LLP 150H
Contents
1. ESAB AW LOW LOAD POSI TI ONI NG EQUI PMENT LLPE POSI TI ONER WI TH CENTER HOLE LLP 150H I nstruction amp Service Manual MNL 5420 06 1 IMPORTER S LIABILITY The aim of this document is to briefly inform about the responsibilities of anyone putting onto the European market welding equipment consumable material and welding accessories subject to the CE mark A keen attention has to be drawn on some duties often underestimated or unknown which are to be borne by anyone importing from extra European Countries such goods to be then put onto the market either by using his own brand name or with the one of the Extra European Manufacturer Not everybody is aware that the importer of such goods becomes the only liable party against any European law infringement thus bearing exactly the same duties which are usually responsibility of those manufacturing such items in Europe Therefore the importer being the liable party for the product will have the precise duty of granting the full compliance with the CE mark of the product put onto the European market Practically an importer after identifying any enforceable Directives and the necessary requirements which the imported product once in the market must comply with must check their compliance according to the conditions specified in the Directives and he must also grant such conformity with the additional duty of keeping a documentary evidence of the analy2. Fax 481 3 5296 8080 MALAYSI A ESAB Malaysia Sdn Bhd Selangor Tel 460 3 8027 9869 Fax 460 3 8027 4754 SI NGAPORE ESAB Asia Pacific Pte Ltd Singapore Tel 465 6861 43 22 Fax 465 6861 31 95 SOUTH KOREA ESAB SeAH Corporation Kyungnam Tel 482 55 269 8170 Fax 482 55 289 8864 UNI TED ARAB EMI RATES ESAB Middle East FZE Dubai Tel 971 4 887 21 11 Fax 4971 4 887 22 63 AUSTRALI A ESAB Australia Pty Ltd Victoria Tel 461 1300 372 228 THAI LAND Siam ESAB Welding amp Cutting Ltd Sriracha Tel 466 38 400550 Fax 466 38 400549 Africa SOUTH AFRI CA ESAB Africa Welding amp Cutting Pty Ltd Edenvale Tel 427 11 608 8200 Romar Handling and Positioning Equipment RPEI Commercial Office 38 J oo Koon Circle J urong Singapore 629063 Phone 465 68614322 Fax 465 68613363 www esabasia com Representative Offices BULGARIA ESAB Representative Office Sofia Tel Fax 359 2 974 42 88 EGYPT ESAB Egypt Dokki Cairo Tel 20 2 390 96 69 Fax 20 2 393 32 13 ROMANIA ESAB Representative Office Bucharest Tel Fax 40 1 322 36 74 RUSSIA LLC ESAB Moscow Tel 7 095 543 9281 Fax 7 095 543 9280 LLC ESAB St Petersburg Tel 7 812 336 7080 Fax 7 812 336 7060 Distributors For addresses and phone numbers to our distributors in other countries please visit our home page www esabasia com
3. ENER ENKEN KREE ENE RE ENE EE ENE RE EE Dal Rettel lte e e Le TEEN 5 2 CONTO DEVICES AA alo o ls ii ac INDEX OF SERVICE MANUAL 1 SERVICE AND MAINTENANCE eo eene ne ee ee ek ek EE ENE REKE KN KKK KEREN ENKER KN KEEN KN KKK KN REENEN 1 1 Service Checking and Cleaning ProcedureS ee se ek ek AR AE e 1 2 Luybri ationlnstructons er ki ma ei e Di ee dh EE 1 2 1 Lubrication Instructions for ACCESSOrIES ee ek ee ee eene 2 PARTS LEST EE N RT a Esa EE N OE EN 2 1 EA Re NO OE 2 2 Electrical Diedlams es eren ia 2 5 esci I LLP Positioner ESAB READ AND UNDERSTAND THE INSTRUCTI ON amp SERVICE MANUAL BEFORE INSTALLING MNL 5420 06 1 LLP Positioner WARNI NG Arc welding and cutting can be injurious to yourself and others Take precautions when welding Ask for your employer s safety practices which should be based on manufacturer s hazard data ELECTRI C SHOCK can kill e Install and earth the welding unit in accordance with applicable standards e Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing e Insulate yourself from earth and the work piece e Ensure your working stance is safe FUMES AND GASES can be dangerous to health e Keep vour head out of the fumes e Use ventilation extraction at the arc or both to keep fumes and gases from vour breathing zone and the general area ARC RAVS can injure
4. N A d EAE Mi EDE OE EE RES EE u i i H GER Ri m wn 1 i e ra i i i i i I IN d l s H H i i I H H H i i i i i i i l d vel m pM i i i I i j H i H i i i i i l EM EA T clica E mo l i N N MS MELA MA ERO BA l l i i i i qe ila Le i n Be TORTE PR GE E deus TS iis E is M e ef TENIS 1 NOTES ON em RE i Note Rev 03 Released Date 21 Sep 2011 CONTROL PANEL EQUIPMENT LIST Sales Order No 5420 n BEN NEN a Customer Project ESAB Saldatura OO Item No 06 Modeller LT No of Units DS ReferenceNoi LLPA45OH EICA 220V Revison 03 ee a Prepared By E m issued To MT E TP CONTROL PANEL H190 W195 D95 mE 1 2 PILOT LIGI HTS WITH INTEGRAL LED AD16 16A ACDC24V white 0 50 1 HONGBO MN 3 E STOP1 MUSHROOM HEAD PUSH BU
5. AME MODEL PART NO WEIGHT It has important information Product Name Equipment Name Model The type of machine Part No The ESAB article number for the machine Capacity The capacity of machine Serial No The serial number of machine MFG Date The manufacturing year of the machine Voltage Ampere HZ IP Voltage Supply Requirement Weight The weight of the machine NOTE THE WEIGHT IS WITHOUT ACCESSORIES The machine plate has electrical information Hz Mains supply connection Hz V Mains supply connection V KW Mains supply connection KW NOTE WHEN ORDERING SPARE PARTS PLEASE STATE ALL THE INFORMATION IN MACHINE PLATE Note For Machine Plate Above Address are NO LONGER use since 15 06 2012 Please refer back page of manual for our new Address Instruction Manual 4 ESAB MNL 5420 06 1 LLP Positioner 2 4 Warning Information Stickers Information Text Picture of sticker General Warnings a electric shock we CH b moving parts warning c falling equipment warning DO NOT OVERLOAD CHECK CAPACI TY ON DATAPLATE Sticker Information as accurate from 11 11 2011 Update Instruction Manual 5 ESAB MNL 5420 06 1 LLP Positioner 3 INSTALLATI ON IMPORTANT READ ALL RELEVANT MANUALS AND SAFETY PRECAUTIONS CAREFULLY BEFORE STARTING TO UNPACK AND INSTALL THE EQUIPMENT PLEASE CHECK ALL OIL AND GREASE BEFORE OPERATI NG EQUI PMENT NOTE MAKE SURE INSTALLATION IS CARRIED OUT BY SUITABLY TRAINED PE
6. CT DAILY INSPECT ON DEVICE BEFORE START WARNING INSTRUCTION ON OPERATORS MANUAL TO REMIND OPERATOR DURING OPERATION Instruction Manual l ESAB MNL 5420 06 1 LLP Positioner 2 INTRODUCTI ON 2 1 General LLP positioners are a basic solution for the positioning of a lightweight workpieces They occupy little space and feature quick and easy to operate All models meet or exceed the EN occupational safety requirements Machine Table Plate Centre Hole Electrical Cabinet Motor Foot Pedal Lock Device PE m Instruction Manual 2 ESAB MNL 5420 06 1 LLP Positioner 2 2 LLP Positioner Series Technical Specifications LLP Model Capacity Turning i 0 15MT at 100mm Capacity Tilting 0 15MT at 100mm Rotation Speed 0 to 4 5 Tilting Range Degree 90 Power Supply 220V 1P 50Hz NA B Control Voltage Rotation Drive Motor 90VDC DC65W Earthing 450 Table Plate Diameter 450 Table Hole Diameter 120 3 3 A gt 1 Weight 63 Max Tilting Height 510 z 3 Dimensions LXHxW 3 574 417 530 Cable Foot Pedal Table Plate Diameter 2 Technical Specification as accurate from 24 11 2011 Update Instruction Manual 3 ESAB MNL 5420 06 1 LLP Positioner 2 3 Machine Plate Machine plate is attached to the control cabinet ROMAR POSITIONING EQUIPMENT ESAB INTERNATIONAL PTE LTD 18 TUAS CRESENT SINGAPORE 638712 E MAIL aftersales romar com sg AN ESAB GLOBAL COMPANY PRODUCT N
7. EX PART NUMBER DESCRIPTION QT REMARKS MODEL ESAB LLP 150H Cust N fa Ze od ESAB Saldatura E E Assembly Drawing REVISI WE G ND REMARKS LS l Islejzjoe o a t DU T X Mag EEN m PART NUMBER DESCRIP TION z 0 des PJ 5420 A601 Ad WARE THE SOLE PROPERTY OF R P E t PTE LTD SINGAPORE 2i E sal o size ESAB Subsidiaries and Representative Offices Europe AUSTRIA ESAB Ges m b H Vienna Liesing Tel 443 1 888 25 11 Fax 443 1 888 25 11 85 BELGI UM S A ESAB N V Brussels Tel 32 2 745 11 00 Fax 432 2 745 11 28 THE CZECH REPUBLI C ESAB VAMBERK s r o Vamberk Tel 4420 2 819 40 885 Fax 4420 2 819 40 120 DENMARK Aktieselskabet ESAB Herlev Tel 45 36 3001 11 Fax 445 36 30 40 03 FINLAND ESAB Oy Helsinki Tel 4358 9 547 761 Fax 4358 9 547 77 71 FRANCE ESAB France S A Cergy Pontoise Tel 433 1 30 75 55 00 Fax 433 1 30 75 55 24 GERMANY ESAB GmBH Solingen Tel 449 212 298 0 Fax 449 212 298 218 GREAT BRI TAI N ESAB Group UK Ltd Waltham Cross Tel 444 1992 76 85 15 Fax 444 1992 71 58 03 ESAB Automation Ltd Andover Tel 444 1264 33 22 33 Fax 444 1264 33 20 74 HUNGARY ESAB Kft Budapest Tel 436 1 20 44 182 Fax 436 1 20 44 186 ITALY ESAB Saldatura S p A Mesero Mi Tel 439 02 97 96 81 Fax 439 02 97 28 91 81 THE NETHERLANDS ESAB Nederland B V Utrecht Tel 431 30 2485 377 Fax 431 30 2485 260 NO
8. Forward Relay SWA 1 le aam nan sm sa am CRI SW3 2 34 35 a Reverse Relay CR3 SW4 2 7 Lem am mm as ao am SW2 36 Remote Footswitch Relay PROJECT MODEL SA B LLP 150H A CLIENT NAME DATE DRAWN 2011 12 07 ESAB Saldatura APPRO VER DWG NA SCALE rol Circuit Diagram N A DWG N 03 SHEET NO 10F1 VE O LLP 150H E101 220V Mee 00000 e GEN XJC220 90D O T Ge E STOP 1 ON We cr ra cd PROJEC T MODEL LLP 150H E DATE cuter ESAB Saldatura Y Outside View of Control Panel DWG NAME m Diagram bcd 03 DWG NO LLP 150H EIP1 220V 4 95 oy 165 195 169 60 LLP 150H CLIENT SCALE E N A iii REVISION E 03 E ESAB Saldatura I Outside View of Control Panel i DWG NAME ma Diagram SHEET NO DWG NO LLP 150H EIP2 220V 1 OF 1 _ 34 723 24 E 28 31 33 22 CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO _ CABLE CODE WI
9. NT em rr ESAB Soldaturo JE A0 T TAE FX N T S TAUFIQ WT NAME GENERAL ARRANGEMENT fi CH Low Load Positioner 150Kg y EE NO e SHEET NO E PJ 5420 GAO6 MEI 1 OF 1 PIES OF THIS DRAWING TOGETHER WITH THE COPYRIGHT OLE PROPERTY OF R P E PTE LID SINGAPORE ESAB MNL 5420 06 1 LLP Positioner 2 2 Electrical Drawings are compiled in this section to give the user a detailed graphical illustration of the electrical components and circuit diagrams associated with the equipment For more information regarding the electrical and electronic system of this LLP Positioner Series model please visit the respective manufacturer s website Service Manual 4 DRAWING LIST Sales OrderNo 420 JWemNo 06 Customer Project ESABSaldatua No ofUnits 25 Product LLPE poswioner Reference No PJ 5420 ED61 CAT un i LLP l 50H S S o ii e i l 03 Revise on 07 12 11 Prepad oy TA TEEL EN hw TE PR vol 92 00 pope ve No Drawing No Sht Rev Description Lu ele 1 LLP 150H EIC1 220V 1 03 Control Panel Equipment List NA 2 LLP 150H El01 220V 1 03 Power Control Circuit Diagram E 3 LLP 150H EIP1 220V 1 03 Outside View of Control Panel Diagram NA 4 LLP 150H EIP2 220V 1 03 Outside View of Control Panel Diagram N A Z 5 1 LLP 150H E1W1 220V_ 03 Cable List
10. RING NO _ CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO CABLE CODE WIRING NO AR NA EN ae RAI WIRING NO Pendent P1 CABLE NO CABLE SIZE ESTIMATE SCALE INA REVISION E 03 SHEET NO 1 OF 1 LLP 150H LLP 150H EIW1 220V ESAB Saldatura IDWG NO DRAWN APPROVED ESAB MNL 5420 06 1 LLP Positioner 2 3 Parts List Drawings are included in this manual for ease of reference when ordering spare parts Please indicate the Item Number Part Number Description and Quantity of the spare parts when making any purchase The Parts List Drawings for the LLP Positioner Series are found in the succeeding pages Service Manual 5 Hecommended Spare Part List for Low Load Range Model LLP150H No Gin Number Discription Recommended Oty 1 0370251203 PCB XJC220 90D O 2 2 0370251204 PT1 Transformer IP 220V OP 27 24 12 0V 30VA 5 3 0370251206 CR1 3 Control Relay MYANJ DPCO AC24V 5 4 0370251207 F1Domestic Cartridge Fuse RT14 20 10x38 4A 5 5 0370251208 F2 Domestic Cartridge Fuse RT14 20 10x38 2A 5 6 0370251209 VRI Potentionmeter RV24NY 20S B502 5 7 0370250319 Knob RW100C 5 8 0370251214 Motor 10SGN 9018 65W DC90V 1 2A 1800RPM 1 9 0370251224 Gearbox 5GN 90B 1 Side Plote Plote ER 50 50 5 L 600 Base 56N 90B GearBox EN Sem Ji 105GN 9018 658 0C90V 1 2A 1800RPM e In Bei 1 EE Rotation Shaft 1 Gear Shaft 50 Tum Table
11. RSONNEL e Inspect the machine to ensure that the Positioner is supplied with Push Button pendant station and that thev are not damaged during transit There are no loose items supplied with this Equipment e Use a 4 legged lifting sling on the lifting lugs of the Positioner to move to desired installation location e Connect Power Cable bv others to an appropriate 3 Phase Isolator following the required Amperes based on the table above Incoming Power check data plate on Main Panel e Ensure that there is no obstruction along the rotating or tilting path e Machine is ready for power ON e Ensure that the Table is tilted to zero degree check from the Angle Graduation Plate e Use an optical leveler and take a reading on a selected point on the outer edge of the Table Top e Rotate the Table for 907 and check the level of the same spot e Continue to check the level of the same spot at 180 and 270 e Adjust the level of leg pad if necessarv bv using the level adjustment screw e Lock the adjustment screw via the upper lock nut and perform a final level check e Grout the Leg pad using non shrink epoxy grout e Allow appropriate time for curing and Positioner is ready for use 3 1 Handling and Storage of the Machine The machines are packed on a base suitable for lifting bv crane and or forklift Lift the machine from the lifting points lifting loops oniv Unload the machine from the packing and check the outer condition Do n
12. RWAY AS ESAB Larvik Tel 47 33 12 10 00 Fax 44733 11 52 03 POLAND ESAB Sp zo o Katowice Tel 448 32 351 11 00 Fax 448 32 351 11 20 PORTUGAL ESAB Lda Lisbon Tel 4351 8 310 960 Fax 4351 1 859 1277 SLOVAKI A ESAB Slovakia s r o Bratislava Tel 4421 7 44 88 24 26 Fax 4421 7 44 8887 41 SPAI N ESAB Ib rica S A Alcal de Henares MADRID Tel 434 91 878 3600 Fax 434 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 446 31 50 92 22 ESAB International AB Gothenburg Tel 446 31 50 90 00 Fax 46 31 50 93 60 SWI TZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTI NA CONARCO Buenos Aires Tel 454 11 4 753 4039 Fax 454 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 455 31 2191 4333 Fax 455 31 2191 4440 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 41 905 670 02 20 Fax 1 905 670 48 79 MEXI CO ESAB Mexico S A Monterrey Tel 452 8 350 5959 Fax 452 8 350 7554 USA ESAB Welding amp Cutting Products Florence SC Tel 41 843 669 44 11 Fax 1 843 664 57 48 Asia Pacific CHI NA Shanghai ESAB A P Shanghai Tel 486 21 5308 9922 Fax 486 21 6566 6622 INDIA ESAB India Ltd Calcutta Tel 491 33 478 45 17 Fax 491 33 468 18 80 I NDONESI A P T ESABindo Pratama Jakarta Tel 462 21 460 0188 Fax 462 21 461 2929 JAPAN ESAB J apan Tokyo Tel 481 3 5296 7371
13. TTONS XB2 BS542C Red TELEMECANIQUE ess T4 7 FGTENTIONMETER a NEEK A i EA FOTENTIONMETER rio ERG ae MEE A R3 EN oO IA EE CR E X2 O o IM SM V OAK aa lussi ER CR O INI IS SE E E SEEN 9 PT TRANSFORMER IP 220V OP 27V 24V 12V 0V 30VA 1 SUCHE BK 30 EG O 10 ae oC oe 11 PCB DC MOTOR CONTROLLER XJC220 90D 0 400W nu XAJONG Mi ad Aa 12 F1 DOMESTIC CARTRIDGE FUSE RT14 20 10x38 4A 2001 MRO MEM is Ez BOMESTICCARTRIDBEFUSE RTi 3000x38 2A ane Ti 14 F1 F2 MODULAR FUSE CARRIERS rg 32 10x 38 32A 2 MRO i MAN Ka c ae A n N DEEG REIN OMM a N EE ee am R ves ERE EE EM ak aa ai eee ad BES EES RENE RA E A Er S METAL RESISTANCE i ed BIN O ie ire IRC ABSORBER 53 SE ord EE ad E pue FOOT S O JE Uu E ed OO PCI O EER N SENE MEC UN NM ER A EE i EE N ne i RE cane mad 277 nan COIT cela NN ME ES UE ME MEME MEE GEMMAE LU NEG Ee ne nd 7 SE 1 MM Ee a WEIPU A 27 DEMOTOR 10SGN 9018 65W DC90V 1800RPM 4 XAJONG MEM ao sene e A A Rev 03 Released Date 21 Sep 2011 PEN L AE d SWI power Switch 2 3 Ft 4A I 1 4 SPW PE Rotate Motor L2 13 cR3 VI V2 v3 VR1 i LA ld CR2 Falk Pl Footswitch my pru jed M pe n vs VR2 124 1 AC220V Remote Box PT 30VA 25 ESTOPA Footswitch ER3 Remote Box CR 29 FSL 30 SW3 1 32 ER
14. emergencv stop e its function e relevant safetv precautions To make this easier each switch pushbutton or potentiometer is marked with a svmbol that indicates its function when activated The operator must ensure that e no unauthorized person is stationed within the working area of the machine when it is started up e no one is unprotected when the arc is struck The work place must e be suitable for the purpose e be free from loose objects e be clean because dust and welding flux can make the frictional force of the roller Personal safetv equipment e always wear recommended personal safety equipment such as safety glasses flame proof clothing safety gloves e do not wear loose fitting items such as scarves bracelets rings etc which could become trapped or cause burns General precautions e make sure the welding return cable is connected securelv to the workpiece e work on high voltage equipment may only be carried out by a qualified electrician e appropriate fire extinguishing equipment must be clearly marked and close at hand e lubrication and maintenance must not be carried out on the equipment during its operation follow the lubrication instructions e check the tightness of the hvdraulics repair all possible leaks immediatelv In other problem cases please contact to the producer or his representative e these products should not be lubricated or serviced during operation NOTE THE FUNCTION IS PHASE SENSITIVE CONDU
15. eves and burn skin o Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing e Protect bystanders with suitable screens or curtains FIRE HAZARD e Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOI SE can damage hearing e Protect vour ears Use earmuffs or other hearing protection e Warn bvstanders of the risk MALFUNCTION e Call for expert assistance in the event of malfunction AND OPERATING PROTECT VOURSELF AND OTHERSI ESAB MNL 5420 06 1 LLP Positioner INSTRUCTI ON MANUAL l SAFETY FUNCTI ONS Users of handling equipment have ultimate responsibility for ensuring that anyone who works with or near the equipment observes all the relevant safety precautions The following recommendations should be observed in addition to the standard regulations that apply to the work place All work must be carried out by trained personnel who are familiar with the operation of the LLP positioner Incorrect operation of the equipment may lead to a hazardous situation which can result in injury to the operator and damage to the equipment Staying under the workpiece during the working cycle is absolutely forbidden Staying on top of the workpiece during the working cycle is forbidden without the safety equipment 1 Anyone who uses the LLP Positioner must be familiar with e its operation e the location of the
16. ioner for any other purpose please confirm suitability from the manufacturer or his representative 5 1 Loading and Unloading of the Workpiece e Use the table plate holes and T slots for fastening the workpiece Figure A e Check that the fastening of the workpiece is permanent during all the working time Check regularly the fastening e Check that the earth terminal of the welding machine is connected to the positioner s own earth connector Figure B T Slot Figure A Figure B Instruction Manual 8 ESAB MNL 5420 06 1 LLP Positioner 5 2 Control Devices 5 2 1 Control Panel Power On Light Speed Setting Emergency Stop On Off Switch Remote Foot Switch Forward Reverse Switch Foot Switch Plug pe cb SE Et ume Dub Gub de Power Plug Instruction Manual 9 ESAB MNL 5420 06 1 LLP Positioner SERVI CE MANUAL 1 SERVICE AND MAINTENANCE l l Service checking and cleaning procedures Troubleshooting amp Remedial No Turning 1 Table Top bolts broken 1 Replace 2 Broken Bearing 2 Replace 3 Broken Motor Cable 3 Replace cable 4 Broken Gearbox Motor 4 Replace spare gear motor 5 Defective Controller Card 5 Replace controller card 6 Defective Control System 6 Check for loose cabling parts 7 No Incoming Supply 7 Turn on isolator and release E Stop Loose Table 1 Table Top bolts loose 1 Tighten Top 2 Broken Bearing 2 Replace 3 Worn output shaft 3 Replace Vibration in l Bearing Assembly damage 1 Cha
17. nge Turning 2 Bearing Housing Seizure 2 Lubricate via nipple 3 Worn output shaft 3 Change 4 Damaged motor or gearbox 4 Replace motor spare gear 5 Control system intermittent 5 Change cable Difficulty in 1 Defective Rotary Earth 1 Replace Welding 2 Copper Strip Loosen 2 Tighten 3 Earth cable damaged 3 Change Checking and cleaning procedures CHECKI NG CHECKI NG EVERY 6 POI NT DESCRI PTI ON DAI LY MONTHS FUNCTI ONS General EE d area Working area must be EMEN LU checking lii S for work Whole machine Abnormal vibration noise checking make and heating Ce ee all the needed repairs General condition of DENN s checking machine Mechanical Fastening bolts Fastening bolts have to be E ME all fastening bolts tight Cover and safety Must be in their places and Visual checking make equipment in proper condition Ene all the needed repairs mechanism according to lubrication x Deam clean in good condition connections when needed Gel mL be unbroken repair when needed MEN and ic MN and sensors must Visual checking broken changed immediately and fuses and change when needed NOTE IN CASE OF HEAVY USE THE CHECKING HAS TO BE DONE ONCE A MONTH Service Manual 1 ESAB MNL 5420 06 1 LLP Positioner 1 2 Lubrication I nstructions 1 2 1 Lubrication Instructions for Accessories I nspection amp Lubricant amp Duration of AE ad E Grease Nipple See Note 2 Shell EP Grease 1128 wu Ever
18. ot store the machine outside or in damp places NOTE CHECK THE MACHINE WEIGHT FROM THE TECHNICAL DATA BE CAREFUL AND OBSERVE THE GENERAL LIFTING INSTRUCTIONS Instruction Manual 6 ESAB MNL 5420 06 1 LLP Positioner 4 STARTING UP INSTRUCTI ONS 4 1 Safety Consideration This machine is to be operated by authorized and trained operator only Do not attempt to service the machine in the event of breakdown Contact your Service Maintenance Department Do not wear loose clothing as there are moving parts Safety practices on electrical hazards must be observed such as no wet hands clothing and properly insulated shoe Always keep a copy of the Manual in the Electrical Panel 4 2 Daily Checks e Ensure that the work piece which was leftover from the previous shift is still securelv fastened on the Table Top e Check that the Emergencv button is functioning e Check that up down tilting Limit Switches are functioning NOTE PLUG FITS ONLY IN ONE POSITION N DO NOT CONNECT THE WELDING RETURN CABLE THROUGH THE FRAME OF THE ROLLER BED THE BEARINGS AND THE CONTROL MAY BE DAMAGED Instruction Manual 7 ESAB MNL 5420 06 1 LLP Positioner 5 OPERATION INSTRUCTI ONS ESAB LLP positioners are designed to facilitate the manual and mechanized welding All models meet or exceed the EN occupational safety requirements With the positioner the workpiece is always turned to the most favourable position If you intend to use the posit
19. ples Part 1 Basic terminology methodology EN 12100 2 Machinery safety Basic terms General design principles Part 2 Technical principles and specifications EN 1050 Risk Assessment for Machinery EN 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 60204 1 2005 Safety of Machinery Electrical Equipment of Machines Part 1 General Requirements for Electrical Equipment on Machines The machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive ni Wee Designation Managing Director sper Kiland r ESAB MNL 5420 06 1 INDEX OF INSTRUCTI ON MANUAL 1 SAFETY FUNCTI ONS ae Ke KERE EE REKEN EE RENEE RENEE RENEE RENEE EEN ENE E RENEE RENEE REKEN REKEN AE RENEE REKE 2 INTRODUCTION ESE EES RE GER ORE GR Le a carta ed AR PRENNE ek de 2 Il General CE 2 2 Positioner LLP Series Technical Specifications ccce eee eee 2 3 Machine Plate Soos kabar va tata ai oA viii 24 iNamiig intromation SUCK EY aaa 3 INSTALELATLON ue 3 1 Handling and Storage of the Machine sd a da 4 STARTI NG UP INSTRUCTIONS eer Ke Ke REK ER EER ER KEREN RENE REK ER ERKEN EKEN REEN ER EER ER EER ER REKE fil Saey Consider adole d Se iaa 42 Bally CHECKS a nai ME AR OE EO NR Nu 5 OPERATION INSTRUCTI ONS KKK KKK KK KKK KKK KKK
20. sis As a consequence the importer shall have to prepare a Technical File with all the necessary information to prove the product compliance with the applicable basic requirements and keep such analysis in the technical documentation which must be made available of the Competent Surveillance Authority for 10 years after the date of last input of the product onto the market Particularly concerning arc welding machines we remind you that the Technical File must prove all the tests required by EN60974 standaras including the electromagnetic compatibility harmonics flicker etc ROMAR POSITIONING EGUIPMENT INTERNATIONAL PTE LTD 18 TUAS CRESCENT SINGAPORE 638712 TEL 6861 0928 6861 3978 FAX 6861 3363 CERTIFICATE OF CONFORMITY EC Declaration of Conformity for Machinery Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Machine Description Low Load Positioner Model LLP Series Supplied by Romar Positioning Equipment International Pte Ltd It is hereby declared that the named products supplied e Conform to the specifications and regulations of the Machinery Directive 2006 42 EC e Conform to the directive on electrical material for use within specific voltage limits Low Voltage Directive 2006 95 EC e Conform to the directive on electromagnetic compatibility EMC Directive 2004 108 EC The following sections of harmonized standard applies EN 12100 1 Machinery safet
21. y Basic terms General design principles Part 1 Basic terminology methodology EN 12100 2 Machinery safety Basic terms General design principles Part 2 Technical principles and specifications EN 1050 Risk Assessment for Machinery EN 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 60204 1 2005 Safety of Machinery Electrical Equipment of Machines Part 1 General Requirements for Electrical Equipment on Machines Design tion Managing Director Name M bs AE ROMAR POSITIONING EQUIPMENT INTERNATIONAL PTE LTD 18 TUAS CRESCENT SINGAPORE 638712 TEL 6861 0928 6861 3978 FAX 6861 3363 CERTIFICATE OF CONFORMITY EC Declaration of Conformity for Machinery Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Machine Description Low Load Positioner Model LLP Series Supplied by Romar Positioning Equipment International Pte Ltd It is hereby declared that the named products supplied e Conform to the specifications and regulations of the Machinery Directive 2006 42 EC e Conform to the directive on electrical material for use within specific voltage limits Low Voltage Directive 2006 95 EC e Conform to the directive on electromagnetic compatibility EMC Directive 2004 108 EC The following sections of harmonized standard applies EN 12100 1 Machinery safety Basic terms General design princi
22. y 3 months Gearbox Primary Oil Change Refer to table 1 2 2 0 025 L ES EE hours or 18 months Notes 1 Use white spirit to clean Gear Train during replacement of Grease 2 All Grease Nipples to be charged every 3 months Temperature ISO VG C me o Mott na 30 15 VG 150 Mobilgear 629 Omala 150 VG 220 Mobilgear 630 Omala 220 VG 320 Mobilgear 632 Omala 320 23 40 VG 460 Mobilgear 634 Omala 460 40 80 VG 680 Mobilgear 636 Omala 680 Table 1 2 2 Service Manual 2 ESAB MNL 5420 06 1 LLP Positioner 2 PARTSLIST 2 1 The General Arrangement is a CAD module illustrating the general set up of the equipment The main specifications of the equipment are also listed in the GA The General Arrangement for the LLP Positioner Series is presented in the succeeding pages Service Manual 3 i I wa 3 A vi Specification for Positioner LLP 150 H 0370250201 L2 Capacity Loading O0 5Mr at 100mm D e 4 Electrical Panel 5 Rototi E Rotation Speed 0 4 5rpm at 90G at 0 90VDC it Ronge 7 uso _8 Control Voltage avec 9 Rotation Drive Control DC 65W 90 VDC 2 Stroke Foot Switch with 3m Cable 13 Color I ESAB Yellow and RAL 9023 Gray Am 5 z wt Oo O O 15 Est Weight ER TO Note 1 CE Compliance 2 Power Supply Cable without Plug l 7 PROJECT MODEL ESAB LLP 150 H 0370250201 CLIE
Download Pdf Manuals
Related Search