Grand Slam Service Manual.741
Contents
1. 5 cisccisesccsiessescvsasersacsanssscnsasnssantasdendasasnsccssandevens 28 CHUCK E CHEESE S GRAND SLAM Page 4 OPERATOR S MANUA Figure 14 Removal of Belt Adjuster MS Support Bolt 29 Figure 15 Dummy Roller Spindle Retaining Nut Removed 29 Figure 16 Sensor Rack Assembly 32 Figure 14 Main Control PCB eee reer ee ee etende 36 CHUCK E CHEESE S GRAND SLAM Page 5 Shy Va CROMPTONS HIMES LT OPERATOR S MANUAL 1 Introduction This manual is intended to act as a guide to the operation of the CHUCK E CHEESE GRAND SLAM machine The list of contents shows the layout of the manual Should repairs be necessary there is a Parts List of components that are normally considered replaceable Recommendations are made throughout the manual and for safety reasons it is essential that these be followed 1 1 Warnings Cautions and Notes WARNING refers to essential safety precautions that must be taken to avoid a potential hazard to health CAUTION refers to precautions that must be taken to avoid damage to the equipment NOTE refers to advisory information normally to assist in performing tasks 1 1 1 SAFETY PRECAUTIONS The following general safety precautions apply to all Operators and Engineers and must be complied with at all times More specific warnings and cautions are also provided in the manual where they apply WARNING 12. CHUCK E CHEESE S GRAND SLAM OPERATOR S MANUAL 2000 Cromptons Leisure Machines Limited All Rights Reserved No part of this publication may be reproduced in any form without the written permission of Cromptons Leisure Machines Limited Every effort has been made to ensure that the information contained in this manual is accurate Cromptons Leisure Machines Ltd reserve the right to make alterations without prior notice Cromptons Leisure Machines Limited 4 Wilton Road Haine Industrial Estate Ramsgate Kent CT12 5HG UK Tel 44 1843 593335 Fax 44 1843 588043 website e mail For modifications and details For all services For spares enquiries List of Contents SN WE D TEE 18 6 Win Detection dei M MS M En Me ne ons 18 7 Meter Mode 18 11 23 The Moving Playfield urnen n 27 11 3 Overhaul of Playfield Assembly eneeneenenaeeaaas 27 11 3 1 Removal of Playfield Frame Assembly 27 11 3 2 Removal of Belt and Rollers 28 11 3 3 Examination of Components 30 CHUCK E CHEESE S GRAND SLAM Page 3 11 3 4 Reassemblu EE 30 11 3 5 Refitting Playfield Frame dence eree eenen e EEEE nen ee dend oe eee 30 11 3 6 Tensioning the Playfield Bech 30 11 4 Sensor Rack un 28 11 4 1 Proximity sensor adjustment asesir eene 28 11 42 Initialisation sensor adjUstMent
3. Roll belt several times to seat belt then check side measurements correspond with original measurements if belt does not run centrally then adjustments must be carried out until this is achieved See Para 9 3 6 It is important not to over tension the belt If required the playfield can be connected up to the 24v power plug at the rear of the machine and power rolled to check belt alignment and correct direction of travel Fully tighten adjuster locking bolts using an 8mm spanner Lightly grease the inner face of the belt guides Reassemble belt guides not forgetting to place the spacers under the guide holes REFITTING PLAYFIELD FRAME 1 Slide playfield into runners at rear of machine ensuring that trailing wires do not catch on frame during insertion Refit frame corner bolts not forgetting to replace the earth wires correctly Reconnect 24v power plug Refit front and rear access doors Reconnect the 240v power supply and check machine functions correctly TENSIONING THE PLAYFIELD BELT WA WL The tension of the belt is important to maintain correct operation The following adjustment procedure should be carried out if adjustment is required if in any doubt a Cromptons approved Engineer should be contacted With the Playfield glass removed 1 Check the operation of the play table CHUCK E CHEESE S GRAND SLAM Page 30 2 Check the condition of the surface 3 Check for any obstruction to the table rotation 4
4. r VI BK des Jom 2 i PCB B0293 B0295 123456 12 4 EEE 4 990169 GRAND SLAM Page 49 OPE TOR S MANUAL Appendix 1 The CM Coin Comparitor CC40 1 1 Description A sample coin of play is positioned in the Comparitor and subjected to an electromagnetic field When the coin under test is passed through a similar adjacent field a null point is developed in the field which is detected by the use of strategically placed sensor coils The correctness of the test coin with regard to mass and conductivity is assessed by measuring the duration of the null period A differentiated square wave signal is fed through the sensor coils This signal characteristically contains a wide range of frequencies from the basic square wave frequency upwards The higher frequencies are attenuated by test coins made from poor conductors e g lead whereas good conductors affect the lower frequencies Therefore a test coin made with physical properties similar to those for the sample coin but made from a different material can be easily detected and rejected Following acceptance by the magneto electronic sensors the test coin travels through an optical detector The coin must be seen to be travelling in the correct direction within a predetermined time interval to avoid production of the Tilt condition This will also be generated if an optical detector fails 1 1 1 INSTALLING SAMPLE COIN 1 Without lifting slide the Sensor
5. Capacitor 2 100016 Starter 2 100050 ON OFF Switch 1 130363 Playfield Belt 1 0503342 Motorised Roller 1 130751 Dummy Roller 1 130752 CHUCK E CHEESE S GRAND SLAM Page 47 OPERATOR S MANUAL EN ve TILT B03 a sfo VFD OV Wis ojo 136709 ia 24V OR p f P el E 16F LIUA4 pe ar PSU Fop RD ER we Se ith tetra 9 Fitte ro lolok BK Zu SE one 1107240 BK STA vL2 TEENE ee LE LNE Bv RE D ous SCREENED CABLE 900954 A Je BL3 Se PSU A AU ASSY 5 E RL RE ane 7 DEN ad TT o d Jl Stich Seel Deltronics Entropy zi en lo ticket 9 ticket Mate apsis anne T EI dispencer 21 dispenser Main Control Board CromSys D N BCE Halogen Ger CH Fuses Transformer NG Fit either ype of til BK 2 ae e asen wa 5 2 CNI 1 gt 3 vi or A RO GRK 5 HALOGENS X2 YL GN3 6 H D rs 24v DC Mayfield Motorised Roller Ss gt wen 13 Cashflow 330 OR LAMP ao RUNE 304 49 i a ae EE 11 CN4 CN5 CNG Que E B
6. Coil assembly to the right as viewed from the front 2 Remove the sample coin if necessary and fit the required sample coin from above 3 Carefully release the Sensor Coil assembly The coin should automatically seat itself resting parallel with the Sensor Coils and with the coin edge lying between the ribs on the rail insert 1 1 2 SWITCHING ON 1 Check the Entry Chute alignment by inserting a proper coin The coin should fall freely through the Comparitor without stopping and be rejected out of the machine 2 Switch Mains power ON The LED on the front panel will light if the applied voltage is satisfactory 3 Drop good coins They should be recognised by the Comparitor and accepted 4 Repeat step 3 until confidence in the operation of the Comparitor is established 1 1 3 SETTING UP To adjust Slug discrimination for optimum performance perform the following steps 1 Set the potentiometer recessed on the front panel fully anti clockwise 2 Slowly adjust the potentiometer clockwise until a high quality Slug is rejected 3 Drop good coins to ensure accurate acceptance 4 Repeat steps 2 and 3 if necessary 990169 GRAND SLAM Page 51 OPERATOR S MANUAL 1 1 4 INHIBIT INPUT CIRCUIT The Inhibit feature allows the Comparitor mechanism to be disabled without the need to remove mains power When enabled operation of the Accept Coil armature is inhibited this will cause coins to be rejected even if t
7. FOUND IN THE REAR BASE SECTION y CAUTION ISOLATE MACHINE BEFORE CARRYING OUT INSPECTION CHECK WIRES FOR SIGNS OF DAMAGE Figure 10 Mains Electrical Trouble Shooting Flowchart CHUCK E CHEESE S GRAND SLAM Page 21 9 3 Function Trouble Shooting START TURN MACHINE ON _ DOES ven lt DISPLAY SHOW TES lt aw Yes No No Guide Note If any problem persists contact ICE s service department for further assistance CHECK MAIN CONTROL BOARD FUNCTIONAL LED IS FLASHING gt CHECK WIRES FOR SIGNS OF DAMAGE CHECK POWER TO MAIN CONTROL BOARD DO E S G U N H WORK p SEE SEPARATE GUIDE COR R E CT LYD Ba m Yes ARE WINNING COINS SENSED gt CORRECTLY lt No y CHECK HEIGHT OF SENSORS AND FOR ANY OBVIOUS SIGNS OF DAMAGE REFER TO DESCRIPTION OF SENSOR MAINTENANCE CHECK WIRES FOR DAMAGE CH Pa Yes DOES DISPLAY _ lt SHOW SENSOR FALL Yes gt gt Pa CHECK INITIALISATION SENSORS NOTE THE LED ON THE SIDE OF THE SENSOR SHOULD BE ON OTHER THAN WHEN INITIALISATION MARK PASSES SENSOR CHECK WIRES FOR SIGNS OF DAMAGE Figure 11 Function Trouble Shooting Flowchart CHUCK E CHEESE S GRAND SLAM Page 22 10 Routine Maintenance 10 1 Recommended Daily Inspection Switch the machine ON and allow 30 seconds to initialise the Setup proce
8. IT IS ESSENTIAL THAT ONLY SUITABLY QUALIFIED PERSONNEL CARRY OUT MAINTENANCE AND REPAIR OPERATIONS TO PREVENT INJURY AND ELECTRIC SHOCK SWITCH OFF AND DISCONNECT ALL ELECTRICAL POWER SUPPLIES BEFORE OPENING DOORS AND PANELS AND STARTING WORK ON THE MACHINE TO PREVENT ELECTRIC SHOCK DURING OPERATION A SECURE EARTHED ELECTRICAL PLUG MUST BE FITTED USE ONLY THE SPECIFIED ELECTRICAL FUSES SHOWN IN THE PARTS LIST REPLACEMENT FUSES MUST MATCH THOSE TO BE REPLACED IN FUSE TYPE AND RATING THE FUSE COVER WHERE APPLICABLE MUST BE IN PLACE BEFORE SWITCHING THE MACHINE ON TO MAINTAIN THE SAFE AND EFFICIENT OPERATION OF THE MACHINE USE ONLY CROMPTONS APPROVED PARTS CHUCK E CHEESE S GRAND SLAM Page 6 HES LTD OPERATOR S MANUAL CAUTION 1 Many electrical plugs are keyed to fit one way Note orientation before removal 2 Before handling a PCB or its component parts take full anti static precautions 3 Wait for at least one minute after switching the machine OFF to enable the capacitors to fully discharge before switching back ON Failure to do so may result in a loss of functionality 1 2 Standard Abbreviations Units used are the standard SI units e g grams g volts V etc Abbreviations Assy Assembly CW Clockwise DIP Dual In line Package EMC Electro Magnetic Compatibility GRP Glass Reinforced Plastic ICE Interactive Concepts in Entertainment JST Japanned Solderless Terminal LED Light Emitting D
9. Playfield The centre of the win bricks should be in the centre of the sensor Also wins should be sensed equally at the front and back of the Win Bricks The sensors can be moved forwards and backwards and also up and down To adjust loosen the adjustment screws and gently move the sensor in the desired direction before nipping the screws up Check operation before tightening screws CHUCK E CHEESE S GRAND SLAM Page 32 11 4 2 INITIALISATION SENSOR ADJUSTMENT The initialisation sensor is used to sense where the belt is in relation to the sensor rack The sensor can be moved up and down and also back and forward To adjust loosen the adjustment screws and gently move the sensors in the desired direction before nipping the screws up Check operation before tightening screws CHUCK E CHEESE S GRAND SLAM Page 33 Shy Va CROMPTONS HINES LT OPERATOR S MANUAL 11 4 3 COIN FLIPPER CDS MAINTENANCE The most likely causes of CDS failure will be jammed coins dirt or a broken spring To gain access for maintenance carry out the following steps 1 Isolate all electrical power to the machine 2 Open the Flipper CDS service door with the key supplied The door is fitted with two locks hinged on the bottom edge one on each side of the CDS unit 3 Remove the two Knurled Knob screws that secure the CDS unit to its bed 4 Remove the Payout Door to unplug the CDS loom CAUTION If the CDS is not supported and pulle
10. Remove the side belt guides using an 8mm spanner taking care to ensure that the spacers beneath are not dropped 5 To adjust the tension the Motorised Roller spindle fixing bolt should be loosened the adjusters then need to be slackened off so the assembly can be slid backwards and forwards 6 The Motorised Roller should be positioned initially at approximately the mid position and the fixing bolt nipped up to retain position IMPORTANT Extreme care should be taken when performing the above task and between adjustments the machine must be switched OFF CHUCK E CHEESE S GRAND SLAM Page 31 CROMPTONS Fl LEISURE MACHINES LTD OPERATOR S MANUAL 11 3 7 WIN SENSORS The win sensors are located in front of the CDS beneath a cover There are eight proximity sensors and one opto sensor The proximity sensors check for valid coins and the opto sensor checks for the beginning of the belt and also which is the current win brick number Proximity Sensor Grommet for sensor wires Figure 18 Sensor Rack Assembly 11 4 Sensor Rack Adjustment The sensor rack can be adjusted for both the proximity and initialisation sensors Extreme care must be taken as these sensors affect the whole operation of the machine 11 4 1 PROXIMITY SENSOR ADJUSTMENT The proximity sensors are used to sense if the coins played are wins or loses The sensors should be approximately one and half times the thickness of the coin of play from the
11. Slider Bracket CHUCK E CHEESE S GRAND SLAM Page 26 LEAGUE ch P TO OPERATOR S MANUAL Install the replacement belt in the same way ensuring that the belt is positioned on the Slider Bracket so that it is aligned with the pulleys NOTE The drive mechanism sets it s stroke by sensing the position of the slider bracket so further set up is not necessary Install the Bonus Panel Assembly 11 2 4 THE MOVING PLAYFIELD The Playfield moves carrying the play coins from the back of the Playfield to the Win Lose Sensor racks A motorised roller that is at the back of the Playfield assembly generates the movement With the rear access door or Playfield dome removed 1 Check the operation of the play table 2 Check the condition of the surface 3 Check for any obstruction to the table rotation 11 3 Overhaul of the Playfield Assembly 11 3 1 REMOVAL OF PLAYFIELD FRAME ASSEMBLY He mg a All safety instructions must be observed Ensure machine is switched off using switch in rear right access door Fig 4 Page 11 Ensure 240v power supply lead is unplugged from socket at rear of machine Fig 3 Page 10 Unlock and remove the front paytray door Using an 8mm socket or appropriate spanner remove the M5 retaining bolts from the front corners of the playfield frame 1 at each corner Remove the rear access door Unplug the 2 pin 24v supply to the playfield frame Using an 8mm socket or appropriate spanner rem
12. at each side Fig 15 Figure 16 Removal of Belt Adjuster M5 Support Bolt Fully slacken the belt adjusters Fig 14 Using a 19mm spanner remove the motor roller spindle retaining nut and lock washer If exceptionally tight then a thin 19mm open ended spanner must be used to hold the bearing adjusting nut on the inside of the frame 9 Remove the belt adjusters 10 Remove the board from beneath the belt Fig 13 11 Using a 19mm spanner remove the spindle retaining nuts and lock washers from the ends of the dummy roller If exceptionally tight then a thin 19mm open ended spanner must be used to hold the bearing adjusting nut on the inside of the frame Fig 16 Co Red spot on Dummy Roller Bearing adjusting nut behind frame here Figure 17 Dummy Roller Spindle Retaining Nut removed 12 Depress the spring loaded shaft at the end of the motor roller and carefully push the sprung end in towards the dummy roller 13 Withdraw the threaded spindle of the motor roller from the other end of the frame Note If the motor roller is to be replaced the 2 power plug pins must be withdrawn from the plug to enable the wire to be passed through the frame Ensure the plug and wires are marked prior to removal to ensure correct polarity on re assembly A simple pin removal tool available from any reputable electrical store may have to be purchased if not available 14 The dummy roller and belt can now be removed CHUCK E CHEESE S
13. the open position 2 Carefully lift the coin Flipper CDS Cover sufficiently to reveal the four electrical looms attached to the underside of the cover 3 Disconnect the looms from the cover and carefully lift the cover clear CHUCK E CHEESE S GRAND SLAM Page 14 OPERATOR S MANUAL 4 3 Coin Comparitors Setup see Appendix 1 With the Flipper CDS Cover removed the Coin Comparitors can be set up 2 To set up the Coin Comparitors pull back the Coin Holder on each Comparitor and insert sample coins of the coin of play 3 Install the CDS Unit in its original operating position and secure by using the cross knob screws 4 Test the Coin Flipper CDS to check that the Comparitors are operating correctly Note Access to the adjustment screw on the left Comparitor will require the removal of the Playfield panel 5 Adjust the sensitivity dial on the bottom right corner of the Comparitor to suit the play coin condition Turning the dial in the plus direction will increase the coins reject rate and turning the dial in the minus direction will decrease the coin reject rate Figure 6 CC40 Coin Comparitor Caution When fitting the Coin Flipper cover care should be taken not to trap the looms or to force the cover into place Note The CDS Unit will have to be pulled back to fit the cover 6 Refit the CDS Cover 7 Push the CDS back into the home position 8 Secure in place with the two cross knob screws 9 Close and loc
14. the spring to be eased off the pin Similarly remove the other end of the spring Refit a replacement spring in the reverse order for removal Note The use of a Spring Hook may simplify the fitting of the spring over the Clevis Pin CHUCK E CHEESE S GRAND SLAM Page 34 OPERATOR S MANUAL CAUTION When refitting the CDS Cover do not force it in to place It is an accurate fit and must be replaced with care Refit the looms replace the CDS Cover and re engage the latches Slide the CDS unit back into the housing Secure the unit using the two Knurled Knobs that screw that the CDS unit to the bed Close the Flipper CDS service door and lock it Re connect the electrical power to the machine 10 Test operation of unit and note any faults 11 Refit the Payout Door Ow NAM 11 4 4 MACHINE COOLING FAN The machine is fitted with a cooling fan that is positioned inside the rear access door Removal of the door will allow access to the Fan To keep the machine functioning correctly the fan must be fully operational 11 4 5 PAYOUT SECTION A self contained modular Tray Assembly is located behind the removable Payout Door After disconnection of the electrical looms the Modular Tray can easily be removed from the machine for maintenance The Ticket dispenser is mounted on the Payout Door A Payout distribution PCB is mounted and distributes 24V to the Ticket dispenser in addition to a 12V signal supply The PCB is fitted with
15. 9 1 CDS Trouble Shooting Guide START C TURN MACHINE ON Note If any problem persists contact ICE s service department for further assistance WAIT FOR MACHINE TO INITIALISE Yes Ba Q N o EE GE REMOVE GUN COVER AND CHECK RIBBON CABLE IS p RK CORRECTLY FITTED CHECK WIRES FOR SIGNS OF UP WHEN ACOINIS gt DAMAGE N LOADED E y Yes Ba SH No REMOVE GUN COVER AND CHECK COIN COMPARITOR OMSETTE IS POWER LIGHT IS ON IF LIGHT IS NOT ON CHECK lt GUN WITHOUT gt P WIRES FOR SIGNS OF DAMAGE DOES THE SREING REJECTED COMPARITOR HAVE THE CORRECT REFERENCE COIN LT Ba INSTALLED d Yes DOES COIN GET No A LOADED Ss REMOVE GUN COVER AND CHECK FOR JAMMED CORRECTLY COINS d Yes STOP Figure 9 CDS Trouble Shooting Flowchart CHUCK E CHEESE S GRAND SLAM Page 20 92 Mains Electrical Trouble Shooting Guide START TURN MACHINE ON DOES MACHINE WORK AT ALL Eat Yes DO HALOGENS lt TURNON gt Yes _ DO LEG LIGHTS i TURNON gt C STOP No No No No Note If any problem persists contact ICE s service department for further assistance CHECK MAINS SELECTOR IS CORRECT CHECK ELECTRICAL SUPPLY CHECK MAINS FUSES y CHECK HALOGEN FUSES WHICH ARE LOCATED ON THE HALOGEN DISTRIBUTION PCB y CHECK FLU TUBE STARTERS WHICH CAN BE
16. E MUST BE TAKEN WHEN WORKING IN EXPOSED COMPARTMENTS OR WHEN WORKING IN THE PLAYFIELD AREA WHILE THE GAME IS RUNNING WITH THE PLAYFIELD MOVING Set the sound volume to the desired level The sound card is located inside the Payout Door on the left hand side An array of four pushbuttons allows the volume of Channel One and Channel Two to be independently controlled see figure 13 page 20 CHUCK E CHEESE S GRAND SLAM Page 12 OPERATOR S MANUAL 4 Preparation to Play 4 1 Access to the Coin Comparitors Open the Flipper CDS access door using the key provided The door is fitted with two locks one on either side of the CDS unit and is hinged on its bottom edge Remove the two Cross knob screws that secure the CDS unit to its bed To unplug the CDS loom the ticket door must be removed Cross knob screw location Figure 5 CDS Unit Caution If the CDS is pulled out beyond the base retaining guides and is not properly supported it could fall to the floor Carefully slide the CDS unit out about two inches to gain access to the CDS Cover securing clips The two catches will be visible one on either side of the CDS Unit facing the Playfield These catches secure the Flipper cover in place CHUCK E CHEESE S GRAND SLAM Page 13 LTD NUAL OPERATOR S MA 4 2 Removal of the Flipper CDS Cover 1 Operate both catches by pushing each of them backwards and downwards Note The above action will hold the catches in
17. GRAND SLAM Page 29 11 3 3 Oh a a 11 3 4 D SL V AS 8 9 10 11 3 5 11 3 6 OPERATOR S MANUAL EXAMINATION OF COMPONENTS The belt must be inspected for any signs of fraying or stretching if damage is found the belt should be replaced The guide studs on the belt should be examined for security The ends of the dummy roller are factory spot marked with a red dot See Figure 16 The rollers must be free to turn if tight spots are encountered the rollers should be replaced If the roller shaft has end float then the bearing adjusting nuts should be tightened sufficiently to allow free rotation do not over tighten or excessive wear will occur The frame should be examined for any signs of damage such as burrs which should be removed prior to reassembly The motor roller wires should be examined for signs of fraying and repaired prior to reassembly REASSEMBLY Reassemble rollers and belt as a reversal of the dismantling procedure ensuring belt design faces the coin chute in the frame Do not tighten anything at this stage Ensuring the dummy roller is fully home in frame slots and washers correctly positioned tighten the spindle retaining nuts Reassemble pins ensuring correct polarity in the 24v power plug Refit board under belt Reassemble the belt adjusters adjusting each side equally until original marks line up Tighten the motor roller spindle retaining nut ensuring the washers are correctly positioned
18. K AN Io o 0000 bo D CN GN RD pt 0 off 909 9 o bog 900000 o L 1 Saal 3 SE EREEEEECRGGEEGEEEEER BE 3 bel el AA ai SAS gt ee Sa gs a Ss YS S YL GN YL GN zE ge SEA ssl 2 sass 35 Initialise BN cre BN GRE SCREENED CABLE HN Ser 6 c 3 Meter 2 Tickets Out Klas wHe SC Can Voter 3 Feature Hits BN RD Mou 240V Primary DV Secondary Veier 4 Change F BK OJ BN RD OMORON HRD ce svez72 Sensor Bes RR BRICK SENSOR 7 fo Wi 2 El 2 OR BK3 WH3 WH L Grard Stor o bo BK BK EE ae Cashflow 230 ca g et Ser b H e x k ae 130 332 SE ield sensors Drawing Issue 3 0 Ce r 03 07 01 Swipe Cord Assenbly lt SC Be RD RD EK3 Le Up dr by len Peachey ale Swipe Card Assembly i BK RD BNI 2 RD GNS D SK gt Service Door Switch EN ov be Geht KEE SS E oO enfer fax Coin Dispenser System E t Plug Socket Target Assembly 3 CH book ste FUN bone Filing ra Colour Key x Home run bonus oR PK BKE 156 tharget Sensor PC3 ae Beek EE beau frp BN Brown 5 a S 3K Cl RD Red S amp S zx 115 OR Log RD BK4 5 Boe ER I 1 Green AE RD EN4 rue S o A N EL Blue ACTA RO ENA mg 5 2 der VE Valet Lanp Board RD BLA WL GNe LS D L EC CromSys Exp o 2 WH White CromSys Exp 0l RD RD 5 A bt TS Eg DR BKA XRT Q PK Pink ol OR RD4 RD RD En jo RD aa Coe 5 He R Q YL BKA Lamp Matrix Ga D Sag D I UR RD H 0100 PCR O EN4 YL RDA Para ara a e EIZO SENSOR e CRU YL GNA RD RD
19. K E CHEESE S GRAND SLAM Page 38 12 2 2 PAYTRAY DOOR ASSEMBLY TICKET VERSION Item Part Name Qty Part No 1 Showbiz lock and key I 080026 2 Ticket dispenser 1 070037 3 Reject cup 1 0502559 4 Ticket payout door 1 0002564 5 Reject coin chute 1 0305347 6 Payout door sides 2 1901338 CHUCK E CHEESE S GRAND SLAM Page 39 OPERATOR S MANUAL 12 2 3 SENSOR RACK ASSEMBLY N B The Grand Slam has 8 Proximity sensors 1 CHUCK E CHEESE S GRAND SLAM Page 40 Item Part Name Qty Part No 1 Proximity Sensor 8 130248 2 Sensor Rack Mounting Bracket 1 0305544 3 MS Full nut 2 150323 4 M5 Form C Washer 2 150322 5 Sensor Rack Support Bracket 1 0305546 6 Insulation Sleeve 4 150671 7 Compression Spring 2 110030 8 Timing Sensor Perspex 1 0503573 9 Photo Electric Sensor 1 130586 10 Sensor Rack Timing Bracket 1 0305580 11 Grommet 8 090088 12 Sensor Rack Main Bracket 1 0305545 CHUCK E CHEESE S GRAND SLAM Page 41 Item Part Name Qty Part No 1 PSU Power lead cover 1 0304959 2 PSU Distribution board B0306 1 130753 3 PSU Board 1 0002342 4 PSU NFS 110 7602P 1 130517 CHUCK E CHEESE S GRAND SLAM Page 42 12 2 5 TRANSFORMER BOARD ASSEMBLY Item Part Name Qty Part No 1 110V Transformer 1 130630 2 Transformer base 1 0001634 3 B0233 Trans
20. On Easiest 7 Meter Mode Meter mode is only accessible when the game is in attract i e Not displaying either INSERT COINS NOW or FIRE COINS NOW Enter meter mode by pressing test switch 1 There are two sets of meters long term amp short term Meters are displayed on the VFD on at a time by repeatedly pressing test switch 1 The short term meters can be reset to zero by keeping test switch 2 depressed for 5 seconds CHUCK E CHEESE S GRAND SLAM Page 18 CRO k ki OPERATOR S MANUAL 8 System Messages and Alarms 8 1 Visible Warning Messages These messages will be displayed on the four panels that are located one on each side of the central pyramid assembly Message Meaning Tickets empty please call the Attendant The Ticket Dispenser is empty Tickets overpay please call the Attendant The Ticket Dispenser has overpaid Initialisation sensor fail please call Attendant Initialisation sensor has failed to read the belt Brick count sensor fail please call Attendant Brick count sensor has failed to read the belt Playfield fail please call Attendant Playfield movement can not be detected Table 1 Visible Warning Messages 8 2 Audible Warning Sound Meaning Two tone alarm The Tilt mechanism has operated Table 2 Audible Warning Message CHUCK E CHEESE S GRAND SLAM Page 19 9 Troubleshooting guide
21. PPROVED CAUTION Many electrical plugs are keyed to fit one way Note orientation before removal Before handling a PCB or its component parts take full anti static precautions Wait for at least one minute after switching the machine OFF to enable the capacitors to fully discharge before switching it back ON Failure to do so may result in a loss of functionality CHUCK E CHEESE S GRAND SLAM Page 24 OPERATOR S MANUAL 112 Playfield Section The Playfield Section incorporates 1 The Bonus Panel Assembly 2 The Moving Playfield Table 3 The Win Lose Sensor Rack 4 The Flipper CDS Unit 5 The Machine Cooling fan WARNING THE MACHINE MUST BE ISOLATED ELECTRICALLY BEFORE ANY WORK IS CARRIED OUT Figure 12 The Bonus Panel 11 2 1 THE BONUS PANEL ASSEMBLY The Bonus Panel Assembly comprises of the two feature PCB s the first used to gain feature wins and the second shows when direct Playfield wins are obtained and also when the bonus feature is activated It also has incorporated within it the Linear Slide Assembly that moves the Mit With the machine switched ON check that when in attract mode each lamp illuminates To gain access CHUCK E CHEESE S GRAND SLAM Page 25 1 Isolate electrical power supplies to the machine 2 Remove the rear access door CAUTION There are electrical connections to the rear of the display panels that have to be disconnected before t
22. _ o aol Ruan SR PURE Dr D SS LIE 10 Tickets 15 Tickets Di Aree CG Puur c cp signifies NOT ON THE CHUCK E GRAND SLAM 13 Wiring Diagrams 13 1 General Schematic Figure 16 990169 GRAND SLAM Page 48 HHHO00 IOUHS CON 13 2 CDS Assembly Wiring Diagram LEFT HAND SECTION RIGHT HAND SECTION Figure 17 Wiring Diagram CDS Assembly SCM0095A a B0281 3 RD BL BUTTON D BL B0281 EEE Si OR RD 123456 123 1 34
23. ar door with use of the key provided 3 The Tilt Bob operates under gravity by making contact between the free swinging bob and the metal frame whenever the machine is tilted above a pre set angle Locking screw Figure 8 Tilt Bob Mechanism To adjust the tilt angle 1 Loosen the locking screw on the side of the bob 2 Move the bob down the shaft to increase the sensitivity or upwards to reduce it Test the operation of the Tilt Bob on completion of the adjustment CHUCK E CHEESE S GRAND SLAM Page 17 LEIS UF HES LTO OPERATOR S MANUAL 5 Audio Level The audio level can be increased by pressing test switch three and reduced by pressing test switch 4 Background music is played at half normal volume and alarms are sounded at a slightly increased volume level Audio level settings are stored in battery backed memory and restored on power up 5 1 1 BACKGROUND MUSIC If switch SW1 1 is set to the on position then a tune will be played on channel 2 The volume of this tune is set by the system to be half that of the foreground sounds If the switch is set to the off position then background music is not played 6 Win Detection The belt is checked by the system every 2ms 500Hz for winning coins The system can make it easier or more difficult to win by being more or less strict as to whether a coin is over the edge of the brick SW1 3 SW1 2 Effect Off Off Hardest Off On Hard On Off Easy On
24. d out beyond the base retaining guides it could fall to the floor 1 Carefully slide the CDS unit out about two inches to gain access to the CDS Cover securing clips 2 The two catches will be visible one on either side of the CDS unit facing the Playfield These catches secure the Flipper cover in place 3 Remove the Flipper CDS Cover by releasing the two catches The catches are released by pushing each catch backward and downward This action will hold the latches in the open position 4 Lift the CDS Cover just far enough to expose the four electrical looms which are connected to the cover underside Disconnect these looms and lift the cover clear 5 Check wiring security and condition 6 Slide the CDS unit out from its housing 7 Disconnect the coin Comparitors and remove them from the CDS Assembly by releasing the securing latch and lifting out the Comparitor unit 8 Check for jammed coins remove any found in the system 9 Clean out any dirt that may be present Replacing a Broken Spring If a spring fails it is most likely to be either the Hammer Spring or the Handle Tension Spring The replacement procedure for each spring is similar so only one procedure the Hammer Spring replacement will be described here 1 2 Remove the Clevis Clip Carefully slide the Spring bracket to the right a little This will enable the Clevis pin to be withdrawn to the left of the bracket sufficiently to allow the swivel loop end of
25. dure Check that the machine is clean inside and out and is not damaged in any way Check that all the lamps are working Check the operation of the coin Flipper CDSs Look for jammed coins and check that the coin throw is effective for all coins of the designated denomination Check the operation of the Playfield it should have a smooth operation with no bumps or jolts Check that the Ticket Boxes are charged with a sufficient number of tickets and that they are functioning correctly Note If any problem is found refer to the Troubleshooting Guide CHUCK E CHEESE S GRAND SLAM Page 23 fr SAE CRON TONS AIRES OPERATOR S MANUAL 11 Maintenance Tasks 11 1 Warnings and Cautions WARNING 1 IT IS ESSENTIAL THAT ONLY SUITABLY QUALIFIED PERSONNEL CARRY OUT MAINTENANCE AND REPAIR OPERATIONS TO PREVENT INJURY AND ELECTRIC SHOCK SWITCH OFF AND DISCONNECT ALL ELECTRICAL POWER SUPPLIES BEFORE OPENING DOORS AND PANELS AND STARTING WORK ON THE MACHINE TO PREVENT ELECTRICAL SHOCK A SECURE EARTHED ELECTRICAL PLUG MUST BE FITTED USE ONLY THE SPECIFIED ELECTRICAL FUSES SHOWN IN THE PARTS LIST REPLACEMENT FUSES MUST MATCH THOSE TO BE REPLACED IN FUSE TYPE AND RATING THE FUSE COVER WHERE APPLICABLE MUST BE IN PLACE BEFORE SWITCHING THE MACHINE BACK ON TO MAINTAIN THE SAFE AND EFFICIENT OPERATION OF THE MACHINE USE ONLY PARTS THAT HAVE BEEN SUPPLIED BY CROMPTONS OR ARE CROMPTONS A
26. former PCB 1 130625 CHUCK E CHEESE S GRAND SLAM Page 43 OPERATOR S MANUAL 12 2 6 MAIN CONTROL ASSEMBLY Item Part Name Qty Part No 1 XA3 Controller PCB Assembley 1 130792 12 2 7 LINEAR SLIDE ASSEMBLY Item Part Name Qty Part No 1 Motor 12v 1 010142 2 Pulley 1 020042 3 Idler Pulley 1 020041 4 Belt 1 020043 CHUCK E CHEESE S GRAND SLAM Page 44 12 2 8 MAINS ENTRY ASSEMBLY Item Part Name Qty Part No 1 Mains entry filter 1 130703 2 Fixing plate 1 0304941 3 Rear entry plate 1 0304940 4 Top entry cover 1 0304466 5 Rubber Grommet 1 090119 CHUCK E CHEESE S GRAND SLAM Page 45 12 2 9 METER ASSEMBLY Item Part Name Qty Part No 1 PCB 0091 1 130251 2 Meter bracket 1 0305008 3 Meter 4 130147 CHUCK E CHEESE S GRAND SLAM Page 46 10 2 11 Miscellaneous Spares Part Name Qty Part No Castor fixed 2 060070 Halogen lamp 12V 35W 4 100137 Flexible Flood light stand 4 0305098 Flu tube 5 8 Diameter 2 100089 Bob tilt PCB B0307 1 130754 Feature PCB B0291 1 130729 Feature PCB B0299 1 130746 VFD 16LFO1UA4 1 130709 VFD buffer PCB 1 130714 Slam tilt assembly 3 910068 Fan Papst 612GM 1 130696 Choke 13 Watt 110V 2 100099 Choke 13 Watt 240V 2 100064
27. he outer surface of the machine Ensure that any special instructions are followed before proceeding 2 Open all doors and panels and check that all parts and connectors are secure and have not become loose during transit Note The playfield halogen lamps are not fitted at the factory but are stored inside the machine 3 Remove from the Cashbox the Mains power lead the Manual and any Fixings etc 4 Close and lock all doors and panels Note Do not load any coins at this time PSU board Assembl Halogen Transformer Assembly Mains Entry Socket Panel Flu Tube Starter Assembly Figure 3 Machine Rear view CHUCK E CHEESE S GRAND SLAM Page 10 OPERATOR S MANUAL 3 2 Electrical Supply 1 Ensure that the mains electrical supply is earthed and conforms to the specification shown on the machine s Identification Label 2 Connect the machine to the mains electrical supply as shown in figure 4 3 Switch ON the electrical supply by operating the Power ON switch located inside the Payout door on the right side as shown in figure 5 Wait for 30 seconds to allow the initialisation procedure to execute watch the VFD to verify initialisation 4 Check that all lights are working and that the Playfield is operating satisfactorily Machine ON OFF Switch Cool Road Meter assembly e GE 4 ound Car Figure 4 Machine front view CHUCK E CHEESE S GRAND SLAM Page 11 3 2 1 SETTING THE SOUND VOLUME WARNING CAR
28. he panel can be completely removed With a Bonus Panel removed 3 Check the security of all electrical connections 4 Replace any bulbs which were seen to have blown 11 2 2 LINEAR SLIDER MOTOR REPLACEMENT 1 Remove the Bonus Panel Assembly from the machine 2 Press the Belt Tensioner to slacken the belt and remove the belt from the pulley and Slider Bracket Visually check that the belt is in good condition 3 Loosen the grubscrew securing the motor driveshaft to the Drive Pulley after making the position of the Pulley relative to the driveshaft Remove the Drive Pulley 4 Remove the 2 screws securing the Motor 5 Disconnect the electrical plug that leads to the Main Controller PCB and remove the motor 6 Installing the new motor is a reversal of the removal procedure Use loctite 242 or equivalent thread locking adhesive on the grubscrew threads and engage the grubscrew on the flat spot on the driveshaft Ensure that the Drive Pulley is aligned with the Driven Pulley NOTE The new motor should be supplied with a flat spot machined on to the driveshaft to engage the grubscrew If this is missing cut a flat spot on the driveshaft using the old motor as a pattern 7 Install the Linear Slider Belt 8 Install the Bonus Panel Assembly 11 2 3 LINEAR SLIDER BELT REPLACEMENT 1 Remove the Bonus Panel Assembly from the machine 2 Press the Belt Tensioner to slacken the belt and remove the belt from the pulleys and
29. hey have been detected as being good 1 2 Specification 1 2 1 DIMENSIONS OTS ap LI H eem 218 evel CO THICKNESS RANGE Coin ETRY 3 ap HAT reel 4 00 1131 ml WE Ca Al mend Com OUTLET ATP AER H NM E mm E H ral THIGSMES4 Bette KIT a OUTLET De za T rm fed D vil 3 z d l ECM EXIT COM OUTLET Wo BFAGER a A man 14 8 emi 29 0 mm Figure 18 CC40 Coin Comparitor Dimensions 990169 GRAND SLAM Page 52 MACHINES LTD OPERATOR S MANUAL 1 2 2 ELECTRICAL POWER REQUIREMENTS The requirement is for a nominal supply of 24 volt d c Pin VDC min VDC max Idle Current Peak Current Current Pulsewidth 1 Tilt 600 mA 0 65 13 sec 2 10mA Pullup 10 mA 3 Credit 600 mA 11 5 70 ms 4 Vin 24 VAC DC 19 32 50 130 mA 100 210 mA 5 Vin 12 VAC DC 15 20 45 95mA 115 200 mA 6 Ground 1 2 3 FEED RATE Good coin acceptance should be better than 98 at a coin feed rate of seven coins per second 1 2 4 PARTS LIST The CM CC 40 Coin Comparitor is normally returned to the supplier if a repair or modification becomes necessary Details of Part Numbers etc may be obtained from Cromptons Leisure Machines Ltd 990169 GRAND SLAM Page 53
30. ill give them a bonus win Each unit has two coin entry slots and a flipper handle the flipper handle operation does not allow a variation in the ejection force applied to the coin The handle is pulled fully back and the CDS then automatically release the coin s There are two ways to win 1 If a coin comes to rest within the borders of one of the coloured rectangles with a fixed value shown the value is then paid out 2 If a coin hits the Bonus Mit Win Target the Bonus Feature is triggered and a set of 11 sequentially activated translucent panels on the Bonus feature start to flash Each of the panels is given a prize value varying from No Win to a maximum value Following a brief run the sequence is stopped at a randomly selected position on the Bonus feature the panel for that position is lit along with the panels values on either side of it flashing Feature Panel 2 Figure 2 Bonus feature Assembly CHUCK E CHEESE S GRAND SLAM Page 9 3 Installation CAUTION 1 The machine must be installed on a stable level surface for indoor use only 2 The machine must not be exposed to extremes of temperature or humidity or to a high concentration of airborne particles 3 Do not use the Paytrays to lift or move the machine as damage may occur 3 1 Unpacking 1 Remove the machine from the shipping crate and check that it is complete Check that any special instructions and the entry keys are attached to t
31. iode PCB Printed Circuit Board PSU Power supply unit TBD To be done VFD Vacuum Fluorescent Display green CDS Coin Delivery System 1 3 Standard Terms Coin Coin or Token metal or plastic Comparitor CM CC 40 Coin Comparitor Fixings Small pieces of metalwork etc used for assembly Slug Counterfeit Coin or Token CHUCK E CHEESE S GRAND SLAM Page 7 2 Description and Gameplay Top sign level Playfield level Payout level Cashbox level Figure 1 Machine Functional Areas 2 1 Description Grand Slam is a single player machine with a moving belt which has four coloured Win Target areas three with direct payouts and the fourth the player gets to play the bonus feature The structure is divided into four levels e Top Sign e Playfield e Payout e Cashbox When a Section has not been played for 30 seconds a sequence of lights and sounds is initiated to attract a player to the machine If an attempt is made to defraud the machine either physically or electrically an alarm condition is set The machine is fitted with four non re settable electro mechanical meters which show Coin in Ticket out and Feature Hits CHUCK E CHEESE S GRAND SLAM Page 8 2 2 Gameplay The aim of the game is to deliver coins on to Win values on the moving belt by use of the coin delivery system As a skill element to the game the player can time the delivery of the coins to hit the moving catchers mit this w
32. k the CDS Unit door CHUCK E CHEESE S GRAND SLAM Page 15 44 Filling Ticket Dispenser Versions Remove the Payout Door Place the block of folded tickets in the Ticket Box so that the feed will be in correct orientation Feed the Tickets into the Ticket Dispenser Switch the power supply ON if not already on and press the advance button on the side of the dispenser until tickets appear at the Payout Slot Tear off any excess tickets and replace the Payout Door Take care not to trap the tickets 4 5 Tickets Reload Sequence When a section runs out of tickets the display will show TICKETS EMPTY PLEASE CALL ATTENDANT and the alarm will sound To pay out any remaining tickets carry out the following steps see Step icket Dispenser Versions 1 Feed the tickets into the ticket dispenser When the first ticket is detected the display will show TICKETS DETECTED 2 Following detection of the first ticket an eight second delay is invoked to enable correct positioning of the tickets After eight seconds any tickets owing will be paid out and the game can continue Ticket mech Figure 7 Ticket mech Location CHUCK E CHEESE S GRAND SLAM Page 16 4 6 Tilt Mechanisms The machine is protected by three a Tilt Bob This will require adjustment before play can take place following initial installation 4 6 1 ADJUSTMENT OF TILT BOB 1 Isolate electrical power to the machine 2 Remove the re
33. ove the MS retaining bolts from the rear corners of the playfield frame 1 at each corner see Fig 12 Note the position of the green yellow earth wire M5 Bolt G Figure 13 Rear left Playfield retaining bolt CHUCK E CHEESE S GRAND SLAM Page 27 9 Carefully slide the playfield frame out from behind ensuring that the rear edge is adequately supported throughout Care must be taken to ensure that any trailing wires do not catch on the frame during removal 10 Place playfield frame on a table or suitable work surface 11 3 2 REMOVAL OF BELT AND ROLLERS 1 Using an 8mm socket or appropriate spanner remove the 3 x M5 retaining bolts on each belt guide and remove the guides 2 Remove the spacers immediately beneath the belt guides Fig 13 Spacer Board under Belt Figure 14 Spacer Removal 3 Using an indelible pen mark the position of the 2 side belt adjusters Fig 14 Slacken Adjuster Adjuster locknut Draw Line here Rear support MS Bolt Figure 15 Showing position of Belt Adjuster 4 Measure and note the distance between the belt and frame on each side of the dummy roller 5 Using an 8mm spanner loosen the rear support M5 bolt of the left and right belt tension adjusters See Fig 14 CHUCK E CHEESE S GRAND SLAM Page 28 OPERATOR S MANUAL 6 Using an 8mm spanner loosen the M5 adjuster locknut on the left and right belt tension adjusters then fully remove the rear support bolt
34. rol PCB Reset button for the play section has been pressed The Dipswitch functions are listed on the Software Specification Sheet that is attached to the baseboard inside the payout door The sheet also shows the default settings that are set before the machine leaves the factory CHUCK E CHEESE S GRAND SLAM Page 36 11 6 Cashbox Section 11 6 1 CASHBOX LEVEL At the bottom of each machine the Cashbox door can be found For security reasons this door is fitted with two locks which are different from the other locks fitted to the rest of the machine To gain access to the cash box 1 Turn both keys to unlock 2 Lift the door to remove the Cashbox 12 Parts List 12 1 Introduction Spare parts coin conversion and a range of enhancement kits can be obtained from the Cromptons USA Distributor ICE When ordering parts please specify the following information 1 Name of machine and serial number Refer to the Identification Label fixed to the outside of the machine just above floor level to the right of Section One 2 Any additional information that may help to specify the part e g Voltage or type of coinage The Parts List contains all the spares which it is anticipated might be required during the normal course of operations CHUCK E CHEESE S GRAND SLAM Page 37 OPERATOR S MES LTD MANUAL 12 2 Parts Listing 12 2 1 BASE BOARD ASSEMBLY il eee 5 Hopper distribution PCB cover 1 0501618 CHUC
35. two fuses a 12V signal supply and a 24V power supply Two LEDs are fitted adjacent to the fuses LED 1 illuminates if the 24V supply is functioning and the fuse is intact LED 2 acts in a similar way for the 12V supply If the appropriate LED is not working first check the adjacent fuse 11 4 6 MAINTENANCE ON TICKET DISPENSER 1 Isolate electrical power supplies to machine 2 Carefully remove paytray door taking care to disconnect any electrical looms that may be connected to the rear of the door 3 Check security and condition of electrical cables and looms 4 Replenish Ticket Dispenser 5 Check operation of Ticket Dispenser 11 5 Main Control PCB The Main Control PCB is accessible on the left side panel inside the payout Door This PCB has two LED s incorporated The first should be permanently lit and indicates the CHUCK E CHEESE S GRAND SLAM Page 35 OPERATOR S MANUAL 12V supply is functioning correctly The second LED flashes to show that the machine software is running Press the Reset Button to reset the program this is preferable to switching the machine off and on again 11 5 1 MAIN CONTROL PCB DIPSWITCH SETTINGS The Dipswitches are located in two banks on the Main Control PCB labelled SW1 and SW2 The switches themselves are labelled with the numbers 1 to 8 and the ON position is shown The Dipswitch settings take effect only at Power On or after the Main Dipswitches Fig 19 Main Control PCB Cont
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