Manual - ShopPumps.com
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1. RUNNING TIME This unit draws about 30 amperes and can be operated about 1hour on a fully charged 55 AMP hour battery and still permit starting of vehicle under normal conditions Caution should be used when running time exceeds 30 or 40 minutes without engine running to recharge battery particularly in cold weather when battery efficiency is lowered Battery size AMP hour rating and the use of other accessories such as lights and radios etc must be taken into consideration for practical running periods without engine running OVERLOAD PROTECTION is provided by means of a 40 amp automatic reset circuit breaker located under top cover PortaPump Model SPA 1 2 E Model SPA40 E Design Level 3 IMPORTANT SAFETY INFORMATION Read these safety warnings and instructions in this manual completely before installation and start up of the pump It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty 1 Make sure the vehicle and the pump are not in contact during connection 2 Do not use power cable for handling unit 3 Do not run completely dry for extended periods Damage to shaft seal may result EFEN DANGER Not for use with fluids that have a flash point below 100 F 38 C examples gasoline alcohol Sparking could result in death WARR2. 2 520 001 000 Rev C 6 05 PIPER A WERTH PUPP PLP Bate SERVICE AND OPERATING MANUAL ITEM TOTAL NO PART NUMBER DESCRIPTION RQD 1 710 004 330 Screw Self Tapping 2 2 258 017 157 Cover Motor 1 3 545 005 330 Hex Nut 1 4 405 009 000 Handle 1 5 543 001 162 Nut Gland 2 6 770 007 162 Spacer Gland 2 7 675 016 360 Ring Sealing 2 8 545 004 330 Hex Nut 4 9 900 004 330 Lock Washer 4 10 807 01 1 330 Stud 4 11 270 001 000 Circuit Breaker 1 12 170 028 330 Capscrew Hex Head 4 13 900 001 330 Lock Washer 8 14 360 001 440 Gasket Casing 1 15 170 003 115 Capscrew Hex Head 4 16 444 001 010 Impeller 1 17 740 001 115 Shim As Req 18 258 001 157 Cover Suction 1 19 612 001 156 Plate Strainer 1 20 700 001 330 Screen Strainer 1 21 181 001 155 Casing Volute 1 NPT 1 181 001 155E Casing Volute 1 BSPT tapered 1 22 560 022 360 O Ring 2 23 720 005 000 Seal 1 24 860 01 1 150 Tube Casing 1 25 525 005 000 Motor 1 26 200 003 000 Clamp Cable 1 27 706 007 330 Screw Machine 1 28 150 036 000 Power Cable Assembly Complete 1 29 900 002 330 Washer Lock 1 30 510 003 000 Lug Compression 1 31 240 001 000 Nut Insulated Wire 1 For Models SPA153F 12DC3 and SPA15BSP3F 12DC3 Not Shown 10 807 011 330 807 012 330 325 001 330 547 001 330 904 001 330 Service Items Not Shown 526 001 000 475 220 000 Typically 1 Stud Stud replaces 2 807 011 330 Foot Mounting Stop Nut 5 16 18Vac Washer Brush Conversion Kit
3. EN RUPP INC A unit of IDEX Corporation 800 N Main Street e Mansfield OH 44902 USA 419 524 8388 Fax 419 522 7867 520 001 000 RevC 6 05 Model SPA1 2 E and SPA40 E Design Level 3 Page 1 TROUBLE SHOOTING NOTE Most common cause of failure to run is due to hardened mud and sand at impeller Remove strainer to check MOTOR WILL NOT RUN 1 Poor connection at battery 2 Impeller locked with foreign material Should unit not operate 3 Insufficient impeller clearance i always check freeness of 4 Damaged power cable or loose connection internally in motor assembly rotation of impeller by inserting 5 Bad switch or circuit breaker Connect power leads direct to motor leads to check screwdriver through hole in base 6 Worn motor brushes or out of position to make contact with armature plate into slot in end of shaft PERFORMANCE LOW Strainer screen partially plugged Impeller rubbing Check freeness of rotation with screwdriver inserted through hole in base plated into slotted end of shaft 3 Battery not fully charged 4 Discharge restriction such as kinked hose or excessive discharge head Motor runs backwards 1 Check wiring for correct polarity N SERVICE AND REPAIR INSTRUCTION DISASSEMBLY Impeller and shaft seal can be inspected and serviced from lower end of pump by removal of 4 capscrews securing base plate strainer screen and suction cover Screwdriver slot is provided in end of motor shaft to tu
4. Items 10 amp 24 available as a kit 475 132 000 2 2 2 2 2 2 per motor Design Level 2 to Design Level 3 PortaPump Model SPA 1 2 E Model SPA40 E Design Level 3 Repair Parts shown in bold face darker type are more likely to need replacement after extended periods of normal use They are readily available from most Warren Rupp distributors The pump owner may prefer to maintain a limited inventory of these parts in his own stock to reduce repair downtime to a minimum IMPORTANT When ordering repair parts always furnish pump model number serial number and type number MATERIAL CODES The Last 3 Digits of Part Number 000 Assembly sub assembly and some purchased Items 010 Cast Iron 012 Powered Metal 015 Ductile Iron 020 Ferritic Malleable Iron 025 Music Wire 080 CarbonSteel AISI B 1112 100 Alloy 20 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel Electro Polished 112 Alloy C 113 Alloy Type 316 Stainless Steel Hand Polished 114 303 Stainless Steel 115 302 304 Stainless Steel 117 440 C Stainless Steel Martensitic 120 416 Stainless Steel Wrought Martensitic 123 410 Stainless Steel Wrought Martensitic 148 Hardcoat Anodized Aluminum 149 2024 T4 Aluminum 150 6061 T6 Aluminum 151 6063 T6 Aluminum 152 2024 T4 Aluminum 2023 T351 154 Almag 35 Aluminum 155 or 156 356 T6 Aluminum 157 Die Cast Aluminum Alloy 380 158 Alumin
5. SERVICE AND OPERATING MANUAL SANDPIPER A AESI PUPP PLP Bate OPERATING INSTRUCTIONS THE PUMP This pump is a totally enclosed submersible dewatering unit It is powered by a 1 3 HP 12 volt DC 30 AMP motor Battery clips on the power cord allow easy connection to any 12 volt vehicle battery SWITCHING The on off switch is located on the power cord CONNECTING TO BATTERY When connecting the clips to a battery arcing is eliminated by keeping the on off switch in the off position Connect the red battery clamp to the positive battery terminal Connect the black battery clamp to ground preferably on the vehicle s engine to a solid metallic stationary point The connection should be at least 18 inches 480mm from the battery DANGER Turn off before connecting battery clamps to battery Arcing could result Positive terminal Red Power line to pump Ground line from pump VEHICLE ENGINE PortaPump HOSE Since the pump develops relatively low pressure it is recommended that non collapsible hose be used for maximum pumping rates HOISTING amp LOWERING Attach a line to the metal handle on the top of the pump for hoisting or lowering the unit Do not use power cable for handling unit TO OPERATE Lower unit into liquid to be pumped and activate switch Pump can be run for a few minutes without liquid however do not run completely dry for extended periods Damage to shaft seal may result
6. ime to a minimum PORTANT When ordering repair parts always furnish pump model number serial number and type number MATERIAL CODES The Last 3 Digits of Part Number 371 501 541 Del Gy Continued from previous page 370 Butyl Rubber Color coded BROWN Philthane Tuftane 375 Fluorinated Nitrile 378 High density Polypropylene 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 Delrin 570 505 Acrylic Resin Plastic 520 Injection Molded PVDF Natural Color 540 Nylon Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Polypropylene 552 Unfilled Polypropylene 553 Unfilled Polypropylene 555 Polyvinyl Chloride 570 Rulon Il 580 Ryton 590 Valox 591 Nylatron G S 592 Nylatron NSB 600 Virgin PTFE Tetrafluoroethylene TFE 601 Virgin PTFE Bronze and moly filled 602 Filled Virgin PTFE 603 Blue Gylon 604 Virgin PTFE 606 Virgin PTFE 610 Virgin PTFE Encapsulated Silicon 611 Virgin PTFE Encapsulated Viton rin Viton and Hytrel are registered tradenames of E I DuPont onis a registered tradename of Garlock Inc Nylatron is a registered tradename of Polymer Corp Ru Co Ha Ry on Il is a registered tradename of Dixion Industries rporation stelloy C is a registered tradename of Cabot Co
7. rn shaft while holding impeller for removal This permits removal of impeller without disassembly of upper motor housing to hold motor shaft Alternately there is a shaft extension with two flats on the rear of the motor for use when the impeller is difficult to remove The upper motor cover must be removed to expose this shaft extension To service motor remove 4 hex nuts and bump top cover free from housing tube Raise sufficiently to disconnect power cable connections Slide housing tube up from pump casing and motor will be exposed for service or removal When servicing the PortaPump and replacing the impeller part number 444 001 010 or suction cover part number 258 001 157 follow these instructions The impeller has been revised to typically require 1 shim previously 7 The suction cover has been revised to require 1 gasket previously 5 IMPORTANT Make certain that wire leads are installed per diagram below Install top cover as indicated by arrow and instruction on top of cover Make sure wires do not contact motor shaft when installing motor cover 510 003 000 Compression Lug Red Battery ee Clamp Circuit Breaker Switch Red Black Battery Black Clamp Ground 240 001 000 Twist Clamp WARRANTY This unit is guaranteed for a period of 5 years against defective material and workmanship 2003 Warren Rupp Inc All rights reserved Printed in U S A Model SPA112 E and SPA40 E Design Level 3 Page
8. rp onis a registered tradename of Phillips Chemical Company Val oxis a registered tradename of General Electric Company Rupplon SandPIPER PortaPump Tranquilizer SludgeMaster and Warren Rupp are tradenames of Warren Rupp Inc 2003 Warren Rupp Inc All rights reserved Printed in U S A Model SPA112 E and SPA40 E Design Level 3 Page 4 520 001 000 RevC 6 05 AULWIOJUOTD jo uoWese 38C WARREN RUPP IDEX CORPORATION Declaration of Conformity Warren Rupp Inc 800 North Main Street Mansfield Ohio certifies that Air Operated Double Diaphragm Metallic Pumps Series HDB HDF S Non Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers comply with the European Community Directive 98 37 EC Safety of Machinery This product has used EN 809 Pumps and Pump Units for Liquids Common Safety Requirements harmonized standard to verify conformance Lead Keuken October 20 2005 Signature of authorized person Date of issue David Roseberry Engineering Manager Printed name of authorized person Title AUWIOJUOTD jo uUoneJepagd
9. um Alloy SR 319 159 Anodized Aluminum 162 Brass Yellow Screw Machine Stock 165 Cast Bronze 85 5 5 5 166 Bronze SAE 660 170 Bronze Bearing Type Oil Impregnated 180 Copper Alloy 310 Kynar Coated 330 Zinc Plated Steel 331 Chrome Plated Steel 332 Electroless Nickel Plated 335 Galvanized Steel 336 Zinc Plated Yellow Brass 337 Silver Plated Steel 340 Nickel Plated 342 Filled Nylon 354 Injection Molded 203 40 Santoprene Duro 40D 5 Color RED 355 Thermoplastic Elastomer 356 Hytrel 357 Rupplon Urethane Rubber Color coded PURPLE 358 Rupplon Urethane Rubber Color coded PURPLE Some Applications Compression Mold 359 Urethane Rubber 360 Buna N Rubber Color coded RED 361 Buna N 363 Viton Fluorel Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Nitrile USDA Approved 368 EPDM USDA Approved List continued next page WARREN RUPP INC A unit of IDEX Corporation 800 N Main Street e Mansfield OH 44902 USA 419 524 8388 Fax 419 522 7867 520 001 000 RevC 6 05 Model SPA1 2 E and SPA40 E Design Level 3 Page 3 Repair Parts shown in bold face darker type are more likely to need replacement after extended periods of normal use They are readily available from most Warren Rupp distributors The pump owner may prefer to maintain a limited inventory of these parts in his own stock to reduce repair downt
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