Weight Controller HI-3030
Contents
1. C2 Quick Calibration From the Front Panel C2 Quick Calibration From the Web Page Chapter 3 Operating Procedures About Chapter 3 Getting Started 3030 Weight Controller il User Guide Help 11 About Help s som fog eS See Se UR 11 Operating the Weight Controller from the Front Panel 11 Front Panel Display 11 Button Functions 11 Tare 5 2 5 Sees 11 Zero Button x edt 11 Help Buttons ceto muy be os sese 12 Display Button 12 Print Buton e xe 12 Up Down Left Right Buttons 12 Enter Button 12 Exit Button Se mA cet tee ee ee ES 12 Clear Button aiea 54 4 Soa e 12 1 Button eeu esum mne eddie 12 2IABC Button ses Ss seh Sn Stag soso a subse see 12 Setup 3 DEF Button 13 Amount 4 GHI 13 Units 5 JIKL Button 13 6 MNO Button 13 Tare Val 7 PQRS Button2. 13 SATUV Button tess ee ee A eh 13 Test 9 WXYZ Button 13 User Button 13 O Char Button omm Sette tte ce 13 Starting Up for the First Time 13 Set Points ea we ee y eger Meere 14 About Set Points 14 Set Point Limits 14 Dead Band Limits 14 Three General Rules for Setpoints 14 Preact Limits imos see ap Siesta Se oes suns m S Arcus m See 14 Entering Set Points from the Front Panel 15 About the Adjust Set Point Menu 15 Entering Set Points Procedure 15 Entering Set Points from the Web Browser 16 About the Adjust Set Point Menu 16 Rate of Change Option ROC 18 Viewing Rate of Change from the Front Panel 18 Viewing the Rate of Change from the Web Browser 18 Viewing the NTEP Audit Trail 19 Software Downloads for Your 3030 20 Index Table of Illustrations Chapter 1 Chapter 2 Chapter 3 Table of Illustrations Overview 1 FIG 1 1 FILLING A VESSEL USING A FEEDER 2
3. gt Dead Bd Src Not Mapped FIG 3 15 ADJUST SETPOINT MENU SETTING DEAD BAND Step 11 To enter a new Deadband value use the alphanu meric buttons to enter the desired Preact value Should you make a mistake press the Clr button and begin again Step 12 Make sure that the Deadband weight is larger than the Preact weight Step 13 Press the Enter button to set the entry The control ler indicates entry accepted Step 14 Press the down arrow button until the cursor is in front of Src Source See Fig 3 16 ADJUSTSETPOINNT 2 Pr eact 0 00 0 00 Not Mapped Dead Bd gt Src FIG 3 16 ADJUST SETPOINT MENU SRC NOT MAPPED Step 15 Src Not Mapped is read only and indicates whether the setpoint is mapped or Not Mapped To Map the setpoint go to the HI 3030 Installation and Service Manual Chapter 6 Basic and Advanced Mapping Step 16 Press the Exit button until you return to the Sum mary Display Entering Set Points from the Web Browser About the Adjust Set Point Menu Used to enter the set point dead band and preact values for the standard internal relays e Used to enter the associated values for the optional external relays when installed Step 1 From the HI 3030 Weight Controller Home Page click on Configuration See Fig 3 17 The Config uration page appears See Fig 3 18 HI 3030 Weight Controller 16 User Guide Weight Controller Home Page Weight Controller The ser
4. Gain In Weight Application 2 GE 5 Getting Started 11 H Hardy C26 Second Generation 7 Hardy C2 Certified Load Sensors 3 Hardy Web Site 1 Hardy Web Tech 1 Hardy s Core Technologies 7 Help 11 Help button 11 12 Help Dialog 11 HI 3000 RC 4 http www hardysolutions com 1 I Ingr 1 Button 12 Integrated Technician 3 Interface 5 Internet World Wide Web 1 Intranet 1 IT Junction Box 3 J JB 4 K key Pad 1 Keyboard 9 L LED Display 1 Left Arrow Button 12 Level Monitoring 2 Load Point Cables 11 Load Sensor Number 8 Load Sensors 9 M Manual Button 12 Mapped I O 1 3 MB 4 Monitor Page 18 N National Bureau of Standards 4 National Institute of Standards and Technology NIST 4 National Type Evaluation Program NTEP 4 NTEP 4 OLE technology DCOM 5 On Board Diagnostics 3 Options 4 Output Alarms 1 P PB 4 Performance Diagnostics 1 PLC 1 Print Button 12 Printer Port 3 Process Weighing 1 Profibus 1 5 Profibus Process Fieldbus 5 Profibus Interface 4 Programmable Logic Controllers PLC 5 R Rate of Change 18 Rate of Change Option ROC 18 Read Only Field 9 Ref Point 9 Reference Point 8 9 Remote I O 5 Reset Buttons 18 Right Arrow Button 12 RIO 4 RS NetWorx 3 RS 232 Serial Port 3 5 Save Setpoint Button 17 Secure Memory Module SMM 3 Security Violation 8 HI 3030 Weight Controller User Guide Selectable Predetermined 5 Sequential Batch Control 2
5. PROCESS SOLUTIONS Measurement Automation Productivity Weight Controller HI 3030 USER GUIDE Weight Controller f Start up Verification Installation Calibration i 24 7 365 Preventative Emergency Services Maintenance Agreements 4 A x Local Field Service Hardy has over 200 field technicians in the U S and more positioned throughout the world to assist you in your sup port needs We also have factory engineers who will travel to your facility anywhere in the world to help you solve challenging applications We re ready to support you with Installation and start up Routine maintenance and certification Plant audits and performance measurement Emergency troubleshooting and repair To request Emergency Service and Troubleshooting Start up Installation Calibration Verification or to discuss a Maintenance Agreement please call 800 821 5831 or Emergency Service after hours Standard Hours 6 00 AM to 6 00 PM Pacific Standard Time and weekends Ext 9550 Outside the U S Hardy Process Solutions has built a network of support throughout the globe For specific field service options avail able in your area please contact your local sales agent or our U S factory at 1 858 292 2710 1 Table of Contents Table of Contents Table of Contents i Table of Illustrations Chapt
6. MENT AND MAY PREVENT THE INSTRUMENT FROM RETURNING TO THE ORIGINAL ZERO REFERENCE POINT Step 2 Check to see that the load sensor is mounted so that 100 of the load Vessel with Contents vertically passes through the load cell always at the same point See Fig 2 1 NOTE channels are independent of each other there fore doing a Calibration on one does not affect the operation of any of the other channels Direction of the applied load Vessel FIG 2 1 PROPERLY INSTALLED LOAD CELL WITH NO BINDING Electrical Check Procedures Step 1 Check to see that there is power to the controller If there is power to the controller The front panel display should be lit Summary Screen displays all the avail able channels with the cursor in front of Channel 1 In our example we use a four channel instrument See Fig 2 2 gt 1 0000 00 Ib net 2 0000 00 kg gross 3 0000 00 oz gross 4 0000 00g net FIG 2 2 MAIN MENU Step 2 Check to see that all communication and power cables are securely fastened to the connectors on the rear panel C2 Quick Calibration From the Front Panel Press the down arrow until the cursor is in front of the scale you want to calibrate In our example we Step 1 calibrate the scale that is connected to Channel 1 See Fig 2 2 Step 2 Press the Setup 3 button The Configura
7. when selecting units from a pick list use the left and right arrows to move the cursor in front of the unit you want and press the Enter button Exit Button Takes you back to the previous menu Clear Button The Clear button clears the total Alpha Numeric Entry and repositions the cursor for the first entry 1 Button Enters the integer in a display 2 ABC Button Enters the integer 2 in the display Also enters the characters A B C Pushing the button once enters the integer 2 NOTE For numeric entries only Push the button and the number on the button is entered NOTE For Alphanumeric entries only Pushing the but ton once the first letter on the button is entered in uppercase A D G and so on Push the button a second time the second letter is entered in upper case D E H K and so on Push the button a third time the third letter is entered in uppercase C I L and so on Push the button a fourth time the fourth letter is entered in uppercase S Z Push the button a fifih time the first letter is entered in lowercase a d g and so on After you go through the lowercase letters you can push the button again for the number You need to push the buttons rapidly If you delay too long the instrument will accept the alphanumeric charac ter and move the cursor to the left preparing for the next alphanumeric entry This is true for all the Alphanumeric buttons If this occurs use the left arrow button
8. Diagnostics Monitor FIG 3 27 OPERATION SELECTING MONITOR Weight Controller Monitor Microsoft Internet Explorer INSTRUMENT ID Hardy 3030 LATEST USER Channel 11 21b Net 0 00 005 Gross 000 005 000 0 00 ROC 0 00 0 00 Set Point Value 0 00 0 00 Tare Tere Zero Zero Reset Reset Rate of Change FIG 3 28 RESETTING RATE OF CHANGE Step 3 clear the registers to begin a new rate of change calculation click on the Reset buttons at the below the channel you want to rest This can be done at any time The Clear function clears the registers so 19 CHAPTER 3 Filler you are starting the Rate of Change with new data See Fig 3 28 NOTE buttons appear only for those channels that have been configured for Rate of Change Viewing the NTEP Audit Trail These procedures enable inspectors or other personnel to view the Audit Trail to insure NTEP compliance The Audit Trail lists all changes of Sealable Parameters and Calibration events Step 1 From the HI 3030 Web Page click on Operation See Fig 3 29 The Operation page appears See Fig 3 30 Hardy 3030 Microsoft Internet Explorer Weight Controller Home Page Weight Controller The series 3000 Weight Controler provides full network control of single scale weigh Use this web t ion is required to download product software obtain a manual complete your weighing system or contact
9. HFI6 HOO 2 HI2 5 FIG 3 23 ADJUST SETPOINT PAGE NEW MAPPING DISPLAYED Step 10 Click on Home to return to the HI 3030 Weight Controller Home Page NOTE For configuration information please see the HI 3030 Rate of Change Option ROC Viewing Rate of Change from the Front Panel Step 1 From the Summary Display press the up or down arrow buttons until the cursor is in front channel Rate of Change you want to view In our example we selected Channel 1 See Fig 3 24 gt 1 0000 001 5 net 2 0000 00 kg gross 3 0000 00 oz gross 4 0000 00 g net FIG 3 24 MAIN MENU Step 2 Press the Display button to see the Gross Weight Net Weight and Rate of Change See Fig 3 25 CHANNEL 1 100 05 150 05 0 510 5 FIG 3 25 OF CHANGE READING Step 3 To clear the registers to begin a new rate of change calculation press the Clear button This can be done at any time The Clear function clears the registers so you are starting the Rate of Change with new data HI 3030 Weight Controller 18 User Guide Viewing the Rate of Change from the Web Browser Step 1 From the HI 3030 Home Page click on Operation See Fig 3 26 The Operation page appears See Fig 3 27 operation FIG 3 26 HI 3030 HOME PAGE SELECTING OPERATION Step 2 Click on Monitor See Fig 3 27 The Monitor page appears with the Net Gross Tare and Rate of Change for all 4 channels See Fig 3 28 Operation Choose One
10. HIGH PREACT TRIP LIMITS 14 FIG 3 11 CONFIGURATION MENU SELECTING ADJUST SETPOINTS 15 FIG 3 12 SETPOINTS MENU CHOOSE SETPOINT 15 FIG 3 13 ADJUST SETPOINT MENU 15 FIG 3 14 ADJUST SETPOINT MENU SETTING PREACT 15 FIG 3 15 ADJUST SETPOINT MENU SETTING DEAD BAND 15 FIG 3 16 ADJUST SETPOINT MENU SRC NOT MAPPED 16 FIG 3 17 3030 WEIGHT CONTROLLER HOME PAGE SELECTING CONFIGURATION 16 FIG 3 18 CONFIGURATION PAGE SELECTING ADJUST SETPOINT 16 FIG 3 19 ADJUST SETPOINT PAGE SELECTING SETPOINT 17 FIG 3 20 ADJUST SETPOINT PAGE SELECTING WEIGHT INPUT 17 FIG 3 21 ADJUST SETPOINT PAGE SELECTING RELAY OUTPUT 17 FIG 3 22 ADJUST SETPOINT PAGE SAVING SETPOINT ENTRIES 17 FIG 3 23 ADJUST SETPOINT PAGE NEW MAPPING DISPLAYED 18 FIG 3 24 MAIN MENU 18 FIG 3 25 OF CHANGE READING 18 FIG 3 26 3030 HOME PAGE SELECTING OPERATION 18 FIG FIG FIG FIG FIG FIG FIG FIG FIG HI 3030 Weight Controller User Guide 3 27 OPERATION SELECTING MONITOR 18 3 28 RESETTING RATEOF CHANGE 18 3 29 HI 3030 WEB PAGE SELECTING OPERATION 19 3 30 OPERATION PAGE SELECTING DIAGNOSTICS 19 3 31
11. Step 3 There are 12 setpoints Press on the left or right arrow buttons to select the setpoint you want to adjust The right arrow button moves up the list The left arrow button moves down the list Step 4 Press the Enter button The Adjust Setpoint Menu for the set point number you selected appears See Fig 3 13 ADJUSTSETPONT 2 gt Ant Req 0 00 0 00 0 00 Pr eact Deadbd FIG 3 13 ADJUST SETPOINT MENU Step 5 enter a new Amount Required value use the alphanumeric buttons to enter the desired Amount Required value Should you make a mistake press the Clr button and begin again To enter a negative number first press the User _ button two times Now use the alphanumeric key pad to enter the number Press the Enter button The controller indicates entry accepted Press the down arrow button until the cursor is in front of Preact See Fig 3 14 Step 6 Step 7 ADJUSTSETPONT 2 Ant Req 0 00 0 00 0 00 gt Pr eact Deadbd FIG 3 14 ADJUST SETPOINT MENU SETTING PREACT Step 8 To enter a new Preact value use the alphanumeric buttons to enter the desired Amount Required value Should you make a mistake press the Clr button and begin again Step 9 Press the Enter button to set the entry The control ler indicates entry accepted Step 10 Press the down arrow until the cursor is in front of Deadbeat Dead Band See Fig 3 15 ADJUSTSETPONNT 2 Pr eact 0 00 0 00
12. WEIGHT FROM A VESSEL TO ANOTHER VESSEL Connectivity All HI 3000 Series products enable the operator to use the selectable 10 100 base T Ethernet port and its embedded web server to link performance diagnostics and setup data to and from your intranet extranet VPN or the internet Receive alarms via e mail or over WAP enabled devices including cellular phones and PDAs An optional ControlNet interface allows multiple applications to be viewed from a display The optional DeviceNet interface allows multiple applica tions to be viewed and controlled from a display and addi tional 3rd party I O to be easily added to a system The controller has a single RS 232 serial port configured as a printer port Mapped I O Mapped saves wiring costs by distributing the I O where you need it at the process or in the control room The con troller is a DeviceNet Scanner and the DeviceNet Scan table is configured using RS NetWorx Optional interfaces for Allen Bradley Remote I O Profibus and Analog provide communications to PLC and DCS systems WAVERSAVER Typically mechanical noise from other machinery in a plant environment is present in forces larger than the weight forces trying to be detected The HI 3030 is fitted with WAVERSAVER technolo gy which eliminates the effects of vibratory forces present in all industrial weight control and measurement applications By eliminating the factor of vibratory forces the controller is cap
13. the factory Register weight controller FIG 3 29 HI 3030 WEB PAGE SELECTING OPERATION Operation Choose One EU Monitor FIG 3 30 OPERATION PAGE SELECTING DIAGNOSTICS Step 2 Click on Diagnostics The Diagnostics page appears See Fig 3 31 Operation Diagnostics Instrument iD Hardly 3030 Model Number HI3030 Program Part Number 0650 0126 1 Firmware 220000 Sovialrumber 1492 Chamel Calbraton Type Operator ID Dae TRAD 2 dan 2008 Chamel micild uninoan Chamel uninoan Unknown Status Word 0001 AID Conversion Eror F E Weight ara Sel Factory Stabily Test tee vew Retro Parameters Parameters Zero Tet Read Ony Feat te ome LEE FIG 3 31 OPERATION DIAGNOSTICS PAGE Step 3 At the bottom of the page click on Status Log See Fig 3 32 The Status Log and Audit Trail log appear See Fig 3 33 Weight and Set Factory C2 Data Stability Test Voltage Defaults UDP view Return to Parameters Parameters Status Input Output Zero Test Read Only Read lrite l FIG 3 32 SELECTING STATUS LOG Operation Diagnostics Status Log 09 Jan 2006 16 0 Power up A D Conversion Error 09 Jan 2006 15 54 Power up A D Conversion Error 09 Jan 2006 10 5 Power up A D Conversion Error 09 Jan 2006 10 56 Power up A D Conversion Error 09 Jan 2006 10 51 P
14. this network solution has been dropping to where its cost is commensurate with those of today s field buses Using Ethernet TCP IP in the factory allows true inte gration with the corporate Intranet and MES systems that support your factory OPC OLE for Process Control OPC enables an HI 3000 module to communicate with any device that supports OLE COM The architecture is designed to utilize the Microsoft distrib uted OLE technology DCOM to facilitate clients interfac ing to remote servers Remote I O RIO Interface to the Allen Bradley Network The RIO port allows bi directional communications with Allen Bradley Programmable Logic Controllers PLC and Small Logic Controllers SLC The HI 3010 represents a selectable 1 4 1 2 3 4 or full rack of discrete I O 32 bits in the Logic Controllers output and input image files to the PLC Controller and supports both discrete and block trans fers of data It can support up to 230 4 Kbaud transfer rates Profibus Allows bi directional communications to Profibus Process Fieldbus products including those made by Siemens GE Fanuc and Texas Instruments This interface supports PRO FIBUS DP Decentralized Periphery and processes both Selectable Predetermined and Block transfer commands It supports up to 12 Mbaud transfer rates 3030 Weight Controller User Guide 6 11 CHAPTER 3 Filler CHAPTER 3 OPERATING PROCEDURES About Chapter 3 Chapter 3 contains step by ste
15. FIG 1 2 SEQUENTIAL BATCH CONTROL 2 FIG 1 3 LEVEL MONITORING 2 FIG 1 4 DISPENSING LOSS IN WEIGHT FROM A VESSEL TO ANOTHER VESSEL 3 Calibration 7 FIG 2 1 PROPERLY INSTALLED LOAD CELL WITH NO BINDING 7 FIG 2 2 MAIN MENU 7 FIG 2 3 CONFIGURATION MENU SELECTING CALIBRATION 8 FIG 2 4 CALIBRATION MENU C2CAL 8 FIG 2 5 C2 CALIBRATION CHANNEL 1 SUB MENU 8 FIG 2 6 ENTERING THE REFERENCE POINT 8 FIG 2 7 C2 CALIBRATION 8 FIG 2 8 CONFIGURATION MENU SELECTING SETUP 9 FIG 2 9 CONFIGURATION PAGE 9 FIG 2 10 CALIBRATION SUB MENU 9 FIG 2 11 CAL COMPLETED 9 Operating Procedures 11 FIG 3 1 FRONT PANEL 11 FIG 3 2 DIRECTIONAL BUTTONS 12 FIG 3 3 LISTSELECTION ENTER BUTTON 12 FIG 3 4 SUMMARY DISPLAY 1 CHANNEL 13 FIG 3 5 SUMMARY DISPLAY 2 CHANNEL 13 FIG 3 6 SUMMARY DISPLAY A CHANNELS 13 FIG 3 7 SINGLE CHANNEL SELECTION DISPLAY 14 FIG 3 8 14 FIG 3 9 MENU ENTRY ACCEPTED 14 FIG 3 10 LOW AND
16. Form A mechanical SPST relays which are mappable to 12 set points each with its own deadband and preact The relays can be used to open or close valves or gates turn on off motors mixers vibration equipment heaters or coolers to name a few The user can select either AC or DC relays Serial Port One standard RS 232 serial port which can be configured to receive commands and transmit weight data to a serial printer Baud rates are user selectable at 600 1200 2400 4800 9600 or 19 200 Options JB Enables a single channel instrument to sum four load sensor inputs to act as a built in summing box HI 3000 RC Rear cap for the HI 3000 Series controllers Upgrades the entire assembly to a NEMA 4X rating by enclosing all the rear panel connectors PB Profibus interface allows full instrument capabilities to be communicated remotely to and from a Siemens or other Pro fibus compatible processor AC AA AO AC input power for the HI 3030 without relays with AC relays or with DC relays DC DD DA DC input power for the HI 3030 without relays with AC relays or with DC relays RIO Allen Bradley Remote I O interface allows full instrument capabilities to be communicated remotely to and from an Allen Bradley processor HI 3030 Weight Controller 4 User Guide Stainless steel wall mount swivel bracket stand for wall or desk top mounting CN ControlNet enables multiple controllers to contr
17. OPERATION DIAGNOSTICS PAGE 19 3 32 SELECTING STATUSLOG 19 3 33 NTEP AUDIT TRAIL 19 3 34 3000 SERIES DOWNLOAD 20 3 35 3000 SERIES DOWNLOAD PAGE 20 II 1 CHAPTER 1 Overview CHAPTER 1 OVERVIEW General Introduction to the Hardy Weight Controller HI 3030 User Guide This User Guide provides the User with a complete descrip tion of the operating procedures for the HI 3030 Weight Controller To get the maximum service life from this prod uct operators should use this instrument in accordance with recommended practices either implied or expressed in this manual Before using the Weight Controller all operators should read and understand all cautions warnings and safety procedures referenced or explicitly stated in this man ual to insure the safe operation of this instrument Hardy Process Solutions sincerely appreciates your business We encourage input about the performance and operation of our products from our customers Should you not understand any information in this manual or experience any problems with this product please contact our Technical Support Depart ment at Phone 858 278 2900 FAX 858 278 6700 E Mail hardysupport ghardysolutions com hardyinfo g hardysolutions com Or visit our web site at http www hardysolutions com Our web site is full of useful information about our p
18. Serial Port 4 Set Point Relays 4 Setpoint Number 16 Setup 3 DEF Button 13 Siemens 5 Small Logic Controllers SLC 5 Smart Devices 5 SMM Secure Memory Module 1 Stand Alone Controller 1 Start Button 11 Stop Button 11 Support Section 1 Swivel Mounted 1 T Technical Support Department 1 Test Button 3 Test 9 WXYZ Button 13 Texas Instruments 5 The HI 3010 Service Manual 7 Traditional Calibration 3 U Units 5 JKL Button 13 Up Down Left Right Buttons 12 User _ Button 13 V VPN 1 W WAP Enabled Devices 3 WAVERSAVER 1 3 WAVERSAVER Technology 3 Web Browser 11 Web Interface IT 3 Weight Controller Home Page 16 Weight Input 17 PROCESS SOLUTIONS Measurement Automation Productivity 9440 Carroll Park Drive San Diego CA 92121 Telephone 1 800 821 5831 FAX 858 278 6700 Web Address http www hardysolutions com Hardy Process Solutions Document Number 0596 0265 01 REV G Copyright February 2012 Hardy Process Solutions All Rights Reserved Printed in the U S A
19. able of identifying the actual weight data WAVERSAVER can be configured from the front panel to ignore noise with frequencies as low as 0 25 Hz One of four higher additional cut off frequencies may be selected to provide a faster instrument response time The default factory configuration is 0 50 Hz vibration fre quency immunity C2 Calibration C2 Second Generation Calibration enables a scale system to be calibrated electronically without using certified test weights which equals the system s load capacity A C2 weighing system consists of up to eight load sensors a junc tion box interconnect cable and an instrument with C2 capa bilities such as the Filler Dispenser IBC or Weight Controller All Hardy C2 certified load sensors contain digi tal information detailing its unique performance characteris tics The Hardy HI 3030 Weight Controller reads the performance characteristics of each individual load sensor and detects the quantity of load sensors in the system Cali bration is performed by simply adding a reference point from the front panel or via the Web Server The reference can be zero no weight on the scale or alternatively a known weight on the scale The instrument is capable of performing traditional calibration such as with the use of certified test weights WAVERSAVER and C2 are registered trade marks of Hardy Process Solutions Inc NOTE On Board Diagnostics The HI 3030 has a built in diagnosti
20. ation NOTE The 3030 s INTEGRATED TECHNICIAN conjunc tion with an IT Junction Box provides built in system diag nostics that allow you to troubleshoot and diagnose your weighing system right from the front panel or web browser You can read individual load sensor voltages and weights make comparisons and isolate individual system compo nents for quick and easy troubleshooting Typical Applications Refill Gate High Level Prox o o Low Level Prox Filling a Vessel Using a Feeder Filling 1s the adding gain in weight of a material into a container on a scale See Fig 1 1 Sequential Batch Control A gain in weight application where multiple ingredi ents are added one at a time into a single weight hopper See Fig 1 2 Level Monitoring Maintaining material levels in various vessels Dispensing A Vessel Dispensing is the adding of a material by loss in weight from a vessel on a scale to a container which is off the scale See Fig 1 4 9 0 0 699 SAFER 609799 feeder 299 Fast amp Slow Speed Load Points FIG 1 1 FILLING A VESSEL USING A FEEDER HI 3030 Weight Controller User Guide Liquid Granular Discharge Gate FIG 1 2 SEQUENTIAL BATCH CONTROL Weight Controller FIG 1 3 LEVEL MONITORING 2 3 CHAPTER 1 Overview Load Point Load Point Target Weight Discharge Gate FIG 1 4 DISPENSING LOSS IN
21. ber of channels for the installed Channel card in your instrument Step 1 The First display is the Summary Display with either one two or four channels depending on the installed option card displaying the weight in Gross mode See Fig 3 4 3 5 3 6 Step 2 To change from Gross to Net mode press either the right or left arrow buttons until NET appears gt 1 8000 0018 GROSS FIG 3 4 SUMMARY DISPLAY 1 CHANNEL FIG 3 5 SUMMARY DISPLAY 2 CHANNEL gt 1 0000 00 18 NET 2 0000 00 GROSS 3 0000 00 02 58555 0000 00 5 NET FIG 3 6 SUMMARY DISPLAY 4 CHANNELS Step 3 select a channel press the up or down buttons to move the cursor in front of the channel you want See Fig 3 6 Step 4 Press either the Display or the Enter button The Step 1 Using the up and down arrow buttons move the cur sor in front of the character you want to display Step 2 Press the Enter Button to select the character Step 3 Press the Exit Button to return to the display The character should now appear next to the cursor Single Channel display appears for the selected channel See Fig 3 7 CHANNEL 1 NET 00 0018 GROSS 00 0018 TARE O BULB gt FIG 3 7 SINGLE CHANNEL SELECTION DISPLAY Step 5 You will notice an arrow at the end of the TARE line See Fig 3 7 Step 6 change the Tare Weight press the Enter button The Tare menu appears See Fig 3 8 FIG 3 8 TARE MENU Ste
22. cs utility which enables the operator to rapidly troubleshoot a weighing system from the front panel of the controller or via the Web Server Sim ply press the Test button and scroll through several tests that will furnish the current state of each of the parameters that concern your application and the weigh system Help is just a click away in the event you should not understand the information on the display or need a description of the parameter INTEGRATED TECHNICIAN 3000 Series INTEGRATED TECHNICIAN IT conjunction with an IT junction box provides built in System diagnostics that makes it possible to diagnose weighing sys tem problems from the front panel or Web Interface IT reads individual load sensor voltages and weights for each channel and isolates individual system components for quick and easy troubleshooting Secure Memory Module SMM The Secure Memory Module stores critical configuration up to 12 set points calibration and setup data of the HI 3030 Weight Controller thereby protecting this information from corruption During system operation when a new parameter is entered the SMM automatically updates the value in its memory Data stored in one HI 3030 can be restored in another HI 3030 by physically transferring the SMM to the new instrument The SMM is conveniently accessible from the instruments rear panel Set Point Relays The HI 3030 is fitted with four 4 optional internal select able
23. ds motion tolerance cannot tare scale The HI 3030 Weight Controller is a stand alone controller e WAVERSAVER Eliminates the effects of vibration on the scale e C2 Electronic Calibration Calibration without test weights e SMM Secure Memory Module Mem ory for manual transfer of configuration data to another HI 3030 instrument s of Hardy s 3000 Series instrumentation is loaded with standard features like a selectable 10 100 BaseT Ethernet port and an embedded web server Hardy Control Link Net work to link performance diagnostics and setup data to and from your local Intranet Extranet VPN or via the Internet World Wide Web An optional Devicenet interface allows multiple applications to be viewed and controlled from one display and allows 3rd party I O to be easily added to the system Mapped I O saves you wiring costs by distributing the I O where you need it at the process or in the control room The controllers act as Masters over Ethernet and optional Devicenet communications while optional inter faces for Allen Bradley Remote I O Profibus and Analog provide communications to PLC and DCS systems The ControlNet option provides real time rapid integration of complex batch control systems and systems with multiple controllers and networks Hard copy records can be printed via a standard 232 simplex printer port to an external printer PLC is registered trademark of the Allen Bradley Corpor
24. ear the entry Step 10 Use the Alphanumeric key pad to enter the weight that is currently on the scale Step 11 Press the down arrow button to move the cursor in front of Do C2 Calibration See Fig 2 7 Step 12 Press the Enter button to complete the Calibration LHRN 1 LORD SENSORS REFPSINT 0 00 gt DoteinuBRRATION FIG 2 7 C2 CALIBRATION Step 13 A function OK momentarily appears on the screen indicating the calibration was successful e A message that says function Error means that the calibration was not successful Check the Troubleshooting Section of the Technical Service manual for corrective action e Another message may occur which is Secu rity Violation This means that the User does not have the security level required to do a calibration Step 14 Press the Exit button until you return to the Main Menu Step 15 C2 calibration for Channel 1 1s complete To cali brate the scales attached to Channels 2 3 or 4 press the down arrow button until the cursor is in front of 9 CHAPTER 2 Calibration the Channel you want to calibrate and repeat the C2 calibration procedures C2 Quick Calibration From the Web Page Step 1 On the Weight Controller Home Page Click on Configuration See Fig 2 8 The Configuration page appears See Fig 2 9 Weight Controller He 7 Weight Contralior Step 3 Step 4 FIG 2 8 CONFIGURATION MENU SELECTING Step 5 SETUP Con
25. elp you enter the right parameters for the current menu item Push the Exit button to return to the current menu Step 2 Step 3 Operating the Weight Controller from the Front Panel E ETMENE er Tare FIG 3 1 FRONT PANEL Front Panel Display The Front Panel Display is a 4 line x 20 Alphanumeric char acter LCD The screen displays all the menus for Configur ing Calibrating and Operating the HI 3030 Weight Controller Button Functions Tare Button Tares the selected scale The Tare button sets the Tare Weight equal to the Gross Weight and makes the Net Weight equal to 0 When you are in Net Mode i e a channel dis plays NET in the Summary display you will see the weight change to 0 00 If you are in Gross mode you will not see anything happen but the Net weight is changed to 0 00 Press the right or left arrow buttons to verify that the Net weight is 0 00 Zero Button Used in Gross mode to zero the selected scale to within the tolerance level This function can be used as many times as desired as long as the total does not exceed the value entered as the zero toler ance Help Button The Help button displays a Help message for the current Menu item the Menu item in front of the cursor that is dis played Display Button The Display Button displays the Net Gross and Tare weights of the scale that is connected to the Channel which is selec
26. er 1 Overview General Introduction to the Hardy Weight Controller HI 3030 User Guide Description Typical Applications Connectivity Mapped I O WAVERSAVER eque eae She CP Calibration oe ocu erre en Eee SS On Board Diagnostics INTEGRATED TECHNICIAN Secure Memory Module SMM Set Point Relays Serial Port Options Dane ete hee eS CWM Communication Options DeviceNet EtherNet IP Analog Output MOD Bus TPC IP OPC Remote I O RIO Interface to the Allen Bradley Network Profibus Chapter 2 Calibration Getting Started Binding Electrical Check Procedures
27. figuration Adjust Setpoint Instrument Setup Calibration Step 6 Hardy Control Link Mapping Setup Step Js Security Step 8 Email Step 9 Options FIG 2 9 CONFIGURATION PAGE Step 2 Click on Calibration The Calibration Sub menu appears See Fig 2 10 Step 10 Step 11 Step 12 Configuration Calibration INSTRUMENT ID Hardy 3030 C2 Calibration Load Sensor Number 0 0 0000 Reference weight FIG 2 10 CALIBRATION SUB MENU Click on the Channel pull down menu you will see up to 4 channels to select Select the scale you want calibrate by clicking on the channel number The Load Sensor number is a read only field It tells you how many load sensors are connected to the instrument To enter the Reference Weight click in the Refer ence Weight field See Fig 2 10 a The Reference Point is the total weight that is currently on the scale If you have nothing on the scale the Ref Point is 0 If you have 5 Ibs on the scale the Ref Point is 5 To clear the entry move the cursor over the current reference weight which highlights the weight value Use your keyboard to type in the new value In our example we entered 3 00 See Fig 2 10 Click on the Do C2 Calibration button A page telling you that the C2 Calibration com pleted OK appears See Fig 2 11 Cal completed OK Back FIG 2 11 CAL COMPLETED OK Click on Back to return to the Calibration page Click on to return t
28. figuration Adjust Setpoint Setpoint amp 1 z 1 Amount Rg 3 543 34000 0 000000 1000000 unmapped 9 HFO20 12 0 HI2 11 not mapped to relay FIG 3 19 ADJUST SETPOINT PAGE SELECTING SETPOINT Step 7 set the Deadband value FIG 3 21 ADJUST SETPOINT PAGE SELECTING RELAY OUTPUT e Double click in the text field next to Dead band Step 9 Click on the Save Setpoint button to save the Type in the Amount Required for your entries See Fig 3 22 process Step 8 To Map a Weight Input to a Setpoint output relay e Click on the pull down menu next to Weight Input HFO9 HFO20 See Fig 3 20 e Click on the Input you want to map to the Setpoint Output Relay Configuration Adjust Setpoint Setpoint 1 Amount Required Preact Deadband FIG 3 22 ADJUST SETPOINT PAGE SAVING Weight Input HFO9 HFO20 Setpoint Output HI2 0 HI2 11 Map EFO46 HFI24 EFO48 HII14 gross weight chan 1 gross weight chan 2 HFI5 gross weight chan 3 HFI6 gross weight chan 4 HFI7 net weight chan 1 HFI8 net weight chan 2 HFI9 net weight chan 3 HFI10 net weight chan 4 HFI11 ADVANCED FIG 3 20 ADJUST SETPOINT PAGE SELECTING WEIGHT INPUT NOTE SETPOINT ENTRIES Notice that the new mapping appears in the Map listing below See Fig 3 23 RFO2 HFI4 2 4 HFO14
29. ies 3000 Weight Controller provides full network control of ingle dual or quad scal weighing applications Use this web browser interface to troubleshoot configure or monitor your controller Click on the on line support link an internet connection is required to download product software btain a manual complete your r weighing system or contact the factory Register your weight controller FIG 3 17 HI 3030 WEIGHT CONTROLLER HOME PAGE SELECTING CONFIGURATION Configuration Adjust Setpoint Instrument Setup Calibration Hardy Control Link Mapping Setup Security FIG 3 18 CONFIGURATION PAGE SELECTING ADJUST SETPOINT Step 2 Click on Adjust Setpoint See Fig 3 18 The Con figuration Adjust Setpoint page appears See Fig 3 19 Select the Setpoint Number by clicking on the pull down menu next to Setpoint See Fig 3 19 Click on the Setpoint you want to configure To set the Amount Required Step 3 Step 4 Step 5 Double click in the text field next to Amount Required Type in the Amount Required for your process Step 6 set the Preact value Double click in the text field next to Pre act 17 CHAPTER 3 Filler e in the Amount Required for your e Click on the pull down menu next to Set process point Output HI2 0 HI2 11 See Fig 3 21 e Click on the Relay you want to be mapped to the Weight input Configuration Adjust Setpoint Con
30. ld be numerically larger than the preact to prevent relay chatter RELAY TRIPS SET POINT x 2220004 NEGATIVE PREACT f DEADBAND SETPOINT z AFTER TRIP 7 4 PROCESS RELAY RESETS TIME HIGH TRIP LIMIT RELAY RESETS SETPOINT Y AFTER TRIP 4 DEADBAND SET POINT 4 RELAY TRIPS TIME LOW TRIP LIMIT FIG 3 10 LOW AND HIGH PREACT TRIP LIMITS Preact Limits The preact value is the number of units below negative value or above positive 15 3 Filler value the set point value at which the relay will trip tis used as an in flight compensation value when filling a vessel If set to zero there will be no compensation Entering Set Points from the Front Panel About the Adjust Set Point Menu Used to enter the Amount Required Amt Req Dead Band and Preact values Used to enter the associated values for the optional internal relays when installed NOTE To scroll forward or backward through the Set Point Menus press the Up or Down arrow but tons Entering Set Points Procedure Step 1 Press the Setup 3 button The Configuration Menu appears See Fig 3 11 E EI un 4 rn 70 co zz un V 4 cz a FIG 3 11 CONFIGURATION MENU SELECTING ADJUST SETPOINTS Step 2 Press the Enter button The Setpoints Menu appears See Fig 3 12 FIG 3 12 SETPOINTS MENU CHOOSE SETPOINT
31. ntrol tank weights outside of the PLC No problem With or without a connection to the PLC you can set up the HI 3030 to automatically refill each of the storage vessels when they get to their individual low levels Now you can also save on programming costs COMPLETE FLEXIBILITY With the flexible 1 0 mapping and twelve independent internal setpoints in the HI 3030 you can direct alarms enunciators to a local output or to any point on the plant network You can even have an alarm emailed directly to you Don t need a display or keypad on the controller Use the Blind Remote HI 3030R and control or configure the unit via your web browser or your local network You can even use Palm PDA as a virtual local keypad and display via its standard IR port INTEGRATED TECHNICIAN The HI 3030 s INTEGRATED TECHNICIANG in conjunction with an IT Junction Box provides built in system diagnostics that allow you to troubleshoot and diagnose your weighing system right from its front panel a PDA your intranet or the internet You can read individual load sensor voltages and weights make comparisons and isolate individual system components for quick and easy troubleshooting Downloads for current HI 3030 weight controller users FIG 3 34 3000 SERIES DOWNLOAD LINK Step 2 Select the link Downloads for current HI 3030 weight controller users HI 3000 Series Controllers Downloads Click on any of the links below to download the
32. o the Weight Controller Home page C2 calibration is complete 3030 Weight Controller 10 User Guide Index Numerics O Char Button 13 10 100 BaseT Ethernet 1 2 ABC Button 12 3rd Party I O 3 4AN 4 6 MNO Button 13 8 TUV Button 13 A About Help 11 AC 4 Adjust Setpoint 16 Allen Bradley Remote I O 1 4 Alpha Numeric Value 12 Alphanumeric Character LCD 11 alphanumeric entry 12 Alphanumeric Keypad 8 Amount 4 GHI 13 Analog 1 Analog Output 5 Analog Output Option 5 Application Specific Process Weighing Instruments 1 B Backspace Function 12 Bi Directional Communications 5 Binding 7 Block Transfer Commands 5 Built in Smart Diagnostics Knowledgebase 1 Button Functions 11 C2 CAL Sub Menu 8 C2 Cal Type 8 C2 Calibration 9 C2 Quick Calibration From the Front Panel 7 C2 Calibration 3 C29 Electronic Calibration 1 C2 Second Generation Calibration 3 CALIBRATION 8 Calibration Sub Menu 9 Clear Button 12 18 Clear Function 18 Communication Cables 11 Configuration Menu 8 Connectivity 3 CWM 4 Cycle 7 PQRS Button 13 D DC DD DA 4 DCS 1 Index Deadband Value 16 DeviceNet 4 5 11 DeviceNet Interface 3 Dispensing A Vessel 2 Down 8 Down Arrow Button 8 E Electrical Check Procedures 7 Embedded Web Server 3 Ethernet IP por 3 Exit Button 12 Extranet 1 F Fanuc 5 Filler Dispenser Home Page 9 Filler Dispenser IBC 1 Form A mechanical SPST Relays 4 Front Panel 11 G
33. ol I O on the same wire and permits multicast of both inputs and peer to peer data reducing traffic on the wire and increasing system performance LC Single Scale Single Loadcell or summed LoadAIl input 28 Dual Scale Input 4S Four Scale Input DN DeviceNet 15 a low level network designed to connect the Hardy HI 3000 Series instruments to higher level controllers such as PCs PLCs or embedded controllers ROC The ROC option measures and displays the rate at which a material enters or is dispensed from the scale over a period of time To develop ROC data a register is used that is 55 entries in length New weight values are inputted to the reg ister at the rate of 1 55th of the time base The first register is subtracted from the 55th Register The 55th register is one time base older than the 1st register The time frame be set to units per second minute or hour A time base of dis crete values is selectable from 1 to 1800 NTEP The HI 3030 is approved for National Institute of Standards and Technology NIST applications formally called the National Bureau of Standards NBS and certified under the National Type Evaluation Program NTEP for up to 10 000 counts when the NIST mode is activated This option is required when products are to be directly sold based on weight readings of the scale It is not available on the blind remote version For price availability and installation instructions please c
34. ontact your local Hardy Representative or the Hardy Service Center NOTE The NTEP Option requires the HI 3030 Firmware version 2 8 00 00 or above 5 CHAPTER 1 Overview CWM The HI 3030 is approved for Measurement Canada Canada Weights and Measures Class III III HD 3000 d This option is required when products are to be directly sold based on weight readings of the scale It is not available on the blind remote version Communication Options NOTE For Installation Configuration and Setup please refer to the HI 3000 Operation and Installation Manual Cabling and Networks Sections DeviceNet The DeviceNet Network is an open global industry standard communication network designed to provide an interface through a single cable from a programmable controller or PC directly to all HI 3000 Series instruments as well as smart devices such as sensors push buttons motor starters simple operator interfaces drives and other weigh modules EtherNet IPTM EtherNet IP short for Ethernet Industrial Protocol is an open industrial networking standard that takes advantage of commercial off the shelf Ethernet communication chips and media Ethernet technology enables the user to access device level data from the Internet The Ethernet IP network ing standard supports both implicit messaging real time I O messaging and explicit messaging message exchange EtherNet IP is an open network that takes advantage of com mercial technolog
35. ower up A D Conversion Error 09 Jan 2006 10 4 Power up A D Conversion Error 09 Jan 2006 10 31 Power up A D Conversion Error 00 Jan 2000 00 00 00 Jan 2000 00 00 00 Jan 2000 00 00 Audit Trail 14 09 Jan 2006 16 41 Parameter 0005 00000005 13 09 Jan 2006 16 38 Parameter 0005 0000000B 12 09 Jan 2006 16 25 Trad Calibration ch1 zero 001 0041 11 09 Jan 2006 16 24 Trad Calibration ch1 zero 00100041 10 09 Jan 2006 16 24 C2 Calibration ch1 zero 001 C0047 9 09 Jan 2006 16 10 C2 Calibration ch1 zero 00191F00 09 Jan 2006 10 36 C2 Calibration ch1 zero 0020550 7 09 Jan 2006 10 35 C2 Calibration ch1 zero 0019220A 6 09 Jan 2006 10 35 Parameter 0007 00000000 5 09 Jan 2006 10 35 Parameter 0007 00000001 4 09 Jan 2006 10 35 C2 Calibration ch1 zero 001921 BF 3 09 Jan 2006 10 34 C2 Calibration ch1 zero 0019223 2 09 Jan 2006 10 34 C2 Calibration ch1 zero 0019226E 1 09 Jan 2006 10 34 C2 Calibration ch1 zero 001 C0350 0 09 Jan 2006 10 34 C2 Calibration ch1 zero 001921FD FIG 3 33 NTEP AUDIT TRAIL Software Downloads for Your HI 3030 Software downloads are generally done for one of the fol lowing reasons Publication of a Technical Bulletin Recommendation from Technical Support or Hardy Web Tech Step 1 Ina web browser go to www hardysolu tions com process weighing weight controllers hit 3030 weight controller to open the page shown in the following picture HI 3030 Weight Cont
36. p 7 To change the Tare weight Press the Clear button e Use the Alpha Numeric pad to enter the new Tare weight Press the Enter button to set the entry brief Entry Accepted displays See Fig 3 9 TRRE CHRN 1 NTRYACCEPTED FIG 3 9 TARE MENU ENTRY ACCEPTED Step 8 Press the Exit button to return to the Single Channel Display Step 9 Press the Exit button again to return to the Sum mary Display Set Points About Set Points The set point value is the target weight or level It may be set in either net or gross weight units HI 3030 Weight Controller 14 User Guide Set Point Limits Dead Band Limits The dead band value can be set as a posi tive or negative value It is used to prevent relay chatter once the set point is reached e For example ifa set point value was 1000 pounds and the dead band was set to 5 pounds the relay would close at a 1000 pounds but not open until the weight dropped to 995 pounds This would be used if a set point is a high trip limit A positive dead band would be used for a low trip limit Examples are shown for Low and High Trip Limits See Fig 3 10 Using a set point of 1 000 pounds and a dead band of 800 pounds will cause the level to remain between 200 and 1 000 pounds Three General Rules for Setpoints 1 Setpoints activate at the set point plus the preact 2 Set points deactivate at the set point plus the deadband 3 The deadband shou
37. p instructions for operating the Hardy HI 3030 Weight Controller The procedures include complete instructions for operating the Weight Controller from the Front Panel ControlNet optional DeviceNet optional and Remote I O optional Web Browser We highly recommend reading the procedures before operating the Weight Controller Being familiar with the operating pro cedures insures that the Controller will provide trouble free service NOTE Installation and configuration for ControlNet DeviceNet and Remote I O can be found in the HI 3000 Operation and Installation Manual Getting Started Before operating the Hardy HI 3030 Weight Controller check to make sure the following procedures have been per formed Power and Load Point cables properly installed e Communication cables properly installed Calibration Performed All the features of the Weight Controller operate the same no matter what the interface First let s get familiar with operat ing the HI 3030 from the front panel of the instrument See Fig 3 1 Help About Help As you move through the setup configuration menus you may on occasion need assistance If you need help do the following Step 1 Use the up and down arrows to move the cursor in front of the Menu Item you want help on Click the Help button either on the front Panel and a Help Dialog appears The help dialog tells you what the Menu Item 15 used for or other descriptive infor mation to h
38. roducts process weighing and vibration analysis applications You can also update the HI 3030 Weight Controller Manual The latest revised manuals are available FREE in the Support Section of our Web Site While you re on the site feel free to visit the other web pages which can provide answers to your questions about filling dispensing load points process weighing vibration analysis or other Hardy instruments Be sure to sign up for the Hardy Newsletter to get the latest information on all Hardy products and services For answers to technical issues and service problems check the Hardy Web Tech on our Hardy Web Site Most problems can be resolved by the Hardy Web Tech 24 hours a day 7 days a week You can still contact a technician by phone during our operating hours if necessary Description The Hardy HI 3030 is a 4 channel Weight Controller which is part of a complete line of application specific process weighing instruments The Weight Controller is available as an HI 3030 a stand alone weight controller with a backlit LCD display 4 lines 20 characters and key pad or an HI 3030R blind remote stand alone weight controller swivel mounted with no display A remote 6 digit 7 segment LED display is available as an option for the HI 3030R The HI 3030 Weight Controller is designed with output alarms for example Weight zeroed is greater than zero toler ance value Exceeds motion tolerance cannot zero scale Excee
39. roller Multi scale weight controller The Multi scale weight controller can act as a front end to a PLC PC or DCS system for applications such as level batching filling dispensing and check weighing or as a stand alone for simple control or weight monitoring NETWORKING As a bridge to a PLC its four scales can share one network connection whether it s DeviceNet ControlNet Ethemet IP Allen Bradley Remote 1 0 or Profibus You can also link additional HI 3030s with their multiple scales and share the same network connection Just like the other Series 3000 products you can configure or monitor the HI 3030 operating using your Palm OS PDA web browser or network interface THE PLC SOLUTION So let s say you have eight storage tanks and you would like to monitor and control the weight in each of the tanks using your PLC You could buy two HI 30305 each with four scale inputs and tie them together with the built in Ethernet communications Bring all eight scales back to your PLC using just one of the HI 30305 or with an optional ControlNet DeviceNet Profibus or Allen Bradley Remote 1 O network card Need more than eight storage tanks OK You can connect up to 16 controllers for total of 64 scales through that same single interface You save wiring time and money WAVERSAVER SMM E Webserver email THE STAND ALONE SOLUTION So let s again take the example of the eight storage tanks but this time you wish to co
40. software you need for your HI 3000 Series Controller Hardy Auto Update Lets you update HI 3000 Series firmware Lets you set the IP address of your HI 3000 IP Sas Series unit HI 3010 Filler Dispenser Finan Latest firmware Version 2 11 00 HI 3030 Weight Controller Firmware Latest firmware Version 2 11 00 HI 3600 Machine Monitor Firmware Latest firmware Version 2 6 02 HI 3300 Tension Controller Firmware Latest firmware Version 2 6 00 Master Firmware Latest firmware Version 2 4 DeviceNet EDS ControlNet EDS OPC Float OPC Miscellaneous DPD GSD Files Profibus GSD Hardy Modbus Link Modbus Link FIG 3 35 3000 SERIES DOWNLOAD PAGE Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 NOTE Step 9 HI 3030 Weight Controller 20 User Guide Select the type of software to download Find and start the Auto Update exe program Click Find to search for and list the units that are online on this network Select the IP address of the unit you want to upgrade Click Browse to find and select the file you downloaded With both the IP address and file selected click Update When asked for a User Name enter hardy and for Password use updatepass all lowercase and click OK A percent complete bar will show the progress of the upgrade followed by a screen indicating the programming is complete If Update does no
41. t display the Password screen your program file may have too long of a path from the root directory Try moving your files up to your root directory and run again Cycle power on your HI 3030 7 CHAPTER 2 Calibration CHAPTER 2 CALIBRATION Getting Started The Hardy HI 3030 Weight Controller can be calibrated two ways The first is electronically with the Hardy C29 Second Generation calibration which requires no test weights 27 Calibration is one of Hardy s Core Technologies We will describe the C2 Calibration process in this chapter The sec ond calibration technique is called traditional calibration which requires certified test weights For detailed informa tion about traditional calibration See The HI 3030 Installa tion and Service Manual It is important to note that the procedures contained in this section either explicitly stated or implied should be followed to guarantee the performance of the instrument Alternatives to the procedures listed here are not recommended Before you can calibrate the instrument you first need to check to see if the system is ready to be calibrated Binding Step 1 Doa visual check to see if the load points have been installed so that nothing is binding the weighing system Make sure that nothing is draped over the scale or vessel such as a hose electrical cord tubes or other objects CAUTION BINDING ON A SCALE VESSEL OR LOAD CELL DOES NOT ALLOW THE LOAD CELL FREE VERTICAL MOVE
42. ted in the Summary Display To select a Channel move the cursor in front of that channel then press the Display but ton There are 4 channels total To sequentially cycle through all the channels continue to press the Display button Print Button The Print Button when pressed prints the Gross Net and Tare weights to an attached printer If the Scoreboard is acti vated the Print Button does not function Up Down Left Right Buttons FIG 3 2 DIRECTIONAL BUTTONS The Up Down arrow buttons move the cursor vertically allowing the user to scroll through each item of a menu The Left Right arrow buttons move the cursor horizontally left and right The Left arrow button has an added backspace function For example if there are Alpha Numeric characters that appear in the display as you press the left button it erases the characters The Right arrow button moves the cur sor to the right in the display and does not erase a alphanu meric entry The Left Right arrow buttons also move the cursor through a pick list See Fig 3 3 Enter Button The Enter button enters the Alpha Numeric value entered for a menu item in the display The Enter button also enters the selections from a pick list HI 3030 Weight Controller 12 User Guide SELECT UNIT 3 LEFT RIGHT Button THEN PRESS ENTER Pounos v 052875 OUNCES GRAS ae Cay aK N e FIG 3 3 LIST SELECTION ENTER BUTTON For example
43. tion Menu appears See Fig 2 3 Step 3 Press the down arrow until the cursor is in front of CALIBRATION See Fig 2 3 Step 4 Press the Enter button The CALIBRATION Menu appears with the C2 Cal Type See Fig 2 4 Step 5 If Trad appears press the right or left arrow but tons until C2 appears FIG 2 3 CONFIGURATION MENU SELECTING CALIBRATION FIG 2 4 CALIBRATION MENU C2 CAL Step 6 Press the Enter button The C2 CAL Sub menu appears See Fig 2 5 Le LRL CHAN 1 gt LoRBSENSORS REF POINT 0 00 DoCeCALIBRATION FIG 2 5 C2 CALIBRATION CHANNEL 1 SUB MENU Step 7 The Load Sensor number is a read only field It tells you how many C2 load sensors are connected to Channel 1 In our example there are 4 load sensors NOTE Ifthere are C2 load sensors connected to the Channel the Load Sensors reads 0 You have to do a Traditional Hard Calibration NOTE If C2 load sensors are installed and the number is wrong inspect your wiring HI 3030 Weight Controller 8 User Guide Step 8 Press the down arrow button to move the cursor in front of the Ref Point See Fig 2 6 a The Reference Point is the total weight that is currently on the scale b Ifyou have nothing on the scale the Ref Point is 0 If you have 5 Ibs on the scale the Ref Point is 5 NOTE Zero 0 is the preferred Reference Point FIG 2 6 ENTERING THE REFERENCE POINT Step 9 Press the Clr Clear button to cl
44. to erase the current entry and enter another 13 CHAPTER 3 Filler Setup 3 DEF Button This enables you to access the configuration and setup menus Also enters the number 3 and the letters D E F Amount 4 GHI Enables you to make quick set point changes Also enters the number 4 and the letters C H I Units 5 JKL Button Enables you to change the units of measure Lbs Kg oz g while in the standby mode of operation Also enters the inte ger 5 and the letters J K L 6 MNO Button Enters the integer 6 and the letters M N O Tare Val 7 PQRS Button Enables you to set the Tare Value Also enters the integer 7 and letters P Q R S 8 TUV Button Enters the integer 8 and the letters T U V Test 9 WXYZ Button Enables you to enter the Self Test and IT modes Also enters the inter 9 and letters W X Y Z User _ Button Enables you to enter or change the 3 digit user code while in the standby mode Also enters the period dash under score and symbols NOTE dash is also used when entering negative numbers Before entering a negative number press the User button two times 0 Char Button Enters the integer 0 in the display When you push the button the second time a set of characters appears in the display Starting Up for the First Time When the HI 3030 Weight Controller powers up after deliv ery from the factory a Summary display appears with the correct num
45. y that already exists 15 the transport and network layer protocol of the Internet and is commonly linked with all Ethernet installa tions and the business world provides a set of ser vices that any two devices can use to share data Because Ethernet technology and standard protocol suites such as TCP IP have been published for public use standardized software tools and physical media have been mass produced and are readily available offering you the benefits of known technology and accessibility The UDP IP User Datagram Protocol is also used in conjunction with the Ethernet net work UDP IP provides fast efficient data transport required for real time data exchange Analog Output The Analog Output Option enables the transmission of Gross Net or Total weight as 0 5 VDC 0 10 VDC 0 20 mA or 4 20 mA or the reverse of these and makes it possi ble to span these ranges over a portion of the weight data Two analog option boards can be installed in each instru ment both voltage and current data are available simultane ously MOD Bus TPC IP TCP IP is the common transport protocol of the Internet and is actually a set of layered protocols providing a reliable data transport mechanism between machines Ethernet has become the de facto standard of corporate enterprise systems and it has also become the de facto standard for factory net working Ethernet has matured to the point that the cost of implementing
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