14 X 8 2 0 2
62. n w c Delavan 1 50 X 70 A 7 NV3 175 F AFC 3 177 000 209 100 1 50 804 Monarch 1 50 X 70 NS 100 7 718 0 02 540 Delavan 1 35 X 70 A NV3 157 F AFC 3 164 000 188 190 1 35 82 1 Monarch 1 35 X 70 NS 100 7 718 0 02 500 Delavan 1 25 X 70 A 4 NV3 146 F AFC 3 151 000 174 250 1 25 81 0 Monarch 1 25 70 NS 100 7 718 0 02 465 Delavan 1 00 X 70 A NV3 116 F AFC 3 120 000 139 400 1 00 83 0 Monarch 1 00 X 70 NS 100 7 718 0 02 400 BTUH BT UH Input AFUE Inserti Bum Ait Setting Gross T U H T U H Inpu ump nsertion Flue Model Carlin Burner SVS Output USGPH Nozzle psi inches Positioning 3 Bar Band in w c Delavan 1 50 X 70 A NV3 174 EZ 1 177 000 209 100 1 50 804 Monarch 1 50 X 70 NS 100 7 718 1 35 1 50 1 50 0 02 540 Delavan 1 35 70 A 5 NV3 156V EZ 1 Yes 164 000 188 190 1 35 82 1 Monarch 1 38 70 NS 100 7 718 1 35 1 50 1 35 0 02 500 Delavan 1 25 X 70 A i NV3 145V EZ 1 Yes 151 000 174 250 1 25 81 0 Monarch 1 25 X 70 NS 100 7 718 1 10 1 25 1 25 0 02 465 Delavan 1 00 X 70 A NV3 115V EZ 1 Yes 120 000 139 400 1 00 83 0 Monarch 1 00 70 NS 100 7 718 0 85 1 00 1 00 0 02 400 Models with the suffix V are certified and listed for use with the Newmac SVS sealed direct vent system Use burner air settings as a guide only Set burner air to give a trace of smoke Re adjust burner air to reduce by 1 to 1 5 percent Take measurements with the burner cover a
63. o Jj A J 4 Connect to Lo White 24 Vac for constant 5 5 o Service circulation gt y y 2 S 1 Black 3 GYCWR 5 J 1 White 1 Honeywell R8285A Fan Center 8428 Green Rielo Burner 40 A Connect SVS Black blockage sensor Alternate Burners SVS System Black i Ground Blockage sensor xy Control Relay Bing 1 4 NC S NS gt La JE 3 1 lt 4 A White S a gt Ground 7 79 22 6 GY WRI Junction Power switch Orange Black 41 5 QOO OG DE Box S optional NN 2 Black 5 5 Black Orange Yellow A Brom oF Red Ignition Carlin White Carlin interrupted ignition and oil line heater see instructions White Rodgers 8A94 51 Fan Center PS Connect Line Heater via limit Blockage sensor xm Blower Speed i NC 2 x 2 5 1 gt 3 g Junction box E gm m 2 SVS Sealed Vent System i 7 Capacitor f Setred wire t P S MIMIM lu Models with sufix V blower cooling Lo 4 Hi See SVS Installation speed required Instructions 4 5 Set black wire to blower C mes amp heating speed reguired om He lt Hi Black Black Bomer Blue Blue 3 24 Isolate unused leads Med Yellow A PB to prevent mo
64. ower and remove the filter completely from the furnace Remove and install the filter as specified in the instructions for the unit 18 BLOWER REMOVAL Disconnect power before removing or servicing the blower The blower is mounted to the base panel on the rubber isolation dampers with four screws It is accessible through a panel on the rear of the furnace With the filters and the mounting screws removed disconnect the motor leads and ground wire and pull the blower back Install in reverse order The four mounting screws should be snug Do not over tighten or the dampers will compress and vibration may occur FIG 10 TYPICAL OIL TANK PIPE INSTALLATIONS VENT PIPE SHUT OFF VALVE FILL PIPE FILTER LINE FLEXIBLE DIL RETURN LINE LINES lt OPTIONAL LIFT SYSTEM 2 SINGLE LINE GRAVITY FEED SYSTEM E SHUT OFF VALVE 3 FILTER lt OPTIONAL FLEXIBLE OIL LINE DTL TANK 1 PRT 19 FIG 11A STANDARD WIRING SINGLE SPEED BELT DRIVE Honeywell T822D RW Thermostat Q Honeywell L4064B 120Vac 60Hz Fan Limit L2 Neutral SANG aia Use cop
65. p gears it is advisable to lubricate the pump prior to purging a lift system Apply oil through the VACUUM PORT C A SINGLE LINE GRAVITY FEED SYSTEM Loosen the bleeder valve A until oil flows out Tighten the bleeder valve securely and start burner ll When bleeding the pump by pressure 1 Loosen the bleeder valve A 2 Disconnect nozzle oil supply line at the pump nozzleport B 3 Attach a flexible plastic tube to the pump nozzle port directing the oil flow into a bucket 4 Loosen the screw s securing the air tube cover allowing it to be removed freely 5 Holding the air tube cover in its proper location start the burner 6 When the solenoid valve is engaged approximately 10 seconds after starting remove the air tube cover and shine a light source on the photocell allowing it to see false light 7 Run the burner until the fuel pump has been purged of air then tighten the bleeder valve and immediately shut down the burner 8 Reinstall the air tube cover and nozzle line 9 burner can now be started normally WARNING Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a hazardous situation upon burner startup B TWO LINE LIFT SYSTEM Turn off the main power source to the burner and remove the air tube cover Shines a light source on the photocell now visible where the air tube cover was removed return power to the burner and activate the burner
66. pair against defects in workmanship and materials for a period of one calendar year from the date of original installation This warranty does not cover nozzles filters belts etc The burner blower motors controls or any other electrical or mechanical components not manufactured by Newmac are warranted for a period of one year from date of original installation by their respective manufacturers burners 3 5 years Effective July 1 1995 and on the date of original installation Newmac warrants to the original purchaser during his or her lifetime that the primary heat exchanger of all Oil Fired Furnaces will be free from defects in material and workmanship provided however this warranty shall apply only to the original installation of the furnace in a single dwelling unit used without interruption by the purchaser as his or her principal residence This warranty does not apply to solid fuel or combination furnaces and is subject to the conditions and exceptions of warranty listed below Under the above warranty Newmac Mfg at its option will repair or replace the heat exchanger under the above terms or offer the then current applicable retail price of a heat exchanger towards a new equivalent furnace Proof of original purchase will be required The warranty must be registered within 30 days of installation or the following pro rated warranty Twenty Year Warranty applies Where the owner of the dwelling is not the original purchaser and in multi fami
67. per conductors T a T Fuse p r 5 Limit T i Service C 8 9 0 Switch a o Power 1 switch 2 12 opt 5 5 QGrd Grd oe A Connect SVS A blockage sensor 1 24Vac T T Junction 1 Green Ground Q Grd Control Relay Bak 5511 White White T 7 1 Lo speed Orange Cal switch 2 Motor 2 spd motor 59 4 Beckett Ignition Carlin Blower Carlin interrupted ignition and oil line heater see Carlin instructions Connect Line Heater via limit Alternate Burner Riello Ground Riello Relay Black White dol 502 Riello Burner 40F BF 20 oe SVS Sealed Vent System Models with suffix V See SVS Installation Instructions Alternate Burners SVS System Blockage sensor A NC Ground Black 4 White gt lt O gt Riello 24 vac Beckett Blockage sensor NC A 5 TT Carlin Carlin interrupted ignition and oil line heater see Carlin instructions Connect Line Heater via limit FIG 11B STANDARD WIRING MULTI SPEED DIRECT DRIVE Alternate Burner Riello Honeywell T822D
68. pipe connector to the SUPPLY PORT 5 of the chart pump Attach the NPT adapter to the pipe connector Attach the required piping to this pipe adapter Be sure that the plug in the RETURN PORT 7 is tightened securely Two Line Lift System 2 LINE LIFT SYSTEM PIPE LENGTHS H 3 8 OD 1 2 OD M FT IM FT 0 0 0 0 115 35 330 100 1 5 0 5 100 30 330 100 3 0 1 0 80 25 330 100 5 0 1 5 65 30 295 90 6 5 2 0 50 15 230 70 9 5 3 0 25 8 100 30 11 135 20 6 65 20 If a two line system is reguired install the By pass plug provided The by pass plug is installed in the return port of the pump A 2 5 mm hexagonal key provided with the by pass plug is to be used to install the plug DO NOT use an inch size hexagonal key damage to the bypass plug may result When operating on a two line system supply and return lines should be the same diameter and both should extend to the same MEA NOTE Do not exceed pipe lengths indicated depth inside the fuel tank Be sure there are no air leaks or chart blockages in the piping system Any obstructions in the return line will cause failure of the pump shaft seal To install the by pass plug 1 Remove the return plug 7 2 Install the by pass plug 4 using the 2 5 mm hexagonal key B Attach the two PIPE CONNECTORS 6 to the pump SUPPLY and pump RETURN PORTS 5 and 7 Atta
69. ristics accident misuse or abuse fire flood alteration and or misapplication of the product default or delay in performance caused by war government restrictions restraints strikes material or freezing 3 Refractory chamber nozzles air filters belts etc 4 Defects or damages caused by nozzle failure and or plugging and or oil flow restrictions due to cold oil from outside tanks or misalignment of burner at installation 5 This warranty in no way can be considered as a guarantee of workmanship of an installer connected with the installation of the Newmac Oil Fired Furnace or as imposing on Newmac any liability of any nature for unsatisfactory performance as a result of faulty workmanship in the installation which liability is expressly disclaimed 6 This warranty will not be applicable if the furnace is damaged or a result of being improperly serviced or operated LIMITATIONS ON WARRANTY Newmac will make no express warranties other than the warranty set forth above All implied warranties including the implied warranties of a merchantability and fitness for a particular purpose are limited to the duration of the express warranty set forth above Liabilities for incidental and consequential damages are excluded regardless of the cause Some provinces in Canada and some states in the U S A do not allow limitations on how long an implied warranty lasts so the above may not apply to you The expressed warranties made in this warranty are excl
70. rovide chimney draft dilution air Ventilation air provides free circulation of air in the room where the appliance is located to keep ambient temperatures within safe limits under normal conditions Furnaces installed in tight houses in houses which have air handling devices with unbalanced airflows or in enclosed spaces are very likely to have homeowners complain of smoke fumes burner lockouts and excessive fuel consumption This is more prevalent in post 1985 construction due to the tighter building construction as prescribed by the latest building codes Regulations are relatively specific on the minimum allowable quantities of ventilation and combustion air required once the space category is determined However every house is subject to different internal and external conditions and regulations vary among localities With this in mind Newmac recommends provision for combustion and ventilation air as specified in Fig 3 Fig 3 is based on relevant commonly available codes and regulations Values are based on the maximum input rating for this single appliance However in making combustion and ventilation analysis the aggregate input rating of all appliances in the space must be considered The installation of additional oil fired appliances may require more combustion and ventilation air When sizing combustion and ventilation air ducts allowance must also be made for the blocking effect of louvers grilles and screens If the design and free
71. rtion Use Positioning Bar BURNER OIL PRESSURE CHECK Install the pressure gauge directly on the gauge or nozzle port Adjust to the pressure specified by Newmac for the nozzle input rating Refer to GENERAL INSTRUCTIONS in this manual or the certification label on the appliance Each oil burner should have its own suction line A common return line can be used as long as the diameter is large enough Check valves are not required on properly installed systems Service on fuel units should not be attempted without a suitable vacuum and pressure gage FIG 7 TYPICAL OIL PUMP GAUGE PORT NOZZLE PORT INLET PORT BLEED PORT INLET PORT RETURN amp BY PASS PORT SEASONAL OR EXTENDED SHUT DOWN PERIODS When the burner is not to be used for an extended period of time set the thermostat at its lowest value turn off the main switch and close the oil burner supply valve If the heating unit room is damp protect the burner against dirt and moisture with a light cover To resume operation remove the cover and inspect the burner Remove any dirt and debris gently to avoid the need to adjustment the air band Open the supply valve and turn on the main switch If the burner fails to operate see Fig 17 BLOWER ADJUSTMENT This unit is designed for maximum temperature rise through the furnace of 85 at 0 20 and 0 50 static pressures However due to the wide range of static pressures found in duct systems it is
72. safe condition Maintenance and Cleaning WMO 1 Switch The WMO 1 switch assembly should be checked and cleaned at least once a year and after any time the switch has shut off the burner Cleaning Procedure Switch off the electrical power to the appliance Remove the WMO 1 cover Remove the two mounting screws for the thermodisc temperature sensor Carefully pull the sensor to one side Using a suitable soft brush or cloth carefully clean any soot from the surface of the sensor and the inside of the 5 8 diameter tube Replace the sensor and secure with its mounting screws Check that the wiring is in good condition and secure Check that the 5 8 diameter tube and its securing nuts are tight Replace the cover and tighten the mounting screws 10 Check the operation of the WMO 1 switch as described above Troubleshooting WMO 1 Switch If for any reason the WMO 1 switch shuts the appliance down during operation the cause of the shut down should be investigated and corrected before resetting the switch and restarting the appliance The blockage switch is reset by pushing the square red button until it clicks o MAINTENANCE amp SERVICE Maintenance and service should be done by a gualified burner technician or shortened furnace life and poor efficiency may result Under Tests and Observations and Reguirements in CSA B139 the installer is reguired to perform tests to ensure proper
73. sembly Fuel Pump Screws 2100130 Nozzle Delavan 0 65 X 70 A NL2 NV2 NLF NMR 2100131 Nozzle Delavan 0 75 X 70 A NL2 NV2 NLF NMR 2100128 Nozzle Delavan 0 85 X 70 A NL2 NV2 NLF NMR 2100132 Nozzle Delavan 1 00 X 70 A NL2 NV2 NLF NMR NL3 NV3 2100129 Nozzle Delavan 1 25 X 70 A NL3 NV3 2100133 Nozzle Delavan 1 35 X 70 NL3 NV3 2100134 Nozzle Delavan 1 50 X 70 A NL3 NV3 FIG 18 2A BURNER EXPLODED ASSEMBLY AF GS TIF FIG 18 2B BECKETT BURNER PARTS LIST ITEM PART NUMBER 3 8 8 8 8 2 2 2 2 2 DESCRIPTION BECKETT Newmac lt lt 1 5877 2090024 X Housing Assembly 2 3709 X X X X X Air Shutter 3 3492 X X X X X Air Band 4 3493 X X X X X Escutcheon Plate 8 21844U 2060012 X Pump Clean Cut 2 6520 51843U X X X X X Strainer amp Gasket 10 21755U 2090065 X X Valve Coil Suntec Part No 3713824 7 218770 2090072 Valve Stem 51573 2090058 Suntec Pump c w Soilenoid Valve 51843U Strainer amp Gasket 21755U Valve Coil Suntec Part No 3713824 Valve Stem Includes 2 O Rings Suntec Part No 3773578 Solenoi
74. shipped with the oil pump set to operate on a single line system To operate on a two line system the bypass plug must be installed WARNING Do not operate a single line system with the by pass plug installed Operating a single line system with the by pass plug installed will result in damage to the pump shaft seal NOTE Pump pressure must be set at time of burner start up A pressure gauge is attached to the PRESSURE PORT 8 for pressure readings Two PIPE CONNECTORS 6 are supplied with the burner for connection to either a single or two line system Also supplied are two ADAPTORS 3 two female 1 4 NPT to adapt oil lines to burner pipe connectors All pump port threads are British Parallel Thread design Direct connection of NPT threads to the pump will damage the pump body Riello manometers and vacuum gauges do not require any adapters and can be safely connected to the pump ports An NPT metric adapter must be used when connecting other gauge models Single Line Gravity Feed 40 A The burner is shipped configured for use in single line applications No changes to the oil pump are reguired for use in single line applications NOTE If the pump cover 1 is removed for any reason be sure the O ring 2 is properly seated in the pump cover 1 before re attaching the pump cover to the pump housing SINGLE LINE SYSTEM PIPE LENGTHS NOTE Do not exceed pipe lengths indicated in B Connect the
75. size are required for confined spaces Maximum length of run for ducts is 50 ft Duct size allowances must be made for longer runs Ducts should be designed or insulated to prevent condensation If insulating a minimum insulation value of R 3 is required In the case where one opening or duct is specified and combustion and ventilation air is still inadequate a second duct may be required Locate one high and the other low for air circulation It is particularly important to duct the cold air as close to the appliance as possible A means of closing the air openings when the appliance is not operating may be required Except for an SVS sealed vent installation outside air ducts should not be connected either to the burner or to the appliance Guidelines to determine the need for additional combustion and ventilation air may not be adequate for every situation If in doubt it is advisable to err on the safe side and provide additional air Fig 4 shows a typical appliance installation In this case there is a furnace and a water heater in an enclosed space both require ventilation and combustion air which is delivered by the top and bottom air ducts As long as adequate combustion and ventilation air is supplied the confined appliance room with ducted air offers several advantages The incoming cold air is confined to the furnace room Therefore the residence occupants are less susceptible to drafts Cool outdoor air will be tempered by the
76. t Face Velocity of 500 FPM FIG 14A DIMENSIONS 48 CONTROL LOCATIONS NLF 22 24 4 13 16 FAN amp LIMIT CONTROL 5 5 U 2 5 8 44 1 2 37 1 2 fo 8 5 8 FIG 14 DIMENSIONS CONTROL LOCATIONS 4 e i 48 1 2 FAN amp LIMIT 41 2 CONTROL 2 18 1 DIMNMR3005200 PRT 24 FIG 14 DIMENSIONS amp CONTROL LOCATIONS NL3 NV3 24 66 3 172 FAN amp LIMIT 4 1 2 4 m CONTROL 23 B a 3 4 427 wi 2 1 2 1 46 39 e 9 13 16 1 140 DIMENSIONS 8 CONTROL LOCATIONS NL2 NV2 57 1 2 3 1 2 12 FAN amp LIMIT 4 1 2 CONTROL 2 4 T 1 44 1 2 d Imn 12 09052006 prt 25 FIG 15 1A NL2 ASSE
77. tem Leaking Check Fuel System Faulty Pump Repair or Replace Pump Over Firing Use Specified Nozzle Size Replace Dirty Filters Increase Blower Speed Increase Undersized R A Ducts Clear Blocked Return Registers Tripping High Limit Increase Undersized S A Ducts Short Cycle Clear Blocked Supply Grills Replace Faulty Blower Motor Clean Clogged Blower Wheel Replace Broken Blower Belt Faulty Thermostat or Location Repair Replace or Relocate Heat Anticipator Set Too Low Adjust Heat Anticipator Defective Primary Relay Repair or Replace Relay Burner Pump Whine Eliminate Suction Line Air Leak Noise Duct Expansion Stiffen Plenum amp Ducts Plenum Amplifies Noise Install Plenum Apron Blocked Flue Passages Clean Boiler Unspecified Burner Replace Burner Unspecified Nozzle Install Correct Nozzle Incorrect Head Install Correct Head Wrong Misaligned Static Plate Install Correct Plate or Align Chimney Down Drafting Install Chimney Cap B Air T Burn Off Increase Draft at Breech Correct Chimney Problems Use Specified Nozzle Use Specified Pressure Use Correct Air Tube Assembly Poor Over Fire Draft Over Firing Incorrect Insertion Adjust Flange Reduced Draft Add Combustion Air Delayed Ignition Adjust Burner Settings Frequent Sooting Loss of Prime Eliminate Teed Oil Lines Unspecified Burner Replace Burner Unspecified Nozzl
78. tor X Orange Orange M J Carlin interrupted ignition and oil burnout Lo Red Red line heater see Carlin instructions Cap Brown Brown Connect Line Heater via limit Cap Brown Brown SVS Sealed Vent System 4 spd motor may have Models with suffix V Red MLo and See SVS Installation Purple Lo wires Instructions 22 Output Capacity See Notes 45 000 to 55 000 60 000 to 70 000 75 000 to 85 000 95 000 to 105 000 150 000 155 000 to 160 000 FIG 13A DUCT SIZING FOR HEATING WITHOUT A C COIL Min Air Flow Reg d 500 CFM 700 CFM 800 CFM 900 CFM 1100 CFM 1400 CFM 1600 CFM Notes Supply Duct or Extended Plenum 800 FPM 14 X 8 12 round 18 X 8 or 14 round 22 8 14 round 24 X 8 or 15 round 22 X 10 or 16 round 24 X 12 or 18 round 1 35 X 10 or 20 round or 2 22 X 8 Min Sq Inch Needed for Spec CFM Total Area of All Supply Duct 100 140 170 190 220 280 360 Min Number Supply Runs 600 FPM rk 2 2o0 2o0 xo 8 fk wo SK io or 10 6 5 4 10 7 5 5 12 8 6 6 10 7 d 12 9 8 1 BTUH with maximum temperature rise 2 Gas furnaces are rated in input capacity Rated output capacity is 80 of input 3
79. usive and may not be altered enlarged or changed by any distributor dealer or any other person whatsoever All replacement parts whether new or remanufactured assume as their warranty period on the remaining period of this warranty For routine service requirements contact the dealer who installed the equipment originally or an alternate qualified and registered heating dealer or electrical To register your warranty please complete form below detach and mail to Newmac Inc Box 9 Lancaster Cr Debert N S BOM 160 LIMITED LIFETIME WARRANTY REGISTRATION Owner s Name Date of Installation Address of Installation Dealer s Name Dealer s Address Furnace Serial Number Furnace Model Number 46

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