599328A Service Manual GC912 913 US
Contents
1. Fisher amp Paykel Se WERE Gas Cooktops USA Canada Models GC912 and GC913 series 599328 599328 April 2006 Manual 599328 Reprint April 2006 The specifications and servicing procedures outlined in this manual are subject to change without notice The latest version is indicated by the reprint date and letter and replaces any earlier editions 599328 Contents Models covered by this manual eese esee 5 5 55151 e E 5 1 Service Iunii 6 1 4 HEAETELAND SAEETY ettet cate bet cte ce ipe bee 6 peel M Ncmp H HQ 6 2 2 er 7 2 4 deut eite 7 2 0 MODEL NUMBER 250 dp to e d d tede 7 2 GO RIAL NUMBER 8 Hex CTI 8 3 Installation requirements burner ratings and orifice sizes gas conversion and low flame setting adjustment T 8 4 Wiring dlagraims aAa ai aaraa a a cei Ie Ler tole ato LED aaa aa Leer Pa aa 9 4 1 6912 COOKTOPS t2. 72 Fax 949 790 8913 Email Customer Care fisherpaykel com 599328 1 Service requirements 1 7 Health and Safety When servicing the cooktop health and safety issues must be considered at all times Specific safety issues are listed below with their appropriate icon They are illustrated in the service procedures to remind service people of the issues Electrical safety Isolate the cooktop from the electrical supply before servicing Failure to do so could result in an electric shock Gas leak hazard Isolate the cooktop from the gas supply if necessary before servicing and leak test after all gas related repairs Sharp metal edges Take care and use appropriate protection when handling sharp metal edges to avoid laceration Gas fittings are torque sensitive over tightening could damage them and cause a gas leak Heat hazard Ensure wiring is correctly routed away from potentially hot metal parts Ensure the work area is clean and tidy at all times to avoid a hazard while service work is being carried out Clean the cooktop and tidy the work area after service work is completed 1 2 General warning Only qualified gas and electrical service people should service this product 599328 2 Specifications 2 1 Product overview Model Gco GC912M Supply voltage 110 120 110 120 110 120 Flame failure auto reignition v Y Y Brushed stainless steel panels Y Y Iridium stainless steel panels Y Wok bur
3. eutral wires from the terminal block Disconnect the earth from the terminal block or basepan and unplug from the ignition box Bru Seg 5 6 To remove a gas valve i 7 Remove the cooktop from the benchtop Remove the hob top and tray Remove the microswitch assembly Disconnect all the aluminium tubes from the gas valve outlets Remove the screws securing the manifold to the basepan Remove the gas valve from the manifold Br pw qe Note Leak test gas connections Block each injector orifice in turn and open the valve to leak test the gas connections beyond the valve Check and adjust the low flame setting 5 7 To service a gas valve E 27 ds Remove the hob top and tray Remove the microswitch assembly Remove the screws on the top of the gas valve Gently lift out the valve cone and clean with solvent Regrease the cone with high temperature grease Refit and rotate the cone Lift out the cone remove any excess grease and check the holes in the cone and the valve body are not blocked 8 Reassemble the valve assembly 9 Open and close the valve several times Check the valve for leaks DUE m 599328 6 Fault finding checksheet Burner not lighting Flame doesn t stay no spark doesn t stop lit or is yellow or sparking distorted Fault finding 912 913 series Are the burner components clean and dry not damaged and correctly fitted Is the power suppl
4. ide re be aite eate a eee 9 4 2 GO919GOOKTOP tee ete teta cf A 9 5 2 Servicing ProCeQutes 5 10 5 1 ia dad aee alia dave ia dO gne 10 5 2 TO REMOVE THE COOKTOP FROM THE BENCH COUNTERTOP nennen sn nnne nnns 10 5 9 TOREMOVE AN ELECTRODE ande e pda lie a dada ee d dade de ei Mane edited 10 5 4 TO REMOVE THE IGNITION 0 0 10 5 5 TO REMOVE THE MICROSWITCH ASSEMBLY 1 4 1 enne 11 5 6 Nc VALVE E HP 11 5 7 IOSERVIGE A GAS VALVE eae i p e rti edet erm 11 6 Fault finding seen seen seen sees seen nnmnnn nnmnnn nnmnnn 12 7 Fault finding flowcharts 13 599328 Models covered by this manual MODEL PRODUCT CODE GC912 88441 GC912M 88442 GC913 88452 A Service assistance Fisher amp Paykel Appliances inc 5900 Skylab Road Huntington Beach CA 92647 USA Tel 1 888 936 78
5. ighting flowchart continue shorted ignition switches in the loom sparking incorrect polarity at the power outlet Check the Is the flame burner components are assembled correctly are clean and dry behaving and not distorted normally gas jetis the correct size for the gas type and is not blocked low flame setting is correctly set cooktop doesn t require high altitude jets Check the electrode burners are clean and dry low flame setting is correctly set e electrode leads are firmly connected to their correct location at the ignition box and are not damaged earth to the cooktop and earthing connections in the cooktop are ok These repairs require gas qualifications Check the gas pressure Replace the ignition box NOTES Indicates the flame isn t being sensed The correct electrode positions at the ignition box Terminal Burner 1 Front left 52 Front right 3 Middle 54 Rear left 55 Rear right 14
6. ner 14000BTU h 20000BTU h 20000BTU h Indicator neons innovalves Y 2 2 Model number Note A model and serial number label is located on the underside of the cooktop and on the cover of the use and care guide supplied with the product An extra label is provided for the installer to place in a convenient location The model number contains information as shown in the following example GC912M Additional information M Iridium Series Product length eg 91 cm Product type eg Gas cooktop 599328 2 3 Serial number The serial number consists of three letters and six digits and contains the information shown in the following example RM 123456 Sequential serial number Manufacturing plant code FISHERPAYKUL code indicating month of manufacture CUMBERLAND code indicating year of manufacture Cumberland code Letter C U M Year 1 2 3 AO om gt z 6 7 8 9 0 Fisherpaykul code Letter F 5 U L Month 1 2 3 4 5 6 7 8 9 10 11 12 Manufacturing plant code A Laundry Cleveland Australia F Refrigeration Auckland New Zealand M Range and Dishwasher Dunedin New Zealand N Laundry Auckland New Zealand Q Refrigeration Cleveland Australia In the example above the appliance was manufactured in the sixth month June of the fourth year 2004 at the Range and Dishwasher plant in Dunedin New Zealand 2 4 Electrical Mains powered igniti
7. on system 110 120V 0 6VA 3 Installation requirements burner ratings and orifice sizes gas conversion and low flame setting adjustment Refer to the installation instructions supplied with the product or available on the Fisher amp Paykel website http usa fisherpaykel com 599328 4 Wiring diagrams 4 1 912 cooktops POWER SUPPLY N A entry TERMINAL GREEN lb 55 ET Z 5 zT 5 J3 m O 53 6 sist SM J D amp swat 2 52 SWI 251 IGNITOR IGNITOR REARLEFT RIGHT IGNITOR IGNITOR AFRONT LEFT A FRONT RIGHT 42 GC913 cooktop POWER SUPPLY N A entry 5 T MINA GREY MM GREEN 8 BLUE 2 z ZH 294 Ot o m d 5 d 4 id maf mem wer Te 595 wg BLUE Sm HE dme o SWV 2 IGNITOR IGNITOR DREARLET P REAR RIGHT IGNITOR IGNITOR FRONT LEFT FRONT RIGHT 599328 5 Servicing Procedures Refer to the Service requirements before servicing Section 1 page 6 5 1 remove the hob top and tray LEN 1 Lift off the trivets and burner components 2 Remove the knobs 3 Remove the screws securing each burner to the hob tray To prevent damaging the screw head use No 1 Phillip s head screwdriver 4 Lift the hob tray ou
8. t of the hob top 5 Remove the hob top 5 2 To remove the cooktop from the bench countertop X mis Note It is easier to service the internal components by removing the hob top and tray rather than removing the product from the bench 1 Unplug the electrical supply lead 2 Turn off the gas supply and disconnect the inlet gas pipe 3 Loosen the cooktop clamping brackets 4 Lift the cooktop out of the bench E 5 3 To remove an electrode L X 1 Remove the hob top and tray 2 Remove the electrode locating clip on the burner bowl 3 Unplug the electrode lead from the ignition box E 5 4 To remove the ignition box X 1 Remove the hob top and tray 2 Remove the neon mounting bracket by pulling it upward GC913 only 3 Unplug the electrode leads and the multi way plug from the ignition box 4 Lift off the ignition box attached to the basepan by double sided tape Note The electrode leads must be plugged into the correct terminals on the ignition box Terminal numbers on the ignition box correspond as follows 51 Front left burner 52 Front right burner 53 Middle burner 54 Rear left burner 55 Rear right burner 599328 5 5 remove the microswitch assembly 27 1 Remove the hob top and tray Remove the neon mounting bracket by pulling it upward GC913 only Remove the microswitch assembly wires connected to each neon GC913 only Lift the switches off the gas valves Disconnect the active and n
9. y correct voltage and polarity is the cooktop properly earthed Is there a draft or air flow affecting the flame 12 599328 GC912 913 Gas cooktop 7 Fault finding flowcharts Check the the bumer components are assembled correctly are clean and dry and are not distorted gas jetis the correct size for the gas type and is not blocked cooktop doesnt require high altitude jets Check the gas pressure gas valve for grease blockage gas pipes connections for gas leak or blockage These repairs require gas mmm qualifications Burner not lighting Ensure the bumer components are asserrbled correctly are clean and dry and not damaged Check the electrode is dean and dry is not darraged is not shorting inside the basepan area lead is connected tightly at the ignition box Swep the electrode lead at the ignition box with one that is working ok Replace the ignition box NOTES Indicates there not enough or too much gas flow at the bummer Check the power supply up to the ignition connections at the ignition box continuity of the wire in the rricroswitch loom Check the microswitch loomconnections at the ignition box continuity mounting and operation of the rricroswitch 599328 GC912 913 Gas cooktop Sparking continuously Does the burner Is a burner in ES light and use Check for Refer to Burner not l
Download Pdf Manuals
Related Search