SUB U-COM
Contents
1. TUNER BLOCK SIGNAL ASSY SCL1 SDA1 AFT2 ae 02204 02205 ore Me DB S DET gt DECODER BLOCK t ANT O FE2 Bass MCOMPSW TET rom CFR A 02107 02110 Srl Sa l o NJM2233BM ANT 1 2503 13004 LC32V4265JL 25S 1541 16256 35 t ire SDAPAETI 4M DRAM TA1270BF 2501 Sn Ne UPD64082GF 3BA am ote YO Demodulation won TWIN SCL2 SDA2 RST Men PICTURE 02801 Wa i INPUT2 VO CXA2079Q E AV SW 3D Y C 3 MM SEP BLOCK 1 SCL2 SDA2 MAIN COLOR INPUT3 VO SUBC DEMODULATION YO co 22701 02702 COLOR 02705 02709 INPUT4 VO 09 D 5 SMUTE 1 2702 co CXA2019AQ SHSYNC SVSYNC OPE ChromaT BY MONITOR ps RAF sus 162703 VO YCbCr NJM2283M 3 Demodulation AV I O BLOCK 1 2804 NJM2283M a 15 PEN m 02811 02813 CBS INPUT1 YO YSIS gt COMPOX2 Cb Pb O Ue ete 8 qe MP be Cr Pr SUBSW ART essen SCOMPSW 102802 CBM DHBLK INPUT 2 YO M52065FP ycpcr CRM O 3 Y PBPR Cr Pr oo SYNCYG MAIN U COM Zn INPUT 3 MAINSW BLOCK 5 T 9 1C3903 1 2 TC74HC4066AF Y IC23012. 57 Power Supply 19 Preface This technical training guide will address the disassembly and adjustments of the Pioneer SD 533HD5 Projection Television This guide was designed as a servicing aid and is not intended to replace the service manual The student should have the appropriate service manual on hand when when using this guide Data in the service manual for this unit contains specific information on safety parts and adjustments Safety information Important safety data for this Pioneer model is contained in the service manual Before returning the unit to the customer complete all product safety obligations and tests Technicians who bypass safety features or fail to carry out safety checks may expose themselves and others to possible injury and may be liable for any resulting damages For more information on electronic circuits and block diagrams refer to Service manual ARP3094 Lead in the solder used in this product is aknown reproductive toxicant which may cause birth defects or other reproductive harm California Health and Safety Code Section 25249 5 When servicing this or handling circuit boards and other components which contain solder avoid unprotected skin contact with the solder Also when soldering do not inhale any smoke or fumes produced Layout Back View SD 533HD5 DEFLECTION DIGITAL CONVERGENCE lt 2 D
3. BN 1 I gt SPEAKER 1 GND I W Be ee Eee gt Def Stopping Detection Circuit H power off s al wl ee os 22 1 02314 a Co operating cum i 0906 Audio Signal to prevent id 5 Detection CRT Discharge s M Ey i i N GNDS 5 5 Sil 18 i I POWER SUPPLY Block POWER SW ASSY AWZ6611 1 1196 MAIN POWER 1 ES d POWER SUPPLY ASSY AWV1887 mp e pM 1 9 V 5STB P11 CN302 CN1196 wi P2 CN2O RY201 FU201 AC IN LVE D oxo Ma o 0102 NEUTRAL 1 01 RY202 oo 1 P12 FU301 C342 CN301 no gt v asv D307 3 V 6V 12302 5 IC301 K 1 v av FU302 D309 Q305 ono 2 12304 6 10 CN303 12305 Q307 Q308 CN304 S FU303 D314 8 0 v 21v FU304 0316 41 V 21V ONO V 30V 9 7 0321 CN305 gt 3 v 120V SECONDARY 2 v 120v Block 19 Adjustment 2 NATURALWID
4. OUTPUT INPUT 1 INPU T2 MONITOR lt SIGNAL AD INP IT 1 INP IT 3 5 um um uH Use these terminals to input signals from a DVD player which has component video output terminals Front panel INPUT jacks There 4 sets of inputs for VCR and DVD LD players Use RCA type pin plug cords the same as those used in Hi Fi systems for connections When the audio source to be connected is mono connect source to the L MONO jack MONITOR OUTPUT jacks These are used for connecting the monitor to a VCR for recording or for linking itto another monitor These jacks output the video and audio signals of the source currently selected by the INPUT selector Connect these output jacks to your VCR s inputs Connect the VCR s outputs to the monitor s VIDEO inputs S VIDEO INPUT jacks Inputs signals from DVD LD player that has an S VIDEO output jack When the signal input from the S VIDEO INPUT jack is output from the MONITOR OUTPUT jack the output signal will be acomposite of Y R VIDEO S VIDEO OUTPUT Video movie VCR COMPONENT VIDEO INPUT jack Inputs three signals Y and Pr
5. o Hp 4LCS2A P 1 2302 1 1901 PD5688A9 o MAIN u COM YGSW 163902 1 2 TC74HC4538AF YG i 1401 50 BGB 1 3901 n PD5689A9 _J IC3902 2 2 M52347FP SUB u COM TC74HC4538AF GCLK 102404 GDATA A H SYNC 2 HS VS SSDASSOL OSD BLK Width SBUsY M ADJ V IC3903 2 2 Separate TLC2932IPW GENB TC74HC4066AF Sync For Frequency DHBLK GRST Hs Detection Discrimination and o Signal Detection IC1402 241 102401 HG62G010R29FB SYNC BLOCK HOSCSW SYNC DET BLOCK SUB U COM BLOCK 15 VIDEO IP SERVICE ASSY IP BLOCK IPVS IC3601 1C3604 sa 582 18520 80 IPDATA 1C3205 SIR SGRAM IPBUSY TC74HC126AF 103201 1034011 1060
6. Cr Pr INPUT 2 Cb Pb O INPUT 3 CN2802 SIGNAL ASSY VIDEO IP SERVICE ASSY i 1 SCLLSDAI IP BLOC Kaas IPvS 1C3601 IC3604 HSYNC2 DECODER BLOCK 1 MS82V18520 8GA MCOMPSW BOUE 56M HSYNCt NJM2233BM 103205 OKT SGRAM IPBUSY sz Y TC74HC126AF 1
7. The level of the panel part changes with the CONTRAST data The level of the main screen heightens or lowers in the reverse direction 47 Adjustment for 480P ist Fac Mode for adjusting the brightness contrast of the gray part panel of the 4 3 normal screen of 480P signal ADJUSTMENT 480P PANEL lt Data value section gt AS Js lt Adjustment item section gt 1 BRIGHT 64 to 63 CONTRAST 64 to 63 i 00 BRIGHT 24 Telop Yell Data value 7 2 WF Note adjustment procedures the same as those described Panel Adjustment except for the following Send the black burst of the 480P signal to the INPUT 1 connector Send a 100 white 480P signal to the INPUT 1 connector When 480P signal is not obtained and adjustment does not complete input a value the same as BRIGHT and the CONTRAST data value that adjusted with step After the adjustment was completed perform the following operations Purposes To match the picture quality of SUB screen with MAIN screen by two screen display Observe R1058 GK of the CRT DRIVE Assy with the oscilloscope 20V div 2 Input the white 100 NTSC signal to the Composite input of INPUT 1 3 Enter the 1ST Factory and press the key of the remote control unit The main unit receives the compos
8. t O I 02302 Tu GNDA O 82 sPR lt IGNDA I 2 Su 99r RELAY gt gt SPEAKER I on H power off S 1 1 02314 2 T I Co operating i Audio Signal to prevent Detection 4 I CRT Discharge s GNDS Circuit influence I i 51 ee 2 12 14 V 120V to H Def out V 12V X ray Protection Circuit High Voltage amp H Def Overload Detection Circuit T501 S grau 984 6 6 6 6 6 OOF PD2 5 gt lt Lara ea o gt 22A 11019 4 an a 1 7 7 V Def Stopping Detection Circuit 52 CONNECTING VIDEO AUDIO EQUIPMENT DVD LD player ola VCR AUDIO VIDEO S VIDEO COMPONENT R Y Pe Pa OUTPUT AUDIO VIDEO S VIDEO R L SIGNAL gt lt SIGNAL
9. PROGRAM BLOCK FUNCTION Since laws have been passed in the United States requiring a way of blocking undesirable programming the V chip has become a required component in television sets The V chip is a computer chip which decodes signals added to broadcast signals transmitted by television broadcasters These signals are classified by programming content e g amount of violence or sexual content and age and viewers may specify settings which block certain types of programming Program blocking may be set to a specific level judged by parents to be undesirable for children depending on their age and the content of the programming in question The V chip makes it impossible for such children to view programs with ratings exceeding the specified level The V chip uses the following rating system lt U S A RATING SYSTEM gt MPAA RATING RATING G GENERAL AUDIENCES All ages admitted PG PARENTAL GUIDANCE SUGGESTED Some material may not be suitable for children PG 13 PARENTAL STRONGLY CAUTIONED Some material may be inappropriate for children under 13 Age Base R RESTRICTED Under 17 requires accompanying parent or adult guardian NC 17 NO ONE 17 AND UNDER ADMITTED x X Rating is an older rating that is the same as NC 17 and may be encoded on the data of older movies NR NOT RATED TV PARENTAL GUIDELINES Description and Content Themes RATING FV
10. See 3 4 Right half Adjust from the edge toward the center Left half Adjust from the center toward the edge 3rd step Adjust so that the horizontal lines become straight Adjust the upper half of the screen first then the lower half See 3 4 Upper half Adjust from the edge toward the center Lower half Adjust from the center toward the edge 4th step Repeat 2nd and 3rd steps to take total balance Then the adjust ment for the green is completed To return from the fine adjustment mode to the coarse adjustment mode press the MENU key once then the INPUT 4 key Note When the MENU key is pressed to quit MANUAL CONVERGENCE mode the display will be unstable for several seconds This is because the adjustment data are being written to the EEPROMs and is not a malfunction Do not perform any operation power on off or pressing keys on the remote control unit or on the main unit etc during this period because doing so may affect your adjustment data 3 5 Coarse Adjustment of the Red After the green adjustment is completed quit MANUAL CONVERGENCE mode by pressing the MENU or MUTING key then press the INPUT 4 key three times to enter OFFSET CONVER MODE 3 Select adjustment items for RH and RV and roughly correct distortion to converge with the green Adjustment is required for
11. Cr output from DVD players and the like Input formats in which images can be received F Horizontal Vertical ormat frequency frequency DVD player etc 480 i 15 734 kHz 60 Hz 1080 1 33 75 kHz 60 Hz Digital tuner etc 480p 31 468 kHz 60 Hz RGB INPUT jack Inputs five signals B H and V output from digita tuners and the like Input format in which images can be received Horizontal Vertical ormat frequency frequency Digital tuner 1080 i 33 75 kHz 60 Hz NOTES SPLIT screen FREEZE screen and SEARCH screen functions cannot be used when 1080i or 480p component signals are input Signals from MONITOR OUTPUT jacks will not be output when component signals or RGB signals are input The RGB input jack is designed for use in connecting a digital tuner with RGB signal output and it should accordingly never be used for connecting to a personal computer or other device 54 L MONO Rear pane INPUTS INPUT 2 OUTPUT INPUT 3 MONITOR INPUTS SIGNAL Digital NOTE When the 3 signals RGB signal composite signal and S signal are simultaneously input to INPUT 3 the RGB signal will be displayed on screen tuner COMPONENT VIDEO INPUT 1 INPUT 2 THIS IS EXCLUSIVE TERMINAL 55
12. Failure in the DEFLECTION SERVICE Assy There are four main possibilities 1 Overload detection 2 H deflection stopping detection 3 X ray protection Check Items Probable Defective Parts It checks whether the parts of the account of the right Q603 short circuited between D and S Overload detection have broken 0511 short circuited between C and E Q1001 Q1002 Q1051 Q1052 Q1101 Q1102 CRT DRIVE Assy Short D605 short circuited Is the connector of the deflection yoke plugged in Plug in the connector Stopping H deflection signal at R548 1 1902 VIDEO IP SERVICE Assy No DH BLK signal at D506 Cathode 0508 Q511 No change in the ABL voltage no DC change at Pin 6 of the CN1401 when 100 white signal is repeatedly protection connected and disconnected D1914 short circuited of the VIDEO IP SERVICE Assy 601 FBT rare short Check that the connector D3 from the POWER SUPPLY Assy is plugged in to the DEFLECTION Plug in the connectors SERVICE Assy Check that the connector S6 from the SIGNAL Assy is plugged in to the DEFLECTION SERVICE Assy Plug in the connectors deflection stopping Abnormality in V BLK 2 waveform that is output from Pin 4 of the CN2303 in the SIGNAL Assy too long a high 1C2401 SIGNAL Assy period with the DC voltage on Abnormality in V DRV waveform that is output from Pin 8 of the CN2806 in the SIGNAL Assy too l
13. The H PHASE adjustment is required if the left or right part of the screen becomes black as illustrated below depending on the format of the input signal Ex component 31 5 kHz RGB 33K etc Ex Component 31K Animation 4 Animation Animation screen Move the part of animation leftward with CH About H PHASE In principle adjustment of the data for the H PHASE is not required Check whether the H PHASE data are the factory preset values as indicated below SD 533HD5 SD 643HD5 3 H PHA 15K 15K CONPOSITE COMPONENT 480i CH H PHA 81K 31K COMPONENT 480P CH H PHA 33K 33K COMPONENT 10801 9 H PHA 31K RGB 0 H PHA 33K RGB The screen moves to the right or the left if the above data are in variance See the above figures Note H PHASE is set in factory shipment by the most suitable value But there is the case that screen is missed as an upper figure occurs by the signal format of other apparatus to be connected to A screen can be improved as the following by the readjustment However attention is necessory because in convenience may occur when connected to another apparatus 36 CONVERGENCE ADJUSTMENT 1 Procedures 1 When replacinf the DIGITAL CONV Assy replace the EEPROM of new DIGITAL CONV Assy with the EEPROM of old DIGITAL CONV Assy 2 Check the initial data for the convergence adjustment 3 Perform the coarse adjustment for the gre
14. adjustment data will be all cleared and returned to the factory preset values Be sure NOT to enter this Convergence Adjustment mode except when a repair related to convergence or a repair that requires convergence adjustment later is needed If you inadvertently enter Convergence Adjustment mode readjust the convergence Adjust the screen to optimum condition At the R1108 BK of the B CRT DRIVE Assy check that the signal is shaped as shown below ur Saturated Shapely waveform Shapeless waveform x After the STD adjustment is complete adjust the COMP 31K and 33K RGB 2 White Balance Adjustment This mode is to set the standard picture quality for a normal picture ED scu lt Picture Quality gt OFFSET COLOR 64 10 63 DOWN TINT 64 to 63 999 385 8 90 au 64 10 63 ay Telop Blue Data value BRIGHT 128 to 127 DRV R 64 to 63 D XD STD OFFSET DRV B 64 to 63 8 31 33K CUT R 128 to 127 SUB 2 CUT G 128 to 127 CUT B 128 to 127 RGB mode cannot be adjusted Adjust the DRV R and DRV B so that the bright part of the screen becomes white Adjust the CUT R and CUT B so that the dark part of the screen becomes gray
15. each screen mode For adjustable items of the red and the blue see the following table Numeric Key RH RV BH BV 0 STATIC STATIC STATIC STATIC 1 SKEW SKEW SKEW SKEW 4 KEY KEY 5 SUBPIN SUBPIN 6 PIN PIN 7 LIN LIN LIN LIN 8 SIZE SIZE SIZE SIZE 41 Pattern for each adjustment Key 0 0 STATIC RH BH Key 8 SIZE RV Key 7 8 LIN SIZE 3 6 Fine adjustment of the Red To fine adjust the red press the SET ENTER key to enter MANUAL CONVERGENCE mode Repeat the coarse adjustment described in 3 5 Coarse Adjustment of the Red if necessary Make adjustment for each SCREEN mode and eliminate distortion to converge with the green 3 6 1 Press the SET ENTER key to enter MANUAL CONVERGENCE mode and make adjustment in the same manner as with the green First adjust the vertical and horizontal the red lines at the center of the screen so that they converge with the green center lines 3 6 2 Adjust the red vertical lines so that they converge with the green vertical lines Proceed to adjustment of the right half of the screen then the left half Adjustment should be done from the part where convergence is greatly dislocated Key No 5 Key 7 LIN Fixed position Note 1 When the red CRT is replaced or when the deflection yoke for th
16. ipid fco 2 HDRV SCOMPSW gt gt SCL2 SDA2 sw SYNC Process z 1 2802 APL SYNC sw IK 52065 _ gt vet Interface SEPA WN 5 AL VSTD2 l SYNCYG SYNCYG AFCFIL 1 2 55 55 sw TDSW MAINSW BLOCK RGB Zz APL 0 1 HIGH HV VOLTAGE Distri IC3903 1 2 H MVSYNC QUT _ Distributer TC74HC4066AF v MHSYNC SCCY SS H 1C801 CPURST IC2302 IC1901 PAO053B Y gt 05688 9 ar V Wavef 10803 m MAIN u COM IC3902 1 2 _ J w 178045 HDRV YG H SYNC ug 1995 SSDASSCL ucov ee PINKEY gt ADEE Width 10805 Signal H SYNC ADJ VBLK2 9 Cus poe F gt Lem um gt PD5689A9 101204 H BLK 5 95 Bi H m 01403 SYNCDET atik ADJ DIGITAL 1C401 1C402 IC3903 22 i 1 2404 GDATA VBLKO CONVERGENCE STK392 110 E i TLC2932IPW GENB TC74HC4066AF ponte aR OHBLK GRST y VBLK2 PLL DACIC PINKEY L Hs Detection ROM Discrimination and LL HSIZEADJ Signal Detection 161205 2 PSW 00031 gt 1 1402 EP Rom 21203 DEFLECTION 24LCOBB P Xm 241 128 i 405054 BLOCK nY Oa HG62G010R29FB Ses SERVICE ASSY SYNC DET BLOC SUB U
17. 3201 10 01 IC2503 CXA3106Q 5066 IPRST 19410102569 12601 a 4M DRAM TA1270BF r PLL ctor u COM H PLLCLK C2501 i 103801 UPD64082GF 3BA Sync Process HD64F3067RF20 Y 103501 lt MAN VY MA SEPA Color oae 5067 vsto MAIN 30 NR Demodulation TYTCB 1 MAIN 1 3202 1 3203 u uet MC14053BF v SCL2 SDA2 RST PICTURE TC74HC4053AF CXD2303AQ H V 1 2801 YPbPr VMASK mPhase vr CXA2079Q 480 ADJ Vin asw UOS 103208 Y TC74HC4538AF SUB VY FS 163602 SDAg280 R CRT DRIVE ASSY MAIN COLOR al 480p 08 SUBC j DHS SCR 4 3 Compression 27 DRIVE ASSY x 12701 12702 MESE SUB COLOR Video 708 aros gt SOLSSDAS A9RST CRT DRIVE ASSY DECODER BLOC VIDEO BLOC P SMUTE 3Y DPB ABL 1C2702 DPR ACL CXA2019AQ SW i SHSYNC SVMY ABL SVSYNC Y RGB EE ChromaT susv Black VW ABL Encoder SCL2 SDA2 i RAP ene Bact ri SUB P M R ME NJM2283M Comection LT H 3 gt lo RGB 050 Color Tint mx HPR Demodulation 2 Correction gt gt 3 x E 3 1 1902 a 02811 02813 d TA1316AN kere ou T BER 2 5 OSDBIK Psw 3 bit RGB MATRIX COLOR CONTROL OSD HALF 2 a k J
18. D L 5 V TV Y _ _ _ _ _ TV Y7 9 VG FV Fantasy Violence TV PG D Sexually Suggestive Dialog z L Adult Language EVER 9 2 S Sexual Situations TV MA V Violence Children This program is designed be appropriate TV 14 Parents Strongly Cautioned This program contains some for all children material that many parents would find unsuitable for children under 14 years of age TV Y7 Directed to Older Children This program is designed for This program contains one or more of the following children age 7 and above D Intensely suggestive dialogue Note For those programs where fantasy violence may be L Strong coarse language more intense or more combative than other programs S Intense sexual situations in this category such programs will be designated V Intense violence TV Y7 FV TV MA Mature Audience Only This program is specifically designed TV G General Audience Most parents would find this program to be viewed by adults and therefore may be unsuitable for suitable for all ages children under 17 This program contains one or more of the following TV PG Parental Guidance Suggested This program contains L Crude indecent language material that parents may find unsuitable for younger children The program contains one or more of the following D Some suggestive dialogue L Infrequent coarse language V Moderate violence S Some sexual situat
19. SIZE and V SIZE data Picture Quality Mode H SIZE V SIZE B Adjustment values NATURAL WIDE Fixed values A D Addition of A and D CINEMA WIDE ZOOM FULL FULL for HD Perform the H SIZE and V SIZE adjustments only in FULL mode NTSC MONOSCOPE signal input Release the FACTORY mode then change the screen mode 33K RGB 33kHz able value displayed the HD source on the screen For H PHA refer to the section Reference Vertical Size Adjustment ED INPUT 1 Monoscope INPUT TV General broadcasting and confirm that the picture is not missing The factory preset values are as follows 1 H SIZE 15K SD 533HD5 SD 643HD5 Approx 32 30 2 VSIZE Approx 24 30 Approx 60 30 Note Varies depending on the factory preset value Green screen V SIZE Note Screen mode FULL 91 2 Adjust size so that picture is completely displayed on the screen 35 3 Horizontal Size Adjustment Notes Note Screen mode FULL After the V SIZE adjustment c 1st FAC enter the H SIZE adjustment by pressing 1 key After the H SIZE adjustment check that V SIZE is 91 2 Green seigen If not readjust the V SIZE H SIZE 91 2 Adjust the size so that the picture is completely broadcasting displayed on the screen Reference
20. outside the ranges indicated below are outside the screen and adjustment will not have any effect on the screen FULL ZOOM CINEMA NATURAL X Y X abscissa Y ordinate Some coordinates may be outside the screen and invisible The point at coordinates 0 0 is at the upper left of the screen 3 4 2 Move the cursor to a point to be adjusted with the cursor move keys Screen indication Note The actual shape of the cursor is The position of the cursor in this figure is different from the actual position on the screen 39 3 4 3 Press the SET ENTER key when the point to be adjusted is determined Screen indica on Screen mode Coordinates where the adjustment point is located Color to be adjusted G GREEN R RED B BLUE To change colors use the CH or CH key The colors change cyclically as follows With CH R gt JB gt G R With CH R gt G B gt R Adjustment data in the horizontal direction V Adjustment data in the vertical direction hexadecimal number Data MAX 1FF 100 001 CNT 000 3FF 2FF MIN 200 For adjustment move the Line to the desired direction with the cursor keys To move the Horizontal Line upward press the key The value decreases To move the Horizontal Line downward press the W key The v
21. 5066 IPRST VP H 7 PASS PLLCLK 103801 EN HD64F3067RF20 o 4 103104 TCR CLP Hs MC14053BF 103202 163203 vs TC74HC4053AF CXD2303AQ 102 Y 3 28M ADJ Y i 103208 3 TC74HC4538AF 9 d DVS DHS AS Compression 27 a CRT DRIVE ASSY CL3 SDA3 43RST CRT DRIVE ASSY VIDEO BLOCK 3 DPB a tc 1000 YPbPr ion P YY YY Correction E ion gt CTI SEHE Correction 3 3 1080 1902 o Su TA1316AN FE T ReBSEL FOCUS 4 4 3 MATRIX COLOR CONTROL m DAC 8 x2 gt er gt sw gt SYNC crore 8 SCL1 SDA1 DYNAMIC Fa lt BET er Interface FOCUS 9 a vsto2 SYNCYG H v Dvs AFC FIL Sr HVPARA sw STDSW Y RGBSEL DHS RGB APL VBLK1 0 fei IC801 CPURST VSIZEADJ E 0053 x HV V DEF 16802 LA78045 12805 VBLK2 CA0007AD 101204 nme CM0022AF LPF HVPARA DIGITAL 10401 1402 PENES CONVERGENCE STK392 110 VBLK2 PLL PINKEY HSIZEADJ CAC 101205 PSW CD0031AM MUTE t 2ALCT28 P DEFLECTION 55 CONV AMP I DIGITAL CONV ASSY Lll 16 H DEF OUT TUNER BL INPUT 1 INPUT 2 INPUT 3 INPUT 4 MONITOR y OUT AV BLOC INPUT 1 YO Cb Pb
22. ASSEMBLY CRT DRIVE ASSEMBLY ____ 26606 10513100 CRT DRIVE ASSEMBLY ____ 26607 _ 11012150 FRONT CONTROL amp LED ASSEMBLY FRONT INPUT ASSEMBLY REM SENCER ASSEMBLY POWER SW ASSEMBLY ____ 26611 amp SHORT ASSEMBLY AWZ6612 FRONT INPUT ASSEMBLY AWZ6608 POWER SW ASSEMBLY AWZ6611 SHORT ASSEMBLY G CRT DRIVE ASSEMBLY AWZ6612 AWZ6606 E FRONT CONTROL amp LED ASSEMBLY CRT DRIVE ASSEMBLY t AWZ6605 REM SENSOR ASSEMBLY e 655 f 26610 Adjustment Elite PRO 510HD ______50 533805 Adjustment PRE BRIGHT adjustment 1 nome 10 DPO adjustment RLS adjustment VR1151 High Voltage Control Section Elite PRO 510 SD 533HD5 High Voltage Control System High Voltage Control System High Voltage High Voltage HV Output HV Output Power Drive Power Drive Drive Pulse feedback HV Control Power Drive for HV Stabilization Stabilization Control Drive Pulse HV Control PCS Module 11 Elite PRO 510HD SD 533HD5 PLL 4801 to 480 x 2 Convert D A MB4095 VIDEO TA1276N 480p 1080i A D VIDEO 480i 480p 1080i 3 2 PullDown 480i INPUT Only 480i INPUT 4 3Aspect ratio X conversion INPUT 4 3Aspect ratio X conversion System clk fclk 56 MHz 4 3 normal 54 MHz 12 I P Conversion Blo
23. Adjustment for 480 1 Focus Adjustment 2 Screen Size Adjustment 2 Convergence Adjustment 2 Brightness Adjustment 2 White Balance Adjustment Composite STD 1 Others 2 Panel Adjustment 1 Panel Adjustment for 480P 1 White Balance Adjustment 2 Panel Adjustment 1 Panel Adjustment for 480P 1 Brightness Adjustment 1 Deflection Yoke Adjustment 1 Focus Adjustment Lens 2 Focus VR 1 Convergence Adjustment 2 White Balance Adjustment Composite STD 1 Others 2 Panel Adjustment 1 Panel Adjustment for 480P 1 Focus Adjustment Lens 1 VR1 Focus VR 2 Convergence Adjustment 2 If MIRROR and SCREEN is repaired or replaced Convergence Adjustment 2 If OTHER ASSY is repaired or replaced No adjustment is required Note 1 Readjustment necessary 2 Turn on the power and confirm the screen When adjustment deviates it is readjusted if necessory When the EEPROMs are replaced check the status of the unit If any IC of the EEPROM is damaged readjustment of all the items is necessary The necessary adjustment items differ depending on the assembly or optical part replaced Check and readjust the adjustment items corresponding to the replaced assembly or part following adjustment procedures 1 to 8 Example When the DIGITAL CONV Assy is replaced perform the following 3 Focus check adjustment 4 Screen size check adjustment 5
24. COM BLOCK CONV AMP SYNC BLOCK DIGITAL CONV ASSY BLO 17 DEF OUT 4 Block Diagram of the Protection Circuit CN1196 POWER SW ASSY F m s T AWZ6611 DEFLECTION SERVICE ASSY AWV1909 __ R102 Ke M SW m i E P o V 120V P2 1 AC120V IN 8125 A ALL g 5 5V I i 4 LIVE 2 t witching Y SSTB 83110510 High voltage I NEUTRAL OR 10102 Sy Regulaton c309 WES C
25. Convergence check adjustment 29 FACTORY ADJ Factory Adjustment Mode Select 1st FACTORY ADJ Mode TV P ED To enter FACTORY mode use the key s on the remote control unit or main unit To release FACTORY mode use the key s of the remote control unit or the main unit or turn the power off If the unit remains in FACTORY mode without any operation for 8 minutes it will be automatically released In FACTORY mode data for the picture and audio qualities are standard and the FLESH TONE setting is always off When the unit enters FACTORY mode settings such as audio muting MENU and SPLIT two split screens are released The Convergence data which user adjusted are within the FACTORY mode Clear the convergence data by releasing the FACTORY mode it is urther within the MANUAL CONVER mode or OFFSET CONVER mode When the unit exits FACTORY mode mode becomes AIR settings of ANT and CH are those last stored in memory CONVER OSD cross hatch can be urned on and off cyclically by using the YELLOW key only during CONVER mode MANUAL AUTO OFFSET adjustments Default The cross hatch is on only in CONVER mode Not used the adjustment Start adjusting 1st Select 1st FACTORY ADJ mode then adjust Selecting the mode for adjustment operations Normal Front panel p 2 A
26. DJ picture Cyclically ADJ mode is not used in the adjustment 1st FAC TORY ADJ mode picture RANGE CHECK mode MUTING TV SAT DVD MENU 4 MUTING Telop Red STD OFFSET mode Y DOWN Telop Blue MANUAL CONVER mode SET Telop White MUTING lt LEFT Telop White MUTING TEST mode gt RIGHT Telop green 480P PANEL ADJ mode INPUT 3 Telop Yellow PANEL ADJ mode CH RETURN Telop Yellow 5 MUTING ADJUSTMENT SIZE mode ANT Telop Green MUTING SIGNAL ADJ mode UP Telop White OFFSET CONVER mode INPUT 4 Telop White OTHER OFFSET mode COLOR TEMP mode See step on next page Green Telop Blue Telop Blue Cyclically OTHER OFFSET mode 3 Blue Telop Blue Cyclically 30 OTHER mode To enter the OFFSET mode of each picture quality use the following keys and codes of the remote control unit Key s on the Remote Control Unit STD OFFSET MODE DOWN COMP 15 kHz OFFSET MODE P in PCH SUB CH COMP 31 kHz 33 kHz OFFSET MODE P in P CH SUB TV OFFSET MODE RED COLOR TEMP FILM for THEATER SLEEP COLOR TEMP FILM for STD amp GAME SWAP RGB OFFSET MODE CH ENTER The screen size modes change cyclically with each press of SCREEN key as follows
27. Do not move the screen VR Cut G can be adjusted with little movement in STD OFFSET mode Color bar signal without color signal Note Refer to the following adjustment procedure 44 Adjustment Procedure of White Balnce OFFSET Data Table COLOR Without RGB Input RGB Input TEMP LIVE FILM STD FILM THEATER LIVE FILM Setting K L M Y Y User THEATER GAME THEATER GAME RGB Mode E F V J TV COMPORNENT 15K 31K 33K RGB Input B T Signal STD OFFSET A Adjustments are required for A D the table above Data in other parts are fixed 0 Proceed with the adjustments in the following order Make adjustment only for items Adjustment Direct key Picture quality data on the screen described as ADJ in the following 1 STD OFFSET DOWN A Adjustment of all standard picture qualities table 2 COMPONENT 31 33K SUBCH A D Adjustment of D Do NOT change other data 3 RGB CH ENTER Adjustment of T Other data are adjusted in factory shipment by 3 data of the following table refer to page 129 First perform 1 STD OFFSET then perform adjustments 2 and 3 so that the same picture quality color temperature as achieved in 1 is obtained When readjusting once 1 STD OFFSET is adjusted the data for other input signals component etc revert to the factory preset values in principle After the adjustment of S
28. E 15KHZ CINEMAWIDE 15KHZ O 200401 2 4 3NORMAL 15KHZ 0 FULLO15SKHZ 0 NATURAL WIDE 31KHZ CINEMAWIDE 31KHZ x 20 4 3NORMAL 31KHZ 2 0 FULLQ33KHZ Elite PRO 510HD SD 533HD5 NATURAL WIDE NATURAL WIDE 31KHZ QNEMAWDE CINEMA WIDE 31KHZ o 05 ZOOM 31KHZ FULL 15KHZ FULL 15KHZ 4 3 NORMAL 15KHZ 4 3 NORMAL 15KHZ FULL 31KHZ FULL 31KHZ 4 3 NORMAL 31KHZ 5 FULL 33KHZ FULL 33KHZ 20 Adjustment 3 W B adjustment PRO 510HD SD 533HD STD COMPOSITE 8 COMPONENT 0 ___ HD PANEL adjustment _ElitePRO 510HD SD 533HD5 PANELRGHT 0 PANEL LEFT __ O moe PANELBRIGHTO1SK 0 PANEL 15 0 PANELBRIGHTO3IK noe 0 PANEL Oo j 21 Disassembly And Adjustment Section SD 533HD5 SD 643HD5 DISASSEMBLY How to remove a front part zn 1 Decoration Panel assy Slide the front panel to the left while pulling out on the right side and remove it carefully Caution careful when removing it because lead wires J Remove screws 1 amp 2 then A amp After Removing screws After Removing screws Slide Frame V B
29. IGITAL CONVERGENCE AWV1891 m s AWV1892 POWER SUPPLY IDEFLECTION AWV1887 AWV1909 Signal Assembly AWV1891 SIGNAL Assembl AWV1891 Component Location Numbers TUNERI BLOCK 2101 2200 7 TUNER2 BLOCK MAIN MICRO COMPUTER BLOCK 2301 2400 4001 4100 3D Y C SEP BLOCK 2501 2600 MAIN COLOR DECORDER BLOCK 2601 2700 SUB COLOR DECORDER BLOCK 2701 2800 AV BLOCK 2801 3000 SYNC BLOCK 2401 2500 SYNC DET BLOCK 3D Y C SEP BLOCK SYNC DET BLOCK Elite PRO 510HD Adjustment SD 533HD5 3901 4000 MAIN MICRO COMPUTER BLOCK Adjustment MAIN Y adjustment MAIN COLOR adjustment MAIN Y adjustment MAIN COLOR adjustment Signal Adj Mode FACTORY Signal Mode FACTORY MAIN TINT adjustment MAIN TINT adjustment Signal Mode FACTORY SUB Y adjustment SUB Y adjustment Signal Mode FACTORY SUB COLOR adjustment SUB COLOR adjustment Signal Mode FACTORY SUB TINT adjustment SUB TINT adjustment Signal Mode FACTORY OSD POSITION adjustment TUNER SOUND adjustment V BLKO PHASE adjustment VR3901 SUB MICRO COMPUTER BLOCK __ 1401 160 1 PoP BLOCK 320990 k 3001320 VIDEOBLOCK 1907 2100 SUB MICRO COMPUTER BLOCK E 3 TWIN PICTURE BLOCK Adjustment Elite PRO 510HD SD 533HD5 Adju
30. N2 1 m STB I i 8 pis ae 9 Detection 3 ang 7 ps v5 Circuit H 421 ae 6 CN502 j 19 EL C315 83140311 amp Regulator i 9 1 2 5 5 59 MAIN 5 eT i 9 9516 30 6 gt to H Def out N R3230317 1 o 1 RY202 RY201 C322 ow Lea Sy or lo e T i GND Lom 1 rem 77 i1 0109 POWER SUPPLY ASSY 31 NDA H cS rE SED AWV1887 Fuse Detection Circuit 702 5 LH SIL 1 1 1 11 1 I I 1 i 23 DH BLK 77777 7777 Red LED indicates Red LED ind H I Def Ass y has P S Ass y 1 a problem hasa 1 Ko L 1565566 problem jad 1 s CN302 m 11 1S 1 en 5 I gt 1 9 1 m 1 5 5 D 2 Nus es P 2 535 1 u PE eo 1 E s en 22 lt ji Def Stopping Detection Circuit 1 4 15 6 MJ 1 M d h V 21VV1 CN2303 l EARTH eater Voltage _ I 9 6 999 Detection Circuit 5 0807 Ico SIGNAL ASSY V 5STB 6925 5 AWV1891 I 9spL O I 162302 ET Ll I to Def York I oF sPR O GNDA
31. Parts Abnormality in the The voltage of HT at 15V HT JP is NOT approx 15 V and Q305 R319 D313 D312 regulator for the heater hat of the HT at 21V HT JP is NOT approx 22 V POWER SUPPLY Assy supplied The voltage approx 22 V at 21V HT JP is NOT DEFLECTION SERVICE Assy Blown fuse s The voltage approx 32 V at R322 is NOT supplied 901 IC902 POWER SUPPLY Assy The voltage approx 6 V at R336 is NOT supplied VIDEO IP SERVICE Assy and SIGNAL Assy Abnormality in AUDIO The SP line CN901 is disconnected Connect the SP line 5 2 V or more OUTPUT The voltage at the negative electrode of the C923 and C927 is C923 C927 POWER SUPPLY Assy Note The anode of the diode is high only for a short time after the power is turned on until the protection circuits are activated P D The LEDs are lit by the HOLD circuit In a case when the power cannot be on with no LED lit check the following 1 Check if the FU201 fuse in the POWER SUPPLY Assy is blown 2 Disconnect and check connector P11 CN302 to see whether STB 5 V is supplied If STB 5 V is supplied replace the SIGNAL Assy If STB 5 V is NOT supplied replace the POWER SUPPLY Assy 3 Disconnect and check connector P11 CN302 to see whether AC CLK is supplied If AC CLK is supplied replace the SIGNAL Assy If AC CLK is NOT supplied replace the POWER SUPPLY Assy 49 2 2
32. Projection TV Training Guide SD 533HD5 amp SD 643HD5 Pioneer Multimedia amp Web Training Department 545 Nolen Drive Suite 100 Southlake Texas 76092 Contents Preface 3 Adjustment Comparisons PCB Layouts Adjustment 2 20 Overall 4 Adjustment 3 21 Signal Assembly 5 y 1 Video IP Block 6 Disassembly and Adjustment Section 22 Power Supply 7 Front 23 Deflection 8 Mear COVEN a Digital Convergence 9 Anode Cable 25 Small Assembly s 10 Service Method 26 Adjustments 27 Block Diagrams Failure Diagnosis 49 High Voltage 11 Power Supply 49 Conversion 12 Deflection P D 50 Vertical Blanking 13 Protection Block P D 51 System Control 14 Connecting A V Equipment 53 wen 15 V Chip Function 56 Protection Circuit 18 Specifications
33. RIGHT ADJ 3 CONTRAST ADJ CONTRAST 8 RDRV ADJ 4 BRIGHT ADJ BRIGHT 9 BDRV ADJ 5 SHARPNESS 6 SHARPNESS 0_ RCUT ADJ 6 DETAIL 0 DETAIL CH G CUT ADJ 7 s v M 0 DRV CH B CUT ADJ 8 RDRV ADJ B DRV SWAP 9 BDRV ADJ 0 RCUT COLOR TEMP FILM for STD 0 ADJ CH G CUT 3 CONTRAST 1 CH CUT ADJ CH B CUT 8 RDRV 9 CH B CUT ADJ GAME OFFSET 9 BDRV 16 SUB 1 COLOR 0 ROUT 2 15 CH CUT 1 1 COLOR 0 CONTRAST CH B CUT 6 2 TINT 0 BRIGHT SLEEP 3 CONTRAST 0 SHARPNESS COLOR TEMP 4 BRIGHT 0 DETAIL Film for THEATER M 5 SHARPNESS 0 DRV 3 CONTRAST 2 6 DETAIL 0 DRV 8 7 7 5 0 0 9 BDRV 20 8 0 CH CUT 0 RCUT 1 9 BDRV 0 CH B CUT CH G CUT 1 RCUT 0 THEATER OFFSET for RGB CH B CUT 7 CH CUT 0 CONTRAST 16 CH B CUT 0 BRIGHT SUB DRV DIRECT KEY COMPONENT 31 33K D B DRV OFFSET MODE MODEL 1 COLOR ADJ R CUT SD 533HD5 2 TINT ADJ CH G CUT KEY ADY NAME SD 643HD5 3 CONTRAST ADJ CH B CUT GREEN cyclically 4 BRIGHT 15 GAME OFFSET for COLOR TEMP LIVE for STD 5 SHARPNESS 9 CONTRAST 3 CONTRAST 0 6 DETAIL 0 BRIGHT 8 RDRV 4 7 S V M 6 RDRV 9 BDRV 7 8 RDRV ADJ BDRV 0 RCUT 2 9 DRV ADJ RCUT CH CUT 0 0 ADJ GCUT CH B CUT 2 CH ADJ B CUT COLOR LIVEforRGB CH B CUT ADJ 3 0 4 BRIGHT 0 TVOFFSE
34. Sm Regulator C309 z 14 p13 CN201 x STB T o a 2 GNDS CND ile 1 2 5 A 4 21 HT 15 0201 Switching 9 Regulator 519 si 85140511 el SH lt S lt MAIN PT o V 30V 7 GND T 0516 4 30V O g 202 71 201 c322 Sz 41832509317 E NS 5 203 m x GND le VAR 77 4 Di V 5STB POWER SUPPLY ASSY Zen 1887 Fuse Detection Circuit 02 Ir ol 2 p S 13 RELAY zY 2 25 5 137 I es Sz Q101 4 m I i 0100 2 ET zT amp iss 9186 0107 0185 1 11 Relay Drive Def P D P S Ass y P D 0305 mD m ae TT i 1 Red LED es Red M dd idcm EX 21V HT4 Def Ass y has 5 55 A problem 1 91 2 O06 iig s cl 11 19 m m I NI N 12 a a I I R317 4 C901 lt Heater 1 JW EU A ee di Fur I e e IST 0305 lt gt EZ 5 2 SOS 2 1 l E27 31 4 51 el DT el 97 Bal 12 Box I 5 ig 42 15V HT I e S6 ILL _ _ E Heater Voltage _ eee eoo Detection Circuit S N 2 SIGNAL ASSY cens 5 AWV1891
35. T B 8 RDRV 1 COLOR 15 9 BDRV 6 2 TINT 0 0 R CUT 2 3 CONTRAST 0 G CUT 2 4 BRIGHT 0 CH B CUT 3 5 SHARPNESS 0 COLOR TEMP FILM for Y 3 CONTRAST 4 BRIGHT 0 8 RDRV 4 9 BDRV 18 0 RCUT 1 CH G CUT 0 CH B CUT 3 46 Q Panel Adjustment Mode for adjusting the brightness contrast of the gray part panel c ist FAC of the 4 3 normal screen Data value section ADJUSTMENT RETURN cni BRIGHT 24 Telop White Data value a BRIGHT 64 to 63 CONTRAST 64 to 63 Procedures 0 Send the black burst signal to the INPUT 1 connector Enter Adjustment mode by following the procedures described above With BRIGHT adjust the gray part panel of the screen By observing R1058 GK of the G CRT DRIVE Assy with the oscilloscope adjust the brightness level which is low by 20V from Black level of the main screen 31 718 210V Main screen black Approx 20V Panel part The level of this part changes with the BRIGHT data GND 3 Switch the input signal to 100 white signal Adjust the panel part and the main screen with CONTRAST Observe the same site as described in Step above and adjust the amplitude of the luminosity Adjust so that the level of the luminosity of the panel and that of the main screen become the same Approx 0V Main screen white ee
36. TD OFFSET is completed check other picture quality modes by switching color temperatures and signals It is OK if picture quality does not deviate greatly when input signal is changed composite component 15K Furthermore it is OK if color temperature changes when color remperarure is changed 3 Color Tint Adjustment ED OFFSET Adjust D COLOR TINT so that the color bar is set in the proper color saturation and the tint Do not adjust the RGB 45 OFFSET DATA VIDEO ADJ Adjustment item The numerical value is shipping a set value in the factory A set value is data of 2001 6 present provinces DIRECT KEY DIRECT KEY DIRECT KEY OFFSET MODE MODEL OFFSET MODE MODEL OFFSET MODE MODEL SD 533HD5 SD 533HD5 SD 533HD5 KEY ADJNAME 5 543 0 KEY ADJNAME 5 543 08 KEY SD 843HD5 DOWN BLUE cyclically CH ENTER STD OFFSET THEATER OFFSET RGB OFFSET 1 COLOR ADJ 1 COLOR 3 CONTRAST ADJ 2 TINT ADJ TINT 4 B
37. alue increases To move the Vertical Line to the left press the 44 key The value decreases To move the Vertical Line to the right press the key The value increases To select one color use the SEARCH key for the red SELECT key for the green FREEZE key for the blue Pressing this key toggles color muting on or off To mute all the colors press the DISPLAY key To release muting press the SEARCH SELECT or FREEZE key To erase the cross hatch press the YELLOW key Pressing this key toggles between display of the cross hatch screen and the input screen To change the brightness of the input screen use the VOL or VOL key The brightness increases with the VOL key CONTRAST 10 and decreases with the VOL key CONTRAST 40 The brightness can be changed only in Fine adjustment mode The brightness of the cross hatch screen cannot be changed 3 4 4 When adjustment of the selected point is finished press the SET ENTER key then adjust the other adjustment points by repeating 3 4 1 to 3 4 4 3 4 5 Make the adjustment for the green in each screen mode and use the green as the standard screen for the red and the blue To change screen modes use the SCREEN mode key Note Some coordinates for adjustment points are located outside the screen Be sure not to make adjustments on those points because adjustment of those coordinates will have little effect on the screen Adjustment Tech
38. ck Vertical Blanking Vertical Blanking Control Elite PRO 510 SD 533HD5 PLL 2932 102410 TA8667F SYSTEM 2fh 31KHz HBLKO 15KHz VBLK2 DHBLK 31KHz VBLK2 From main color demodulation block To digital convergence block From H def block To digital convergence block NATURAL WIDE 31 KHZ CINEMA WIDE 231 KHZ ZOOM 931 KHZ MODE FULL 31 KHZ 4 3 NORMAL 31 KHZ O X X lt X lt FULL 31 KHZ amp SYNC DET SCL2 MONMUTE System Control TUNER 1 TUNER 2 FRONT BLOCK BLOCK i BLOCK ANTSW SDA1 HSYNC2 SDA1 i KEY FMONO SCL1 ATF2 SCL1 RLS MPX 1 i STi HSYNC1 ATF1 TWIN PICTURE RESIZE BLOCK BLOCK SCL1 SDA1 PLLDATA SCL3 PLLCLK 3043 PLLENB SST IPRST MASKMUTE pgusy 480PSW IPCLK PDATA PASS RST CPURST EEP ROM 24LC32A PST9146N MAIN U CQM BLOCK 3D Y C SEP BLOCK SDA2 SCL2 SYNC gate array GRST BLOCK GDATA SEEPRST RESET RESET IC PST9146N EEP ROM 24LC08B SUB U COM BLOCK High Voltage Assy POWER SUPPLY VP Assy ESCL CMUTH SDAI CSDA ESDL SCL1 CSCL CBUS AUTO CONVERGENCE
39. e red is replaced prior to adjustment tune the center of the image to the center of the screen by turning the centering magnet Note 2 When the DEFLECTION SERVICE Assy or DIGITAL CONV Assy is replaced make coarse adjustment as shown in 3 5 above 3 6 3 Adjust the red horizontal lines so that they converge with the green horizontal lines Proceed to adjustment of the upper half of the screen then the lower half Adjustment should be done from the part where convergence is greatly dislocated 3 6 4 Repeat the adjustments described in 3 6 2 and 3 6 3 so that all the red vertical and horizontal lines converge with the green lines Completion of one screen mode 42 3 6 5 Repeat procedures 3 6 2 through 3 6 4 for the other screen modes Completion of the red adjustment 3 7 Coarse Adjustment and Fine Adjust ment of the Blue Make coarse and fine adjustments of the blue in the same manner as with the red described in 3 5 and 3 6 3 8 Confirmation of Adjustment After the green red and blue adjustments are finished check convergence errors with the patterns for all three colors on the monitor Check the patterns in all SCREEN modes and if any error in convergence is recognized readjust convergence in MANUAL CONVER mode Note Be sure NOT to change the green pattern during readjus
40. econnecting the cable proceed in the reverse order After reconnecting tug on the cable to check that it is secure 25 SD 533HD5 SD 643HD5 The method of power on for service SHORT Assy After removing the Front Grille assy remove the connectors from the POWER SW Assy FRONT INPUT Assy and FRONT LED Assy and remove the Grille Next move the power connector to the short assy The short assy is a bypass connector for the main power switch You will not need to connect the LED or front input connectors for servicing The remote control functions will work normaly in this state Factory adjust mode can be entered by connecting the front input board and pressing the factory key switch The POWER SW Assy connector Connectors for FRONT INPUT Assy and FRONT LED Assys Factory Key switch 26 ADJUSTMENT INTRODUCTION IMPORTANT When replacement of the following assemblies are required during repairs be sure to replace the EEPROMs with the mounted ones in order to retain the adjustment data of the unit and to facilitate adjustment after the replacement of the assemblies Name of Assy SIGNAL Assy EEPROM 1 2301 241 32 Main Contents of Memory Adjustment data such as W B and color data in FACTORY mode User data set on the MENU DIGITAL CONV Assy 171203 241 128 Convergence adjustment data VIDEO IP SERVICE Assy Notes 1 1402 241 Converge
41. en to roughly correct distortion of the green 4 Fine adjust the green to eliminate any distortion The green becomes the standard for the red and the blue If necessary repeat steps 3 and 4 Green adjustment is completed 5 Perform the coarse adjustment for the red by roughly converging the red with the green 6 Fine adjust the red until the red is completely converging with the green If necessary repeat steps 5 and 6 Red adjustment is completed 7 Perform the coarse adjustment for the blue by roughly converging the blue with the green 8 Fine adjust the blue until the blue is completely converging with the green If necessary repeat steps 7 and 8 Blue adjustment is completed 9 Display the green red and blue colors at the same time to check the convergence Readjust the convergence if necessary 2 Prior to Adjustment There are five screen modes and convergence adjustment is required for each mode For adjustment input the following video signal Table 1 Input signal Screen Mode Input Signal 1 FULL FULL 4 3 NORMAL 2 ZOOM ZOOM NTSC 480i signal 3 CINEMA CINEMA WIDE 4 NATURAL NATURAL WIDE 5 FULL for HD HD DTV HD DTV 1080i signal NTSC Stable signal source such as an SG or an LD DVD player HD Stable signal source such as an HD SG or a DTV tuner SH D09 etc When CRTs replaced or when deflection yoke is moved perform the deflection yoke adjustment h
42. essories Operating instructions 1 Warranty card Remote control unit DURACELL AA 1500 1 5V Alkaline dry cell batteries 2 NOTE Specifications and design are subject to possible modifications without notice due to improvements Remote control unit x1 Alkaline dry cell batteries LR6 AA 2 Warranty card x1 AXD1457 AEX1018 gt SD 533HD5 KUXC CA SD 643HD5 KUXC CA only ARY1050 Operating instructions English x1 ARB1535 57
43. for a color not replaced Secure the centering magnet from moving after adjustment is finished Deflection yoke Centering magnet _ 1 Turn in either direction until cross signal becomes white 33 6 Focus Adjustment 6 1 Focus Adjustment of Lens Assy Start Lens assy For Green Lens assy Lens assy For Red For Blue 0 6 Focus vR H R urn the Focus VR for best focusing 34 Screen Size Adjustment Check if both vertical and horizontal sizes are within 91 2 If they are not perform the size adjustment as follows 1 Size Mode ADJUTMENT Telop Green Data value 128 to 5 6 H Size 15 kHz iV adjustment is unnecessory for so that is set in factory shipment by the most sui However please adjust it when a screen is missed when 6 H SIZE 33K Size PHA SIZE 15K 33K 31K RGB FULL SIZE Note Mode for roughly adjusting the horizontal and vertical sizes of the Screen mode FULL main deflection gt In this mode the color is green only Data value screen size is FULL and the contrast 15 10 The above settings are cleared when this mode is exited or 126 even data only Table on H
44. gt FULL 2 ZOOM 3 CINEMA 4 NATURAL 5 FULL Note The initial mode is always FULL OFFSET CONVER modes change cyclically with each press of the INPUT 4 key as follows D OFFSET CONVER MODE 1 2 OFFSET CONVER MODE 2 3 OFFSET CONVER MODE 3 Note The initial mode is always OFFSET CONVER MODE 1 offset data of the picture quality in COLOR TEMP mode change cyclically with each press of the GREEN key as follows LIVE for STD t LIVE for RGB Y FILM for RGB Note The initial mode is always LIVE for STD when the GREEN key is pressed offset data of picture quality change cyclically with each press of the BLUE key as follows THEATER OFFSET 2 GAME OFFSET 3 V THEATER RGB J GAME RGB 4 Note The initial mode is always 1 THEATER OFFSET MODE when the BLUE key is pressed 31 ADJUSTMENT Brightness Adjustment Start 1st FAC input signal Black Burst INPUT 1 Black burst OFFSET OFFSET Telop Blue Data value Cut off level __ 180V DC T GND Oscilloscope When the DEFLECTION SERVICE Assy or VIDEO IP SERVICE Assy is replaced check the following to confirm if the above adjustment is necessary 1 Make a note of the data of CUT CUT CUT B and BRIGHT 1st FAC DOWN 2 Input 0 as parameters f
45. ion when SERVICEMAN WARNING measuring the voltage High voltage are also Before removing the anode cable turn o Brightness Adjustment present in surrounding circuit boards CRT off the power unplug the AC plug and assy POWER SUPPLY assy let the unit discharge for more than 1 Deflection Yoke Adjustment a Focus Adjustment Screen Size Adjustment Convergence Adjustment White Balance Adjustment Panel Adjustment Pull straight up Panel Adjustment for 480P Pull straight up Note When reconnecting the cable proceed in the reverse order After reconnecting tug on the cable to check that it is secure Assembly Adjustment Location Guide If POWER SUPPLY ASSY is repaired or replaced No adjustment is required or B CRT DRIVE ASSY If CRT ASSY If LENS ASSY is repaired or replaced is repaired replaced If DIGITAL CONV ASSY is repaired or replaced If VIDEO IP SERVICE ASSY is repaired or replaced If SIGNAL ASSY is repaired or replaced is repaired or replaced is repaired or replaced Brightness Adjustment 2 Focus Adjustment VR1 FOCUS VR 2 Screen Size Adjustment 2 Convergence Adjustment 2 White Balance Adjustment 2 Panel Adjustment 1 Panel Adjustment for 480p 1 Brightness Adjustment 1 White Balance Adjustment Composite STD 1 Others 2 Panel Adjustment 1 Panel
46. ions S Explicit sexual activity V Graphic violence 56 SPECIFICATIONS Display and amplifier section Reception system American TV standard NTSC system Sree SIZE nahe 64 SD 643HD5 53 SD 533HD5 CRT 7 High focus CRT x 3 Brightness White peak 400 Foot Lambert SD 643HD5 580 Foot Lambert SD 533HD5 White window signal input contrast Max without protective screen Horizontal resolution More than 1000 lines SD 643HD5 More than 1000 lines SD 533HD5 Input digital test pattern 1000 lines resolution Input terminals 4 video inputs 3 S VIDEO input jacks Y C separate INPUT 2 COMPONENT VIDEO INPUT jacks Pr 4 audio inputs Mini D sub 15 pin INPUT jack RGB Output terminals MONITOR Input terminal signal ratings Input signal Video signal Composite and S VIDEO Y 1 0 Vp p 75 ohms load COMPONENT 1 0 Vp p 75 ohms load 0 7 75 ohms load Mini D sub 15 pin RGB 0 7 Vp p 75 ohms load Audio signal including CENTER 400mV rms Input impedance Video input 75 ohms Audio input including CENTER 22 kilo ohms or more Input signal polarity Video Synchronized negative Output terminal signal ratings Output signal Video signal 1 Vp p 75 ohms load Audio signal 500 mV rms 100 modulation Output impedance Vide
47. ite signal of INPUT 1 then The screen changes to two screen display split screen by pressing the 7 key and enter the SUB CONTRAST Adjustment mode by pressing the 4 key 5 Adjust VOL or keys so that the level of SUB screen becomes closest to the level of MAIN screen 1H 4 4 50 48 7 GENERAL INFORMATION 7 1 DIAGNOSIS 7 1 1 DIAGNOSIS METHOD Various protection circuits are provided for this unit When these protection circuits are activated the power of the unit is shut down P D Power Down The defective parts can be easily diagnosed by observing the LEDs inside the POWER SUPPLY Assy 1 D107 in AWV 1887 For POWER SUPPLY Assy 2 D111 in AWV1887 For DEFLECTION SERVICE Assy SUPPLY ASSY D111 SIDE A LED points 1 P D 1 Failure in the POWER SUPPLY Assy There are four main possibilities 1 Abnormality in the regulator of the heater 2 Blown fuse s in secondary 3 Abnormality in AUDIO OUTPUT How to Diagnose a Failure Which LED D107 or D111 is lit to P D 1 to P D 2 PS Assy P D DEF Assy P D Note There is a case that DEF Assy P D works when there is a damage with the POWER SUPPLY Assy Example If there is not 9V V BLK does not come out And P D hangs with the DEFLECTION SERVICE Assy more first than the POWER SUPPLY Assy Check Items Probable Defective
48. nce offset data Even if EEPROMs are replaced adjustment may be necessary depending on the part or assembly to be replaced For details see page 120 Even if the are replaced if the EEPROMs damaged or if their data have been changed from adjustment data the status before the failure will not be restored Check the status of the unit after replacement of the EEPROMs and readjust if necessary JIGS AND MEASURING INSTRUMENTS Remote control unit AXD1457 Screwdriver Adjustment screwdriver Color bar generator D DC Voltmeter 188888888 Frequency counter e ce Nm LD Player C For HD Signal generator Monoscope Dual trace oscilloscope 27 ADJUSTMENT LOCATION AND ITEMS Assembly Adjustment Location Focus VR VR1 DIGITAL CONV ASSY VIDEO IP SERVICE ASSY DEFLECTION SERVICE ASSY POWER SUPPLY SIGNAL ASSY ASSY Rear View i SERVICE CRT SERVICE CRT SERVICE Front View Assy Assy G Assy R Lens assy For Green Lens assy Lens assy For Red For Blue Deflection G Deflection Deflation Yoke B Deflection Yoke R G CRT DRIVE Assy DRIVE Assy DRIVE Assy Centering Turn in either tion untill cross signal becomes white MEASURING METHOD Disconnect the FBT anode cable as shown below Measure at the point where the cable enters the FBT Adjustment Items Caution Take extra precaut
49. nique 1st step Adjust so that the vertical and horizontal lines forming a cross at the center of the screen become straight Check also the screen size and the linearity of the horizontal and vertical lines See 3 3 Coarse adjustment of the green Adjust GH STATIC SKEW and SIZE and GV STATIC SKEW PIN and SIZE to correct the screen location tilt screen information volume and peripheral pin distortion See 3 4 Fine adjustment of the green Fine adjust the linearity of the vertical and horizontal lines forming a cross at the center of the screen Note In principle only the selected point is changed in MANUAL CONVER mode However as the adjusted data amount of adjustment increase peripheral points may be affected So be sure not to greatly change the adjustment data of one point but change peripheral points at the same time See the examples below If an adjustment point is greatly moved to the right Peripheral points may be affected 40 of an error convergence Adjustable points Good adjustment 5 20 2 Wa Tm Bad adjustment 5 30 3 _ Adjustment data 2nd step Adjust so that the vertical lines become straight taking care to preserve proper screen information volume and the linearity Adjust the right half of the screen first then the left half
50. o output 75 ohms Audio output Less than 1 kilo ohms Effective output Front both channels driven 10W THD 10 1 kHz 8 ohms Built in speaker system 16 cm 6 5 16 in full range x 2 Accessories Tuner section Circuit type Video signal detection PLL full synchronous detection PLL digital synthesizer system Audio multiplex BTSC system Reception channels 2 13 14 69 CATV STANDARD IRC or HRC CATV 1 125 CH Antenna terminals Antenna terminal 75 ohms UNBAL F type connector VHF UHF MIXED Electrical section miscellaneous Power requirements 120 V 60 Hz Power consumption 230 W 430 VA CSA External dimensions SD 643HD5 1517 W x 702 D x 1400 H mm 59 3 4 W x 27 5 8 D x 55 1 8 inch SD 533HD5 1275 W x 627 D x 1264 H mm 50 3 16 W x 24 11 16 D x 49 3 4 H inch Weight of main unit SD 643HD5 SD 533HD5 117 kg 258 Ib 95 kg 209 Ib 8 oz Wireless remote control unit Operation system Infrared remote control system Power source Two DURACELL AA 1500 1 5 V ALKALINE dry cell batteries Dimensions 66 W x 24 6 H x 226 5 D mm 2 19 32 W x 31 32 H x 8 29 32 D inch Weight etie 170 g 4 oz without batteries Acc
51. ong a high period with the DC voltage on IC1902 VIDEO IP SERVICE Assy No waveform is output from Pin 4 of the 505 Note The anode of the diode is high only for a short time after the power is turned on until the protection circuits are activated P D The LEDs are lit by the HOLD circuit Note that the power may be shut down when the voltages 120V 21V 15V 20V 5V and 5 from the POWER SUPPLY Assy are not supplied because the DEFLECTION SERVICE Assy is powered by the POWER SUPPLY Assy When overload detection mechanism is activated the 120 V line is short circuited If the power switch is set to ON again in this condition there may be a case where the power cannot be turned on with just a whining sound and where only the D107 LED in the POWER SUPPLY Assy is lit If this happens first replace only the DEFLECTION SERVICE Assy disconnect the AC cord from the AC outlet or turn the main power switch OFF and wait for five minutes Then turn on the power again If the condition is ameliorated only the DEFLECTION SERVICE Assy is defective If the same symptom occurs replace the POWER SUPPLY Assy In the latter case the DEFLECTION SERVICE Assy may not be defective Be sure to check the fuses in the POWER SUPPLY Assy because one or more may be blown as a result of short circuiting of the load circuit of the DEFLECTION SERVICE Assy If the FU302 and FU303 fuses are blown see the following table Check Item
52. or 1 and check R1058 GK of the CRT DRIVE Assy If the levels are within 180 V 5 V the adjustment is not necessary Input the noted data If the levels are not within the above level proceed with the above adjustment 32 Deflection Adjustment 1 Deflection Yoke Lean Adjustment Input a stable signal e g from the DVD LD player or SG to the INPUT 1 connector MENU SETUP gt CONVERGENCE gt FULL AND 4 3 NORMAL ADJ MULTI POINT Enter the MULTI POINT FULL in the CONVERGENCE The cross hatch disappears if there is no operation with the remote control unit for about 8 minutes If the cross hatch disappears repeat the above operation with the remote control unit Deflection CRT SERVICE CRT SERVICE RT SERVICE Deflection Deflection Yoke B Deflection yoke EOF Yoke R CRT G CRT RCRT DRIVE Assy DRIVE Assy DRIVE Assy Turn to adjust the deflection yoke of the replaced CRT so that the cross hatch of the color corresponding to the replaced CRT converges with that of the CRTs not replaced When a CRT is replaced check the position of the VM Velocity Modulation yoke Centering magnet Turn in either direction until cross signal becomes white Move the centering magnet of the deflection yoke for the replaced color so that the horizontal and vertical lines at the center of the screen align with the lines
53. orizontal and vertical size adjustments and centering magnet adjustments before the convergence adjustment See Pages 116 118 and 119 3 Convergence Adjustment 3 1 Replacement of the EEPROMs Inside the DIGITAL CONV Assy 1 1203 241 128 1c1203 CN1201 CN1202 DIGITAL CONV ASSY The data stored in the are as follows 1 1203 OFFSET CONVER 1 OFFSET 3 Factory preset values for convergence User adjusted values for convergence CENTER MULTI POINT 1 1402 OFFSET CONVER MODE 1 except and DFV OFFSET CONVER MODE 2 3 2 Confirmation of Convergence Data The convergence coarse adjustment modes change cyclically as shown below with each press of the INPUT4 key in FACTORY mode Convergence coarse adjustment INPUT 4 key pressed once OFFSET CONVER MODE 1 INPUT 4 key pressed twice OFFSET CONVER MODE 2 INPUT 4 key pressed three times OFFSET CONVER MODE 3 Cyclical change Check whether the data of MODE 1 and MODE 2 are as shown in Table 2 The cross hatch signal is generated inside the unit and is auto matically displayed in OFFSET CONVER mode and MANUAL CONVERGENCE mode You can turn on and off the cross hatch signal with the YELLOW key Screen indication Screen mode FULL 2 700 N NATURAL H FULL for HD The Screen mode
54. r than adjust with the VOL VOL key so that the value becomes 3 3 Coarse Adjustment of the Green Proceed with 3 3 and afterwards when the DIGITAL CONV Assy is not replaced Select adjustment items STATIC and SIZE of vertical and horizontal lines etc for each GH and GV and adjust to roughly eliminate distortion For GV peripheral pin distortion adjust ment is necessary Press the INPUT 4 key three times to enter OFFSET CONVER MODE 3 Press the SCREEN mode key and proceed with the adjustment for each screen mode The cross hatch signal is generated inside the unit and is auto matically displayed in OFFSET CONVER mode and MANUAL CONVERGENCE mode You can turn on and off the cross hatch signal with the YELLOW key Screen indication Screen mode FULL ZOOM CINEMA NATURAL FULL for HD The Screen modes change cyclically with each press of the SCREEN mode key Cyclically changes with the or CH key as follows gt RV BH GV GH Adjustment items can be selected with numeric keys See Table below Waveforms adjustable in the coarse adjustment of the green Numeric Key STATIC STATIC SKEW SKEW KEY KEY PIN PIN LIN LIN SIZE SIZE Adjustment data MAX TEF 100 001 CNT 000 2 200 Data can be adju
55. racket Slide Frame V Bracket off in the lower direction off in the lower direction Screen frame H assy and remove the screen and remove the screen frame V bracket frame V bracket Remove the Screen Frame H ASSy 43 and the Screen section together screen section Remove 5 Front Shield Plate Remove three connectors 23 SD 533HD5 SD 643HD5 How to remove the screen for adjusting Lens assemblies Screen frame H assy Screen frame H assy needs to be shifted to the right Lens Assy Lens Assy Green 2 Lens Assy Blue the Screen Frame Screen section together section How to remove rear cover The notes on an Screen frame V Decoration Panel assy Clearance Decoration Baneifassy When installing the decoration panel screw stops will prevent a the panel from sliding too far right and will lock it in place A Decoration Panel assy is set so that the joint of SF Bracket V may be seated in place SD 533HD5 SD 643HD5 Disconnect the Anode Cable WARNING Before you disconnect the Anode Cable turn off the power unplug the AC plug and let the unit discharge for more than 1 minute DEFLECTION SERVICE ASSY Pull straight up Anode Cable gt INS Holding the cover firmly turn counterclockwise and check that the lock has been disengaged FBT Note When r
56. s Probable Defective Parts Check that waveform signals are output from Pin 3 and Pin 1 Too high loading on the CONVER of the 401 402 and CN403 and that the DC element is C401 IC402 not added to the signals Check that the electric potential of Pin 3 and Pin 4 of IC401 CONVER MUTING not activated and 12402 are at the same level when the power is turned Q404 Q402 50 4 Block Diagram of the Protection Circuit I cites POWER SW ASSY M SW 6 AWZ6611 1 m R102 SW 3 o 1 t ne li P2 V BV 120 IN is E BRE gt LIVE og t Switching V SSTB 3110510 NEUTRAL 9 indie
57. s change cyclically with each press of the SCREEN mode key Adjustment items can be selected with the numeric keys See Table 2 Adjustment data MAX 1FF 100 001 CNT 000 3FF 2FF MIN 200 Data can be adjusted with the VOL and VOL keys 101402 241 08 IC1401 VIDEO IP SERVICE ASSY 11 1402 37 Table 2 OFFSET CONVER OFFSET CONVER MODE 1 Adjustment Screen Mode Item FULL ZOOM NATURAL FULL OFFSET MODE 2 Numeric Adjustment Screen Mode Key Item FULL ZOOM CINEMA NATURAL HD FULL The above offset convergence values are common to the SD 533HD5 SD 643HD5 If the offset convergence values are as indicated in Table 2 proceed to 3 3 the values are not the same adjust the values with the numeric keys and VOL keys Example To check DFI in ZOOM mode of OFFSET CONVER 1 D Enter the FACTORY mode 2 Enter the OFFSET CONVER MODE 1 by pressing the INPUT 4 key once 3 Enter the ZOOM screen mode by pressing the SCREEN mode key once When the unit enters FACTORY mode the screen mode automatically becomes FULL 4 Check the indication on the screen by pressing the numeric key 3 Indication at the bottom of the screen Z DFI OOF If the adjustment value is OOF adjustment is not required If the adjustment value is othe
58. sted with the and VOL keys 38 Pattern for each adjustment item Key No Key No D STATIC GH Key 7 LIN Key 4 6 Fixed position Note 1 When the Green CRT is replaced or when the deflection yoke for the green is replaced prior to the convergence adjustment tune the center of the image to the center of the screen by turning the centering magnet Note 2 When the DEFLECTION SERVICE Assy or DIGITAL CONV Assy is replaced make coarse adjustment as shown in 3 3 above 3 4 Fine adjustment of the Green Enter MANUAL CONVERGENCE mode by pressing the SET ENTER key and make adjustments Repeatedly make the coarse adjustment as shown in 3 3 if necessary Proceed with the adjustment for each screen mode Adjusted values for the green become the standard for the red and the blue 3 4 1 In MANUAL CONVERGENCE mode entered by pressing the SET ENTER key the display becomes as shown below Screen indication Screen mode FULL ZOOM CINEMA NATURAL FULL for HD The Screen modes change cyclically with each press of the SCREEN mode key Coordinates where the cursor adjustment point is located There are 72 adjustment points 8 9 on the coordinates for FULL ZOOM CINEMA NATURAL and FULL for HD modes but the coordinates actually used for adjustment are as follows the coordinates
59. stment PANEL RIGHT adjustment PANEL LEFT adjustment moe FLESH TONE adjustment nee Power Supply Assembly AWV1887 POWER SUPPLY BLOCK STANDBY BLOCK AUDIO EQ BLOCK WJ Vena d PRIMARY BLOCK Velocity MODULATION BLOCK Adjustment Elite PRO 510HD SD 533HDb 130v adjustment 120v adjustment VR101 5V adjustment 5V adjustment VR301 Deflection Assembl DEFLECTION Assembly AWV1909 Component Location Numbers HORIZONTAL DEFLECTION BLOCK HIGH VOLTAGE BLOCK 50 60070 DYNAMICFOCUSBLOCK 7 00 CONVERGENCE AMPLIFIERBLOCK 405 VERTICAL DEFLECTIONBLOCK o 80500 RIT HORIZONTAL DEFLECTION BLOCK DYNAMIC FOCUS BLOCK CONVERGENCE AMPLIFIER BLOCK Connected to DIGITAL CONVERGENCE Assembly AWV1892 VERTICAL DEFLECTION BLOCK HIGH VOLTAGE BLOCK Adjustment HV adjustment HV adjustment VR601 X RAY adjustment X RAY adjustment VR602 Digital Convergence Assembly AWV1892 DIGITAL CONVERGENCE ASSEMBLY AWV1892 Component Location Numbers DIGITAL CONVERGENCE ASSEMBLY 1201 1400 DIGITAL CONVERGENCE ASSEMBLY ur atl n a e ej connected to DEFLECTION Assembly AWV1888 A AWV1909 A for service Adjustment Elite PRO 510HD 80 533 05 2 Adjssment OSD POSITIONadjustment CRT Drive And Small Assembly s ComponentLocation Numbers DRIVE
60. tment IMPORTANT 1 When all the adjustments are completed or when adjustment should be temporarily interrupted adjustment data must be written to the in the following manner White Balance Adjustment 1 Contrast Adjustment DOWN gt COMPORNENT 31 33K OFFSET Normal video signal When all the adjustments are completed or to interrupt adjust ment press the MENU key to quit Convergence Adjustment mode The display will be unstable for several seconds but this is because the data are being written to the EEPROM Wait without doing anything until the display becomes stable which means writing of data to the EEPROM is finished If the power of the TV is turned off standby during Convergence Adjustment mode coarse and fine adjustments turn on the TV enter FACTORY mode and enter Convergence Adjustment mode by pressing the SET ENTER key Then press the MENU key The data will be written to the EEPROM as described above 2 Do NOT turn off the main power during or after convergence adjustment If you do so the adjusted data may be lost If the data are lost you must make all the adjustments again 3 When the CENTER POINT test cross or MULTI POINT user convergence adjustments have been made by a user and if the unit enters FACTORY Convergence Adjustment mode with the INPUT4 and SET ENTER keys the user s
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