FrontLoad Series FrontLoad Bill Validator
Contents
1. aavoa DNIXOOG JINGOW 31180 B dawna ONDNODG JINGOW JILINDVW QVY3H 1 011 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual MODULAR SYSTEM A Modular System is an interchangeable group of parts easily configured to a user s specifications Below is a more detailed description of each module and its features VALIDATING HEAD The Validating Head has the following options 1 The Validating Head with a fixed width path is available for bill widths 66 and 70 mm 2 The Validating Head with a centering mechanism has a self adjustable bill path The width of the path is automatically adjusted to accommodate each bill This type of Validating Head is used for currencies where the width of the bill changes with the denomination page 1 16 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual 3 Following Validating Heads are currently available Listed below are the Validating Heads for different countries The list does not cover all possible countries for countries that are not in the list please contact CashCode Customer service MFLV 2110 Sept 2009 Part 1 Operation Manual PAGE 1 12. 5v amp 0 910 41 8 SEDZ 480 82 0298 9912 Suggested place for door 65 1 gent 506011 8 114 4 488 960 01 lig v Cu sette as foldable Handle page 1 12 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual BILL VALIDATOR WITHOUT BEZEL 600 BILL CASSETTE AND LOCKING MECHANISM 800 2115 B o 16 2992 76 2 992 VP 2 60 157 Hole for cable at both sidesl 752 Sle 0 8 12019 SSL LLL DE TT TT 30 1 181 2 h 00 157 25 0 984 2662 9L 107 7 4 239 1672 6 583 2 DIA 7 DIA 0 276 2108 lt 02 eee 0 E LZ 21S OL 192 LL Zt 9 LIE 19211 982 Cassette BELT SE sts so 2511198 5111969 27 1 063 114 4 488 S77 SLB 189 5 6 6L0 t 7 IE 0 5 1081112 Cassette
3. z108 eeng 480 8L 6298 5900 Suggested place for door Cassette 7009 52 2 95 5 00 138 e Wi T 760 01 vi Sept 2009 Part 1 Operation Manual PAGE 1 9 FrontLoad Bill validator Series Operation Manual BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND NON LOCKING MECHANISM 17009 526 2 03 5 60 138 800 Z 15 30 1 181 76 2 992 16 2 992 vA Hole for coble e 913 00 512 Hole for coble Hole for cable lat both sides Hole for cable lat both sides o vs 2 Se e n oe EN 2 94 90 157 12662191 1171 4 239 25 1 984 100 3 937 A 167 2 6 583 1815 7106 a 2 DIA 7 DIA 0 2761 271 55 10 691 3 18 0 125
4. 3 18 1 125 1678 1 712 181512 LBT E TEL K 8751722 Suggested place for door zl 9 LIE 92 982 114 4 1 88 76717 Cassette Sept 2009 Part 1 Operation Manual PAGE 1 11 FrontLoad Bill validator Series Operation Manual BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND NON LOCKING MECHANISM 6186 vec 211915254 2115 2 035 90 138 Hole for cable 30 1 181 76 2 992 2 h 60 157 76 2 992 213 90 512 Hole for cable lat both sidesl cable lat both sidesl Hole for 97 H YSZ 19 8 57000 66011 22 121191 591 31 11181 E 1077 4 239 150 5 906 100 13 937 2 01157 126621 91 25 0 984 2 DIA 7 DIA 0 276 Fu
5. o X 3 5 External interface a Serial Interface Opto Isolated b Serial Interface RS 232C c Isolated Pulse Low Current Smart Card for bill validator with a Smart Card bezel Smart Card standard EMV2000L 1 and or ISO 7816 compatible Number of supporting payment systems up to 4 simultaneously Maximum stacking capacity of new bills in Cassette 600 or 1000 Power supply voltage 12 V D C 1 0V or 24 VD C 4 0V Current consumption Power consumption W WG Ode e RC 2 4 W Validation mode for validator without active light bezel Sept 2009 Part 1 Operation Manual PAGE 1 7 FrontLoad Bill validator Series Operation Manual GENERAL SPECIFICATIONS continued Environment a Operating Temperature 0 C to 50 C b Storage Temperature 30 C to 60 C c Humidity non condensing 30 90 RH Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual DIMENSIONS BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND LOCKING MECHA NISM fen cl 0906 19241 980 och gt IY Hole for cable lat both sidesl Cassette foldable Handle Hole for cable lat both sidesl
6. ELE EL EI L3 EJ EI E ELE 24VDC TXD RS i pwR 04 Mmun2231LT1 RADFRS RST PWR MC74HC132AD PWR RI CONNECTOR DB37 Sept 2009 Part 1 Operation Manual PAGE 1 45 FrontLoad Bill validator Series Operation Manual SWITCH SETTINGS The switches are located at the rear of the Validating Head under the transparent cover Validating Setting switches The Bill Validator operates in two basic modes Validation Mode and Service Mode Validation Mode This is the mode for normal operation If a red status light is illuminated it indicates that the validator is not ready to accept currency Service Mode This is the mode for programming and testing the CashCode Bill Validator page 1 46 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual A series of 8 position DIP switches SW1 define the settings and program the Bill Validator to recognize and validate a variety of different bill denominations ON State of switch ON 12345678 OFF State of switch DIP SWITCH SW1 SETTINGS Denomination 5 Disable Denomination 6 Disable Denomination 7 Disable Denomination 8 Disable For a complete explanation of switch descriptions please see the software version description Sept 2009 Part 1 Operation Manual PAGE 1 47 FrontLoad Bill validator Series Operation Manual The 4 position DIP switches SW2 are defined below ON State of s
7. 017815612 19026814912 IL80 E 7 BL 56 7111 9650 596011 8 2 Cassette foldable Handle Suggested place for door I 114 4 488 14614171 page 1 10 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND LOCKING MECHANISM 1618 8 272 71191524 8012 15 1191 564 Hole for cable 2 935 61 138 96 121 236 16 12 892 30 1181 o 76 2 992 2 h 01 157 Hole for cable lat both sidesl l eus DR 19178 SZZZ 166211 EE 121191551 Tue 30 1181 51 5 2 0271 1177 14 239 100 3 937 150 5 906 25 10 984 2 04 00 157 2662 9L 2168 8 535 230 1 9 059 2402 9 457 266 1 10 476 mx 2 DIA 7 DIA 12761
8. Sept 2009 Part 1 Operation Manual PAGE 1 13 FrontLoad Bill validator Series Operation Manual BILL VALIDATOR WITH METAL BEZEL 1000 BILL CASSETTE AND LOCKING MECHANISM 16188 722 7009 SZS 8102 5 119111562 Hole for cable 2 935 91 138 1 N 86 60 236 B 30 1 181 16 2 992 2 61157 13 90 512 Hole for cable Hole for cable lat both sidesl ole for cable lat both sidesl 752 19815222 662 1 EE 201 9 55 Dimensions in mm inches 1077 14 239 6 ML tir 100 3 937 12662 9L 25 0 984 2 DIA T DIA 0 276 16 3 0 642 6180 912 2108 SEIZ 115921519 102611 2 252 a TUE E19 01 LE 692 Cassette Suggested place for door foldable Handl d 1014 399
9. 15 88 5 8 B il ES 022 2 H MI DD 4 m Wl Washers 3 2 Washers 1 2 pcs f 5110034 and or 5 56 7 32 5110035 Mesters 5110098 S 1 21 A 06 B y Or Adjust size B with Washers within 1 6 0 6875 0 01 1 125 0 01 12 7max _ Lock 07 14 9 32 Variant 2 Mounting kits for each lock OPT MK FLC1 that includes Cam 5106034 Nut 5310021 Washer 5310022 should be ordered separately Security guaranteed only with two locks installed Nut Belongs to Lock Cam 5106034 Washer 5310022 Key turn left Key turn right RG WY J Sept 2009 Part 1 Operation Manual PAGE 1 39 FrontLoad Bill validator Series Operation Manual INTERFACE CONNECTION The FrontLoad Bill Validator has the flexibility to offer four different hardware interface options Type 1 Opto lsolated 12 Volt Type 2 RS232 levels 12 Volt Type 3 Isolated Pulse Low Current 12 Volt Type 4 RS232 levels 24 Volt For detailed interface descriptions please refer to the corresponding Interface Description Manual Pin Assignment cable connector 2 n 4 8 16 7 3859 10 d Socket DR1 12 2SC FO JAE Contact DR SC20 1 7000 JAE Signal descriptions
10. 3 pcs EN COVER ASS Y 0100204 gt P ad Parts for transportation only 4 to be removed when lock installed Steel Flat Washer BUTTite Rolled Spacer gt 4 SPAENAUR No 656 057 SPAENAUR No 607 070 x 8203999 8208998 2 Parts belonging to the lock assembly HEX NUT 12 1max 2 WASHER CAM 5110049 01 22 2max A from 78 to 174 d COVER SE NUT 0100186 S E WASHER Z 5110035 V pey Lock Sept 2009 Part 1 Operation Manual PAGE 1 37 FrontLoad Bill validator Series Operation Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 1000 BILLS continued Lock Washer M3 Internal Tooth Zinc 8203002 Screw M3x16 Pan Head Zinc 8201955 3 pcs page 1 38 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual LOCK INSTALLATION TO CASSETTE Open the cassette cover remove the plastic lock and plug and follow the diagrams as below Variant 1 Mounting kit OPT MK FLC that includes Cam 5110032 2 pcs Washer 5110034 2 pcs Washer 5110034 01 4 pcs Washer 5110035 4 pcs is enclosed Security guaranteed only with two locks installed Hex Nut Belonging to the lock Washer Cam 5110032 Washer 5110034 01 Only for installation of the lock A 5 6 Washer 5110034 Only for installation of the lock A 5 8 Washer 019 05 3 4
11. and Spacer FIG 1 Step 3 Install the Lock and parts as shown in FIG 2 Step 4 Reinstall the Cover Screw and Lock Washer that were removed in Step 1 see Fig 3 8201955 Lock Washer M3 Internal Tooth Zine 8203002 COVER ASSY 0100186 Parts for transportation only to be removed when lock installed bg Steel Flat Washer SPAENAUR No 656 057 EN M BUTTite Rolled Spacer V SPAENAUR 607 070 8208998 12 22 2 H A from 78 to 1 78 Sept 2009 Part 1 Operation Manual Te NUT X WASHER CAM 5110049 COVER 0100186 PAGE 1 35 FrontLoad Bill validator Series Operation Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS continued 8201955 Lock Washer M3 Internal Tooth Zinc 8203002 FL HOUSING Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 1000 BILLS Step 1 Remove the Screw and Lock Washer from the Lock Cover DO NOT DISCARD FIG 1 Step 2 Remove and discard the Washer and Spacer FIG 1 Step 3 Install the Lock and parts as shown in FIG 2 Step 4 Reinstall the Cover Screw and Lock Washer that were removed in Step 1 see FIG 3 Lock Washer M3 Internal Tooth Zinc 8203002 Screw M3x16 Pan Head Zinc 8201955
12. grade bills are stored due to their greater space require ment The Housing joins all the other modules Housing is permanently secured inside a Gaming or Vending machine There may be a mechanism for locking the Cassette within the Housing Lock Bracket or there may be a Plain Bracket The Housing also contains security switches which detect Cassette removal Several Bezel styles are available for the FrontLoad Software updates can be easily completed with a Memory Card This modular design of the FrontLoad validator allows for replacement of failed modules in the field in just seconds Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual GENERAL SPECIFICATIONS Acceptance lengthwise 4 ways Barcoded Coupons two ways face up Validation rate 96 or higher on first insertion Width of bill in mm from 62 to 82 Maximum length of bill in mm Minimum length of bill in mm Bill escrow Barcoded Coupon specifications Encoding standard ANSI AIM BC2 1995 Uniform Symbology Specification Interleaved 2 of 5 Narrow bar width in mm Nt 0 5 to 0 6 Wide Narrow Bar EN EEN 3 1 Number of characters PCS Value Print ehre 0 6 min Time of identificaion in 5 00000000011 2 5 from time of bill insertion to time that credit is issued in seconds Full validation time in seconds Multi width rontLoad 4 5
13. i e Validating Head type Housing type etc The Software part number reflects country currency and communication protocol Please keep in mind that Cassettes must be ordered separately Sept 2009 Part 1 Operation Manual PAGE 1 33 FrontLoad Bill validator Series Operation Manual INSTALLATION The Bill Validator is installed by using 3 M4 screws on each side of the FrontLoad frame The length of these screws should not be longer than required otherwise they may protrude through the inside of the frame If the position of the mounting screws is different than the position of the mounting holes provided in the target equipment then additional frame mounting components may be required 2 HOLES 23 5 The FrontLoad Bill Validator can also be secured through the holes in the rear wall of the Housing In this case M3 screws and locator pins can be used For dimensions of the mounting holes please refer to the dimensional drawings page 8 to 13 N N N N Nf z 016mm 4 2 HOLES 24 0 UU U U Four screws M3 Pan Head J _ Two locator pins T m page 1 34 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS Step 1 Remove the Screw and Lock Washer from the Lock Cover DO NOT DISCARD FIG 1 Step 2 Remove and discard the Washer
14. 2 S77 E S L8 Cassette page 1 14 Part 1 Operation Manual Sept 2009 S 3 S s 2 8 E N Q I 5 wn 3 ES S gt 5 AQ S S ta 5 E en GENERAL WIRING DIAGRAM ISIHILIMS GHOLIAS 07 DNINDPIV JOVJS3INI ele 19 sanera aava 39v J831NI 4332915 3 iuBiaKdeo 08492 AJOWIW ET ayog VO TNADG avoa BDLJINNII T3236 999099990 802070 ang MOSNAS LNANI SILTA SOLOW 1SDdSNVSI
15. 7 FrontLoad Bill validator Series Operation Manual page 1 18 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual Sept 2009 Part 1 Operation Manual PAGE 1 19 FrontLoad Bill validator Series Operation Manual SENSE A CLICK MODULES Sense a Click is a set of two sensor modules upper and lower The Sense a Click set is identified by Color and position of the optical sensors Number and position of the Inductive sensors Capacitive sensors Sense a Click for a specific country is determined by CashCode based on charecteristics of bills for that country Table below shows Sense a Clicks for required for different countries FLS 1705 FLS 1704 FLS 1704 FLS 1704 FLS 1704 FLS 1704 Upper Module FLS 1704 FL 1704U FLS 1705 FLS 1704 FLS 1704 FLS 1704 FLS 1801 FLS 1704 FLS 1705 FLS 1705 Lower Module FLS 1704 FL 1704L FL 1705L FLS 1705 FLS 1704 FLS 1704 FLS 1704 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual FLS 1704 FLS 1704 FLS 1704 FLS 1704 Upper Module ee SC FL 1705L FLS 1705 Sept 2009 Part 1 Operation Manual PAGE 1 21 FrontLoad Bill validator Series Operation Manual Upper Module pue FLS 1704 page 1 22 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual POWER INTERFACE MODULE The Power Interface Module offers the foll
16. CTOR JAE12 Sept 2009 FrontLoad Bill validator Series Operation Manual INPUT OUTPUT CIRCUITS RS 232 VERSION 12V C13 R28 C30 T 1000 L gt RST PWR Sept 2009 INTERFACE BOARD FL02 54 210 MC74HC132AD TI IN R1 OUT at T2IN R2 OUT C1 V C1 V C16 oi L MAX232ACSE vec Q GND VCC 2 C2 R4 R9 DD1D sch bl LU MMUN2231LT1 MC74HC132AD Part 1 Operation Manual MC74HC132AD CONNECTOR DB37 CONNECTOR DB37 CPU BOARD FL02 51 000 CONNECTOR JAE12 M RES NC PAGE 1 43 FrontLoad Bill validator Series Operation Manual INPUT OUTPUT CIRCUITS ISOLATED PULSE LOW CURRENT VERSION 12V ver INTERFACE BOARD FL02 54 210 01 R8 DD1A MC74HC132AD E La 2 E P CONNECTOR DB37 CONNECTOR DB37 R7 PO357NT VD4 BAS16LT1 CPU BOARD CONNECTOR JAE12 OUT ER FL02 51 000 PC357NT VD5 MOUT 5 BAS16LT1 PWR lt TA PWR lt S MMUN2231LT1 o VCC VTS MMUN2133LT1 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual INPUT OUTPUT CIRCUITS RS 232 VERSION 24V E BOARD FL02 54 310 CONNECTOR DB37 MC74HC132AD MC74HC132AD i n CPU BOARD FL02 51 000 CONNECTOR JAE12 M RES N N MAX232ACSE GND RS
17. Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual 1 CHECK IF SENSE A CLICK MODULE CORRESPONDS TO FAILURE OF THE CORRECT SOFTWARE DIELECTRIC SENSORS TYPE VERSION 2 REPLACE SENSE A CLICK MODULE 1 OPEN VALIDATOR HEAD GUIDE CLEAN OPTICAL SENSORS PLEASE SEE MAINTENANCE SECTION FOR FAILURE OF OPTICAL CLEANING DETAILS ON THESE SENSORS SENSORS 2 REMOVE SENSE A CLICK MODULE CHECK CONNECTORS 3 CHANGE SENSE A CLICK MODULE Sept 2009 Part 1 Operation Manual PAGE 1 59 FrontLoad Bill validator Series Operation Manual 1 OPEN VALIDATOR HEAD GUIDE CLEAN INDUCTIVE SENSORS PLEASE SEE MAINTENANCE SECTION FOR CLEANING OF THESE FAILURE OF SENSORS INDUCTVE SENSORS 2 REMOVE LOWER SENSE A CLICK MODULE WITH INDUCTIVE SENSORS AND CHECK CONNECTORS 3 CHANGE LOWER SENSE A CLICK MODULE SENSE A CLICK OPTICAL SENSORS OPTICAL SENSORS INDUCTIVE SENSORS page 1 60 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual 1 OPEN VALIDATOR HEAD GUIDE CLEAN PATH 2 CLOSE VALIDATOR HEAD GUIDE FAILURE OF TRANSPORTING IF VALIDATOR DOES NOT MOTOR START TURN OFF POWER RELEASE VALIDATOR HEAD AND CHECK PATH 4 INSERT VALIDATOR HEAD AND TURN POWER ON Validating Transport Sept 2009 Part 1 Operation Manual PAGE 1 61 FrontLoad Bill validator Series Operation Manual SPEED OF TRANSPORTING CHECK PO
18. Sept 2009 FrontLoad Bill validator Series Operation Manual FrontLoad Series FrontLoad Bill Validator Operation and Service Manual Part 1 Operation Manual Part 1 Operation Manual PAGE 1 1 FrontLoad Bill validator Series Operation Manual Table of Contents page 1 2 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual INTRODUCTION The scope of this document is to provide full and clear information about the FL MFL series of CashCode bill validators This documents will be useful for those whose needs are Development of new equipment with FL MFL bill validators Choice of the part number for the FL MFL bill validator Installation of the FL MFL bill validator Maintenance and service for the FL MFL bill validator Repair of the FL MFL bill validator Sept 2009 Part 1 Operation Manual PAGE 1 3 FrontLoad Bill validator Series Operation Manual PRODUCT OVERVIEW CashCode s FrontLoad bill validator was developed to validate a wide variety of currencies The unit s modular design provides extreme flexibility allowing you to customize the bill validator to suit your individual requirements The CashCode FrontLoad bill validator provides front access to a lockable cassette Part 1 Operation Manual Sept 2009 Validating Head Part 1 Operation Manual Cassette 600 bills cassette is sh
19. WER SUPPLY MOTOR IS TOO FAST VOLTAGE 1 CHECK IF BILLPATH IS CLEAR FAILURE OF ALIGNMENT 2 POWER OFF AND TURN MECHANISM ON AFTER 5 SECONDS SEE IF ALIGNMENT MECHANISM WILL SELF ADJUST OPEN LIDS AND CHECK BILL BILL PATHWAY IS NOT EMPTY PATH IS CLEAR BILL JAM IN THE ENTRY SLOT REMOVE CASSETTE AND OF CASSETTE CREDIT NOT ISSUED CLEAR THE JAM OVERLOAD OF TRANSPORT OPEN LIDS AND CHECK BILL MOTOR PATH IS CLEAR EVI page 1 62 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual TECHNICAL SUPPORT CashCode A Division of Crane Payment Systems 2720 Steeles Ave W Concord Ontario Canada L4K 453 Phone 1 800 584 2633 1 905 303 8874 Fax 1 800 593 2633 1 905 303 8875 E mail support cashcode com Website http support cashcode com Sept 2009 Part 1 Operation Manual PAGE 1 63
20. for the Opto isolated version Type1 voo rower Cav oc INTERFACE POWER eno INTERFACE GROUND _Norconnected w _norconnecre gt e page 1 40 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual Signal Descriptions for the RS232 12Volt version Type2 Type3 M RES MASTER RESET 12V o pomme mener sno Cant G N I polum G Tx MASTER RESET 12V oe b em ee oe 2 1 Ee j NEM IO Sept 2009 Part 1 Operation Manual PAGE 1 41 FrontLoad Bill validator Series Operation Manual INPUT OUTPUT CIRCUITS OPTO ISOLATED VERSION 12V E BOARD FL02 54 TXD BDP 200 DB37 12V BDP C4 GND BDP CONNECTOR DB37 RXD MC74HC132AD LED BDP CPU BOARD FLO2 51 000 PWR PWR lt VCC O R14 I DD1D GND RST PWR 5 12 11 13 1 MC74HC132AD PC357NT R18 MES VD4 me RST BDP GND Part 1 Operation Manual CONNE
21. ion Manual PAGE 1 25 FrontLoad Bill validator Series Operation Manual CashCode Bezel for Double Diamond Gaming machine Available in two widths 66 and 70 mm Ee Een Bezel Variant A 62 to 82 62 to 82 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual Bezel Variant B IT T me Sept 2009 Part 1 Operation Manual PAGE 1 27 FrontLoad Bill validator Series Operation Manual Runway Light Bezel SM size 62 to 82 page 1 28 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual 62 to 32 62 to 82 Sept 2009 Part 1 Operation Manual PAGE 1 29 FrontLoad Bill validator Series Operation Manual ACCESSORIES A special extracting tool partnumber OPT HW FT01 is needed to remove the Sense a Click lower module OPT HW FT01 Below listed adaptors are used to provide power and communication between the validator and host with DB9 serial port OPT PS5 FL PC Opto Isolated 12V OPT PS5 FL DB9 RS232 12V OPT PS7 FL DB9 RS232 24V page 1 30 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual CASSETTE The Cassette stores validated bills and holds them in a stacked formation The Cassette has a stacking mechanism and is typically equipped with a plastic lock Users are encouraged to replace the plastic lock with a secure type Cassettes are available wi
22. ll turn green Should the down load be unsuccessful the status light will flash green on red The following table lists possible errors which may take place during a download Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual I External interface ERROR 1 Verify that software is suitable for CCNET download in CCNET Download mode 2 Repeat procedure Memory Card CRC 1 Turn POWER OFF remove and insert the Smart Stick again turn ERROR POWER ON 2 Replace Memory Card with the new one Incorrect data in Memory 1 Verify that the software is suitable to the Bill Validator type Card 2 Insert correct type of CashCode Memory Card Memory Card is not e Properly insert the Memory Card Wrong Memory Insert the correct type of CashCode Memory Card 1 Turn POWER OFF remove and insert the Memory Card again turn Failure during download POWER 2 Replace Memory Card with the new one e 1 Turn POWER OFF remove and insert the Memory Card again turn Operation ERROR of POWER ON Memory RES 2 Replace Memory Card with the new one TROUBLESHOOTING CashCode s FrontLoad Bill Validator is equipped with a self diagnostic feature to aid in repair and maintenance When the power to the Bill Validator is turned ON the Bill Validator begins its self diagnostic operation If the self diagnostic test is passed then the status light will turn green If an error is detected then the s
23. owing options 1 Input power 12 VDC or 24 VDC 2 Interface see chart below for complete list of interfaces 3 Model reflects type of electronics within A with linear voltage regulation B with switching voltage regulation Model B provides higher power and is used when additional modules like Smart Card Reader are added to the FrontLoad Bill Validator 4 Connector for Cassette Touch Memory Helps to extract cash collection data from the touch memory dallas chip enabled drop cassette 12 VDC Opto Isolated 12 VDC RS 232 Touch Memory 12 VDC IRS 232 Outdoor 2710 12 VDC IRS 232 810 12 VDC Isolated Pulse Low Current 1 24 VDC 5232 2 12 VDC Opto Isolated Outdoor A 24 VDC IRS 232 Outdoor 12 VDC Isolated Pulse Low Current A Outoor 24 VDC RS 232C Touch Memory Outdoor Sept 2009 Part 1 Operation Manual PAGE 1 23 FrontLoad Bill validator Series Operation Manual HOUSING Housing offers the following options 1 Size of supporting bracket 2 sizes are available 600 bill Cassettes and 1000 bill Cassettes 2 Locking mechanism in supporting bracket Lockable bracket and Plain bracket are available Locking mechanism can operate with tubular lock 3 Security switches Housing is equipped with a Cassette removal security switch and if the Lockable bracket option was selected with an Open lock security switch Both switches have Quick Connect terminals 0 110 and a
24. own S 3 S s 2 E N Q I S wn 3 ES S gt AQ R S S en Memory Card for software update Power Interface Module with Lock Bracket is shown The FrontLoad bill validator consists of six main modules Each module is available in different variations to suit your needs The picture below illustrates the different modules Sept 2009 FrontLoad Bill validator Series Operation Manual The FrontLoad bill validator is designed accommodate bills 62 to 82 mm wide and 125 to 172 mm llong which encompasses most currencies Certain currencies have varying widths for diferent denominations For proper handling of such currencies the Validating Head with a centering mechanism should be used For currencies with fixed width a fixed width Validating Head can be used Replaceable Sense a Click sensor pak modules validate a specific currency depending on the type of sensor pak The Power Interface module offers different interface options The lockable removable Cassette is used for temporary storage of validated bills It can be locked with two standard 74 tubular locks The Cassette is available in two sizes 600 or 1000 bill capacity upper The Validating Head carries a set of Sense a Click sensor pak modules Bill Capacity 600 or 1000 bills refers to the amount of new bills that the Cassette can store This capacity however gets reduced when street
25. r for communication 1 When the FrontLoad Bill Validator has a CCNET protocol the software download can be completed via the host controller refer to CCNET Protocol Description 2 For a direct download via the interface connector please follow the instructions below Step 1 Turn power OFF _Step 2 Disconnect the interface connector from the Bill Validator Step 3 Remove the Validating Head from the Housing and set Mode Switch to Service mode see page 36 Step 4 Install the Validating Head into the Housing Step 5 Connect CashCode Adaptor see page 30 for exact type a to the Computer b to the interface connector of the Bill Validator and c to the power outlet AC 100 250V Step 6 From the computer run the latest software version of the FL exe program Step 7 Follow the instructions displayed on the computer screen Step 8 After completing step 7 disconnect CashCode Adaptor a from the power outlet b from the Bill Validator and c from the Computer Step 9 Remove the Validating Head from the Housing and set Mode Switch to Validation mode see page 36 Step 10 Install the Validating Head into the Housing Step 11 Connect the interface connector to the Bill Validator Step 12 Turn power ON SOFTWARE UPDATE DIAGNOSTICS Normally the download process will be accompanied by a blinking red green status light for about 1 minute If the download has competed successfully the status light wi
26. re rated for 5A at 250 VAC Optionally a second switch for the Cas sette and a Switch for the Validating Head can be added 4 Interface connectors JAE 12 pin standard JAE DB9 use with Card Reader Bezel JAE Housing for 1000 Housing for 600 gt Se bill cassette bill Cassette with MM without Locking Locking mecha mechanism nism Lockable Lockable UDN 1000 Lockable Lockable page 1 24 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual BEZELS Several Bezel designs are available in order to make the CashCode Bill Validator compatible with different door styles Normally the Bill Validator is supplied with the Standard CashCode Bezel Each type of bezel is available for different bill path widths path width for the bezel and Validating Head must be the same Standard CashCode Bezel The status indication light is provided CashCode Standard Bezel _____ Status light 62 to 82 CashCode Bezel with runway lights CashCode Bezel with running lights The status light cx is combined with runway lights MFLB 22 62 to 82 MFLB 4017 outdoor 62 to 82 Runway lights CashCode Bezel with Digital Display CashCode Bezel with runway lights and digital MFLB 32 62 to 82 display In addition to runway lights a digital display of GE NEM s 2 lines 16 characters each is available MFLB 4027 outdoor 62 to 82 Digital display Sept 2009 Part 1 Operat
27. tatus light on the front of the Bill Validator will blink red The number of times the red light flashes on the Bill Validator is an indication of a specific problem or malfunction A detailed list of these errors and corrective action is provided in the Diagnostics section to follow Status light Sept 2009 Part 1 Operation Manual PAGE 1 55 FrontLoad Bill validator Series Operation Manual OPERATION MODE DIAGNOSTICS CASSETTE IS CHECK IF CASSETTE IS REMOVED FROM BILL INSTALLED CORRECTLY VALIDATOR Cassette page 1 56 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual 1 DISCONNECT POWER FROM VALIDATOR 2 OPEN COVER CHECK IF SENSE A CLICK MODULES ARE PROPERLY INSTALLED 3 VERIFY THAT SENSE A CLICK MODULES CORRESPOND TO THE CORRECT SOFTWARE TYPE VERSION AN ERROR OCCURED DURING CPU EXCHANGE WITH SENSE A CLICK MODULES EXTRACTOR OPT HW FTOI SENSE A CLICK Lower Module SENSE A CLICK Upper Module 0200053 Sept 2009 Part 1 Operation Manual PAGE 1 57 FrontLoad Bill validator Series Operation Manual REMOVE CASSETTE EMPTY CASSETTE IS FULL CASSETTE AND INSERT EMPTY CASSETTE 1 CASSETTE FROM BILL VALIDATOR HOUSING AND EXTRACT CRUMPLED OR JAMMED BILL 2 TURN POWER ON AND CHECK IF STACKER MOTOR ROTATES MECHANICAL JAM INCASSETTE OR STACKER MOTOR FAILURE
28. th one lock or two lock option for added security The locking mechanism allows for installation of security locks one or two 3 4 tubular locks measuring VEN or VISE Cassettes are available in two sizes 600 and 1000 bill storage capacity Street grade bills require more space and as a result less bills may be stored Cassettes are supplied with a foldable handle but where space inside the machine is limited they may be ordered without handle Cassettes are designed to store bills 62 to 82 mm wide and 140 to 172 mm long For shorter bills 125 to 150 mm in length a modified cassettes are recommended The Cassette may be ordered with mounting parts for installation of the Touch Memory Dallas Chip The proper type of Power Interface Module must be ordered to communicate with the Dallas Chip The Cassette is not included with the Bill Validator and must be ordered separately Foldable Handle 600 bill cassette The following types of cassettes are available 1000 bill cassette Sept 2009 Part 1 Operation Manual PAGE 1 31 FrontLoad Bill validator Series Operation Manual MEMORY CARD AND SOFTWARE UPDATE OPTIONS CashCode FrontLoad Bill Validators are delivered with pre installed software A Dummy Card is normally placed in the Memory Card slot to identify the installed software Software updates are released when new currency is issued or when security is improved Software updates are offered in
29. the Dummy Card or Memory Card from the Memory Card slot of the Validating Head please see diagram below Step 4 Insert the new CashCode Memory Card into the Memory Card slot of the Validating Head please see diagram below Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual Step 5 Insert the Validating Head into the Housing Step 6 Turn Power ON and wait until the download process is completed During the download a red green status light will blink Once the download is completed the diagnostic light will turn green Should the light stay red this means there is no communication between the FrontLoad Bill Validator and the host controller STATUS LIGHT A single download Memory Card must be present in the Bill Validator at all times Download procedure for the multi download Smart Stick Please refer to the instructions concerning the single download Memory Card Follow steps 1 2 4 5 and 6 After the successful completion of step 6 follow steps 1 2 3 and 5 The Memory Card can be used to update more units until the number of licenses is reached Sept 2009 Part 1 Operation Manual PAGE 1 53 FrontLoad Bill validator Series Operation Manual Download procedure via interface connector In order to perform an interface download a Network Enabled Memory Card must be installed After the download is complete this card must be left in the validato
30. three options 1 Single download Memory Card The software is downloaded when the card is inserted in the slot and the Validating Head is powered on The Memory Card must remain in the slot for the Bill Validator to operate 2 Multi download Memory Card The software is downloaded when the card is inserted the slot and the Validating Head is powered on The Memory Card can be used to update a number of FrontLoad Bill Validators depending on the number of licences ordered 3 Group enabled Memory Card This allows for download of new software using CCNET protocol This memory card carries a special customer ID and it must remain in the Validating Head at all times Memory Card replacement and software updates are described in the section called SOFTWARE UPDATES page 1 32 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual CHOOSING PART NUMBERS FOR THE BILL VALIDATOR Part numbers for the FrontLoad Bill Validator consist of two parts a hardware part number and a software part number Example MFL 01 01 US1 701 oo Software part number Hardware part number Prefix FL for FrontLoad or MFL Multi width FrontLoad The Prefix defines the device class Here FL means FrontLoad Bill Validator and MFL means Multi width Front Load Bill Validator i e with a centering mechanism in the Validating Head The Hardware part number reflects the contents of the Bill Validator
31. witch ON 123 4 OFF State of switch 9600 BPs 19200 BPs For additional information on switch features and explanations please see the software description page 1 48 Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual MAINTENANCE amp SERVICE Collecting Bills To collect bills from the CashCode Bill Validator simply open the lock on the base assembly and pull out the Cassette please see diagram below To replace the Cassette close the Cassette cover insert the Cassette into the FrontLoad frame and turn the key to lock the Cassette back in place Sept 2009 Part 1 Operation Manual PAGE 1 49 FrontLoad Bill validator Series Operation Manual To open the Cassette cover simply open the locks located on the Cassette cover as shown in diagram below The Cassette cover will then open easily and the validated pack of bills can then be removed as a neat stack Part 1 Operation Manual Sept 2009 FrontLoad Bill validator Series Operation Manual SOFTWARE UPDATES Download procedure for a single download Memory Card Step 1 Turn Power OFF Step 2 Lift up the Latch under the Validating Head and Remove the Validating Head from the Housing Sept 2009 Part 1 Operation Manual PAGE 1 51 FrontLoad Bill validator Series Operation Manual Step 3 Remove
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