SUSPENSION AND STEERING
Contents
1. SUSPENSION ann STEERING TRIBUTION Tasksheet Manual for NATEF Proficiency CDX Automotive JONES AND BARTLETT PUBLISHERS Sudbury Massachusetts BOSTON TORONTO LONDON SINGAPORE Jones and Bartlett Publishers LLC NOT FOR SALE OR DISTRIBUTION World Headquarters Jones and Bartlett Publishers Jones and Bartlett Publishers Jones and Bartlett Publishers 40 Tall Pine Drive Canada International Sudbury MA 01776 6339 Ormindale Way Barb House Barb Mews 978 443 5000 Mississauga Ontario L5V 1J2 London W6 7PA info jbpub com Canada United Kingdom www jbpub com Jones and Bartlett s books and products are available through most bookstores and online booksellers To contact Jones and Bartlett Publishers directly call 800 832 0034 fax 978 443 8000 or visit our website www jbpub com Substantial discounts on bulk quantities of Jones and Bartlett s publications are available to corporations professional associations and other qualified organizations For details and specific discount information contact the special sales department at Jones and Bartlett via the above contact information or send an email to specialsales jbpub com Production Credits Chief Executive Officer Clayton Jones Chief Operating Officer Don W Jones Jr President Higher Education and Professional Publishing Robert W Holland Jr Sr V P Sales and Marketing James Homer V P Design and Production Anne Spencer V P Manufactur2. d Tire Maintenance ii0 6 666600544 060snd ee ete ene ewe Ree oe ee end Swed 5 Wheel and Tire DiagnosiS ca secece com crees temteetietpaeemey coe c ee Fed ae wae a ae 11 Power Steering Pump Maintenance and Service ccccccsccsccsccscceens 19 Steering Linkage Service ccc ccc cc ccc cee cere eee rece ec eeeseeeeesees 27 Steering GeamnSernviGean rmierRinriTiOn e oeeo ooo ont MOE EOD DECAPE ORD 31 Steering Gear DiagnosiS 62 444 4s4 040404464044046066 8044 5 005685060062 505 60 35 Steering Column SCEVICEs lt 46s4 56 040 6504544444 00 54 54446 405445 HS SHOE OS Ow Ss 39 Front Suspension Service Long and Short Arm ccccccsccsccssccccees 45 Front Suspension Service Strut and Torsion Bar cccccsccccccsccsccens 53 Front SUSPENSION DIQGNOSIS io o3s 6c sk ok es 6 60 4560s 2 EOE SMa ee ees ow 59 Rear Suspension Services N es OI IMEI ITM ow ww cw we ote oN lots we 63 Electronically Controlled Steering and Suspension Service ccecceceecs 67 Wheel Alignment Diagnosis Adjustment and Repair cccececccsccecee 75 Appendix A CDX NATEF Correlation Guide for ASE 4 Suspension and Steering seccssscsssosoooooooooooeesesosooooooooo 83 Appendix B Additional Suspension and Steering Tasksheets frobn2005 NAJEhtasks dh amp Jones and Bartlett Publishers 89 Contents iii Jones and Bartlett Publishers LLC NOT FOR SALE OR DISTRIBUTION Resource Preview 2008 NATEF and CDX tasksheet numbers
3. TEF standards with tasksheets and updated tasksheet reporting mak ing ASE recertification even easier for instructors nationwide e CDX Automotive Access Pack option for students looking to purchase required or recommended access to CDX Automotive from their local college bookstore CDX Automotive includes easy to use and state of the art learning performance management tools to help schools manage and report student performance data that meet NATEF s ASE e learning certification require ments CDX Automotive offers a turnkey solution to high schools vocational schools community colleges and skill centers wishing to join the e learning initiative announced by NATEF that allows programs to qualify for reduced curriculum hour requirements through e learning completed outside of regular program hours Steer your course in the direction you want with CDX Automotive Request a free trial at www cdxauto com vi CDX Automotive Jones and Bartlett Publishers LLC NOT FOR SALE OR DISTRIBUTION Jones and Bartlett Publishers LLC
4. appear at the beginning and end of every task as well as in the general information for the section Power Steering Pump Maintenance and Service Student intern information Date Class Year Model Odometer Time off i j i CDX Tasksh 2008 NATEF 2008 NATEF Learning Objective Task Number Ai Reference Number Priority Level Time on Determine proper power steering fluid type inspect fluid C177 4B10 P 1 level and condition Flush fill and bleed power steering system C178 4B11 P 2 Remove inspect replace and adjust power steering pump C180 4B13 P4 otaltime belt Remove and reinstall power steering pump C181 4B14 P 2 Remove and reinstall press fit power steering pump pulley C699 4B15 P 2 check pulley and belt alignment Inspect and replace power steering hoses and fittings C183 4B16 P 2 Required and recommended materials a nd Diagnose power steering fluid leakage determine necessary C179 4B12 P 2 action equipment are listed for each task Recommended Resource Materials Materials Required CDX Automotive program Vehicle or simulator equipped with power steering Technical service bulletins shop manuals and Correct power steering fluid any other information applicable to the specific White piece of paper vehicle or components you are working on Class notes Power steering flush machine or drain pan Funnel Belt
5. ing and Inventory Control Therese Connell Publisher Kimberly Brophy Acquisitions Editor Automotive Martin Schumacher Associate Editor Amanda Brandt Editorial Assistant Kara Ebrahim Production Manager Jenny L Corriveau Director of Marketing Alisha Weisman Associate Marketing Manager Jessica Cormier Cover Design Scott Moden Cover Image Mashe Dreamtime com Printing and Binding Courier Stoughton Cover Printing Courier Stoughton Copyright 2011 by Jones and Bartlett Publishers LLC ISBN 978 0 7637 8467 6 All rights reserved No part of the material protected by this copyright may be reproduced or utilized in any form electronic or mechanical including photocopying recording or by any information storage and retrieval system without written permission from the copyright owner The procedures and protocols in this book are based on the most current recommendations of responsible sources The publisher however makes no guarantee as to and assume no responsibility for the correctness sufficiency or completeness of such information or recommendations Other or additional safety measures may be required under particular circumstances 6048 Printed in the United States of America 141312110 10987654321 Jones and Bartlett Publishers LLC NOT FOR SALE OR DISTRIBUTION 971 suaysiignd jJa j1eg pue sauor Contents Vehicle Customer and Service Information ccc cccccccccccccccccces 1 Wheel a
6. nce and Service 19 i ida a i n Dana ee ee eee ee eee eee iai eee ee ee ee aa a a da Always wear the correct protective eyewear and clothing and use the appropriate safety equipment as well as fender covers seat protectors and floor mat protectors Make sure you understand and observe all legislative and personal safety procedures when carrying out practical assignments If you are unsure of what these are ask your supervisor instructor Performance Standard O No exposure No information or practice provided during the program complete training required 1 Exposure only General information provided with no practice time close supervision needed additional training required 2 Limited practice Has practiced job during training program additional training required to develop ski 3 Moderately skilled Has performed job independently during training program limited additie may be required 4 Skilled Can perform job independently with no additional Time card feature appears at the beginning of every task and allows students to track the time they spend on each task ua rY Determine prone uld type inspect fluid level pe renTo C177 4B10 l Research specified power steering fluid for this vehicle using the appropriate service manual a Specified fluid Ho aul b When should the fluid be checked Hot Cold Either Circle one c If the service manual lists a procedure for flushing the power steering fl
7. tension gauge Power steering pump pulley remover installer tool Depending on the type of concern special diag nostic tools may be required See your supervisor instructor for instructions to identify what tools may be required Safety issues relevant to the tasks are listed at the beginning of every section Some Safety Issues to Consider You will be working under the hood of a running vehicle Keep your hands and fingers away from moving belts fans and other parts When running any vehicles in the shop make sure you use the shop s exhaust ventilation system to dis charge all exhaust gas safely outside Lifting equipment such as vehicle jacks and stands vehicle hoists and engine hoists are important tools that increase productivity and make the job easier But they can also cause severe injury or death if used improperly Make sure you follow the manufacturer s operation procedures Also make sure you have your supervisor instructor s permission to use any particular type of lifting equipment Caution must be exercised when working around the power steering pump especially if the vehicle has been driven recently or the engine is at operating temperature The power steering fluid can be extremely hot and can burn if it comes in contact with unprotected skin When operating the power steering system it can be under high hydraulic pressure 377 suaysiiqnd P eg pue s uor Power Steering Pump Maintena
8. uid list the main steps you can paraphrase or print off the procedure 440 awi 2 Follow the manufacturer s procedure to check the fluid level 3 Locate the power steering fluid reservoir a List the level of the power steering fluid If power steering fluid is below the minimum level it could mean there is a leak in the system Inves tigate this possibility and report it to your supervisor instructor Note boxes offer students vital information to consider while performing the task E 4 Place a small amount of the fluid from the reservoir on a white piece of paper and describe its condition 5 Determine any necessary action s 6 Have your supervisor instructor verify satisfactory completion of this procedure any observations found and any necessary action s recommended Performance Rating s aoa A J i Performance standard and rating areas aa 3 o simplify the sign off process for instructors 20 Power Steering Pump Maintenance and Service iv Resource Preview Jones and Bartlett Publishers LLC NOT FOR SALE OR DISTRIBUTION Jones and Bartlett Publishers LLC Acknowledgments Jones and Bartlett Publishers would like to thank the following contributor and reviewer for their assistance with this manual Contributor Kirk VanGelder Automotive Training Specialties Vancouver Washington Reviewers Edward J Heim ASE certified in Automotive and A
9. utomotive Machinist Battle Ground High School Battle Ground Washington Marty Kamimoto Fresno City College Fresno California Sonny Reeves CMAT NATEF ETL AYES Instructor Hutchings Career Center Macon Georgia Jim Stafford Tennessee Technology Center Newbern Newbern Tennessee 971 S49YSIIGNd leg pue s uor Acknowledgments v Jones and Bartlett Publishers LLC NOT FOR SALE OR DISTRIBUTION CDX Automotive Designed to help automotive programs meet NATEF requirements this interactive automotive training system introduces students to the fundamental principles and applications of automotive education It also equips instructors with a complete set of easy to use course materials This innovative resource will enrich your con ventional course or can be used as a primary management source to deliver an online program that accom modates increasing student enrollments CDX Automotive improves learning outcomes in automotive education by increasing student engagement and performance through personalized learning Key features include e Course content mapped to the 8 ASE test areas e Easy and intuitive navigation e Over 850 automotive procedural and demonstration videos including content on timely topics such as alternative fuels Unlimited practice tests knowledge check exercises and final exams that are automatically scored and recorded to save time and eliminate human error e Support for both 2005 and 2008 NA
Download Pdf Manuals
Related Search