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DUSTHUNTER C200 Dust Concentration Monitor

1. Flange with tube Ductwall Aligning with adjusting device gt p 126 7 3 6 also available on loan Light source Target optics Flange with tube e Use the target optics to align the flange so that the light spot of the lamp appears in the center of the target optics gt Finally weld the flange tubes tight all round and at the same time check for exact alignment and correct when necessary When using the adjusting device assemble both the flange plate with light source and the flange plate with target optics before welding the second flange tube gt Close off the flange opening after fitting to prevent gas escaping Fitting the MCU control unit Fit the control unit in a protected location that is easily accessible gt Fig 20 Observe the following points during fitting Maintain the ambient temperature according to the Technical Data take possible radi ant heat into consideration Shield when necessary Protect against direct sunlight Whenever possible choose an assembly location with minimum vibrations dampen any vibrations when necessary Leave enough clearance for cables and opening the door Using a suitable cable gt p 40 3 3 1 the MCU N control unit without integrated purge air supply can be located up to 1000 m away from the sender receiver unit We therefore recommend fitting the MCU in a contr
2. 3a Operator a MCU Dresden COM online W synchronized 9 Download Immediately DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 57 Start up and Parameter Settings 4 1 5 Online help The individual menus and setting options are described in detail in the online help and are therefore not described further here Figure 46 Online help S New Project Bees Edit No lt ae ted Device Communication View Tools EEA aj olaje gt gt e a a S o 2 Info x Device Catalog Network Scan Assistant Detected Devices Communication Interface Suitable Device Types SOPAS Engineering Tool SiR SOPAS ET a h Document information a SOPAS Engineering Tool re First Steps e Graphical user interface QO Functions Keyboard shortcut Copyright 5 a Toolbar Software Tool Sensor Intelligence Network Configuration Network Scan Map Device j Details 3 No Device The installed version is displayed Subject to change without notice 58 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Start up and Parameter Settings 4 2 Application specific settings The measuring system must first be set to the respective internal duct diameter to ensure correct measurement of transmission and scattered light intensity The following steps are measuring system to a
3. 116 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Specifications Compliances The technical design of this device complies with the following EU directives and EN standards EU Directive NSP 2006 95 EC EU Directive EMC 2004 108 EC Applied EN standards EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use EN 61326 Electrical equipment for measurement technology control technology and laboratory use EMC requirements Electrical protection Insulation Protection class 1 according to EN 61010 1 Insulation coordination Measuring category IlI according to EN 61010 1 Contamination The control unit operates safely in an environment up to degree of con tamination 2 according to EN 61010 1 usual non conductive contamination and tem porary conductivity by occasional moisture condensation Electrical energy The wiring system to the mains supply voltage of the system must be installed and fused according to the relevant regulations Approvals The measuring system is approved according to EN 15267 and may be used for continuous emission monitoring in plants requiring approval and plants according to the 27th FICA DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 117 Specifications 7 2 7 2 1 Figure 94 Dimensions Part Nos All m
4. System Status MCU O Operation Q Malfunction Configuration Errors O AO configuration O Sensor configuration Limit and status not possible Errors U EEPROM O PC module O Power supply 5Y O Power supply 24 gt 30 O Maintenance Request Q Maintenance Function Check O Al configuration O DO configuration O DI configuration O Interface Module O MMC SD card O Application selection O Pressure transmitter type not supported Q Error current and LZ overlaps O Flash memory O I O range error O MMC SD access D AI NAMUR O Power supply 124 O Power supply 24v lt 21 Warnings U Factory settings O Interfacemodule Inactive O Power supply 24 lt 22 O No sensor found O Testmode enabled O RTC O PC module O Power supply 24 gt 29 Operator E MCU Dresden comz online WP synchronized GQ Download Immediately Description Indicator DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 111 Malfunctions The following malfunctions can be removed under circumstances at site Message Significance Possible cause Action AO configuration The number of configured analog outputs does not match the number of connected outputs No parameters set for AO Connection error Module failure gt Check the parameter settings gt p 72 4 4 4 gt Contact SICK service Al configuration The number of configured
5. a Add device to project MCU Dresden uploading parameters from device JV Close the wizard automatically if all actions are completed Finish 56 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 1 4 Information on using the program Password Certain device functions are first accessible after a password has been entered gt p 57 Fig 45 Access rights are assigned in 3 levels User level Access to O Operator Displays measured values and system states 1 Authorized Operator Displays inquiries as well as start up resp adjustment to customer specific Authorized Client demands and diagnosis of necessary parameters 2 Service Displays inquiries as well as all parameters required for service tasks e g diagnosis and clearance of possible malfunctions Depends on the program version The Level 1 password is contained in the Annex Figure 45 Password entry aes MCU Dresden Communication View Tools Help aj ofall gt gt a e e ojoj a olajolajaj S New Project Eg MCU Dresden MCU 01 04 01 Device MCU Dresden Userlevel Authorized operator Password i Context Help SICK Close Help Sensor Intelligence Network Configuration fi i Map Device Svstem Status MCU
6. on coe __ SICK Sensor Intelligence Network Configuration Map Device c Details amp No Device gt Click Next gt button and select the interface Standard Protocol for connection via COM port Internet Protocol IP for connection via Ethernet Interface selection S Connection Wizard Interface selection SICK Please choose the interface you would like to use to establish an online connection to your device Sensor Intelligence The list below shows all interfaces supported by each device Please choose at least one interface you would like to use for you connection In the case interface optimization is needed click the Configure interface button Thought usually this is not necessary Select all Select none Oo d o rterface name Device type SSS a aay Qj IV Internet Protocol IP All device types Configure interface nee I Serial Link All device types Configure interface nee MV Standard Protocol All device types Configure interface Finish Cancel Help gt Check interface configuration for setting according to S 51 4 1 3 2 and change accord ingly if necessary gt Click Next gt button 54 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Figure 42 Search for connected devices Connection via COM port E Connectio
7. Exchanging the filter element for the control unit with purge air supply SOCOOCCESESESSS FEO88 2 DATES Ss 104 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Maintenance 5 3 2 Optional external purge air unit NOTICE The purge air unit must be serviced at the latest when the low pressure monitor at the filter outlet triggers gt Fig 88 Replacing the filter element Figure 88 Replacing the filter element gt Clean the filter housing 1 outside gt Loosen hose clamp 2 and clamp the purge air hose 3 at a clean location NOTICE 1 gt Place the end of the hose in a safe place so that foreign objects cannot be sucked in this will cause irreparable damage to the blower but do not close the end of the hose During this time unfiltered purge air enters the purge air connection gt Press the two quick release snap locks 4 and remove the filter housing cover 5 gt Remove filter element 6 by pulling and twisting it counterclockwise at the same time gt Clean the inside of the filter housing and the filter housing cover with a cloth and brush NOTICE 1 gt For wet cleaning use only a water soaked cloth and then dry the parts well gt Insert the filter element by twisting and pressing it clockwise at the same time Spare part Filter element Micro Top
8. Maintenance Date Time 18 Nov 2010 13 19 24 Interface Module Adjust Date Time Day 1 Month 1 Year I 2007 Hour 0 Minute 0 Second 0 Set date time O Date Time set Q Invalid value System Time Synchronization Date Time Thursday November 18 2010 12 17 53 PM CET Synchronize Other Parameters Context Help System Status MCU x Protocol selection coLa 5 Modbus Address 1 Serial service port baudrate 57600 S l C K Use RTS CTS lines Sensor Intelligence 3 Authorized operator MCU Dresden com7 rr online P synchronized 9 Download Immediately e GSD file and measured value assignment are available for the Profibus DP 1 module on request 84 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 5 2 Setting the Ethernet module parameters NOTICE For communication via Ethernet exists a risk of unwanted access to the measuring system gt Operate the measurement system only behind a suitable protective equipment eg Firewall Assigning the Ethernet module a new IP address An IP address specified by the customer is entered at the factory when the address is available when the device is ordered Otherwise the standard address 192 168 0 10 is entered gt Sel
9. gt Select the Configuration IO Configuration Output Parameter directory gt p 72 Fig 61 and assign the Extinction measured variable to an analog output gt Estimate the measuring range required for the dust concentration in operational state and enter this in the Analog Output 1 2 3 Scaling field assigned to the selected ana log output to output the extinction value gt Select device DH C200 set the sender receiver unit to Maintenance mode and enter the Level 1 password gt p 54 4 1 3 4 gt Switch Maintenance off gt Carry out the gravimetric comparison measurement according to DIN EN 13284 1 or comparable regulations gt Determine regression coefficients from the mA values of the analog output for Extinc tion and the dust concentrations act measured gravimetrically c K2 Iy tK1 Iou tKO 1 ci dust concentration in mg m K2 K1 KO regression coefficients of the function c f lout lout current output value in mA 20mA LZ Lout LZ Ext MBE 2 Ext measured extinction value LZ Live Zero MBE defined upper range limit entered value for 20 mA normally 2 5 x fixed limit value gt Enter the calibration coefficients There are two possibilities Direct input of K2 K1 KO into a measurement computer NOTICE 1 The coefficient set entered in the sender receiver unit and measuring range entered in the MCU may not be changed in this case any more If the LCD option is u
10. module Processor board Terminals for mains connection Connecting the MCU control unit Component layout in the MCU without purge air supply with options Optional Interface module Display module erin On On On On Ol Ol Of On OmOnOnOr On Ol OBOE Work to be done gt Connect connection cable according to gt p 45 Fig 29 If an onsite cable is to be used it must be connected to a suitable 7 pole socket p 44 Fig 28 SICK Part No 7045569 gt Connect cables for status signals operation malfunction maintenance function check maintenance request limit value analog output analog and digital inputs according to requirements gt p 45 Fig 29 Fig 30 and Fig 31 NOTICE 1 gt Only use cables with twisted pairs and screen e g UNITRONIC LiYCY TP 2 x 2x 0 5 mm from LAPPKabel 1 pair of wires for RS 485 1 pair of wires for power supply not suitable for underground laying gt Connect power cable to terminals L1 N PE of the MCU gt p 43 Fig 26 gt Lock not used cable bushings with blind stoppers WARNING A N gt Be sure to check the wiring before switching the supply voltage on gt Only modify wiring when disconnected from the mains and potential free DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 43 Assembly and Installation MCU processor board conne
11. Clean the optical boundary surfaces on sender receiver unit and reflector scattered light receiver gt p 98 5 2 1 and gt p 101 5 2 2 Wait approx 30 min before starting the following work measuring system must be in operation conditions 60 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 2 Figure 50 EJ SOPAS Engineering Tool Focussing the sender light beam for transmission measurement gt Select the Adjustment Manual Adjustment Transmission set reference directory and activate the Permanent LED light checkbox Adjustment Manual Adjustment Transmission set reference directory New Project DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 61 Start up and Parameter Settings gt Loosen the knurled screws gt p 20 Fig 7 swivel the electronic unit to the side and remove the swivel plate cover 1 gt Screw the cover screw 2 out of the focussing opening using a screwdriver Figure 51 Cover screw for focussing opening gt Insert the screwdriver in the focussing opening and set the adjustment screw so that the scale pointer in the control window points to the distance between the optical sur faces of sender receiver unit and reflector scattered light receiver distance of the base plates
12. Maintenance SICK Sensor Intelligence Variant JDUSTHUNTER C F Mounting Location Dresden amp Authorized Client GJ MCU Dresden comio online W synchronized QD Download Immediately Field Parameter Remark Responsetime Value ins Response time for the selected measured variable gt p 16 2 1 2 Sensor 1 76 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 44 7 4 4 7 1 Calibrating for dust concentration measurement NOTICE The steps described here serve to avoid input errors Carrying out comparison measurements demands special knowledge that is not described in detail here For exact dust concentration measurement the relation between the primary measured variable transmission gt Extinction or scattered light intensity and the actual dust concentration in the duct must be established To do this the dust concentration must be determined based through a gravimetric comparison measurement according to DIN EN 13284 1 or comparable regulations and set in relation to the values measured at the same time by the measuring system Calibrating dust concentration measurement based on extinction gt Select device MCU set the measuring system to Maintenance mode and enter the Level 1 password gt p 54 4 1 3 4
13. Processor Pentium III or comparable type USB interface alternative RS232 via adapter Working memory RAM At least 256 MB Operating system MS Windows ME 2000 XP Vista not Windows 95 98 NT e USB interface cable to connect the Laptop PC to the measuring system MCU The operating and parameter program as well as the USB driver scope of delivery must be installed on the Laptop PC The power supply must be switched on Start the file setup exe when the start screen does not appear Install the SOPAS ET program Insert the delivered CD in the PC drive select the language select Software and follow the instructions Install the USB driver A special software driver is required for communication between the operating and parameter program SOPAS ET and the measuring system via the USB interface Connect the MCU to the supply voltage and to the PC via USB cable to install the driver A message appears on the display that new hardware has been detected Then insert the delivered CD in the PC drive and follow the installation instructions gt p 49 Fig 32 The driver can also alternatively be installed by using the hardware installation program of the Windows system control The USB driver creates a new COM port which has to be used for connecting the SOPAS ET program to the device gt p 51 84 1 3 2 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change withou
14. SICKAG Subject to change without notice Subject to change without notice _Malfunctions 6 2 Sender receiver unit Malfunctions Symptom Possible cause Action LEDs of the sender No supply voltage gt Check plug connectors and receiver unit are not Connection cable not connected correctly cable on or defective gt Contact SICK service No laser beam Defective plug connector Warning and error messages in the SOPAS ET program Figure 90 Diagnosis Errors Warnings directory Engineering Tool Project Edit DH C200 Sensor 1 Communication View Tools Help aj oluje gt gt afal ajeje ala s a olalolala l Project Tree Device Catalog Network Scan Assistant Error messages warnings S New Project ae R z lf DHC200 Sensor 1 Device identification Overview Display of measured values Prc J Mounting location Presan 5 Display of measured values graphical B Diagnosis B Device information EZ ji 2 Sensor values Selection fActual E Check values g Configuration U EEPROM U CRC sum parameter U Version Parameter O CRC sum factory settings Adjustment Maintenance Errors Q Version factory settings O Reflector communication O Firmware reflector incompatible LED monitor signal O LED monitor overflow O Q1 4 overflow O Laser current to high O Set reference O Overflow check point O Contamination O Span transmission O Scattered light measurement O Sc
15. gt Set the MCU in maintenance mode and call the I O Parameter submenu gt Select the desired parameter and enter the default password 1234 using the scrolls from O to 9 and or gt moves the cursor to the right buttons gt Select the desired value using the and or gt buttons and write it to the device with Save confirm 2x DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 89 Start up and Parameter Settings Figure 77 Menu structure for setting the analog output input parameters and assigning the MCU variant Maintenance Maintenance Limit low Limit low Limit low 0000 00 mg m Password 0000 00 mg m gt XXXX lio para ao 1 tit fio para ao 1 i lio para ao 1 li EE Ea Ha Ea EE Maintenance Maintenance Limit high Limit high Limit high 0020 00 mg m 0050 00 mg m Maintenance Maintenance AO Parameter AO Parameter Jiolparalao t i Jiolparalaoi t i Tiolparalaol n i 1 AO1 Parameter 4 Limit low Ha Ea t Ea 2 AO2 Parameter 2 Limit high op 04 0 3 Live Zero 4 Measured value Maintenance io paralao lo paralao 1 a i a i a Maintenance Measured value EE ES
16. 1x 1x 2 2 7 Purge air hoses can have different lengths Connection cables One cable each is necessary for the connection of the sender receiver unit to the MCU and the reflector scattered light receiver to the sender receiver unit The respective lengths are 5 or 10 m for connecting the reflector scattered light receiver to the sender receiver unit also 20 m Weatherproof covers Weatherproof covers are available for sender receiver units and reflector scattered light receivers used outdoors gt p 125 Fig 102 Test equipment for linearity test A linearity test can serve to check the correct function of transmission measurement see Service Manual In this case filter glasses with defined transmission values are positioned in the beam path and the values compared against those measured by the DUSTHUNTER C200 Compliance within the allowed tolerance means the measuring system is working correctly The filter glasses with holder required for the check are deliverable including a carrying case 28 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Product Description 2 3 Device configuration The device components required for a measuring system depend on the respective application conditions The following Table should serve to assist
17. 7 2 2 gt p 121 7 2 3 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 59 Start up and Parameter Settings Figure 49 Vv Connect the sender receiver unit to the MCU and the reflector scattered light receiver to the sender receiver unit using the accompanying cables Connect the MCU to the supply voltage Start the SOPAS ET program and connect to the measuring system gt p 50 4 1 3 Select the DH C200 device file and move it to the Project Tree window gt p 56 4 1 3 5 o The respective device type connected is displayed automatically Enter the Level 1 password gt p 54 4 1 3 4 activate the Maintenance Sensor check box in the Maintenance Maintenance directory and click Set State Setting Maintenance mode E3 SOPAS Engineering Tool New Project Project Edit DHC200 Sensor 1 Communication View Tools Help aj olule gt al e al e olalolalo e Project Tree Device Catalog Network Scan Assistant Maintenance S New Project DHC200 Sensor 1 F B Overview Display of measured values Device identificati Diagnosis G Configuration G Adjustment forc200 Sensor1 Mario Dresden oO Maintenance i Maintenance Context Help SICK Sensor Intelligence amp Operator GP DHC200 Sensor 1 com10 011 Q online W synchronized GD Download Immediately
18. Close off the flange with tube with a blind flange gt Switch off the purge air supply gt Loosen the hose clamps and pull the purge air hose off the connections and secure the hose ends against dirt and moisture gt Disconnect the control unit from mains voltage Storage gt Store dismantled device parts in a clean dry location gt Use suitable auxiliary means to protect the connection cable plug in connector against dirt and moisture gt Secure purge air hoses against penetration by dirt and moisture 106 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Malfunctions DUSTHUNTER C200 6 Malfunctions General Sender receiver unit Control unit DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 107 Malfunctions 6 1 General Warning or error messages are output in the following manner On the MCU the respective relay is switched on gt p 45 Fig 29 Maintenance requ or Failure is displayed in the status bar of the LCD gt p 88 84 6 1 In addition the respective LED shines MAINTENANCE REQUEST for warnings FAILURE for errors Possible causes are shown as a short information after pressing the key Diag on the menu Diagnosis and selecting the device file MCU or DH C200 Figure 89 Display at the LCD ConcEx 1 5 0 0 mgm 200 0 Conc
19. D3 Ma Flansch mit Rohr k100 k225 D2 100 225 D3 130 265 L 110 130 240 500 350 Name Part No Usage on Flange type k100 Flange with tube Di 70 2 Length 130 mm St37 2017845 DHC T Flange with tube Di 70 2 Length 240 mm St37 2017847 Flange with tube Di 70 2 Length 500 mm St37 2017849 Flange with tube Di 70 2 Length 130 mm 1 4571 2017846 Flange with tube Di 70 2 Length 240 mm 1 4571 2017848 Flange with tube Di 70 2 length 500 mm 1 4571 2017850 Flange with tube Di 70 2 Length 110 mm St37 2054535 DHC RO Flange with tube Di 70 2 Length 110 mm 1 4571 2054536 Flange type k225 Flange with tube Di 152 Length 350 mm St37 2045418 DHC R1 Flange with tube Di 152 Length 350 mm 1 4571 2045420 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 121 Specifications 7 2 4 MCU control unit MCU N control unit without purge air supply Figure 98 MCU N control unit 210 a 160 120 gt gt A A S 8 8 y Y Name Part number Control unit MCU NWODNO1000NNNE in wall housing orange 1045001 Supply voltage 90 250 V AC without purge air unit with display Control unit MCU N2ODNO1000NNNE in wall housing orange 1045003 Supply voltage 24 V DC without purge air unit with display DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Sub
20. Subject to change without notice _Specifications DUSTHUNTER C200 7 Specifications Technical Data Dimensions Part Nos Accessories Consumable parts for 2 years operation Password DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 113 Specifications 7 1 Technical Data Measurement parameter Measured variable Transmission Opacity relative Opacity Extinction Scattered light intensity Dust concentration Measuring range freely Min Max adjustable Transmission 100 90 100 0 Opacity 0 10 0 100 Relative Opacity 0 10 0 100 Extinction 0 0 045 0 2 Dust concentration Scattered light intensity 0 5 mg m 0 200 mg m Transmission dependent on measuring path and particle characteristics see special graphic 0 200 mg m 0 10 000 mg m Uncertainty 1 2 Response time 1 600 s freely selectable Measurement conditions Distance flange flange 2 With reflector scattered light receiver DHC RO 0 5 3m With reflector scattered light receiver DHC R1 2 5 8m Effective measuring distance With reflector scattered light receiver DHC RO approx 0 1 m Scattered light measurement 3 With reflector scattered light receiver DHC R1 approx 0 3 m Swivel error 4 0 2 Transmission Gas temperature above dew point 40 300 C Higher on request Internal duct pressur
21. 7 3 3 7 3 4 7 3 5 7 3 6 7 3 7 1 4 TAA 1 4 2 7 4 3 7 5 Maintenance on the sender receiver unit and reflector scattered light receiver 98 Maintenance on the sender receiver Unit 6 eens 98 Performing maintenance on the reflector scattered light receiver 101 Maintenance on the purge air SUDPPIY 6k eee tenes 103 Control unit with integrated purge air Supply 00 cece eee 104 Optional external purge air unit 20 eens 105 SHUTHOWN ite Sia adden tthe ai a Aaaa a a d awd pan tegen agin betes anther d ET 106 Malfunctions 000 0 00 ec cce ee cece eesti n eee ees 107 GONG Fall isi hace Serna oaa A aa Rotade tlie Abs anne Os hotad a n a he i a a a i Jake 108 Sender receive UNITE see eased eh Seat IE eaten eh ea hak OU EAN cele dW a EREA 109 Control UNI en en nn ee eet eet teen ete eens 111 Specifications onic tetas eea 113 Technical Data si rraian dita rela hehe iain tee ene Onis 114 DIMENSIONS Part NoSun niga Aion eine N aA Vantin N E A kee iran E ee eee 118 Sender receier nit r orrien iterii iri i oe a adie 4 118 Reflector scattered light receiver 0 06 eects 119 seg Pea rete Ramet ca ct ala N E e S E cena tae Ped gd at ata E Flange with tube121 Sanh nats ook Mice ea odes Seatac GA EN ode eine ene aa eee MCU control unit122 r dh cia ltehi ede cir eG hte nk Rete cei et i Optional external purge air unit124 Weatherproof COVEP i iiinis setae K aE esha dh vee ea E Aa eaa ER KET 125 Ac
22. 8011952 V2 1a SICKAG 41 Assembly and Installation 3 3 3 Installing the purge air supply gt Lay the purge air hoses with shortest paths and free of bends shorten as required gt Maintain sufficient distance from hot duct walls Control unit with integrated purge air supply MCU P Connect thepurge air hose to the purge air outlets on the underside of the MCU P gt Fig 24 and secure with a strap retainer Set the purge air outlets as shown correct when necessary Figure 24 Control unit underside with integrated purge air supply 1 Purge air inlet 2 DN25 purge air outlet for sender receiver unit and DHC RO reflector scattered light receiver 3 DN 4O purge air outlet for DHC R1 reflector scattered light receiver Optional external purge air unit Connect the DN 40 purge air hose to the Y distributor of the purge air unit and to the adapter and secure with D32 52 hose clamps Figure 25 Connecting the optional external purge air unit To purge air connection of To purge air connection of reflector scattered sender receiver unit light receiver DHC RO h i Optional external purge air unit Adapter 40 25 z Pay Not required for scattered light receiver DHC R1 42 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 4 Figure 26 Optional 1 0
23. DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 55 Start up and Parameter Settings 4 1 3 5 Selecting the device Connection via COM port Select the required device file in the Network Scan Assistant Detected devices register and move it to the Project Tree window drag and drop per mouse or click the Add button Figure 43 Selecting the device file AS Engineering Tool Project pan acd EET Communication View Tools Help aj jajaj gt gt 3ja e sla ajaj j a ofslalala Project Tree Device Catalog Network Scan Assistant S New Project Detected Devices Communication InterFace Suitable Device Descriptions F MCU SICK DH SP100 Sensor 1 W COM 0 1 1 W DHSP100 01 03 06 Context Help system status mcuU 28 SICK Sensor Intelligence Network Configuration Network Scan Map Device Ade Details 3 Operator y mcu SICK COM online amp not synchronized uploading parameters from device PPS SESSSSR0081 Connection via Connection Wizard menu Activate the checkbox of the required device file in the Connection Wizard Found devices gt p 55 Fig 42 and Click Next gt button This transfers the device file to the Project Tree window Figure 44 Transferring the device file E Connection Wizard i x Adding device s Si CK Please wait until all of the devices have been added into your project Sensor Intelligence
24. Exit 1 C Dok test spr 2 C Dok Test spr Wr PEE Nex Proet 3C Test spr CIL CLOE Files of type Sopas Project File X Cancel 4 P PRO Test spr Context Help SICK Sensor Intelligence Map Device amp Authorized client GP MCU SICK amp comio online W synchronized GD Download Immediately DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Saving as a protocol gt Select device and actualize the device parameters using the Upload all Parameters from Device menu Figure 65 Actualising the device parameters E SOPAS Engineering Tool New Project Project Edit DH C200 Sensor 1 Communication View Tools Help Go Online Go Offline S New Project Remove mapping Download all Parameters to Device MCu Dresden Download Modified Parameters to Device Upload all Parameters fr Device Download all writable Parameters to Device Group Upload all Parameters from Device Group Firmware download Sensor Intelligence Network Configuration Network Scan Map Device Authorized Client GJ DHC200 Sensor 1 amp COM10 011 online wW synchronized Download Immediately gt Select the Diagnosis Protocols directory and click the button for the desired type of registration Figure 66 Diagnosis Protocols directory E SO
25. Instructions 8011952 V2 1a SICKAG 17 Product Description Contamination measurement The glass panes positioned in the sender beam during normal measurement are swiveled away during contamination determination time delayed for sender receiver unit and reflector scattered light receiver The values measured and the reference values determined at every scaling gt p 64 4 2 3 are used to calculate the contamination value The values measured in normal operation are reduced by the contamination value so that any contamination is compensated completely in this way Figure 4 Contamination measurement principle Sender receiver unit Reflector scattered light receiver Swivel plate For contamination values lt 40 default value a value between live zero and 20 mA proportional to contamination is output on the analog output If this value is exceeded the status Malfunction is output on the analog output the error current gt p 70 4 4 2 gt p 72 4 4 4 Q The contamination limit can be set freely gt p 65 4 2 5 for operation of the measuring system according to European standards The contamination limit for Warning is always 10 below the value for Malfunction The contamination limit for Warning is fixed at 3 and the value for Malfunction is fixed at 4 when operated according to EPA standard Figure 5 Swivel plate settings on the sender receiver unit Measuring posi
26. Maintenance Limit low Limit low Limit low 0000 00 C Password 050 00 C j XXXX Maintenance Maintenance VO Parameter Al Parameter Alt Parameter io paralail it io para ai 17it Jiolparalai il 1 AO Parameter 1 Alt Parameter 1 Limit low it Ea it Ea t Ea 2 Al Parameter 2 Ai2 Parameter 2 Limit high 3 MCU Variant Maintenance lio param jiolpara ao io para ai 1 Limit high Limit high Limit high it ft i tf boa ee Password 0200 00 XXXX Bg io para ai 1 ti Jiofpara ai 1 i lio para ai 1 ti EE iif EE save Maintenance Limit low Limit low Limit low 0000 00 mbar Password 0850 00 mbar XXXX gt Maintenance Al2 Parameter io paralai 2 i Tio paralai 2 il io paralai 2 i Hint le En i E Ee En EE E EA A ie E EnA 2 limit high Maintenance MCU Variant Meinesiances ne Pan Tiolparalail2 Limit high Limit high Limit high att Dusthunter S EEEN 0000 00 mbar Password 1200 00 mbar Dusthunter T y os Dusthunter C XXXX Unlimited Jio para ai 2 ti lio para ai 2 i io parafai 2 i EE EJ EE Ea t gt Assigning the MCU variant The following steps are required to assign the MCU later to the existing sender receiver unit of the DUSTHUNTER C200 gt p 69 4 4 1 gt Set the MCU in maintenance mode call the MCU Variant submenu and select the type DUSTHUNTER C gt Enter the default password and store the type with Save confirm 2x The other assigning possibilities are not practicable here ii
27. Parameter directory and assign the Scattered light intensity measured variable to an analog output gt Estimate the measuring range required for the dust concentration in operational state and enter this in the Analog output 1 2 3 Scaling field assigned to the selected ana log output to output the scattered light intensity gt Select device DH C200 set the sender receiver unit to Maintenance mode and enter the Level 1 password gt Switch Maintenance off gt Carry out the gravimetric comparison measurement according to DIN EN 13284 1 or comparable regulations gt Determine regression coefficients from the mA values of the analog output for Scat tered light intensity and the dust concentrations act measured gravimetrically c K2 1 K1 1 K0 1 C dust concentration in mg m K2 K1 KO regression coefficients of the function c f lout lout current output value in mA 78 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 20mA LZ Lut LZ SL MBE 2 SL measured scattered light intensity value LZ Live Zero MBE defined upper range limit entered value for 20 mA normally 2 5 x fixed limit value gt Enter the calibration coefficients There are two possibilities Direct input of K2 K1 KO into a measurement computer NOTICE 1 The coefficient s
28. analog inputs does not match the number of connected outputs No parameters set for Al Connection error Module failure gt Check the parameter settings gt p 75 4 4 5 gt Contact SICK service Interface Module No communication via interface module No parameters set for module Connection error Module failure gt Check the parameter settings gt p 89 4 6 2 gt Contact SICK service No sensor found sender receiver unit was not recognized Communication problems on RS485 line Supply voltage problems gt Check the system settings gt Check the connection cable gt Check the power supply gt Check the termination gt Contact SICK service Variant MCU setting doesn t match Sensor type was changed gt Correct application settings gt configuration attached sensor p 69 4 4 1 error Testmode MCU is in test mode gt Deactivate the System Test status enabled Maintenance directory Replacing the fuse gt Disconnect the measuring system from the mains gt Open the door of the MCU remove and open the fuse bracket 1 gt Replace the defective fuse 2 against a new one gt p 126 87 3 7 gt Close the fuse bracket and install Pm Close the door and connect the power supply Figure 92 Replacing the fuse 112 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG l Subject to change without notice
29. best possible location C sender receiver unitand _ slanted ducts reflector scattered light max measuring axis angle to horizontal receiver 45 Accessibility accident The device components must be easily Provide platforms or pedestals as required prevention and safely accessible Installation free of Acceleration lt 1 g Eliminate reduce vibrations through vibrations suitable measures Ambient conditions Limit values according to Technical Data If necessary C Provide weatherproof covers sun pro tection Enclose or lag device components Select the purge Sufficient primary purge air Up to 2 hPa control unit with inte Select supply type C air supply pressure depending on grated purge air supply internal duct pressure Above 2 hPa to 30 hPa optional external purge air unit Clean intake air Whenever possible low amount of dust no oil moisture or corrosive gases Select best possible location for air intake Determine required purge air hose length LI Select device Measuring path duct wall Sender receiver unit reflector Select components according to Con components thickness with insulation scattered light receiver flange with tube figuration Table gt p 29 2 3 ifnecessary plan additional measures etn auet pressure Type of purge air supply to fit the flange with tube gt p 34 Fitting locations Cable and purge ai
30. connect the module to the connection board o Profibus DP VO to transfer via R5485 according to DIN 19245 Part 3 as well as IEC 61158 26 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 2 5 Type code The following type code defines the various configuration options in the same manner as for sender receiver units and reflector scattered light receivers Type code control unit MCU XXODNX1000NNNE Integrated purge air supply S O N Without no P With purged Voltage supply W 90 250 V AC 2 Optional 24 V DC Housing variants O Wall housing SICK orange Display module D With Other options N Without Analog input option plug in module 0 4 20 mA 2 inputs per module 0 Without n With n 1 Analog output option plug in module 0 4 20 mA 2 outputs per module n With n 1 Digital input option plug in module 4 inputs per module 0 Without Digital output power option plug in mod 48 V DC 5 A 2 changeovers per mod 0 Without Digital output low power option plug in module 48 V DC 0 5 A 4 make contact elements per module 0 Without Optional Interface module N Without E Ethernet P Profibus Special versions N No special features EX certification N without EX certification Software E Emission measure
31. device DH C200 Mounting location Dresden Sensor 1 Device information Device parameter Device version S R unit Factory settings Firmware version S R unit 01 08 00 Automatic self adjustment Serial number S R unit 09078564 Automatic self adjustment interval Identity number S R unit 00029 Automatic self adjustment limit Hardware version S R unit 1 3 Response time sensor Firmware bootloader S R unit 01 00 00 Response time diagnosis values Firmware version reflector 00000000 Delay ADC trigger LED Serial number reflector 00000000 Delay ADC trigger Laser Idendity number reflector 00000 Response time contamination Hardware version reflector 1 1 Pivoted shutter at S R unit in conta Firmware bootloader reflector vo00 99 15 mination measurement position Pivoted shutter at S R unit in check Installation parameter point measurement position Bus address 1 Pivoted shutter at reflector in conta Flange flange 2 00m mination measurement position Opt measuring distance 1 00m Pivoted shutter at S R unit in back Chimney opening 1 00m light measurement position Correction factor 1 000 Refl Gain ANO AN1 Primary measuring principle Transmission Refl Gain Relais 1 Concentration calibration coeffi Refl Gain Relais 2 cients f Scattered light a 3 cc2 h e4 0 0000 Factory calibration settings cc1 1 0000 Scattered light MUF ccO 0 0000 cc2 0 0000 Concentration calibration coeffi cel 0 3000 cients f Extinction cc0 0 2000 ec 0 0000
32. element C11 100 Part No 5306091 gt Mount the filter housing cover ensuring that it is aligned correctly with the housing and snap the quick release snap locks into place gt Reconnect the purge air hose to the filter outlet using the hose clamp DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 105 Maintenance 5 4 Shutdown The measuring system must be shut down Immediately when the purge air supply fails lf the equipment is to be shutdown for a longer period of time as from approx 1 week NOTICE 1 Never switch off or interrupt the purge air supply when the sender receiver unit and reflector scattered light receiver are fitted on the duct Work to be performed gt Loosen the connection cable to the MCU gt Dismantle the sender receiver unit and reflector scattered light receiver from the duct WARNING A N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all disassembly work gt Only carry out disassembly work for measuring systems on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at a standstill gt Take suitable protection measures against possible local hazards or hazards arising from the equipment gt Secure switches that should not be switched on again for safety reasons with signs and safeguards to prevent unintentional switching gt
33. gt Sensor 1 param 4 Sensor 1 param 4 Sensor 1 param 4 CHEARD cco tT soe EE E Toa Maintenance Maintenance Maintenance Parameter Parameter Parameter 001 000 Password 000 560 z XXXX Sensor 1 param 5 Sensor 1 param 5 Sensor 1 param 5 EE EE ES EE EJ Parameter Parameter Parameter 000 000 Password 06 780 XXXX l Sensor 1 param 6 Sensor 1 param 6 Sensor 1 param 6 Es it EE Parameter Parameter Parameter Password 001 000 m gt gt 005 000 m XXXX Min 0 10 Min 0 10 Max 15 00 Max 15 00 Sensor 1 param 7 Sensor 1 param 7 Sensor 1 param 7 EE EZ GSEs jt Maintenance Maintenance Maintenance Parameter Parameter Parameter Password 005 000 m gt as 004 000 m XXXX Min 0 10 Min 0 10 Max 15 00 Max 15 00 Sensor 1 param 8 Sensor 1 param 8 Sensor 1 param 8 it EZ it EZ EA ea DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 91 Start up and Parameter Settings 4 6 4 Using SOPAS ET to modify display settings To modify factory settings select type MCU in the Project Tree window enter the Level 1 password and select the Configuration Display Settings directory Figure 79 Configuration Display Settings directory E3 SOPAS Engineering Tool New Project Project Edit MCU Dresden Communication View Tools Help aj olaja S j ejs
34. je olajojajoj a Project Tree Device Catalog Network Scan Assistant Display Settings S New Project B g MCU Dresden E Overview a ae mcu Variant DUSTHUNTER C v Mounting Location Dresden Application Selection Display Settings E g I O Configuration Common Display Settings System Configuration A g eraa Display language fGerman Display Unit System metric SA E e Maintenance Overview Screen Settings Bar 1 Sensor 1 7 Value Value 3 x Bar 2 Sensor 1 x Value Value2 Bar 3 Not Used z Value Value 1 no uea wen o used a vae E rs won Bar7 Not Used z Value Value x Bar 8 Jot Used 7 Value Value 5 Measured Value Description Dusthunter C Value 1 Opacity Value 2 Concentration a c SL Value 3 Concentration a c Ext Context Help Value 4 Extinction Value 5 rel Opacity Value 6 Transmission Si K Value 7 Scattered Light Value 8 not used Sensor Intelligence amp Authorized Client EJ MCU Dresden comio online W synchronized G Download Immediately Window Entry field Significance Common Display Display Language Language version shown on the LC Display Settings Display Unit System Unit of measurement system used in displays Overview Screen Bar1to8 Sensor address for the first measured value bar in the graphic display Settings Value Measured value index for the respective measured value bar Us
35. nm and 660 nm Purge air feed volume Max 20 m h Max 63 m3 h MCU control unit Optional external purge air unit 5 for connecting the reflector scattered light receiver to the sender receiver unit Dust concentration measuring range The limits for the smallest largest measuring range depend on the extinction measuring range active measuring path and optical particle characteristics Therefore exact range limits cannot be specified here The following charts can be used to estimate the ranges used These have been determined based on SICK s many years of experience and are valid assuming constant particle size and characteristics DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 115 Specifications Figure 93 Measuring ranges for dust concentration measurement based on extinction Smallest measuring range Dust concentration in mg m 250 Average particle size 10 um after swirl filter 200 5 um after electric filter 3 um after cloth filter 150 100 50 0 1 2 3 4 5 6 7 8 Active measuring path in m Largest measuring range Dust concentration in mg m 10000 9000 Average particle size i 10 um after swirl filter 5 um after electric filter 3 um after cloth filter 8000 7000 i 6000 5000 4000 3000 2000 1000 0 1 2 3 4 5 6 7 8 Active measuring path in m
36. so that no water can collect We recommend using the optional external purge air unit when the sender receiver unit and reflector scattered light receiver are more than 10 m away from the control unit DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 37 Assembly and Installation 3 2 3 Figure 21 Fitting the optional external purge air unit Consider the following points when selecting the assembly location Install the purge air unit at a location with clean air whenever possible The air intake temperature must correspond to specifications in the Technical data gt p 29 8 In unfavorable conditions lay an air intake hose or pipe to a location with better condi tions The fitting location must be easily accessible and meet all safety regulations Install the purge air unit only as far as necessary below the flange with tube for the sender receiver unit and reflector scattered light receiver so that the purge air hoses can be laid downwards avoids water collecting Provide sufficient clearance to exchange the filter element Provide sufficient space to attach and remove the weatherproof cover when installing the purge air unit outdoors gt Fig 21 Assembly work gt Prepare holder gt Fig 21 gt Fasten purge air unit with 4 M8 screws gt Check whether the filter element is fitted in the filter housing otherwise fit when neces sary Purge air unit layout and assembly
37. verf gbar die keinen Einfluss auf die Geratefunktion haben Nicht eingewiesenes Personal kann keine Anderungen der Parameter vornehmen Zur Nutzung des erweiterten Funktionsumfanges wird das Passwort sickoptic ben tigt Falls zur Eingabe eine falsche Taste gedr ckt wird mu das Fenster geschlossen und anschlie end die Passworteingabe wiederholt werden Password Authorized operator After the start of the SOPAS ET operating and parameterization program only menus are available which have no effect on the functioning of the device Untrained personnel cannot alter the device parameters To access the extended range of functions the password sickoptic must be entered If a wrong key is pressed when entering the password the window must be closed and then the entering repeated 128 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Specifications DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 129 DUSTHUNTER C200 SICK worldwide You will find our local subsidiary or agency at www sick com 8011952 V2 1a 2012 08 Subject to change without notice Your local sales and service partner SICK SICK AG Waldkirch Germany www sick com Sensor Intelligence
38. with low hazard potential no danger to health ambient pressure low temperatures the installation or removal can be performed while the equipment is in operation providing the valid regulations and equipment safety notices are observed and suitable protective measures are taken WARNING Danger from exhaust gas A N gt On equipment with gases detrimental to health high pressure or high temperatures the sender receiver unit and reflector scattered light receiver components fitted on the duct may only be installed removed when the equipment is at a standstill Hazards through electrical equipment The DUSTHUNTER C200 measuring system is operational equipment for use in industrial high voltage current plants WARNING Danger through mains voltage A N gt Disconnect mains lines before working on mains connections or parts carrying mains voltage gt Refit any contact protection removed before switching the mains voltage back on again Hazards through laser beam WARNING Hazards through laser beam A Never look directly into the beam path Do not point the laser beam at persons gt Pay attention to laser beam reflections DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Important Information 1 2 Intended use Purpose of the device The DUSTHUNTER C200 measuring system only serves cont
39. you in your selection Sender receiver unit reflector scattered light receiver flange with tube NOTICE 1 The reflector scattered light receiver may not look out of the flange tube The at most possible wall and isolation thickness is limited with that on the values listed in the table Distance Maximum wall Sender Reflector Flange with tube Cable for flange and isolation receiver Scattered reflector flange thickness unit light pendeuleceiver Ault Gere receiver scattered receiver light receiver Flange with tube k100 0 5 3m 40 mm DHC RO f DHC T Flange with tube k100 NL 110 mm x NL 130 240 500 mm Flange with tube k225 2 5 6m 270 mm DHC R1 NL 350 mm Voltage and purge air supply Internal duct Distance MCU sender Connection and supply components pressure receiver unit or reflector F scattered light receiver Purgeair Neltane up to 2 hPa max 3m MCU P purge air hose DN 25 to sender receiver unit and reflector scattered light receiver DHC RO or purge air hose DN 40 to reflector scattered light receiver DHC R1 gt 2hPa Optional external purge air unit adapter 40 25 for sender receiver unit MCU N DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 29 Product Description 30 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation
40. 0 Jim v Adjustment Maintenance Chimney opening 1 00 m x Correction Factor 1 000 Concentration calibration coefficients f extinction cc2 cel ccO Concentration Ext 0 1 0 Concentration calibration coefficients f Scattered light cc2 cel ccO Concentration SL 0 1 0 Primary measuring principle Primary measuring principle Transmission x Span 2 transmission Span2transmission Reference value 50 Limit contamination and average Limit contamination 4 Limit warning 3 0 V Average activ Average Interval fe min Y Selection Measure Yalue opacity v Context Help System status SICK Sensor Intelligence 3 Authorized Operator g DHC200 Sensor 1 COM 0 1 1 re online P synchronized 9 Download Immediately DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Start up and Parameter Settings Group Window Parameter Remark Device Mounting Name of the measuring place Assignment of the measuring system to the respective identification location measuring location Flange Flange Flange distance measured at for registration purposes e g for repetition scalings on a the stack dustfree path Opt measuring active measuring path length Input required for the calculation of the relative opacity distance Chimney Duct diam
41. 90 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 6 3 2 Figure 78 Sender receiver unit The following steps are required to enter the regression coefficients gt Set the sender receiver unit into Maintenance and select the Parameter submenu gt Choose the parameter to be entered and set the default password 1234 gt Select the calculated coefficient using the and or gt buttons and write it to the device with Save confirm 2x Entering the regressions coefficients Parameter cc2 Conc_SL ect Conc_SL cc0 Conc_SL cc2 Conc Et gt ect Conc_Ext cc0 Conc_Ext D1 mon_PL D2_Emi_outlet_PL sensor 1 param En EE EE El onoma wna Parameter Parameter Parameter 000 000 Password 01 430 XXXX B sensor 1 param 1 sensor 1 param 1 sensor 1 param 1 EE EZ EE EZ EE EJ Maintenance Maintenance Maintenance Parameter Parameter Parameter 001 000 Password 000 560 XXXX sensor 1 param 2 Sensor 1 param 2 sensor 1 param 2 EE it EZ it Parameter Parameter Parameter 000 000 Password 06 780 a XXXX sensor 1 param 3 sensor 1 param 3 sensor 1 param 3 EE it EJ EE Parameter Parameter Parameter 000 000 Password 01 130 gt XXXX
42. AETAE EE ERTA 40 General information prerequisites 0 cece eee tenes 40 Connecting starting the optional external purge air unit 0008 40 Installing the purge air SUPPlY 0 eee eens 42 Connecting the MCU control unit ce eee 43 Connecting the reflector scattered light receiver 0 c eee eee 46 Fitting and connecting optional Interface and I O modules 45 46 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Inhaltsverzeichnis 4 4 1 4 1 1 4 1 2 4 1 3 4 1 3 1 4 1 3 2 4 1 3 3 4 1 3 4 4 1 3 5 4 1 4 4 1 5 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 3 4 3 1 4 3 2 4 4 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 4 4 6 4 4 7 4 4 7 1 4 4 7 2 4 4 8 4 4 9 4 5 4 5 1 4 5 2 4 6 4 6 1 4 6 2 4 6 3 4 6 3 1 4 6 3 2 4 6 4 5 1 Start up and Parameter Settings 000008 AT BASICS gibt Abd ee tes thd og aden Ale cnt dade ead leat nied ots ate aoe ae te aide dg 48 General Informatlon 2i sea i eel aie dace an Wade es a eis eee eS 48 Installing the operating and parameter program SOPAS ET 00000 48 Connecting to TNE COVICE nnrir ienne in arate AEA Mot hase a EAE AAAA 50 Basic Settings asist annie tba taihnd ees 2a at cadet htt bes contd Manis fad a 50 Configuring the Inte mace esses ce be Ae AA AAE a EEREN ae 51 Establish connection via
43. Current laser col 1 0000 cc 0 0000 ec0 0 0000 col 30 3000 Limit contamination warming 3 0 cc 0 0000 Limit contamination fault 4 0 Device temperature Average aktiv cc2 0 0000 Average Interval 6 min cc 100 0000 Selection Measure Value Opacity ccO 275 1500 EPA mode aktiv Power supply cc2 0 0000 cet 11 0000 cc0 0 0000 Temp correction transmission cc2 0 0000 cet 0 0128 cc0 0 0000 82 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 4 9 Figure 69 Starting normal measuring operation Set the measuring system to Measurement mode after entering modifying parameters To do this switch to the Maintenance Maintenance directory deactivate the Maintenance on off checkbox in the Set Operating State window and click Set State gt Fig 69 Standard start up is now completed Setting the operational state E SOPAS Engineering Tool New Project Project Edit MCU Dresden Communication View Tools Help ajale gt afa ejs 9 e olalolaja e S New Project MCcu Dresden i B Overview Diagnosis Configuration Adjustment EJ Maintenance al Maintenance Device Catalog Network Scan Assistant Maintenance Variant JoustHunTeR c z Mounting Location Dresden Context Help SICK Sensor Intelligence amp Aut
44. DUSTHUNTER C200 3 Assembly and Installation Project planning Assembly Installation DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 31 Assembly and Installation 3 1 Project planning The following Table provides an overview of the project planning work necessary as prerequisite for trouble free assembly and subsequent device functionality You can use this Table as a Checklist and check off the completed steps Task Determine the measuring and Requirements Inlet and outlet paths according to DIN EN For round and square ducts dp duct diameter Work step Follow specifications for new equip ment OH installation 13284 1 inlet atleast 5x For rectangular ducts Select best possible location for exist location hydraulic diameter dh z atin A ing equipment dp 4x cross section divided by for the device outlet at least 3x dp circumference Fortoo short inlet outlet paths Inlet components distance to stack opening at path gt outlet path least 5x dh Uniform flow distribution Whenever possible no deflections If conditions cannot be ensured define C Representative dust dis cross section variations feed and drain flow profile according to DIN EN 13284 1 tribution lines flaps or fittings in the area ofthe and select best possible location inlet and outlet paths Assembly position for Do not fit vertically on horizontal or Select
45. Every 8 h output of check values 90 s for every value on standard analog output Analog output AO Live zero LZ 4 mA Upper measuring range value 20 MBE Current during maintenance 0 5 Current by malfunction 21 optional 1 Response time 60 s for all measured variables Measured variable Output on AO Value at LZ Value at MBE Opacity 1 0 100 Dust concentration act Ext mg m 2 0 200 Dust concentration act Ext mg m 3 0 200 Regression coefficients for dust concentration Ext 0 00 1 00 0 00 Regression coefficients for dust concentration SL 0 00 1 00 0 00 The steps required to modify these settings are described in the following Sections Prerequisite The device data are located in the Project Tree window the Level 1 password has been entered and Maintenance mode set 70 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 4 3 Determining the function check Interval time control value output on the analog output and the starting timepoint for automatic function checks can be modified in the Adjustment Function Check Automatic directory Default values gt p 70 4 4 2 Figure 60 Adjustment Function Check Automatic directory example for settings E SOPAS Engineering Tool New Projec
46. Fig 38 Figure 38 Configuring the Ethernet interface Advanced scan settings CoLa Dialect binary X Select TCP Port s Scan timeout ms 500 IV 2111 Optimize scan speed Jauto detect v I 2112 Sopas Hub scan on I Custom Duplex mode half duplex v Restore default values cout __ 52 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 1 3 3 Establish connection via Network Scan Assistant directory gt Click the Network Scan button in the Network Scan Assistant directory Bild 39 Search for connected devices Connection via COM port E Network Scan A Progress Si CK i The Engineering Tool is scanning for devices Sensor Intelligence Starting scan 3 Scan running 100 done L Standard Protocol Y Found sensor at COM7 Y Found sensor at COM 0 1 1 Scan complete Network Configuration l Network Scan Connection via Ethernet Progress Si CK l The Engineering Tool is scanning for devices Sensor Intelligence Starting scan Scan running 100 done Ch Internet Protocol IP Y Found sensor at 10 133 62 4 2111 Found sensor at 10 133 82 4 2111 0 1 1 Scan complete Network Configuration Network Scan i Cancel Help The following message appears when no device is found Troubleshooting see Se
47. Measuring distance 0 5 3 m Distance measure A in Fig 47 343 mm Measuring distance 2 5 8m Distance measure A in Fig 47 348 mm Figure 52 Focussing the sender light beam 4 quadrant Electronic unit Focussing opening Base plate display Control window Reflector S E Unit Measuring path Scale pointer shorter e The scale illumination lights up when the measuring system is switched to maintenance or up to 10 min after device reboot gt Screw in the cover of the focussing opening again swivel the electronic unit back and lock with the knurled screws gt Click Mechanical centring Step 1 in the Adjustment Manual Adjustment Trans mission set reference directory gt p 61 Fig 50 62 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings gt Align the optical axes of the sender receiver unit and reflector scattered light receiver to each other Align the sender receiver unit so that the sender spot lies on the middle of the opening for the reflector gt p 22 Fig 9 Align the reflector scattered light receiver so that the sender spot 1 can be seen in the centrical marking in the middle of the control win dow 2 on the back of the housing 3 Figure 53 Sender spot on reflector scattered light receiver side gt Deact
48. Network Scan Assistant directory 53 Establish connection via Connection Wizard menu valid for SOPAS ET Version 02 32 54 Selecting the deviceu sa Per eave baad Behe yeaa PEW ee 56 Information on using the program 6 eee eee 57 OnlING NEl Piso seas ae Disa a OWE a eee eh a SPs Me De ee 58 Application specific settings 0 0 eect nee eens 59 Preparatory WOPR saia ce daho a wear ha aa a aeaa sam Aa he ia a ea eaa E A e bag s ion a E 59 Focussing the sender light beam for transmission measurement 61 Scaling the measuring system for transmission measurement 5 64 Adjusting the laser beam for scattered light measurement 00055 64 Entering application specific parameters 0 6c cece eee 65 Installing the sender receiver unit and reflector scattered light receiver 67 Connecting the sender receiver unit and reflector scattered light receiver to the purge air supply67 Fitting and connecting the sender receiver unit and reflector scattered light receiver on the duct67 Setting standard parameters 0 cee eet nent eens 69 ASSISZMINE THEYSENSON sieve dscns noaa i hel dra aa aaa T whtnaeame 69 FACtOry Setin gS erian ii Aa nat sedate aunt ee nea eed antes doar aed nace 70 Determining the function check 1 0 0 0 0c ccc tenes 71 Setting the analog outputs parametersS 0 cette eens 72 Setting the analog inputs parameters 0 0 cee eee 75 Setting
49. OPERATING INSTRUCTIONS DUSTHUNTER C200 Dust Concentration Monitor Description Installation Operation SICK Sensor Intelligence Document Information Described Product Product name DUSTHUNTER C200 Document ID Title Operating Instructions DUSTHUNTER C200 Part No 8011952 Version 2 1a Release 2012 08 Manufacturer SICK AG Erwin Sick Str 1 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Germany Trademarks Windows is a trademark of the Microsoft Corporation Other product names used in this document may also be trade marks and are only used for identification purposes Original Documents The English edition 8011952 of this document is an original docu ment of SICK AG SICK AG assumes no liability for the correctness of an unauthor ized translation Please contact the manufacturer or your local representative in case of doubt Legal information Subject to change without notice SICK AG All rights reserved DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Warning Symbols Hazard general Hazard by voltage gt Hazard by laser radiation Warning Levels Signal Words DANGER Risk or hazardous situation which will result in severe personal injury or death WARNING Risk or hazardous si
50. PAS Engineering Tool New Project Project Edit DH C200 Sensor 1 Communication View Tools Help aj ofl gt s a ejs 9 a olalolala Device Catalog Network Scan Assistant Protocol Protocol S New Project DHC200 Sensor 1 F B Overview E Display of measured values Device identification Diagnosis B Device information i Error messages warnings ox 200 Sensor 1 Mounting location JPresden Sensor values l Check values Print GI Configuration GI Adjustment H G Maintenance Parameter Print Parameter Preview PDF Export Parameter Context Help Diagnose Print Diagnose Preview __ PDF Export Diagnose SICK Sensor Intelligence amp Authorized client GJ DHC200 Sensor 1 amp COM10 011 online wW synchronized QD Download Immediately DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Start up and Parameter Settings The file name and storage location must be specified for export to a PDF file Figure 67 Specifying file name and storage location E3 Save as PDF file Saven Qoesteo 8 K PAIS 3 Eigene Dateien 9 Arbeitsplatz 9 Netzwerkumgebung E Desktop r File name JDH_C200_ParameterPrint Save TECE Files of type PoF file pdF Cancel Parameter protocol example Figure 68 DUSTHUNTER C200 Parameter protocol example Dusthunter Parameter protocol Type of
51. SICK AG l Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 4 5 Figure 62 E SOPAS Engineering Tool Project Edit MCU Dresden Communication View Tools Help Setting the analog inputs parameters Select the Configuration IO Configuration Input Parameters directory to set the analog inputs Configuration IO Configuration Input Parameters directory New Project Bf jaje gt ajaj ejs al je olalojaja l Project Tree S New Project J MCU Dresden 3 Overview 1 GJ Diagnosis E Contiguration Application Selection Display Settings 1 0 Configuration 15 Output Parameters System Configuration E Value Damping E E Adjustment Device Catalog Network Scan Assistant Input Parameters Device Identification eu variant GUSTHuNTER c Temperature Source Temperature source Constant Value analog input 1 Pressure source C Constant Value G analog Input 2 Moisture Source Moisture source Constant Value Analog Input 3 Oxygen Source Oxygen value source Constant value f Analog input 4 tJ Maintenance Context Help SICK Sensor Intelligence Analog Input 1 Temperature om Fx Rangehigh 300 00 ec so ma Live zera Range kow Live zero Analog Input Pressure Constant Moisture 0 00 mba v Range high 1000 00 mbar 40 mA Constant Oxygen Ra
52. SL 18 1 2 0 0 mg m 200 0 en ee A T Failure r Diagnosis I O Diagnosis 1 VO MCU B 1 Errors m 2 DHC200 2 Wamings Idiag li o status eg 5 CA EE Em m E c Indication of the current warning or error Diagnosis 1 Ers gt 2 Wamingn gt sensor status tt Detailed status information about the current device statust is provided by the Diagnosis Errors Warnings directory Connect the measuring system to the SOPAS ET program and start the DH C200 or MCU device file gt p 56 4 1 3 5 to display the relevant information The significance of the individual messages is described in more detail in a separate window after moving the cursor to the respective display Clicking on the display shows a short description of possible causes and corrections under Help gt p 109 Fig 90 gt p 111 Fig 91 Warning messages are output when internal limits for individual device functions components are reached or exceeded which can then lead to erroneous measured values or an imminent device failure e Warning messages do not imply a malfunction of the measuring system The current measured value is still output via the analog output See the service manual for more detailed description of the messages and 3 possibilities for the remedying 108 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a
53. Subject to change without notice Start up and Parameter Settings gt Activate only the required TCP Port gt Activate the checkbox Custom and enter the port number in the window besides this if a TCP port shall be used different from 2111 or 2112 gt Select the Network Scan Assistant register click Network Scan and check whether the set address is displayed Figure 74 Network scanning E Network Scan A Progress Si Cc K The Engineering Tool is scanning for devices Sensor Intelligence Starting scan Scan running 100 done Internet Protocol IP Y Found sensor at 10 133 82 4 2111 Y Found sensor at 10 133 82 4 2111 0 1 1 Scan complete Network Configuration Network Scan i Cancel Help NOTICE 1 During communication on Ethernet disturbances in the data transfer can appear which are not caused by the measuring system gt f measured values are transferred exclusively via Ethernet and used to control processes disturbances are possible in the plant operation for which the manufacturer of the DUSTHUNTER C200 is not responsible Increase the value in field Scantimeout from 500 ms to 3000 ms if disturbances appear in the Ethernet communication DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 87 Start up and Parameter Settings 4 6 Operating setting parameters via the LC Display 4 6 1 General information on use The display
54. alyzer Part no 2702407 492 Part no 2048657 Name Part number Part number Weatherproof cover for analyzer 2702407 DHC T DHC RO Weatherproof cover flange k225 2048567 DHC R1 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 125 Specifications 7 3 7 3 1 7 3 4 7 3 5 7 3 7 Accessories Connection cable sender receiver unit MCU Name Part number Connection cable length 5 m 7042017 Connection cable length 10 m 7042018 Connection cable sender receiver unit reflector scattered light receiver Name Part number Connection cable length 5 m 2045416 Connection cable length 10 m 2045417 Connection cable length 20 m 2048674 Purge air supply Name Part number Purge air hose DN 40 yard good 5304683 Purge air hose DN 25 length 5 m 2046091 Purge air hose DN 25 length 10 m 7047536 Adapter 40 25 7047814 Hose clamp D20 32 7045039 Hose clamp D32 52 5300809 Assembly parts Name Part number Assembly kit flange analyzer 2018183 for sender receiver unit and reflector scattered light receiver DHC RO Assembly kit receiver for scattered light receiver DHC R1 2060477 Device check accessories Name Part number Check filter set 2048676 Adjusting stand 2042907 Options for MCU control uni
55. and operating interface of the LC Display contains the functional elements shown in Fig 75 Figure 75 LC Display functional elements Status bar Display field Current button function Control keys Status LED Button functions The function shown depends on the Menu currently selected Only the function shown in the button is available Button Function Diag Display diagnostic information warnings and errors during a start using the Main menu sensor information during a start using the Diagnostics menu gt p 89 Fig 76 Back Switch to higher level menu Arrow fT Scroll up Arrow Scroll down Enter Execution of the action selected with an arrow button switch to a submenu confirm parameter selected during parameter setting Start Start an action Save Store a changed parameter Meas Toggle between test and graphic display Display the contrast setting after 2 5 s 88 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 6 2 Menu structure Figure 76 LC Display menu structure DH C200 Maintenanc
56. at 20 mA range limit DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 73 Start up and Parameter Settings Field Parameter Remark Limiting Value Limit value Conc a c SL Dust concentration under operating actual Select the measured conditions based on scattered light intensity variable for which a Conc s c SL Dust concentration under standard conditions hae is to be based on scattered light intensity MONOS Cs Opacity Extinction Transmission SL Scattered light intensity Rel opacity Relative opacity Conc a c Ext Dust concentration under operating actual conditions based on Extinction Conc s c Ext Dust concentration under standard conditions based on Extinction Hysteresis Percent Assignment of the value entered in the Hysteresis Type Absolute Type field as relative or absolute value of defined limit value Switch On Over Limit Specification of the switching direction Under Limit Limit Switch Limit value Value The limit value relay switches when the entered value is exceeded or Parameter underflown Hysteresis Value Defines a tolerance for resetting the limit value relay Set the parameters for Analog Output 2 3 Parameter and Analog Output 2 3 Scaling in the same manner as for Analog Output 1 Parameter and Analog Output 1 Scaling 74 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a
57. attered light overflow Q Laser monitor O Span scattered light O Pivoted shutter at sender receiver unit OQ Pivoted shutter at reflector QO Vertical Y adjustment O Horizontal x adjustment O Variants conflict Q Pivot range QO Power supply 244 lt 18V O Power supply 24 gt 30 O Refl power supply 24V lt 18 Q Refl power supply 24 gt 30 O Transmission lt 3 O Scattered light filter measurement Reset error memory Warnings Selection Actual O Default factory parameters O Reference value O Contamination reference O Test mode is active O Contamination O Auto adjustment is not possible Q Laser current to high O Background light measurement O LED zero Laser zero O Pivot range O Power supply 24V lt 19V O Power supply 24V gt 29 Refl power supply 24V lt 19 O Refl power supply 24V gt 29 O Transmission lt 10 Reset warning memory amp Operator E DHC2pO Sensor 1 comz 011 online W synchronized QD Download Immediately Context Help System status Description Indicator Warning or error messages currently existing or appeared earlier and stored in the error memory can be shown by selection of actual or memory in the Selection window DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 109 Malfunctions The following malfunctions can be removed under circumstances at site Message Significance Po
58. cessoneS oeral e eau aiana Asad Aa a a AE a Ta E e aia a aha a EANA 126 Connection cable sender receiver unit MCU 0 ccc eee 126 Connection cable sender receiver unit reflector scattered light receiver 126 PULSE AIF SUPPl o 5 co ed C5 WAS RY OV oe a OEE GE Oe ok Ye ENS 126 ASSEMDIY parts saris sei aletinat dead Aone Ay ated Bed aeaea aaa A tant eS 126 Device check accessories 2 1 cee ete tenet eee eens 126 Options for MCU control UNIt 1 eee ene eens 126 MiS ees Ova Po ETON kta Cara ease bak testa xi wd ate eae 126 Consumable parts for 2 yearS Operation 0 c cee eee ee ees 127 Sender receiver unit and reflector scattered light receiver 05 127 Control unit MCU with integrated purge air supply 0 0 00 cece eee eee 127 Optional external purge air Unit 0 teeta 127 PASSWOIG arire iior PaE ETATE EA EAE ead sos E ax Sneha te ae dh am eS 128 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Important Information DUSTHUNTER C200 1 Important Information Main hazards Intended use Responsibility of user DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Important Information 1 1 1 1 3 Main hazards Hazards from hot and or aggressive gases and or high pressure The optical subassemblies are fitted directly on the gas carrying duct On equipment
59. connected to analog input 3 optional module required is used to calculate the scaled value This parameter opens the Analog Input 3 Moisture field to set the parameters for the lower and upper range limit values and the Live Zero value Oxygen Source Constant Value A fixed value is used to calculate the scaled value This parameter opens the Constant Oygen field to enter the scaling value in Analog Input 4 The value from an external sensor connected to analog input 3 optional module required is used to calculate the scaled value This parameter opens the Analog Input 4 Oxygen field to set the parameters for the lower and upper range limit values and the Live Zero value DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 15 Start up and Parameter Settings E SOPAS Engineering Tool Project Edit MCU Dresden Communication View Tools Help 4 4 6 Setting the response time Select the Configuration Value Damping directory to set the response time Figure 63 Configuration Value Damping directory New Project al Olea ala al je ofs ola a l Device Catalog Network Scan Assistant Value Damping New Project Mcu Dresden Overview Diagnosis oO Configuration Application Selection 5 Display Settings IJO Configuration B Input Parameters B Output Parameters System Configuration ic g Adjustment
60. ctions Figure 27 MCU processor board connections 1 2 3 4 ali 1 Supply voltage 24 V d c J 2 RS232 j 3 Connection for optional 1 0 module AKES oo 0o Do cio 4 Connection for Display module 5 Connection for LEDs 6 Connection for optional Interface module 7 USB plug connector 8 Connections for measuring unit 9 Connections for relays 1 to 5 0 10 10 Connections for analog inputs 1and2 11 Connection for analog output 11 12 Connections for digital inputs 1to4 12 Onsite connection cable connection to MCU Figure 28 Plug in connector connection on onsite cable Open A A Open A gt 1 2 3 24 V RS485 B 7 Screen 6 4 24V RS485 A Closed Note Cable provided by customer Soe Het ae 43 3 3 4 To open connect the plug in connector to the plug on the sender receiver unit 44 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Standard connection Figure 29 Standard connection MCU processor board EEE gnd iAl2 i gnd 1Al1 gnd 1 20 mA i 20 mA i gnd Dig In 4 Dig In3 tgnd Maintenance Dig In 2 Function check PHM 41 Operation malfunction Maintenance Function check Mainenance request Limit value Connection cable SICK cable or onsite cable according Switching position of the relay contacts to pag
61. d to the connected sender unit A malfunctions is signalised in case of unconformity If the setting is not possible at the factory e g when several devices are delivered at the same time or the MCU is swapped later the assignment must be made after installation The following steps are then necessary gt Connect the measuring system to the SOPAS ET program select MCU device file and move it to the Project Tree window gt p 56 4 1 3 5 gt Enter the Level 1 password gt p 57 4 1 4 and set the measuring system to Mainte nance mode activate the Maintenance on off checkbox in the Maintenance Main tenance directory and click Set State Setting Maintenance mode E SOPAS Engineering Tool New Project Project Edit MCU Dresden Communication View Tools Help aj olale gt ala ejs o a olalolalaj l Project Tree S New Project MCu Dresden Overview E g Diagnosis Oo Configuration Oo Adjustment a oO Maintenance BB Maintenance Context Help SICK Sensor Intelligence Device Catalog Network Scan Assistant Maintenance MCU Mounting Location Dresden Maintenance Operation 3 IV Maintenance on off Set State amp Authorized client GJ MCU Dresden comio online W synchronized QD Download Immediately gt Switch to the Configuration Application selection directory gt p 70 Fig 59 gt The basis type of the connected
62. dimensions dimensions in mm Flange with tube Flange with tube Clearance to fit weatherproof cover Clearance to exchange filter element 550 gt 160 Steel pipe 50 x5 DIN 2391 Alternative Mounting bracket DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 2 4 Figure 22 Fitting the weatherproof cover Weatherproof cover for analyzer This weatherproof cover serves to protect the sender receiver unit and reflector scattered light receiver See gt p 125 Fig 102 It comprises a base plate and a cover Assembly gt Push the base plate sideways onto the flange with tube slot onto the threaded bolts of the duct side surface of the flange plate and screw tight gt Fig 22 gt Put the cover on from above gt Insert the side holding catches into the counterpieces twist and lock in Fitting the weatherproof cover for analyzer dimensions in mm Clearance to lift off Base plate Flange with tube Threaded bolts Holding catch Weatherproof cover for external purge air unit The weatherproof cover gt p 125 Fig 7 2 6 comprises a cover and locking set Assembly gt Mount the locking pins from the locking set on the base plate gt Put the weatherproof cover on from above gt Insert the holding catches into the coun
63. e 50 hPa 2 hPa 50 hPa 30 hPa MCU control unit Optional external purge air unit Ambient temperature 40 60 C Sender receiver unit reflector scattered light receiver MCU N control unit 40 45 C MCU P control unit intake temperature for purge air Function Check Automatic self test Linearity drift aging contamination Contamination limit value From 30 warning From 40 malfunction Manual linearity check Using a reference filter Output Signals Analog output 3 outputs 0 2 4 22 mA max load 500 Q standard output max 750 Q resolution 10 bits electrically isolated 2 further analog outputs by using an analog output module option gt p 23 2 2 4 Relay output 5 potential free outputs changeover contacts for status signals load 48 V 1 A Input Signals Analog input 2 inputs 0 20 mA standard without electric isolation resolution 10 bits 2 further analog inputs by using an analog input module option gt p 23 2 2 4 Digital input 4 inputs to connect potential free contacts e g for external maintenance switch triggering function checks Communication Interfaces USB 1 1 RS 232 on terminals For measured value inquiries and software updates per PC laptop using the operating program RS485 To connect the sender receiver unit s Optional Interface module To communicate with the Host PC optional for Profibus Ethern
64. e Operating Mode 1 0 MCU Operating Mode 1 Set Maintenance 1 Operating mode 1 Set Operation a 2 Adjustment 1 3 W O Diagnosis 4 VO Parameter lio mode liolmode EEEN DH C200 Adjustment AO Live Values VO Parameter 1 Start Check cycle 1 AQ1 7 01mA 1 AO Parameter 2 AO2 7 02mA 2 AlParameter 2 B 5 acu variant DH C200 ue MCU lioladj lio diag ao liolparam 1 HO MCU aa persia Meee EHEH tt it ft 2 DHC200 2 Adjustment 1 3 0 Diagnosis 4 lO Parameter al cau 7 al VO Diagnosis Al Live Values io 4 Analog output 1 Alt 0 00mA __ C EE 2 Analog input p 2 a o 3 Device Ino lio diag lio diag ai Pt EEEN Device Info 1 Location 2 Dresden L 3 SN 08378651 4 Firmware 5 1 0 52 fiolinfo EE EN DH C200 Maintenance Sensor 1 Operating Mode Sensor 1 Operating Mode 1 Operating Mode t 1 Set Maintenance 1 Operating Mode 1 Set Operation 2 Parameter i 2 Parameter P 5 Dagos 3 Diagnosis 1 4 Device Info Sensor 1 sensor 1 mode sensor 1 mode ifau RAES iTi DH C200 Diagnosis Parameter 1 Contam 1 8 1 cc2 2 Span70 69 52 3 Zero point 0 10 2 ol 4 LEDMon 1 895 V Fl 00 3 5 LD_Mon4 0V 6 LD_I 2 mA 3 A00 sensor 1 param sensor tidiag m EE E DH C200 Device info 1 as in the operating mode To 2 gt p 89 4 6 3 1 L 3 sN 09058608 4 Firmware 3 gt p 91 4 6 3 2 5 01 04 06 sensor 1 info tir 4 6 3 Parameter setting 4 6 3 1 MCU Analo outputs analog inputs
65. e 43 3 3 4 in currentless condition Reflector scattered light receiver Plug assignment View on pin side RS485 B RS485 A DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 45 Assembly and Installation 3 3 5 3 3 6 Figure 30 Figure 31 Connecting the reflector scattered light receiver Connect the cable belonging to this component gt p 126 7 3 2 to the sender receiver unit and reflector scattered light receiver and screw tight Fitting and connecting optional Interface and I O modules Plug interface modules and module carriers for O modules onto the hat rail in the MCU gt p 43 Fig 26 and connect to the associated connection on the processor board with the cable with plug in connector gt p 44 Fig 27 Then plug the I O module on the module carrier Connect I O modules using the the terminals on the module carrier gt Fig 30 Fig 31 the Profibus module using the terminals on the module and the Eternet module via customer provided network cable Terminal assignment AO module Terminal assignment analog output module Analog output module Module carrier Terminal assignment Al module Terminal assignment analog input module Analog output module Module carrier OF OF OU O O Qs OAO 46 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to chang
66. e AO scaling When activated the measured value bar is scaled to the associated analog output If not activated define the limit values separately Limit low Values for separate scaling of the measured value bar independent of the analog Limit High output 92 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Measured value assignment MCU measured value Sender receiver unit measured value Measured value 1 Opacity Measured value 2 Concentration a c SL Measured value 3 Concentration a c Ext Measured value 4 Extinction Measured value 5 Rel opacity Measured value 6 Transmission Measured value 7 Scattered light Measured value 8 Not used MCU Value 1 Concentration s c SL MCU Value 2 Concentration s c Ext DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 93 Start up and Parameter Settings 94 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Maintenance DUSTHUNTER C200 5 Maintenance General Maintenance on the sender receiver unit and reflector scattered light receiver Maintenance on the purge air supply Shutdown DUSTHUNTER C200 O
67. e Opens the fields to set parameters for AO 2 and AO 3 standard on DUSTHUNTER C200 Analog Output Value on Conc a c SL Dust concentration under operating actual The selected 1 Parameter analog conditions based on scattered light intensity measured variables output 1 Conc s c SL Dust concentration under standard conditions ste re por it based on scattered light intensity analog output Opacity Extinction Transmission SL Scattered light intensity Rel opacity Relative opacity Conc a c Ext Dust concentration under operating actual conditions based on Extinction Conc s c Ext Dust concentration under standard conditions based on Extinction Live zero Zero point Select 2 or 4 mA to ensure being able to differentiate between 0 2 or 4 mA measured value and switched off device or interrupted current loop Output function Inactive Control values gt p 16 2 1 3 are not output on the analog output T n Active Control values are output on the analog output the Output control one values at AO checkbox in the Adjustment Function Check Automatic directory must be activated Write absolute Inactive It s distinguished between positive and negative measured values value Active The amount of the measured value is output not relevant for DUSTHUNTER C200 Analog Output 1 Scaling Range low Lower measuring Physical value at live zero range limit Range high Upper measuring Physical value
68. e air hose Optional external purge air unit Operating and parameter setting program SOPAS ET Communication between sender receiver unit and MCU As standard each sender receiver unit is connected to one control unit via the connection cable DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 19 Product Description 2 2 1 Figure 7 Sender receiver unit The sender receiver unit contains the optical and electronic subassemblies to send and receive the reflected light beam of the transmission measurement as well as to process and evaluate the signals Swivel mechanisms are also fitted for contamination measurement and self alignment gt p 18 Fig 5 and gt p 21 Fig 8 Data transfer to and voltage supply 24 V DC from the control unit run via a shielded cable with 4 wires with plug in connector Clean air to cool the device and keep the optical surfaces clean is fed via a purge air connection The sender receiver unit is fastened to the duct with a flange with tube gt p 19 Fig 6 Sender receiver unit DHC T for transmission and scattered light measurement Control window Alignment display Status display Distance scale 0 1 Housing cover swivel mounted 7 Knurled screw 2 Cover screw for laser adjustment 8 Handle 3 Control window 9 Connection for connection cable to reflector 4 Mounting holes scattered light receiver 5 Flange 10 Connection for co
69. e without notice Start up and Parameter Settings DUSTHUNTER C200 4 Start up and Parameter Settings Basics Application specific settings Installing the sender receiver unit and reflector scattered light receiver Setting standard parameters Setting the Interface module parameters Operating setting parameters via the LC Display DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 47 Start up and Parameter Settings 4 1 4 1 1 4 1 2 Basics General information Assembly and installation must have been completed according to Section 3 before starting the work described in the following Start up and parameter setting comprise Setting the measuring system to the duct dimensions Fitting and connecting the sender receiver unit and reflector scattered light receiver Customizing parameter settings according to the respective requirements To achieve exact measurement the measuring system must first be calibrated using a gravimetric comparison measurement gt p 77 84 4 7 before being used for continuous measurement of dust content The operating and parameter program SOPAS ET is provided to set the parameters The Menu structure simplifies changing settings Further functions are also available e g data storage graphic displays Installing the operating and parameter program SOPAS ET Administrator rights are required to install the program Requirements Laptop PC with
70. easures are specified in mm Sender receiver unit Sender receiver unit 241 207 Name Part number Sender receiver unit DHC T 1044863 118 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Specifications 7 2 2 Reflector scattered light receiver Reflector scattered light receiver DHC RO for short measuring paths Figure 95 Reflector scattered light receiver DHC RO Name Part number Reflector scattered light receiver DHC RO 1044864 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 119 Specifications Reflector scattered light receiver DHC R1 for long measuring paths Figure 96 Reflector scattered light receiver DHC R1 308 A A LO N a Sig y Y Name Part number Reflector scattered light receiver DHC R1 1044865 120 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Specifications 7 2 3 Flange with tube Figure 97 Flange with tube Flansch mit Rohr k100 076 el S 159 E Flansch mit Rohr k225 lt
71. ect the Configuration IO Configuration Interface Module directory gt Enter the desired network configuration in the Ethernet Interface Configuration group and click Reset module under Expansion module information Figure 71 Assigning the Ethernet module a new IP address EI SOPAS Engineering Tool Project Edit MCU Dresden Communication View Tools Help aj ofal gt gt a ajeje ajaj a sieme Project Tree Device Catalog Network Scan Assistant Interface Module New Project QJ MCu Dresden Expansion module information Overview H E Diagnosis Module type Ethernet 10BaseT Configuration E Application Selection new address B Display Settings Reset module When this button is clicked the connection will be reseted El 10 Configuration B Input Parameters Output Parameters Ethernet Interface Configuration InterFace Module YI 10 B System Configuration IP ddress 133 8 B Value Damping J Adjustment 2 Maintenance Subnet mask 255 ol Context Help system Status mcu 38 Gateway 0 SICK TCP port 2111 Sensor Intelligence amp Authorized operator E MCU Dresden Gj comz online W synchronized QD Download Immediately DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 85 Start up and Parameter Settings Assigning the new IP address to the SOPAS ET program gt Select the Netwo
72. ement gt Take off the sender receiver unit cover and use an SW 7 socket wrench to set the adjusting nut so that the laser beam disappears in the light trap on the reflector scat tered light receiver NOTICE Don t change the alignment of sender receiver unit and reflector scattered light receiver Q Sender receiver unit and reflector scattered light receiver must be connected via the connection cable otherwise no laser beam can be seen Figure 54 Aligning the laser beam to the light trap Sender unit Scattered light receiver Light trap gt Put the cover back on 64 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 5 Entering application specific parameters Figure 55 Configuration Application parameters directory example Project Edit DH C200 Sensor 1 Communication View Tools Help aj ofulal gt aja ejeje ajaj a ofa ojalal ef Device Catalog Network Scan Assistant Application parameters S New Project Tae z J DHC200 Sensor 1 Device identification B Overview E Display of measured values Mounting location Dresden oH 200 z ensor 1 Display of measured values graphical H E Diagnosis Flange flange 2 00 m x Configuration a Application parameters Opt measuring distance 1 0
73. entration Ext a c Dust concentration Ext s c Dust concentration SL a c Dust concentration SL s c Scattered light intensity Opacity Extinction Transmission relative opacity Resolution 10 bits 2 inputs 0 20 mA Standard without electric isolation Resolution 10 bits 5 changeover contacts 48 V 1A to output status signals Operation malfunction Maintenance Function check Maintenance request Limit value 4 inputs to connect potential free contacts e g to connect a maintenance switch or trigger a function check USB 1 1 and RS232 on terminals for measured value inquiries setting parameters and soft ware updates RS485 for sensor connection DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 23 Product Description Versions Control unit MCU N without purge air supply Figure 12 Control unit MCU N with options Display module Optional Interface module Optional 1 0 module Display module Control keys Processor board Control unit MCU P with integrated purge air supply This version is also fitted with a purge air blower air filter and purge air connection to connect the purge air hose to the se
74. er unit and reflector scattered light receiver gt Fig 18 Clearance for sender receiver unit and reflector scattered light receiver dimensions in mm p PA es D F l 2 S 1 Flange with tube Diana eee Ae Clearance 2 O mM 1 Duct wall Component a Sender receiver unit 400 mm Reflector scattered light receiver 350mm Remove insulation when fitted Cut suitable openings in the duct wall bore large enough holes in brick or concrete stacks flange tube diameter gt p 121 Fig 97 NOTICE Do not let separated pieces fall into the duct Insert the flange with tube in the opening so that the Top marking points upwards gt p 34 Fig 17 Align the flanges with tube roughly to each other and weld on with a few welding spots on the anchor plate for brick or concrete stacks insert junction plates for thin walled ducts gt p 34 Fig 17 Use a suitable tube for narrower ducts or the adjusting device from SICK to align the flange tubes to each other exactly after welding gt p 36 Fig 19 axes deviation to each other max 1 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 35 Assembly and Installation Figure 19 3 2 2 Aligning the flange with tube Aligning with auxiliary tube Auxiliary tube
75. et gt p 14 Fig 1 PUNE In temperature range 20 C 50 C Upper limit only with distortion free fitting With swivel angle 0 3 total swivel range 1 114 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Specifications Energy Supply Control unit Power supply 90 250 V AC 47 63 Hz opt 24VDC 2V Power consumption Max 30 W without purge air supply Max 70 W with purge air supply Sender receiver unit Power supply 24 V from control unit Power consumption Max 17 W Optional external purge air unit Voltage supply 200 240 V 345 415 V at 50 Hz with blower 2BH13 220 275 V 380 480 V at 60 Hz Rated current 2 6A Y1 5A Motor rating 0 37 kW at 50 Hz 0 45 kW at 60 Hz Weight Sender receiver unit 9 5 kg Reflector scattered light receiver 8 0 kg DHC RO 12 0kg DHC R1 Control unit 13 5 kg MCU P 4 5 kg MCU N Optional external purge airunit 14 kg Misc Protection class IP 66 Sender receiver unit reflector scattered light receiver control unit IP 54 Optional external purge air unit Connection cable length 5m 10m 20m 5 Other lengths on request Purge air hose length 5m 10m Other lengths on request Sender LED White light wavelength between 450 nm and 700 nm Laser Degree of protection 2 capacity lt 1 mW wavelength between 640
76. et entered in the sender receiver unit and measuring range entered in the MCU may not be changed in this case any more If the LCD option is used the dust concentration is displayed in mg m as an uncalibrated value Use of the regression function of the measurement system no measurement com puter necessary a In this case the correlation to the scattered light intensity has to be determined To do so calculate the regression coefficients cc2 cc1 ccO to be entered in the mea surement system from K2 K1 KO c cc2 SL ecl SL cc0 3 By using 2 in 1 the result is as follows 20mA LZ MBE 20mA LZ s c K2 Lz SL MBE KO K1 LZ SL Using 3 the result is as follows cc0 K2 LZ7 K1 LZ K0 2omA LZ _ ccl 2 K2 LZ K1 aE B 20mA LZ te MBE a Enter then the determined regression coefficients cc2 cc1 and ccO in the Config uration Application parameters directory gt p 65 Fig 55 Set the sender receiver unit into Maintenance mode enter level 1 password and switch the unit back to Measurement mode after setting the coefficients e This method allows changing the parameters for the selected measuring L range as desired DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 79 Start up and Parameter Settings 4 4 8 Figure 64 Data backup All parameters relevant for recording processing and input outpu
77. eter at the top opening Correction faktor Value Adapting the relative opacity to the geometric dimensions of the duct Concentration cc2 quadratic coefficient Entering the regression coefficients determined on basis calibration i ici extinction to measure the dust concentration in mg m gt coefficients Sin ingar coeteient p 77 4 4 7 1 f extinction ccO absolute coefficient Concentration cc2 quadratic coefficient Entering the regression coefficients determined on basis calibration I linear coefficient scattered light to measure the dust concentration in mg coefficients ais ious m3 gt p 78 4 4 7 2 f Scattered light CCO absolute coefficient Primary measuring Primary Transmission Assigning the light source LED at transmission laser at principle measuring Scattered light scattered light for determination of control values in principle function control Span2 Span2 activated During function check the second _ Activation and transmission Transmission control value is compared with the entering the reference reference value value is only possible deactivated The second control value isnot ifthe EPA conformity check used box is activated Reference value Transmission value in Entering a second control value for function check gt p 16 2 1 3 Limit contamination and average Limit contamination Value in Determination of a contamination limit value selectable 40 defau
78. ficients determined can be entered directly in the measuring system as c cC2 SL2 cc1 SL cco Entry gt p 77 4 4 7 standard factory setting cc2 0 cc1 1 ccO 0 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 15 Product Description Figure 2 Response time The response time is the time required to attain 90 of the signal peak after a sudden change in the measurement signal It can be set anywhere between 1 and 600 s As the response time increases transient measured value fluctuations and interruptions are damped stronger and stronger which smoothes out the output signal Response time Measured valuein 100 4 98 90 of the signal peak 96 Measured value with response time 94 92 J Process change 90 88 Response time e a __ set i 84 4 4 1 10 20 30 40 50 60 70 80 90 tins Function control A function check can be triggered at fixed intervals as from a definable starting timepoint for an automatic function check of the measuring system The setting can be made using the SOPAS ET operating program gt p 71 4 4 3 Any unallowed deviations from normal behavior that may occur are signaled as errors A function check triggered manually can help localize possible error causes should a device malfunction occur e 3 Further information gt Service Manual A function check comprises Approx 65 s measurement of conta
79. file in the Project tree window switch to the Adjustment Manual adjustment Motor control directory and click Mounting at Pivoted shutter reflector gt p 98 Fig 81 The swivel plate moves then to the cleaning position Remove the swivel plate cover 1 press the tension spring 2 and take the swivel plate 3 off the axis 4 Carefully clean glass pane 5 both sides and reflector optics 6 with an optics cloth Cleaning the optical interfaces on the reflector scattered light receiver Lay the toothed belt on the drive axis press the the tension spring and push the swivel plate back onto the axis Initate a function check select the Adjustment Function Check Manual directory in the MCU device file and click Start Manual Function Check gt p 99 Fig 83 Check the contamination value gt p 98 5 2 1 gt p 100 Fig 84 Store the measured values for contamination zero point and span in the device by clicking Update values Check values group if they are within the allowed range if not repeat cleaning and check once more the contamination value by triggering a renewed function check Put the swivel plate cover back on remove the cover from the assembly flange put the scattered light receiver optic back in and fasten it Swivel the housing back in and lock in with the knurled screws Move the swivel plate back into the measuring position To do this click Measurement at Pivoted
80. flanges with tube serve to fit the sender receiver unit and reflector scattered light receiver on the duct wall These are available in various sizes partial circle diameter D1 types of steel and graded nominal lengths NL Selection depends on the components to be fitted gt active measuring path wall and isolation thickness of the duct wall gt nominal length and the duct material gt Fig 11 Figure 11 Flange with tube Marking for assembly position E Securing bolt aaa Seen Material St 37 or 1 4571 NL Li __ 2 2 4 MCU control unit The control unit has the following functions Control of the data traffic and processing of the measuring unit data connected via the RS485 interface Signal output via analog output measured value and relay outputs device status Signal input via analog and digital inputs Power supply for the connected measuring unit via 24 V switch mode power supply with wide range input Communication with higher level control systems via optional modules Equipment and device parameters can be set easily and conveniently via a USB interface using a PC and a user friendly operating program The parameters are stored reliably even in the case of a power failure The control unit has a sheet steel housing as standard Standard interfaces Analog output Analog inputs Relay outputs Digital inputs Communication 3 outputs 0 2 4 22 mA electrically isolated active to output Dust conc
81. he equipment as well as operational hazards and regulations Retention of documents Keep the Operating Instructions belonging to the measuring system as well as equipment documentation onsite for reference at all times Pass the respective documentation on to any new owner of the measuring system Safety information and protective measures Protection devices NOTICE 1 Suitable protection devices and safety equipment for persons must be available according to the respective hazard potential and be used by the personnel Behavior during purge air failure The purge air supply serves to protect optical subassemblies fitted on the duct against hot or aggressive gases Leave the supply switched on when the equipment is at a standstill Optical subassemblies can be severely damaged in a short time if the purge air supply fails NOTICE The user must ensure that gt The purge air supply runs reliably and continuously gt Failure of the purge air supply is immediately detected e g by using pressure monitors gt Optical subassemblies are removed from the duct if the purge air supply fails and the duct opening is closed off e g with a flange cover 10 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Important Information Preventive measures for operating safety NOTICE The user must ensu
82. horized Client GJ MCU Dresden comio online W synchronized GD Download Immediately DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 83 Start up and Parameter Settings 4 5 Setting the Interface module parameters 4 5 1 General information The following steps are necessary to select and set the optionally available Interface modules Profibus DP and Ethernet gt Select device MCU set the measuring system to Maintenance mode and enter the Level 1 password gt p 57 4 1 4 gt Switch to the Configuration System Configuration directory The Interface module installed is shown as Interface Module gt Configure the Interface module according to requirements Figure 70 Configuration System Configuration directory S AS Engineering Tool Project Edit MCU Dresden Communication View Tools Help al ajale gt gt 8 a ajele ala a olajolalaj a Project Tree Device Catalog Network Scan Assistant System Configuration S New Project A z Mcu Dresden Device Identification i B Overview G Diagnosis ficu Selected variant pusun cc e di Mounting Location sick Configuration B Application Selection E Display Settings J Yo Configuration B Input Parameters E Output Parameters Interface Module Ethernet 7 E Interface Module No Module i m Configuration Profibus value Damping Current Time AEiG g Adjustment RS 485
83. inciple illustration gt Fig 23 Electrical connection of the external purge air unit Low pressure monitor v1 U2 V1 VNW2__W1 old Laas i E Power supply 4x 1 5 mm2 24v gt Connect protective conductor to terminal 40 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation gt Set motor circuit breakers according to the blower connection data see Technical Data for purge air unit to a value 10 above the rated current NOTICE In case of doubt and for special versions the Operating Instructions delivered with the motor have priority over other specifications gt Check the function and running direction of the blower purge air flow direction must match the arrows on the inlet and outlet openings on the blower For wrong direction on 3 phase motors Swap mains connections L1 and L2 gt Connect the pressure controller option to monitor purge air feed NOTICE gt Use a fail safe power supply standby unit rails with redundant supply gt Fuse the purge air unit separate from the other system components Use fuses according to the rated current see Technical Data for purge air unit Fuse each phase separately Use circuit breakers to prevent phase failures on one side DUSTHUNTER C200 Operating Instructions
84. ing the optional external purge air unit WARNING A N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all assembly work gt Only carry out assembly work on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at a standstill gt Take suitable protection measures against possible local hazards or hazards arising from the equipment All dimensions specified in this Section are shown in mm 3 2 1 Fitting the flange with tube Figure 17 Fitting the flange with tube Assembly on steel duct Assembly on brick stack Assembly on thin walled duct Marking for assembly position Flange with tube Duct wall Anchor plate Junction plate Fixing bolt for weatherproof cover Component D DHC T sender receiver unit 076 DHC RO reflector scattered light receiver DHC R1 reflector scattered light receiver 159 Dimension a must be large enough so that a weatherproof cover can be fitted easily when necessary approx 40 mm 34 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Work to be performed gt Measure the fitting location and mark the assembly location Figure 18 Leave enough clearance around the flange with tube to fit the sender receiv
85. inuous measurement of dust concentrations in exhaust gas and exhaust air plants Correct use gt Use the device only as described in these Operating Instructions The manufacturer bears no responsibility for any other use gt Observe all measures necessary for conservation of value e g for maintenance and inspection and or transport and storage Do not remove add or modify any components to or on the device unless described and specified in the official manufacturer information Otherwise the device could become dangerous the manufacturer s warranty becomes void Restrictions of use The DUSTHUNTER C200 measuring system is not approved for use in potentially explo sive atmospheres DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Important Information 1 3 1 3 1 1 3 2 Responsibility of user General information Designated users The DUSTHUNTER C200 measuring system may only be installed and operated by skilled technicians who based on their technical training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the hazards involved Special local conditions gt Observe the valid legal regulations as well as the technical rules deriving from imple mentation of these regulations applicable for the respective equipment during work preparation and performance gt Carry out work according to the local conditions specific for t
86. ivate the Permanent LED light checkbox gt Check the alignment The optical axes are aligned exactly if the green LED in the 4 quadrant display in the control window of the sender receiver unit shines gt p 62 Fig 52 inthe Adjustment Manual Adjustment Transmission set reference directory gt p 61 Fig 50 the sender spot black circular area in the Show justification window is inside the green circle A non exact alignment is signaled by shining of LED in the 4 quadrant display in the con trol window in the following manner LED shining Misalignment of the light spot on the reflector green and yellow Deviation max approx 0 1 in the shown direction measured values are valid yellow Deviation max approx 0 1 to 0 3 in the shown direction measured values are valid yellow and red Deviation max approx 0 3 to 0 4 in the shown direction measured values are valid possibly larger swivel error as Isted in the technical data red Deviation gt approx 0 4 in the shown direction measured values are valid possibly larger swivel error as Isted in the technical data circle red LED shineina_ Deviation gt approx 0 5 or transmission lt approx 10 dust concentration too high or measurement system wrong scaled self alignment not possible 1 Only rough alignment is necessary because an internal self alignment is fitted Click the Optical cen
87. ject Project Edit No Selected Device Communication View Tools Help al djaja e gt l ajeje e Login Device 2 Figure 36 Ctri I amp Logout Device Ctrl U Device Catalog Network Scan Assistan Change DeviceGroup Ctri E Data Recorder Module Manager Termina The scan settings c pm Language p vi Engish The list of scanned Scan button by pressing the Network German LI French Spanish U Italian Russian 2 Japanese E Chinese China You must restart the program before the new settings will take effect Do you want to restart the program now _ _ Map Device Details Configuring the interface COM Port Pm Click the Network Configuration button in the start menu gt p 50 Fig 34 and select Standard Protocol gt Select the COM port in the Select COM Ports group that appears after connection of MCU and Laptop PC click the Advanced button and configure according to gt Fig 36 settings only required during the first connection to the measuring system COM port selection and configuration a SICK CoLa Dialect Standard Protocol Serial connection for SICK devices like LMS YMS LD others Sensor Intetid Scan timeout ms 500 m Internet Protocol E Profibus i g Serial Park IV Enable Serial Communication Spain l enabled a 2 SerialLink Select COM Ports Duplex mode halF duplex iw E
88. ject to change without notice Specifications Control unit MCU P with integrated purge air supply Figure 99 MCU P control unit 260 68 Supply voltage 24 V DC with purge air unit with display lo Lo N 300 at Name Part number Control unit MCU PWODNO1000NNNE in wall housing orange 1045002 Supply voltage 90 250 V AC with purge air unit with display Control unit MCU P2ODNO1000NNNE in wall housing orange 1045004 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 123 Specifications 7 2 5 Optional external purge air unit Figure 100 Optional external purge air unit Name Part number Purge air unit with blower 2BH13 and purge air hose length 5 m 1012424 Purge air unit with blower 2BH13 and purge air hose length 10 m 1012409 124 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Specifications 7 2 6 Weatherproof cover Weatherproof cover for external purge air unit Figure 101 Weatherproof cover for external purge air unit 245 Q LO ike 550 350 605 Name Part number Weatherproof cover for purge air unit 5306108 Weatherproof cover for sender receiver unit and reflector scattered light receiver Figure 102 Weatherproof cover for an
89. les en eea feist aaa Gi sexe gedoy so ss a ai seen nis aoe ee 14 Transmission measurement 0 eee eee eee 14 Scattered light measurement 0 eee 15 Response IME ccs ores te tired eae eee heal sete Baga ees 16 FUNCTION CONO ere iia oa a aa hia e tea arto E woreda id a win era aed ght 16 DEVICE COMPONENS ii ifani eesti Ne ee de dlc dha a eat dn di a 19 SENAEL FECEIVER UNIT nieres tiea e auto bedi i a E edt e eiia og tod atten ek 20 Reflector scattered light receiver 0 0 cc eect eet eae 21 Fange WIG CU DG sce rya ia aR A n eines nee Pee NEAN E argh sacs NE deta ee 23 MCU C ntrol Unite irii E LOR a eg de Rd eels Bah ended Added ai oe ed 23 Optional external purge air unit 2 tenes 27 Installation accessories order Separately 0 eee 28 Test equipment for linearity teSt 0 2 6c eee eens 28 Device configuration sameaa e AAE a OA ae eee Eee A oe 29 Assembly and Installation 0 cece cece eee 31 Project planing toere ee iaioe da Tahona a a Kaia e a a Shenae nasi aioe Saban ENA hona oa ia aces cease n a 32 ASSONDIY cemere e ard abt ech i iea E ly dear hdc DO a AA aE A AAE rani EA EAEE 34 Fitting the flange with tube verres 0 ce eii erie yaa e A E T 34 Fitting the MCU control UNTE arii taanu aa ka Ea A A A A A EA 36 Fitting the optional external purge air Unit 0 6 eee 38 Fitting the weatherproof Cover 06 cece eet ee ene 39 Installations 4 2 i vvces owe ae oda A a a Pee eas Seow Ba P
90. lt value 20 10 6 4 The limit value 4 is firmly assigned if the EPA conformity check box is activated Limit warning 75 of limit contamination Automatic assignment depending on the set limit value Average active activated deactivated An average value is calcutated from the values measured in the set interval if the check box is activated Average interval Intervallzeit 1 2 3 4 5 6min Selection of the interval time 6 min for use according to EPA standards Selection Measuring variable Selection of the measuring variable whose values are to be measured value averaged EPA Conformity EPA mode activated required for use according to EPA standard activated deactivated no use according to EPA standard e After deactivation of EPA conformity the values for Limit contamination and Limit warning are reset to default values 40 and 30 66 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG l Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 3 Installing the sender receiver unit and reflector scattered light receiver Remove sender receiver unit and reflector scattered light receiver from the smoke free path and take the components to the measuring location when the work described before is completed 4 3 1 Connecting the sender receiver unit and reflector scattered light receiver to the
91. ment Optional external purge air unit The control unit with integrated purge air supply cannot be used when the internal duct pressure is greater than 2 hPa or when using the DHC R1 reflector scattered light receiver for long measuring paths Use the optional external purge air unit in this case It has a powerful blower and can be used for excess pressure in the duct up to 30 hPa The scope of delivery includes a purge air hose with 40 mm nominal diameter length 5 m or 10 m DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 27 Product Description Figure 15 2 2 6 Optional external purge air unit with adapter To purge air connection of To purge air connection of reflector sender receiver unit scattered light receiver 4 Base plate Airfilter Adapter 40 25 P z Not required for reflector scattered light receiver DHC R1 Purge air hose Blower Standard type 2BH13 A weatherproof cover is available for use outdoors gt p 125 Fig 7 2 6 Installation accessories order separately Purge air supply Component Supply by MCU P control unit Supply by external purge air option for reflector scattered light receiver scattered light receiver DHC RO DHC R1 DHC RO DHC R1 for sender unit for reflector for sender receiver unit Purge air hose DN25 1x 1x Purge air hose DN40 1x 1x 1x 1x Adapter 40 25
92. mination on optical interfaces zero and control value The measurement time depends on the increase in contamination value change gt 0 5 gt measurement is repeated up to 2 times gt measurement time will be longer Every 90s standard value output of values determined output duration is configur able gt p 71 4 4 3 16 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _ Product Description Figure 3 Function check output on a plotter oO Contamination degree t Function check Live Zero 0 aT start 20 mA 40 z Contamination output Control value determination Control value output BRIT 70 value span 5 m z Paper feed Zero value output Live Zero 7 m a a 4 for activated e Function check EPAmode sO oe aeea amp mat JD e The analog output must be activated to output control values on the analog output gt p 71 4 4 3 gt p 72 4 4 4 The value measured last is output on the analog output during control value determination lf the control values are not output on the analog output the current measured value is output when control value determination has completed During a function check the relay 3 gt p 44 Fig 27 is activated and the green LED of the alignment display in the control
93. n Wizard Found devices SICK Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type Add all Add none Vv a DHC200 Sensor 1 Ww com 011 Vv zi MCU Dresden Ww com Advanced options Select matching SDD x MCU 01 04 01 z Scan again Cancel scan Einish Cancel Help Connection via Ethernet B Connection Wizard alj Found devices Si Cc Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type x Add all Add none A a DHC200 Sensor 1 10 193 82 4 2111 01 1 F a mcu sick 10 193 82 4 2111 Advanced options Select matching SDD E MCU 01 04 01 z e Scan again Cancel scan Finish Cancel Help The following message appears when no device is found Troubleshooting see Service Manual E Connection Wizard Found devices Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type x Add all Add none the interface configuration It might be necessary to deselect the option Skip advanced No device was found Please go back and check the device and interface selection as well as interface configuration to be able to access the interface settings Scan again Cancel scan lt Back Next gt Finish
94. n be displayed toggle with Meas button LC Display with graphic left and text right display 200 0 15 1 mg m Control keys 200 0 1 DH C200 Opac ConcSL ConcEx Ext R_Opac 96 7 15 1 mg m 15 1 mg m 1 4795 81 8 Key Function Meas Toggle between text and graphic display Display the contrast setting after 2 5 s Arrows Select next previous measured value page Diag Display alarm or fault message Menu Display main menu and selection of submenus DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 25 Product Description 1 0 module Apart from the standard analog output the DUSTHUNTER SP100 has an Analog module with two outputs 0 4 22 mA max load 500 Q integrated to output further measured variables The module is plugged onto a module carrier connected to the processor board with a special cable Options 1 1x Analog Input module with two inputs 0 4 22 mA to read in values from external sensors gas temperature internal duct pressure moisture O2 to calculate the dust concentration in standard state An additional module carrier docked to the existing ones is required for this option 2 Interface module Module to pass on measured values system status and service information to higher level control systems optionally for Profibus DP VO or Ethernet to plug onto hat rails A corresponding cable serves to
95. nable all SiLink Wakeup disabled as Disable all Select baud rate s Port settings Data bits fe ad Parity none Aa fi X Stop bits Advanced a Restore default values Network Configuration ee a ee Cancel Help DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Start up and Parameter Settings Ethernet Q The Ethernet interface module gt p 126 7 3 6 must be installed in the MCU gt p 46 3 3 6 and configured gt p 85 4 5 2 to get a connection to the measuringg system via Ethernet gt Click the Network Configuration button in the start menu gt p 50 Fig 34 and select Internet Protocol IP Pm Click the Add button enter the IP address and confirm with OK Figure 37 Ethernet interface selection example settings Ei Network Scan Assistant a x Internet Protocol IP SICK Connections using the Internet Protocol IP e g via ethernet Sensor Intelligence Internet Protocol Internet Protocol IP V Enable IP Communication H Profibus E g Serial Port E Address configuration E Add address Single address fio1s3 824 0000 C Addressrange First k Last _ Enable all Lox Cancel Help Disable all J Enable AutoIP Network Configuration Network Scan gt Click the Advanced button and configure the interface according to
96. nder receiver unit Figure 13 Control unit MCU P with integrated purge air supply d Q Purge air blower Air filter Display module Processor board Installation plate oO kej wes Power supply unit on back of installation plate Purge air inlet Purge air connections The purge air hose standard lengths 5 and 10 m gt p 126 7 3 3 is a separate part of the measuring system must be ordered separately 24 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice _ Product Description Figure 14 Display module Module to display measured values and status information of the connected sender receiver unit selection via control keys Displays Type Display Power green Voltage supply OK LED Failure red Function fault Maintenance Maintenance requirement request yellow Dust concentration Graphic display Transmission LC Display main screen Opacity Extinction Scattered light intensity 2 measured values see graphic display and 8 Text display diagnosis values gt p 89 Fig 76 The graphic display shows two main measured values of a connected sender receiver unit selected at the factory or calculated values from the MCU e g scaled dust concen tration as bar charts Alternatively up to 8 single measured values of a sender receiver unit ca
97. nge kow Fixed value 6 00 Pressure Iransmitter Type Absolute pressure z Authorized Gient EJ MCU Dresden SG COMIO online W synchronized G Download InfPustive Pressure Field Parameter Remark Temperature Source Constant Value A fixed value is used to calculate the scaled value This parameter opens the Constant Temperature field to enter the scaling value in C F for imperial units or K Analog Input 1 The value from an external sensor connected to analog input 1 standard scope of delivery is used to calculate the scaled value This parameter opens the Analog Input 1 Temperature field to set the parameters for the lower and upper range limit values and the Live Zero value Pressure Source Constant Value A fixed value is used to calculate the scaled value This parameter opens the Constant Pressure field to enter the scaling value in mbar hPa Analog Input 2 The value from an external sensor connected to analog input 2 standard scope of delivery is used to calculate the scaled value This parameter opens the Analog Input 2 Pressure field to set the parameters for the lower and upper range limit values and the Live Zero value Moisture Source Constant Value A fixed value is used to calculate the scaled value This parameter opens the Constant Moisture field to enter the scaling value in Analog input 3 The value from an external sensor
98. ngs S Protocol Check values sender jrecelver unk reference value 2 1 ESS Reflector reference value Background light Set reference temperature Contamination sender recelver unk 1 747 Contamination reflector 1 517 3 Context Help SICK Sensor Intelligence amp Authorized Client E DHC200 Sensor 1 SG COM10 011 online W synchronized GQ Download Immediately gt Store the measured values for contamination zero point and span in the device by clicking Update values Check values group if they are within the allowed range if not repeat cleaning and check once more the contamination value by triggering a renewed function check e The contamination value can also be displayed on the LC display of the MCU initiate a function check and switch to the C200 Diagnosis menu gt p 89 4 6 2 Ifthe contamination value does not sink below the value for warning in spite of several cleaning processes the device is probably defective gt contact the SICK Service lf the contamination value is negative after cleaning e g due to scaling with contaminated optics the measuring system must be scaled again gt p 64 4 2 3 gt Put the swivel plate cover back on remove the cover from the assembly flange swivel the housing back in and lock in with the knurled screws gt Move the swivel plate back into the measuring position To do this click Measurement in the Adj
99. nnection cable to MCU 6 Purge air connection 11 Hinge The alignment of the optical axes as well as the current device state operation malfunction are shown in the control window The housing with fitted sender receiver unit can be swiveled to the side after the knurled screws have been loosened Optics electronics and mechanical components can then be easily accessed for maintenance work For correct measurement of the scattered light intensity the laser beam can be readjusted to various duct diameters after the cover screw has been loosened 20 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _ Product Description How self alignment works The sender module can be moved horizontally and vertically using motors and bevel gears so that the sender light beam can be adjusted by approximately 2 in all directions Tracking is performed using the measurement signal on the 4 quadrant elements of the measurement receiver This allows automatic compensation of optical axis misalignment caused by for example distortion of duct walls due to temperature fluctuations Figure 8 Self alignment principle design Sender receiver unit 4 Base plate Retaining bracket Tension spring 2 2 2 Reflector scattered light receiver This component contains a reflector to reflect the
100. ntelligence S IV Maintenance on off Set State amp Authorized Client GJ MCU Dresden amp comio online W synchronized Download Immediately WARNING A N Observe the relevant safety regulations as well as the safety notices gt p 10 1 3 during all work Resume measuring operation after completing the work deactivate the Maintenance on off checkbox in the Maintenance Operation window and click Set State 96 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice i Maintenance g The Maintenance mode can also be set by using the keys on the LC display on the MCU gt p 89 4 6 2 or connecting an external maintenance switch to the terminals for Dig In2 17 18 in the MCU gt p 43 3 3 4 During Maintenance an automatic function check is not performed The control window on the back of the reflector scattered light receiver gt p 63 Fig 53 is illuminated for easier check of the optical alignment The value set for Maintenance is output on the analog output gt p 72 84 4 4 This also applies in case of malfunction signalised at the relay output The Maintenance state is reset when there is a voltage failure In this case the measuring system switches automatically to Measurement after the operating voltage is switched on again Maintenance inte
101. of the measuring control and evaluation electronics Continuous monitoring of the sender output partial beam to monitor receiver registers the smallest changes in brightness of the light beam sent which then serves to determine the measurement signal Measured variables The measuring system uses transmission T as primary optical measured variable The other measured variables opacity O relative opacity ROPA extinction E and dust concentration c are derived from this variable Transmission opacity relative opacity I 3 T Ne i N scaling constant oe Imeas light received Imon monitor signal O 1 T Dp Dpo Duct diameter at the outlet ROPA 1 e 2 e D meas Dmeas active measuring path Transmission opacity and relative opacity are usually specified in percent 14 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 1 12 Extinction 2 E log 2 Dust concentration Based on the Beer Lambert law the dust concentration is derived from the extinction as follows _2 310E k extinction constant keL ERE L 2x active measuring path due to double beam path Extinction is directly proportional to dust concentration for constant particle size and uniform dust distribution Particle size dust density and dust distribution during differing load states influence transmission and extinction values and the
102. ol room measuring station or similar to ensure free access to the MCU This considerably simplifies communication with the measuring system in order to set parameters or to locate malfunction or error causes It is advantageous to provide weather protection tin roof or similar to be made onsite for use outdoors 36 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Assembly dimensions Figure 20 MCU assembly dimensions Clearance for cables f Clearance to open door Dimen Control unit type sion MCU N MCU P MCU N Control unit without purge air supply a 160 260 MCU P Control unit with b 320 420 purge air supply A 710 300 gt p 23 2 2 4 d 340 440 e 125 220 f gt 350 gt 540 Requirements when using the MCU P control unit The following is applicable in addition to the general specifications Install the MCU P control unit at a location with clean air whenever possible The air intake temperature must correspond to specifications in the Technical data gt p 114 7 1 In unfavorable conditions lay an air intake hose to a location with better condi tions The purge air hoses to the sender receiver unit and reflector scattered light receiver should be as short as possible Whenever possible lay the purge air hoses
103. ot interrupt the purge air supply Clean the outside of the sender receiver unit and reflector scattered light receiver in regular intervals Remove deposits with water or mechanically using suitable auxiliary means Clean the optical interfaces when deposits can be seen or before contamination reaches the 30 warning limit value 40 for malfunction 5 2 1 Maintenance on the sender receiver unit gt Switch the sender receiver unit to maintenance mode gt p 60 Fig 49 and enter level 1 password gt Loosen the knurled screws and swivel the housing to the side gt Check assembly flange and purge air nozzle for contamination and clean if necessary gt Lock the assembly flange with cover gt p 126 7 3 7 gt Switch to the Adjustment Manual Adjustment Motor Control directory and click Mounting at Pivoted shutter sender receiver The swivel plate moves then to the cleaning position Figure 81 Adjustment Manual Adjustment Motor control directory E SOPAS Engineering Tool New Project Project Edit DH C200 Sensor 1 Communication View Tools Help aj Olalea gt alal ejs a olalolaja a a alle ala i Filter check scattered light SEA z 5 g aaa n Measurement Contamination Pos2 Check point Pos3 Mounting Project Tree Device Catalog Network Scan Assistant Motor control S New Project DHC200 Sensor 1 F B Overview Display of measured val
104. path free of particles required Measuring principle Work step Aim Transmission Focussing the The light spot on the reflector must lie within the optical active reflection surface measurement sender lightbeam under consideration of the active measuring path and the swivel angle allowed Scaling the Influences on measuring results specific to the device and dependent on the distance must be eliminated The path free from particles must be identical to the active measuring path distances between the optical interfaces of the sender receiver unit and reflector scattered light receiver must be the same Scattered light Adjusting the laser The laser beam must always be aligned to the light trap on the scattered light measurement beam receiver 4 2 1 Preparatory work gt Assemble the measuring system away from the installation location at a place as dust free as possible with available power supply There are two options here Using the optional adjusting stand Figure 47 Creating a smoke free path with adjusting stands Sender receiver unit Reflector scattered light receiver Adjusting stand Connection cable A distance flange flange Onsite installation of a zero tube tube with suitable diameter with flanges Figure 48 Creating a smoke free path with a zero tube X Dimensions between flange and tube according to reflector scattered light receiver type gt p 119
105. perating Instructions 8011952 V2 1a SICKAG 95 Maintenance 5 1 Figure 80 General The maintenance work to be carried out consists of Cleaning work gt p 98 5 2 Securing the purge air supply function gt p 103 5 3 Checking correction the optical alignment of sender receiver unit and reflector scat tered light receiver gt p 61 4 2 2 and gt p 64 4 2 4 Take the following steps to set the measuring system to Maintenance mode before starting maintenance work gt Connect the measuring system via the USB cable to the laptop PC and start the SOPAS ET program gt Click the Network Scan button in the Network Scan Assistant directory select MCU device file and move it to the Project Tree window gt p 57 4 1 4 gt Switch to the Maintenance Maintenance directory activate the Maintenance on off checkbox in the Maintenance Operation group and click Set State See gt Fig 80 Setting Maintenance mode EEG Engineering Tool New Project Project Edit MCU Dresden Communication View Tools Help aj olale la ejs a olalolalaj Project Tree S New Project a Mcu Dresden B Overview H Diagnosis Configuration Adjustment B Oo Maintenance Device Catalog Network Scan Assistant Maintenance MCU Variant DUSTHUNTER C Mounting Location Joresden Maintenance Operation Context Help SICK Sensor I
106. purge air supply gt Check whether the purge air supply is available the flow direction must be correct and the purge air hoses fitted tight on the connections gt For purge air supply by the MCU P control unit push the DN 25 purge air hose onto the connections of the sender receiver unit and reflector scattered light receiver and secure with D20 32 hose clamps with the optional external purge air unit push the 40 25 adapters onto the respective connections and secure with D20 32 hose clamps 4 3 2 Fitting and connecting the sender receiver unit and reflector scattered light receiver on the duct gt Attach the sender receiver unit and reflector scattered light receiver to the flange with tube and fasten with the accompanying assembly kit gt p 126 7 3 4 Screw the self locking nuts as tight as possible Figure 56 Fitting the sender receiver unit reflector scattered light receiver on the duct Sender unit Self locking nut Sealing tape Cup springs 4 pairs Horizontal alignment Fixing point Vertical alignment QOwF PWN PKR DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 67 Start up and Parameter Settings Figure 57 gt Connect the cable MCU sender receiver unit and the cable sender receiver unit reflector scattered light receiver at the respective connectors gt p 20 Fig 7 gt p 21 Fig 8 and gt p 22 Fig 9 and screw tight gt Start
107. r hose lengths 3 2 1 Plan Access Easy and safe Provide platforms or pedestals as required C calibration openings Distances to measuring No mutual interference between Plan sufficient distance between level calibration probe and measuring system measuring and calibration level approx LJ 500 mm Plan power Operating voltage power According to Technical Data gt p 114 Plan adequate cable cross sections and L supply requirements 7 1 fuses 32 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG i Subject to change without notice Subject to change without notice _Assembly and Installation Installation of sender receiver unit and reflector scattered light receiver at horizontal pipes Sender receiver unit and reflector scattered light receiver must be installed according to Fig 16 to prevent that particles come by the flow into the attachment 1 of the scattered light receiver and contaminate the optics with that The flanges with tube 4 have to be welded correspondingly Figure 16 Installation of sender receiver unit and reflector scattered light receiver at horizontal pipes view for long measuring paths Flow direction DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 33 Assembly and Installation 3 2 Assembly Carry out all assembly work onsite This includes gt Fitting the flange with tube gt Fitting the control unit gt Fitt
108. re and free of damage gt Check the filter element for contamination gt Exchange the filter element when Severe contamination deposits on the filter surface is visible The purge air volume is reduced considerably as compared to operation with a new filter Q The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element i e the components can remain on the duct DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 103 Maintenance 5 3 1 Figure 87 Control unit with integrated purge air supply Cleaning or replacing the filter element gt gt vvvy gt gt Open the door of the MCU with the appropriate key Open the strap retainer 1 on filter outlet and pull the filter housing 2 off connection piece Remove the filter housing Rotate the filter housing cover in the OPEN arrow direction and remove the cover Take out the filter element and replace with a new element Clean the inside of the filter housing and the filter housing cover with a cloth and brush NOTICE 1 gt For wet cleaning use only a water soaked cloth and then dry the parts well Insert new filter element Spare part Filter element C1140 Part No 7047560 Mount the cover on the filter housing cover and rotate opposite to the direction of the arrow until it clicks into place Reinstall the filter housing in the connection unit
109. re that gt Neither failures nor erroneous measurements can lead to operational states that can cause damage or become dangerous gt The specified maintenance and inspection tasks are carried out regularly by qualified experienced personnel Recognizing malfunctions Every deviation from normal operation is to be regarded as a serious indication of a functional impairment These are amongst others Warning displays e g heavy contamination Significant drifts in measured results Increased power consumption Higher temperatures of system components Monitoring devices triggering Smells or smoke emission Avoiding damage NOTICE 1 The operator must ensure the following to avoid malfunctions that can indirectly or directly lead to injuries to persons or material damage gt The responsible maintenance personnel are present at any time and as fast as possible gt The maintenance personnel are adequately qualified to react correctly to malfunctions of the measuring system and any resulting operational interruptions e g when used for measurement and control purposes gt The malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral malfunctions DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 11 Important Information 12 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subjec
110. rectory E SOPAS Engineering Tool New Project Project Edit MCU Dresden Communication View Tools Help aj olaja afal ejs a ofalojala Device Catalog Network Scan Assistant Function Check Manual S New Project J MCcu Dresden E DUSTHUNTER Overview Diagnosis QO Configuration 2 Qo Adjustment JoustunTeRT z i A Presan OOO B Functio 7 mcu Variant DUSTHUNTER T Mounting Location Dresden E Functio k M Start Manual Function Check Start Manual Function Check Sensor Intelligence amp Operator E MCU Dresden amp comio online W synchronized G Download Immediately The function check can also be triggered by using the keys on the LC display of the MCU gt p 89 4 6 2 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 99 Maintenance gt Select the DH C200 device file in the Project Tree window open the Diagnosis Check values subdirectory and check the contamination value Figure 84 Diagnosis Check values subdirectory E SOPAS Enginccring Tool New Project Project Edit DHC200 Sensor 1 Communication View Tool Help aj olala gt ala e s s a alajolajoj a Project Tree Device Catalog Network Scan Assistant Chack values S new project J oHcz00 Sensor 1 Device identification la Overview E Display of measured values EH Diagnosis Device information Error messages warni
111. refore the measuring system must be calibrated using a gravimetric comparison measurement for exact dust concentration measurement The calibration coefficient determined can be entered directly in the measuring system as c cc2 E2 cc1 E cco Entry gt p 77 4 4 7 standard factory setting cc2 0 cc1 1 ccO 0 Scattered light measurement A laser diode beams the dust particles in the gas flow with modulated light in the visual range wavelength approx 650 nm A highly sensitive receiver registers the light scattered by the particles amplifies the light electrically and feeds it to the measuring channel of a microprocessor as central part of the measuring control and evaluation electronics The measuring volume in the gas duct is defined through the intersection of the sender beam sent and the receive aperture In the same manner as for transmission measurement continuous monitoring of the sender output registers smallest changes in brightness of the light beam sent which then serves to determine the measurement signal Determining the dust concentration Measured scattered light intensity SL is proportional to dust concentration c Scattered light intensity not only depends on the number and size of particles but also on the optical characteristics of the particles and therefore the measuring system must be calibrated using a gravimetric comparison measurement for exact dust concentration measurement The calibration coef
112. rk Scan Assistant register and click Network Configuration gt Select the Internet Protocol IP directory set the Enable IP Communication entry field to active and click Add gt Enter the new IP address set in the Configuration IO Configuration Interface Module directory and confirm with OK Figure 72 Entering the IP address example gt Network Scan Internet Protocol IP sic Connections using the Internet Protocol IP e g via ethernet Sensor Intelligence E oO Internet Protocol Internet Protocol IP JV Enable IP Communication H Q Profibus G Serial Port i Address configuration Single address 10 133 82 4 Edit C Addressrange First Delete tast Enable all ox J ce e Dsaboal J Enable AutoIP Network Configuration Network Scan OK Cancel Help gt Click Advanced in the Internet Protocol IP window gt Select port address 2111 and confirm with OK all other settings and values according to Fig 73 Figure 73 Specifying the TCP port Advanced scan settings x CoLa Dialect binary M p Select TCP Portis Scan timeout ms 500 M 2111 Optimize scan speed auto detect F 2112 Sopas Hub scan on Bede E Duplex mode half duplex gt Restore default values Cancel Help 86 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice
113. rvals The equipment operator must specify the maintenance intervals The period depends on existing operating parameters such as dust content and state gas temperature how the equipment is run and ambient conditions Therefore only general recommendations can be made here Normally the maintenance intervals are about 4 weeks during the initial period and can be steadily incremented to up to a year depending on the respective conditions The equipment operator must specify the specific work to be carried out and its performance in a Maintenance Manual Maintenance contract Scheduled maintenance work can be carried out by the equipment operator Only qualified personnel according to Section 1 should be allowed to do the work If desired SICK Service or authorized Service support centers can carry out all maintenance work SICK offers cost effective maintenance and repair contracts SICK carries out all maintenance and repair work within the framework of such an agreement Any repairs will be made by specialists onsite whenever possible Auxiliary means required Brush cleaning cloth cotton swabs Water Replacement air filter preliminary filter for suction DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 97 Maintenance 5 2 Maintenance on the sender receiver unit and reflector scattered light receiver NOTICE 1 gt Do not damage any device parts during maintenance work gt Do n
114. rvice Manual 3 Network Scan Assistant x Progress SICK The Engineering Tool is scanning For devices Sensor Intelligence Starting scan Could not find a sensor at COM1 C Internet Protocol IP Could not find a sensor at COM4 Scan complete G Standard Protocol Network Configuration Network Scan OK i Problems with Ethernet connection can be caused by incorrect addressing gt contact system administrator gt Confirm search for connected devices with OK DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 53 Start up and Parameter Settings 4 1 3 4 Figure 40 Figure 41 Establish connection via Connection Wizard menu valid for SOPAS ET Version 02 32 gt Select Communication Connection Wizard menu and activate Show all connected devices Communication Connection Wizard menu gt S Project Edit Mo cted Device on View Tools Help al jajal gt l Coi ti PE S Direct connection Project Tree Go Online Go vn Connection Wizard The Connection Wizard helps you to establish a connection to all the cable connected devices Afterwards you can parameterize configure and monitor the devices Please select one option to connect Sensor intelligence C Connect to specific device recommended Select all Select none Lz I show alldevices 9 C Use simulated device Context Help
115. sed the dust concentration is displayed in mg m as an uncalibrated value DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 7 Start up and Parameter Settings Use of the regression function of the measurement system no measurement com puter necessary a In this case the correlation to the extinction has to be determined To do so calcu late the regression coefficients cc2 cc1 ccO to be entered in the measurement system from K2 K1 KO c co2 Ext cc1 Bxt cc0 3 By using 2 in 1 the result is as follows 20mA LZ mA LZY K MBE o MBE K1 Lz Ext c K2 LZ Ext Using 3 the result is as follows cc0 K2 LZ K1 LZ K0 ah A eia ccl 2 K2 LZ K1 MBE E 20mA LZ cca K2 MBE a Enter then the determined regression coefficients cc2 cc1 and ccO in the Config uration Application parameters directory gt p 65 Fig 55 Set the sender receiver unit into Maintenance mode enter level 1 password and switch the unit back to Measurement mode after setting the coefficients o This method allows changing the parameters for the selected measuring L range as desired 4 4 7 2 Calibrating dust concentration measurement based on scattered light intensity gt Select device MCU set the measuring system to Maintenance mode and enter the Level 1 password gt Select the Configuration IO Configuration Output
116. sender light beam back to the receiver in the sender receiver unit and a scattered light receiver with a light trap Two versions are available to adapt to different internal duct diameters A type code identifies the versions Reflector scattered light receiver DHC Rx Measuring path 0 Short 0 5 3 m 1 Long 2 5 8 m DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 21 Product Description Figure 9 Reflector scattered light receiver for short measuring paths Housing with electronics swivel mounted A Mounting holes A lt Light trap Flange Opening for reflector Purge air nozzle Knurled screw i B Handle B Attachment for scattered light receiver Connection for connection cable to sender unit Hinge Figure 10 Reflector scattered light receiver for long measuring paths Housing with electronics swivel mounted Purge air nozzle te Knurled screw gt Mounting holes Handle Attachment for scattered light receiver Hinge Connection for connection cable to sender unit Opening for reflector Light trap for scattered light measurement 22 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 2 3 Flange with tube The
117. sender receiver unit is shown in the window Con nected variant group Application selection Click Safe selection to assign the MCU e The sender receiver unit must be connected to the MCU DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 69 Start up and Parameter Settings Figure 59 Assigning the sensor E SOPAS Engineering Tool Project Edit MCU Dresden Communication View Tools Help aj djale gt gt a al ajeje ajaj a olalolalaj Device Catalog Network Scan Assistant Application Selection Project Tree 3 New Project Mcu Dresden Overview H Diagnosis cu Selected variant DUSTHUNTER T 150 1100 1200 3 Configuration Application Selection Display Settings Ei INO Configuration g System Configuration 5 Value Damping Adjustment J Maintenance Device Identification Mounting Location Dresden Application selection Connected variant DUSTHUNTER C C200 Save selection Supported variants DUSTHUNTER 5 SB50 SB100 SF100 SP100 DUSTHUNTER T T50 T100 T200 DUSTHUNTER C C200 FLOWSIC100 FLOWSIC100 2 Path gern a DH_S FL100 Combination DH_T FL100 Combination DH_C FL100 Combination Universal Sensor Intelligence 3 Authorized operator 8 MCU Dresden Com online w synchronized 9 Download Immediately 4 4 2 Factory settings Parameter Value Function check
118. shutter reflector in the Adjustment Manual Adjustment Motor control directory gt p 98 Fig 81 Resume measuring operation 102 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice i Maintenance 5 3 Maintenance on the purge air supply Maintenance work to be carried out Inspecting the entire purge air supply Cleaning the filter housing Replacing the filter element if necessary The dust load and wear on the filter element depend on the degree of contamination of the intake ambient air It is therefore not possible to specify precise time intervals for these tasks We recommend the inspection of the purge air supply after start up at short intervals approx 2 weeks and to optimize the maintenance intervals over a longer operating time NOTICE 1 Irregular or insufficient maintenance of the purge air supply can cause it to fail and thus cause severe damage to the sender receiver unit gt Always ensure purge air supply when the optical components sender receiver unit and reflector scattered light receiver are fitted on the duct gt Disassemble the connected components before exchanging damaged purge air hoses gt p 106 85 4 Inspection gt Check the running noise of the blower at regular intervals increases in the noise level can indicate a blower failure gt Check that all hoses are secu
119. ssible cause Action Reflector communication No connection between sender receiver unit and reflector scattered light receiver Connection cable not connected or not connected correctly Defective connection cable Defectice reflector RS485 interface of the sender receiver unit defective gt Check connection cable gt Contact SICK service LED monitor overflow Overdriving of the monitor channel when scaling Incorrect alignment of the optical axes of sender receiver unit and reflector gt Check correct alignment gt Repeat scaling Q1 4 overflow Group signal of quadrant measurement too high Measuring system not yet scaled Changed alignment of optical axes Reduced active measuring path gt Scale measuring system gt Check correct alignment gt Contact SICK service Set reference Scaling not possible Measurement or monitor signal too low contamination incorrect alignment gt Check correct alignment gt Clean the optical surfaces gt p 98 5 2 Contamination Current contamination value is higher than the permitted limit value gt p 114 7 1 Deposits on the optical surfaces Unclean purge air gt Clean the optical surfaces gt p 98 5 2 gt Check purge air filter and replace if required gt p 103 5 3 gt Contact SICK service Power supply 24 V lt 18 V Power supply 24 V lt 19 V S
120. t Name Part number Analog input module 2 channels 100 Q 0 4 22 mA electrically isolated 2034656 Module carrier for Al module 6028668 Connection cable for Al module 2040977 Interface Profibus module DP VO 2040961 Interface module Profibus DP VO 2040961 Interface module Ethernet 2040965 Misc Name Part number Optical adjusting device for flange assembly 1700462 Cover 2052377 Set of fusesT2 A 2054541 Set of fuses T 4 A for MCU with 24 V supply 2056334 126 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Specifications 7 4 7 4 1 7 4 3 Consumable parts for 2 years operation Sender receiver unit and reflector scattered light receiver Name Number Part number Sealing tape 4 4704676 Sealing tape 235x50x2 for DHC R1 2 4058792 Control unit MCU with integrated purge air supply Name Number Part number Filter element C1140 4 7047560 Optics cloth 4 4003353 Optional external purge air unit Name Number Part number Filter element Micro Topelement C11 100 4 5306091 Optics cloth 4 4003353 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 127 Specifications Password SICK Passwort Autorisierter Bediener Nach dem Start des Bedien und Parametrierprogrammes SOPAS ET sind nur die Pro grammfunktionen
121. t Project Edit MCU Dresden Communication View Tools Help madama Se 22 2 S New Project 5 0 MCu Dresden Overview i QO Diagnosis 7 f l H E Configuration MCU Variant DUSTHUNTER C X Mounting Location Pressen is EQ Adjustment IB Function Check Automatic Function Check Manual Function Check i Maintenance aa Output duration of function control value 90 s Output control values at AO JV Function check interval 8 hours oe Context Help SICK Sensor Intelligence Authorized Client GJ MCU Dresden comio online W synchronized QD Download Immediately Entry field Parameter Remark Function check Value in seconds Output duration of control values output duration Check interval Time between two gt p 16 2 1 3 Function check function checks Function check start Hours Defining a start timepoint in hours and minutes time Minutes The value measured last is output during control value determination gt p 17 Ffig3 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 71 Start up and Parameter Settings 4 4 4 Setting the analog outputs parameters Select the Configuration 10 Configuration Output Parameters directory to set the analog outputs Q Default values gt p 70 4 4 2 1 To output the dust concentration under standard conditions Concentration s c Ext or Concen
122. t gt p 44 Fig 27 and the Laptop PC gt Start the program in the SICK SOPAS start menu gt The Start dialog appears on the screen can be suppressed for further program usage Figure 33 Start dialog v eicome TO of SOPAS Engineering Tool Copyright 2000 2010 SICK AG All rights reservert Connect to new devica S Create a new project A Project Selection 7 e open an existing project Open last project Deactivating the Start dialog pp P remember my decision and do not show the dialog again The following Start menu appears after confirmation with OK Figure 34 Start menu B SOPAS Engineering Tool New Project Project Edit No Selected Device Communication View Tools Help aj ofall e gt a s al o a olalniala l The list of scanned devices is empty Please start scanning by pressing the Network Scan button Context Help The scan settings can be changed by pressing the Configuration button SICK Sensor Intelligence Map Device A Details gt If required select the desired language in the Tools Language menu gt p 51 Fig 35 confirm with OK and restart the program 50 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Figure 35 E SOPAS Engineering Tool Change of language settings New Pro
123. t notice Subject to change without notice Start up and Parameter Settings Figure 32 Installing the USB driver Found New Hardware Wizard This wizard helps you install software for EVAL232 Board USB lt gt Serial If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Click Next to continue Found New Hardware Wizard Please choose your search and installation options Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search E USB_driver Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back Next gt Cancel Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for g USB Serial Converter Click Finish to close the wizard DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 49 Start up and Parameter Settings 4 1 3 Connecting to the device 4 1 3 1 Basic settings gt Connect the USB cable to the MCU control uni
124. t of measured values as well as current measured values can be saved and printed This allows easy reentering of set device parameters as needed e g after a firmware update as well as the registration of device data or device states for diagnostic purposes The following options are available Saving as a project Saving the data as a project allows saving not only device parameters but also data logs Saving as a protocol Device data and parameters are recorded in the Parameter protocol A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions 43 See the Service Manual for a description Saving as a protocol Device data and parameters are recorded in the Parameter protocol A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions Saving as a project gt Select device select the Project Export Device directory and define target directory and file name gt The name of the file to be stored can be chosen freely It is useful to specify a name with a reference to the sampling point involved name of the company equipment name Project Save Project menu E SOPAS Engineering Tool New Project j te Save Project As i seven oestop z PITS Close Project n Project Properties e Eigene Dateien Import Device Arbeitsplatz 9 Netzwerkumgebung Export Device Device Properties Print
125. t to change without notice Subject to change without notice _ Product Description DUSTHUNTER C200 2 Product Description Measuring principle measured variables Device components Device configuration DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 13 Product Description 2 1 2 1 1 Figure 1 Concave mirror Beam splitter Measuring principle measured variables Functional principle The DUSTHUNTER C200 measuring system operates as transmissometer with double beam path and as scattered light measuring device with forward dispersion Measuring principle with transmission and scattered light measurement with forward dispersion Scattered light receiver Active measuring path Transmission measurement Effective measuring distance Scattered light measurement LED Laser diode gt Monitor receiver Active measuring volume Scattered light measurement Measurement receiver 4 quadrant element Reflector 2 1 1 1 Transmission measurement A high performance LED sends light in the visible range white light wavelength approx 450 to 700 nm through the active measuring path containing particles to the reflector where it is bounced back to the receiver gt Fig 1 A highly sensitive measurement receiver accepts the signal weakened by particles amplifies the signal electrically and feeds it to the measuring channel of a microprocessor as central part
126. terpieces from the side twist and lock in DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 39 Assembly and Installation 3 3 3 3 1 3 3 2 Figure 23 Installation WARNING A N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all installation work gt Take suitable protection measures against possible local hazards or hazards arising from the equipment General information prerequisites All assembly work previously described must be completed as far as applicable before starting installation work Carry out all installation work onsite unless otherwise explicitly agreed with SICK or authorized representatives This includes laying and connecting the power supply and signal cables installing switches and mains fuses and connecting the purge air supply e Plan adequate line cross sections gt p 114 7 1 1 Cable ends with plugs to connect the sender receiver unit must have sufficient free length Connecting starting the optional external purge air unit Work to be performed gt Compare mains voltage and frequency with the specifications on the type plate on the purge air motor NOTICE gt Only connect when these match gt Connect the power supply cable to the purge air motor terminals refer to the supple mentary sheet on the purge air motor and lid of the motor terminal box for terminal allo cation pr
127. the SOPAS ET program and connect to the measuring system select the DH C200 device file and move it to the Project Tree window Enter the Level 1 password and set the sender receiver unit to Maintenance mode Click Mechanical centring Step 1 in the Adjustment Manual Adjustment Trans mission set reference directory gt p 61 Fig 50 gt Align the optical axes of the sender receiver unit and reflector scattered light receiver according to p 67 Fig 56 so that the sender spot is in the middle of the control window on the back of the housing of the reflector scattered light receiver gt Check that the laser beam disappears into the light trap on the reflector scattered light receiver To do this loosen the knurled screws swivel the housing to the side hold a transparent foil 1 over the light opening 2 and check whether the laser beam 3 can be seen in the center of the opening vy gt Never look directly into the laser beam A WARNING Hazards when looking at the laser beam Laser beam in light trap opening gt Readjust the laser beam according to p 64 Fig 54 when this is not the case 68 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 4 4 4 1 Figure 58 Setting standard parameters Assigning the sensor The MCU must be assigne
128. the response tiMe seisa des iaia eee N A E 76 Calibrating for dust concentration mMeasureMent 0 eee 77 Calibrating dust concentration measurement based on extinction 77 Calibrating dust concentration measurement based on scattered light intensity 78 Data DAC KU o 23h eee ee ee eee ee ee ee a ene ea at tes da cet any 80 Starting normal measuring Operation 0 ccc eee ees 83 Setting the Interface module parameters aurana nananana 84 General informatlone rsscrdu com eds oon eee ek ee Ao eG Anny edad 84 Setting the Ethernet module parameters 00 cece eee eee 85 Operating setting parameters via the LC Display 00 c cece eee es 88 General information ON USE 1 een teens 88 Menu Structures sa tate ieai ET ieee Aad A hae okie ead at Wd te aca a E 89 Param ter SOU ge irria titaga ta AON OA AE PN ANAE N steal oee dea ayant ae oe ey 89 ME Urei hab eee aiia a ea A E e dew A i 89 SEnder receiver UNIt reirigi Aar a dated ack A ah hea A A Sete 91 Using SOPAS ET to modify display SettingS 0 0 c cece eee 92 WIAINLEN ANCE ics dace daadieatiadastnalsedslouteaiin deed luntaceabene ans 95 Generalna pciwhowet iin Seed e T CIA wh AS LAR Sank edhe ees adie 96 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Content 5 2 5 2 1 5 2 2 5 3 5 3 1 5 3 2 5 4 6 1 6 2 6 3 7 1 7 2 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 7 2 6 7 3 7 3 1 7 3 2
129. tion Contamination measurement Glass pane Control reflector only on the sender side Swivel plate 18 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 2 Device components Measuring system DUSTHUNTER C200 comprises the components gt Fig 6 Sender receiver unit DHC T Connection cable to connect the sender receiver unit to the control unit lengths 5 m 10 m Reflector scattered light receiver DHC R Connection cable to connect the reflector scattered light receiver to the sender receiver unit lengths 5 m 10 m 20 m Flange with tube Control unit MCU to control evaluate and output the data of the sender receiver unit s connected via the RS485 interface With integrated purge air supply for internal duct pressure 50 2 hPa Without purge air supply therefore additionally required Optional external purge air unit for internal duct pressure 50 30 hPa Purge air hose DN25 for supply by control unit MCU P Figure 6 DUSTHUNTER C200 device components Flange with tube Sender receiver unit Reflector scattered light receiver MCU P with purge air supply eee without purge air supply Connection cable Power i Connection cable supply USB 1 1 RS 232 Purgeair hose esseen L NS Purg
130. tration s c SL set the parameters for the analog inputs according to 4 4 5 Figure 61 Configuration IO Configuration Output Parameters directory E3 SOPAS Engineering Tool New Project Project Edit MCU Dresden Communication View Tools Help 2 olla gt aa els ale 5 5 3 5 3 o Project Tree Device Catalog Network Scan Assistant Output Parameters S New Project MCU Dresden Analog Outputs General Configuration i g Overview e Output Error current yes z Error Current erma z Configuration Application Selection E Display Settings Current in maintenance Last value x Maintenance current 0 5 mA B 1 0 Configuration Input Parameters tional Analog Output Modules System Configuration op g Out E Value Damping Adjustment Use first analog output module IV Maintenance Analog Output 1 Parameter Analog Output 1 Scaling Value on analog output 1 fopacty Live zero 4mA Y Range low 0 00 Output checkcycle results onthe AO V Range high 100 00 Write absolute value Analog Output 2 Parameter Analog Output 2 Scaling Value on analog output 2 conc a c Ext Live zero fama Range low 0 00 mom z Output checkcycle results onthe AO V Range high 200 00 mom gt Write absolute value Ci Analog Output 3 Parameter Analog Output 3 Scaling Value on analog output 3 fonc s c Ext Lee sere fama Range low 0 00 maim Outp
131. tring button in the Adjustment Manual Adjustment Transmission set reference directory group Ajustment aids to start automatic fine adjustment The measuring system must then be scaled after focussing has completed NOTICE The measuring system must be scaled again after every focus change DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG 63 Start up and Parameter Settings 4 2 3 Scaling the measuring system for transmission measurement NOTICE The optical surfaces must be clean clean if necessary before performing the following steps gt p 98 5 2 gt Carry out the steps listed in the Transmission reference value group in the Adjust ment Manual Adjustment Transmission set reference directory gt p 61 Fig 50 after each other The corresponding indication changes to yellow when step 1 to 6 is in process gt Check whether the transmission is shown as 100 in the Transmission reference value window after this process completes gt p 61 Fig 50 Click Set reference at smaller deviations lt approx 1 repeat the normalization at greater deviations e The values shown in the field Set reference result window Sender receiver unit reference value and Reflector reference value shall not exceed 8 otherwise a device defect exists under circumstances contact SICK Service 4 2 4 Adjusting the laser beam for scattered light measur
132. tuation which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which could result in property damage Information Symbols 1 Important technical information for this product L Supplementary information e 3 Link to information at another place DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Content 1 1 1 1 1 1 1 2 1 1 3 1 2 1 3 1 3 1 1 3 2 2 1 2 1 1 2 1 1 1 2 1 1 2 2 1 2 2 1 3 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 2 2 7 2 3 3 1 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 3 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 Important Information 0 cece cece 7 Main Nazards 3 aysiu ee a eke elke a ey esse adea as aden te he 8 Hazards from hot and or aggressive gases and or high pressure 8 Hazards through electrical equipment 06 eee 8 Hazards through laser D EAM 1 keene net e nee 8 Intended USE crsa ce Fs MAGEE Ae aw 25 SA dees bs ae LEA be RA ee ea BS 9 Responsibility Of USET aei eda a e teen a aaa a a ete ene 10 General information enai a n a aa ata aona aE heie a Aa RE Ea a aaa 10 Safety information and protective measures ccc eee eee 10 Product Description 0 0 ccc cece ences 13 Measuring principle measured variableS aaan nanna 14 FUNCUIONGL princip
133. ues Diagnosis H C200 Mounting location Presen Q Configuration 2 Adjustment E Show justification Pivoted shutter sender receiver J Manual adjustment f Transmission set reference Position 0 Incr Filter check transmission Pivoted shutter reflector Context Help Position 0 Incr SICK Measurement Contamination Pos2 Background light measurement Pos3 Mounting Sensor Intelligence amp Authorized Client Q DHC200 Sensor 1 com10 4011 online W synchronized GD Download Immediately 98 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice i Maintenance gt Remove swivel plate cover 1 press the tension spring 2 and take swivel plate 3 off the axis 4 gt Carefully clean glass pane 5 both sides zero point reflector 6 and sender optics 7 with an optics cloth Figure 82 Cleaning the optical interfaces on the sender receiver unit Zero point reflector rear side gt Lay the toothed belt on the drive axis press the the tension spring and push the swivel plate back onto the axis gt Initate a function check move the MCU device file from the Network Scan Assistant tab to the Project Tree window open the Adjustment Function Check Manual directory and click Start Manual Function Check Figure 83 Adjustment Function Check Manual di
134. upply voltage too low Cabel provided by customer doesn t match the specification gt p 43 3 3 4 Voltage loss on the connection cable core cross section too low in relation to the cable length gt Check the connection cable gt Contact SICK Service 110 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICK AG Subject to change without notice _Malfunctions 6 3 Control unit Malfunctions Symptom Possible cause Action No display on the LCD No supply voltage gt Check the power supply Cable to the LCD not connected Check the connetction cable or damaged gt Exchange the fuse T 2 A Defective fuse gt Contact SICK service Warning and error messages in the SOPAS ET program Figure 91 Diagnosis Errors Warnings directory B gt Engineering Tool Project Edit MCU Dresden Communication View Tools Help Subject to change without notice aj ojaje gt gt ala ai a Bjaj a olalolajo l Project Tree S New Project a MCU Dresden Overview Q Diagnosis evice Information 6 rrol Protocol E I O Diagnosis E Interface Module 2 Configuration E G Adjustment H E Maintenance Context Help System Status MCU A Device Catalog Network Scan Assistant Error Messages Warnings Interface Module Device Identification Selected variant JDUSTHUNTER C C200 Mounting Location i resden
135. ustment Manual adjustment Motor control directory gt p 98 Fig 81 gt Resume measuring operation 100 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice i Maintenance 5 2 2 Performing maintenance on the reflector scattered light receiver gt Switch the measuring system to maintenance mode gt p 96 5 1 loosen the knurled screws and swivel the housing to the side Maintening the scattered light receiver gt gt gt Press the spring 1 to the side pull the clamp 2 to the front and pull the scattered light receiver optic 3 carefully out of the tube Lock the assembly flange with cover gt p 126 7 3 7 Open the grips 5 at the scattered light receiver optic for large measuring distances and remove the attachment 6 Carefully clean the lens of the scattered light receiver 6 and reflector optics 7 with an optics cloth Check purge air tube 8 ligth trap 9 and O ring 10 for deposits and clean if neces sary Figure 85 Cleaning the optical interfaces on the scattered light receiver Scattered light receiver for short measuring distances Scattered light receiver for long measuring distances 5 7 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG 101 Maintenance Figure 86 Maintening the reflector gt Select DH C200 device
136. ut checkcycle results onthe AO Range high 200 00 mom gt Write absolute value a Limiting Value Hysteresis type Limit value Percent Context Help Conc a c Ext K C Absolute Limit value 0 00 mg m x Hysteresis S Cc K Switch at OverLimit Sensor Intelligence amp Authorized Client GJ MCU Dresden amp comio online W synchronized GD Download Immediately 72 DUSTHUNTER C200 Operating Instructions 8011952 V2 1a SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Field Parameter Remark Analog Output Error yes Error current is output Pkt current no Error current is not output Configurationn Error Current Value lt Live Zero LZ mA value to be output in Malfunction state error case size or gt 20 mA depends on connected evaluation system Current in User defined value A value to be defined is output during Maintenance maintenance Last value The value measured last is output during Maintenance Measured value The current measured value is output during Maintenance Maintenance _ Whenever possible mA value to be output in Maintenance state current value LZ Optional Use first analog Inactive Not permitted for DUSTHUINTER C200 AO 2 and AO 3 available per Analog Output output module default Modules Activ
137. window of the sender receiver flashes gt p 20 Fig 7 A function check is not started when the measuring system is in Maintenance mode e Function control is displayed on the LC Display of the control unit during the function check lf the start timepoint or cycle interval are changed a function check timed between parameter setting and new start timepoint is still carried out Changes to the interval time are first effective after the next start timepoint Zero value measurement The sender diode is switched off for zero point control so that no signal is received This means possible drifts or zero point deviations are detected reliably in the overall system e g due to an electronic defect An error signal is generated when the zero value is outside the specified range Control value measurement Span test Sender beam intensity changes between 70 and 100 during control value determination The light intensity received is compared against the standard value 70 The measuring system generates an error signal for deviations greater than 2 The fault message is cleared again when the next function check runs successfully The control value is determined with high precision through statistical evaluation of a high number of intensity changes The value calculated theoretically 70 is output for scattered light measurements at very low dust concentrations lt approx 1 mg m DUSTHUNTER C200 Operating

DUSTHUNTER C200 Dust Concentration Monitor

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