Installation Instructions
Contents
1. 2000 and earlier FXDX and FXDS Convertible models install the lock washer between the lamp housing and the chrome locknut On 2000 and earlier FRDX and FADS Conv models install lockwashe between locknut and housing Align the housing and depending on the hardware A Tighten the housing against the support B Tighten the locknut against the housing il i u F gpi Lamp Housing ATTENTION It is the installer s responsibility to ensure that all of the fasteners a STEP 30 STEP 31 STEP 32 including pre assembled are tightened before operation of the motorcycle Kuryakyn will not issue a warranty on components On models using locknut Install Rubber plug lost due to improper installation Periodic maintenance may be removed from inside of housing required install locknut here Route wiring from lamp assembly through the support and into fender Install reflector and grommet to housing You may use rubbing alcohol to lubricate the grommet and aid installation Install bulb into reflector and then install the lens NOTE When performing the next step match the terminals to those on the lights being STEP 33 STEP 34 removed On 1994 and earlier models terminate the ground wire black using the ring terminal connector and secure it to a confirmed ground Connect the power wire to the HD terminal for 1995 and earlier bikes mentioned above Following instructions in the service manual covering Amp Mulitilock2. can result in potential injury or material h the manufacturer damage ABOUT OUR CATALOG TOOLS SUGGESTED Set of Hex Wrenches Set of Combination Wrenches Large and Small Flat Blade Screwdriver STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn off the ignition ATTENTION A factory service manual may be helpful in performing this installation Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician 2317 21HD 0911 cont eo NOTE The fastener that holds the strut mount to the signal housing is for packaging purposes Kuryakyn only and can be removed and discarded as it will not be needed for the installation CAUTION Avoid potential electrical shock Disconnect the battery before starting this procedure STEP 2 Refer to the section of the service manual that applies to Amp Mulitilock Electrical Connectors and remove the front left and right turn signal wiring from their connectors Make note of the cable tie placement for reference when securing new signal wiring in place Richt side Left side ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat K ryakyn WILL NOT issue a
3. connectors from the circuit board inside rear tail light housing Following the instructions in applicable service manual remove the left and right signal wiring from their connectors Pull wiring through conduit and remove from housing Remove signal housing and strut mount Save hardware for installation of the new signals Measure the length of the wires from the turn signal being replaced and cut the wire from the new signals to the same length The new lamp housing must be slightly modified prior to mounting A Insert a flat head screwdriver into the recessed slot on the turn signal lens and gently twist until the lens pops out B Remove bulb by gently pushing in and turning counter clockwise C Remove reflector by inserting small screwdriver between the reflector and the rubber grommet surrounding the reflector Slowly and gently pry reflector from the lamp housing Pay close attention to the position of the reflector in the lamp housing D Push wire grommet surrounding wires into the lamp and remove the reflector with the wires E Install rubber plug into the hole vacated by the wires PAGE F Carefully remove the plastic conduit from the wires 4 BULLET STYLE TURN SIGNAL KIT INSTALLATION STEP 28 STEP 29 ee Kuryakyn See FIG 1 Install lamp housing onto the support as shown In cases where the locknut was installed originally to the support from inside the lamp install the locknut to the support outside of the lamp On
4. it in place STEP 9 Place ball stud through the ball stud clamp and thread on jam nut Screw the ball stud assembly into the signal housing and tighten the jam nut against the housing STEP 10 Attach the signal housing to the handle bar housing by screwing the ball stud clamp onto the retainer Point the signal straight ahead and tighten the ball stud clamp securely ATTENTION It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kuryakyn will not issue a warranty on components lost due to improper installation Periodic maintenance may be required PAGE 2 BULLET STYLE TURN SIGNAL KIT INSTALLATION cont ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat Kiiryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires ATTENTION Kiiryakyn recommends the use of dielectric grease on electrical connections STEP 11 Route signal wiring from the signals to the connector locations and cut wires to length Following the instructions in the applicable service manual install the terminals to the wires and install to the connectors Mate connectors and install terminals from the signals to the factory locations STEP 12 Reconnect the negative battery cable start the bike and test for function WARNING ENSURE PROPER TURN SIGNAL OPERA
5. Electrical Connectors crimp new terminals onto the wires from the kit Route wires back along the tail light conduit and install cable ties in the original locations ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat Kiiryakyn STEP 35 WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires For 1998 and earlier models insert terminals into the connector and mate the connector halves under the seat For 1999 and later models insert terminals into the 2 pin connectors and install the connectors to the circuit board inside the tail light housing ATTENTION Kiiryakyn recommends the use of dielectric grease on electrical connections STEP 36 WARNING Connect the negative battery cable start the bike and test for function ENSURE PROPER TURN SIGNAL OPERATION BEFORE RIDING THE MOTORCYCLE VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS TURN SIGNAL MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY PAGE 9 BULLET STYLE TURN SIGNAL KIT INSTALLATION
6. INSTALLATION BULLET STYLE TURN SIGNAL KIT 2317 PARTS INCLUDED CUSTOMER SERVICE 2 Front Light Assembly INSTALLATION QUESTIONS 2 Rear Light Assembly ee or call 715 247 2982 2 Standoff Directional Mount 1 Hardware Kit Including a _ LIMITED WARRANTY 1 1 2 20 Ball Receptacle R e ee Retainer Stud 1 2 20 External Threads 5 16 24 Internal Threads 2 5 16 24 X 7 8 Hex Ball Stud 2 1 2 20 Internal Thread Ball Stud 2 5 16 24 Jam Nut Chrome e Ki 2 5 16 Internal Tooth Lock Washer Chrome 2 5 16 Split Lock Washer Chrome 10 4 Cable Tie Black 10 Pin Terminal Connector 10 Contact Receptacle 16 20 Gauge 4 Ring Terminal Connector ek 2 Black Rubber Plug 1 Installation Instructions Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR ei PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT eKi WARNING THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY ATTENTION This indication alerts you to the fact that ignoring the contents eKi described herein may negatively affect product performance and functionality CAUTION This indication alerts you to the fact that ignoring the contents described herein
7. TION BEFORE RIDING THE MOTORCYCLE VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS TURN SIGNAL MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY PROCEDURE FOR REAR TURN SIGNALS ON 90 UP XL AND 91 UP DYNA WITH AIR FOIL STYLE SUPPORTS WARNING REFER TO THE SECTION OF THE APPLICABLE SERVICE MANUAL THAT APPLIES TO AMP MULITILOCK ELECTRICAL CONNECTORS PAY PARTICULAR ATTENTION TO THE ROUTING OF YOUR STOCK SIGNALS ROUTING IN A DIFFERENT WAY FROM THE OEM ROUTING PATH COULD ALLOW THE REAR WHEEL TO WEAR THROUGH THE WIRES CAUSING SIGNAL MALFUNCTION FIRE INJURY OR DEATH STEP 13 Disconnect the negative cable from your battery and remove rear turn signals 1998 and earlier models Remove the seat and disconnect the connector halves following the instructions in the applicable service manual Remove the left and right signal wiring from the connectors 1999 and later models Remove the left and right turn signal 2 pin connectors from the circuit board inside the tail light housing Refer to the section of the service manual that applies to Amp Mulitilock Electrical Connectors and remove the left and right signal wiring from their connectors STEP 14 Following the instructions in the applicable service manual remove left and right signals and strut mounts Save the mounting hardware as it will be reused STEP 15 Pull wire through the conduit and remove it from the housing STEP 16 Measure the length of the wires from the turn signal bein
8. g replaced and cut the wire from the new signals to the same length STEP 17 Route wiring through the new strut mount as shown in PIC 2 Route the wires along the same path as the stock wires were routed STEP 18 Install new signal housing and strut mount using the OEM hardware and tighten securely ATTENTION It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kuryakyn will not issue a warranty on components lost due to improper installation Periodic maintenance may be required NOTE When performing the next step match the terminals to those on the lights being removed On 1994 and earlier models terminate the ground wire black using the ring terminal connector and secure it to a confirmed ground Connect the power wire to the HD terminal for 1995 and earlier bikes mentioned above cont Kuryakyn PAGE 3 BULLET STYLE TURN SIGNAL KIT INSTALLATION STEP 19 STEP 20 eo 7 Following instructions in the service manual covering Amp Mulitilock Electrical Connectors crimp Kuryakyn new terminals onto the wires from the kit Route wires back along the tail light conduit and install cable ties in the original locations ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat Kiiryakyn STEP 21 WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken ab
9. raded melted or frayed wires For 1998 and earlier models insert terminals into the connector and mate the connector halves under the seat For 1999 and later models insert terminals into the 2 pin connectors and install the connectors to the circuit board inside the tail light housing ATTENTION Kiiryakyn recommends the use of dielectric grease on electrical connections STEP 22 WARNING Connect the negative battery cable start the bike and test for function ENSURE PROPER TURN SIGNAL OPERATION BEFORE RIDING THE MOTORCYCLE VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS TURN SIGNAL MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY PROCEDURE FOR REAR TURN SIGNALS WITH TUBE STYLE SUPPORT WARNING STEP 23 STEP 24 STEP 25 STEP 26 STEP 27 cont REFER TO THE SECTION OF THE APPLICABLE SERVICE MANUAL THAT APPLIES TO AMP MULITILOCK ELECTRICAL CONNECTORS PAY PARTICULAR ATTENTION TO THE ROUTING OF YOUR STOCK SIGNALS ROUTING INA DIFFERENT WAY FROM THE OEM ROUTING PATH COULD ALLOW THE REAR WHEEL TO WEAR THROUGH THE WIRES CAUSING SIGNAL MALFUNCTION FIRE INJURY OR DEATH Disconnect the negative cable from your battery and remove rear turn signals 1998 and earlier models Remove the seat and disconnect the connector halves following the instructions in the applicable service manual Remove the left and right signal wiring from the connectors 1999 and later models Remove the left and right turn signal 2 pin
10. warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires LEFT SIDE SWIVEL MOUNT STEP 3 Remove the acorn nut and lock washer that hold the left mirror in place Do not remove the mirror STEP 4 Assemble ball receptacle on to the end of the mirror using the supplied lock washer placed below the receptacle and acorn nut PIC 1 A dimple on the end of the ball receptacle will fit over a small bump on the underside of the clutch lever housing when properly aligned STEP 5 Place ball and stud through the stud ball clamp and thread on jam nut Screw the ball stud assembly into the left side signal housing and tighten the jam nut against the signal housing STEP 6 Attach the signal housing to the handle bar by screwing the stud ball clamp onto receptacle Point the signal straight ahead and then tighten the stud ball clamp securely to hold the signal in place ATTENTION It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kuryakyn will not issue a warranty on components lost due to improper installation Periodic maintenance may be required RIGHT SIDE SWIVEL MOUNT STEP 7 Remove the acorn nut and lock washer that hold the right mirror in place Do not remove the mirror STEP 8 Place remaining lock washer over the end of the mirror then screw the retainer onto the end of the mirror to hold
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