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F-15

1. awa 0 4 wal wal 69 0 5 wal 0 4 02 own 2005 03 20 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 1 1xxx 3x 95005 11001 30M 11 0 95005 1 1xxx 5x 95005 11001 50M 11 0 95005 12 1 95005 12001 10M lt 95005 12003 10M gt 12 0 95005 12 2 95005 12001 20M 12 0 95005 12 3 95005 12001 30 12 0 95005 12 5 95005 12001 50 12 0 95005 14 1 95005 14001 10 14 0 95005 14 2 95005 14001 20 95005 14003 20 14 0 95005 14 3 95005 14001 30 14 0 95005 14 5 95005 14001 50 14 0 95005 17 1 95005 17001 10 17 0 95005 17 2 95005 17001 20M 17 0 95005 1 7xxx 3x 95005 17001 30M 17 0 95005 1 7xxx 5x 95005 17001 50M 17 0 95005 30xxx 3x 95005 30001 30M 3 0 95005 30xxx 5x 95005 30001 50M 3 0 95005 35 1 95005 35001 10M lt 95005 35003 10M gt lt 95005 35008 10M gt 3 5 95005 35xxx 2x 95005 35001 20M 3 5 95005 35xxx 3x 95005 35001 30M 3 5 95005 35xxx 4x 95005 35001 10M lt 95005 35003 10M gt lt 95005 35008 10M gt 3 5 95005 35xxx 5x 95005 35001 50M 3 5 95005 45 1 95005 45001 10M lt 950
2. OO OO NI O ON I Q rN Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 24301 900 24305 900 24306 900 24410 900 24421 900 24450 KPH 900 24455 KPH 900 24610 KPH 900 24650 KPH 900 24641 KTC 900 24651 KPH 900 24652 KPH 900 24701 KPH BOO 28000 28110 KPH 700 28120 KPH 701 28131 KPH 880 28132 KPH 900 28133 KPH 900 28211 KPH 900 28221 KPH 900 28251 900 28262 900 28265 900 28271 900 28281 900 28282 900 28500 KPH 900 28311 342 000 30000 30410 KPH 751 30500 KPH 900 50510 701 30520 ML7 000 30700 KPG 901 30700 KPH 900 30701 883 000 31000 31110 KPH 701 31110 KTM 951 31110 KTM 962 31120 KPH 701 31120 KTM 951 31120 KTM 962 31200 KPH 901 31200 KPW 901 31201 KPW 901 31201 MBE 008 31204 KG8 004 31204 KS5 901 31205 KPW 901 31205 MBE 008 31206 KPW 901 50 4 14 15 5 6 7 8 9 10 11 12 13 1 N OI T NN gt PONO ANNN gt gt 31206 008 31207 008 31500 31 31500 KRS 691 31600 KPH 701 31600 KPH 901 31916 KPH 901 31917 KPH 900 31926 901 31927 901 32000 32100 KPH 700 32100 KTM 950 32100 960 32101 KPH 700 32101 KPH 710 32101 950
3. 1 1 1 2005 03 20 E 101 102 Ref No Part No MAIN PIPE COVER LEG SHIELD 5 27 100 Reqd QTY Description ANF125 Serial No 8 5 8 5 5 5 Parts catalogue code 12 13 14 64440 7007 64445 KPH 700 64450 KPH 7002B 64450 KPH 700ZC 64450 KPH 700ZD 64450 KPH 700ZF 64450 KPH 700ZJ 64450 KPH 700ZK 64450 KPH 700ZL 64450 KPH 700ZM 64455 KTM 950ZA 64455 7007 64500 7007 64500 KPH 700ZB 64500 7007 64500 KPH 700ZD 64500 KPH 700ZF 64500 KPH 700ZJ 64500 KPH 700ZK 64510 KEV 900 SHIELD L LEG YR261C CANDY FOGGY ORANGE COVER L LEG SHIELD INNER COVER L MAIN PIPE SIDE 5 ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC YR261C CANDY FOGGY ORANGE LOUVER L 11112222 1 NH487M KNIGHT SILVER METALLIC COVER FR TOP GY150C CANDY SONIC GREEN NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE MILLENNIUM RED 2005 03 20 E MAIN PIPE COVER LEG SHIELD Reqd QTY Description ANF 125 5 5 5 5 5 Serial 100 Parts catalogue code 77228 GBG 850 90104 KPH 900 90114 KPH 880
4. 53166 KFL D20 GRIP L HANDLE 55167 KFM 900 HOUSING UPPER THROTTLE 53168 KFM 900 HOUSING UNDER THROTTLE 88113 KET 900 88210 KRS 970 88220 KRS 970 90314 KFM 900 90442 147 000 CAP LOCK NUT MIRROR COMP R MIRROR COMP L NUT LOCK WASHER WAVE 93500 05010 06 SCREW PAN 5X10 93500 05012 06 SCREW PAN 5X12 93500 05025 0G SCREW PAN 5X25 94103 05700 WASHER PLAIN 5MM 2005 03 20 E FR BRAKE MASTER CYLINDER Ref LON Relative ref Number No Description 1 6151B2 SWITCH FRONT STOP 2 7121A0 HOSE FRONT BRAKE INCLUDES Bleed brakes 6 712105 CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes 10 7121G6 DIAPHRAGM FRONT BRAKE MASTER CYLINDER 12 712169 PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes 13 8101C7 LEVER HANDLE RIGHT Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 35340 KGH 901 SWITCH ASSY FR STOP 45126 KPH 701 HOSE COMP FR BRAKE 45156 KPH 950 CLAMPER BRAKE HOSE 45157 KAN 850 B BRAKE HOSE 45504 410 003 BOOT COMP 45510 KFL D31 CYLINDER SUB ASSY FR BRAKE MASTER 45512 MA6 006 PROTECTOR 45513 GW0 911 CAP MASTER CYLINDER 45517 GW0 751 HOLDER MASTER CYLINDER 45520 GW0 911 DIAPHRAGM 45521 GW0 911 PLATE DIAPHRAGM 45530 471 831 CYLINDER SET MASTER 53175 921 LEVER STEERING HANDLE 90102 KGH 900 BOLT FLANGE 6X10 90114 KGH
5. sweanwsuBASSY RR 520 za za rz 8 42 5 SPEEDWETER oat10xPHPoo za a z WHEEL 508 FR za za a za z T Fo 6 WHEEL RR za za a z z _ 14 2005 03 20 E C Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue underneath the part gt are available in 3 m and 8 m lengths When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part The list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inner diameter mm Length m 95001 30xxx 2x 95001 30001 20M 3 0 Standard part
6. zo a x m u s 17 cover Rs zo z x um f u Fs cover SPEEDOMETER sazo7 KPH 700__ za za za z _ 15 15 COVER SPEEDOMETER saaroxH 700__ za za z za z _rsa_ 20 feor rn Jesoo zc z z __ Fs 21 cover UNDER 2 x a _ ra 3 22 FENDERAFR enormo z zc ju _ rr r SUB ASSY FR za za z _ Fao 5 HUB SUBASSY RR za z z fu 656 25 Lower Leusewo a a z z L T 1 2005 03 20 E ANF125M5 Candy Asteroid Force Candy caribbean black silver sonic Applicable model Applicable blue sea metallic metallic green block Initial Final No No Name of colored parts Basic part No B 189C NH A35M NH 411M GY 130C applicable applicable model model jower aom 9 za zs za za z Fas 5 zs MARK DRIVE CAUTION zo zo z zo z rx s 2s MARK ELEGTRICSTARTERT zx za Fast 7 Ta MARK HONDA 00000000 roke za z 6 s MARK HONDA ersexeemo za ze zc zo ze _ r9 10 2 MARK HONDA sraexeemo z ze _ Ds ju oe
7. 7007 64440 KPH 700ZC 64440 KPH 700ZD 64440 7007 64440 KPH 700ZJ 64440 7007 64440 KPH 700ZL TYPE2 1 WL COVER SET L MAIN PIPE SIDE TYPES WL COVER SET L MAIN PIPE SIDE TYPE4 WL COVER SET L MAIN PIPE SIDE TYPE5 WL COVER UNDER 5 ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC YR261C CANDY FOGGY ORANGE STAY R UNDER COWL STAY L UNDER COWL COVER MAIN PIPE UPPER COVER CENTER COVER R MAIN PIPE SIDE 5 ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE R265 MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC YR261C CANDY FOGGY ORANGE LOUVER R NH487M KNIGHT SILVER METALLIC SHIELD R LEG NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC YR261C CANDY FOGGY ORANGE COVER R LEG SHIELD INNER SHIELD L LEG NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE R265 MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC 111122a gt 35111120335 1111222
8. 95003 09xxx 3x 95003 09001 60M 95003 09003 60M 4 5 8 0 95003 09xxx 60 95003 09001 60M lt 95003 09003 60M gt 4 5 8 0 95003 23xxx 60 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 45 1 95003 45001 10 lt 95003 45003 10 gt lt 95003 45008 10 gt 8 0 95003 10 1 95003 10001 10 lt 95003 10003 10 gt 5 0 8 0 95003 25 1 95003 25001 10 lt 95003 25003 10M gt 9 0 95003 45xxx 20 95003 45001 10M lt 95003 45003 10M gt lt 95003 45008 10M gt 8 0 95003 10 20 95003 10001 10 lt 95003 10003 10 gt 5 0 8 0 95003 25 20 95003 25001 10 lt 95003 25003 10M gt 9 0 95003 50xxx 1x 95003 50001 10M lt 95003 50003 10M gt 9 0 95003 10xxx 3x 95003 10001 60M lt 95003 10003 60M gt 5 0 8 0 95003 25xxx 3x 95003 25001 60M lt 95003 25003 60M gt 9 0 95003 50xxx 20 95003 50001 10M lt 95003 50003 10M gt 9 0 95003 10 60 95003 10001 60M lt 95003 10003 60M gt 5 0 8 0 95003 25xxx 7x 95003 25001 70M lt 95003 25003 70M gt 9 0 95003 50xxx 3x 95003 50001 60M lt 95003 50003 60M gt 9 0 95003 1 1xxx 3x 95003 11001 60M lt 95003 11003 60M gt lt 95003 11008 60M gt 5 0 9 0 95003 27xxx 1x 95003 27001 10M lt 95003 27003 10M gt 9 0 95003 55 1 95003 55001 10
9. za za 2 za 1 TL at 2005 03 20 E 125 125 5 125 5 Asteroid Force Candy caribbean black silver sonic Applicable model 1 Applicable blue sea metallic metallic green block Initial Final No No Name of colored parts Basic part No B 189C NH A35M NH 411M GY 130C applicable applicable 2 model model CASE UNDER HALF DRIVE CHAN mwa z ja 2 CASE UPPER HALF DRIVE CHAN 40510 KPH 000 za z z i 5 coverser t eopy ssp z zc zv z _ Fs 9 4 L MANPIPESDE za zc z _ mr 2 s covERsEr L sie e soxenro z zc w f z _ rs s coveser amp Booy eexeezo za zc ze f _ Fs 7 COVERSET R MANPPESDE ZA zc ze _ mr s coveserg soe oke za zc zo f z _ Fas 06 s coverset zc z ze _ Fs Pio cover FR roe z ze zc _ Fa 76 1 COVER swoskeezo za zc 9 12 cover Leov sexa zc z z Fs 7 1 COVER L MAINPIPE SIDE suspi zo a x m a _ ra u Pia SIDE zo a ze mw u Fs 5 cover Bop zo zc z z 66 5_ 1 COVER R MAINPIPESIDE
10. 000 14751 9 751 11596 9 000 14751 KY2 000 11631 MCE 000 14751 000 11691 MY9 000 14761 MCE 000 Description Serial No Parts catalogue code Part name Address Page Ref 45156 000 CLAMPER R FR BRAKE HOSE DA POLT 45157 000 L FR BRAKE HOSE BOLT CONNECT 61100 MCE OOOZA FENDER COMP FR BOLT 2 DISK 6 NH411M FORCE SILVER METALLIC BOLT DISK 8 T 2 BOLT DRAIN 61100 00028 xPB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 MCE 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER CHAIN ARM COMP GEA CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLIG amp STEP AUTO COC K ASSY FUEL AXLE FR WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FENDER MOUNTING B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT FLANGE 96001 06020 00 BOLT FLANGE 6X20 AOT AN A BAG AIR PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL BAN D A INSULATOR BAN D B INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2005 03 20 E Address number Part catalogue structure Address No is provided in place of the page No to help you refer to the part with the pa
11. 2005 03 20 E G10 FRAME GROUP 1 13 LES Len AIR SUCTION VALVE ANF125ST MST AIR SUCTION VALVE ANF125 M EXHAUST MUFFLER PEDAL KICK STARTER ARM SWINGARM REAR CUSHION 2005 03 20 E 224 REAR FENDER FRONT WINKER COMBINATION LIGHT BATTERY LUGGAGE BOX 9 CL usu 15 15 E2009 22 22 30 F 31 FRAME BODY MAIN PIPE COVER LEG SHIELD 2005 03 20 E FRAME GROUP 15 27 CAUTION LABEL MARK ANF125ST MST MARK ANF 125 M 6 8 11 7 10 a TONTA 2005 03 20 E Ref No Part No CYLINDER HEAD Reqd QTY ANF 125 MSTS ST5 M5 5 Serial No 0100 Ref No L O N Relative ref Number Description 1 111106 4 1111L9 1111M0 1111M9 111115 1111D0 111175 311114 HEAD CYLINDER INCLUDES Valve clearance adjustment and reface GUIDE INTAKE VALVE INCLUDES Reaming INCLUDES Valve clearance adjustment and reface GUIDE EXHAUST INCLUDES Reaming INCLUDES Valve clearance adjustment and reface GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve clearance adjustment and reface GASKET CYLINDER HEAD 8 COVER CYLINDER HEAD SIDE LEFT 26 COVER AND OR PACKING TAPPET ADJUSTING NOTE Same time for two units INSULATOR THROTTLE BODY CA
12. OIL PUMP Ref LON Relative ref Number No Description 1 113105 PUMP ASSY OIL 5 1131B5 SCREEN OIL FILTER 0800 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 15100 KPH 900 PUMP ASSY OIL 15133 KPH 900 GEAR OIL PUMP DRIVEN 30T 15331 GF6 000 ROTOR OIL PUMP INNER 15332 GF6 000 ROTOR OIL PUMP OUTER 15421 035 010 SCREEN OIL FILTER 90702 KFM 900 DOWEL PIN 8X12 93301 05012 0J BOLT HEX 5X12 94540 06018 E RING 6MM 95701 06035 00 BOLT FLANGE 6X35 96220 40238 ROLLER 4X23 8 O 2005 03 20 E LEFT CRANKCASE COVER Ref LON Relative ref Number No Description 1 1101A6 COVER CRANKCASE LEFT 2 1101B0 COVER CRANKCASE LEFT REAR 3 1101 GASKET CRANKCASE COVER LEFT KTMT E0900 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 11341 KPH 700 COVER L CRANKCASE 11360 KPH 900 COVER COMP L RR 11395 KPH 900 GASKET L CRANKCASE COVER 16236 GBG 900 CLAMP OVER FLOW PIPE 32105 KPH 680 CLIP HARNESS 90084 428 000 CAP A C GENERATOR 90087 KGH 900 CAP 30MM 90702 KFM 900 DOWEL PIN 8X12 91303 377 000 O RING 13 8X2 5 91356 KGH 901 O RING 30MM 96001 06022 00 BOLT FLANGE 96001 06025 00 BOLT FLANGE 96001 06028 00 BOLT FLANGE 96001 06035 00 BOLT FLANGE 2005 03 20 E GENERATOR Ref LON Relative
13. Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2005 03 20 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency Service item whose FRT is not presented When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work LES Explanation of FRT by using an example Indicating work contents that are included in the service The example may differ from the actual presented items item CON Relative ref Number ERT Z Indicating a reference No whose operation and time are 77 Description 7 the same as FRT4 5 for the camshaft 1 3 A 7 The application range is limited to the service items 111148 CAMSHAFT 4 8 without an LON sett
14. lt 95003 55003 10 gt 95003 27 20 95003 27001 10 lt 95003 27003 10 gt 9 0 95003 55 20 95003 55001 10 lt 95003 55003 10 gt 95003 11 60 95003 11001 60M lt 95003 11003 60M gt lt 95003 11008 60M gt 5 0 9 0 95003 27xxx 3x 95003 27001 60M lt 95003 27003 60M gt 9 0 95003 60xxx 1x 95003 60001 10M lt 95003 60003 10M gt 95003 12 1 95003 12001 10M lt 95003 12003 10M gt lt 95003 12008 10M gt 5 0 7 0 95003 27xxx 60 95003 27001 60M lt 95003 27003 60M gt 9 0 95003 60xxx 20 95003 60001 10M lt 95003 60003 10M gt 95003 12 20 95003 12001 10 lt 95003 12003 10M gt lt 95003 12008 10M gt 02 02 OWA WA WA WA WA 02 02 02 02 0 02 02 OWA 02 3 95003 33 1 95003 33001 10 lt 95003 33003 10M gt 95003 60xxx 3x 95003 60001 60M lt 95003 60003 60M gt 95003 33xxx 20 95003 33001 10M lt 95003 33003 10M gt WA WA WA WA WA WA WA WA WA DWH WA WA WA 62 WOW OWA WA WA 0 3 95003 60xxx 60 95003 60001 60M lt 95003 60003 60M gt Wal wal wal 69 0 5 wal 00
15. 5 5 KTMT F2600 Serial No Ref No L O N Relative ref Number Description 1 6161H2 4 6161E2 10 616139 616160 11 616161 TAILLIGHT ASSEMBLY BASE TAILLIGHT BULB WINKER REAR BULB WINKER FOR 1 VEHICLE BULB TAILLIGHT Parts catalogue code NO CON O UN 33700 KPH 701 33702 KPH 701 33703 KPH 701 33704 KPH 701 33705 7 900 33706 KPH 701 33707 KPH 701 33741 KAN 961 33752 KPH 701 34905 KAN WO1 34906 GB6 921 93903 24580 94103 06000 LIGHT ASSY RR COMBINATION 1 LENS R WINKER 1 LENS COMP TAILLIGHT 1 BASE COMP TAILLIGHT 1 RUBBER A TAILLIGHT MOUNTING 2 PACKING 1 PACKING 2 REFLECTOR REFLEX STANLEAY LENS L WINKER BULB WINKER 12V 10W BULB TAILLIGHT 12V 18 5W SCREW TAPPING 4X20 WASHER PLAIN 6MM 95701 06012 00 BOLT FLANGE 6X12 2005 03 20 E BATTERY LUGGAGE BOX Ref LON Relative ref Number No Description 1 610100 BATTERY 4 412102 BOX LUGGAGE KTMT F2700 Reqd QTY Description ANF125 Serial No Parts catalogue code 5 5 5 5 M5 5 31500 31 BATTERY 255 YUASA MTH M3TH 31500 KRS 691 BATTERY VTZ3 YUASA 50381 KPH 900 COVER BATTERY 77106 KPG 900 HOOK HELMET 81250 KPH 900 BOX COMP LUGGAGE 81250 KPH 700 81253 KPH 900 RUBBER LUGGAGE BOX MOUNTING 81257 KPH 900 CUSHION BATTERY 90502 KPH 900 COLLAR 6 2X20 90677 KAN TOO NUT CLIP 5MM 91509 GE2 760 SCREW PAN 5 11
16. 87122 7007 MARK TYPE3 PGM FI 87122 KPH 700ZD MARK TYPE4 PGM FI 111111 106 2005 03 20 MARK ANF125 M 6 7 EONIA 10 EONIA x Z LIL 8 TIT T FRAT LLL NATUS 9 KTMT F3301 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code MST5 ST5 5 5 Ref No 8 87122 7007 MARK TYPE5 PGM FI 9 87123 KPH 700ZA MARK L TYPE1 PGM FI 87123 KPH 700ZB MARK L TYPE2 PGM FI 87123 7007 MARK L TYPES PGM FI 87123 KPH 700ZD MARK L TYPE4 PGM FI 87123 7007 MARK L TYPE5 PGM FI 87130 KPH 700ZA MARK HONDA TYPE1 110MM 87130 KPH 700ZB MARK HONDA TYPE2 110MM 87130 KPH 700ZC MARK HONDA TYPE3 110MM 87130 KPH 700ZD MARK HONDA TYPE4 110MM 87130 KPH 700ZE MARK HONDA TYPE5 110MM NNNNN aa aaa 87140 7007 MARK HONDA TYPE1 50MM 87140 KPH 700ZB MARK HONDA TYPE2 50MM 107 2005 03 20 E 108 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 06000 06581 900 06410 KFL 850 06420 KFL 850 06421 KFL 850 06430 KPH 900 06451 GE2 405 06455 KPH 951 06530 686 820 06531 686 820 11000 11100 KPH 700 11100 KPH 710 11133 KPH 900 11200 KPH 700 11200 KPH 710 11200 KPH 900 11200
17. CAM RR BRAKE ARM RR BRAKE RUBBER STOPPER ARM SPRING BRAKE SHOE DUST SEAL BRAKE CAM INDICATOR FR BRAKE NUT U 6MM NUT SPECIAL 6MM WASHER 8MM BOLT A BRAKE STOPPER NUT HEX 6MM NUT HEX 8MM PIN SPLIT 2 0X15 BOLT FLANGE 6X35 2005 03 20 E REAR WHEEL Ref LON Relative ref Number No Description 710157 DAMPER REAR WHEEL 7101A0 SPROCKET FINAL DRIVEN 7101A1 SLEEVE REAR WHEEL 7101A5 FLANGE ASSY FINAL DRIVEN 710121 HUB REAR WHEEL 710118 REAR WHEEL 710127 RIM WHEEL REAR 710142 REAR TIRE 0 7101A7 TUBE REAR TIRE 9 25 710133 BEARING REAR WHEEL CONE 710133G Replace 1 bearing add 7101D1 BEARING FINAL DRIVEN FLANGE k ee uu OO UI OO Ui PO 1200 Ref Reqd QTY N Part No Description ANF125 Serial No Parts catalogue code o MST5 ST5 M5 5 06410 KFL 850 DAMPER SET WHEEL 06420 KFL 850 SPOKE SET A 10X159 0 INSIDE 06421 KFL 850 SPOKE SET A 10X158 5 OUTSIDE 40543 KEV 900 ADJUSTER R CHAIN 41201 KPH 901 SPROCKET FINAL DRIVEN 34T 42303 KAN T40 SLEEVE RR WHEEL 42304 KFM 900 COLLAR RR WHEEL SIDE 42615 KPH 900 FLANGE SUB ASSY FINAL DRIVEN 42620 KFL 850 COLLAR RR AXLE DISTANCE 42635 KPH 900ZA HUB SUB ASSY RR NH364M SHEEN SILVER METALLIC O xO O n 42650 KPH 900ZA WHEEL SUB ASSY RR NH364M SHEEN SILVER METALLIC 42653 001 004 O RING 40 5 3 NIPPON DUST KE
18. COVER BODY TYPE4 WL COVER BODY TYPE5 WL COVER SIDE TYPE1A COVER WL COVER SIDE TYPE2A 2005 03 20 BODY COVER 1500 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 10 64800 KTM 950ZL COVER SET R SIDE TYPE3A WL 64800 KTM 950ZM COVER SET R SIDE TYPE4A WL 64800 KPH 700ZA COVER SET R SIDE TYPE1 WL 6 amp 800 KPH 700ZB COVER SET R SIDE TYPE2 WL 6 amp 800 KPH 700ZC COVER SET SIDE TYPE3 WL 6 amp 800 KPH 700ZD COVER SET R SIDE TYPE amp WL 6 amp 800 KPH 700ZE COVER SET R SIDE TYPE5 WL 64850 KTM 950ZJ COVER SET L SIDE TYPE1A WL 64850 KTM 950ZK COVER SET L SIDE TYPE2A WL 64850 KTM 950ZL COVER SET L SIDE TYPE3A WL 64850 KTM 950ZM COVER SET L SIDE TYPE4A WL 64850 KPH 700ZA COVER SET L SIDE TYPE1 WL 64850 KPH 700ZB COVER SET L SIDE TYPE2 WL 6 amp 850 KPH 700ZC COVER SET L SIDE TYPE3 WL 6 amp 850 KPH 700ZD COVER SET L SIDE TYPE amp WL 6 amp 850 KPH 700ZE COVER SET L SIDE TYPE5 WL 83510 KPH 700ZA COVER TAIL NHA17M SENTINEL SILVER METALLIC 83510 KPH 700ZB NHA35M ASTEROID BLACK METALLIC 83510 KPH 700ZC NH411M FORCE SILVER METALLIC 2005 03 20 E BODY COVER 1500 Reqd QTY N Part No Description ANF125 Serial No Parts catalogue code o MST5 ST5 M5 5 12 83510 KPH 700ZD
19. f HONDA ANF125MST ANF125S T ANF125M ANF 125 ANFIZOMST 1255 5 125 5 129 PARTS CATALOGUE 18KTMB5T1 O Honda Motor Co Ltd 2005 FOREWORD INDEX aa ENGINE GROUP am FRAME GROUP aai PART NUMBER PART NAME INDEX ai d Instruction for use of parts catalogue This parts catalogue has been created as of March 20 2005 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after March 20 2005 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributo
20. 5 4131P0 9 4131F0 11 811175 12 4131F6 4 SEAT DOUBLE HINGE SEAT LOCK SEAT CABLE SEAT LOCK RAIL GRAB REAR Parts catalogue code n 30701 883 000 77115 900 77200 700 77200 950 77201 900 77214 900 77214 KTM 950 77215 7 900 77230 700 77236 GET 000 77241 KPH 700 84100 KPH 700ZA 90105 KPH 900 94001 06000 0 94001 06070 0 95701 08020 00 95701 08022 00 CLIP HIGH TENSION CORD 8MM 1 RUBBER SEAL 1 SEAT ASSY DOUBLE 1 SEAT ASSY DOUBLE HINGE SEAT RUBBER B SEAT SETTING RUBBER B SEAT SETTING RUBBER C SEAT SETTING LOCK COMP SEAT SPRING SEAT CATCH CABLE SEAT LOCK RAIL RR GRAB NH364M SHEEN SILVER METALLIC BOLT SEAT HINGE NUT HEX 6MM NUT HEX 6MM BOLT FLANGE 8X20 BOLT FLANGE 8X22 2005 03 20 BODY COVER 1500 Ref No L O N Relative ref Number Description 4131J2 4131R6 4131J0 41311 4131H9 4111H9 4111J0 4111H8 COVER COVER 5 COVER COVER 7 COVER 3 COVER NOTE COVER 4 COVER NOTE BODY BODY BODY BODY BODY SIDE Same SIDE SIDE Same time for two units time for two units N NO Reqd QTY ANF 125 MSTS ST5 M5 5 Ref No Serial No Part No Description Parts catalogue code 1 83600 KTM 950ZA 83600 95078 8
21. 64850 KTM 9502 J 66 64850 9507 G6 64850 KTM 950ZL G6 64850 9507 G6 77000 77106 KPG 900 77115 KPH 900 77200 KPH 700 77200 KTM 950 77201 KPH 900 77214 KPH 900 77214 KTM 950 77215 KW7 900 77228 GBG 850 77230 KPH 700 77236 000 77241 700 80000 80100 700 80124 700 81000 81218 KPG 900 H16 81250 KPH 700 H5 81250 KPH 900 H5 81255 KPH 900 H5 81257 KPH 900 H5 81512 KPH 900 F10 85000 83510 KPH 700ZA 66 85510 KPH 7002B 66 83510 KPH 700ZC 66 83510 7002 67 83510 KPH 700ZE 67 83510 KPH 700ZF 67 83600 7007 G4 85600 KPH 7002B G4 104 93 93 93 93 OO N Ov 1 CN IN CN Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number 83600 KPH 700ZC G4 83600 7002 G4 83600 7002 G4 83600 9507 G4 85600 KTM 9502B G4 83600 KTM 950ZC G4 85601 MN5 000 H2 83642 171 000 H11 84000 84100 7007 65 84601 HA7 670 F10 86000 86150 KPG 901 F2 86150 KPG 902 F 87000 87106 7007 12 87106 KPH 7002B 12 87106 7007 12 87106 7002 12 87106 7007 12 87106 KTM 950ZJ 11 87106 9507 11 87106 KTM 950ZL 11 87106 9507 11 87107 7007 12 87107 KPH 7002B 12 87107 7007 12 87107 7002 12 87107 7007 12 87107 KTM
22. FILTER COMP AIR VALVE ASSY AIR SUCTION STAY AIR SUCTION VALVE PIPE COMP AIR FEED GASKET AIR FEED PIPE TUBE A AIR INTAKE TUBE B AID TUBE C AIR INTAKE TUBE AIR SUCTION VALVE PB CLAMP TUBE D19 CLIP FUEL HOSE CLIP TUBE B7 BOLT FLANGE 6X8 BOLT FLANGE 6X16 BOLT FLANGE 6X18 2005 03 20 E AIR SUCTION VALVE ANF125 M Ref LON Relative ref Number No Description 2 3141B4 FILTER SECONDARY AIR SEPARATE 3 314130 VALVE SECONDARY AIR CONTROL gt 5 311101 PIPE SECONDARY AIR KTMT F1701 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code k 5 5 5 5 5 15771 KV6 000 CLIP OIL DRAIN TUBE 17260 KFL DOO FILTER COMP AIR 18600 KPH 701 VALVE ASSY AIR SUCTION 18620 KPH 700 STAY AIR SUCTION VALVE 18640 KPW 900 PIPE COMP AIR FEED 18645 MT4 730 GASKET AIR FEED PIPE 18652 KPH 700 TUBE A AI 18653 KPH 700 TUBE AID 18654 700 TUBE AI 19509 KPH 900 CLAMP TUBE D19 NO ON 90678 MN5 000 CLIP FUEL HOSE 95002 02070 CLIP TUBE B 95005 35070 20 TUBE 3 5X70 95005 35001 20M 95701 06008 00 BOLT FLANGE 6X8 96001 06016 00 BOLT FLANGE 6X16 96001 06020 00 BOLT FLANGE 6X20 2005 03 20 E EXHAUST MUFFLER Ref LON Relative ref Number No Description 3 313120 MUFFLER 4 411167 COVER EXHAUST MUFFLER KTMT F1800 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalo
23. LENS L FR WINKER LENS L WINKER LENS R FR WINKER LENS LEVER COMP CLUTCH LEVER CHOKE LEVER R STEERING HANDLE LIFTER ASSY TENSIONER LIGHT ASSY RR COMBINATION LOCK COMP SEAT LOUVER L LOUVER R MARK BATTERY CAUTION MARK DRIVE CAUTION MARK ELECTRIC STARTER MARK 10 OUD UU UO Uim O O N N gt sN ONKNONUNAURUS 115 116 Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref MIRROR COMP L MIRROR COMP R MOTOR ASSY STARTER MOTOR ASSY STARTING MUFFLER COMP EX CN J NEEDLE SET JET NUT WASHER 6MM NUT BRAKE ROD ADJUSTING NUT CAP 8MM NUT CLIP 4 NUT CLIP 5 FENDER SETTING FLANGE 10MM NUT NUT NUT NUT NUT FLANGE 12MM FLANGE 5MM FLANGE 6MM NUT NUT HEX NUT HEX NUT HEX NUT HEX NUT NUT NUT LOCK 14MM NUT SPECIAL 6MM NUT SPEED 4 NUT SQUARE 5MM NUT STEERING STEM LOCK NUT TAPPET ADJUSTING NUT NUT NUT OIL SEAL 11 6X24X10 OIL SEAL 16 28 7 38 OIL SEAL 17X30X5 O RING 13 8X2 5 O RING O RING 19 4X2 3 O RING O RING O RING 24 4X3 1 O RING 25X2 4 O RING O RING O RING O RING O RING O RING TAPPET ADJUSTING HOLE CAP OUTER ASSY PRIMARY CLUTCH OUTER COMP CLUTCH PACKING 1 PACKING 2 PACKING PACKING DRAIN COCK 12 5X20 PACKING
24. Other work Engine F Frame OPERATIONS OTHER THAN REPLACING PARTS 1 Removal and installation 3 Inspection Measurement Set for the configuration with the parts removed from the vehicle LON DESCRIPTION 1115A0 COMPRESSION PRESSURE MEASUREMENT LON DESCRIPTION FRT TILTING ENGINE ASSEMBLY 1101E5 REMOVAL INSTALLATION 1 5 311540 CARBURETOR FLOAT LEVEL INCLUDES All necessary adjustment MEASUREMENT CYLINDER HEAD ASSEMBLY 12 6145A0 IGNITION TIMING INSPECTION REMOVAUINSTALLATIQN ENGINE OIL INSPECTION THROTTLE BODY ASSEMBLY 1135A0 EXCLUDES Oil change REMOVAL INSTALLATION 0 7 711540 BRAKE OPERATION TEST CARBURETOR ASSEMBLY REMOVAL INSTALLATION BATTERV CHECKING OF ELECTROLVTE LEVEL amp GRAVITY CRANKCASE SEPARATION INCLUDES Engine removal and installation 1111 0 311105 311106 0 5 6105 0 1101E6 3 9 4 Overhaul 2 Adjustment Work condition The required Measurements inspections adjustments and cleaning washing of each part are performed LON DESCRIPTION including the main body removal installation work and the 3143A0 ENGINE IDLE ADJUSTMENT replacement of defective parts CLUTCH ADJUSTMENT 2123 0 INCLUDES Clutch lever adjustment LON DESCRIPTION FRT 4 CARBURETOR OVERHAUL 6143A1 SPARK PLUG ADJUSTMENT CLEANING 311200 INCLUDES All necessary adjustment 0 9 VALVE CLEARANCE ADJUSTMENT NOTE For 1 v
25. PIPE CLIP PISTON PIN 13MM CLIP PULSER CORD CLIP SWITCH COVER CLIP TUBE CLIP VALVE GUIDE CLUTCH ASSY ONE WAY COCK AUTO FUEL COIL ASSY IGNITION COIL COMP IGNITION COLLAR COLLAR A HANDLE SETTING COLLAR B HANDLE SETTING COLLAR COLLAR CLUTCH OUTER COLLAR FR AXLE DISTANCE COLLAR FR FENDER COLLAR FR WHEEL SIDE COLLAR HANDLE MOUNTING COLLAR HORN SETTING COLLAR KICK RETAINER COLLAR KICK COLLAR LOCK COLLAR MAIN SIDE COVER COLLAR MAIN STEP MOUNTING COLLAR MUFFLER MOUNTING COLLAR PUMP COVER COLLAR RR AXLE DISTANCE COLLAR RR BRAKE PANEL SIDE COLLAR RR FENDER COLLAR RR WHEEL SIDE COLLAR RUBBER BUSH COLLAR SIDE COVER SETTING COLLAR STARTER REDUCTION COLLAR WINKER STAY COTTER COUNTERSHAFT COVER COMP L RR COVER COMP R CRANKCASE COVER SET FR BODY COVER SET HANDLE FR COVER SET L BODY 2005 05 20 E 1 15 25 WONNNANNNUUURNUROONUUYUWNOU COVER SET L MAIN PIPE SIDE 12 COVER SET COVER SET COVER SET COVER SET MAIN PIPE SIDE COVER SET COVER SUB ASSY AIR CLEANER COVER BATTERY COVER BATTERY TERMINAL COVER COVER COVER FUEL PUMP COVER HANDLE FR COVER HANDLE RR COVER COVER COVER COVER COVER COVER CRANKCASE CYLINDER HEAD SIDE LEG SHIELD INNER MAIN PIPE SIDE COVER MAIN PIPE UPPER COVER MUFFLER COVER OIL FILTER COVER R COVER
26. Relative ref Number No Description 1 410175 STAND MAIN 5 410180 BAR SIDE STAND 9 410176 SPRING MAIN STAND 10 410182 SPRING SIDE STAND KTMT F2100 Reqd QTY N Part No Description ANF125 Serial No Parts catalogue code o MST5 ST5 M5 5 Ref 50500 KPH 900 STAND COMP MAIN 50512 KPH 900 SHAFT RR BRAKE PIVOT 50523 KPH 900 HOOK MAIN STAND SPRING 50524 397 000 RUBBER STAND STOPPER 50530 KPH 900 BAR COMP SIDE STAND 90108 223 000 SCREW SIDE STAND PIVOT 94002 10000 0 NUT HEX 10MM 94201 30250 PIN SPLIT 3 0X25 95014 71102 SPRING A MAIN STAND 95014 72102 SPRING A SIDE STAND N O 2005 03 20 E SWINGARM Ref LON Relative ref Number No Description 1 810119 CASE DRIVE CHAIN UPPER NOTE Same time for two units 4101P7 CASE DRIVE CHAIN BOTH 4101MO CASE DRIVE CHAIN LOWER NOTE Same time for two units 213165 CHAIN DRIVE 4101M1 PACKING DRIVE CHAIN CASE 7111H2 ARM REAR BRAKE STOPPER 5121B0 SWINGARM ASSEMBLY 2200 Description ANF125 Serial No Parts catalogue code MSTS5 ST5 5 5 40510 KPH 900ZA CASE UPPER HALF DRIVE CHAIN NH364M SHEEN SILVER METALLIC 40520 KPH 900ZA CASE UNDER HALF DRIVE CHAIN NH364M SHEEN SILVER METALLIC 40530 KPH 901 CHAIN DRIVE DAIDO DIDA420DX 104RB 40530 KPH 702 CHAIN DRIVE RK RK420SB 104RJ 40531 KPH 901 JOINT DRIVE CHAIN 40531 KPH 702 JOINT DRIVE CHAIN RJ 4
27. 28282 KPH 900 COLLAR KICK SPRING 90452 KPH 900 WASHER THRUST 15 5MM 90454 KPH 900 WASHER 25X20 2X1 90605 200 000 SET RING 20MM 2005 03 20 E CARBURETOR Relative ref Number Description 3111A3 NEEDLE JET 17 311120 FLOAT OR FLOAT VALVE 3111A5 TOP SET CARBURETOR 3111A6 CHAMBER FLOAT 3111A8 VALVE THROTTLE 3111B8 VALVE AIR CUT 617115 SENSOR THROTTLE 3111B5 CARBURETOR ASSEMBLY 19 27 L O N n n N NER 3111D4 F 13 1800 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code MST5 ST5 M5 5 Ref No 16010 KPH 902 GASKET SET 16012 KPH 901 NEEDLE SET JET 16013 KPG 901 FLOAT SET 16014 901 SET 16015 KPH 901 CHAMBER SET FLOAT 16016 KPH 901 SCREW SET 16022 KPH 902 VALVE SET THROTTLE 16028 KPH 901 SCREW SET 16037 901 PLATE SET VALVE 16048 KPH 901 VALVE SET AIR CUT NO CON O 16060 KPH 901 SWITCH ASSY THROTTLE 16075 GHB 640 O RING 1 3X4 3 16075 KPH 901 O RING 16100 KTM 951 CARBURETOR ASSY A 16118 GB4 003 CABLE SEALING 16148 141 881 CAP CHOKE DUST 16155 883 005 VALVE COMP FLOAT 16163 GBG 960 GASKET FLOAT CHAMBER 16165 901 HOLDER NEEDLE JET 16199 KPH 901 TUBE AIR VENT 16199 435 771 TUBE OVERFLOW 93892 04010 10 SCREW WASHER 4X10 93892 04014 18 SCREW WASHER 4X14 93892
28. 32101 960 32103 KPH 700 32103 KPH 710 32103 KTM 950 32103 KTM 960 32105 KPH 680 32161 KRS 600 32404 KPH 701 32405 KPH 701 32410 KPH 900 32412 MV4 000 32606 GEV 761 32925 958 000 33000 33110 KPH 701 33130 KPH 701 33400 KPH 701 33402 KPH 701 33403 KPH 701 33407 KPH 701 33450 KPH 701 33452 KPH 701 33453 KPH 701 33457 KPH 701 33619 459 840 33700 KPH 701 33702 KPH 701 33703 KPH 701 33704 KPH 701 33705 KW7 900 33706 KPH 701 33707 KPH 701 33741 KAN 961 33752 KPH 701 D15 46 D14 D15 H5 H5 H8 H6 D1 D1 D1 D1 N OV 1 N 2 AOOO N 34000 34901 KRS 901 34905 KAN WO1 34905 KPH 901 34906 GB6 921 35000 35010 KPH 700 35010 KTM 950 35011 KPH 690 35101 KPH 690 35121 KPH 690 35160 701 35160 971 35162 5 003 35163 5 003 35170 651 35180 971 35200 971 35340 6 901 35350 KPH 700 35350 KPH B31 35357 900 35750 900 35751 900 35752 900 37000 37010 KPH 900 37200 KPH 701 37200 KTM 951 37210 KPH 701 37210 KTM 951 37211 KPH 701 37212 KPH 701 37213 KPH 701 37215 KPH 701 37215 KR1 760 37700 KPH 901 37750 KPH 701 37801 6 7 700 37802 6 7 700 38000 38110 700 38301 6 8 014 38306 4 000 UPOURR 2 FWP NANOVUONKNUPWNN O 2005 03 20 38501 901 38770 701 40000 H6 H
29. 702 45251 951 90105 KGH 900 90306 KGH 901 91251 KPH 901 96140 62010 10 97280 31209 KO 97550 31209 KO FLAP TIRE DUNLOP 17X1 40 1 FLAP TIRE IRC 1 AXLE FR WHEEL COLLAR FR WHEEL SIDE COLLAR FR AXLE DISTANCE HUB SUB ASSV FR NH364M SHEEN SILVER METALLIC WHEEL SUB ASSY FR NH364M SHEEN SILVER METALLIC RIM FR WHEEL TIRE FR DUNLOP 60 100 17 33P TIRE FR CIRC 60 100 17 33P TUBE TIRE DUNLOP TUBE TIRE FR BRAKE BOLT BRAKE DISK 8X24 NUT U 12MM DUST SEAL 21X37X7 BEARING RADIAL BALL 6201U SPOKE SET A11X184 5 INSIDE SPOKE SET A11X184 5 OUTSIDE 2005 03 20 E Ref No Part No REAR BRAKE PANEL 1100 Reqd QTY ANF125 Serial No MST5 ST5 5 5 Description Ref No L O N Relative ref Number Description 1 711140 5 710160 5 7111A9 7 711104 SHOE PAD SET BRAKE REAR AXLE REAR WHEEL 6 PANEL REAR BRAKE ARM REAR BRAKE Parts catalogue code 06430 KPH 900 40543 KEV 900 42301 KPG 900 42313 GBG B20 43100 KPH 700ZA 43141 GC5 000 43410 KPH 900 43434 ME1 670 45133 028 000 45134 250 000 45145 KFM 900 90301 KGH 901 90302 KBP 900 90505 425 000 92811 10000 94001 06000 0 94001 08000 0 94201 20150 95701 06035 00 SHOE SET BRAKE 1 ADJUSTER R CHAIN 1 AXLE RR WHEEL 1 COLLAR RR BRAKE PANEL SIDE 1 PANEL COMP RR BRAKE NH364M SHEEN SILVER METALLIC
30. 900 BOLT HANDLE LEVER PIVOT 90145 KM3 751 BOLT OIL 10X22 SAGA 90145 KPH B30 BOLT OIL 10X22 NISSIN 90545 300 000 WASHER OIL BOLT 90651 5 671 CIRCLIP 93600 04012 1G SCREW FLAT 4X12 93893 04012 17 SCREW WASHER 4X12 94050 06000 NUT FLANGE 6MM 95701 06022 00 BOLT FLANGE 6X22 2005 03 20 E HANDLE PIPE HANDLE COVER SWITCH ANF125ST MST 0500 ANF125 Serial No MST5 ST5 5 5 Description Ref No L O N Relative ref Number Description 615116 615117 6151A3 615118 810100 8101D6 8101D7 8101D8 510168 4131B6 4131U1 4131B5 812140 SWITCH STARTER SWITCH DIMMER SWITCH HORN SWITCH WINKER PIPE STEERING HANDLE WEIGHT B HANDLE LEFT WEIGHT B HANDLE RIGHT WEIGHT B HANDLE BOTH POST HANDLE COVER HANDLE REAR COVER HANDLE BOTH 13 COVER HANDLE FRONT PANEL METER Parts catalogue code n u n TION ON P 35160 KPH 971 35170 KPH 651 35180 KPH 971 35200 KPH 971 50613 KFL 850 53100 KTM 950 53104 KPH 950 53105 KPH 950 53106 KR3 000 53108 KR3 770 53109 KPH 900 53120 KTM 950 53205 KTM 950ZB 53205 KTM 950ZC 53205 KTM 950ZD 53205 9507 53206 KPH 700 53207 7002 53207 900 53250 9507 53250 KTM 950ZL SWITCH UNIT STARTING SWITCH UNIT SWITCH UNIT SWITCH UNIT RUBBER MAIN DIMMER HORN WINKER STEP MOUNTING PIPE COMP STEERING
31. 90107 KBP 900 90107 KGH 600 90114 GB4 810 90107 KPH 700 90115 7 900 90502 662 000 90522 KPH 700 90677 00 91509 6 2 760 93903 24310 93903 24310 93903 24480 93903 25210 94103 06000 95701 06025 00 RUBBER SEAT LOCK SCREW SPECIAL 5MM SCREW 6X25 BOLT COWL SETTING NINA SCREW 6X12 SCREW 6X25 SCREW A COWL SETTING SCREW VISOR SPECIAL SETTING COLLAR RR FENDER COLLAR SIDE COVER SETTING NUT CLIP 5MM SCREW PAN 5X11 5 SCREW TAPPING 4X12 SCREW TAPPING 4X12 SCREW TAPPING 4X16 SCREW TAPPING 5X12 An 1 O I NTT O gt WASHER PLAIN 6 BOLT FLANGE 6X25 2005 03 20 E 103 CAUTION LABEL Ref LON Relative ref Number No Description NO INFORMATION THAI HONDA MANUFACTURING GO LTD 2 KTMT F3200 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 81218 KPG 900 LABEL CARGO LIMIT 1 87125 GBO 900 PLATE 1 87505 KPH B30 LABEL TIRE amp DRIVE CHAIN 1 87506 KPK 940 MARK BATTERY CAUTION 1 87560 KW7 901ZD MARK DRIVE CAUTION TWHITE 1 87586 KPH 690 LABEL FUEL CAUTION 2005 03 20 E MARK ANF125ST MST Ref LON Relative ref Number No Description NO INFORMATION KTMT F3300 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 SIDE COVER TYPE1A SIDE
32. 92811 10000 92812 10000 92900 08028 0E 95000 93301 05012 0 111 112 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 93401 06010 00 93500 05010 06 93500 05012 06 93500 05025 06 93516 05025 06 93600 04012 16 93891 04016 07 93891 04020 07 93892 04010 10 93892 04014 18 93892 05010 10 93892 05010 18 93893 04012 17 93903 24220 93903 24310 93903 24320 93903 24480 93903 24580 93903 25210 93903 25310 93903 25510 93903 44420 93911 14420 94000 94001 06000 05 94001 06070 05 94001 08000 05 94002 10000 05 94030 08000 94031 10000 94050 05000 94050 06000 94050 08000 94050 10000 94050 10080 94050 12000 94101 05000 94101 06000 94101 08000 94101 10000 94103 05700 94103 06000 94103 08000 94111 10000 G16 F3 F3 68 94201 16150 94201 20150 94201 30250 94301 10120 94303 03050 94540 06018 95000 95002 02070 95002 02100 95002 02130 95002 02659 95002 41300 08 95002 45000 95002 80000 95005 35070 20 95011 40000 95014 71102 95014 72102 95014 73100 95015 32001 95015 83000 95018 48250 95701 06008 00 95701 06012 00 95701 06012 07 95701 06012 08 95701 06014 00 95701 06016 00 95701 06020 00 95701 06022 00 95701 06025 00 95701 06035 00 95701 06110 00 614 F14 G13 G16 G15 D6 D16 E2 210 61 610 61
33. 950 17633 KPH 900 17711 50 31 17910 KPH 700 17910 KTM 950 17950 KPH 900 17961 900 17962 900 18000 18291 2 900 18345 610 18350 KPH 700 18355 KPH 700 18421 900 18422 900 18600 701 18620 700 18620 950 18640 KPW 900 18645 4 730 18652 700 18652 950 18653 700 18653 900 18654 700 18654 950 18655 950 19000 19509 900 68 68 610 611 68 68 62 62 61 62 62 62 62 61 62 61 61 62 61 61 61 62 80 80 82 22000 22100 880 22115 900 22116 900 22121 900 22201 700 22201 900 22521 KE8 000 22321 KGH 600 22350 KPH 900 22561 KPH 700 22561 KTM 950 22401 KPH 900 22535 305 22606 6 5 910 22610 900 22630 682 000 22641 KPH 900 22642 KPH 900 22645 KPH 900 22644 KPH 900 22660 KPH 900 22804 KPH 880 22810 KPH 900 22820 KPH 700 22825 046 000 22830 900 22846 901 22850 900 22853 900 22860 3 000 23000 23120 900 23122 900 23123 900 23124 KPH 900 23125 GN5 910 23211 KPH 900 23221 KPH 900 23415 KPH 900 23421 KPH 900 23431 KPH 900 23441 KPH 900 23451 KPH 900 23461 KPH 900 23471 KPH 700 23481 KPH 700 23801 KPH 900 23802 GN5 910 23911 KPH 900 24000 24211 KPH 900 24212 KPH 900 24241 KPH 900 O O OO O
34. 950ZJ 11 87107 9507 11 87107 KTM 950ZL 11 87107 9507 11 87108 7007 12 87108 KPH 7002B 12 87108 7007 12 87108 7002 12 87108 7007 12 87108 KTM 950ZJ 11 87108 9507 11 87108 KTM 950ZL 11 87108 9507 11 87109 7007 12 87109 KPH 7002B 12 87109 7007 12 87109 7002 12 87109 7007 12 87109 KTM 950ZJ 11 87109 9507 11 87109 95071 11 87109 9507 11 87111 7007 12 87111 KPH 7002B 12 Vn Un RRR UN UI P P gt gt 87120 7007 12 87120 9507 11 87120 KTM 9502B 11 87121 7007 11 12 87122 7007 12 87122 7007 12 87122 7007 12 87122 7002 12 87122 7007 13 87123 7007 13 87123 7007 13 87123 7007 13 87123 7002 13 87123 7007 13 87125 680 900 H16 87130 KPH 700ZA 13 87130 KPH 700ZB 13 87130 KPH 700ZC 13 87130 7002 13 87130 KPH 700ZE 13 87130 9507 11 87130 9507 11 87130 9502 I1 87130 9502 11 87140 7007 13 87140 7007 13 87140 9507 11 87140 KTM 9502B 11 87505 H16 87506 940 H16 87560 KW7 901ZD H16 87586 KPH 690 H16 88000 88113 KET 900 88210 KRS 970 88220 KRS 970 890
35. 95701 06012 00 95701 06016 00 STRAINER COMP FUEL COCK AUTO FUEL TANK COMP FUEL CAP COMP FUEL FILLER TUBE FUEL 5 3X370 PACKING FUEL FILLER CAP TUBE FUEL 5 3X230 TUBE PB COCK 3 5X330 TUBE A FUEL FUEL UNIT SET PACKING BASE RETAINER FUEL UNIT CLIP TUBE B7 CLIP TUBE B10 BOLT FLANGE 6X12 BOLT FLANGE 6X16 2005 03 20 E FUEL TANK ANF125 M Description Ref No L O N Relative ref Number Description 3 310120 5 310100 6 310162 Reqd QTY ANF125 Serial No MSTS ST5 M5 5 1301 PUMP ASSY FUEL TANK FUEL HOSE FUEL FEED Parts catalogue code 16718 KPH 700 16719 KPH 700 16800 KPH 700 17507 700 17510 700 17570 701 17572 701 17575 700 17578 700 17620 KGH 600 17631 KEV 900 17711 S0X A31 32925 958 000 90114 KPH 700 90661 KPH 701 94050 06000 95701 06014 00 DAMPER CONNECTOR DAMPER CONNECTOR PUMP SET FUEL PLATE SETTING TANK COMP FUEL HOSE COMP FUEL FEED GASKET FUEL PUMP COVER FUEL PUMP COLLAR PUMP COVER CAP FUEL FILLER PACKING FUEL FILLER CAP RETAINER GREEN TOKAI CLIP PULSER CORD SCREW SPECIAL 5X11 CLIP PIPE NUT FLANGE 6MM BOLT FLANGE 6X14 2005 03 20 E Part No Ref No L O N Relative ref Number Description Reqd QTY Description ANF125 5 5 5 5 5 3 4131E4
36. COVER TYPE2A SIDE COVER TYPE3A SIDE COVER TYPE4A BODY COVER TYPE1A BODY COVER TYPE2A BODY COVER TYPE3A BODY COVER TYPE4A SIDE COVER TYPE1A SIDE COVER TYPE2A SIDE COVER TYPE3A SIDE COVER TYPE4A BODY COVER TYPE1A BODY COVER TYPE2A Ref No 1 87106 KTM 950ZJ STRIPE 87106 KTM 950ZK STRIPE 87106 KTM 950ZL STRIPE 87106 KTM 950ZM STRIPE 87107 KTM 950ZJ STRIPE 87107 KTM 950ZK STRIPE 87107 KTM 950ZL STRIPE 87107 9507 STRIPE 87108 KTM 950ZJ STRIPE 87108 KTM 950ZK STRIPE 87108 KTM 950ZL STRIPE 87108 KTM 950ZM STRIPE 87109 KTM 950ZJ STRIPE 87109 KTM 950ZK STRIPE 87109 KTM 950ZL STRIPE BODY COVER TYPE3A 87109 KTM 950ZM STRIPE L BODY COVER TYPE4A 87120 KTM 950ZA MARK HONDA TYPE1 60MM 87120 KTM 950ZB MARK HONDA TYPE2 60MM 20 ee oo n n n n 87121 KPH 700ZA MARK ELECTRIC STARTER TYPE1 87130 KTM 950ZA MARK HONDA TYPE1 110MM 87130 KTM 950ZB MARK HONDA TYPE2 110MM 87130 KTM 950ZC MARK HONDA TYPE3 110MM 87130 KTM 950ZD MARK HONDA TYPE4 110MM 87140 KTM 950ZA MARK HONDA TYPE1 50MM 87140 KTM 950ZB MARK HONDA TYPE2 50MM 2005 03 20 E MARK ANF125 M Ref Relative ref Number L O N st 7 No Description 6 LEET NO INFORMATION 10 INDJAN LEA 8 222 9 KTMT F3301 Reqd QTY Part No Description ANF125 Serial No Parts catalogue
37. DISK 8X24 BOLT CLUTCH ADJUSTING BOLT COWL SETTING BUSH BUSH RR CUSHION RUBBER BUSH RUBBER FLANGE FLANGE FLANGE CABLE COMP A THROTTLE CABLE COMP CHOKE CABLE COMP THROTTLE FLANGE CABLE SEAT LOCK NO V NO rN 113 2005 03 20 E 114 Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref CABLE STARTING MOTOR CALIPER SUB ASSY R CAMSHAFT COMP CAM RR BRAKE CAP ASSY NOISE SUPPRESSOR CAP A HANDLE RR COVER RUBBER CAP B HANDLE RR COVER RUBBER CAP COMP FUEL FILLER CAP CAP A C GENERATOR CAP BLEEDER CAP CABLE SEALING CAP CHAIN CASE PEEP HOLE CAP CHANGE SWITCH CONTACT CAP CHOKE DUST CAP CAP FUEL FILLER CAP HANDLE COVER CAP LOCK NUT CAP MASTER CYLINDER CARBURETOR ASSY CASE SUB ASSY AIR CLEANER CASE L FR BOTTOM CASE R FR BOTTOM CASE UNDER CASE UNDER HALF DRIVE CHAIN CASE UPPER HALF DRIVE CHAIN CENTER CLUTCH CHAIN CAM CHAIN DRIVE CHAMBER SET FLOAT CIRCLIP CIRCLIP 7MM CIRCLIP EXTERNAL 17MM CIRCLIP INTERNAL 45MM CLAMPER B BRAKE HOSE CLAMPER BRAKE HOSE CLAMP OVER FLOW PIPE CLAMP TUBE CLIP FUEL HOSE CLIP HARNESS CLIP HARNESS BAND CLIP HEADLIGHT CLIP HIGH TENSION CORD CLIP OIL DRAIN TUBE N WO ui TOO N N O Q QI O CLIP OIL DRAIN TUBE CLIP
38. DRIVE CHAIN CASE PACKING FUEL FILLER CAP PAD SET PANEL COMP RR BRAKE PEDAL COMP BRAKE PEDAL GEAR CHANGE PGM FI UNIT PINION KICK STARTER PIN C PILLION STEP PIN PIN PIN SCREEN SETTING PIN SHIFT RETURN SPRING PIN SPLIT 1 6X15 PIN SPLIT PIN SPLIT PIPE COMP PIPE COMP PIPE COMP PIPE COMP PIPE SEAT PISTON 2005 03 20 E 19 25 9 9 10 13 17 9 21 15 12 N 2 N O PISTON PIVOT SHIFT DRUM STOPPER ARM PLATE COMP PLATE COMP CLUTCH CAM PLATE COMP CLUTCH LIFTER PLATE COMP GEARSHIFT DRUM STOPPER PLATE COMP PRIMARY DRIVE PLATE COMP REFLECTING PLATE SET PLATE BEARING PLATE BEARING HOLDER PLATE PLATE CLUTCH LIFTER PLATE CLUTCH PRESSURE PLATE CLUTCH SIDE PLATE DIAPHRAGM PLATE DRUM LOCK PLATE PLATE PLATE PILLION STEP PLATE SETTING PLATE STOPPER PLATE TENSIONER SETTING PLUG BEARING PUSH PLUG SPARK PLUNGER CAM SETTING POST COMP HANDLE PROTECTOR PROTECTOR PUMP ASSY PUMP SET RACE STEERING BOTTOM BALL RACE STEERING BOTTOM CONE RACE STEERING TOP BALL RACE STEERING TOP CONE RAIL RR GRAB RATCHET STARTER DRIVE RECTIFIER COMP REGULATOR REFLECTOR RR REFLEX RELAY COMP STARTER RELAY COMP WINKER RETAINER RETAINER COMP BALL RETAINER FUEL UNIT RETAINER KICK SPRING RETAINER SPRING RETAINER VALVE
39. KICK RETURN ONE WAY RETAINER SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING PLUNGER PRIMARY CLUTCH REBOUND SEAT CATCH SHIFT DRUM STOPPER SIDE FRICTION STARTER PINION FRICTION SPRING SPRING SPRING STOP SWITCH SUB GEAR VALVE 24 11 24 gt gt gt WRONNNNFFWU X O NO 00 O PO OP SO UI T N N ISO OO SO ON NOUO AO UT CASO PO 117 PART NAME INDEX Part name Address Part name Address Page Ref Part name Address Ref SPROCKET SPROCKET SPROCKET SPROCKET STAND COMP MAIN STATOR COMP STAY L UNDER COWL STAY R UNDER COWL STAY AIR SUCTION VALVE TOP SET WASHER SEALING 37 WASHER SEALING TUBE WASHER SEALING TUBE TUBE TUBE WASHER SPECIAL WASHER SPECIAL WASHER SPECIAL WASHER SPECIAL WASHER SPLINE WASHER SPLINE WASHER SPRING WASHER THRUST 15MM WASHER THRUST 15 5MM WASHER THRUST 17MM WASHER THRUST 20MM WASHER THRUST 8MM WASHER WAVE TUBE TUBE TUBE C AIR INTAKE TUBE TUBE AIR CLEANER CONNECTING STAY FR TOP COVER STAY WIRE STEM SUB ASSY STEERING STOPPER COMP GEARSHIFT DRUM STOPPER CABLE STRAINER COMP STRIPE L BODY COVER TUBE AIR CLEANER DRAIN TUBE AIR SUCTION VALVE TUBE AIR VENT TUBE BR
40. LEG SHIELD INNER COVER R MAIN PIPE SIDE COVER COVER SPEEDOMETER COVER COVER COVER COVER CRANKCASE COMP L CRANKCASE COMP R CRANKSHAFT COMP CRANKSHAFT COMP R CRANKSHAFT L CUSHION ASSY RR CUSHION BATTERY CUSHION FR TOP COVER CYLINDER COMP CYLINDER SET MASTER CYLINDER SUB ASSY FR BRAKE o NANA gt Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref DAMPER CONNECTOR DIAPHRAGM DISK CLUTCH FRICTION DISK FR BRAKE DOWEL PIN 10X12 DOWEL PIN 3X5 DOWEL PIN 8X12 DRUM GEARSHIFT DUST DUST SEAL DUST SEAL 27X40X4 5 DUST SEAL BRAKE CAM DUST SEAL STEERING HEAD E E J ELEMENT COMP AIR CLEANER EMBLEM PRODUCT E RING 6MM FENDER A FR FENDER COMP B FR FENDER RR FILTER COMP AIR FLANGE SUB ASSY FINAL DRIVEN FLAP TIRE FLOAT SET FLYWHEEL COMP FORK ASSY L FORK ASSY R FORK L GEARSHIFT FORK R GEARSHIFT FUEL UNIT SET FUSE MINI GASKET GASKET SET GASKET AIR FEED PIPE GASKET CARBURETOR INSULATOR GASKET CYLINDER gt FN O AHN AWAW ONNOAN Nu GASKET CYLINDER HEAD 32 GASKET GASKET FLOAT CHAMBER GASKET FUEL PUMP GASKET L CRANKCASE COVER GASKET L CYLINDER HEAD SIDE COVER D1 GASKET OIL FILTER GASKET CRANKCASE COVER GASKET TENSIONER LIFTER GAUGE OIL L
41. RELAY COMP WINKER MITSUBA 38306 KK4 000 SUSPENSION WINKER RELAY MITSUBA 58501 901 RELAY STARTER 58770 701 PGM FI UNIT 61105 KEV 900 COLLAR HORN SETTING 22 61106 KW6 840 RUBBER B MOUNTING 2005 03 20 E WIRE HARNESS ANF125 M Reqd QTY Description ANF125 Serial No MSTS ST5 5 5 Parts catalogue code 90661 KPH 701 CLIP PIPE 1 91540 KPH 901 CLIP HARNESS BAND 1 91540 S30 003 CLIP HARNESS BAND NATURAL 151 5MM 92101 06020 4J BOLT HEX 6X20 95891 04020 07 SCREW WASHER 4X20 93903 24220 SCREW TAPPING 4X10 95701 06014 00 BOLT FLANGE 6X14 95701 06016 00 BOLT FLANGE 6X16 98200 41000 FUSE MINI 10A 98200 41500 FUSE MINI 15A 2005 03 20 E FRAME BODY Ref LON Relative ref Number No Description 2 6151A1 KEY SET 3 6151A2 KEY SHUTTER EXCLUDES Key cutting 4 615145 SWITCH COMBINATION amp LOCK 6 410100 BODY FRAME INCLUDES Engine removal and installation 7 411105 STAY FRONT COVER Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 16980 KPH 900 RUBBER IGNITION COIL PROTECTOR 1 1 35010 KTM 950 35010 KPH 700 35011 KPH 690 SHUTTER SET KEY 6 REP TO 0 1 1 35101 KPH 690 SWITCH ASSY COMBINATION amp 1 35121 KPH 690 KEY BLANK 69KEY TOP2REPORDER 50100 KTM 950 50100 KPH 700 64221 KPH 700 STAY FR TOP COVER 90106 KPH 690 BOLT SOCKE
42. code 5 5 5 5 5 Ref No 31200 KPW 901 MOTOR ASSY STARTING 31201 KPW 901 TERMINAL SET BRUSH 31204 KG8 004 SPRING CARBON BRUSH 31205 KPW 901 BOLT SETTING 31206 KPW 901 HOLDER SET BRUSH 51207 008 90071 MB0 000 NUT WASHER 6MM 91309 425 003 O RING 24 4X3 1 ARAI 91320 0 000 O RING 95701 06025 00 BOLT FLANGE 6X25 N O 2005 03 20 E STARTING MOTOR ANF125M Ref LON Relative ref Number No Description 1 612105 MOTOR STARTING 2 6121A4 TERMINAL BRUSH STARTER 5 6121A5 HOLDER BRUSH STARTER 9 00006 KTMT E1201 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 31200 KPH 901 MOTOR ASSY STARTER 31201 MBE 008 TERMINAL SET BRUSH 31204 KS5 901 SPRING CARBON BRUSH 31205 MBE 008 BOLT SETTING 31206 MBE 008 HOLDER SET BRUSH 51207 008 90071 MB0 000 NUT WASHER 6MM 91309 425 003 O RING 24 4X3 1 ARAI 91320 MBE 008 91320 0 000 N O 95701 06025 00 2005 03 20 CRANKCASE Ref LON Relative ref Number No Description 1 110120 CRANKCASE RIGHT INCLUDES Engine removal and installation 1101A2 CRANKCASE BOTH INCLUDES Engine removal and installation 3 110115 CRANKCASE LEFT INCLUDES Engine removal and installation 8 615125 SWITCH GEAR CHANGE 9 617198 SENSOR SPEEDOMETER 14 1101F9 OIL SEAL GEARSHIFT SPINDLE
43. sken z z z pu re LOWER Jew a a a z ja 25 Lower euro za a a z u _ 2005 03 20 E ANF1255 Candy Asteroid Force Candy caribbean black silver sonic Applicable model Appli 1 pplicable blue sea metallic metallic green block Initial Final No Name of colored parts Basic part No B 189C NH A35M NH 411M GY 130C applicable applicable model model fe 27 MARK DRE CATON zo z rw 5 zs MARK HONDA ariaoxpH700__ za za 2 za 6 Tas MARK HONDA Jenok ze zc ze ze fem Ta MARK HONDA za za ze ereo 2 zc z z Fas 9 Ta MARK oeno ze zc 2 z Fax 8 PANEL COMP RR BRAKE pu r 5 Ta _________ za za z z Ta meote zo a m u Fs SHIELD LES fer zo a z Es 10 Ls smuee LBoovcove enoexeeme Zx zc zo z 4 STRIPE L SIDECOvER eroexeemo zc 2 z 9 a ss smuee BoDvcoveg ____ za zc ze z Fas 2 40_ STRIPE R SIDECOVER rski za zc zo ze Fax 1
44. two units 13 711130 CALIPER FRONT BRAKE INCLUDES Bleed brakes 14 711160 BRACKET FRONT CALIPER 0900 Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 06451 GE2 405 SEAL SET PISTON 06455 KPH 951 PAD SET FR 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45107 GE2 006 45108 KPH 951 SPRING PAD 45111 MAJ G41 RING STOPPER 45131 GZ0 006 BOLT PIN 45132 166 016 BOOT PIN BUSH NISSIN 45133 MA3 006 NO O AWN 45215 KPH 951 PIN HANGER 45216 166 006 WASHER WAVE 45250 KPH 951 CALIPER SUB ASSY R 45290 951 BRACKET SUB 55 FR CALIPER 90131 KGH 900 BOLT FLANGE 8X25 2005 03 20 E Reqd QTY Description ANF125 5 5 5 5 5 FRONT WHEEL KTMT F1000 Serial No Ref LON Relative ref Number Description 2 710151 AXLE FRONT WHEEL 710103 HUB FRONT WHEEL 7101D4 FRONT WHEEL 710109 RIM WHEEL FRONT 710139 FRONT TIRE 710140 TUBE FRONT TIRE 711120 DISC FRONT BRAKE 4 710115 BEARING FRONT WHEEL CONE 7101156 Replace 1 bearing add Parts catalogue code n coa _ WNND OOW rN 42713 KFM 901 42713 001 000 44301 KPH 900 44311 KPH 900 44620 KPH 950 44635 KPH 950ZA 44650 KPH 950ZA 44701 7 900 44711 KPH 901 44711 KPH 902 44712 KPH 701 44712 KPH 702 45251
45. 00 89102 538 000 89103 538 000 89211 KGH 900 89212 KGH 900 89216 KPH 900 89219 KGH 900 90000 90004 GHB 650 90004 GHB 670 90005 GHB 610 90005 000 90012 333 000 90022 68 000 90031 900 90032 900 106 105 105 105 106 106 106 106 106 107 107 107 107 107 107 104 107 107 107 107 107 105 105 105 105 107 107 105 105 104 104 104 O O O O O O0 Qui T NO N N N 90033 KPH 900 90050 KPH 900 90071 MB0 000 90085 GB6 911 90085 KFL 850 90084 428 000 90085 413 781 90087 KGH 900 90101 GJ6 000 90101 KY6 008 90102 KGH 900 90103 KPH 720 90104 900 90105 KGH 900 90105 KPH 900 90106 GN5 900 90106 KPH 690 90107 900 90107 900 90107 KGH 600 90107 KPH 700 90108 225 000 90112 GK8 010 90114 GB4 810 90114 KGH 900 90114 KPH 700 90114 KPH 880 90115 7 900 90116 KV3 701 90116 ME9 000 90118 383 000 90121 900 90128 900 90131 KGH 900 90145 KM3 751 90145 KPH B30 90164 028 000 90191 900 90206 001 000 90231 087 010 90231 KM7 700 90301 KGH 901 90301 KPH 700 90301 KPH 900 90302 KBP 900 90304 KGH 901 90304 KPH 700 90304 KPH 900 90306 KGH 901 90309 357 000 90314 KFM 900 2005 03 47 12 10 90401 GB2 000 90403 KPH 900 90407 259 000 90412 187 000 90412 900 90431 GN5 910 90432 086 000 90435 3 000 90439 582 010 90441 286 000 904
46. 00ZL 13 64440 7007 H14 64445 KPH 700 H14 64450 7007 H14 64450 7007 H14 64450 70070 H14 64450 7007 H14 64450 KPH 7002 J H14 64450 7007 H14 64450 KPH 700ZL H14 64450 7007 H14 64455 KPH 700ZA H14 64455 9507 H14 64500 7007 H14 64500 7007 H14 64500 7007 H14 64500 KPH 700ZD H14 64500 7007 H14 64500 KPH 7002 J H14 64500 7007 H14 64510 KEV 900 H14 64521 MN5 000 F F8 64600 7007 65 64600 KPH 7002B 65 64600 7007 65 64600 70070 65 64600 7007 65 64600 KTM 950ZJ G5 64600 9507 65 64600 KTM 950ZL 65 64600 9507 65 64650 7007 65 64650 KPH 7002B 65 64650 7007 65 64650 70070 65 64650 7007 G5 64650 KTM 950ZJ G5 64650 9507 65 64650 95071 65 77 77 77 77 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 O O O O O O O 64650 9507 G5 64800 7007 66 64800 7007 66 64800 7007 G6 64800 KPH 700ZD 66 64800 7007 66 64800 KTM 950ZJ G5 64800 9507 65 64800 KTM 950ZL 66 64800 9507 66 64850 7007 66 64850 7007 66 64850 KPH 700ZC 66 64850 KPH 700ZD G6 64850 7007 66
47. 01 50M 8 0 95005 91 xxx 3x 95005 91001 30M 12 0 95005 91xxx 5x 95005 91001 50M 12 0 95005 92xxx 3x 95005 92001 30M 12 0 a 3 3 wa 02 w 000 41 4 0 4 00 02 95005 92xxx 5x 95005 92001 50M 12 0 NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2005 03 20 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code e hose 2 Red outside braid 3 mm inside dia only 5 Black inside braid 3 Red 3 mm inside dia only 4 Ash gray with red stripe 3 mm inside dia only 6 Black Lengths 001 1 standard 003 3 m 008 8 V
48. 05 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 2x 95005 45001 20M 4 5 95005 45xxx 3x 95005 45001 30M 4 5 gt 02 Ow Ow a a 9 a a wa a 161 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45xxx 4x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 5x 95005 45001 50M 4 5 95005 50xxx 3x 95005 50001 30M lt 95005 50003 30M gt 5 0 95005 50xxx 5x 95005 50001 50M 5 0 95005 55 1 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 55xxx 2x 95005 55001 20M lt 95005 55003 20M gt 5 3 95005 55xxx 4x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 65 1 95005 65001 10M lt 95005 65003 10M gt 6 5 95005 65xxx 2x 95005 65001 20M 6 5 95005 70xxx 3x 95005 70001 30M lt 95005 70003 30M gt 7 0 95005 70xxx 5x 95005 70001 50M 7 0 95005 75 1 95005 75001 10M lt 95005 75003 10M gt 7 3 95005 75xxx 2x 95005 75001 20M 7 3 95005 80xxx 1x 95005 80001 10M lt 95005 80003 10M gt 8 0 95005 80xxx 2x 95005 80001 20M 8 0 95005 80xxx 3x 95005 80001 30M 8 0 95005 80xxx 5x 95005 800
49. 05 KPH 7002ZE F7 53205 9507 F5 53205 KTM 950ZC F5 53205 95070 F5 53205 KTM 950ZF F5 53206 KPH 700 F5 F7 53207 7002 F5 F7 53207 KPH 900 F5 F7 53208 KPH 700 F7 53209 GAH 000 F1 53209 KPH 700 F7 53211 GN5 900 F9 53212 GN5 900 F9 53214 GN5 900 F9 53219 KPH 900 F9 53219 KPH B30 F9 53220 GN5 850 F9 53250 9507 F5 53250 KTM 950ZL F5 53250 9502 F 53250 9507 F 53270 7007 F F8 61000 61100 7007 F10 61100 KPH 7002B F10 61100 KPH 700ZC F10 61100 KPH 700ZD F10 61100 KPH 700zF F10 61100 KPH 700ZJ F10 61100 7007 F10 61105 KEV 900 H6 H8 61106 KW6 840 H6 H8 61200 KPH 700 F10 64000 64110 KPH POOZA F8 64200 7007 H12 64200 7002 H12 64200 KPH 700ZC H12 64200 KPH 700ZD H12 64200 7007 H12 64200 9507 H12 64200 9502 H12 64200 KTM 950ZC H12 64200 KTM 950ZD H12 64206 GT4 000 F8 Ae SEEE SSS ae 64206 MJ0 000 F8 64221 KPH 700 H10 64250 7007 H12 64250 7007 H13 64250 7007 H13 64250 KPH 700ZD H13 64250 7007 H13 64250 9507 H12 64250 9502 H12 64250 KTM 950ZC H12 64250 KTM 950ZD H12 64310 KPH 700ZB H13 64310 7007 H13 64310 KPH 700ZD H13 64310 7007 H13 64310 KPH 700ZJ H13 64310 KPH 700ZK H13 64510 KPH 700ZL H13 64310 7007 H13 64511 KTM 950 H13 64512 KTM 950 H13 64520 KPH 700 H13 64525 KPH 700 H1
50. 05010 18 SCREW WASHER 5X10 25 95002 02659 CLIP TUBE B6 5 2005 03 20 E CARBURETOR F 13 KTMT E1800 Ref Reqd QTY N Part No Description ANF 12 Serial No 9 MSTS ST5 5 5 26 99101 KPH 0780 JET MAIN 78 27 99103 KPH 0350 JET SLOW 35 Parts catalogue code 2005 03 20 E THROTTLE Ref LON Relative ref Number No Description 2 617115 SENSOR THROTTLE 7 311132 BODY ASSY THROTTLE 8 311130 BODY THROTTLE 10 311145 INJECTOR FUEL 1801 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 16016 691 SCREW SET 16060 KPH 701 SENSOR COMP THROTTLE 16080 KPH 701 BOLT FLANGE 5X20 16081 701 SCREW TORX 5X8 7 16082 KPH 701 SCREW TORX 5X17 16169 701 STAY WIRE 16400 KPH 701 THROTTLE BODY ASSY GQROA A 16410 701 BODY SET 16422 701 JOINT INJECTOR 16450 KPH 701 INJECTOR ASSY FUEL N O 16472 701 RING SEAL 91301 KPH 701 O RING 7 3X2 2 93892 05010 10 SCREW WASHER 5X10 2005 03 20 E Ref No Part No Reqd QTY Description ANF125 5 5 5 5 5 HEADLIGHT KTMT FO100 Serial No Ref LON Relative ref Number No Description 1 6161A7 HEADLIGHT UNIT 2 6161B1 SOCKET HEADLIGHT 3 616118 BULB HEADLIGHT NOTE Same time for two units Parts catalogue code 1 331
51. 0545 001 000 CHAIN CASE PEEP HOLE 40591 KPH 900 PACKING DRIVE CHAIN CASE 43431 KPH 700 ARM RR BRAKE STOPPER 52200 KPH 700ZA SWINGARM SUB ASSY RR NH364M SHEEN SILVER METALLIC 90118 383 000 BOLT WASHER 6X6 90121 KPH 900 BOLT SWINGARM PIVOT 92812 10000 BOLT A STOPPER ARM 93401 06010 00 BOLT WASHER 6X10 94001 08000 05 NUT HEX 8 94031 10000 NUT HEX 10MM 94101 08000 WASHER PLAIN 8MM 94111 10000 WASHER SPRING 10MM 94201 20150 PIN SPLIT 2 0X15 2005 03 20 E Ref No Part No REAR CUSHION Reqd QTY Description ANF125 Serial No MSTS ST5 5 5 2300 Ref No L O N Relative ref Number Description 1 5121B6 5121 7 512188 CUSHION ASSY REAR CUSHION ASSY REAR CUSHION ASSY REAR Parts catalogue code 1 52400 KPH 701 2 52485 6 7 003 3 52485 088 901 4 52486 6 7 003 5 90301 KPH 900 90301 KPH 700 6 94101 10000 7 95801 10035 00 CUSHION ASSV RR BUSH RUBBER BUSH RR CUSHION RUBBER SHOWA COLLAR RUBBER BUSH SHOWA NUT HEX CAP 10MM WASHER PLAIN 10MM BOLT FLANGE 10X35 2005 03 20 E Ref No Part No REAR FENDER 2400 Description ANF125 Serial No 8 5 8 5 5 5 Ref LON Relative ref Number No Description 1 413102 FENDER REAR Parts catalogue code 80100 KPH 700 80124 700 85601 MN5 000 90485 286 000 90677 00 95701 0601
52. 06020 00 96001 06022 00 96001 06045 00 96001 06095 00 WASHER SEALING 8 1 1 WASHER SEALING 8MM NUT CAP 8MM WASHER SEALING 6 5X12 O RING O RING O RING TAPPET ADJUSTING HOLE BOLT STUD 8X28 SCREW PAN 5X25 BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE 2005 03 20 E CAMSHAFT VALVE Ref LON Relative ref Number No Description 2 111118 CAMSHAFT INCLUDES Valve clearance adjustment 4 5 1111 8 ARM INTAKE VALVE INCLUDES Valve clearance adjustment 1111K9 ARM EXHAUST VALVE INCLUDES Valve clearance adjustment 1111L8 ARM VALVE ROCKER FOR 1 VEHICLE INCLUDES Valve clearance adjustment 1111NO VALVE INCLUDES Refacing EXCLUDES Valve guide replacement 1111 VALVE FOR 1 VEHICLE INCLUDES Refacing EXCLUDES Valve guide replacement 1111N1 VALVE EXHAUST ONE KTMT E0200 INCLUDES Refacing Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 12209 684 681 SEAL VALVE STEM NOK 14100 KPH 880 CAMSHAFT COMP 14100 690 14430 KPH 900 ARM COMP VALVE ROCKER 14451 KPH 900 SHAFT IN ROCKER ARM 14452 KPH 900 SHAFT EX ROCKER ARM Ar 14711 KPH 900 VALVE IN 14721 KPH 880 VALVE EX 14751 KPH 900 SPRING VALVE 14771 GB4 680 RETAINER VALVE SPRING 1477
53. 0M lt 95001 75003 50M gt 7 5 95001 45 5 95001 45001 50M lt 95001 45003 50M gt 4 5 95001 45xxx 6x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 80xxx 2x 95001 80001 50M 8 0 95001 55xxx 2x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt COW OWA OW 00 U U WA WA gt 95001 80xxx 3x 95001 80001 60M 8 0 95001 80xxx 4x 95001 80001 60M 8 0 95001 80xxx 5x 95001 80001 50M 8 0 2005 03 20 95001 80xxx 6x 95001 80001 60M 8 0 OWA 02 02 60 02 00 5 02 0 02 OW E 16 Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 1x 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 01xxx 60 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 20 95003
54. 1 900 24430 900 24435 900 24610 900 24630 900 24641 900 24651 900 24652 900 35751 KPH 900 35752 KPH 900 90022 MG8 000 90435 HB3 000 91111 7 900 96220 30085 96700 06016 00 FORK R GEARSHIFT FORK L GEARSHIFT SHAFT GEARSHIFT FORK DRUM GEARSHIFT PLATE COMP GEARSHIFT DRUM STOPPER 1 1 1 1 1 1 1 1 1 HOLDER DRUM STOPPER STOPPER COMP GEARSHIFT DRUM SPRING SHIFT DRUM STOPPER SPINDLE COMP GEARSHIFT ARM COMP GEARSHIFT SPRING GEARSHIFT ARM SPRING GEARSHIFT RETURN PIN SHIFT RETURN SPRING CAP CHANGE SWITCH CONTACT SPRING CHANGE SWITCH CONTACT PIVOT SHIFT DRUM STOPPER ARM WASHER 6 1 ROLLER 4X10 8 ROLLER 3X8 5 BOLT SOCKET 6X16 2005 05 20 E KICK STARTER SPINDLE Ref LON Relative ref Number No Description 1 1121 PINION KICK STARTER INCLUDES Engine removal and installation 3 1121A2 SPINDLE KICK STARTER INCLUDES Engine removal and installation 7 112103 SPRING KICK STARTER RETURN 1700 Part Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 28211 KPH 900 PINION KICK STARTER 271 1 28221 KPH 900 RATCHET STARTER DRIVE 1 28251 KPH 900 SPINDLE KICK STARTER 28262 KPH 900 RETAINER KICK SPRING 28265 KPH 900 COLLAR KICK RETAINER Ref No 28271 KPH 900 SPRING STARTER PINION FRICTION 28281 KPH 900 SPRING KICK RETURN
55. 1 61 68 68 E7 G8 G9 G8 D16 G8 G9 G11 G13 G15 G15 G13 G13 G14 G9 G10 G11 D2 G1 67 H4 G7 H2 D5 D6 D16 E4 G2 H9 D16 G1 H7 H9 H7 F4 D14 D15 H15 D10 F14 D2 95701 08012 00 95701 08020 00 95701 08022 00 95701 08025 00 95701 08032 00 95701 08035 00 95701 08045 00 95801 10035 00 95801 10045 00 95801 10110 08 96000 96001 06014 00 96001 06016 00 96001 06018 00 96001 06020 00 96001 06022 00 96001 06025 00 96001 06028 00 96001 06030 00 96001 06035 00 96001 06040 00 96001 06045 00 96001 06060 00 96001 06095 00 96100 60010 00 96100 62010 00 96100 62030 00 96140 62010 10 96140 62030 10 96140 63010 10 96211 06000 96220 30085 96220 40238 96700 06016 00 97000 97280 31209 KO 97550 31209 KO 98000 98200 41000 98200 41500 2005 03 20 E H7 95 25 H9 97 32 99000 99101 KPH 0780 E8 99103 KPH 0350 E8 PART NAME INDEX Part name Address Ref Part name Address Page Ref Part name Address Page Ref CYLINDER STUD 10 BOLT FLANGE BOLT FLANGE ADJUSTER CHAIN BOLT FLANGE DRAIN PLUG 12MM FLANGE 10X110 BOLT FLANGE FLANGE 10X35 BOLT FLANGE FLANGE BOLT FLANGE FLANGE 10X50 ARM ASSY KICK STARTER ARM COMP GEARSHIFT ARM COMP VALVE ROCKER ARM RR BRAKE ARM RR BRAKE STOPPER AXLE FR WHEEL AXLE RR WHEEL BOLT FLANGE FLANGE BOLT FLANGE FLANGE FLANGE BOLT FLANGE B BOLT FLANGE FLANGE BOLT FLANG
56. 1 JOINT B BRAKE ARM 2005 03 20 E Ref LON Relative ref Number No Description 4 410145 BAR STEP 7 4101D3 RUBBER STEP LEFT NOTE Same time for two units 4101D4 RUBBER STEP RIGHT NOTE Same time for two units 4101L8 RUBBER STEP BOTH 4101C8 BAR PILLION STEP RIGHT 4101P4 BAR PILLION STEP BOTH 4101C7 BAR PILLION STEP LEFT 4101D0 BRACKET PILLION STEP RIGHT 4101K4 BRACKET PILLION STEP BOTH 4101C9 BRACKET PILLION STEP LEFT 2000 Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 18421 KBA 900 RUBBER MUFFLER MOUNTING 18422 KPH 900 COLLAR MUFFLER MOUNTING 50605 KPH 900 BRACKET MAIN STEP 50610 KPH 900 BAR COMP STEP 50612 KPH 900 COLLAR MAIN STEP MOUNTING 50613 KFL 850 RUBBER MAIN STEP MOUNTING 50661 GN8 920 RUBBER STEP 50710 GN5 830 RUBBER PILLION STEP 50711 GN5 730 PLATE PILLION STEP 50713 KRS 690 BAR PILLION STEP NO CON OV lt gt NNNA gt gt gt gt NNNA gt gt gt 50714 GN5 830 BAR L PILLION STEP 50715 KPH 700 HOLDER R PILLION STEP 50716 KPH 700 HOLDER L PILLION STEP 94050 10000 NUT FLANGE 10MM 94101 06000 WASHER PLAIN 6MM 94201 16150 PIN SPLIT 1 6X15 95015 85000 PIN C PILLION STEP 95701 08020 00 BOLT FLANGE 8X20 95701 08025 00 BOLT FLANGE 8X25 95701 08035 00 BOLT FLANGE 8X35 PUNN NN 2005 03 20 Ref LON
57. 10 KPH 701 2 33130 KPH 701 3 34901 KRS 901 4 53209 GAH 000 5 90101 GJ6 000 HEADLIGHT UNIT SOCKET COMP HEADLIGHT BULB HEADLIGHT 12V 35 35W CLIP HEADLIGHT BOLT ADJUSTING 2005 03 20 E Ref LON Relative ref Number No Description 1 8121A1 METER ASSY COMBINATION 2 8121A2 METER COMBINATION 3 8121B7 LENS METER 4 8121B3 CASE METER 6 4131A3 PLATE REFLECTING 0200 Part No ANF125 Serial No Parts catalogue code o MST5 ST5 M5 5 Ref 37200 KTM 951 1 37200 KPH 701 37210 KTM 951 37210 KPH 701 57211 701 37212 KPH 701 CASE UNDER 37213 KPH 701 HOLDER WINKER RELAY 37215 KPH 701 PLATE COMP REFLECTING 86150 KPG 901 EMBLEM PRODUCT MARUID 86150 KPG 902 EMBLEM PRODUCT UEHARA 90101 KY6 008 SCREW TAPPING 3X14 93903 25310 SCREW TAPPING 5X16 ND 2005 03 20 CABLE MIRROR Ref LON Relative ref Number No Description 1 811100 CABLE THROTTLE 2 811120 CABLE CHOKE 3 810140 LEVER CHOKE HANDLE SIDE 5 810150 GRIP THROTTLE 6 8101CO GRIP HANDLE LEFT 8 810155 HOUSING THROTTLE KTMT FO0300 Reqd QTY ANF125 Serial No MST5 ST5 M5 5 17910 KTM 950 CABLE COMP THROTTLE 1 17910 KPH 700 CABLE COMP A THROTTLE 17950 KPH 900 CABLE COMP CHOKE 17961 KFM 900 LEVER CHOKE 17962 KFM 900 STOPPER CABLE 53140 KPH 970 GRIP COMP THROTTLE Description Parts catalogue code
58. 12105 ELEMENT AIR CLEANER 3 3121A5 CASE AIR CLEANER 6 312102 COVER AIR CLEANER CASE 7 3121B6 TUBE AIR CLEANER CONNECTING KTMT F1601 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 17210 KPH 900 ELEMENT COMP AIR CLEANER 1 17213 KPH 900 SEAL AIR CLEANER COVER 2 17225 KPH 700 CASE SUB ASSY AIR CLEANER 1 17227 HC0 000 TUBE VINYL 11X15X45 17254 KCW 871 TUBE AIR CLEANER DRAIN 17255 KPH 700 COVER SUB ASSY AIR CLEANER 17253 KPH 700 TUBE AIR CLEANER CONNECTING 95018 48250 BAND AIR CLEANER CONNECTING TUBE 48 90116 ME9 000 BOLT FLANGE 6 93500 05025 06 SCREW PAN 5X25 93903 25510 SCREW TAPPING 5X25 95002 41300 08 CLAMP TUBE D13 95002 80000 CLIP TUBE C12 2005 03 20 E Ref No Part No AIR SUCTION VALVE ANF125ST MST Description 1700 125 MSTS STS M5 5 Serial Ref No L O N Relative ref Number Description 2 3141B4 3 314130 5 311101 FILTER SECONDARY AIR SEPARATE VALVE SECONDARY AIR CONTROL PIPE SECONDARY AIR Parts catalogue code NO ON UN 15771 KV6 000 17260 KFL D00 18600 KPH 701 18620 KTM 950 18640 KPW 900 18645 4 730 18652 950 18653 KPH 900 18654 KTM 950 18655 KTM 950 19509 KPH 900 90678 MN5 000 95002 02070 95701 06008 00 96001 06016 00 96001 06018 00 CLIP OIL DRAIN TUBE
59. 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 36xxx 1x 95003 36001 10M lt 95003 36003 10M gt lt 95003 36008 10M gt 11 0 3 0 95003 03xxx 3x 95003 03001 60M lt 95003 03003 60M gt 3 0 6 0 95003 14xxx 3x 95003 14001 60M lt 95003 14003 60M gt 6 0 9 0 95003 36xxx 20 95003 36001 10M lt 95003 36003 10M gt lt 95003 36008 10M gt 3 0 95003 03xxx 60 95003 03001 60M lt 95003 03003 60M gt 3 0 6 0 95003 17xxx 1x 95003 17001 10M lt 95003 17003 10M gt 7 0 95003 37xxx 3x 95003 37001 60M 95003 37003 60M gt 5 0 95003 05xxx 3x 95003 05001 60M lt 95003 05003 60M gt lt 95003 05008 60M gt 3 5 6 5 95003 19 1 95003 19001 10M lt 95003 19003 10M gt lt 95003 19008 10M gt 7 0 95003 37xxx 60 95003 37001 60M lt 95003 37003 60M gt 5 0 95003 05xxx 60 95003 05001 60M lt 95003 05003 60M gt 95003 05008 60 3 5 6 5 95003 19 20 95003 19001 10 95003 19003 10 95003 19008 10 7 0 95003 38 1 95003 38001 10 lt 95003 38003 10 gt 3 0 95003 38 20 95003 38001 10 lt 95003 38003 10 gt 3 0 95003 07 1 95003 07001 10 lt 95003 07003 10 gt lt 95003 07008 10M gt 4 0 7 0 95003 19xxx 3x 95003 19001 60M 95003 19003 60M lt 95003 19008 60M gt 7 0 95003 39xxx 1x 95003 39001 10M lt 95003 39003 10M g
60. 2 08 FENDER RR 1 BAND GROMMET SIDE COVER WASHER 6MM NUT CLIP 5MM BOLT FLANGE 6X12 2005 03 20 E Ref No Part No Description FRONT WINKER KTMT F2500 Reqd QTY ANF 125 MSTS STS M5 5 Serial No Ref No L O N Relative ref Number Description 5 6161C4 6161C5 5 616150 616101 6 6161B6 616187 7 616163 9 616169 0 616185 1 616133 1 1 6161G0 WINKER RIGHT FRONT WINKER BOTH FRONT BASE WINKER RIGHT FRONT BASE WINKER BOTH FRONT SOCKET WINKER RIGHT FRONT SOCKET WINKER BOTH FRONT WINKER LEFT FRONT BASE WINKER LEFT FRONT SOCKET WINKER LEFT FRONT BULB WINKER FRONT NOTE Same time for two units BULB WINKER FOR 1 VEHICLE Parts catalogue code n 8 TOT _ e 3 n 52404 701 52405 701 33400 KPH 701 33402 KPH 701 33403 KPH 701 33407 KPH 701 33450 KPH 701 33452 KPH 701 33453 KPH 701 33457 KPH 701 34905 KPH 901 93911 14420 GASKET COVER TUBE WINKER ASSV R LENS R FR WINKER BASE R WINKER SOCKET COMP R WINKER WINKER ASSV L FR LENS L FR WINKER BASE L WINKER SOCKET COMP L WINKER BULB WINKER 12V 10W SCREW TAPPING 4X16 PO 2 2 2 2 1 1 2005 03 20 E Ref No COMBINATION LIGHT Part No Reqd QTY Description ANF125 5 5 5
61. 3 64540 KPH 700 G4 64570 KPH 7002B G4 64370 KPH 700ZC G4 64370 KPH 700ZD G4 64370 7007 G4 64370 KPH 700ZJ G4 64370 7007 G4 64370 KPH 700ZL G4 64370 7007 G4 64380 7007 G4 64380 7007 G4 64380 7007 G4 64380 7007 G5 64580 KPH 7002 J G5 64380 7007 G5 64580 KPH 700ZL 65 64380 7007 G5 64400 7007 H13 64400 KPH 700ZC H13 64400 KPH 700ZD H13 64400 7007 H13 64400 KPH 700ZJ H13 64400 7007 H13 64400 KPH 700ZL H13 64400 7007 H13 64405 7007 H13 64405 9507 H13 64410 7007 65 64410 KPH 7002B G5 64410 7007 G5 64410 KPH 700ZD G5 64410 7007 G5 64410 KPH 700ZF G5 64415 KPH B30 G5 64420 7007 G5 64420 KPH 7002B G5 2005 05 20 NIN ON U1 NQ OO O0 FRR RRR F UN CAL CAL CAL GAL N OS UT A CAL 64420 7007 G5 64420 KPH 700ZD 65 64420 7007 G5 64420 7007 G5 64430 KPH 700ZB H13 64430 KPH 700ZC 13 64430 70070 H13 64430 KPH 700ZF 13 64450 KPH 7002 J H13 64430 7007 H13 64450 KPH 700ZL H13 64430 7007 H13 64455 KPH 700 H13 64440 KPH 7002B H13 64440 7007 13 64440 70070 H13 64440 KPH 700ZF H13 64440 KPH 7002Z J H13 64440 7007 13 64440 KPH 7
62. 3600 KTM 950ZC 83600 KPH 700ZA 83600 KPH 700ZB 83600 KPH 700ZC 83600 KPH 700ZD 83600 KPH 700ZE 64340 KPH 700 64370 KPH 700ZB 64370 KPH 700ZC 64370 KPH 700ZD 64370 KPH 700ZF 64370 KPH 700ZJ 64370 KPH 700ZK 64370 KPH 700ZL 64370 KPH 700ZM 64380 KPH 700ZB 64380 KPH 700ZC 64380 KPH 700ZD COVER SET TAIL WL NHA17M SENTINEL SILVER METALLIC NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC B189C CANDY CARIBBEAN BLUE SEA GY150C CANDY SONIC GREEN NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC R307C CANDY BEAM RED COVER SET FR BODY COVER R SIDE NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC YR261C CANDY FOGGY ORANGE COVER L SIDE NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE 111 1222 2 1 2005 03 20 BODY COVER Reqd QTY ANF125 Serial No MST5 ST5 M5 5 Ref Part No Description Parts catalogue code 4 64380 KPH 700ZF COVER L 64380 KPH 700ZJ 64380 7007 64380 KPH 700ZL 64380 KPH 700ZM 64410 7007 64410 KPH 7002B 64410 KPH 700ZC 64410 KPH 700ZD 644 10 KPH 700ZE 644 10 KPH 700ZF 64415 KPH B30 64420 7007 64420 KPH 7002B 64420 KPH 700ZC 64420 KPH 700ZD 64420
63. 41 425 000 90441 KA4 700 90441 ME9 000 90442 147 000 90443 844 000 90443 900 90452 413 000 90452 KGH 900 90452 KPH 900 90454 KPH 900 90455 GB2 000 90461 115 000 90461 357 000 90461 6 4 770 90485 040 000 90485 286 000 90501 GBL 730 90501 690 90502 662 000 90502 900 90503 KBP 900 90505 425 000 90505 880 90522 700 90544 283 000 90545 300 000 90601 001 000 90601 KAF 003 90603 KPH 900 90605 166 720 90605 200 000 90651 5 671 90661 701 90677 00 90678 5 000 90702 900 90741 003 010 08 39 09 40 D16 47 E3 50 E3 08 08 E5 012 02 06 02 F5 07 02 E3 E3 E6 E6 08 02 07 H2 09 F6 F8 H15 H5 F10 F14 F6 F8 H15 F11 F4 E3 G13 08 07 08 E4 E6 F4 G2 H9 67 H2 H5 H15 G10 G11 D3 D7 D10 D11 E1 91000 91001 KPH 881 91001 KPH 901 91002 KPH 881 91002 KPH 901 91007 KPH 901 91008 KK6 000 91071 KPH 901 91101 GB2 000 91111 7 900 91204 901 91204 MC7 003 91208 KPH 901 91251 KGH 901 91251 KGH 902 91251 KPH 901 91301 KPH 701 91303 001 000 91303 377 000 91304 GB1 900 91304 KPH 700 91305 KPH 900 91306 MG3 000 91307 035 000 91309 425 003 91320 0 000 91320 008 91356 6 0 003 91556 KGH 901 91372 KPH 900 91509 GE2 760 91540 KPH 901 91540 902 91540 530 003 92000 92101 06010 0 92101 06020 0A 92101 06020 4J 92101 08025 0A 92101 08025 0H 92800 12000
64. 46000 46500 00 46513 900 50000 50100 700 50100 950 50301 GN5 901 50502 6 5 900 50506 6 5 900 50581 900 50500 900 50512 900 50523 900 50524 397 000 50530 KPH 900 50605 KPH 900 50610 KPH 900 50612 KPH 900 50613 KFL 850 F13 F13 F13 F13 F13 rS TO 109 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 50613 KFL 850 F7 G14 50661 GN8 920 G14 50710 GN5 830 614 50711 GN5 730 G14 50713 KRS 690 614 50714 GN5 830 614 50715 700 614 50716 700 614 51000 51400 952 51400 31 51401 901 51410 901 51410 31 51412 6 5 901 51420 951 51425 GN5 901 51457 KGH 901 51454 KEV 881 51456 KPH 901 51466 065 901 51470 KPH 901 51490 KGH 901 51500 952 51500 31 51520 951 52000 52200 7007 616 52400 KPH 701 H1 52485 088 901 H1 52485 6 7 003 H1 52486 6 7 003 H1 53000 53100 KPH 700 53100 KTM 950 53104 KPH 950 53105 950 53106 3 000 53108 KR3 770 53109 900 53120 KPH 700 53120 KTM 950 53140 KPH 970 53166 KFL D20 53167 KFM 900 53168 KFM 900 53175 KET 921 NO xO NOOO 53205 7002 F7 53205 KPH 7002B F7 53205 KPH 700ZC F7 53205 7002 F7 532
65. 5 96001 06030 00 BOLT FLANGE 6X30 98200 41000 FUSE MINI 10A 98200 41500 FUSE MINI 15A 2005 03 20 E WIRE HARNESS ANF125ST MST Ref LON Relative ref Number No Description 6141A1 IGNITION CONTROL MODULE 614105 COIL IGNITION 6131B2 RECTIFIER REGULATE 611100 HARNESS WIRE 8121C6 SUB HARNESS METER 6111F8 SUB HARNESS BATTERY 612115 CABLE STARTER MOTOR 616169 HORN S 611163 RELAY WINKER 611165 RELAY STARTER WA S Reqd QTY Description ANF125 Serial No Parts catalogue code MST5 ST5 M5 5 30410 KPH 751 C D I UNIT 30500 KPH 900 COIL ASSY IGNITION 30700 KPH 900 CAP ASSY NOISE SUPPRESSOR 31600 KPH 901 RECTIFIER COMP REGULATOR 32100 KTM 950 HARNESS WIRE 32100 KTM 960 32101 KTM 950 32101 KTM 960 32103 KTM 950 32103 KTM 960 32410 KPH 900 CABLE STARTING MOTOR 37215 KR1 760 CLAMP 38110 KPH 700 HORN COMP 38301 GK8 014 RELAY COMP WINKER MITSUBA 38306 KK4 000 SUSPENSION WINKER RELAY MITSUBA 38501 KPH 901 RELAY COMP STARTER 61105 KEV 900 COLLAR HORN SETTING 61106 KW6 840 RUBBER B MOUNTING 90112 GK8 010 BOLT FLANGE 5X22 91540 KPH 901 CLIP HARNESS BAND 91540 KPH 902 CLIP HARNESS BAND 93903 24320 SCREW TAPPING 4X12 93903 44420 SCREW TAPPING 4X16 94050 05000 NUT FLANGE 5MM 2005 03 20 E Parts catalogue code 2800 1 4 3 Serial No Reqd QTY M
66. 5 KFM 900 SEAT VALVE SPRING OUTER NO CON O URW n 14776 KPH 900 SEAT VALVE SPRING 14781 MA6 000 COTTER VALVE 90012 333 000 SCREW TAPPET ADJUSTING 90206 001 000 NUT TAPPET ADJUSTING 90702 KFM 900 DOWEL PIN 8X12 NNN NNN 2005 03 20 CAMSHAFT VALVE Relative ref Number Description EXCLUDES Valve guide replacement 1 9 10 11 12 SPRING INTAKE VALVECONE 1 5 SPRING EXHAUST VALVECONE 1 5 SPRING VALVE FOR 1 VEHICLE 1 6 KTMT E0200 2005 03 20 E CAM CHAIN TENSIONER Ref LON Relative ref Number No Description 1 111194 SPROCKET CAM 2 110140 CHAIN 3 111150 TENSIONER CAM CHAIN 6 1133 LIFTER TENSIONER 1139 GUIDE CAM CHAIN 1 1 5 1 71 KTMT E0300 Reqd QTY Description ANF125 Serial No Parts catalogue code MST5 ST5 5 5 14321 KPH 900 SPROCKET CAM 34T 14401 KPH 900 CHAIN CAM 14510 KPH 880 TENSIONER ASSY CAM CHAIN 14515 KGH 900 PLATE TENSIONER SETTING 14520 KGH 601 LIFTER ASSY TENSIONER 14560 KGH 900 GASKET TENSIONER LIFTER 14610 KPH 900 GUIDE COMP CAM CHAIN 90005 KY7 000 SCREW PAN 6X6 90083 686 911 BOLT KNOCK 5MM 91306 MG3 000 O RING 1 5X9 5 N O 95701 06014 00 BOLT FLANGE 6X14 96001 06022 00 BOLT FLANGE 6X22 m n 2005 03 20 E CYLINDER Ref LON Relative ref Number No Description 1 111145 CYLINDER 5 111102 G
67. 8 H8 40510 9007 G16 40520 9007 G16 40530 KPH 702 40530 KPH 901 40531 KPH 702 40531 KPH 901 40543 KEV 900 40545 001 000 40591 900 41000 41201 901 42000 42501 KPG 900 42303 KAN T40 42504 KFM 900 42313 GBG B20 42615 900 42620 KFL 850 G16 G16 G16 G16 14 F15 G16 G16 F14 F15 F15 F14 F15 F15 42635 9007 F15 42650 KPH 9002A F15 42653 001 004 42701 7 900 42711 901 42711 902 42712 041 154 42712 701 42713 001 000 42713 901 43000 F15 F15 F15 F15 F15 F15 F13 F15 F13 F15 43100 KPH 700ZA F14 43141 GC5 000 43352 568 003 43353 461 771 43410 KPH 900 43431 KPH 700 43434 ME1 670 45451 900 43459 GN5 760 44000 44501 KPH 900 44311 KPH 900 44620 KPH 950 F14 F12 F12 F14 G16 F14 G13 G13 94 13 96 19 96 20 Os Ui P T gt I ON P ON ON 44635 KPH 950ZA F13 44650 KPH 950ZA F13 44701 7 900 44711 KPH 901 44711 KPH 902 44712 KPH 701 44712 KPH 702 45000 45107 GE2 006 45108 KPH 951 45111 MAJ G41 45126 KPH 701 45131 670 006 45132 166 016 45133 028 000 45133 3 006 45134 250 000 45145 KFM 900 45156 KPH 950 45157 KAN 850 45215 951 45216 166 006 45250 951 45251 702 45251 951 45290 951 45504 410 003 45510 KFL D31 45512 006 45513 GW0 911 45517 GW0 751 45520 GW0 911 45521 GW0 911 45530 471 831
68. ASHER THRUST 20MM WASHER SPLINE 20X1 2 WASHER SPLINE 17MM CIRCLIP EXTERNAL 17MM 2005 03 20 E Ref Part No TRANSMISSION KTMT E1500 Reqd QTY Description ANF125 Serial No MSTS5 ST5 5 5 Ref LON Relative ref Number No Description 29 INCLUDES Engine removal and installation 30 210165 BEARING MAINSHAFT RIGHT INCLUDES Engine removal and installation 2101C7 BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation Parts catalogue code 4 1 4 1 90605 200 000 91204 KPH 901 92101 06010 0A 95701 06014 00 96100 60010 00 96100 62010 00 96100 62030 00 SET RING 20MM 2 2 OIL SEAL 17X30X5 1 1 BOLT HEX 6X10 BOLT FLANGE 6X14 BEARING RADIAL BALL 6001 BEARING RADIAL BALL 6201 BEARING RADIAL BALL 6203 2005 03 20 E Ref No Part No GEARSHIFT DRUM Reqd QTY Description ANF125 5 5 5 5 5 KTMT E1600 Serial No Ref No L O N Relative ref Number Description 1 210112 4 2101A9 5 2101D6 7 210125 9 210122 0 210127 2 3 FORK GEARSHIFT NOTE Same time for two units DRUM GEARSHIFT INCLUDES Engine removal and installation PLATE GEARSHIFT DRUM STOPPER 8 STOPPER OR SPRING SHIFT DRUM SPINDLE GEARSHIFT 11 12 ARM GEARSHIFT Parts catalogue code 24211 900 24212 900 24241 900 24501 900 24410 900 2442
69. ASKET CYLINDER 7 617151 SENSOR OIL TEMPERATURE 0400 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 12100 KPH 900 1 12100 KPH 700 12180 KPH 700 GUARD OIL TEMP SENSOR 12191 KPH 900 GASKET CYLINDER 12195 KPH 900 RUBBER A INSERT 12196 KPH 900 RUBBER B INSERT 12197 KPH 900 RUBBER C INSERT 37750 KPH 701 SENSOR ASSY THERMOSTAT OIL 90441 425 000 WASHER SEALING 10MM 94301 10120 DOWEL PIN 10X12 95701 06014 00 BOLT FLANGE 6X14 Oo onan URW 2005 03 20 E Ref No Part No RIGHT CRANKCASE COVER Reqd QTY ANF 125 MSTS ST5 M5 5 Description Serial No Ref No L O N Relative ref Number Description 110159 1101N0 110158 2121A7 2121A9 212165 112105 COVER CRANKCASE RIGHT COVER CRANKCASE OUTER RIGHT GASKET CRANKCASE COVER RIGHT 115 LEVER CLUTCH PLATE CLUTCH CAM PLATE CLUTCH CAM LIFTER OIL SEAL KICK STARTER SHAFT Parts catalogue code NO CON ON UN 11330 KPH 650 11370 KPH 900 11394 KPH 900 15651 KPH 900 22810 KPH 900 22820 KPH 700 22825 046 000 22830 KPH 900 22846 KPH 901 22850 KPH 900 22853 KPH 900 22860 3 000 90005 6 610 90443 844 000 90485 040 000 90605 166 720 90702 KFM 900 91007 KPH 901 91204 7 003 91303 001 000 91307 035 000 94030 08000 96001 06040 00 COVER COMP R CRANKCASE PROTECTOR COMP R COVER GASKET R CRANKCA
70. CIAL 5MM SPECIAL 5X11 TAPPET ADJUSTING TAPPING 3X14 TAPPING 4X10 TAPPING 4X12 SCREW TAPPING 4X16 SCREW SCREW SCREW SCREW TAPPING 4X20 TAPPING 5X12 TAPPING 5X16 TAPPING 5X25 SCREW SCREW SCREW TORX 5X17 TORX 5X8 7 U LOCK FLAT 6X12 SCREW VISOR SPECIAL SETTING SEAL SET FR FORK SEAL SET PISTON SEAL AIR CLEANER COVER SEAL VALVE STEM SEAT ASSY DOUBLE SEAT B SPRING SEAT VALVE SEAT VALVE SENSOR ASSY SENSOR ASSY SENSOR ASSY SENSOR COMP SPRING OUTER BANK ANGLE THERMOSTAT OIL THROTTLE 2005 03 20 E 54 56 ROO O O SET RING 20MM SET RING 25MM SHAFT EX ROCKER ARM SHAFT GEARSHIFT FORK SHAFT IN ROCKER ARM SHAFT REDUCTION GEAR SHAFT RR BRAKE PIVOT SHAFT SCREW DRIVER SHIELD L LEG SHIELD R LEG SHOE SET BRAKE SHUTTER SET KEY SLEEVE RR WHEEL SOCKET COMP HEADLIGHT SOCKET COMP L WINKER SOCKET COMP WINKER SPACER IGNITION COIL SPANNER 10X12 SPANNER 14X17 SPEEDOMETER ASSY SPEEDOMETER COMP SPINDLE COMP GEARSHIFT SPINDLE KICK STARTER SPOKE SET SPOKE SET A 10X158 5 SPOKE SET A 10X159 0 SPRING ASSY RR BRAKE RETURN SPRING A BRAKE ROD SPRING A MAIN STAND SPRING A SIDE STAND SPRING BEARING PUSH SPRING SPRING SPRING SPRING BRAKE SHOE CAM PLATE SIDE CARBON BRUSH CHANGE FRICTION CHANGE SWITCH CONTACT CLUTCH FR GEARSHIFT ARM GEARSHIFT RETURN
71. COVER TAIL B189C CANDY CARIBBEAN BLUE SEA 83510 KPH 700ZE GY130C CANDY SONIC GREEN 83510 KPH 700ZF R307C CANDY BEAM RED 90677 KAN TOO NUT CLIP 5MM 91509 GE2 760 SCREW PAN 5X11 5 93903 24310 SCREW TAPPING 4X12 IN NF 1 1 95701 06012 00 BOLT FLANGE 6X12 95701 06012 07 2005 03 20 E AIR CLEANER ANF125ST MST Ref LON Relative ref Number No Description 1 312105 ELEMENT AIR CLEANER 3 3121A5 CASE AIR CLEANER 6 312102 COVER AIR CLEANER CASE 7 3121B6 TUBE AIR CLEANER CONNECTING KTMT F1600 Reqd QTY Description ANF125 Serial No Parts catalogue code MSTS5 ST5 5 5 17210 KPH 900 ELEMENT COMP AIR CLEANER 1 17213 KPH 900 SEAL AIR CLEANER COVER 2 17225 KPH 900 CASE SUB ASSY AIR CLEANER 1 17227 HC0 000 TUBE VINYL 11X15X45 17254 KCW 871 TUBE AIR CLEANER DRAIN 17255 KPH 700 COVER SUB ASSY AIR CLEANER 17253 KPH 900 TUBE AIR CLEANER CONNECTING 17255 329 000 BAND A AIR CLEANER CONNECTING NO CON O UBWN 17260 KFL DOO FILTER COMP AIR 17367 KTM 950 TUBE A SUB AIR CLEANER 17368 KTM 950 TUBE B SUB AIR CLEANER 90116 ME9 000 BOLT FLANGE 6MM 93500 05025 0G SCREW PAN 5X25 93903 25510 SCREW TAPPING 5X25 95002 02100 CLIP TUBE B10 95002 02130 CLIP TUBE B12 5 95002 41300 08 CLAMP TUBE D13 95002 45000 CLIP TUBE C8 95002 80000 CLIP TUBE C12 2005 03 20 E AIR CLEANER ANF 125 M Ref LON Relative ref Number No Description 1 3
72. E FLANGE BOLT FR HANDLE COVER FLANGE WNNNNWON FY BAG OWNERS MANUAL BAG TOOL 160MM H11 BALL SET STEEL F9 BOLT BOLT HEX BOLT HEX BOLT HEX BALL STEEL F9 BAND A AIR CLEANER CONNECTING G8 BAND B1 WIRE H8 BAND H2 BAND AIR CLEANER CONNECTING FLANGE BOLT HEX G9 BAND INSULATOR D1 BAR COMP SIDE STAND 615 BAR COMP STEP 614 BAR L PILLION STEP BAR R PILLION STEP BASE COMP TAILLIGHT BASE L WINKER BASE R WINKER BATTERY BOLT SOCKET BEARING NEEDLE 21X25X17 BOLT SPECIAL BEARING RADIAL BALL SPECIAL BOLT SPECIAL FLANGE 6001U FLANGE BOLT STUD 8X19 5 BEARING RADIAL BALL 16003 FLANGE 6X20 BOLT STUD 8X28 BEARING RADIAL BALL 6001 SWINGARM PIVOT BEARING RADIAL BALL 6201 BEARING RADIAL BALL 62010 BOOT COMP FLANGE 6X22 BOOT PIN BUSH BEARING RADIAL BALL 6203 BOX COMP LUGGAGE BEARING RADIAL BALL 62030 BRACKET SUB ASSY FR BEARING RADIAL BALL 63010 BRACKET MAIN STEP BEARING RADIAL BALL 63 22 BULB HEADLIGHT FLANGE BULB TAILLIGHT BULB WINKER BOLT KNOCK 5MM BOLT OIL 10X22 BOLT BOLT SEAT HINGE FLANGE BOLT SETTING BOLT SOCKET BOLT SOCKET BOLT SOCKET 1 7 1 2 2 8 8 2 8 4 5 4 1 0 4 9 5 1 7 ROU BODY COMP FRAME BODY SET BOLT WASHER 6X10 BOLT WASHER 6X6 BOLT A BRAKE STOPPER BOLT A STOPPER ARM BOLT ADJUSTING BOLT BODY COVER SETTING BOLT BRAKE
73. E SIDE TYPE1 CUL MAIN PIPE SIDE TYPE2 WL MAIN PIPE SIDE TYPE3 WL MAIN PIPE SIDE TYPE4 WL MAIN PIPE SIDE TYPE5 WL 64250 KTM 950ZA COVER MAIN PIPE SIDE TYPE1 CUL 64250 KTM 950ZB COVER MAIN PIPE SIDE TYPE2 WL 64250 KTM 950ZC COVER MAIN PIPE SIDE TYPES WL 64250 KTM 950ZD COVER MAIN PIPE SIDE TYPE4 WL 64250 KPH 700ZA COVER MAIN PIPE SIDE CUL 64200 KTM 950ZB COVER 64200 KTM 950ZC COVER 64200 KTM 950ZD COVER 64200 KPH 700ZA COVER 64200 KPH 700ZB COVER 64200 KPH 700ZC COVER 64200 KPH 700ZD COVER 64200 7007 COVER 100 2005 03 20 E MAIN PIPE COVER LEG SHIELD Reqd QTY Part No Description ANF125 Serial No 8 5 8 5 5 5 Ref No Parts catalogue code 2 64250 KPH 700ZB COVER SET L MAIN PIPE SIDE 64250 KPH 700ZC 64250 KPH 700ZD 64250 7007 64310 KPH 700ZB 64310 KPH 700ZC 64310 KPH 700ZD 64310 KPH 700ZF 64310 KPH 700ZJ 64310 KPH 700ZK 64310 KPH 700ZL 64310 KPH 700ZM 64311 KTM 950 64312 KTM 950 64320 KPH 700 64325 KPH 700 64400 KPH 7002B 64400 7007 64400 KPH 700ZD 64400 7007 64400 KPH 700ZJ 64400 7007 64400 70071 64400 7007 64405 9507 64405 7007 64430 KPH 700ZB 64430 KPH 700ZC 64430 KPH 700ZD 64430 KPH 700ZF 64430 KPH 700ZJ 64430 KPH 700ZK 64430 KPH 700ZL 64430 KPH 700ZM 64435 KPH 700 64440
74. E1 E1 E1 E1 ON IT TT FUN O 0 00 O UI Ut QI P SO O O ONN 16014 KPH 901 16015 KPH 901 16016 KPH 691 16016 KPH 901 16022 KPH 902 16028 KPH 901 16037 901 16048 901 16060 KPH 701 16060 KPH 901 16075 GHB 640 16075 KPH 901 16080 KPH 701 16081 KPH 701 16082 KPH 701 16100 KTM 951 16118 684 003 16148 141 881 16155 883 005 16163 686 960 16165 901 16169 KPH 701 16199 435 771 16199 KPH 901 16200 KPH 701 16201 KCW 851 16211 KPH 900 16217 KPH 700 16222 MV4 300 16236 GBG 900 16400 KPH 701 16410 KPH 701 16422 KPH 701 16450 KPH 701 16472 KPH 701 16718 700 16719 700 16800 700 16910 902 16970 902 16980 900 17000 17110 20 17210 900 17213 KPH 900 17225 700 17225 900 17227 HC0 000 17234 KCW 871 17235 700 17253 700 17253 900 E7 E7 E9 E7 E7 E7 E7 E7 E9 E7 E7 E7 E9 E9 E9 E7 E7 E7 E7 E7 E7 E9 E7 E7 D1 D1 D1 D1 D1 D11 E9 E9 E9 E9 E9 G2 G2 G2 G1 G1 ON Ur ui F 2005 05 20 E 17255 329 000 17260 KFL DOO 17367 KTM 950 17368 KTM 950 17507 KPH 700 17510 KPH 700 17510 KPH 950 17570 KPH 701 17572 KPH 701 17575 KPH 700 17578 700 17620 KEV 900 17620 KGH 600 17630 KTM 950 17631 KEV 900 17631 KPH 900 17632 KTM
75. EATHER TUBE NA STRIPE L SIDE COVER WEIGHT A STEERING HANDLE OO OO O O STRIPE R BODY COVER TUBE OVERFLOW TUBE PB COCK TUBE WEIGHT B STEERING HANDLE STRIPE R SIDE COVER WEIGHT SET PRIMARY CLUTCH WHEEL SUB ASSY FR WHEEL SUB ASSY RR WINKER ASSY L WINKER ASSY R Cv WRENCH SPARK PLUG SUB GEAR SUB HARNESS B SUB HARNESS BATTERY SUB HARNESS SPEEDOMETER TUBE VINYL 11X15X45 OS QI OW CO SUSPENSION WINKER RELAY VALVE ASSY AIR SUCTION SWINGARM SUB ASSY RR SWITCH ASSY COMBINATION amp VALVE COMP FLOAT VALVE SET AIR CUT VALVE SET THROTTLE VALVE EX VALVE IN VISOR SET SPEED METER SWITCH ASSY FR STOP SWITCH ASSY RR STOP SWITCH ASSY THROTTLE SWITCH SET CHANGE SWITCH UNIT DIMMER SWITCH UNIT HORN WASHER B LOCK WASHER WASHER WASHER WASHER WASHER WASHER SWITCH UNIT STARTING SWITCH UNIT WINKER PRA gt FAH 2 RA FR OUR ET WASHER WASHER WASHER OIL BOLT WASHER PLAIN 10MM WASHER PLAIN 5MM TANK COMP FUEL TENSIONER ASSY CAM CHAIN TERMINAL SET BRUSH THREAD COMP STEERING HEAD WASHER PLAIN 6MM THROTTLE BODY ASSY TIRE FR TIRE WASHER PLAIN 8MM NNWUW 118 2005 03 20 E END FOREWO
76. EPER 42701 KW7 900 RIM WHEEL 42711 KPH 901 TIRE RR DUNLOP 70 90 17 43P 42711 KPH 902 TIRE RR IRC 70 90 17 M C 43P 42712 KPH 701 TUBE TIRE DUNLOP 42712 041 154 TUBE TIRE 2 25 2 50 17 42713 KFM 901 FLAP TIRE DUNLOP 17X1 40 42713 001 000 FLAP TIRE 2005 03 20 E Ref Part No Reqd QTY Description ANF 125 5 5 5 5 5 REAR WHEEL Serial No 1200 Parts catalogue code 90128 KFM 900 90302 KBP 900 90306 KGH 901 90309 357 000 91251 KGH 901 91251 KGH 902 94001 06000 0 96140 62010 10 96140 62030 10 96140 63010 10 BOLT STUD 8X19 5 NUT SPECIAL 6MM NUT U 12MM NUT HEX 8MM DUST SEAL 27X40X4 5 ARAI DUST SEAL 27X40X4 5 NOK NUT HEX 6MM BEARING RADIAL BALL 6201U BEARING RADIAL BALL 6203U BEARING RADIAL BALL 6301U 2005 03 20 E Ref No Part No Description MSTS STS FUEL TANK ANF125ST MST 1300 Reqd QTY ANF 125 5 5 Serial Ref No L O N Relative ref Number Description 1 310160 2 3101A3 3 310100 10 617105 STRAINER FUEL COCK FUEL AUTO TANK FUEL FUEL TANK SENDING UNIT Parts catalogue code NO CON ON 16910 902 16970 902 17510 950 17620 KEV 900 17630 KTM 950 17631 KEV 900 17631 KPH 900 17632 KTM 950 17635 KPH 900 37010 KPH 900 37801 6 7 700 37802 6 7 700 95002 02070 95002 02100
77. ER CLUTCH SIDE SPRING SIDE FRICTION PLATE CLUTCH SIDE OUTER ASSY PRIMARY CLUTCH RUBBER CLUTCH DAMPER GEAR COMP PRIMARY DRIVE SUB GEAR 20T RETAINER SPRING SPRING SUB GEAR PIN BOLT SPECIAL FLANGE 5X8 NUT LOCK 14MM WASHER 30 45 0 8 WASHER LOCK WASHER B LOCK CIRCLIP INTERNAL 45MM SET RING 25MM CIRCLIP 7MM ROLLER 5X8 2005 03 20 E Part No CRS S Reqd QTY Description ANF125 5 5 5 5 5 CLUTCH KTMT EO700 Serial No Ref No L O N Relative ref Number Description 1 2121A0 4 212112 5 2121A1 2121A3 2121A4 212107 2121B4 OUTER CLUTCH CENTER CLUTCH 6 DISC CLUTCH FRICTION NOTE Same time for two units or more PLATE CLUTCH PRESSURE PLATE CLUTCH LIFTER SPRING CLUTCH NOTE Same time for two units or more BEARING CLUTCH LIFTER Parts catalogue code 22100 KPH 880 22115 KPH 900 22116 KPH 900 22121 900 22201 900 22201 700 22321 8 000 22321 KGH 600 22350 KPH 900 22361 KTM 950 22361 KPH 700 22401 KPH 900 90050 KPH 900 90231 KM7 700 90403 KPH 900 90501 GBL 730 91008 KK6 000 OUTER COMP CLUTCH 1 GUIDE CLUTCH OUTER COLLAR CLUTCH OUTER CENTER CLUTCH DISK CLUTCH FRICTION PLATE CLUTCH PRESSURE PLATE CLUTCH LIFTER SPRING CLUTCH BOLT SPECIAL FLANGE 6X20 NUT LOCK 14MM WASHER THRUST 17MM WASHER 14MM BEARING RADIAL BALL 16003 2005 03 20 E
78. EVEL GEAR COMP PRIMARY DRIVE GEAR COMP STARTER DRIVEN GEAR COUNTERSHAFT FIRST GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT SECOND GEAR COUNTERSHAFT THIRD GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT THIRD GEAR OIL PUMP DRIVE GEAR OIL PUMP DRIVEN GEAR STARTER REDUCTION GRIP COMP THROTTLE GRIP L HANDLE GROMMET GROMMET SIDE COVER GUARD OIL TEMP SENSOR GUIDE COMP CAM CHAIN GUIDE CLUTCH OUTER GUIDE VALVE LH HARNESS WIRE HEADLIGHT UNIT HEAD COMP CYLINDER HINGE SEAT HOLDER SET BRUSH HOLDER DRUM STOPPER HOLDER L PILLION STEP HOLDER MASTER CYLINDER HOLDER NEEDLE JET HOLDER R PILLION STEP HOLDER WINKER RELAY HOOK HELMET HOOK MAIN STAND SPRING HORN COMP HOSE COMP FR BRAKE HOSE COMP FUEL FEED HOSE BREATHER HOUSING UNDER THROTTLE HOUSING UPPER THROTTLE HUB SUB ASSY FR 2005 05 20 E 2 0 00 VINO O A N N gt u HUB SUB ASSY RR I INDICATOR FR BRAKE INJECTOR ASSY FUEL INNER COMP ONE WAY CLUTCH INSULATOR ASSY THROTTLE BODY D1 INSULATOR CARBURETOR JET MAIN JET OIL 0 8MM JET SLOW JOINT B BRAKE ARM JOINT DRIVE CHAIN JOINT INJECTOR KEY SET KEY BLANK KEY WOODRUFF 4MM CL LABEL CARGO LIMIT LABEL FUEL CAUTION LABEL TIRE amp DRIVE CHAIN LENS COMP TAILLIGHT
79. FT INCLUDES Engine removal and installation Parts catalogue code 06381 900 13000 KPH 900 13000 KPH 880 13011 KPH 900 13021 KPH 900 13031 KPH 900 13041 KPH 900 13051 KPH 900 13101 KPH 700 13102 KPH 305 13103 KPH 305 13104 KPH 305 13105 KPH 305 13111 087 000 13115 6 5 910 13310 KPH 900 13321 KPH 900 14311 KPH 900 15341 KPH 900 90741 003 010 91001 KPH 881 91001 KPH 901 91002 KPH 881 ROD KIT CONNECTING CRANKSHAFT COMP RING SET PISTON RING SET PISTON RING SET PISTON RING SET PISTON RING SET PISTON PISTON PISTON 0 PISTON 0 PISTON 0 PISTON 1 PIN PISTON CLIP PISTON PIN 13MM CRANKSHAFT COMP R CRANKSHAFT L SPROCKET TIMING 17T GEAR OIL PUMP DRIVE 19T KEY WOODRUFF 4 BEARING RADIAL BALL 63 22 SKF BEARING RADIAL BALL 63 22 FUJIKOSHI BEARING RADIAL BALL 63 22 SKF nanna 2005 03 20 CRANKSHAFT PISTON 1400 Description ANF125 Serial No Parts catalogue code 5 5 5 5 M5 5 13 91002 KPH 901 BEARING RADIAL BALL 63 22 FUJIKOSHI 1 1 14 94303 03050 DOWEL PIN 3X5 1 1 2005 03 20 E Ref No Part No TRANSMISSION Reqd QTY ANF 125 MSTS STS M5 5 Description Serial No 1500 Ref No Relative ref Number Description 1 5 7 9 MAINSHAFT TRANSMISSION INCLUDES Engine removal and inst
80. HANDLE WEIGHT B STEERING HANDLE WEIGHT A STEERING HANDLE RUBBER A HANDLE WEIGHT RING HANDLE WEIGHT SNAP COLLAR HANDLE MOUNTING POST COMP HANDLE COVER HANDLE FR NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC PB325C CANDY LIGHTNING BLUE R265 MILLENNIUM RED COVER HANDLE RR COVER SPEEDOMETER NH411M FORCE SILVER METALLIC CAP HANDLE COVER COVER SET HANDLE FR WL NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC 2005 05 20 E HANDLE PIPE HANDLE COVER SWITCH ANF125ST MST 0500 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 17 53250 KTM 950ZM COVER SET HANDLE FR WL PB325C CANDY LIGHTNING BLUE 1 53250 KTM 950ZP R263 MILLENNIUM RED 1 53270 KPH 700ZA COVER SPEEDOMETER WL NH411M FORCE SILVER METALLIC 1 64521 MN5 000 NUT CLIP 4 90103 KPH 720 BOLT FR HANDLE COVER 90106 GN5 900 BOLT FLANGE 10X50 90191 KPP 900 SCREW OVAL 6X50 90304 KGH 901 NUT 10MM 90501 KPH 690 COLLAR A HANDLE SETTING 90505 KPH 880 COLLAR B HANDLE SETTING 91509 GE2 760 SCREW PAN 5X11 5 92101 08025 0H BOLT HEX 8X25 93891 04016 07 SCREW WASHER 4X16 93903 24310 SCREW TAPPING 4X12 2005 03 20 E HANDLE PIPE HANDLE COVER SWITCH ANF125 M Ref LON Relative ref Number No Description 615116 SWITCH STARTER 615117 SWITCH DIMMER 6151A3 SWITCH HORN 615118 SWITCH WINKER 810100 PI
81. KPH 700ZE 64420 KPH 700ZF 64600 KTM 950ZJ 64600 9507 64600 KTM 950ZL 64600 9507 64600 7007 64600 7007 64600 7007 64600 KPH 700ZD 64600 7007 64650 KTM 950ZJ 64650 9507 64650 KTM 950ZL 64650 KTM 950ZM 64650 KPH 700ZA 64650 7007 64650 KPH 700ZC 64650 KPH 700ZD 64650 7007 64800 KTM 950ZJ 64800 9507 MILLENNIUM RED GY152C CANDY FOGGY GREEN NH262M TERRA SILVER METALLIC YR183M TITANIUM METALLIC YR261C CANDY FOGGY ORANGE COVER R BODY NHA17M SENTINEL SILVER METALLIC NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC B189C CANDY CARIBBEAN BLUE SEA GY150C CANDY SONIC GREEN R307C CANDY BEAM RED RUBBER BODY COVER SETTING COVER L BODY NHA17M SENTINEL SILVER METALLIC NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC B189C CANDY CARIBBEAN BLUE SEA GY150C CANDY SONIC GREEN CANDY BEAM RED COVER BODY TYPE1A WL BODY TYPE2A WL BODY TYPE3A WL BODY TYPE4A WL BODY TYPE1 WL BODY TYPE2 CWL BODY TYPE3 WL BODY TYPE4 WL BODY TYPE5 WL BODY TYPE1A WL BODY TYPE2A WL BODY TYPE3A COVER COVER COVER COVER COVER COVER COVER COVER COVER 2 AX COVER COVER WL BODY TYPE4A WL COVER BODY TYPE1 WL COVER BODY TYPE2 WL COVER BODY TYPE3 WL
82. KPH 910 11215 KPH 900 11216 KPH 900 11217 KPH 900 11330 KPH 650 11341 KPH 700 11360 KPH 900 11370 KPH 900 11394 900 11395 900 12000 12100 700 12100 900 12180 700 12191 900 12195 900 12196 900 12197 900 12200 700 12200 950 12209 GB4 681 12211 KFM 900 12211 KPH 900 12237 KPH 305 12251 KPH 901 12341 KPH 900 12361 KPH 900 12395 KPH 900 13000 13000 KPH 880 13000 KPH 900 13011 KPH 900 13021 KPH 900 13031 KPH 900 13041 900 gt gt UN OI P OL OL P gt 2 a 13051 900 13101 KPH 700 13102 KPH 305 13103 KPH 305 13104 KPH 305 13105 KPH 305 13111 087 000 13115 GN5 910 13310 KPH 900 13321 KPH 900 14000 14100 KPH 690 14100 KPH 880 14125 KPG TOO 14125 900 14126 KPG TOO 14126 KPH 900 14311 KPH 900 14321 KPH 900 14401 KPH 900 14430 KPH 900 14451 KPH 900 14452 KPH 900 14510 KPH 880 14515 KGH 900 14520 KGH 601 14560 KGH 900 14610 KPH 900 14711 KPH 900 14721 880 14751 900 14771 GB4 680 14775 900 14776 900 14781 MA6 000 15000 15100 KPH 900 15133 KPH 900 15331 GF6 000 15332 GF6 000 15341 900 15421 035 010 15431 900 15439 900 15651 900 15761 700 15761 970 15771 6 000 16000 16010 902 16012 901 16013 KPG 901 E1 E1 E1 E1 E1 E1
83. KTMT E1300 Reqd QTY ANF125 Serial No Parts catalogue code MST5 ST5 M5 5 1 11100 700 1100 KPH 710 1133 KPH 900 JET OIL 0 8MM 1200 KPH 900 CRANKCASE COMP L 1200 KPH 910 1200 KPH 700 1200 KPH 710 1215 KPH 900 PLUG BEARING PUSH 1216 KPH 900 SPRING BEARING PUSH 1 1 1 1 1 1 1 1 11217 KPH 900 PLATE BEARING 15761 KPH 970 TUBE BREATHER 15761 KPH 700 HOSE BREATHER 35750 KPH 900 SWITCH SET CHANGE 37700 KPH 901 SENSOR ASSY SPEED 90031 KPH 900 BOLT CYLINDER STUD 90032 KPH 900 BOLT CYLINDER STUD 90033 KPH 900 BOLT CYLINDER STUD 90407 259 000 PACKING DRAIN COCK 91208 KPH 901 OIL SEAL 11 6X24X10 91305 KPH 900 O RING 19 4X2 3 92800 12000 BOLT DRAIN PLUG 12MM 94301 10120 DOWEL PIN 10X12 95002 80000 CLIP TUBE C12 95701 06014 00 BOLT FLANGE 6X14 95701 06016 00 BOLT FLANGE 6X16 96001 06060 00 BOLT FLANGE 6X60 2005 03 20 E Description MSTS ST5 5 5 CRANKSHAFT PISTON Reqd QTY ANF125 Serial No KTMT E1400 Ref No L O N Relative ref Number Description 2 110185 4 111103 12 1101B7 110160 13 110186 CRANKSHAFT INCLUDES Engine removal and installation 3 5 6 RING PISTON AND OR PISTON ONE BEARING CRANKSHAFT RIGHT INCLUDES Engine removal and installation BEARING CRANKSHAFT BOTH INCLUDES Engine removal and installation BEARING CRANKSHAFT LE
84. LL 50306 GN5 900 NUT STEERING STEM LOCK 53211 GN5 900 RACE STEERING TOP CONE 53212 GN5 900 RACE STEERING BOTTOM CONE 53214 GN5 900 DUST SEAL STEERING HEAD 53219 KPH B30 STEM SUB ASSY STEERING 53219 KPH 900 53220 GN5 850 THREAD COMP STEERING HEAD NO ON 95801 10045 00 BOLT FLANGE 10X45 96211 06000 BALL STEEL 6 3 16 2005 03 20 E FRONT FENDER Ref LON Relative ref Number No Description 1 413103 FENDER A FRONT NOTE Same time for two units 2 413104 FENDER B FRONT 0700 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 1 61100 KPH 700ZA FENDER A FR GY130C CANDY SONIC GREEN 61100 KPH 700ZB NHA35M ASTEROID BLACK METALLIC 61100 KPH 700ZC NH411M FORCE SILVER METALLIC 61100 KPH 700ZD PB325C CANDY LIGHTNING BLUE 61100 7007 MILLENNIUM RED 61100 KPH 7002 J 112A 61100 7007 CANDY BEAM RED 61200 KPH 700 FENDER COMP B FR 81312 KPH 900 COLLAR FR FENDER 84601 HA7 670 NUT FENDER SETTING 90503 KBP 900 COLLAR MAIN SIDE COVER 96001 06014 00 BOLT FLANGE 6X14 96001 06016 00 BOLT FLANGE 6X16 96001 06025 00 BOLT FLANGE 6X25 Wan 1 SUN 2005 03 20 Ref LON Relative ref Number No Description 1 511165 FORK ASSY FRONT RIGHT 5111C4 FORK ASSY FRONT BOTH 2 511165 SPRING FRONT FORK LEFT 5111C6 SPRING F
85. No Bulk part No Bulk part Inner diameter mm Length m 95001 30xxx 3x 95001 30001 30M 3 0 95001 30xxx 4x 95001 30001 40M 3 0 95001 55xxx 3x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 2x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 35xxx 3x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 4x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 4x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 5x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt 5 5 95001 35xxx 5x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 75xxx 2x 95001 75001 50M lt 95001 75003 50M gt 7 5 95001 45 2 95001 45001 50M lt 95001 45003 50M gt 4 5 95001 45xxx 3x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 3x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 45 4 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 4x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 75 5 95001 75001 5
86. PE STEERING HANDLE 8101D6 WEIGHT B HANDLE LEFT 810107 WEIGHT B HANDLE RIGHT 8101D8 WEIGHT B HANDLE BOTH 5101C8 POST HANDLE 4131B5 COVER HANDLE FRONT 4131U1 COVER HANDLE BOTH 4131B6 COVER HANDLE REAR Reqd QTY Description ANF125 Serial No 8 5 8 5 5 5 0501 812140 411115 PANEL METER WINDSCREEN SET Parts catalogue code a s h 35160 KPH 971 35170 KPH 651 35180 KPH 971 35200 KPH 971 50613 KFL 850 53100 KPH 700 53104 KPH 950 53105 KPH 950 53106 KR3 000 53108 KR3 770 53109 KPH 900 53120 KPH 700 53205 7002 53205 KPH 700ZB 53205 KPH 700ZC 53205 KPH 700ZD 53205 KPH 700ZE 53206 KPH 700 53207 7002 53207 900 53208 KPH 700 53209 KPH 700 SWITCH UNIT STARTING SWITCH UNIT DIMMER SWITCH UNIT HORN SWITCH UNIT WINKER RUBBER MAIN STEP MOUNTING PIPE COMP STEERING HANDLE WEIGHT B STEERING HANDLE WEIGHT A STEERING HANDLE RUBBER A HANDLE WEIGHT RING HANDLE WEIGHT SNAP COLLAR HANDLE MOUNTING POST COMP HANDLE COVER HANDLE FR B189C CANDY CARIBBEAN BLUE SEA GY150C CANDY SONIC GREEN NHA35M ASTEROID BLACK METALLIC NH411M FORCE SILVER METALLIC R307C CANDY BEAM RED COVER HANDLE RR COVER SPEEDOMETER NH411M FORCE SILVER METALLIC CAP HANDLE COVER CAP B HANDLE RR COVER RUBBER CAP A HANDLE RR COVER RUBBER 2005 03 20 E HANDLE PI
87. PE HANDLE COVER SWITCH ANF125 M Reqd QTY Description ANF 125 5 5 5 5 5 Serial 0501 Parts catalogue code 55270 7007 COVER SPEEDOMETER WL NH411M FORCE SILVER METALLIC 64110 KPH POOZA VISOR SET SPEED METER TYPE1 64206 GT4 000 64206 MJ0 000 64521 5 000 90103 KPH 720 90106 GN5 900 90191 900 90304 KGH 901 90501 690 90505 880 91509 GE2 760 92101 08025 0H 93891 04016 07 93903 24310 PIN SCREEN SETTING NUT SPEED 4MM NUT CLIP 4 BOLT FR HANDLE COVER BOLT FLANGE 10X50 SCREW OVAL 6X50 NUT U 10MM COLLAR A HANDLE SETTING COLLAR B HANDLE SETTING SCREW PAN 5X11 5 BOLT HEX 8X25 SCREW WASHER 4X16 SCREW TAPPING 4X12 2005 03 20 E STEERING STEM Ref LON Relative ref Number No Description 3 5101A0 RACE STEERING BALL UPPER NOTE Same time for two units 5101C9 RACE STEERING BALL BOTH 5101A1 RACE STEERING BALL LOWER NOTE Same time for two units 5101A9 RACE STEERING TOP CONE 8 5101B0 RACE STEERING BOTTOM CONE 510100 STEM OR SHAFT ASSY STEERING 5101B2 THREAD STEERING HEAD TOP 600 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 06530 GBG B20 BALL SET STEEL 6X23 06531 GBG B20 BALL SET STEEL 6X29 50301 GN5 901 RACE STEERING TOP BALL 50302 GN5 900 RACE STEERING BOTTOM BA
88. RBURETOR A Parts catalogue code gt OND 12200 KTM 950 12200 KPH 700 12211 900 12211 900 12237 305 12251 901 12341 900 12361 900 12395 900 14125 900 14125 KPG TOO 14126 KPH 900 14126 KPG TOO 16200 KPH 701 16201 KCW 851 16211 KPH 900 16217 KPH 700 16222 MV4 300 17110 KPH B20 31916 KPH 901 31917 KPH 900 31926 KPH 901 31927 KPH 901 90004 GHB 650 90004 GHB 670 1 CLIP VALVE GUIDE PLATE STOPPER GUIDE VALVE 0 S GASKET CYLINDER HEAD COVER L CYLINDER HEAD SIDE COVER TAPPET ADJUSTING HOLE GASKET L CYLINDER HEAD SIDE INSULATOR ASSY THROTTLE BODY GASKET CARBURETOR INSULATOR INSULATOR CARBURETOR BAND INSULATOR NUT SQUARE 5MM PIPE COMP IN PLUG SPARK CPR EA 9 NGK PLUG SPARK CPR7EA 9 NGK PLUG SPARK U2OEPR9 DENSO PLUG SPARK U22EPR9 DENSO BOLT FLANGE 6X20 NSHF BOLT FLANGE 6X25 NSHF 2005 03 20 E CYLINDER HEAD Reqd QTY Description ANF125 MST5 ST5 5 5 Serial 0100 Ref No L O N Relative ref Number Description 13 311131 16 111107 17 614130 INSULATOR THROTTLE BODY CARBURETOR 12 MANIFOLD INTAKE PLUG SPARK Parts catalogue code 90441 ME9 000 90441 286 000 90443 KPH 900 90461 357 000 91304 GB1 900 91304 KPH 700 91372 KPH 900 92900 08028 0E 93516 05025 06 95701 06012 00 95701 06110 00 96001
89. RD INDEX NP ENGINE GROUP FRAME GROUP NUMBER INDEX ED PART NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E A 2005 03 Printed in Japan
90. RONT FORK RIGHT 511167 SPRING FRONT FORK BOTH 5111G2 PIPE FRONT FORK LEFT 511163 PIPE FRONT FORK RIGHT 5111G4 PIPE FRONT FORK BOTH 5111D2 CASE BOTTOM RIGHT 5111D3 CASE BOTTOM BOTH 5111E7 SEAL FRONT FORK LEFT 5111E8 SEAL FRONT FORK RIGHT 5111E9 SEAL FRONT FORK BOTH 511162 FORK ASSY FRONT LEFT 5111D1 CASE BOTTOM LEFT U 800 Reqd QTY Part No ANF125 MSTS ST5 M5 5 Serial No Parts catalogue code 51400 KPH B31 51400 KPH 952 51401 KPW 901 51410 KPH B31 51410 KPH 901 51412 GN5 901 51420 KPH 951 SPRING FR FORK PIPE COMP FR FORK SPRING REBOUND CASE R FR BOTTOM NINNI NNI 51425 6 5 901 DUST SEAL 51437 KGH 901 51454 KEV 881 51456 KPH 901 51466 065 901 51470 KPH 901 51490 KGH 901 51500 KPH B31 51500 KPH 952 51520 KPH 951 90116 KV3 701 90544 283 000 91356 6 0 003 RING PISTON SEAT B SPRING RING STOPPER RING OIL SEAL STOPPER PIPE SEAT SEAL SET FR FORK ASSY L CASE L FR BOTTOM BOLT SOCKET 8MM WASHER SPECIAL 8MM G NN I r ors NN INN 2005 03 20 FRONT BRAKE CALIPER Ref LON Relative ref Number No Description 2 711115 SHOECPAD SET BRAKE FRONT 5 1 711101 PISTON FRONT BRAKE CALIPER INCLUDES Bleed brakes NOTE Same time for
91. SE COVER GAUGE OIL LEVEL LEVER COMP CLUTCH PLATE COMP CLUTCH CAM SPRING CAM PLATE SIDE PLATE COMP CLUTCH LIFTER BOLT CLUTCH ADJUSTING PLATE COMP BRAKE SPRING BRAKE RETAINER COMP BALL BOLT FLANGE 6X12 WASHER THRUST 8MM WASHER 8MM CIRCLIP 7MM DOWEL PIN 8X12 BEARING RADIAL BALL SPECIAL OIL SEAL 16X28X7 O RING 8MM O RING 18X3 NUT HEX 8 BOLT FLANGE 6X40 2005 03 20 E Ref No Part No ONE WAY CLUTCH KTMT E0600 Reqd QTY ANF 125 MSTS ST5 M5 5 Description Serial No Ref No L O N Relative ref Number Description 1 212108 5 2121A6 5 212142 6 212107 11 212109 13 211105 COVER 7 12 WEIGHT PLATE INNER OUTER OIL FILTER SET CLUTCH DRIVE ONE WAY CLUTCH PRIMARY CLUTCH GEAR PRIMARY DRIVE Parts catalogue code UAWN 15431 KPH 900 15439 KPH 900 22535 305 22606 GN5 910 22610 900 22630 GB2 000 22641 900 22642 KPH 900 22645 KPH 900 22644 KPH 900 22660 KPH 900 22804 KPH 880 23120 900 23122 900 23123 900 23124 KPH 900 23125 GN5 910 90083 KFL 850 90231 087 010 90401 GB2 000 90431 GN5 910 90432 086 000 90455 682 000 90603 900 90605 166 720 91101 GB2 000 COVER OIL FILTER 1 GASKET OIL FILTER WEIGHT SET PRIMARY CLUTCH SPRING ONE WAY RETAINER PLATE COMP PRIMARY DRIVE INNER COMP ONE WAY CLUTCH SPRING PRIMARY CLUTCH WASH
92. SPRING RIM FR WHEEL RIM WHEEL 2 9 4 3 4 4 7 9 2 2 7 2 1 3 CORRNNAWN Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref RING SET PISTON RING HANDLE WEIGHT SNAP RING OIL SEAL STOPPER RING PISTON RING SEAL RING STOPPER ROD COMP RR BRAKE ROD KIT CONNECTING ROLLER 3X8 5 ROLLER 4X10 8 ROLLER 4X23 8 ROLLER 5X8 ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER RUBBER A HANDLE WEIGHT RUBBER A INSERT RUBBER A TAILLIGHT MOUNTING RUBBER B RUBBER B MOUNTING RUBBER B SEAT SETTING RUBBER C RUBBER C RUBBER RUBBER RUBBER RUBBER INSERT SEAT SETTING BODY COVER SETTING CHANGE PEDAL CLUTCH DAMPER IGNITION COIL PROTECTOR KICK STARTER LUGGAGE BOX MOUNTING MAIN STEP MOUNTING RUBBER RUBBER RUBBER RUBBER RUBBER RUBBER RUBBER RUBBER RUBBER RUBBER RUBBER MUFFLER MOUNTING PILLION STEP PROTECTOR MOUNTING SEAT LOCK STAND STOPPER STOPPER ARM CS SCREEN OIL FILTER SCREW WASHER 4X10 SCREW WASHER SCREW WASHER SCREW WASHER 4X16 4X20 5X10 SCREW WASHER SCREW WASHER SCREW A COWL SCREW SET No N AN OO RW CON gt gt SCREW SCREW SCREW SCREW SCREW BLEEDER FLAT 4X12 OVAL 6X50 SCREW SCREW PAN PAN PAN PAN PAN SIDE STAND PIVOT SPE
93. STS ST5 M5 5 92 2 0 LO N LL lt 0 0 LLI 2 02 lt I LLI 12 Description 23 95701 06020 00 BOLT FLANGE 6X20 FUSE MINI 10A FUSE MINI 15A 24 98200 41000 22 95701 06016 00 BOLT FLANGE 6X16 25 98200 41500 E 2005 03 20 WIRE HARNESS ANF125 M Ref LON Relative ref Number No Description 1 614105 COIL IGNITION 4 6131B2 RECTIFIER REGULATE 5 611100 HARNESS WIRE 6 812166 SUB HARNESS METER 7 6111F8 SUB HARNESS BATTERY 9 612115 CABLE STARTER MOTOR 12 617125 SENSOR BANK ANGLE 16 17 19 20 616169 HORN S 611163 RELAY WINKER 611165 RELAY STARTER 618135 ENGINE CONTROL MODULE NO UN IN Ut Ut Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 30510 KPH 701 COIL COMP IGNITION 1 30520 27 000 SPACER IGNITION COIL 2 30700 KPG 901 CAP ASSY NOISE SUPPRESSOR 1 31600 KPH 701 RECTIFIER COMP REGULATOR 32100 KPH 700 HARNESS WIRE Ref No 32101 KPH 700 SUB HARNESS SPEEDOMETER 32101 KPH 710 32103 KPH 700 32103 KPH 710 32161 KRS 600 BAND B1 WIRE 32410 KPH 900 CABLE STARTING MOTOR 32412 MV4 000 COVER BATTERY TERMINAL 32606 GEV 761 CAP DUMMY RED 35160 KPH 701 SENSOR ASSY BANK ANGLE 35162 MN5 003 COLLAR 35163 MN5 003 GROMMET 37215 KR1 760 38110 KPH 700 HORN COMP 38301 GK8 014
94. T 6X10 90164 028 000 SCREW U LOCK FLAT 6X12 94050 10080 NUT FLANGE 10MM 95701 08032 00 BOLT FLANGE 8X32 95801 10110 08 BOLT FLANGE 10X110 WN WN I gt WN 1 2005 03 20 Ref No Part No Description Reqd QTY ANF 125 MSTS ST5 5 5 Serial No KTMT F3000 Ref No Relative ref Number BON Description NO INFORMATION Parts catalogue code 83642 171 000 89102 538 000 89103 538 000 89211 KGH 900 89212 KGH 900 89216 900 89219 KGH 900 BAG OWNERS MANUAL SHAFT SCREW DRIVER GRIP SPANNER 10X12 SPANNER 14X17 WRENCH SPARK PLUG BAG TOOL 160MM 2005 03 20 E MAIN PIPE COVER LEG SHIELD Relative ref Number Description 8 815159 COVER MAIN PIPE SIDE RIGHT 815170 COVER MAIN PIPE SIDE BOTH 14 815158 COVER MAIN PIPE SIDE LEFT 4131B4 COVER 7 4131T1 COVER MAIN PIPE UPPER 4111E1 LOUVER COWL SIDE RIGHT 4111K8 LOUVER COWL SIDE BOTH 815156 LEGSHIELD RIGHT 815157 LEGSHIELD BOTH 815155 LEGSHIELD LEFT 411126 LOUVER COWL SIDE LEFT 413122 COVER FRONT CENTER m _ o On 3 n O O _ 2 KTMT F3100 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 Ref No 1 64200 KTM 950ZA COVER MAIN PIPE SIDE TYPE1 CUL MAIN PIPE SIDE TYPE2 WL MAIN PIPE SIDE TYPES WL MAIN PIPE SIDE TYPE4 WL MAIN PIP
95. UBSUBASSY RR 2 a ja jua pp 10 25 howei a a um L T rr 16 2005 03 20 ANF 125ST ANF125ST5 ANF125ST5 Force Asteroid Millennium l silver lightning black Applicable model A red Applicable metallic blue metallic block Initial Final No No Name of colored parts Basic part No NH 411M R 263 PB 325C NH A35M applicable applicable 9 model model ou jemmen Tar JMARK DRIVEGAUTION les 26 MARK HONDA z z z z 5 Tas MARK HONDA ersexmeo za f zc z _ rss 7 3 MARK HONDA eruexmwes a s PANEL RR BRAKE 49400 kPH 700__ za z z za 5 732 AL RR GR sexo za a ja z 542 s surpi gG sexo zc zr z ze _ SHIELD RLEG zc zr 2 _ rar ss smee Lsovcovm z x a raja 36 sRPE SIDECOVER rski z x z mm _ ras sRPE R COVER z x a _ ras gt 38 sRPE R SIDE COVER z x a _ ras 39 SWINGARM SUB RR 52200 KPH 700__ 2 za za za oj WHEEL SUBASSY FR za za za 8 Tat WHEEL sUBASSY RR
96. WER sus a a z za __ rar 25 JMARK DRIVEGAUTION zo zo zo z 5 25 JMARK ELECTRIC STARTER z __ ea 6 MARK HONDA snmmo z z z z 5 s JMARKHONDAT 7 aru z f zc z 72 mark How ja rw a 733 PANEL RR BRAKE kp za a z pu 6 Ta SHIELD LLEG omon zc z z ze _ 12 Tas SHIELD RLEG ze z ze __ Far 10 7 STRIPE L BODY COVER ereexmweo z x a m _ Fs 4 SIDE COVER ____ z a lre ae STRIPE R BODY COVER 2 x fa lse 3 STRIPE R SIDECOVER z x a m pere li 40 swwcamwsuBASSY RR Szmoxenz za za a Z 8 4 WHEEL SUB 446s0 kPH 950 za a z za _ ao 6 22 WHEEL 508 RR za za za L z 1 o 2005 03 20 E ANF125ST5 Force Millennium Candy Asteroid silver lightning black Applicable model Applicable metallic blue metallic block Initial Final No Name of colored parts Basic part No NH 411M R 263 PB 325C NH A35M applicable applicable 9 model model IT CASE UNDER HALE DRIVE 4050 8802 za
97. allation 210141A Replace countershaft add 4 6 8 10 210142 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation 210142A Replace mainshaft add 213135 SPROCKET DRIVE 2101C2 BEARING MAINSHAFT LEFT INCLUDES Engine removal and installation BEARING MAINSHAFT BOTH INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING COUNTERSHAFT RIGHT INCLUDES Engine removal and installation 2101C9 BEARING COUNTERSHAFT BOTH 210141 2101C6 2101D4 2101c8 Parts catalogue code 23 23211 900 23221 900 23415 KPH 900 23421 KPH 900 23431 KPH 900 23441 KPH 900 23451 KPH 900 23461 KPH 900 23471 KPH 700 23481 KPH 700 23801 KPH 900 23802 GN5 910 23911 KPH 900 24305 KPH 900 24306 KPH 900 90412 KPH 900 90412 187 000 90441 KA4 700 90452 KGH 900 90452 413 000 90461 GB4 770 90461 115 000 90601 001 000 MAINSHAFT 14T COUNTERSHAFT BUSH 15MM GEAR COUNTERSHAFT FIRST 35T GEAR MAINSHAFT SECOND 20T GEAR COUNTERSHAFT SECOND 31T GEAR MAINSHAFT THIRD 20T GEAR COUNTERSHAFT THIRD 23T GEAR MAINSHAFT FOURTH 26T GEAR COUNTERSHAFT FOURTH SPROCKET DRIVE 14T PLATE FIXING COLLAR LOCK PLATE SPRING CHANGE FRICTION PLATE DRUM LOCK WASHER SPECIAL 12X23 WASHER THRUST 15MM PLATE BEARING HOLDER WASHER SPECIAL 12MM W
98. code 5 5 5 5 5 Ref No SIDE COVER TYPE1 SIDE COVER TYPE2 SIDE COVER TYPE3 SIDE COVER TYPE4 SIDE COVER TYPE5 BODY COVER TYPE1 BODY COVER TYPE2 BODY COVER TYPE3 BODY COVER TYPE4 BODY COVER TYPE5 SIDE COVER TYPE1 SIDE COVER TYPE2 SIDE COVER TYPE3 SIDE COVER TYPE4 SIDE COVER TYPE5 BODY COVER TYPE1 BODY COVER TYPE2 BODY COVER TYPE3 1 87106 7007 STRIPE 87106 KPH 700ZB STRIPE 87106 KPH 700ZC STRIPE 87106 KPH 700ZD STRIPE 87106 KPH 700ZE STRIPE 87107 KPH 700ZA STRIPE 87107 KPH 700ZB STRIPE 87107 KPH 700ZC STRIPE 87107 KPH 700ZD STRIPE 87107 7007 STRIPE 87108 KPH 700ZA STRIPE 87108 KPH 700ZB STRIPE 87108 KPH 700ZC STRIPE 87108 KPH 700ZD STRIPE 87108 7007 STRIPE 87109 KPH 700ZA STRIPE 87109 KPH 700ZB STRIPE 87109 KPH 700ZC STRIPE 87109 KPH 700ZD STRIPE BODY COVER TYPE4 87109 7007 STRIPE L BODY COVER TYPE5 87111 KPH 700ZA MARK 1 I 87111 KPH 700ZB MARK TYPE2 WAVE I 0 0 0 0 0 0 MA AT h s n d d Pd P P Pd P S 87120 KPH 700ZA MARK HONDA TYPE1 70MM 87121 KPH 700ZA MARK ELECTRIC STARTER TYPE1 87122 KPH 700ZA MARK TYPE1 PGM FI 87122 7007 MARK TYPE2 PGM FI
99. e net service time by a given coefficient 2005 03 20 2637 The service items shown the text listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 gt 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard
100. ehicle 5 Other work 6163A0 HEADLIGHT AIMING 2133A0 DRIVE CHAIN ADJUSTMENT EON DESCISIFHON REAR BRAKE ADJUSTMENT 1130A1 OIL FILTER SCREEN CLEANING EXCLUDES Rear brake shoe adjustment 3120A0 CLEANER ELEMENT CLEANING 3113A3 THROTTLE OPERATION ADJUSTMENT 7110A0 FRONT BRAKE AIR BLEEDING 1113A0 7113A1 2005 03 20 E CYLINDER HEAD ENGINE GROUP CAMSHAFT VALVE CAM CHAIN TENSIONER CYLINDER RIGHT CRANKCASE COVER ONE WAY CLUTCH CLUTCH OIL PUMP 2005 03 20 E LEFT CRANKCASE COVER ENGINE GROUP GENERATOR STARTING CLUTCH STARTING MOTOR ANF125M CRANKCASE CRANKSHAFT PISTON TRANSMISSION GEARSHIFT DRUM KICK STARTER SPINDLE TES ea AU 2005 03 20 E ENGINE GROUP E CARBURETOR THROTTLE BODY 2005 03 20 E FRAME GROUP en HEADLIGHT CABLE MIRROR 10 11 4 y ez HANDLE PIPE HANDLE COVER SWITCH ANF125ST MST HANDLE PIPE HANDLE COVER SWITCH ANF125 M STEERING STEM FRONT FENDER 2005 03 20 E FRONT FORK FRAME GROUP 1612 FRONT BRAKE CALIPER FRONT WHEEL REAR BRAKE PANEL REAR WHEEL BODY COVER
101. eo za ze zc z9 z r9 9 Lx MARK oeo zc z9 z Far a ss PANEL COMP RR BRAKE _____ pu z s ss RAIL enormo za z z 4 zo a z hej sw Rig sexe zo a x z _ Es 0 s STRIPE COVER Zx zc w z 4 F4 STRIPE L SIDECOVER sroeeemo zx zc z Far a sRPE R Booy cover snor eemo zc 2 z Fas 2 42 STRIPE R SIDECOVER enoexeemo zx zc zo z For 1 wwwenwsuBASSY RR sz200KPHT00__ za za e 4 SPEEDWETER oat10xPHPoo za a z Fas WHEEL SUBASSY FR za za a za z _ 6 Fas WHEEL SUB ASSY RR a2050KPH00 za za z za 1 T fee ni 2005 03 20 E ANF125 ANF1255 ANF 1255 Candy Asteroid Force Candy caribbean black silver sonic Applicable model 1 Applicable blue sea metallic metallic green block Initial Final No No Name of colored parts Basic part No B 189C NH A35M NH 411M GY 130C applicable applicable model model 1 UNDER HALF DRIVE CHAN 420880 Z za wm 2 2 UPPER HALF DRIVE CHAN 40510 KPH 900 2 za ja _ rz i
102. gue code o MST5 ST5 M5 5 18291 HB2 900 GASKET EX PIPE 18345 MBT 610 RUBBER PROTECTOR MOUNTING 18350 KPH 700 MUFFLER COMP EX 18355 KPH 700 COVER MUFFLER 33619 459 840 COLLAR WINKER STAY 90107 KAN 900 BOLT BODY COVER SETTING 90304 KPH 900 NUT HEX CAP 8MM 90204 KPH 700 94050 08000 NUT FLANGE 8MM 94103 08000 WASHER PLAIN 8MM 95701 08012 00 BOLT FLANGE 8X12 NO NU 2 PRP r IU WA 95701 08045 00 BOLT FLANGE 8X45 2005 03 20 E PEDAL KICK STARTER ARM Ref LON Relative ref Number No Description 1 4101A1 PEDAL GEAR CHANGE 2 112107 ARM KICK STARTER 4 6151B5 SWITCH REAR STOP PEDAL SIDE 6 811135 ROD REAR BRAKE 8 810160 PEDAL REAR BRAKE KTMT F1900 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code MST5 ST5 5 5 24701 KPH BOO PEDAL GEAR CHANGE 28300 KPH 900 ARM ASSY KICK STARTER 28311 342 000 RUBBER KICK STARTER 35350 31 SWITCH ASSY STOP 35350 KPH 700 35357 KCC 900 43451 KPH 900 ROD COMP RR BRAKE 43459 GN5 760 NUT BRAKE ROD ADJUSTING 46500 KPH BOO PEDAL COMP BRAKE 46513 KBP 900 SPRING ASSY RR BRAKE RETURN 90601 KAF 003 CLIP SWITCH COVER NO CON O WN 92101 06020 0 BOLT HEX 6X20 92101 08025 0 BOLT HEX 8X25 94101 05000 WASHER PLAIN 5MM 94201 20150 PIN SPLIT 2 0X15 95011 40000 RUBBER CHANGE PEDAL 95014 73100 SPRING A BRAKE ROD 95015 3200
103. i 5 Booy e soxenro za zc zo z _ Fs 4 COVERSET L MAIN PIPESIDE za zc z 2 s covERsEr r sie za zc z z _ s coveser amp Booy oke za zc 2 f 65 7 COVER SET R MAIN PIPE SIDE o4200KPH700__ za zc z z i s coveserg soe z zc ze z _ Fas 70 s coverset swoxenzo za zc z ze _ Fs Pao cover z ze zc za _ 18 1 COVER swoskeezo zc zo ze 9 12 cover Bov zo zc z _ Fs 7 15 COVER L MAIN PIPESIDE suse zb a ze __ COVER SIDE zo a x u _ Fs 4_ 735 cover Roby zo ze zc z ze _ Fs 5_ 36 COVER R MAINPIPE SIDE zo a ze zw a _ ra 6 cover R soe zo u ze zu u __ Fs 3 COVER sPEEDOWETER sazo7 KPH 700__ za pu pp pern 5 cover Ta zo zc z z Fs 2 20 COVER UNDER zo fu x mw u _ ra Par FENDERAFR oro 2 f zc za _ i 22 za za a Fao s 23 SUBASSY RR
104. ing within a same block 6 6 Includes Valve clearance adjustment How to refer to the service item by using the sample camshaft replacement eld b E No Open to the page of the block where the camshaft s 5 spare part illustration is shown CDReference No of the illustration of part that shows location L L of the replacement work Look for the camshaft illustration and refer to the ser 2 FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and FRT4 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2005 03 20 E Indication mark for the listing of service items that continues to the following page 18 A Ref No Relative ref Number L O N F R T Description 2 111118 CAMSHAFT 4 5 11 Categor
105. inyl hose 1 Clear General hose 1 Ash gray 2 Black 2 Ash gray 3 Light red 3 Black 6 Light red 5 Black 7 Pale black 1 0 code fuel hose and general purpose hose 30 3 0 mm 11 3 5 mm 91 4 5 mm 92 5 0 mm 12 5 3 mm 5 5 mm 14 6 5 mm 1T 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose Y to 6 8 mm 6 0 6 5 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm 0000 3000 Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2005 03 11mm 12 mm outside dia 15 mm 12 mm outside dia 16 mm 12 mm outside dia 17 mm 14mm 17mm SO O CO OD N ee ee NNORONNN SHSS55555 20 C FLAT RATE SERVICE TIME Flat rate service time FRT means the standard time required to service a MC which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying th
106. me Applicable throttle body ype code code serial No serial No identification No Thailand M3TH 125 0000001 125 0000001 GQROA A Thailand NF125CE 0000001 125 0000001 Of carburetor throttle body identification numbers only the portions underlined the example below used for registration APBFOC A KC 7 2005 03 20 E C Color chart When ordering a colored part refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code ANF125MST ANF 125MST5 ANF125MST5 Force Asteroid Millennium silver lightning black Applicable model A red Applicable metallic blue metallic block Initial Final No No Name of colored parts Basic part No NH 411M R 263 PB 325C NH A35M applicable applicable 9 model model 1 CASE UNDER HALE DRIVE CHAIN 40559800 za za za ma 2 2 CASE UPPER HALF DRIVE CHAIN 40510 000 za za za za L 22 1 3 COVER SET HANDLEFR Swsexmwso a zw f z _ LL Ta covenseri Bopv sokmo za x a m rs 9 75 COVERSET PRESIDE za zc 2 rar 2 s coverseri sie osoko 2 x a m _ mj overser R goby ewwa za x a m 8 7 COVERSET R za zc 2 s coverseTR
107. r Initial version issue date March 20 2005 Honda Motor Co Ltd 2005 03 20 CONTENTS Address Instruction for use of parts catalogue How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Color chart Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX How to refer to the part information Feferepos with Mustated index ENGINE GROUP T B10 CVLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM GHAINITENSIONER CYLINDER RIGHT CRANKCASE COVER PART NO INDEX PartNumber Address Page Ref Part Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 000 13325 MY9 751 06000 i FRONT FENDER 14000 06405 MY5 P00 06405 MY5 P10 14100 000 06410 MY9 860 14200 000 06435 MCE 006 14321 MCE 000 06451 166 405 14401 005 06451 445 405 14510 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 MCE 000 11210 000 14712 MCE 000 11550 505 14721 000 11355 8 000 14722 000 11335 000 14750 000 11560 000 14751 000 11365
108. ref Number No Description 1 613105 ROTOR OR FLYWHEEL 2 6131A3 STATOR 1000 Reqd QTY Part No Description ANF125 Serial No Parts catalogue code 5 5 5 5 5 1 31110 KTM 951 1 31110 KTM 962 31110 KPH 701 31120 KTM 951 31120 KTM 962 31120 KPH 701 90439 SB2 010 WASHER SPECIAL 24X12X2 3 94050 12000 NUT FLANGE 12MM 96001 06016 00 BOLT FLANGE 6X16 Ref No I 96001 06022 00 BOLT FLANGE 6X22 96001 06025 00 BOLT FLANGE 6X25 2005 03 20 E STARTING CLUTCH Ref LON Relative ref Number No Description 1 612120 GEAR STARTER DRIVEN 2 6121A2 CLUTCH ONE WAY 3 612125 GEAR STARTER REDUCTION 1100 Ref Reqd QTY N i Part No Description ANF125 Serial No Parts catalogue code 9 MST5 ST5 M5 5 28110 KPH 700 GEAR COMP STARTER DRIVEN MTH M3TH 28120 KPH 701 CLUTCH ASSY ONE WAY 1 MTH M3TH 28131 KPH 880 GEAR STARTER REDUCTION 171 551 MTH M3TH 28132 KPH 900 SHAFT REDUCTION GEAR 1 28133 KPH 900 COLLAR STARTER REDUCTION MTH M3TH 90085 413 781 BOLT SOCKET 6MM MTH M3TH 91071 KPH 901 BEARING NEEDLE 21X25X17 MTH M3TH 2005 03 20 E STARTING MOTOR ANF125MST Ref LON Relative ref Number No Description 1 612105 MOTOR STARTING 2 6121A4 TERMINAL BRUSH STARTER 5 6121A5 HOLDER BRUSH STARTER 1200 Part No Description ANF125 Parts catalogue
109. rrent EX uana Exhaust Front HEX Hexagonal Inlet Kilometers per hour E D s Left L 100L Link 100 Links L E D Light emitted diode Millimeter Miles per hour Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Z Part block and serial number check Part 2 x E 1 Engine parts x E 18 Carburetor parts Throttle body Frame parts F 1 U U serial number E x Engine serial number Carburetor serial number Throttle body serial number Frame serial number Check ANF125M ANF125 2005 03 20 C Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Area Type Parts catalogue Applicable engine Applicable frame Applicable carburetor code code serial No serial No identification No ANF125MSTs Thailand 125 0000001 125 0000001 ANF125STs Thailand NF125TE 0000001 NF125T 0000001 Parts catalogue Applicable engine Applicable fra
110. rt No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number FR Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number Honda color code 8 Description Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained 9 Color description Note Notes are shown with the parentheses in the part name column Required quantity Serial No Parts catalogue code Read QTY shown in the parenthesis or parentheses indi 1 45156 MCE 000 CLAMPER FR BRAKE HOSE cates the optional part 2 CE DDD BRAKES HOSE Reqd QTY marked with N indicates the optional part that 3 61100 MCE 0002A FENDER COMP FR NH411M FORCE SILVER METALLIC should be selected as needed 61100 0002 PB284C CANDY PHOENIX BLUE J 2J Reqd QTY indicates the number of the part used the 61101 MCE 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK 3 Serial number 4 Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE B Service item FRONT FENDER Ref No HOSE B OUTLET WATER d solid arrow indicates the block No the pa
111. rt in question is connected to 2005 03 20 E When the parts were revised 100 MCE 0002B 101 000 101 010 102 500 105 000 107 000 96001 06020 00 156 000 C 157 000 100 0007 COLL BOL Be sure to check the serial number Description LAMPER FR BRAKE HOSE LAMPER L FR BRAKE HOSE ER COMP FR NH411M FORCE SILVER METALLIC PB284C CANDY PHOENIX BLUE Reqd QTY CB400 Serial No The number has been When shown at the left side When shown at right side used from the initial model it is applicable to the models it is applicable to the models of No 1008001 and the up to No 1008000 without revision subsequent numbers The parts listed with at the end of the parts name have limited supply period parts not for sale 2005 03 20 C Abbreviations used in the parts catalogue RIGHT is abbreviated as R L stands for LEFT L or R in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue Anti lock brake system Alternating current A M Attaching mark ASSY Assembly C D I Capacitive discharge ignition COMP Complete Direct cu
112. spe z zc a _ as 10 Tao cover ser ta ze zc zc za 1 over TOP exero zr ze Es 72 COVER HANDLEFR zc zr 2 ze rs m 15 cover Leov zc z za Es 7 14 COVER MAINPIPESIDE 64a50 xPH 7oo zc Zm rar 14 15 wno zc 2 ze es 16 Boov ze zc z a Es 5 COVER R MAIN PIPE SIDE sexe zc zr 8 1 covERR sipE ko zc ze ras a 739 COVER 5 207 02 za za za za T I re 20 COVER SPEEDOMETER sa270 KPH 700__ za za za za _ rs 2005 03 20 E s ANF125MST5 ANF125MST5 Force Millennium Candy Asteroid silver lightning black Applicable model Applicable metallic blue metallic block Initial Final No Name of colored parts Basic part No NH 411M R 263 PB 325C NH A35M applicable applicable 9 model model f x cover UNDER zc z z zs FR zc z 2 T 1 4 24 jmussusassv rn za a z za _ rao 5 25 wssusassv mm asasen za z Z Tas LOWER sesskmes a a a pe Par LO
113. t 4 0 95003 07xxx 20 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19 60 95003 19001 60M lt 95003 19003 60M gt lt 95003 19008 60M gt 7 0 95003 39xxx 20 95003 39001 10M lt 95003 39003 10M gt 4 0 95003 07xxx 3x 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 1x 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 20 95003 40001 10M lt 95003 40003 10M gt 6 0 95003 07xxx 60 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 20 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 3x 95003 40001 60M lt 95003 40003 60M gt 6 0 95003 07xxx 7x 95003 07001 70M lt 95003 07003 70M gt lt 95003 07008 70M gt 4 0 7 0 95003 23xxx 1x 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 40xxx 60 95003 40001 60M lt 95003 40003 60M gt 6 0 95003 23xxx 20 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 43xxx 1x 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 5 0 95003 08xxx 1x 95003 08001 10M lt 95003 08003 10M gt lt 95003 08008 10M gt 4 5 6 5 95003 23xxx 3x 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 43xxx 20 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 5 0
114. y codes and classification indicated at the last line Indication of the block with no setting of FRT Ref No L O N Relative ref Number Description NO INFORMATION LON code system 11 A b Code Category 1 Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument O O O N O Q By O N c Operation codes and classification Code Operation category a b Category code Engine Location function code Engine upper Operation code Replace Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2005 03 20 1 Replace Removal Installation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurment Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish O OO O N O A OJ N Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5
115. za za wm 2 2 CASE UPPER HALF DRIVE CHAIN 40510 000 za za za za L Ta COVERSETHANDLEFR swsekmwso ze zw _ Fs Ta covenseri Bopv 20 x a rs 9 COVERSET L MAINPIPE SIDE Zx zc b ra gt 6 coverset Ls 2 mm T TE Tm overser R sony z zc a mm _ rs a 7 COVERSET R MAIN PIPE SIDE 2 zc z ra j overser RSE km za a mm _ Fas 10 10 covenser ta zc zc za T eas 4 covER FR TOP zc zr ze 12 COVER HANDLEFR zc 1s covert zc zc za 551 7 COVER L MANPIPESDET zc ra 14 15 zc ze a 16 so z zc za TE COVER R MAIN PIPE SIDE zc 8 r sj 1 covERR 50 zc ze ras 1s COVER SPEEDOMETER sore za za za za 20 cover exeo zc z za p m 21 cover unor siro zc zr ze E 22 FENDERAFR onoko zc ze 11 ne za pa za p pe 24 H

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