FFP - Baker Drivetrain
Contents
1. THE AIR 5 Torque the two 5 16 18 starter bolts to their factory specs 6 The one piece jack shaft now needs to be installed Make sure the jackshaft spring and splined washer are still in place Lubricate the jackshaft with bearing grease Insert the shaft into the inner primary 7 Apply Blue thread lock to the supplied 1 4 20x1 2 flange bolt and torque it to 120 IN LBS PAGE 7 ASSEMBLY BAKER FUNCTION FORMED PRIMARY INSTALLATIO 9 Slide the 5 16 diameter dowel into the chain adjuster shoe and then into the corresponding hole on the inner primary See Figure 4 10 Install your clutch assembly primary chain and motor sprocket components following the Factory Service Manual See Figure 5 11 Install compensating sprocket nut and clutch nut using Red thread lock 12 Torque to Factory specifications found in your Factory Service Manual 13 Adjust primary chain following steps listed in your Factory Service Manual 14 Install the Adjuster Plate and snap ring Adjust the clutch following steps listed in your Factory Service Manual 15 Install outer primary with supplied gaskets and 1 4 20 fasteners using a cross pattern Starting with the 4 center Glory Hole fasteners torque fasteners in the cross pattern to 110 IN LBS See Figure 6 PAGE 8 ASSEMBLY BAKER FUNCTION FORMED PRIMARY INSTALLATIO 16 Fill primary with 1007 1207 of oil through the clutch adjustment cove2. TOOLS SKILL LEVEL Installing the BAKER Function Formed Primary is straight forward with no special machining welding or fabricating required A healthy 1 2 impact gun with a 1 1 2 and 1 3 16 sockets and the special tool described below are adequate to get the job done However as with most things in life there are no substitutes for skill and experience BAKER highly recommends that a Factory Service Manual and parts catalog specific to your model be available for reference SPECIAL TOOLS One special tool is required for the removal of the 34091 85 inner primary bearing race from the transmission mainshaft Reference tool picture below Inner Race Service Kit from Baker P N Tool B 56 or Harley Equivalent PAGE 5 SKILLS KNOWLEDGE AND TOOLS BAKER FUNCTION FORMED PRIMARY INSTALLATI STOCK BIKE DISSASSEMBLY 1 FOR YOUR SAFETY DISCONNECT BOTH BATTERY POSTS FAILURE TO DUE SO COULD RESULT IN PERSONAL INJURY 2 Remove primary drain plug located at the bottom of your primary drain fluid and dispose of at your local recycler 3 On some models it is necessary to remove foot pegs floor boards in order to remove the outer primary 4 Remove the stock outer primary cover 5 Refer to your Factory Service Manual to remove your stock clutch assembly and related primary components using the proper safety precautions and tools 6 Remove the stock inner primary housing per the Factory Service Manual
3. The left side of the transmission and engine should be visible as shown in Figure 1 Note Figure 1 shows a 2005 Softail that has been converted to Right Side Drive but the removal of the stock primary and installation of the Function Formed Primary is not affected by this 7 Remove the inner primary bearing race from the mainshaft with BAKER Tool B 56 or the Harley equivalent Follow the Factory Service Manual for this procedure PAGE 6 ASSEMBLY BAKER FUNCTION FORMED PRIMARY INSTALLATIO 8 On 1990 93 versions install the 3 8 pipe plug with blue thread locker On 1994 2006 versions install the end plug with snap ring INSTALLATION OF YOUR BAKER FUNCTION FORM PRIMARY 1 Check the engine to primary O ring making sure it is free of debris and in good condition Replace if needed 2 Install the splined starter washer and the jackshaft spring See Figures 2 and 3 3 Install the inner primary with the included 5 16 18 SHCS included Refer to exploded views for lengths Apply a small amount of Red thread lock to the end of the threads on each of the 8 fasteners 4 Torque each of the fasteners to 220 IN LBS On the 6 inner fasteners install a snap ring supplied into the counter bored hole The snap ring serves as a secondary lock to ensure that a bolt does not back out WARNING ALWAYS WEAR PROPER EYE PROTECTION WHEN REMOVING AND INSTALLING SNAP RINGS SLIPPAGE MAY PROPEL THE SNAP RING INTO
4. INSTALLATION INSTRUCTIONS PREMIUM DRIVETRAIN INNOVATIONS FOR AMERICAN MOTORCYCLES INSTALLATION INSTRUCTIONS BAKER FUNCTION FORMED PRIMARY FEATURES ALL BILLET 6061 76 AIRCRAFT GRADE ALUMINUM CONSTRUCTION ONE PIECE STARTER JACKSHAFT INCLUDED HIGH TORQUE INNER PRIMARY BEARING POLISHED STAINLESS STEEL FASTENERS EXTERNALLY ADJUSTABLE CHAIN TENSIONER WITH UPPER RUNG ACCESS COVER COMPATIBLE WITH ALL HARLEY SOFTAIL CLUTCHES COMPENSATING SPROCKETS STARTERS AND BAKER EQUIVALENT AVAILABLE IN SHOW POLISHED OR BLACK ANODIZED FINISH OPTIONAL UPGRADE TO KING KONG KLUTCH WITH INTERNAL BEARING SUPPORT PART NUMBERS AND APPLICATIONS 4100P FFP E 1990 93 SOFTAIL WITH 66 TOOTH CLUTCH RING GEAR SHOW POLISHED 4100B FFP E 1990 93 SOFTAIL WITH 66 TOOTH CLUTCH RING GEAR BLACK ANODIZED 4100P FFP L 1994 2006 SOFTAIL WITH 102 TOOTH CLUTCH RING GEAR SHOW POLISHED 4100B FFP L 1994 2006 SOFTAIL WITH 102 TOOTH CLUTCH RING GEAR BLACK ANODIZED BAKER FUNCTION FORMED PRIMARY INSTALLATIO PAGE 2 TABLE OF CONTENTS TABLE OF CONTENTS Overview Table of Contents Included Parts Illustration Included Parts Detail Skills Knowledge amp Tools 6 Stock Bike Disassembly 7 9 Step by step installation 10 Terms 11 Disclaimer INCLUDED PARTS 26 1 4 INCLUDED PARTS Quantity Description Inner Primary Outer Primary Starter Ear Stand Off Rear Tranny Stand Off Front Tranny Stand Off Chain Adjustment Cov
5. e user shall assume all legal personal injury risk and liability and all other as well as all other obligations duties and risks associated therewith CUSTOMER SUPPORT For any installation or service questions please contact our BAKER technical department toll free 1 877 640 2004 Baker Drivetrain 9804 E Saginaw Haslett MI 48840 On the web www bakerdrivetrain com PAGE 11 DISCLAIMER
6. er Clutch Adjustment Cover Chain Tensioner Jack Male Chain Tensioner Jack Female Upper Chain wear plate Lower Chain wear plate starter jack shaft starter jack shaft spring starter jack shaft washer 1 4 20x1 2 grade 8 flange bolt 9 16 18 Lock nut 5 8 O D 1 16 C S 014 024 O Ring 1 4 20 x 3 8 Low Head Cap Screw 1 4 20 x 3 4 Low Head Cap Screw 1 4 20 x 3 4 SHCS 1 4 20 x 1 1 4 SHCS 1 4 20 x 1 3 4 SHCS 1 4 x 1 2 Dowel Hardened Steel 5 16 x 2 1 2 Dowel Hardened Steel Outer Gasket Inner Gasket 1 2 x 035 snap ring 2 x 062 snap ring jack shaft seal Mainshaft Bearing mainshaft seal Zero Leak Drain plug Perma glide bearing Chain Adj shoe 5 16 18 x 2 1 4 SHCS 5 16 18 x 2 SHCS 5 16 18 x 1 SHCS 043 O ring Clutch adjust cover 310 24 SHCS x 3 8 1 4 20 x 1 2 SHCS 3 8 Pipe Plug PAGE 4 PARTS EE SAAB Part Number 4004 FFP 4003 FFP 4005 FFP 4006 FFP 4007 FFP 4008 FFP 4010 FFP 4012 FFP 4013 FFP 4009 FFP 4014 FFP 243 56 4446 004 4946 001 19601 56FFNNEOZ 9452K58 9452K78 93615A410 93615A415 25C075KCSSP 25C125KCSSP 25C175KCSSP 26749 98381A593 4001 FFP 4000 FFP 99142A350 99142590 12035B 205SFF 9758 51740 PAPZ2525 4011 FFP 31C225KCSOB 31C200KCSOB 31C100KCSOB 9452K132 922104535 93615A410 37KKPD SKILLS KNOWLEDGE amp
7. oper installation accident modification including but not limited to use of unauthorized parts racing high performance application mishandling misapplication neglect including but not limited to improper maintenance or improper repair BAKER shall not be liable for any consequential or incidental damages arising out of or in connection with a BAKER transmission assembly transmission kit swingarm fender component or part Consequential damages shall include without limitation loss of use income or profit or losses sustained as the result of injury including death to any person or loss of or damage to property BAKER transmissions transmission kits primaries belt drives and Wide Tire Kits are designed exclusively for use in Harley Davidson motorcycles BAKER shall have no warranty or liability obligation if a BAKER partis used in any other application If it is determined that a BAKER transmission assembly has been disassembled during the warranty period for any reason this limited warranty will no longer apply PAGE 10 TERMS The words Harley and H D are registered trademarks and are for reference only Use of H D model designations and part numbers are for reference only BAKER Drivetrain has no association with and makes no claim against these Words trademarks or companies It is the sole responsibility of the user to determine the suitability of this product for his or her use and th
8. r opening Fluid recommendation can be found in your Factory Service Manual or from your aftermarket clutch manufacturer 17 Install the chain adjustment cover with the supplied 410 24 fasteners Check that the O ring is in place and free of debris Be sure to use Blue thread lock on the fasteners See Figure 7 18 Install the clutch adjustment cover with the proper fasteners See exploded diagram in front of Installation Instructions for details Torque to 110 IN LBS See Figure 8 MAKE SURE O RING AND O RING BORE ARE CLEAN AND FREE OF DEBRIS 19 If floor boards or pegs were removed to install your BAKER FFP reinstall them as per Factory Service Manual FOR THE LIFE OF YOUR NEW BAKER FUNCTION FORM PRIMARY ALWAYS RE ADJUST THE CHAIN TENSION TO THE FACTORY SERVICE MANUAL SPECIFICATIONS THIS CAN VERY DEPENDING ON YOUR RIDING STYLE AND MAY BE REQUIRED MORE FREQUENTLY PAGE 9 ASSEMBLY SPECIAL ORDERS A minimum 500 deposit is required with all special orders Special orders include unique case finishes unique side door requests e wrinkle black door or no logo ALL OTHER ORDERS Orders can be pre paid using VISA Mastercard or American Express Prices shown are F 0 B Haslett MI BAKER provides free UPS ground shipping on all retail orders for complete transmissions or transmission kit UPS air shipment is available upon request Customer is responsible for air shipment premi
9. ums LIMITED WARRANTY BAKER Inc transmission assemblies transmission kits primaries belt drives and wide tire kits are guaranteed to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of 5 years from the date of purchase or up 1o 50 000 miles whichever is sooner It the product is found by BAKER to be defective such products wil at the option of BAKER be replaced or repaired at cost to BAKER Inthe event warranty service is required the original purchaser must call or write BAKER immediately with the problem If it is deemed necessary for BAKER to make an evaluation to determine whether the transmission assembly or transmission kit is defective the entire transmission assembly whether originally purchased as an assembly or kit must be properly packaged and retumed prepaid to BAKER with a copy of the original invoice of purchase If after an evaluation has been made by BAKER and a defect in materials and or workmanship is found BAKER wil al BAKER s option repair or replace the defective part of the assembly Warranty card must be relurned within 45 days of purchase to be valid ADDITIONAL WARRANTY PROVISIONS This limited warranty does not cover labor or other costs or expenses incidental to the repair and or replacement of BAKER products This warranty does not apply if one or more of the following situations is judged by BAKER to be relevant impr
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