OPE203C - Cape Parts Distributors
Contents
1. 25 times recommended to guarantee complete bleeding Top up the level of the fluid in the reservoir between the cycles The level of the fluid must not drop below the minimum mark on the reservoir during bleeding Problems with bleeding mainly occur in concentnc slave cylinders with bleed valves in the hydraulic line Itis recommended only bleeding these systems manually by vehicle service manual A tA Always use DOT3 or DOM brake fluid Do notuse mineral oil as rec ommended Perform manual bleeding forCSC Your Undercarriage Specialist SERVIC E BULLETIN DJ PARTS 2 Brake Fluid Clutch System CSC cleanliness Contamination may cause sporadic leaks when dirt articles accumulate under the sealing lip and may also cause permanent leaks when the lip seal swells N _ Exc lusively use brake fluid with at least DOT3 When open do not store the fluid longer than one year Change the fluid at planned interval Referto car owners manual Drain the old fluid and rinse the line system with sufficiently new fluid Remove the compensating reservoir and clean tt carefully The entire CSC system must be free from oil and grease Otherwise the lip seals could swell Avoid grease on hands and oil on cleaning rags Make sure to remedy any leaks on engine and gearbox Make sure that the gear bell housing is sufficiently sealed v In order to avoid contamination during repair work always close hydraulic and pipe connec2. Your Undercarriage Specialist SERVIC E BULLETIN DJ PARTS Subject Installation of Concentnc Slave Cylinder CSC Issue Date DJ SB 024 C SC J une 12 Specific Vehicle Opel Vauxhall Specific Model Astra H Combo Corsa C Corsa D Meruva Tigra TwinTop OEM Part No 56 79 331 56 79 335 DJ PARTS Part No CS1115C The assembly clip as s indicated i in the above figure c can be removed fete after the csc is installed onto ue gearbox s If the assemble clip is removed before fitting to the gear box the back plate of CSC may become loose and detached from its retaining catch Asa result it will not be sealed Your Undercarriage Specialist SERVIC E BULLETIN DJ PARTS 1 MANDATORY Bleeding Procedure A brake bleeding device should not be connected and switched on during manual bleeding If the clutch pedal is actuated with a brake bleeding device connected the concentric Slave cylinder can be overpressunzed An over pressunzed concentnc slave cylinder is no longerable to function and must be replaced Manual bleeding should be camed out using the following process a Depress clutch pedal b Open bleed valve c Keep clutch pedal depressed until fluid appears Do not release d Close bleed valve e Release clutch pedal slowly Do not depress the clutch pedal several times in quick successions during bleeding Depress slowly once ata time The clutch bleeding cycle must be repeated 20 to
3. tors propery pe pen See Wis e Forfurther enquires consults ourfnendly DJ PARTS service dealerin your area Note 1 Whilst every precaution has been taken to ensure the accuracy of the information given on these tables DJ AUTO ASIA PACIAC PTE LID disclaim all liability for the consequences for any information which may be shown inconect
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