F-Series Fixed Frame Paper Roll Clamps
Contents
1. RC1815 eps 674510 R5 NSTALLATION I Flush hydraulic supply hoses A B C Install hoses as shown Operate auxiliary valves for 30 sec Remove union fittings Install hoses to Roll Clamp fittings as shown in Step 3 above Check oil level and remove rubber vent cover 3 25F Q ST Oil level must be up to fill plug hole Remove rubber vent cover RR0928 eps Mount Clamp on truck carriage A Center truck behind Roll Clamp 6 B Tilt forward and raise carriage into position C Engage top mounting hooks with carriage 25F Make sure the centering tab engages the center notch on top carriage bar 38F 160F Make sure locator tab in left hook engages closest notch on top carriage bar D Lift Clamp 2 in 5 cm off pallet Class II carriage bars and upper mounting hooks shown ITA Class II 0 72 0 78 in 18 20 mm ITA Class III 0 72 0 78 in 18 20 mm ITA Class IV 0 72 0 78 in 18 20 mm ITA Class II 0 32 0 36 in 8 9 mm ITA Class III 0 39 0 43 in 10 11 mm ITA Class IV 0 47 0 51 in 12 13 mm a Upper Carriage Bar If necessary fill gearbox with Cascade Gear Lube 656300 or equivalent SAE 90 wt gear lube AGMA mild GEP Gear Oil Engage hook locator tab in carriage notch GAO0081 eps Newer mi dels only 38F 160F Oil level must be up to2. Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 05 2011 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 674510 R5
3. Preheat each stop block and carriage bar weld area to 325 F 180 Use AWS E7018 low hydrogen rod and weld a 1 4 in 6 mm fillet full length on three 3 sides of each stop block Dual Drive Brake Adjustment if equipped Adjustment is not necessary the cartridge valve is factory set to provide optimum performance for your application If the cartridge needs to be adjusted with the truck off do the following e Loosen jam nut 3 8 in Hex on the valve cartridge Use 1 8 in Allen wrench to turn the adjustment screw all the way CCW e Turn the cartridge adjustment screw 3 4 of a turn CW CAUTION Adjusting the cartridge beyond 3 4 turn will damage the brake e Tighten the jam nut 674510 R5 RH Upper Mounting A D D lt XY NOTE Do not 7 weld stop ac block on inside i 1 16 in A Steel Stop 1 6 mm oS Block SSS 5 OC ae T Truck Upper Carriage Bar 6 mm 1 4 in fillet weld on three 3 sides RC0224 eps Z RC4015 eps Brake Cartridge Valve _ NSTALLATION 1 1 Cycle Clamp Functions WARNING Make sure all personnel are clear of Clamp during testing Hos Bow Tilt Forward e With no load cycle all functions several times Check functions for operation in accordance with ITA ISO standards e Clamp and rotate a maximum load check for smoothness and normal rotation Check for leaks at fitting
4. fill plug hole Remove rubber vent cover NOTE For attachments with brake drive the fill plug hole is located on the LH housing above the manifold Centering Tab o RC1817 eps Connect hoses to end block before clamp installation d i Center Spacer GA0079 eps 674510 R5 _ NSTALLATION r Install and engage lower hooks BOLT ON TYPE QUICK CHANGE TYPE OPTIONAL Inspect hooks for excessive clearance Lower Reverse guides to Carriage change clearance See Step 2 Lower Carriage Install hooks tap tight into position N Slide hook up to engage bar install pin in l locked position l 3 16 in upper hole t 16 mm Max RC0148 eps RC0147 eps Tighten Capscrews CL II amp Ill 110 ft lbs 150 Nm CL IV 60F 66F 77F 195 ft lbs 265 Nm CL IV 90F and larger 260 ft lbs 850 Nm Connect hoses to hose terminal fittings as shown in Step 3 INSTALLATION USING RH amp LH INSTALLATION USING RH 2 PORT HOSE 2 PORT THINLINE HOSE REELS REEL AND INTERNAL HOSE REEVING RC0440 ill 6 674510 R5 9 10 NSTALLATION Install stop block kit e Make sure the attachment is centered on Carriage Locate one stop block on the outside of each upper hook NOTE Stop blocks may be located vertically on each end of carriage bar if insufficient room exists outside of upper hooks
5. gearcase lubricant level Lubricant should be up to bottom of fill plug hole If necessary fill with Cascade Rotator Drive Lubricant Part No 656300 or SAE 90 wt gear lube AGMA mild 6 EP Gear Oil Replace the plug e Inspect all arm frame and cylinder pivot bushings for wear Replace if necessary e Inspect all load bearing structural welds on arms frame and arm pivots and cylinder pivot areas for visual cracks Replace components as required 2000 Hour Maintenance After each 2000 hours of truck operation in addition to the 100 and 500 hour maintenance perform the following procedures e Check all rotation bearing capscrews for proper torque value See Technical Bulletin TB183 or Service Manual 674512 for checking and replacement procedures e Inspect all arm and cylinder pivot pins for wear and replace if necessary WARNING After completing any service procedure always test the Clamp through five complete cycles First test the Clamp empty then test with a load to make sure the attachment operates correctly before returning it to the job Contact Pad Contact Pad Rotator Bearing Edges Pivot Joints Assembly Grease Fitting Rotator Drive Fill Plug EN b mt inl E o A RC0749 eps Arm Cylinder Left Side Pivot Joints WARNING A sampling of faceplate and baseplate bearing assembly capscrews must be checked for proper torque at 500 hours see TB183 A complete inspection is re
6. T FOR TECHNICAL ASSISTANCE PARTS AND SERVICE CONTACT ADDITIONAL 1 800 227 2233 EWZEL PORTLAND OREGON USA RC0720 eps 674510 R5 _ S PECIAL DEFINITIONS The statements shown below appear throughout this manual where special emphasis is required Read all WARNINGS and CAUTIONS before proceeding with any work statements labeled IMPORTANT and NOTE are special information that is useful when servicing the attachment WARNING A statement preceded by a WARNING is information that should be acted upon to prevent bodily injury A WARNING is always inside a ruled box CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance NOTE A statement preceded by NOTE is information that is handy to know and may make the job easier _ R ECOMMENDED HYDRAULIC SUPPLY F Series Fixed Frame Paper Roll Clamps provide the best performance with the hydraulic supply arrangements shown below Refer to Cascade Hose and Cable Reel Selection Guide Part No 212119 to select the correct hose reel for the mast and truck The hose and fitting requirements are e ROTATE Function Hoses and fittings should be No 8 with 13 32 in 10 mm minimum I D e CLAMP Function Hoses and fittings for the CLAMP function should be 25F No 6 with 9 82 in 7 mm minim
7. _ f NSTALLATION INSTRUCTIONS and PERIODIC MAINTENANCE F Series Fixed Frame Paper Roll Clamps Manual Number 674510 R5 Cascade Cascade is a Registered Trademark of Cascade Corporation C ONTENTS Introduction IMPORTANT Field alterations may impair performance or capability and could result in loss of warranty Consult Special Definitions Cascade for any required modifications Recommended Hydraulic Supply Truck Requirements Installation Periodic Maintenance OII _ NTRODUCTION This manual provides installation instructions and periodic maintenance requirements for Cascade F Series Fixed Frame Paper Roll Clamps In any communication about the Roll Clamp refer to the product I D number stamped on the nameplate If the nameplate is missing the numbers can be found stamped on the front of the faceplate top or side IMPORTANT All hoses tubes and fittings on F Series Roll Clamps are JIC NOTE Specifications are shown in both U S and Metric units Nameplate Locations cascade ATTACHMENT CAPACITY Mam LIFT TRUCK ATTACHMENT POUNDS INCH LOAD SERIAL AT CENTER NUMBER 674870 CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN CATALOG 60F RCP 459 Wrang PF ABOVE CONSULT TRUCK NAMEPLATE XS e e RECOMMENDED SYSTEM PRESSURE 2000 PSI ADDITIONAL MAXIMUM ai Biati 2300 PSI ADDITIONAL m a EQUIPMEN
8. d A Move hooks into unlocked position pin in lower hole NOTE Guides can be reversed to change hook to carriage clearance See Step 7 CLO097 eps 5 8 in offset LH lower on top QC Hook provides maximum clearance Tighten Capscrews CL II amp Ill 110 ft lbs 150 Nm CL IV 60F 66F 77F 195 ft lbs 265 Nm CL IV 90F and larger 260 ft lbs 860 Nm 674510 R5 3 NSTALLATION 3 Preparing Hoses A Position truck carriage behind Roll Clamp B Determine hose lengths required C Cut hoses to length install end fittings INSTALLATION USING RH amp LH 2 PORT THINLINE HOSE REELS Rotate CCW 25 F Rotate CW RC1813 eps Rotate CCW Rotate CW x i RC0441 eps Rotate CW Rotate CCW 120F 160F 2 Ae CE TEI in iat a al RC1816 eps CAUTION Hoses should be 2300 psi working pressure rated for all attachment functions INSTALLATION USING RH 2 PORT HOSE REEL AND INTERNAL HOSE REEVING Rotate CCW Rotate CW Se aa RC1814 eps Rotate CW Rotate CCW RC0442 eps Rotate CW Rotate CCW
9. e heating reduced system performance and short hydraulic system life J Carriage Mount Dimension A ITA ISO Minimum Maximum Class Ill 18 68 in 474 5 mm 18 74 in 476 0 mm Class Il 14 94 in 380 0 mm 15 00 in 381 0 mm Class IV 23 44 in 595 5 mm 23 50 in 597 0 mm Auxiliary Valve Functions Check for compliance with ANSI ISO standards GA0082 eps Hoist up WARNING Rated capacity of the truck attachment combination is a responsibility of the original truck manufacturer and may be less than that shown on the attachment nameplate Consult the truck nameplate GAO0369 eps Clean and inspect carriage bars for damage and smoothness Repair any protruding welds or damaged notches Rotate Tilt Forward CCW Hoist Down Release SSS atts Clamp Tilt Back Rotate CW 674510 R5 B NSTALLATION Follow the steps shown to install the Roll Clamp on the truck Read and understand all WARNING statements If you don t understand a procedure ask your Supervisor or call the nearest Cascade Service Department for assistance Attach overhead hoist WARNING Check weight on nameplate A Remove banding set clamp of Roll Clamp and make sure overhead upright on pallet hoist is rated appropriately B Remove bolt on lower mounting hooks if equipped SSS Ee SS a Sone ee a RC0967 ill Unlock Quick Change lower mounting hooks if equippe
10. just the relief cartridge screw out CCW on the arm with the higher pressure to equal the arm with the lower pressure NOTE 1 turn approximately 400 psi 28 bar F At half throttle compare the gauge pressure with truck relief pressure Adjust both relief cartridges equally using 1 8 turn steps Verify that the unclamped arm moves after the clamped arm stops and re syncs upon opening G Adjust the clamped arm pressure to approximately 200 psi 14 bar lower than truck relief pressure If not possible lower relief settings equally and test until system resets Start step F procedure again to maximize clamped arm pressure H Check that the clamp pressures are approximately equal see step E Tighten the jam nut on each relief cartridge D Relief A controls Split Long Arm A Wea MAOKS E Relief B controls Split Long Arm B 674510 R5 WARNING Make sure all personnel are clear of the attachment during testing split Long Arm Cylinder RC0349 eps C Test Port Plug C Pressure Gauge IMPORTANT If truck is equipped witha 3 or 4 pressure selection valve adjust split arm relief cartridges while pressure selection valve is at its lowest supply setting Revolving Split Long Connection Arm A lt gt a ty Split Long RC3074 Arm B Short Arm P ERIODIC MAINTENANCE 10 100 Hour Maintenance Every time the lift truck is serviced or eve
11. quired every 2000 hours Failure to keep the capscrews tightened can result in attachment damage and serious injury Faceplate Bearing Rotator Drive Assembly Capscrews Capscrews Baseplate Bearing Access all through hole in baseplate O O 6 Rotator Te RC0750 eps Mounting Hook Capscrews 674510 R5 Assembly Capscrews BLANK Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade ltalia S R L European Headquarters Via Dell Artigianato 1 37050 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade om Cm TM Cascade Corporation 2011 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong
12. ry 100 hours of truck operation whichever comes first complete the following maintenance procedures e Check for loose or missing bolts worn or damaged hoses and hydraulic leaks e Check contact pads edges for wear or sharp edges that could damage or tear paper rolls Grind edges smooth e Check contact pad pivot pins for wear Repair or replace as necessary e Lubricate plungers on 180 degree stop valve if fitted e Check that load holding hydraulic system Is functioning properly Cascade Clamp Force Indicators 830141 and 832442 are available for this test e Check decals and nameplate for legibility 500 Hour Maintenance After each 500 hours of truck operation in addition to the 100 hour maintenance perform the following procedures e Check sample of baseplate to bearing capscrews for proper torque value See Technical Bulletin TB183 or service Manual 674512 for checking and replacement orocedures e Check sample of bearing to faceplate capscrews for proper torque value See Technical Bulletin TB183 or service Manual 674512 for checking and replacement procedures e Tighten lower mounting hook capscrews to 122 ft lbs 165 Nm e Tighten rotator drive capscrews See torque specs for specific models in Installation section step 7 e Lubricate rotator bearing assembly with EP 2 grease Whitmore Omnitask or equivalent Rotate clamp in 90 degree increments and grease in each position e Check rotator drive
13. s revolving connection and cylinder rod ends GAO005 eps Hoist up Tilt Back LONG ARM ROTATE vertical amp horizontal Driver s view positions only i A Counterclockwise CCW C Release R l B Clockwise CW D Clamp YW Q A D XX SHORT ARM V a 45 degree position only N C A Open dN A B Close RC0030 eps RC0031 eps 8 674510 R5 NSTALLATION I 1 Pd Split Arm Relief Pressure Adjustment if required Type 1 Full Arm Travel Circuit IMPORTANT Revolving connection with relief valve controlled split arm circuit must be adjusted for proper arm movement as follows A Confirm that the truck relief setting is between 2000 2600 psi 140 180 bar B Rotate the Clamp to the vertical roll handling position WARNING Before removing any hoses relieve pressure in the hydraulic system With the truck off open the truck auxiliary control valve s several times in both directions C install 5000 psi 345 bar pressure gauges to each split long arm cylinder test port No 4 O ring fitting required D Open the long arms Clamp a split roll 30 in diameter min or clamp force indicator between the short arm pad and lower split long arm pad Build pressure until the upper arm begins to move Release the lever and note the gauge pressure E Rotate the Clamp 180 degrees Repeat step D for the opposite split long arm Both pressures should be within 50 psi 3 5 bar If not ad
14. um I D 38F 160F No 8 with 13 32 in 10 mm minimum D cil T DOO Tar i omen a ee __ mil A and B A RH and LH THINLINE 2 Port Hose Reel Groups OR AandC RH THINLINE 2 Port Hose Reel Group and Mast single Internal Hose Reeving Group 674510 R5 _ BUCK REQUIREMENTS Truck Relief Setting 25F 28F Rotate Circuit 45 160F 2000 psi 138 bar Recommended 2300 psi 160 bar Maximum 38F Clamp Circuit 2300 psi 159 bar Recommended 2600 psi 179 bar Maximum Truck Flow Volume Min 5 GPM 19 L min 5 GPM 19 L min 5 GPM 19 L min 5 GPM 19 L min 77F 90F 100F 10 GPM 120F 38 L min 25F 38F Clamp Rotate 45F 60F 66F 130F 150F 15 GPM 160F 57 L min 7 GPM 26 L min 10 GPM 38 L min 12 GPM 45 L min 7 GPM 26 L min 15 GPM 57 L min 20 GPM 76 L min Recommended Max 10 GPM 38 L min 12 GPM 45 L min 15 GPM 57 L min 10 GPM 38 L min 20 GPM 76 L min 25 GPM 95 L min Cascade Roll Clamps are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resistant hydraulic fluid is required special seals must be used Contact Cascade Flow less than recommended will result in a rotate soeed less than 2 RPM Flow greater than maximum can result in excessiv
Download Pdf Manuals
Related Search