Home

Installation Manual Norweco - Department of Environmental Quality

1. SIN 9 sws M38AVHO LN3W1V3HI3Hd 40 1 8 NOTIV9 0001 ivo T3QON W31SAS NONSE AN3IALV3HI H31VM31SVM eal OI MV SINALVd Yad SNOTIVS 00 ALIDVdVO NYNLIY 39068 2115 018 NOILO3S M38AVHO NOLLVH3V NOI3NOJ SNOT1VO 058 ALIOVdVO WALSAS 1 1 310N 10219 ODBMAOU 1304 H34SNVH L H38AVHO 9 131100 30V 1d NI LSVO 2 1i38WVHO NOLLVOIHISVTO TVNId 140d H3JSNVHL 0 1 X 0 DI a 7 0 WALSAS g9LL3NDI OIS H38NVHO LN3ALV3H L3Hd 6 0 i 49 6 0 8 H tias 0 01 0 19 WALSAS 0 9 S 46 2 5 n LE 0 TVOIdA L SAOOND 442 0 4 46 9 0 dfr old SNILSVO 9 0 2 8
2. 500250 Yad 8 009 ALIOvdvO GALVY sms 40 009 INL 1800 SNOT1VO 006 ALIOVdVO WALSAS 1V LOL 31ON 40 5 l6 W31SAS LNSWLVSUL WAT souswvomeuviows 249488 saa NOHO MIIA 131100 wu 4 sn 2 9 N 0 1 x 0 7 1 W 0 A 6 0 9 9 0 0 5 H 0 7 1 L 40 2 5 0 7 9 5 a 6 3 8 a Z E b o 2 0 484 2 9 7 0 8 5 0 N 0 1 L SNOISNAWIG SVN 1 w 1 K 4 IN SIN3IIn9OQ LOVH INOO IHL WAS OILAHLNAS ALIINHOJNOO 3SN k LNOYS SI N338 SVH PS SIHL LYHL AJILY39 plo p NOLLVOIJILHSO S HOIOVHINOO j IOS ONV ONLY SIN3WAn20G 19VH 1NOO JHL ALIINHOJNOO NI 3SN Q3AO3ddV SI Q3493H9 SVH SIHL 1VH1 ASILYSO WAOUddY S H33NIONG 1 3 SAN3IN3SIDQOGH 79514195973 HOLDSISHISIO G3SN32I1 1 201 LOVLNOO SS300V Q3ziHOHLQOVNn LN3A3Sd OL HOV3 3AIJ ALN3AG3S dO SS3OX3 NI SMH3SIH NO SH3AOO 3 18VAOWZSH BLE OLS
3. WALSAS gDILAND Old SANIT LNAN 1445 YSLAWVIC v OL 1537410 ANYL gdIVINONIS AT8IN3SSV 39NV 14 ASYVHOSIC Q3133 V9 5 Q3AOHddV SNILSVO ONILNNOW WALSAS gOLL3NDI OIS 11 15 ONILNNOW 33S 3ONVMH LN3 H3MOd 438INVHO NOILVOIJIHVTO x X ANY 9 15 SNILSVO ONILNNOW YOLVYAV 1 31ON 339 YOLVYAV gXIVINONIS AIAWASSsV LN3A HS3H4J OOAMYON NOLLVOO L3 INI 31VNH3LETV ONILNNOW WALSAS gOLL3NDIOIS V 3NI1 LN3N7443 YSLAWVIC V 2 MW38WVHO IN3ALV3S I3Hd ve 39NV 14 39V Id NI LSVO ann I3INI H3IL3AVIG V 1N3A1OS W3gsWvHO NOILVH3V AT8N3SSV LN3A HS3 4 H3AOO ANY SNILSVO ONILNNOW H3AOO NOILO3dSNI 3 18VAONW3H SNI Tv3S Ss NOILVOOT1 I3 NI 31 VNH3LLTV AERATOR ACCESS COVER AERATOR EXTENSION RISER 23 NORWECO FRESH AIR VENT ASSEMBLY VENT ANTI ROTATION LUGS LIFTING HAND
4. 9NDM2O1 WALSAS gOLL3NDH OIG SNILSVO ONILNNOW WALSAS gOLL3NDPFOIS H3SAVHO NOLLVOIJIHV IO TVNId ES P lt lt 438INVHO NOLLVH3V qaqN31X3 lHOd YSSSNVYL 9 5 13aBWVHO LN3IALLV3 L3Hd 391430 SNITV3S HO LNVIVAS Q3AOHddV NOILVTIVLSNI ONILNNOW HO1V33V 33S 3ONVHLN3 AlddNS H3MOd NV Id SNILSVO ONILNNOW HOLIVH3V 31ON 339 YOLVYAY gHIVTn9NIS AT8NWN3SSV LN3A HS3H4J NOILVOOT L3 TINI 31VNH3LL TV W3AO2 ONILSVO WALSAS gOLL3NDM OIS SNM LNAN1443 N WALSAS gOLL3NDI OIS 39NV I4 SNIAIHO3MH ADV Id NI LSVO NOILO3NNOO LN3A10S AT8A3SSV LN3A NOILVH3V Q3QN3IX3 SATONVH 39V Id NI LSVO ANY SNILSVO ONILNNOW HOJVH3V H3AOO NOILO3dSNI 3 18VAOW3H H3SNVHO LN3IALLV3H L3Hd gt LIINI H3L3IAVIQO y S9NITV3S LNVIWAS N NOILVOOT1 I3 INI 31VNH3L TIV
5. 1 Singulair control center should be checked daily If the red warning light is glowing and the audible alarm sounding depress the reset button on the control center cover The lightshould go off and the audible alarm should be silenced If the alarms activate again call the local distributor for service 2 Checkthe fresh airopenings in each vented cover monthly to make sure the passage of air into the Singulair tank has not been restricted 3 Inspect the effluent discharge point and ground water relief point monthly to make sure there are no restrictions to the effluent flow 4 Make sure the pretreatment chamber is inspected atleastevery three years Have it pumped only when necessary See Singulair Tank Pumping Instructions to determine when pretreatment chamber pumping is required FOR BEST RESULTS Be sure the owner understands the system s capabilities and purpose Discuss the importance ofthe following items with the owner to maximize system performance Always Repair any leaking faucets or toilets promptly Discharge only biodegradable wastes into the system Divert down spouts and other surface water away from the system Keep mounting casting and riser covers accessible for service and inspection Consult your Norweco distributor before using enzymes tank activators or similar additives Call your Norweco distributor if you have problems or questions eun quu E Never 1 Connectroof
6. 4 DIAMETER EFFLUENT LINE __ AEROBIC DIGESTION 7 BIO KINETIC SYSTEM FINAL CLARIFICATION CHAMBER BIO STATIC SLUDGE RETURN us nOrvveco AND TRAN FOREIGN BDS PATENTS BIO STATIC JMM PENDING SLUDGE RETURN MOUNTING AND 9 13 07 INSTALLATION DETAIL MMVII 120 VOLT 10 60 Hz 20 AMP SERVICE POWER NOTE AERATOR PUMP AND INTEGRATED SYSTEM CONTROL SINGULAIR PANEL MUST BE PROPERLY GROUNDED SERVICE PRO CONTROL BOARD SILENCE COM NO 015 102 1 6 5 C5 C2 2 C6 ALARM TEST NORMAL PUMP TEST C7 L1 NJP1 1 AUX 1 AUX 1 NORMALLY CLOSED LN M M 115 EFFLUENT SINGULAIR ON OFF HIGH WATER ALARM TIMER OVERRIDE UV POWER PUMP AERATOR CONTROL CONTROL CONTROL ALARM SUPPLY FLOAT FLOAT FLOAT MODULE GENERAL NOTES PART NUMBER LTS00275 4 A DEDICATED 20 AMP CIRCUIT BREAKER AT MAIN SERVICE PANEL SHOULD NOT BE ENERGIZED nOrWeCO siso UNTIL THE AERATOR IS INSTALLED AND READY TO BE PLACED INTO OPERATION P PATENTS SERVICE PRO ISC HYBRID JMM INSURE THE AERATOR IS OPERATING WHEN THE FACILITY IS OCCUPIED PENDING SIMPLEX SIMPLEX TNT DRIP FAILSAFE 6 11 07 WIRING DIAGRAM SCALE THE LOCAL LICENSED NORWECO DISTRIBUTOR
7. NORWALK OHIO U S A norweco SINGULAIR INTEGRATED SYSTEM CONTROLS SINGULAIR SYSTEM FINAL CHECK amp SYSTEM START UP When Singulair wastewater treatment systems are installed in conjunction with effluentdisposal systems requiring pumping the optional integrated system controls allow both aerator and pump operations to be controlled from a single panel Based on the specific Singulair model number and the corresponding quantity of aerators and effluent pumps required integrated system controls are available in simplex aerator simplex pump duplex aerators simplex pump and duplex aerators duplex pumps configurations Optional features allow chemical level monitoring failsafe pump control and telemetry These instructions are directed only to the specific requirements of the optional integrated system controls They are not intended to cover all aspects of preliminary inspection of the Singulair system Additional instructions are contained in Bio Kinetic wastewater treatment system Singulair System Final Check and System Start up PRELIMINARY ELECTRICAL INSPECTION CAUTION Before initiating any electrical component inspection turn off all power to the Singulair system and test for voltage with the electrical multi meter from the Service Pro Tool Kaddy Inspection and repairs should always be made by a qualified electrician using proper procedures and safe tools Make sure all circuits are properly grounded Do not stand in damp lo
8. has been commissioned the system will then attempt to call out after a five minute delay and deliver an alarm message The system will call the Service Pro monitoring center every 48 hours until the alarm condition is corrected and the control center is reset The Service Pro control center uses advanced diagnostic technology to monitor the Singulair System for proper operation In the event an alarm condition is encountered the control center will display a series of flashes from the alarm light located in the center of the control panel refer to the Alarm Light Diagnostic Codes chart on Page 5 for further reference SYSTEM HEARTBEAT FEATURE The Service Pro control center contains a system heartbeat feature that will call out every 30 days to inform the monitoring center that the Singulair system is functioning as designed If the heartbeat call is not received the monitoring center will notify the distributor or service provider that service is required at that location FCC COMPLIANCE This equipment complies with Part 68 of the FCC rules and the requirements adopted by the ACTA The label on the inside of the control center cover contains among other information a product identifier in the format US NK1MMOOBLTSO00700 If requested this number must be provided to the telephone company Ifthe Service Pro control center causes harm to the telephone network the telephone company will notify you in advance that temporary discontin
9. 109 121 volts If itis within these limits place probe ofthe multi meter on one ofthe terminals marked A1 and one probe on the adjacent terminal marked N The meter should read 0 volts Repeat this step for all other terminals marked AERATOR POWER If zero voltage is indicated atall terminals marked A1 2 move the control center selector switch to the continuous position and the ALARM SILENCE switch to the normal position The meter should now read the same as the incoming voltage between each set of terminals marked AERATOR POWER Check the voltage atall sets ofterminals marked A1 orA2 and N If the voltage reads the same as incoming voltage move the control center selector switch to the automatic position Rotate the aerator timer knob until voltage is read The meter should now read the same as the incoming voltage between each setofterminals marked AERATOR POWER Manually rotate the aerator timer knob approximately 1 5 turn until the meter reads 0 volts Once these readings are confirmed for all sets of terminals marked AERATOR POWER place the aerator selector switch in the off position ALARM TESTING Test the alarm functions by placing the SYSTEM TEST switch in the alarm test position The audible alarm should sound and the warning lights should illuminate Place the ALARM SILENCE switch in the silence position The audible alarm should not sound but the all warning lights should continue to illuminate Return
10. CASTING AND OPTIONAL EXTENSION RISER INSTALLATION Locate the power cable entrance in each aerator mounting casting Itshould be inspected forflash orsharp edges Be sure it extends all the way through the casting side wall Remove the cast in access cover from the top of each aeration chamber Apply a strip of mastic sealant around the perimeter of each access opening Position and install each aerator mounting casting with the power cable entrance facing the tank side wall that is closest to the building Be sure that each mounting casting is properly seated on the tank top and evenly sealed with mastic If extension riser castings are required install them as needed above each aerator mounting casting Apply mastic sealantto all joints between castings Do notapply sealant to the top ofthe mounting casting orriserthatwill receive the vented access cover FLOW LINE SNAP RETAINER LUGS INTO POSITION TANK DELIVERY AND SETTING Cont The pretreatment chamber can be made accessible at grade or left below grade as required by local regulation or owner preference The inspection cover on the pretreatment chamber must at least be developed to within twelve inches of finished grade Pretreatment chamber access covers should never be vented and should be sealed with mastic Be sure all cast in access opening covers that are notextended to grade are properly aligned seated and securely in place Tank covers which have b
11. COVER lt UNDERGROUND POWER CABLE ROUTE DIRECTLY TO EDGE OF TANK DO NOT ALLOW CABLE TO CROSS INSPECTION COVER ON TANK TOP GROUT OR SYNTHETIC SEAL MOUNTING CASTING AND POWER CABLE ENTRANCE SINGULAIR AERATOR DESIGN FLOW LINE a FOAMRESTRICTOR Nameplate voltage Aerator motors operating at speeds in excess of 1800 RPM experience increased bearing wear ps increased operating costs and heat build up and shall not ASPIRATOR SHAFT AR ASPIRATORTIP be considered for this application BIO KINETIC SERVICE PRO CONTROL CENTER The Service Pro control center with MCD technology shall provide Monitoring Compliance and Diagnostic functions for the Singulair treatment plant using a microprocessor based platform The Service Pro control center shall contain nonvolatile memory to prevent loss of programming in the event of a power failure The pre wired controls shall be mounted in a lockable NEMA rated enclosure designed specifically for outdoor use Each Service Pro control center shall be a UL listed assembly and shall include an alarm light reset button power switch power light phone light aerator alarm light and three auxiliary alarm lights The control center shall monitor all treatment system operating conditions including aerator over current aerator under current or open motor circuit In the event the control center detects one
12. Control Center Installation instructions for complete details BACKFILLING The Singulair tankage should be backfilled immediately after sewer lines and underground electrical cable are installed Fine loose earth should be used to backfill the tank excavation and sewer line trenches Be sure it is completely free of rocks large clumps of earth and construction debris Backfill evenly around the entire perimeter of the tank rather than all at once on each side Take care to completely fill in the cavity beneath the slanted clarifier end wall Final grading should be six inches below the top of each access cover and should slope away from the tank so surface runoff will drain away from the Singulair system Use extreme care in backfilling Do notallow dirt or mud to enter any part of the Singulair system or sewer lines If dirt or mud enters any portion of the system it must be removed to insure proper system operation Removing the dirtor mud may require repeated flushing and tank pumping TANK HOLD DOWN WATER Each compartment in the Singulair system must be filled with clean water The water should be free of leaves mud grit oils or other materials that might possibly interfere with system operation The tankage should be filled with water as itis backfilled to reduce stress on the precast concrete tank Do not fill the Singulair tank with water through the opening in the top of the clarification chamber The clarification chamber
13. Schedule 40 PVC pipe Each Bio Kinetic system peak FLow In F ADJUSTMENT LUGS shall be installed with the inverts of the design flow equalization ports located FOUA ZATIONFCRT EI nem at the normal liquid level of the clarifier If intermittent flow rates exceed the susramEprFLow Js E ZT CONCRETE TANK EQUALIZATION PORT Des capacity of the design flow ports flow shall be held upstream until the Mh i Par DESIGN FLOW LINE intermittent flow dissipates If the intermittent flow continues to increase 2 als the liquid level may reach a pair of sustained flow equalization ports With DESIGN FLow 525 EQUALIZATION PORT four ports in use flow through the system increases while continuing to adi BIO STATIC 4 provide flow equalization to all upstream and downstream processes Peak SLUDGE RETURN EFFLUENT LINE CAST IN PLACE m OUTLET COUPLING flow equalization ports are supplied but should not be required in a properly PERIMETER sized system SETTLING ZONE N MICRONICALLY MOLDED js DESIGN FLOW FILTER COMPARTMENTED FLOW EQUALIZATION 56 UI ES The wastewater treatment system shall include a non mechanical demand use flow equalization device The device shall control normal residential flow rates and reduce typical residential flow surges The flow equalization rate shall be depen
14. TNT DATA CHART Designation 500 GPD Daily Treatment Capacity Gallons Per Day Number of Singulair Aerators Number of Bio Kinetic Systems Number of Bio Static Sludge Returns Drawing Number PC 5 PROGRESS THROUGH SERVICE SINCE 1906 norw eco DISTRIBUTED LOCALLY BY 220 REPUBLIC STREET NORWALK OHIO USA 44857 1156 TELEPHONE 419 668 4471 FAX 419 663 5440 www norweco com Norweco Norweco com Singulair Modulair Travalair Lift Rail Microsonic Bio Dynamic Bio Sanitizer Bio Neutralizer Bio Kinetic Bio Static Bio Gem Bio Regeneration Bio Perc Blue Crystal ClearCheck ChemCheck Service Pro Grease Buster and BUSTER logo are registered trademarks of Norwalk Wastewater Equipment Company Inc MMVII NORWECO INC norvwecoO SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM INSTALLATION INSTRUCTIONS Each Singulair Bio Kinetic wastewatertreatment system is sold complete including delivery and installation ofthe tank and Bio Static sludge return installation and start up ofthe mechanical aerator control center and Bio Kinetic system two year limited warranty with four prescheduled service inspections atsix month intervals and fifty year aerator exchange program clear outline of responsibilities when the order is placed will simplify installation ofthe system and establish a sound working relationship with the installing contractor and local health
15. a 128 bit encrypted password protected website for interface with the monitoring center database Access to the secure website shall be obtained through a unique user name and password that provides tiered access to data from monitored treatment systems Tiered access levels shall include distributors service providers regulatory accounts add new subscriber view edit subscriber suspend restore account lisUsearch accounts history specific account all active accounts all suspended accounts reports add service report alarm state systems due for service expiring contracts downloads service pro instructions general service form contract renewal form service pro quick start administration distributor service provider user internet access invoice statement deni First Name John Last Name Doe Street Address 123 Main St City Norwalk State Province OH OHIO Zip Postal Code 44857 County HURON Country USA 4 Enter Switch Account User DISTRIBUTORA istributor a email norweco com agencies and individual system owners Distributors and service providers shall be able to create accounts maintain service records and grant regulatory agencies access to the information Individual System owners shall be able to view information regarding their own systems as well as download instructional information Integrity of stored data sha
16. access to the internet fill in all information fields on the registration card that came with the control center and place the card in the mail after affixing proper postage The information is necessary to register the Singulair system at www servicepromcd com the Notification Method field indicate your preferences for notification should an alarm condition occur Your choices are email fax or telephone call an additional fee applies for telephone notification Return the registration form to Norweco and the information will be entered into the monitoring center for you You will then be provided with Service Pro website information including a username and password The username and password will allow access to the Service Pro website in order to view all operating information on each Service Pro control center installation RESET BUTTON The reset button mounted in the insert of the control center is used to perform multiple tasks during installation and MODEL TNT 7 AUXILIARY INPUT NAMEPLATE SS LABEL PAD ERVICE PRO POWER CONTROL CENTER AUXILIARY 1 SERVICE LIGHT TOTAL NITROGEN AUXILIARY INPUT LABEL PAD AUXILIARY 2 LIGHT N AUXILIARY INPUT LABEL PAD RESET AUXILIARY 3 BUTTON ORWECO INC NORWALK OHIO CONTROL CENTER U S A POWER INSERT SWITCH N RESET BUTTON AND SELECTOR SWITCH operation The position of the reset button is fixe
17. an under current alarm condition illuminates the alarm light and begins an automatic two hour aerator restart attempt sequence before activating the audible alarm and telemetry system Each Service Pro control center is equipped with an automatic telemetry system programmed with a toll free telephone number In the event of an alarm condition that cannot be corrected by the control center s self diagnostic sequence the dialer calls out to the Service Pro remote monitoring center Upon receipt of the call the monitoring center identifies the alarming control center and logs the call time and specific alarm condition reported The monitoring center then automatically updates the website and notifies the responsible Norweco distributor or service provider by email fax or telephone In addition to documenting alarm conditions the website tracks the date time and duration of service visits service contract renewals and maintains a complete database for every Singulair system registered Access to the information is password protected and available to licensed distributors sponsored service providers health departments and system owners These instructions are not intended to be a complete electrical or telecommunication system installation reference Telecommunication system policies and electrical code requirements vary according to geographic area Consult your local policies and regulations prior to installing the Service Pro control center Refer to
18. and the length of the cable run NOTE Each float switch cable other than alarm float switch cables may carry the full electrical load of the pump and must be sized according to the same requirements as the pump power cord 2 Each underground cable must be continuous and unspliced from the integrated control center to each aerator pump and float switch 3 Underground cable mustbe protected in conduitanytime the cable path passes directly across a tank or underground structure 4 Uncoil the electrical service cables into the excavation influent sewer line trench Extend the aerator cable to the aerator mounting casting and the pump and float electrical service cables to the pump station chamber Leave sufficient slack in the cables so that they will not be stressed or pulled tight during backfill or settling 5 All underground electrical cables should have at least two feet of earth cover If the proposed finish grade will not permit at least two feet of earth coverage all cables should be installed from the control center to the appropriate componentusing an approved conduit INSTALLATION OF ELECTRICAL CONTROL CENTER Although aerators and effluent pumps are notinstalled until the system is ready for start up the control center should be wired for operation when the tankage and underground electrical cables are installed The integrated system controls should be located so that all warning lights can be readily seen and the audi
19. both the SYSTEM TEST and ALARM SILENCE switches to the normal position Place the control center selector switch in the continuous position Testthe yellow aerator alarm lightby de energizing the aerator circuit breaker The yellow aerator alarm light should illuminate and the audible alarm will sound Re energize the aerator circuit breaker Check the pump tank to see thatall floats are hanging down which is the off position Place one probe of the SINGULAIR SYSTEM FINAL CHECK amp SYSTEM START UP Cont multi meter on a terminal marked P 1 and the other probe on the adjacent terminal marked N The meter should read 0 volts Repeatthis step for all otherterminals marked P UMP POWER Ifzero voltage is indicated atall terminals marked PUMP POWER be sure the trippers on the pump timer in the enabled outboard position are in alignment with the triangular indicator on the innerface ofthe timerunit Atthe pump tank raise the lowest float in the case of a 3 float pump station or the lowest two floats in the case ofa 4 float pump station and secure them in the vertically up position Return to the control center and again check the voltage at the terminals marked PUMP POWER One setofterminals in the simplex pump panel and one of the two sets of terminals in the duplex panel should now read the same as the incoming voltage Rotate the pump timer dial clockwise until the trippers in the disabled inboard position are in ali
20. department INSTALLATION PROCEDURE Installation of the Singulair system normally occurs in two phases First the precast concrete tankage is delivered and installed at the contractor s convenience Each electrical control center underground electrical service cable and Bio Static sludge return is also installed at this time Only when the system is ready for start up are the Singulair aerators and Bio Kinetic systems delivered and installed When the Singulair installer has completed equipment installation he should also start up and testthe entire system and familiarize the owner with its operation This installation procedure will assure efficient use of the contractor s and installer s time and protect equipmentfrom possible damage or unauthorized start up CONTACT THE LOCAL HEALTH DEPARTMENT The contractor must contact the local health department prior to installation of the Singulair system and apply installation permit The local Singulair distributor will have drawings specifications and performance data for the system on file with the health department Normally the contractor will not be required to supply this information to receive the installation permit The health department may request a drawing showing the proposed method of effluent disposal and location of the Singulair system in relation to the building property lines and potable water supply The health department may wish to inspect the site and propos
21. halves ofthe watertight electrical connectortogether making sure the multiple lip seal is securely engaged Arrange the aerator power cord electrical connector and underground electrical cable around the aerator and secure them into the mounting clips attached to the aerator upper brackets Before replacing the aerator mounting casting lid make sure these electrical connections are not resting againstthe top ofthe aerator MANUFACTURED BY norweco NORWECO INC NORWALK OHIO U S A 44857 WWW norweco com MMVINORWECO INC NORWALK OHIO U S A SINGULAIR WASTEWATER TREATMENT SYSTEM USING THE UNIVERSAL TOOL The universal tool is available to assist in the installation and service of the Bio Kinetic system This device incorporates a swab tool locking lug tool lifting tool and disassembly tool into one convenient package The swab tool simplifies the application of Bio Kinetic lubricant to the outlet components of the Singulair tank The locking lug tool engages and disengages the locking lugs of the Bio Kinetic system beneath the concrete lip of the mounting casting The lifting tool assists in the installation and removal of the Bio Kinetic system from the Singulairtank The disassembly tool allows the inner components of the Bio Kinetic system to be removed and reinstalled without removing the entire assembly USING THE SWAB TOOL The swab tool is used to apply Bio Kinetic lu
22. handle that is opposite the flat area on the Bio Kinetic system into the lifting rib Lowerthe other end ofthe fixed handle down by the side of the flat area and into the lifting rib Turn the handle until the lifting tool is engaged into the lifting rib Guide the Bio Kinetic system out of the mounting casting as it is being dewatered Once completely dewatered remove the Bio Kinetic system from the mounting casting UNIVERSAL ENGAGE LONG HANDLE TOOL OF UNIVERSAL TOOL IN UPPER RIB LOCKING LUGS USING THE LIFTING TOOL PROGRESS THROUGH norwecoO ENGAGE SHORT HANDLE OF UNIVERSAL TOOL BENEATH UNIVERSAL BOTH STRAP HANDLES TOOL HANDLES REMOVING THE INTERNAL COMPONENTS USING THE DISASSEMBLY TOOL The disassembly tool allows the deck plates flow deck andinnerbaffle ofthe Bio Kinetic system to be removed for service without removing the entire system from the clarifi cation chamber It is not necessary to dewater the Bio Kinetic system before removing the internal components To remove the internal components remove the Bio Kinetic system access cover and place it upside down on the ground nearthe mounting casting Remove the service cover from the Bio Kinetic system Do not disengage the locking lugs The universal tool is equipped with a fixed handle and a movable h
23. in place receiving flange Continue to lower the system until the discharge flange fully engages the receiving flange and the top collar of the MANUFACTURED BY NORWECO INC NORWALK U S A 44857 www norweco com MMVI NORWECO INC NORWALK OHIO U S A SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM INSTALLATION OF THE BIO KINETIC SYSTEM Cont UNIVERSAL TURN UNIVERSAL TOOL CLOCKWISE TO ENGAGE LUGS BENEATH THE CONCRETE MOUNTING CASTING LOCKING DOWN THE BIO KINETIC SYSTEM Bio Kinetic system rests on the concrete ledge of the clarification chamber access opening To confirm that the discharge flange and receiving flange are fully engaged look through the viewing port in the top collar Use the locking lug tool to twist each of the round black locking lugs clockwise so that each locking lug is positioned directly beneath the concrete lip of the mounting casting GASKETED DISCHARGE FLANGE MUST ENGAGE TOP OF CAST IN RECEIVING FLANGE CHECK FOR PROPER ALIGNMENT PLACING THE BIO KINETIC SYSTEM ON LINE Locate the level indicator mounted above the outlet of the Bio Kinetic system flow distribution deck The bubble should be resting squarely between the two lines in the clear plastic case If the location of the bubble indicates the system is not installed in a level position the flow distribu
24. itis within these limits place one probe of the multi meter PHONE PLUG CONNECTOR FEMALE POWER PHONE JACK RECEPTACLE ELECTRICAL INSULATOR CONNECTING TO THE INSERT MANUFACTURED BY NORWECO INC norwecoO NORWALK U S A 44857 www norweco com MMVI NORWECO INC NORWALK OHIO U S A 10 11 12 13 SERVICE PRO CONTROL CENTER WITH MCD TECHNOLOGY INSTALLATION AND OPERATION Page 3 of 6 on the power connector pin attached to the red lead and one probe on the power connector pin attached to the white lead The meter should read 0 volts Once these readings are confirmed place the dedicated circuit breaker in the main service panel in the off position The conduit openings in the control center must now be sealed using duct seal IMPORTANT The conduit openings must be sealed to prevent corrosive gas from entering the control center enclosure and causing a fire orexplosion Failure to properly seal all conduit openings will void the Singulair system warranty Close the insulator and plug the four pin power connector into the control center insert until the latches are secure Snap the insert into position When the auxiliary inputs are used label the corresponding alarm light located on the front of the Service Pro control center insert using the labels provided Q SERVICE CONTRO
25. telephone grommet only if the control center s automatic telemetry feature will be used For installations requiring a NEMA rated enclosure remove the drain opening knockout Exposed wiring to or from the control center should always be enclosed in conduit NOTE Be sure to assemble the hub to the conduit before connecting the hub to the enclosure Mount the enclosure securely using masonry nails wood Screws or common nails as appropriate The following steps MODEL TNT AUXILIARY INPUT NAMEPLATE LABEL PAD ERVICE PRO CONTROL CENTER AUXILIARY 1 SERVICE PRO LIGHT TOTAL NITROGEN E AUXILIARY INPUT at LABEL PAD AUXILIARY 2 LIGHT N AUXILIARY INPUT LABEL PAD RESET AUXILIARY 3 BUTTON ORWECO INC NORWALK OHIO CONTROL CENTER U S A POWER INSERT SWITCH CONTROL CENTER INSERT SERVICE PRO CONTROL CENTER INSTRUCTIONS Page 2 of 6 FEMALE POWER PHONE JACK RECEPTACLE MALE POWER PHONE PLUG CONNECTOR RED 2 4 HITE 2 1 2 GREEN u WI 115 VAC POWER SUPPLY TO SINGULAIR AERATOR BLACK 2 4 BLACK WHITE GREEN 2 BLACK 2 WHITE 2 GREEN POWER AND TELEPHONE CONNECTIONS should be performed by the installing electrician to complete System wiring 1 Use a dedic
26. the Electrical Wiring and Control Center Installation instructions for additional details These instructions are intended to give an understanding of the unique features ofthe Service Pro control center INSTALLATION OF ELECTRICAL CONTROL CENTER Although the aerator is not installed until system start up the Service Pro control center should be wired for operation when the tank and underground electrical cable are installed Complete steps 1 through 10 of the Underground Electrical Cable Installation section of the Electrical Wiring and Control Center Installation instructions The control center should be located so the warning light can be seen and the audible alarm heard The mounting location should minimize exposure to direct sunlight freezing rain or conditions that might prevent routine inspection or access The control center should always be mounted out of the reach of children If the Singulair system is to be remotely monitored the steps inthe Getting Started Website Instructions can be completed either before or after Service Pro control center installation Detach the control center cover from the enclosure and remove the insert from the mounting posts Squeezing the top and bottom latches of the four pin power connector unplug it and set the control center insert aside Remove the three 2 knockouts in the bottom of the control center enclosure and install a conduit connector in each opening Remove the knockout for the
27. the connector are firmly engaged to insure the integrity of the multiple lip seal for a moisture proof connection Place the control center in continuous run operation AERATOR INSPECTION Check the aerator to make sure it is running smoothly without vibration Make sure the four brackets are properly seated in the four cast in grooves Arrange the power cord assembly and electrical connector so they are secured in the mounting clips and are nottouching the top ofthe aerator Confirm thatthe debris screens are in place inthe air intake ports Replace the vented cover over the aerator mounting casting and check for excessive noise Listen for evidence of debris in the aeration chamber striking the aspirator shaft Occasionally discarded construction materials may enter the sewer line and Singulair tank They must be removed at once so that the aspirator shaft straightness tolerance is not compromised Inspect the vent cap openings to assure the unrestricted passage of air FINAL INSPECTION OF BIO KINETIC SYSTEM Remove the concrete cover from the clarification chamber access opening Remove the Bio Kinetic system service cover Inspectthe black locking lugs to make sure they are fully engaged beneath the concrete mounting casting Inspect the level indicator to be sure that the Bio Kinetic system is installed in a level position to insure proper operation Replace the system service cover Replace the concrete access cover INSPECTION O
28. will be filled by adding water to the aeration chamber In systems with more than one aeration chamber each aeration chamber should be filled separately In all systems pretreatment chambers should be filled through their access openings This completes the portion ofthe installation that requires a delivery truck for tank lifting and setting Installation of the electrical control center and underground electrical cable are normally completed by the delivery truck driver before leaving the site Referto Electrical Wiring and Control Center Installation instructions for details MANUFACTURED BY NORWECO INC norwecoO NORWALK U S A 44857 www norweco com MMIV NORWECO INC NORWALK OHIO U S A norwecO SERVICE CONTROL CENTER WITH MCD TECHNOLOGY INSTALLATION AND OPERATION INSTRUCTIONS The advanced integrated circuitry of the Service Pro control center simplifies the Singulair installation improves system performance and allows for communication with the Service Pro website The control center insert and enclosure provide space for wiring connections and allow removal of the insert via a convenient plug connector The integrated circuitry continually monitors both motor over current and under current conditions and minimizes nuisance alarm conditions using the automatic restart feature To reduce unnecessary service calls the control center shuts down the Singulair aerator in the event of an over current or
29. 0 N 0 d Dn k 14907339 Y SNOISNAWIG 1vOLLISO E d GAS ld NOILO3NNOO 5 1N3 10S 1 N 391430 9Nrivas S1N3AIn2OQ LOVH INOO JHL ALIINHOJNOO 3SN SI Q3393HO SVH SIHL LVH1 90 I NOILVOIJILHSO 301993105 SLNSAWNDOG 19VH 1NOO JHL ALIINHOJNOO NI 3SN HOS Q3AOSddV SI Q3493H9 SVH SIH L 1 ASILYSO AgasaH 3M S3J33NION3 193fOdd SAN3IA3SIDO38 7991319575 HOLD SIHISIO G3SN32I1 W907 JHL LOV LNOO SS309V LN3A3d OL HOV3 3AId AL1N3A3S dO SS3OX3 NI HOISM S33SIH NO SH3AOCO 3 T8VAONW3H 8 ALS IOV Q3OHOJNISH OL 9NILSVO SNILN DON WALSAS gOLL3NDI OIS ANY SNILSVO ONILNNOW OL VH3V GN31X3 OL Q3Sf 38 LSNW SH3SIH 1SvO3ud SNOILVTIVLSNI H3d33G NO dOL AO 38 S3HONI SATAML SI LH3ANI L3 TNI SSHONI SI LYSANI 1311 nO OL L83ANI L3 NI LNV1d 5 11 AAO 5 09 6 09 SNILVH3dO ASN Q31d390V CNV 021591 SV HOLVMH3V stllV1nSNIS S31ON IVH3N39 SANTIS OLLSHINAS 1 9 H3AOO 9NILSVO ONILNNOW WALSAS gOLL3NDH OIG TMVI3O
30. 6 S Od SIN 20 62 8 SOILVN3HOS QHVONVIS LN3IALV3HI sag SLNALWd N I38O3 a 208101 OO84A40Uu sn H3SIATN 15 1VO l4 440 S3HOV3M T3A31 14901333 dl W3V TV TIIM STOHLINOO 33VS IIV4 NOILONNATVW V dO LN3A3 SHL NI H3GIAOSd 3OIA313S JHL ASILON WV TV TIIM S IOHLNOO 33VS lIV3 Z NOLLVH3dO YOLVYAV JHL NI V SI dl dWNd 1 911459 NMOG L0HS TIM S TOHLINOO 33VS IIV4 L SALON TIVH3N39 IN3ANOMSIAN3 9NIAISO3 OL NOILLOSIS ISIC 30SS3d H QHVONVIS LN3IALV3S L Veer H 1 NO MNVL SNISOG 1N3N7443 NO93HO 949 00S LN L 211495 NOTIVO 0001 d3AOHddV NO93HO TANVd SAVS1IVA 3OIAH3S OL AlddNS H3MOd GNNOYOYSGNN lt lt
31. AVING THE SITE Remind the owner that the limited Warranty Registration Card must be filled in and mailed as soon as possible Explain that your company s telephone number is found on the Singulair control center Offer to remove and return the Warranty Registration Card for the owner Have them sign the card and return it to your office to be mailed to Norweco As you leave remind the owner to call your office if any questions arise MANUFACTURED BY NORWECO INC norweco NORWALK OHIO U S A 44857 www norweco com SINGULAIR WASTEWATER TREATMENT SYSTEM FINAL INSTRUCTIONS TO THE OWNER When the initial start up of the Singulair Bio Kinetic system has been completed take a few minutes to review the system and its operation with the owner Although no owner maintenance is required several precautions should be taken to insure maximum performance of the system Emphasize the continued benefits and protection available through the two year limited warranty prescheduled service inspections and fifty year aerator exchange program which have been included in the purchase ofthe Singulair system These instructions used with a review of the Owner s Manual will give the owner a basic understanding of the Singulair Bio Kinetic wastewater treatment system WARRANTY and EXCHANGE OWNER PROTECTION PROGRAM TWO YEAR LIMITED WARRANTY The Singulair precast concrete tank aerator control center
32. DE WITHIN 1 4 SAND OR GRAVEL PAD conditions require constant monitoring of the site to insure safety Construction and installation procedures equipment tools materials and personnel should always comply with applicable safety regulations and federal state and local codes TANK DELIVERY AND SETTING Cont SINGULAIR TANK SEALING While the tank bottom is still on the delivery truck remove any concrete chips stones mud or debris from the groove in the casting and from the floor of the pretreatment and aeration chambers Be sure the transfer portis clean and unrestricted Apply a good quality mastic sealant into the groove of the bottom casting around the entire perimeter and fully across both internal baffles Inspect the sealant after application to eliminate any gaps or uneven spots A non shrinking grout sealant may be used in place of mastic but mastic will allow the tank to be filled with water immediately after its installation TANK SETTING AND SAFETY With the delivery truck in position atthe excavation make sure that its outriggers are firmly placed on stable soil All personnel must be out of the excavation and a safe distance from the tank Before lifting the tank check all lifting chains to be sure they are properly seated in the casting pick up grooves Liftthe tank bottom section and place it directly into the excavation Do not set it down Stop the casting several inches above the excavation floor and posit
33. E TANKAGE CAUTION Do not allow dirt debris or other material to enter the S ingulair system during installation or backfilling The Singulair system must be backfilled immediately after installation Any fine granular jobsite material or backfill may be used Large clumps ofearth rocks or debris should never be used to backfill around the system The slanted endwall beneath the clarifier must be backfilled with particular care Be sure it is completely backfilled so that future settling will not cause low spotin the finished lawn or place an undue strain on the outlet line FILLING THE SYSTEM WITH WATER The Singulair system should be filled with clean water immediately after installation Water should be added as the tank is being backfilled to equalize internal and external tank pressure Fresh water is preferred but water from a nearby pond may be used if itis free of siltand other debris A septic tank pumping service should never be used to fill the Singulair system If this is done large amounts of biologically untreatable materials may be deposited in the system and they could interfere with system operation and performance INLET SEWER LINES Only domestic wastewater must be allowed to enter the Singulair system It is not intended to handle flows from roofing down spouts basement footer drains sump pump piping or garage and basementfloor drains Ifthe sanitary sewer system must be used for disposal of these liquids it mu
34. F EFFLUENT DISPOSAL SYSTEM Inspect the final discharge point to make sure that the outlet is unrestricted If you suspect any possibility of a drainage problem report it to the owner and request that corrective action be taken immediately The system could be subjected to high water and liquid may back up into the inlet sewer line if not corrected Locate the ground water relief pointand insure itis clean and unobstructed When an effluent lift pump or other accessory equipment has been installed as part of the Singulair system these items must be started up and placed into operation at this time Refer to the individual start up instructions furnished with accessory equipment and test them accordingly WHEN YOUR INSPECTIONS ARE COMPLETE Place the selector switch in the Singulair control center in the automatic or on position depending upon the model Latch the control center cover and secure it with a tamper evident seal Notify the owner that the Singulair system is operating properly Ask if there are any questions regarding system operation Most start up problems are caused by improper or incomplete installation of the system or because of a misunderstanding on the part of the contractor or owner Refer to the Singulair Trouble S hooting guide for direction if a problem is discovered during start up MANUFACTURED BY NORWECO INC norwecoO NORWALK U S A 44857 www norweco com MMVINORWECO INC
35. IOV Q3O9HOHNISH MNVL dO S3HONI SATAML NIHLIM OL Q3dO T3A3Q 38 LSNW W38IAVHO LN3IALV3 LHHd NO H3AOD NOILO3dSNI H3QVH9 OL ONILSVO ONILNNOW WALSAS gOLL3NIM OIS ANY SNILSVO ONILNNOW aN31X3 OL GASN 38 LSNW SH3SIH LSY9JYd SNOLLVTIVLSNI H3d33G NO dOL 1 MO 138 SIHONI 3ATJALL SI LH3ANI LIINI SSHONI SI LYSANI LATLNO OL L83ANI LIINI WO 5 TIV 3dO SALNNIW 09 NO 5 09 SNILVH3dO ASN Q31d399V 021591 SV HOLVMH3V oHIVIN NIS S31ON TIVH3N39 9 ONILNNOW WALSAS TMV L3O 398VHOSIG WALSAS gOLL3NDI OIS 299071359 1 OL 19111 MNV L AT8NW3SSV 39NV 14 SOUVHOSIC 1415 9 Nanay 39GfY1S 5211 15 018 MW38AVHO NOILVOISINV1O S WALSAS gOIL3NDFOIS NOILOAS lHOd H3JSNVH I H38IAVHO NOLLVH3V 30V Id NI LSVO viaa 33s 39uVHOSIQ WALSAS 9 TVOIdA1 3A00H9 ONILSVO d SNM 1 p gt NOLLO3NNOO IN3A108
36. KINETIC SYSTEM IS MANAGED AUTOMATICALLY BY THE DRAIN VALVE ENDING BIO KINETIC ee MM AND FILL VALVE MOUNTING AND E INSTALLATION DETAIL 9 13 07 e NTS ius PC 5 7106 AERATOR ACCESS COVER NORWECO FRESH AIR VENT ASSEMBLY BIO KINETIC SYSTEM COVER AERATOR EXTENSION RISER AIR INTAKE SCREEN SINGULAIR MODEL 206 AERATOR FOAM RESTRICTOR DESIGN FLOW LINE ASPIRATOR SHAFT REINFORCED NYLON ASPIRATOR TIP EXTENDED AERATION MU Ca CHAMBER CAST IN PLACE AERATION CHAMBER TRANSFER PORT GENERAL NOTES BIO STATIC SLUDGE RETURNS MUST BE INSTALLED PRIOR TO INSTALLATION OF THE BIO KINETIC SYSTEM MOUNTING CASTINGS ONE BIO STATIC SLUDGE RETURN ASSEMBLY IS REQUIRED FOR 500 GPD 750 GPD AND 1000 GPD SYSTEMS TWO BIO STATIC SLUDGE RETURN ASSEMBLIES ARE REQUIRED FOR 1250 GPD AND 1500 GPD SYSTEMS THE BIO STATIC SLUDGE RETURN IS INSTALLED IN THE FINAL CLARIFICATION CHAMBER DURING TANK SETTING ONCE INSTALLED THE BIO STATIC SLUDGE RETURN REMAINS IN PLACE AND NEEDS NO SERVICE OR MAINTENANCE V FINISHED GRADE BIO KINETIC SYSTEM RISER CASTING BIO KINETIC SYSTEM MOUNTING CASTING SOLVENT WELD CONNECTION
37. Kinetic system into the mounting casting Be careful to align the discharge flange with the receiving flange that is cast into the tank The Bio Kinetic system is equipped with a pressure sensitive valve to aid in the filling process for new systems that are not yet filled and the draining process during service or removal The fill valve is engineered to open when the pressure outside the Bio Kinetic system reaches 16 inches of head When the tank water level reaches 16 inches on the outer chamber of an empty Bio Kinetic system the fill valve will open The valve will remain open until the water level inside DO NOT ALLOW m SEALANT TO FILL DAD i X GROUT OR AREA BELOW MOUNTING SYNTHETIC CASTING WHERE LOCKING Pi SEALANT LUG GROOVE IS e B CREATED gt LOCKING LUG GROOVE the filter reaches 4 inches below the water level outside the filter At this point the valve will close For operation instructions on the drain valve system refer to Clarification Chamber and Bio Kinetic Service Carefully guide the system through the center of the opening using the lifting tool Be sure to maintain the Bio Kinetic system in a vertical position If allowed to tilt the system could rub the edge of the concrete opening and be damaged NOTE Use the viewing port to be sure proper alignment and engagement of the outlet connection takes place The discharge flange must engage the top of the cast
38. L CENTER i AUX1 Q WWW SERVICEPROMCD COM 0 NORWECO INC NORWALK OHIO AUXILIARY ALARM LABELS Clearly label the dedicated circuit used for each Singulair aerator on the door of the main service panel Replace the service panel dead front and enclosure cover Make sure the selector switch in the control center is in the off position Complete the steps outlined in the Before Leaving section of the Electrical Wiring and Control Center Installation instructions AUXILIARY ALARM INPUTS The Service Pro control center will accept alarm inputs that generate four different types of output a 115 volt AC signal a5to 24 volt AC or DC signal a normally open relay circuit INCOMING ALARM LEADS ALARM VOLTAGE INPUTS TYP ALARM RELAY INPUTS TYP Ea d 8 1 AUX 1 VOLTAGE JUMPER AUX 2 VOLTAGE JUMPER RELAY JUMPER TYP 3 AUX 3 VOLTAGE JUMPER p CONNECTING AUXILIARY ALARM INPUTS or a normally closed relay circuit The inputs on the control center are male 0 110 quick connect terminals and accept standard female 0 110 insulated quick connect receptacles When connecting to the three auxiliary alarm inputs 1 2 Determine the type of output that is generated by the alarm device you wish to connect Route the leads
39. LE 2 x lt Z NS lt lt lt lt SS 2 X DA YY X lt AERATOR BRACKET MOUNTING GROOVE AIR INTAKE SCREENS AERATOR MOUNTING CASTING GROUT OR SYNTHETIC SEAL UNDERGROUND POWER CABLE ROUTE DIRECTLY TO EDGE OF TANK DO NOT ALLOW CABLE TO CROSS INSPECTION COVER ON TANK TOP SEE NOTE 1 2 SS lt lt SYD lt lt lt lt NNN SOY lt lt lt 2 PER NA REQUIREMENTS 22 VARIABLE 16 15 AEROBIC DIGESTION TANK SINGULAIR MODEL 206C AERATOR STAINLESS STEEL ASPIRATOR SHAFT DESIGN FLOW LINE REINFORCED NYLON ASPIRATOR TIP GENERAL NOTES FOAM REST DESIGN FLOW LINE COUNTERCLOCKWISE ROTATION AS VIEWED FROM THE TOP 1 UNDERGROUND POWER SUPPLY MUST BE WIRED INTO AN APPROVED SINGULAIR CONTROL CENTER 2 SINGULAIR CONTROL CENTER MUST BE WIRED INTO A SEPARATE 10 AMP CIRCUIT BREAKER AT MAIN ELECTRICAL SERVICE PANEL IN THE FACILITY 3 AERATOR AND AERATOR CONTROL CENTER MUST BE PROPERLY GROUNDED 4 THE LOCAL LICENSED NORWECO DISTRIBUTOR WILL PLACE THE AERATOR INTO SERVICE 7 INTERMEDIATE SHAFT 42 12 RICTOR 12 us nOrWeCcO 299 c AND FOREIGN JMM PATENTS MODEL 206 GJS PE
40. NDING SINGULAIR AERATOR MOUNTING AND 1 8 95 INSTALLATION DETAIL s NTS PC 5 7600 MMVI 23 BIO KINETIC SYSTEM COVER FINISHED V GRADE Y VARIABLE PER REQUIREMENT BIO KINETIC SYSTEM RISER CASTING i BIO KINETIC SYSTEM MOUNTING CASTING 16 GROUT OR SYNTHETIC SEAL BIO KINETIC SYSTEM LOCKING LUGS i SOLVENT WELD CONNECTION MICRONICALLY MOLDED PEAK 4 DIAMETER FLOW FILTER MEDIA EFFLUENT LINE DESIGN FLOW LINE BIO STATIC SLUDGE RETURN AEROBIC DIGESTION TANK PEAK FLOW EQUALIZATION PORT SINGULAIR BIO KINETIC SYSTEM GASKETED DISCHARGE FLANGE ASSEMBLY WITH CAST IN PLACE RECEIVING FLANGE SUSTAINED FLOW EQUALIZATION PORT BIO KINETIC SYSTEM LEVEL DESIGN FLOW EQUALIZATION PORT WITH ADJUSTMENT LUGS MOLDED FILTER MEDIA RETAINER MEDIA SUPPORT RIB MICRONICALLY MOLDED DESIGN FLOW FILTER MEDIA COMPARTMENTED CONTACT _ BIO KINETIC SYSTEM CHAMBER PLATES AUTOMATIC DRAIN VALVE AUTOMATIC FILL VALVE GENERAL NOTES 4 AFTER INSTALLATION ALL CHAMBERS OF THE SINGULAIR TANK SHOULD BE FULL TO THE FLOW LINE WITH CLEAN HOLD DOWN WATER AD norvvecor FOREIGN BDS 2 INTERNAL AND EXTERNAL PRESSURE EQUALIZATION ON THE BIO
41. NG Complete all of the remaining steps outlined in Bio Kinetic wastewater treatment system E lectrical Wiring and Control Center Installation Check to insure that all electrical controls circuits and wiring for the Singulair system are de energized Be sure the red warning tag and distributor identification label are attached to the control center MANUFACTURED BY norweco NORWECO INC NORWALK OHIO U S A 44857 MMIV NORWECO INC NORWALK OHIO U S A SINGULAIR WASTEWATER TREATMENT SYSTEM AERATOR INSTALLATION Installation of the aerator and Bio Kinetic system should take place when the Singulair system is ready for start up Refer to the Bio Kinetic S ystem Installation instructions for additional details Your delivery truck driver should have instructed the contractor or owner to contact your office and make arrangements for equipment installation to coincide with occupancy sanitary sewer use Review your Singulair tank setting records weekly to insure that you do not have equipmentinstallations that are overdue If you suspect that adequate time has passed for system start up and you have not yet heard from the owners contact them to schedule equipmentinstallation For Singulair Bio Kinetic wastewater treatment systems requiring more than one aerator installation follow these instructions for each aerator to be installed PRE INSTALLATION CHECKLIST the vicinity us
42. OPTIONAL BIO KINETIC SYSTEM EXTENSION ip CONTROL CENTER lt RISER zones shall provide optimal settling and clarification PRETREATMENT 174 SYSTEM ACCESS COVER MOUNTING CASTING BIO STATIC SLUDGE RETURN Si j FLOW LINE iS A Bio Static sludge return shall be installed into the HH i BW EFFLUENT LINE cast in place opening s in the aeration clarification Tm H HH chamber wall to provide positive return of settled solids 4 BIGXKINETIC SYSTEM Aeration chamber hydraulic currents shall enter the 2 1 sludge return s and be directed into the sludge return pretreatment 1 YN zone of the clarification chamber The Bio Static CHAMBER sludge return shall accomplish resuspension and return i Kasnami of settled solids without disturbing the clarified liquid AERATION BIO STATIC SLUDGE CHAMBER SECTION VIEW _ RETURN in the final settling zone and outlet zone MECHANICAL AERATOR Each Singulair aerator shall be installed in a concrete aerator mounting casting above the aeration chamber Fresh air shall be supplied through a molded plastic vent assembly cast into the concrete access cover above the aerator The Singulair aerator shall include plated mounting brac
43. SINGULAIR INDIVIDUAL HOME WASTEWATER TREATMENT PLANT with BIO KINETIC SYSTEM PRocREss THROUGH JPOP service since 1906 norweco Engineering the future of water and wastewater treatment es i dynamic c electro E technology and that translates to increased property value performance certified for you The new state of the art Singulair treatment system is the trouble free energy efficient alternative to that out dated unmanageable septic tank It sets new standard for properties that are not connected to centralized sewers It quietly efficiently and automatically treats all incoming wastewater returning harmless effluent to the environment in just 24 hours Because it operates only 30 minutes every hour the new Singulair uses half the energy required by continuous run systems We ve been providing progress through service since 1906 When you consider the facts presented in this brochure you will see why Norweco is recognized everywhere as providing today s answer for the protection of tomorrow s environment solutions em distributors located throughout the United States and much of the rest of the world Research product develop ment manufacturing marketing and sales support are conducted inside our offices and factory in Norwalk Ohio Everyone at Norweco is committed to shaping the future of our industry en
44. SYSTEM START UP Immediately following installation of each Singulair aerator and Bio Kinetic tertiary treatment device the entire Singulair system should be given a final check and start up All tests should be performed to insure equipment is installed and operating properly After all tests are satisfactorily completed the selector switch in each control center should be setto the automatic position for electro mechanical panels or the on position for Service P ro control centers Aerators should not be turned off even during extended vacation periods Some model Singulair systems require multiple aerators control centers and Bio Kinetic systems Follow the instructions below for each aerator control center and Bio Kinetic system provided CAUTION Any time an aerator or electrical test equipment is connected or disconnected first shut off the selector switch in each control center Failure to do so could result in personal injury or equipment damage PRELIMINARY ELECTRICAL INSPECTION Inspect the control center for damage that might have occurred after its installation Inspect all visible wiring to and from the control center Report any damage to the owner atonce it must be corrected before proceeding with electrical testing Make sure the circuit breaker which supplies power to the Singulair system in the main electrical service panel is in the off position Open the control center cover and place the selector switch in th
45. TTING Cont BIO STATIC SLUDGE RETURN ASSEMBLY Bio Static sludge returns consist of inlet and extension sections and must be assembled prior to installation in the Singulair tank Insert the small end of the inlet section into the socket end of the extension section until the retainer pins snap into position A two piece assembly is used for 500 GPD systems BIO STATIC SLUDGE RETURN INSTALLATION 093MHON All Bio Static sludge returns must be installed through the openings in the top of the clarification chamber prior to installation of the Bio Kinetic System mounting castings A single Bio Static sludge return assembly is installed in 500 GPD systems After the sludge return has been assembled to the correct length it should be installed into the opening in the clarification chamber wall Securely grasp the assembled sludge return by the inlet with the opening facing away from you Lower the assembly through the clarification chamber access opening in the top of the tank Firmly push the inlet of the sludge Vel return through the opening in the clarification chamber wall untilthe fourretainerlugs snap into position and the assembly is securely mounted The standoff on the lower most extension piece should be touching the clarification chamber wall just above the transfer port Repeatthese steps when two Bio Static sludge returns are required 15 01 8 SLUDGE RETURN MOUNTING
46. WILL PLACE THE AERATOR INTO SERVICE NTS MMVII 2 0538 norvwecoO SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM RECOMMENDED INSTALLATION INSPECTION GUIDANCE STATE OF OREGON This checklist summarizes the installation inspection procedures to be performed during a routine Singulair Bio Kinetic installation inspection INSPECTION CHECKLIST Site Address Date PermitNumber S ystem Installer INSTALLATION DOCUMENTATION PermitAvailable Approved Plans Available Benchmark amp Baseline Visible ood CONDITION OF SITE AND TANKS Installation Complete P er Approved Plans Tank Installation Level AllAccess Opening AtorAbove Grade Access Covers in Position Vented Cover OverAeration Chamber Inletand Outlet Piping Connected 000000 NOTES COMMENTS PROGRESS THROUGH City County State System Owner 0000 000000 norweco WWW norweco com ELECTRICAL WIRING amp CONTROL CENTER INSTALLATION Underground P ower Cable Installed Main Electrical Distribution Box Viewable Control Center Installation Complete Telephone Line Connected to Control Center Control Center O perating INTERNAL COMPONENTS Aerator Installed Electrical Connector Wire Aerator Operational Bio Kinetic S ystem Installed System Locking Lugs Engaged Station s Operational SERVICE SINCE 1906 MMVII NORWECO INC NORWALK OHIO U S A
47. ace receiving flange the Bio Kinetic discharge flange or to prevent damage to the outer chamber filter media BIO KINETIC SYSTEM PRE INSTALLATION CHECKLIST chambers ofthe Singulair tank should be full to the flow line with clean hold down water as soon as the tank is placed in the excavation and backfilling begins When the owner calls for start up ask him to check the liquid level in the Singulair system If the liquid level has not reached the outlet invert have the owner add clean water until full These instructions consider the use of concrete as well as plastic risers and lids The Bio Kinetic system access opening pan designed to accommodate the locking lugs into the tank top must be used when installing plastic risers over the clarification chamber access opening PREPARING THE SINGULAIR TANK Bio Kinetic system mounting castings or plastic risers should be used for access to the clarification chamber Additional riser castings or plastic risers may be added as necessary to reach finished grade When a mounting casting is used it must be carefully sealed to allow the locking lugs of the Bio Kinetic system to engage into the groove created when the mounting casting is installed on the tank top Excess sealant in this groove may prevent the locking lugs from properly engaging Other sealing procedures for the tank mounting castings and risers are detailed in Singulair Tank Delivery and Setting instructions When plast
48. ached to the four pin power connector Strip off the insulation jacket e from the end of the insulated wire lead Twist the three ground leads together and secure the connection with a yellow wire nut connector CAUTION Never allow the white neutral leads and ground leads to be spliced together or connected to common terminals Failure to connect the Service Pro control center to a proper ground will void the Singulair system warranty 5 Connect the black lead of the underground electrical cable from the aerator to the red wire attached to the four pin power connector Use at least 14 AWG black solid copper wire To connect to the power connector lead strip off the insulation jacket 7 16 from the end of each wire lead Twist the stripped leads together and secure the connection with a yellow wire nut connector 6 If auxiliary alarm inputs are being used skip to AUXILIARY ALARM INPUTS 7 Inspect your work to make sure there are no breaks in wiring insulation and that all connections are secure 8 Before installing the control center insert energize the circuit breaker in the main electrical service panel and with your electrical multi meter test the voltage being supplied Set up the meter to read AC voltage on the 0 150 volt scale Place one probe of the meter on the power connector pin attached to the black lead and one probe on the power connector pin attached to the white lead It should read between 109 and 121 volts If
49. and Bio Kinetic system are warranted to be free from defects in material and workmanship under normal use and service for a period of two years from the date of system installation provided the customer completes and returns the Warranty Registration Card to the factory Registration is important if the card is not received the warranty will be recognized in effect for two years from the date the aerator control center and Bio Kinetic system were shipped from the factory To qualify for service under warranty the owner must not disassemble any component part The defective component must be returned to the factory by the local distributor It may not be returned directly to Norweco by the owner warranty is limited to the replacement of defective parts and does not cover damage resulting from accident abuse improper installation unauthorized disassembly faulty wiring orfailure to follow operating instructions PRESCHEDULED SERVICE INSPECTIONS During the two year limited warranty period service inspections will be made on a semi annual basis to insure proper system operation Written reports on the condition of the equipment and quality of the effluent will automatically be made to the owner and to the local health department Costs for travel and labor during this period are included in the purchase price ofthe Singulair system If emergency service covered by the warranty is needed during the two year warranty period it will als
50. andle Lower the movable handle into the open top of the Bio Kinetic system The movable handle of the disassembly tool should be positioned so that each end of the movable handle is beneath the plastic handles on top of the flow deck Lift the internal components with the disassembly tool to remove them from the Bio Kinetic system When service has been completed use the disassembly tool to lower the internal components back into the Bio Kinetic system SERVICE SINCE 1906 WWW norweco com MMIV NORWECO INC NORWALK OHIO U S A norvwecoO SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM INSTALLATION OF THE BIO KINETIC SYSTEM The Bio Kinetic system is installed in the final clarification chamber of the Singulair tank This unique device accomplishes tertiary treatment and flow equalization in one compact assembly for any application where extremely high quality effluent is desirable Installation of the Bio Kinetic system can take place as soon as the tank is ready for storage or immediately after the tank is installed in a prepared excavation Drain and fill valves built into the Bio Kinetic system allow it to be installed within the Singulair tank any time after the tank has been poured and stripped This allows faster Singulair system installation and less time at the installation site When installing the Bio Kinetic system before tank delivery make sure the tank is stored in a level position to avoid stress on the cast in pl
51. anel dead frontand enclosure cover Clearly labelthe dedicated circuit breaker used forthe integrated control center inside the door of the main service panel Place all selector switches and circuit breakers in Main Circuit Breaker S ize AWG Wire S ize Maximum Wire Length Where longer wire lengths are required consulta local electrician for proper wire size the Singulair control center in the off position Close and secure the control center cover ISC TANK MOUNT EQUIPMENT PACKAGE The ISC tank mount equipment package simplifies the installation of Integrated S ystem Controls thatare mounted to the top of a Singulair tank or pump chamber The electrical connections for the Singulair effluent pump float switches the optional ChemCheck Chemical Detection S ystem and the optional telemetry system are all made inside a sealed weatherproof enclosure Beneath the gasketed cover of the enclosure is a color coded wiring harness that is connected to the ISC terminal strip The color coded leads ofthe wiring harness are matched to the leads from the effluent pump float switches and the optional telemetry system during system installation The 11 2 conduits that enter the control enclosure are sealed atthe factory preventing moisture and harmful gases from entering the enclosure and damaging ISC components The tank mount equipment package protects the IS C minimizes installation time and improves serviceability BEFORE LEAVI
52. are in the normal position 5 Verify that your company s identification label is affixed to the Singulair control center and is legible Replace the label if necessary 6 Inspect wiring from the control center to the aerator s and as far as itis visible and notify the owner if you see any damaged areas 7 Asyouleave make sure that the Singulair control center is set for automatic operation for all aerators and pumps ELECTRICAL TROUBLESHOOTING CAUTION Before initiating any electrical component inspection or repair turn off all power to the Singulair system by switching off the dedicated circuit breaker in the main electrical service panel and then test with the electrical multi meter Repairs should always be made by a qualified electrician using proper procedures and safe tools Make sure that all circuits are properly grounded Do not stand in damp locations when making electrical system tests Always use tools with insulated handles for electrical repairs Follow instructions detailed in Electrical Troubleshooting Section of the Singulair Service Manual No electrical power from electrical service panel to control center Follow instructions detailed in Electrical Troubleshooting Section of the Singulair Service Manual No electrical power from control center to aerator No electrical power from control center to pump Check to see that pump circuit breaker is in the on position Check t
53. ated 115 volt AC single phase 15 amp maximum circuit breaker in the main electrical panel for service to each Singulair aerator CAUTION Make sure the circuit is de energized Check it with an electrician s test light before proceeding Remember that other circuits in the service panel may remain energized as you are working Use only tools with insulated handles stand in a dry location and work with extreme care 2 Runblack wire from the dedicated breaker in the main service panel to the black wire attached to the four pin power connector Use at least 14 AWG black solid copper wire To connect to the wire leads strip off the insulation jacket 7 16 from the end of each insulated wire lead Twistthe stripped leads together and secure the connection with a yellow wire nut connector 3 Wire from the neutral in the main service panel to both the neutral wire in the underground electrical cable from the Singulair aerator and the white wire attached to the four pin power connector Use atleast 14 AWG white solid copper wire Strip off the insulation jacket 7 16 from the end of each insulated wire lead Twist the three stripped leads together and secure the connection with a yellow wire nut connector 4 Install a grounding conductor from the ground lug in the main service panel to the control center This wire along with the non insulated ground lead in the aerator underground electrical cable must be connected to the green wire att
54. ble alarm heard The mounting location should minimize exposure to direct sunlight freezing rain or conditions that might prevent routine inspection or access The control center should always be mounted out of the reach of children Drillthe appropriate openings in the bottom of each control center and install conduit connector in each opening to be used Exposed wiring to or from the control center should always be encased in conduit Mount the control center securely using masonry nails wood screws or common nails as appropriate 1 Usea dedicated 115 voltAC single phase circuit breaker in the main electrical panel for service to the integrated control center The breaker must be sized according to the table on the next page CAUTION Make sure that this breaker is de energized Check it with an electrical multi meter before proceeding Remember that other circuits in the service panel may remain energized as you are working Use only tools with insulated handles stand in a dry location and work with extreme care Simplex aerator simplex pump 10 11 Control Center Configuration ELECTRICAL WIRING AND CONTROL CENTER INSTALLATION Cont WIRE SIZING TABLE Wire from a dedicated breaker in the main service panel to the terminal marked L1 incoming power the integrated control center using copper wire with black insulation The wire must be sized according to the table above Wire from the neutral in the main servic
55. bricant to the rubber and plastic outlet connection components Proper lubrication will insure the outlet connection engages easily without leaks To prepare the swab tool for use place a clean cloth through the eyelet of the swab tool and apply Bio Kinetic lubricant to the cloth Examine the receiving flange cast into the outlet of the Singulairtank The grooves and face ofthe receiving flange should be free from debris Using the swab tool apply a liberal amount of Bio Kinetic lubricant to the grooves and face ofthe receiving flange Locate the gasketed discharge flange assembly installed in the outlet of the Bio Kinetic system Remove any debris from the gasket with a clean cloth Lubricate the gasket using the swab tool CAUTION Bio Kinetic lubricant has been specially formulated Use of other lubricants especially petroleum based lubricants can cause degradation of the rubber components and will void the warranty DISCHARGE FLANGE RECEIVING FLANGE UNIVERSAL TOOL LUBRICATING THE OUTLET COMPONENTS UNIVERSAL TURN UNIVERSAL TOOL CLOCKWISE TO ENGAGE LUGS BENEATH THE CONCRETE MOUNTING CASTING LOCKING DOWN THE BIO KINETIC SYSTEM USING THE LOCKING LUG TOOL The locking lug tool engages and disengages the locking lugs beneath the concrete lip ofthe mounting casting When locked into position the locking lugs hold the Bi
56. cations when making electrical system tests Always use tools with insulated handles for electrical repairs Inspect the Singulair integrated system controls for damage that may have occurred after its installation Inspect all visible wiring to and from the control center Reportany damage to the owner atonce Any damage mustbe corrected before proceeding with electrical testing Make sure that the circuit breaker which supplies power to the Singulair system from the main electrical service panel is in the off position Open the control center cover and make sure all circuit breakers and selector switches are in the off or normal position Proceed to the Singulair system and unplug each watertight electrical connector Secure the closure cap in position on each electrical connector and return to the control center VOLTAGE TEST OF CONTROL CENTER Energize the circuit breaker in the main electrical service panel as well as all circuit breakers the integrated system controls If the control center is equipped with the optional failsafe pump control feature the alarms may activate If this occurs place the ALARM SILENCE switch in the silence position Remove the electrical multi meter from the Tool Kaddy to test the voltage being supplied Setup the meterto read AC voltage on the 0 150 voltscale Place one probe ofthe meteron the terminal marked L1 and one probe on the adjacent terminal marked N It should read between
57. ced precast concrete tankage meeting the requirements of ACI standard 318 The wastewater treatment system shall be a Singulair Model TNT as manufactured by Norweco Inc Norwalk Ohio USA Systems utilizing fiberglass steel or plastic tankage are subject to floatation when dewatered and shall not be considered for this application The wastewater treatment system shall include precast concrete tankage providing separate pretreatment aeration and final clarification chambers The tankage shall be furnished with cast in place inlets submerged transfer ports aerator mounting casting with removable cover cast in place molded plastic vent assembly cast in place outlet couplings and Bio Kinetic system mounting casting with removable cover Principal items of electro mechanical equipment supplied with the Singulair system shall be a 1725 RPM mechanical aerator UL listed Service Pro control center with MCD technology Bio Static sludge return and Bio Kinetic tertiary treatment device for flow equalization and final filtration of system effluent Un L lt mE Un SINGULAIR OPERATING CONDITIONS Total holding capacity of the system shall provide a minimum of 48 hour retention of the daily flow The pretreatment chamber shall provide at least 18 hour retention the extended aeration chamber shall provide at least 24 hour retention and the clarification chamber shall provide at least 6 hou
58. cisci NORWECO INC norwecoO NORWALK U S A 44857 www norweco com MMVI NORWECO INC NORWALK OHIO U S A SERVICE PRO CONTROL CENTER WITH MCD TECHNOLOGY INSTALLATION AND OPERATION Page 5 of 6 DIALER COMMISSIONING Each control center is shipped with the integrated telemetry system disabled All other monitoring diagnostic and local alarm functions will operate as designed The reset button is used to enable the integrated telemetry system when telephone service has been connected This process is referred to as commissioning the dialer Commissioning notifies the Service Pro monitoring center that the control center is functional and ready to transmit information To commission the dialer insure the dedicated circuit breaker in the main service panel is in the on position and the telephone line is properly installed Place the control center selector switch in the off position While holding in the reset button place the selector switch in the on position Continue to hold the reset button for five seconds Release the reset button and allow the telemetry system up to sixty seconds to call out and complete the commissioning process The phone light will illuminate during the call out process If commissioning is successful the alarm light will flash at a steady rate for a period of five seconds as verification If commissioning is unsuccessful the alarm light will flash in apattern of one t
59. d and it does not extend pop out in the event of an alarm condition To activate the reset button use your index finger to apply slight pressure The button is actuated when a click is heard The reset button can be used to silence the audible alarm turn on the aerator when it is in an off cycle or to restart the run cycle when the aerator is currently running The reset button can be used to test the control center audible and visual alarms and telemetry system NOTE Excessive pressure on the reset button should be avoided To test the alarms press and hold the reset button for approximately five seconds until the audible and visual alarms activate and then release the button After five seconds the dialer will call out and deliver an alarm test message to the Service Pro monitoring system Once the call is complete the control center will return to normal operation The reset button can also be used to record service visits When arriving on site press and hold the reset button for five seconds until the alarm test feature activates then release the button Once system service has been completed press and hold the reset button again for five seconds until the alarm test feature activates The Service Pro control center will register two alarm test calls received within a four hour period as a service visit The date time and duration of the service visit will be logged in the database for future reference MANUFACTURED BY
60. d in the aeration chamber access opening The pretreatment chamber should be filled separately through its access opening INSTALLATION THE OF BIO KINETIC SYSTEM Cont 7 Influent and effluent sewer lines must be installed and connected to the system as soon as it is set and before backfilling to prevent entry of mud or debris 8 When a Singular system is being installed to replace a failed onsite wastewater treatment system the old septic tank need not be abandoned However be sure the Singulair system is installed downstream of the old septic tank and that the entire obsolete system is completely pumped and cleaned before the Singulair tank is installed If the owner prefers the obsolete system may be totally removed or filled in and abandoned in the ground 9 Checkto see that roofing down spouts footer drains sump pump piping or garage and basement floor drains are not connected to the sanitary sewer The Singulair system may not operate properly if hydraulic flows greatly exceed the rated treatment capacity If the facility is equipped with a water softener locate the backwash discharge line The backwash line must not be connected to the Singulair system BIO KINETIC SYSTEM INSTALLATION PROCEDURE Remove the Bio Kinetic system from the shipping carton Lift off the Bio Kinetic system service cover and set it aside Use the disassembly tool to remove the internal components and discard the shipping sleeve Reinstall the inte
61. d of high quality non corrosive materials under our rigid quality control standards The tank access risers and cover are reinforced precast concrete manufac tured locally by your factory trained licensed Norweco distributor Inspection Cover Access is safe and easy Outlet Only a clear safe and odorless liquid exits the system here for return to your environment SERVICE Control Center EVERY SINGULAIR AERATOR IS INSTALLED WITH A SOLID STATE ELECTRICAL CONTROL CENTER EACH IS EQUIPPED WITH RESETTABLE CURRENT SENSOR ON OFF SELECTOR SWITCH RED WARNING LIGHT TIME CLOCK AUDIBLE ALARM AUXILIARY INPUTS AND FCC LICENSED AUTODIALER FOR REMOTE MONITORING OF INDIVIDUAL COMPONENTS norvveco Engineering the future of water and wastewater treatment SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM MODEL TNT GENERAL SPECIFICATIONS The contractor shall furnish and install one complete Singulair Bio Kinetic wastewater treatment system with all necessary parts and equipment as described in the following specifications Treatment of the domestic wastewater shall be accomplished by the extended aeration process with non mechanical flow equalization pretreatment of the influent and filtration of the final effluent The treatment system shall provide primary secondary and tertiary treatment of the wastewater flow prior to discharge All treatment processes shall be contained within reinfor
62. dent upon the specific loading pattern and the duration of flow surges At the 500 gallon per day NSF Standard 40 design loading schedule minimum performance of the device shall equalize daily flow an average of 48 WARRANTY AND EXCHANGE PROGRAM The manufacturer shall provide a two year limited warranty for the WARRANTY and EXCHANGE Singulair aerator Service Pro control center Bio Kinetic system and Singulair precast concrete tank Acomprehensive exchange program 7 offers Singulair owners an additional forty eight years of equipment protection The distributor shall provide warranty and exchange dmn program details to the regulatory agency contractor and customer as required EQUIPMENT MANUFACTURER The equipment specified herein shall be the product of a manufacturer having a minimum of seven years experience in the construction of prefabricated wastewater treatment equipment and systems Bids shall be prepared on the basis of the equipment and material specified herein for purposes of determining the low bid This is not done however to eliminate other products or equipment of equal quality and efficiency If equipment is to be substituted approval of such substitution must be made prior to execution of any order Itis assumed that substitution will result in a reduction of cost to the contractor and that if accepted these savings will be passed along by a reduction in the base bid SINGULAIR MODEL
63. e off position Proceed to the Singulair system and unplug the watertight electrical connector from the aerator power cord S ecure the closure cap in position on the electrical connector and return to the control center SECURE CLOSURE CAP VOLTAGE TEST OF CONTROL CENTER Ifthe system is equipped with a Service control center unplug the power connector from the circuit board For electromechanical control centers remove the terminal strip insulator Energize the circuit breaker in the main electrical service panel ForService P ro control centers place one probe ofthe meter from the Tool Kaddy on the power connector terminal pin attached to the black wire and one probe on the pin attached to the white wire Itshould read between 109 and 121 volts Place one probe ofthe meter on the terminal pin connected to the red wire and one probe on the pin connected to the white wire The meter should read zero volts For electromechanical control centers place one probe of the meter on the terminal marked L1 and one probe on the terminal marked N It should read between 109 and 121 volts Place one probe ofthe meter on the terminal marked A1 and one probe on the terminal marked N The meter should read zero volts Once these readings are confirmed place the selector switch in the off position carefully reinstall the terminal strip insulator and proceed to the aerator VOLTAGE TEST OF AERATOR Remove the polarity tester from th
64. e Tool Kaddy and insertitinto the receptacle ofthe electrical connector When the circuit is energized the polarity tester should indicate proper wiring of the connector and control center Remove the polarity tester and insert one probe of the multi meter into each slot of the electrical connector It should read between 109 and 121 volts Do not energize the Singulair system if an electrical problem is found Advise the owner and return only when the problem condition has been corrected by a qualified electrician SINGULAIR SYSTEM FINAL CHECK amp SYSTEM START UP Cont AMPERAGE TEST Remove the electrical test pigtail from the Tool Kaddy and place the current sensor of the multi meter around the exposed black lead of the test pigtail Plug the test pigtail in line between the two halves of the watertight electrical connector When energized read the current draw of the aerator The initial reading should never be greater than 4 2 amps After 48 hours of operation break in of the mechanical seals will allow the amp draw to drop to 3 8 amps orless If an excessive current reading is obtained de energize the aerator immediately and do not re energize ituntil the cause is found and corrected When the testis complete place the control center selector switch in the off position unplug the test pigtail at both ends and plug the aerator directly into the receptacle on the underground electrical service cable Make sure the two halves of
65. e during installation AERATOR START UP PROCEDURE When you arrive on site introduce yourselfto the ownerand ask to see the main electrical service panel and Singulair control center Be certain each circuit for the Singulair system in the main electrical service panel is de energized and that the selector switch in the Singulair control center is placed in the off position Explain to the owner that you will be installing the aerator in the tank and you will need access to the main electrical service panel for system start up after the aerator has been installed Carry the aerator in its shipping carton to the tank site Place the Singulair Bio Kinetic Tool Kaddy nearby for easy access to tools and test equipment Remove the vented cover from the aerator mounting casting Carefully remove the aspirator shaft from the shipping carton Do not bump or bend the aspirator shaft Lay the shaft on the vented cover Grip the outside bottom of the shipping carton with your feet and lift the aerator to remove it Lay the aerator on its side with the brackets resting on the vented cover near the aerator mounting casting Uncoil the underground electrical service cable from inside the aerator mounting casting and extend it out of the casting Test the exposed leads with the electrical multi meter from the Tool Kaddy before proceeding The circuitshould not be energized and voltage should not be evident when the leads a
66. e panelto the incoming power terminal marked in the integrated control center using copper wire with white insulation The wire mustbe sized according to the table above Install a ground conductor sized according to the table above from the ground in the main service panel to the control center This wire along with the ground lead s of the underground electrical cables for the aerator s and pump s must be installed into the ground lug ofthe control center IMPORTANT Never allow the white neutralleads and ground leads to be spliced together or connected to common terminals Connectthe underground electrical cable from each aerator pump floatswitch and optional chlorine alarm to the appropriate terminal in the integrated control center Inspect your work to make sure that there are no breaks in wiring insulation and that all connections are secure Tighten all screws on the terminal board If the integrated control center is equipped with the optional telemetry system a telephone line mustbe connected to the auto dialer A telephone line modular connector is located on the top ofthe dialer Plug the incoming telephone line into the modular connector Carefully form all wiring neatly into the lower part of the Singulair control center Do notallow the wires to make contact with other electrical components in the control center Sealall conduitopenings with Duct Seal compound or similar appropriate material Replace the service p
67. e tankage shall be monolithic units with external and internal walls incorporated into each section FINAL CLARIFICATION CHAMBER The final clarification chamber shall consist of 5 functionally independent zones operating together to provide satisfactory settling and clarification of the equalized flow An inlet zone shall be provided and shall dissipate transfer turbulence at the flow inlet of the clarification chamber Its performance shall also eliminate turbulence in other zones of the clarifier Liquid shall be hydraulically displaced from the inlet zone to the sludge return zone Hydraulic currents shall sweep settled sludge from the hoppered walls and return these solids via the inlet zone to the aeration chamber As solids are removed liquid is displaced to the hopper zone of the clarifier In this zone settling by gravity takes place Three of the four sidewalls are slanted to form a hopper which directs all settled material back to the sludge return zone Clarified liquid from the hopper zone shall be displaced into the final settling zone to provide additional clarification of the liquid The liquid AERATOR is finally displaced to the outlet zone for final filtration MOUNTING CASTING and discharge from the system Non mechanical SINGULAIR AERATOR FRESH AIR VENT ASSEMBLY OPTIONAL AERATOR EXTENSION RISER P UNDERGROUND POWER equalization of the flow through all 5 independent SUPPLY CABLE TO SINGULAIR
68. ed between the control center and the telephone service box This cable must be unspliced from the telephone box to the control center enclosure Telecommunication systems and equipment used to supply service vary Before installing the telephone wire familiarize yourself with the equipment and policies of the local telephone service provider The Service Pro control center is compatible with digital telephone service as long as it is installed downstream of the digital analog converter The following steps must be performed to complete system wiring If a telephone cable is not available one will need to be installed using the connector and methods specified by the telephone service provider 1 Make sure the dedicated circuit breaker in the main service panel is in the off position Using the grommet provided run the telephone cable into the bottom of the control center enclosure 2 Remove the insert and insert the telephone plug through the opening in the electrical insulator on the control center insert and plug into the female phone jack provided Connect the other end of the phone line to the existing telephone system 3 Snapthe control center insert into position Close the control center cover and secure it with a Norweco tamper evident seal SERVICE PRO REGISTRATION Refer to the Getting Started Website Instructions for step by step instructions on registering a new installation on the Service Pro website If you do not have
69. ed point of discharge take soil samples or run percolation tests before issuing an installation permit The contractor mustfind outif an inspection ofthe Singulair tank and sewer line will be required before backfilling is allowed DELIVERY TRUCK ACCESSIBILITY Inform the contractor of the dimensions and weight of the delivery truck The excavation mustbe accessible without interference from trees shrubbery power lines or other obstacles Earth from the excavation must be piled outside the working area needed to operate the truck Remind the contractor that extra charges will apply if the excavation is not complete and readily accessible POSITIONING THE EXCAVATION The Singulair tankage has three potential inlet locations They are located on the inlet end wall and both inlet sidewalls at the same elevation Any one of these inlets may be used The position of the system with respect to the building inlet sewer line and point of discharge will dictate the bestinlet choice Itis notnecessary to position the system with the inlet end wall facing the building The pretreatmenttank should be located in line with the S ingu lairtank and the excavation should be sized approximately one foot wider and one foot longer than the pretreatment tank dimensions Allow for a short distance between the tanks for installation ofthe submerged transfer port EXCAVATION SIZE AND DEPTH The Singulair tank is 9 3 long and 5 6 wide To allow adequate r
70. ed separately and sealed at the site However the tank should be assembled and sealed in your plant if your tank handling and delivery equipment will allow it Otherwise proceed with tank setting as outlined herein CHECKING THE EXCAVATION Before tank setting begins the length width and depth of the excavation should be checked The excavation should have sufficient overdig to allow for a minimum of 6 of clearance around the entire perimeter of the Singulair system Additional overdig will be required on deep installations or where unstable soil conditions exist Safe working conditions must be established and maintained during the entire installation procedure Check the influent and effluent sewer line trenches The depth should correspond with the Singulair system inlet and outlet connections and the trenches should be smooth to prevent damage to the sewer lines Atank leveling pad should be installed in the bottom of the excavation The pad should be a minimum of 4 thick and leveled to within 2 4 from side to side and end to end The elevation of the top ofthe leveling pad should correspond to the outside bottom of the Singulair precast concrete tankage when installed Extreme care should be used any time personnel or equipment are in the vicinity of any excavation A delivery truck can place excessive loading on excavation sidewalls and care must be taken in its positioning Unstable soil LEVEL PAD END TO END AND SIDE TO SI
71. een replaced by Bio Kinetic or aerator mounting castings should be returned to your plant with the delivery truck Install all covers for aerator mounting castings Bio Kinetic system mounting castings risers and inspection ports before backfilling begins SEWER LINE INSTALLATION Sewer lines may be installed as soon as the Singulair concrete tankage has been leveled and sealed Sewer line trenches must be smoothly excavated and free of debris or sharp pointed objects that could damage the installation The trenches mustallow sewer lines to be laid with of fall per lineal foot of run along the entire length of the line Influent and effluent sewer lines must be atleast four inches in diameter The influentline should be grouted into the Singulair system tank inlet The effluentline should be PVC pipe solvent welded into the Singulair outlet coupling Inlet and outlet lines must be laid continuously and unspliced from the tank to undisturbed earth beyond the limits of the tank excavation High quality P VC or other CONTINUOUS AND UNSPLICED TO UNDISTURBED EARTH SAND OR GRAVEL PAD similar materials may be used for sewer lines subject to the approval of local codes Be sure the sewer lines are constructed with compatible fittings and joining materials throughout Underground electrical cable for electrical service to each Singulair aerator should be installed in the sewer line trench before backfilling Refer to Electrical Wiring and
72. ended aeration chamber Aremovable inspection cover shall be cast into the top of the pretreatment chamber to allow tank and transfer tee inspection As a safety measure the uncovered opening shall be small enough to insure that the tank cannot be entered for inspection or service ALTERNATE INLET REMOVABLE INSPECTION COVER LOCATION T0 WITH CAST IN PLACE HANDLE Pd AERATOR MOUNTING CASTING CAST IN PLACE PRETREATMENT AND COVER WITH FRESH AIR CHAMBER TRANSFER TEE 2 VENT ASSEMBLY BIO KINETIC SYSTEM PRETREATMENT CHAMBER EFFLUENT LINE INLET LINE BIO KINETIC SYSTEM MOUNTING CASTING AND COVER ALTERNATE INLET LI LOCATION BIO STATIC SLUDGE RETURN EXTENDED AERATION FINAL CLARIFICATION CHAMBER PLAN VIEW _ CHAMBER AERATION CHAMBER The extended aeration chamber shall provide in excess of 24 hour retention of the equalized daily flow The chamber shall be of sufficient size to provide a minimum of 80 cubic feet of tank capacity per pound of applied BOD The aeration chamber length width depth ratio shall be designed to insure uniform tank mixing and provide optimum treatment The aeration chamber s shall be an integral part of the system flow path and constructed of properly reinforced 5 000 PSI 28 day compression strength precast concrete All castings used to construct the precast concret
73. erminals in the female receptacle for proper aerator operation The back ofthe insert body is clear making it easy to verify that each wire is in place before tightening the terminal screws Improper wiring or electrical hook up will void the warranty Locate the insert key above the grounding pole on the side of the rigid receptacle body and align it with the keyway molded on the inside of the rubber receptacle sleeve Grasp the connector and insert the receptacle body fully into the sleeve Engage the three captive stainless steel screws on the face of the receptacle body and tighten them Press the neoprene grommet onto the small end of the female half of the electrical connector Tighten the compression nut and clear plastic compression ring against the grommet The compression nut achieves maximum torque by hand tightening Do notover tighten the compression nut NOTE Any time the female connector is notin use secure the closure cap in the end of the receptacle ASPIRATOR SHAFT INSTALLATION Each Singulair aerator is manufactured and tested to a critical straightness tolerance from the aerator motor to the aspirator Remember that the operating life of the aerator often depends on the straightness of the aspirator shaft It must bumped or allowed to contact anything except the aeration tank liquid With the Singulair aerator lying on its side the brackets propped up on the vented cover rotate the foam rest
74. gineering the future of water and wastewater treatment Specify Singulair Your local Norweco distributor is fully trained to install your Singulair System and any other Norweco product you choose to protect your environment Each of our distributors has completed a nationally accredited Singulair factory training program The Singulair System comes to you complete including delivery tank setting equipment installation plant start up and service series of service and adjustment inspections are scheduled for the first two years of operation at the time your system is installed These inspections are included in the sale so that your system continues to perform at the highest level to protect you and your investment Extended service contracts are also available from your Norweco distributor Singulair rivals the performance of the world s most advanced treatment equipment Inspection Cover Inlet Pretreatment _ um Chamber Aeration Chamber Precast Concrete Tank Inlet Untreated wastewater enters the system here Pretreatment Chamber Wastewater enters at the Singulair inlet and is equalized here as anaerobic bacteria and gravity precondition it Aeration Chamber Here safe living aerobic bacteria convert the wastewater into stable substances Flow equalization maximizes this biological oxidation and assures 24 hour retention and treatment Aerato
75. gnment with the triangular indicator on the inner face of the timer unit All sets of PUMP POWER terminals should now read zero volts In the case of a duplex pump panel rotate the pump timer dial clockwise until the trippers in the enabled outboard position are in alignment with the triangular indicator on the inner face ofthe timer unit Again check the voltage atthe terminals marked PUMP POWER The alternate set of terminals should now read the same as the incoming voltage Return to the pump tank invertthe alarm float and secure it in the vertically up position The audible and red visual alarms should be activated Invert the highest float to a vertically up position and secure it Check the voltage at all sets of terminals marked PUMP POWER The meter should now read the same as the incoming voltage ateach set of terminals Return all floats to their vertically down position If the integrated control center is equipped with duplex pump controls press reset The audible alarm should stop sounding and the red warning light should go off Check to make sure the trippers on the pump timer are enabled only during the time required by local regulations Turn the outer ring dial of the pump timer until the correct time of day is currently displayed opposite the triangular indicator on the inner ring of the timer Place the aerator selector switch in the off position OPTIONAL TELEMETRY SYSTEM S ystems equipped with t
76. h 2 short 1 long pause 3 seconds amp repeat Flash 3 short 1 long pause 3 seconds amp repeat Phone line in use in home Number called is busy Remote monitoring center error Flash 4 short 1 long pause 3 seconds amp repeat Flash 5 short 1 long pause 3 seconds amp repeat Flash 2 short pause 3 seconds amp repeat Flash 2 short pause 3 seconds Service Pro panel error Aerator under current Aerator open motor Aerator over current Auxiliary one Flash evenly until serviced Auxiliary two Auxiliary three SERVICE PRO CONTROL CENTER INSTRUCTIONS Page 6 of 6 light is flashing causes the control center to attempt to restart the aerator and counts toward the 24 restart attempts the aerator does not restart after 24 attempts the audible alarm and the alarm light activate After both audible and visual alarms are activated press the reset button and the control center will attempt to restart the aerator again If the proper current level is not detected the audible alarm beeps three times then silences The alarm light continues to flash and the control center interrupts power to the aerator If the alarm condition is not corrected and the control center reset after 48 hours the audible alarm will automatically reactivate If an auxiliary alarm condition is detected the audible alarm and the corresponding auxiliary alarm light will activate If the telemetry system on the Service Pro control center
77. he optional telemetry feature must be programmed prior to being placed into operation Begin programming the auto dialer by placing the power switch on the dialer in the on position Press the MODE button to selectthe PROGRAM mode Program should appearon the dialer display Press all of the digits of the first number to be dialed The display can be used to check accuracy as it will display every number pressed Momentarily press the MEMORY button after the entire phone number has been entered Next press the 1 key This number is now stored in memory location 1 To program a phone number into memory location 2 enter all of the digits for the second member to be dialed momentarily press the MEMORY button then press the 2 key Repeat this process for memory locations 3 and 4 if desired Record an outgoing voice message that identifies the location of the Singulair system by locating the microphone in the lower right corner of the speaker When recording a message talk of a normal voice about 10 inches from the microphone Place the unit in the PROGRAM mode by pressing the MODE button Next press the 1 button To record press and hold the VOICE button down to initiate the 16 second recording process The word Voice will appear on the display during recording The VOICE button must be pressed forthe entire time of recording When the VOICE button is released the word Voice will disappear from the display indicating that the recordi
78. ic risers and lids are used to replace the concrete system mounting castings make sure that the proper access opening pan has been used to create the grooves that are necessary for securing the locking lugs Seal and secure the plastic risers to the manufacturer s specifications The Bio Kinetic system should only be installed in a concrete mounting casting or plastic riser with a non vented concrete or plastic cover above it Do not seal the cover to the mounting casting or plastic riser All mounting castings risers and covers must be in place before backfilling the tank to prevent fill material from entering the Singulair tank The proper quantity of Bio Static sludge returns should have been installed in the aeration clarification cham ber wall when tank delivery and setting was completed Check to be sure that a Bio Static sludge return is installed in each of the cast in opening s in LOCKING LUGS BIO KINETIC SYSTEM AUTOMATIC DRAIN AND FILL VALVES the aeration clarification chamber wall If the Singulair tank is in an excavation it should already be filled with clean water The water should be free of dirt mud leaves grit oils or other materials that might possibly interfere with operation of the system The tank should be filled with water inside at the same time itis backfilled outside to reduce stress on the precast tank The aeration and clarification chambers will both be filled if the hose is installe
79. ing down spouts footer drains sump pump piping or garage and basement floor drains into the sewer line ofthe Singulair system 2 Allow backwash liquid from a water softener to enter the system 3 Dispose of items such as lint cooking grease scouring pads diapers sanitary napkins cotton balls cotton swabs cleaning rags dental floss strings cigarette filters rubber or plastic products paints and thinning agents drain cleaners gasoline motor oil orother harsh chemicals in the domestic wastewater plumbing 4 Dispose of disinfectants pesticides poisons or toxic materials down your drain 5 Usethe power supply to the aerator as a service receptacle for lawn and garden tools 6 Interrupt power to the Singulair control center even during extended periods of non use If you anticipate a long term vacancy contact the local distributor for proper procedures BEFORE LEAVING THE SITE Remind the owner that the limited Warranty Registration Card must be filled in and mailed as soon as possible Explain that your company s telephone number is found on the Singulair control center Offer to remove and return the Warranty Registration Card for the owner Have them sign the card and return itto your office to be mailed to Norweco As you leave remind the owner to call your office if any questions arise PROGRESS THROUGH norweco SERVICE SINCE 1906 WWW norweco com MMIV NORWECO INC NORWALK OHIO U S A S 6
80. ion it in the desired location Now lower it carefully until all tension is off the lifting cable or chain CHECK TANK END TO END AND SIDE TO SIDE LEVEL TANK Place level on the exposed jointand check the casting for level from end to end and side to side if the tank is set as one piece check for level on the top It mustbe level within 1 4 from end to end and from side to side The casting may need to be raised slightly so additional leveling pad material can be applied before level is achieved Ifthe casting needs to be raised more than six inches to apply leveling material the contractor s personnel should move to a safe location so the casting can be fully returned to the bed ofthe delivery truck The casting should then be reset afterthe excavation has been properly leveled The top casting may now be set Remove all debris from the bottom ofthe casting along the tongue sealing section Do not reach or get under any portion of the casting Carefully position the top and lower one corner into the groove Align the sides of the casting and lower the top into position Before proceeding with Bio Static sludge return assembly and installation recheck the tank for level from side to side and end to end MANUFACTURED BY NORWECO INC norwecoO NORWALK U S A 44857 www norweco com MMIV NORWECO INC NORWALK OHIO U S A SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM TANK DELIVERY AND SE
81. kets NEMA 6 rated electrical connector fractional horsepower motor molded plastic lifting handle molded plastic air intake screens molded plastic foam restrictor stainless steel aspirator shaft and molded glass filled nylon aspirator tip The motor shall contain VENTANTLROTATION precision manufactured o ring type seals installed between the motor shell and the machined aluminum endbells to insure AERATORBRAcke Watertight integrity is maintained Molded Viton elastomer MOUNTING GROOVE shaft seals shall be utilized to protect the bearings from NAA contamination Only the stainless steel aspirator shaft and glass filled nylon aspirator tip shall be installed in contact with the liquid There shall be no submerged electrical motors OPTIONAL AERATOR a i RISERCASTING bearings or fixed air piping in the aeration system Singulair aerator motors shall be designed not to exceed the motor nameplate rating when installed and operated as AERATOR recommended for the system The fractional horsepower aerator motor shall be equipped with a foam restrictor to protect the motor against high water and foam The motor shall be 4 pole 1725 RPM 115 volt 60 Hertz single phase ball bearing constructed with a 1 0 service factor It shall draw less than 4 0 amps when operating at the rated LIFTING HANDLE FRESH AIR VENT ASSEMBLY MOISTURE RESISTANT ELECTRICAL CONNECTOR VENTED
82. ll be maintained through the use of multiple servers maintained in geographically isolated locations home contact us help log off 2006 Service Pro Monitoring Inc All Rights Reserved www servicepromcd com SPECIFICATIONS BIO KINETIC SYSTEM A Bio Kinetic system shall be installed in the mounting casting s above the clarification chamber Each Bio Kinetic system shall provide non mechanical flow equalization through all plant processes including pretreatment aeration clarification tertiary filtration chlorination and dechlorination The assembly shall be supplied with locking lugs and removable moisture vapor shield and shall consist of a design flow and peak flow micronically molded filter amp 5 cic system OPTIONAL BIGKINETIC baffled perimeter settling zone flow distribution deck lifting handles level MOUNTING CASTING N SYSTEM RISER indicator adjustment lugs unbaffled perimeter settling zone solids contact fenes zone vertical inlet zone compartmented settling zone consisting of 42 baffled chamber plates effluent stilling well final discharge zone adjustable outlet E US EBEN weir outlet zone and gasketed discharge flange All components shall be GRADE RR View oun manufactured from inert synthetic materials or rubber assembled in circular wasser fff MOUNTING cismo fashion and connected to a plastic outlet coupling The outlet coupling FILTER j BUBBLE LEVEL shall accept a 4 diameter
83. nfigurations These instructions are directed only to the specific requirements of the optional integrated system controls They are not intended to cover all aspects of service of the control center or troubleshooting Additional instructions are contained in Bio Kinetic wastewater treatment system Final Instructions to the Owner and Aerator Troubleshooting CONTROL CENTER SERVICE CAUTION If your visual inspection of the Singulair control center reveals a problem be sure to shut off the appropriate circuit breaker in the main service panel then test all circuits with the electrical multi meter to be sure they are de energized prior to proceeding Control center service should be performed during each service inspection and should follow all parameters outlined in the Singulair Service Manual NOTE The performance ofthe Singulair Model TNT system has been tested and certified with the aerator s operating on a 60 minute on 60 minute off time cycle 1 Ifthere is no evidence of an electrical problem check the main service panel to see that the circuit breaker is in the position 2 Checkto see that all circuit breakers within the integrated control center are in the position 3 Check the aerator selector switch in the Singulair integrated control center to make sure that it is set to automatic operation 4 Checkallalarm selector switches in the Singulair control center to see that all alarm functions
84. ng process is complete To testthe telemetry system first notify all individuals that the system is programmed to call Next place the SYSTEM TEST switch in the alarm test position The audible and visual alarms should activate The audible portion of the alarm may be disabled by placing the ALARM SILENCE switch in the silence position The dialer system is equipped with a built in three minute delay After three minutes the display should read Alarm On Allow the system several minutes to dial out Place the SYSTEM TEST switch back into the normal position Press the MODE button on the dialer until the display reads Operate Call each number the dialer was programmed to call and verify thatthe recorded voice message was received MANUFACTURED BY norweco NORWECO INC NORWALK OHIO U S A 44857 MMIV NORWECO INC NORWALK OHIO U S A norweco SINGULAIR INTEGRATED SYSTEM CONTROLS FINAL INSTRUCTIONS TO THE OWNER When Singulair wastewater treatment systems are installed in conjunction with effluent disposal systems requiring pumping the optional integrated system controls allow both aerator and pump operations to be controlled from a single panel Based on the specific Singulair model number the corresponding quantity of aerators and quantity of effluent pumps required integrated system controls are available in simplex aerator simplex pump duplex aerators simplex pump and duplex aerators duplex pumps co
85. o Kinetic system in place The locking lugs must be disengaged to allow the Bio Kinetic system to be removed from the Singulair tank for service To engage or disengage the locking lugs remove the clarification chamber access cover and place it upside down next to the mounting casting Remove the service cover from the Bio Kinetic system Place the locking lug tool located opposite the fixed handle over one of the locking lug bolts of the Bio Kinetic system Turn the locking lug tool clockwise to engage or disengage lugs beneath the concrete lip of the mounting casting USING THE UNIVERSAL TOOL Cont USING THE LIFTING TOOL The lifting tool assists in the installation and removal ofthe Bio Kinetic system from the S ingulairtank The Bio Kinetic system will need to be removed from the clarification chamber periodically for cleaning and service To remove the Bio Kinetic system remove the clarification chamber access cover and place it upside down on the ground nearthe mounting casting Remove the service cover from the Bio Kinetic system Follow the instructions on the previous page to disengage the locking lugs The universal tool is equipped with a fixed handle and a movable handle Lowerthe fixed handle into the open top of the Bio Kinetic system The fixed handle of the lifting tool should be aligned with two opposing locking lugs to allow the tool to drop into the lifting rib on the Bio Kinetic system Insertthe end ofthe fixed
86. o be provided atno additional owner expense CONTINUOUS OWNER PROTECTION PROGRAM Atthe conclusion ofthe limited warranty period continued service inspections may be made semi annually under a Singulair Service Contract available from the licensed distributor for a reasonable charge Written reports will continue to be made automatically Costs for travel and labor during service inspections are atno additional charge and emergency service is guaranteed within forty eight hours The owner will automatically be mailed a service contract with a letter outlining the advantages of continuing service and a fee quotation before the limited warranty period is aboutto expire NO OWNER MAINTENANCE No owner maintenance is required on the Singulair aerator electrical controls or Bio Kinetic tertiary treatment device System operation and individual components will be thoroughly checked by the service technician during each routine service inspection The aerator motor is factory lubricated forthe life ofthe unit The Singulaircontrol center has no user serviceable parts inside and is secured with a tamper evident seal Disassembly of any component part will void the limited warranty Instructthe ownerto contact the local distributor with questions and service requests FINAL OWNER INSTRUCTIONS Cont The owner should be advised to make the following periodic checks of the system to insure that it continues to operate at maximum performance levels
87. o five short flashes followed by a long pause The pattern will repeat every few seconds If commissioning is not successful refer to the table below for troubleshooting information ALARM CONDITION OPERATING SEQUENCE When the control center detects an over current or an under current alarm condition the alarm light will activate and flash a code that specifies the alarm condition that was detected If an under current or open motor condition is detected the alarm light will flash two short flashes followed by one long flash If a high water or over current condition is detected the alarm light will flash steadily If either an over current or an under current alarm condition is detected the Singulair aerator is shut down and an automatic system restart sequence begins With the alarm light flashing the control center will automatically attempt to restart the aerator every five minutes for a period of two hours 24 restart attempts The control center monitors motor current during each restart attempt If the proper level of current is detected the control center returns the aerator to normal operation and turns off the alarm light Pressing the reset button while the alarm ALARM LIGHT DIAGNOSTIC CODES CONDITION Successful commissioning Alarm test Service visit start Service visit end Phone line not plugged in LIGHT FLASH PATTERN Flash evenly for 5 seconds and stop Flash 1 short 1 long pause 3 seconds amp repeat Flas
88. o see that on float in pump station wet well is elevated to its closed position Check all wiring from control center to pump Follow instructions detailed in Electrical Troubleshooting Section of the Singulair Service Manual Aerator will not start See instructions contained in Pump Operation and Maintenance Manual Pump will not start Replace defective float FINAL OWNER INSTRUCTIONS Cont The owner should be advised to make the following periodic checks of the system to insure that it continues to operate at maximum performance levels 1 The Singulair control center should be checked daily If the red warning light is glowing and the audible alarm sounding depress the reset button on the control center cover The light should go off and the audible alarm should be silenced If the alarms activate again call the local distributor for service 2 Checkthe fresh air openings in each vented cover monthly to make sure the passage of air into the Singulair tank has not been restricted 3 Inspect the effluent discharge point and ground water relief point monthly to make sure there are no restrictions to the effluent flow 4 Make sure the pretreatment chamber is inspected at least every three years Have it pumped only when necessary See Singulair Tank Pumping Instructions to determine when pretreatment chamber pumping is required FOR BEST RESULTS Be sure the owner understands the system s capabilities and pu
89. of these conditions power to the aerator shall be interrupted a diagnostic sequence shall begin and the visual alarm shall activate After a programmed recovery interval an automatic restart attempt shall be initiated If normal aerator operation does not resume during 24 programmed recovery and restart cycles the audible alarm shall activate and the telemetry system shall report the MODEL TNT Q AUXILIARY INPUT NAMEPLATE LABEL PAD ERVICE POWER CONTROL CENTER AUXILIARY 1 SERVICE PRO LIGHT TNT TOTAL NITROGEN TREATMENT 60 MINUTE ON 60 MINUTE OFF LARM AGER S AUXILIARY INPUT LIGHT norweeo ai LABEL PAD 7 AUXILIARY 2 LIGHT AUXILIARY INPUT AERATOR 4 LIGHT LABEL PAD SERVICEPROMCD COM RESET AUXILIARY 3 BUTTON LIGHT RWECO INC NORWALK OHIO CONTROL CENTER USA POWER INSERT oF SWITCH specific condition to the Service Pro monitoring center In the event that any of the auxiliary inputs detect abnormal operation of the treatment system auxiliary equipment the audible and visual alarms shall immediately activate and the telemetry system shall report the alarm condition to the monitoring center The service provider shall automatically be notified by the Service Pro monitoring center of the specific alarm condition using phone fax or email SERVICE PRO MONITORING CENTER The Service Pro monitoring center shall include
90. of the connector Do not misplace the compression ring Insert the electrical service cable through the compression nut compression ring and neoprene grommet which is contained in the molded plastic sleeve of the female connector 3 Strip the outer insulation back 11 4 on the underground electrical service cable and expose the three individual leads Use extreme care to be sure the insulation jackets on the individual black and white leads are not scarred or damaged while stripping the outer jacket Check them carefully If even slight damage is noticed cut off the end of the cable just below your work and begin again 10 11 AERATOR INSTALLATION Cont DO NOT NICK OR SCAR INSULATION ON INDIVIDUAL LEADS CUT OFF EXCESS INSULATION EXPOSING GROUND WIRE EXPOSE GROUND WIRE Strip off the insulation jackets 7 16 from the ends ofthe black and white leads Insert the black lead end into the hole adjacentto the brass colored screw and tighten the screw securely Insert the white lead end into the hole adjacentto the silver colored screw and tighten the screw securely Insertthe bare copper ground lead into the hole thatis adjacent to the green colored screw and tighten the screw securely Inspect your work to see thatno two uninsulated leads are in contact with each other and that all screws are tight Also be sure the wire insulation is not captured in the terminal All power cable leads mustbe connected to the correct t
91. oom for tank installation the excavation should be atleast 10 6 long by 6 6 wide Additional overdig will be required on deeper installations or for safety where the excavation side walls are unstable Ifthe system requires an external pretreatment chamber the excavation size must be increased accordingly The excavation depth is calculated using two factors First note the elevation of the sewer line as it leaves the building From this sewer line elevation subtract per foot from the building to the system location Next subtractthe dimension from the outside bottom ofthe tank to the inlet invert of the system as determined from the following chart SYSTEM SIZE INLET INVERT 500 GPD 5 0 Confirm the dimension from your pretreatment tank before excavation takes place The remainder is the finished ex cavation depth Fallthrough the system from inlet invert to outletinvertis 0 4 Therefore the outlet line from the sys tem mustbe installed four inches lower than the point where the inlet sewer line joins the system INSTALLATION INSTRUCTIONS Cont TANK LEVELING PAD To insure that the tank bottom will be bearing the weight evenly all tanks should be set on a four inch thick pad of gravel sand or fine crushed stone The pad should be installed and leveled by the contractor before delivery and setting of any tank takes place The tank pad must be leveled to within 1 4 from side to side and end to end BACKFILLING TH
92. r provides complete treatment Our exclusive aerator infuses the fresh air that safe living micro organisms require to fully digest and treat wastewater inside the Aeration Chamber Powered by our 1725 RPM 115 volt fractional horsepower motor our quiet reliable aerator is inexpensive to operate reduces heat build up and dramatically increases bearing life Each aerator is precision engineered tested and certified to operate only 30 minutes per hour Only the stainless steel aspirator shaft and reinforced nylon aspirator come in contact with liquid in the Aeration Chamber Clarification Chamber Flow equalization enhances the settling of biologically active substances inside the Clarification Chamber Wastewater has now been converted into clarified liquids in this chamber Flow Equalization Ports They control the flow through all upstream and downstream processes and they regulate the amount of treated effluent that can enter the Bio Kinetic System Singulair Aerator m Outlet Bio Static Sludge Return Clarification Chamber Bio Kinetic System Constructed entirely of plastic and rubber components that are impervious to this environment our Bio Kinetic System combines filtration settling non mechanical flow equalization optional disinfection adjustable outlet weir and optional dechlorination features into a single revolutionary package Precast Concrete Tank Every Singulair System is constructe
93. r retention The non mechanical flow equalization device shall increase each individual chamber and total system retention time in direct proportion to loading Design of the system shall include a compartmented tank and non mechanical flow equalization device to insure successful treatment performance without upset even when the significant runoff period is six hours Hydraulic design considerations of the system and flow equalization device shall be such that intermittent peak flow factors as high as four shall not upset hydraulic reliability within the system Capability of the system to perform as outlined when built by an approved manufacturer shall be certified by an independent testing laboratory and approved for use by the local governing regulatory agency PRETREATMENT CHAMBER The pretreatment chamber shall be an integral part of the wastewater treatment system All domestic wastewater shall be preconditioned and flow equalized while passing through the pretreatment chamber prior to being introduced to the extended aeration chamber The outlet of the pretreatment chamber shall be equipped with a discharge tee that extends vertically into the liquid so that only the preconditioned equalized flow from the center area of the chamber is displaced to the extended aeration chamber The discharge tee and transfer port shall be of adequate size to handle a peak flow factor of 4 without restricting the outlet and disturbing hydraulic displacement to the ext
94. re tested with the multi meter The installer should have accurate directions to the facility and a list of service inspections due at other installations in The service vehicle should carry the Bio Kinetic Tool Kaddy fully stocked with tools spare parts and test equipment for Someone should be present at the location to allow installer access to the control center and electrical service panel The main electrical service panel wiring must be complete so each aerator may be started up and tested All chambers of the Singulair tankage should be full to the flow line A Bio Static sludge return should have been installed in each opening in the aeration clarification chamber wall The installer must have the proper model and quantity of aerators for the installation The serial number on each aerator must match the service and warranty record card WIRING THE ELECTRICAL CONNECTOR The moisture resistant electrical connector must be properly wired to insure system operation and protect components Carefully follow these steps to completely wire the electrical connector 1 Uncouple the two halves of the electrical connector on the Singulair aerator Unscrew the three captive stainless steel screws from the face of the female half of the assembly They will stay in the body of the receptacle Lift out the rigid internal receptacle body 2 Unscrew the compression nut on the Strain relief connector assembly atthe small end of the female half
95. rictor until the stainless steel set screws in the intermediate shaftare facing up Loosen the two set screws that are located closest to the foam restrictor Examine the upper end of the aspirator shaft and locate the alignment mark permanently affixed during factory testing Insert the aspirator shaft into the intermediate shaft so that the alignment mark on the aspirator shaft meets the corresponding mark on the intermediate shaft Be sure both setscrews have been loosened before inserting the aspirator shaft The aspirator shaft must be fully inserted to the depth of the stop shoulder that has been machined in the outside of the aspirator shaft Use a tee handle allen wrench to tighten both set screws finger tight only Overtightening may dish the side of the aspirator shaftand compromise the straightness tolerance INSTALLATION IN THE MOUNTING CASTING Lower the aerator into the aerator mounting casting carefully to avoid any contact between the aspirator shaft aspirator tip and concrete side walls Make sure that the weight of the aerator is evenly distributed on all four mounting brackets and that the brackets are seated in the four precast grooves on the top of the aerator mounting casting Arrange the underground power cable in the mounting casting so that it does not touch or come into contact with the side of the Singulair aerator Make sure the blades on the male half of the electrical connector are clean and dry Plug the two
96. rnal components Rotate the round black locking lugs inward to allow installation The Bio Kinetic system discharge flange must engage the plastic receiving flange that has been cast into the outlet of the Singulair tank Carefully examine the condition of the outlet coupling and receiving flange Any concrete residue or aggregate that has accumulated in the grooves of the receiving flange or inside of the outlet coupling must be removed and the grooves and face of the receiving flange should be wiped clean Use the swab tool to apply a liberal amount of Bio Kinetic lubricant to the entire face of the receiving flange and the inside of the grooves Apply the lubricant evenly until all interior surfaces of the receiving flange and the grooves are thoroughly coated Locate the gasketed discharge flange assembly installed in the outlet of the Bio Kinetic system Check to make sure that the assembly is tight and fully engages the discharge opening of the Bio Kinetic system Using the swab tool apply a liberal amount of lubricant to the exterior surfaces of the gasketed discharge flange Apply the lubricant evenly over the entire face of both sides and along the edges of the discharge flange CAUTION Bio Kinetic lubricant has been specially formulated Use of other lubricants especially petroleum based lubricants can cause degradation of the rubber components and will void the warranty SELF FILL VALVE Use the lifting tool to lower the Bio
97. rpose Discuss the importance of the following items with the owner to maximize system performance Always Repair any leaking faucets ortoilets promptly Discharge only biodegradable wastes into the system Divertdown spouts and other surface water away from the system Keep mounting casting and riser covers accessible for service and inspection Consult your Norweco distributor before using enzymes tank activators or similar additives Call your Norweco distributor if you have problems or questions Never 1 Connectroofing down spouts footer drains sump pump piping or garage and basement floor drains into the sewer line ofthe Singulair system 2 Allow backwash liquid from a water softener to enter the system 3 Dispose of items such as lint cooking grease scouring pads diapers sanitary napkins cotton balls cotton swabs cleaning rags dental floss strings cigarette filters rubber or plastic products paints and thinning agents drain cleaners orother harsh chemicals in the domestic wastewater plumbing 4 Dispose of disinfectants pesticides poisons or toxic materials down your drain 5 Use the power supply to the aerator as a service receptacle for lawn and garden tools 6 Interrupt power to the Singulair control center even during extended periods of non use If you anticipate a long term vacancy contactthe local distributor for proper procedures BEFORE LE
98. st be connected downstream of the Singulair system Water softener backwash will affect system performance and must not flow into the Singulair system ELECTRICAL POWER SUPPLY A dedicated 115 volt AC single phase 10 amp minimum 60 Hertz circuit must be provided in the main electrical service panel for each Singulair control center FINISH GRADING AND LANDSCAPING A precast concrete aerator mounting casting with vented cover is provided for each aerator and extends twenty inches above the top ofthe Singulairtank The top of each cover must project a minimum of 6 above finished grade Individual precast concrete riser castings may be added in 12 increments when necessary If possible determine if riser sections will be needed before tank installation is sched uled A precast concrete system mounting casting with non vented cover is provided for each Bio Kinetic system The top of each cover must project a minimum of 6 above finished grade Individual precast Bio Kinetic system riser castings may be added in 12 increments when necessary If possible determine if riser sections will be needed before tank installation is scheduled PRETREATMENT CHAMBER ACCESS A precastconcrete system mounting casting with non vented cover is provided to bring the pretreatment chamber access opening above grade The top of each cover must projecta minimum of 6 above finished grade Individual precastriser castings may be added in 12 increments
99. sword that will allow them website access to the information pertaining to their system Once a Service Pro control center has been installed and the homeowner has decided to use the Service Pro website please refer to the Getting Started Website Instructions on how to proceed with setting up the user account A control center can be commissioned either before or after the new account has been formally registered with the Service Pro monitoring center However if the commissioning step is performed first the registration of the new account must be completed within thirty 30 days of commissioning Additionally the Service Pro monitoring service agreement must be signed and returned to Norweco before system monitoring will begin MANUFACTURED BY NORWECO INC norwecO NORWALK OHIO U S A 44857 w WWW norweco com MMVI NORWECO INC NORWALK OHIO U S A norweco SINGULAIR INTEGRATED SYSTEM CONTROLS ELECTRICAL WIRING amp CONTROL CENTER INSTALLATION When Singulair wastewater treatment systems are installed in conjunction with pumped effluent disposal systems the optional integrated system controls allow both aerator and pump operations to be managed from a single panel Integrated system controls are available in simplex aerator simplex pump duplex aerators simplex pump and duplex aerators duplex pumps configurations to accommodate the corresponding aerator and effluent pump quantities required for the specific Sing
100. through one of the electrical conduit knock outs in the bottom of the enclosure Be sure to pull enough wire to comfortably reach the two auxiliary terminals you will be connecting to on the back of the control center insert Crimp the insulated female 0 110 quick connect receptacles to the ends of the alarm leads Connect the leads to the corresponding auxiliary alarm inputs When connecting a relay circuit connect to the RELAY and RELAY terminals For a high or low voltage input connect the leads to the auxiliary alarm terminal marked V and V When connecting a device that uses a voltage output you will need to adjust the voltage jumper for the correct voltage level For high voltages 115V set the jumper over the two poles closest to the 115V label For low voltages set the jumper over the two poles closest to the LOW label When connecting a device that uses a relay contact setting you will need to set the relay jumper for the correct relay orientation If the alarm circuit is normally closed place the jumper over the two jumper terminals closest to the N C label If the alarm circuit is normally open place the jumper over the two jumper terminals SERVICE PRO CONTROL CENTER INSTRUCTIONS Page 4 of 6 closestto the N O label see CONNECTING AUXILIARY ALARM INPUTS on Page 3 for reference TELEPHONE LINE INSTALLATION REQUIREMENTS In order to utilize the telemetry system a telephone cable must be install
101. tion deck should be leveled using the four adjustment lugs provided for this purpose With the ratchet drive extension and 7 1 socket from the Tool Kaddy turn each of the adjustment lugs the minimum amount necessary forthe bubble to rest squarely between the two lines in the clear plastic case Leveling of the flow distribution deck is essential for proper operation of the flow equalization ports and effluent weir within the Bio Kinetic system The system service cover can now be placed into position VIEWING PORT BUBBLE LEVEL ADJUSTMENT ADJUSTMENT LUGS LEVEL SYSTEM USING BUBBLE LEVEL AND FOUR ADJUSTMENT LUGS BUBBLE MUST REST BETWEEN THE TWO LINES Install the cover handle side up aligning the four holes in the cover with the four locking lug bolts The cover will come to rest on the collor of the Bio Kinetic system There is no need to add fasteners to the locking lug bolts SERVICING THE BIO KINETIC SYSTEM Each Singulair installation equipped with the Bio Kinetic system should be inspected and serviced during each six month prescheduled service inspection Refer to the Bio Kinetic System Service instructions for service procedures and recordkeeping policies MANUFACTURED BY NORWECO INC NORWALK U S A 44857 www norweco com SINGULAIR WASTEWATER TREATMENT SYSTEM SINGULAIR SYSTEM FINAL CHECK amp
102. uance of service may be required But if advance notice isn t practical the telephone company will notify the customer as soon as possible Also you will be advised of your right to file a complaint with the FCC if you believe it is necessary The telephone company may make changes in its facilities equipment operations or procedures that could affect the operations of the equipment If this happens the telephone company will provide advance notice in order for you to make necessary modifications to maintain uninterrupted service Iftrouble is experienced with the Service Pro control center for repair or warranty information please contact Norweco Inc If the equipment is causing harm to the telephone network the telephone company may request that you disconnect the equipment until the problem is resolved SERVICE PRO WEBSITE The telemetry system that comes standard with every Service Pro control center is engineered to interface with the Service Pro monitoring center The Service Pro monitoring center allows the homeowner service provider licensed Norweco distributor and authorized regulatory entities access to Singulair wastewater treatment system records online Records generated by the Service Pro control center throughout the life of the Singulair system heartbeat record alarm conditions service records can then be accessed at WWW Servicepromcd com When a monitoring contract is initiated the user will be issued a pas
103. ulair model being installed These installation instructions should be followed for each individual aerator or pump associated with the Singulair system installation The information contained in these instructions is not intended to be a complete electrical installation reference as code requirements vary according to geographic area These instructions focus only on the specific requirements for the optional integrated system controls They do not cover all installation aspects ofthe underground electrical cable and control center preliminary inspection testing and service ofthe control center or troubleshooting Complete instructions are contained in the Bio Kinetic Wastewater Treatment S ystem Electrical Wiring and Control Center Installation yellow sheet All electrical work must be performed in accordance with the latest edition of the National Electrical Code and all applicable local codes UNDERGROUND ELECTRICAL CABLE INSTALLATION 1 A separate underground electrical service cable must be installed for each aerator within the Singulair system Each cable must be UL or CSA approved type UF 3114 2 AWG minimum and must have a full size center ground Larger cable is required if the underground service needs to be run more than 80 feet A separate underground electrical service cable must also be installed for each effluent pump and floatswitch Consult your electrician for details on pump and floatcable sizing based on the specific pumps used
104. when necessary MANUFACTURED BY NORWECO INC norwecoO NORWALK U S A 44857 www norweco com MCMXCVIINORWECO INC NORWALK OHIO U S A norvwecoO SINGULAIR BIO KINETIC WASTEWATER TREATMENT SYSTEM TANK DELIVERY AND SETTING To insure thatall work proceeds safely and efficiently check these items prior to delivery of the Singulair tankage Does the driver have complete and accurate directions to the installation Does the driver have the Singulair installer s tool kit Are the appropriate number of aerator mounting castings Bio Kinetic system mounting castings extension riser castings and vented and non vented access covers included Is there an adequate supply of sealing material forthe tank and all plumbing connections Does the truck have the proper pick up bar and cable or chain Are the proper quantity and size of Bio Static sludge returns installed Are the proper quantity of Singulair control centers available for delivery with the tanks Is there sufficient underground electrical cable to reach from the control center location to the tank PLEASE NOTE The Singulair tank is constructed of monolithic castings and if possible the joints should be sealed at your plant before setting This will minimize tank loading unloading and setting time at the site The castings may be set individually and sealed at the site if necessary These instructions are written as if the castings will be install

Installation Manual Norweco - Department of Environmental Quality

Contents

Download Pdf Manuals

Related Search

Related Contents