Concept Junior manual
Contents
1. replace if damaged h Reassemble by reversing above procedure No water 1 No electrical power 1 Plug power cord into syrup being electrical box Check line dispensed voltage from valve 2 Frozen water bath 2 See Frozen water bath 3 Pinched or crimped lines 3 Repair defective line 4 Broken sub miniature 4 Replace defective switch switch 5 Bad transformer 5 Replace defective transformer 6 Disconnected wire 6 Attach disconnected wire 7 Defective S 1737 assy 7 Replace S 1737 assy 8 Worn or defective neoprene 8 Replace defective tubing tubing in S 1737 assy 34 No syrup Syrup container empty Replenish syrup supply being Syrup lines crimped Straighten syrup lines dispensed QCD of syrup installed in Re install QCD correctly correctly S 1737 Assy defective Replace S 1737 Assy Defective neoprene tubing Replace neoprene tubing Defective S 1700 Replace S 1700 transformer transformer No water Plain water inlet supply Open plain water inlet being shutoff closed supply line shut off valve dispensed Water filter fouled clogged Replace filter or cartridge Pinched or crimped line Repair defective line Loose electrical Tighten connection and or connection 24 volt repair open circuit Defective E 276 Replace defective E 276 transformer transformer Frozen water bath See Frozen water bath Water to Syrup adjusted to low Adjus2. Item Part No No Name Qty 1 Installation Service Manual 1 2 S 1214 Drain pan 1 3 0 Product Decals 1 per flavor 4 Water filter 1 Optional Non Carbonated Non Carbonated Peristaltic Pump M a f Y bna era L A e Sat e ad FIGURE 2 SAMPLE OF POSSIBLE INSTALLATION INSTALLATION INSTALL WATER FILTER ASSY OPTIONAL 1 Install water filter assembly on wall or other supporting structure 2 Connect water filter assembly to inlet of valve on water supply line using minimum 3 8 I D water line 3 Connect water filter assembly outlet to C J R PP or CJ R plain water inlet fitting using minimum 3 8 I D water line See CONNECTING WATER INLET When a water filter is used it is important to thoroughly flush prior to making unit connections 19 INSTALL WATER PRESSURE REGULATOR OPTIONAL If water pressure varies a water pressure regulator or water pressure reducing valve should be installed in the water supply line The water regulator must have an orifice of at least 3 16 so as not to restrict the water flow through the valve Valves that are built with 1 2 pipe thread connection usually have a sufficient orifice opening WATER REGULATOR 1 2 GATE VALVE WATER FILTER FIGURE 2 4 SUGGESTED WATER FLOW INSTALLATION INSTALL DRAIN LINE 1 Connect drain line on C J R PP or CJ R unit with drain using 1 2 I D clear plastic tubing to nearest outlet 2 Do not reduce drain conn
3. BOX COVER 42 1 S0766 UNIT ON OFF SWITCH 43 1 A0017 GROUND SCREW 8 X 1 2 INDENTED HEX SLOT 44 1 E0664 STRAIN RELIEF 45 1 51209 CONTROL BOX 46 1 S1207 4 HOUSING 47 1 50768 SWITCH LOCK 48 2 50768 KEY ONLY SWITCH LOCK 49 4 51313 VALVE SWITCH PUSH HERE 50 1 51208 4 VALVE MOUNTING PLATE 51 1 1334 WATER COIL 52 4 PFC I VALVE 53 1 51211 STANDPIPE 8 3 16 54 1 51205 WRAPPER amp BUCKET ASSY W INSULATION 55 1 1215 CUP REST 56 1 1214 DRAIN PAN W CUP REST 57 l SET 50743 DRAIN PAN HARDWARE SET 58 1 E0141 12 ELECTRICAL POWER CORD 59 1 SET 50765 LEGS 10 11 13 14 13 15 17 18 19 PFC II P P SYM QTY PARTNO DESCRIPTION 1 1 E 623 NUT SOLENOID 2 1 E 525 COIL W SHIELD SOLENOID 24 VAC 3 4 E 1005 SCREW RETAINER 4 41 E 739 FLUX PLATE 51 E 527 STEM SOLENOID VALVE 6 2 E 1004 S S 711 E 135 METERING PIN 8 1 E 1024 M ADAPTER FLO WASHER MODIFIED 9 1 E 134 O RING METERING PIN 10 1 E 1013 O RING SYRUP ADAPTOR 1 1 E 730 PLUNGER amp SPRING ASSEMBLY 12 1 E 520 METERING PIN ADAPTOR ASSY INCLUDES SYM 799 12 vo 33 2 531 SOLENOID STEM 8 14 1 8 1162 FLANGE PLUG 15 1 E 1008 O RING SODA ADAPTOR 16 1 E 580 BODY PFC II TWIST LOCK 1 0 117 1 E 471 FF SYRUP OUTLET TUBE fas 1 E 102 O R
4. J R PP or CJ R All water inlet connections are clearly tagged ELECTRICAL REQUIREMENTS The CJ R PP or CJ R requires a 120 VAC single phase 60 Hertz power circuit and must be wired in accordance with N E C or local ordinance NOTE Check CHAPTER for running amperage and connect to appropriate electrical circuit 21 CHAPTER III C J R PP or CJ R PREPARATION All steps in previous chapters should be understood and carried out before proceeding PREPARING SYSTEM FOR OPERATION Be sure that electrical power is unplugged and valve on water supply line is closed PREPARING AND STARTING REFRIGERATION UNIT 1 CJ R PP or CJ R refrigeration is pre set at factory and ready to operate 2 Remove lid 3 Fill water bath with clean water until water runs out of condensate drain outlet S 1211 approximately from top of water bath DO NOT USE DISTILLED WATER 4 Open water inlet supply line 5 Plug C J R PP or C J R power cord into electrical receptacle box turn power switch to the ON position Make sure compressor condenser fan motor agitator motor start The process of cooling the water bath will commence after filling water bath With ambient and water temperature of 75 degree F initial pull down or formation of complete ice bank will take approximately 4 5 hrs When full ice bank has been formed compressor and condenser fan motor will stop Agitator will continue to operate circulating water in water bath
5. PURGE DISPENSING VALVES Dispense water from dispensing valves until all air is purged from water lines UST WATER FLOW RATE Adjust dispensing valves water flow rate to approximately 6 oz in 5 seconds AD UST WATER TO SY RUP RATIO Adjust dispensing valves for Water to syrup Ratio Contact supplier of syrup concentrate for recommended ratio 22 CHAPTER IV C J R PP or CJ R OPERATORS INSTRUCTIONS This chapter covers operators responsibilities for daily pre operation check adjustments cleaning and sanitizing DAILY PRE OPERATION CHECK 1 Make sure B I B s full and ready to dispense 2 Make sure nozzles are clean and in place 3 Make sure electrical power is supplied to unit COOLING UNIT MAINTENANCE NOTE Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through condenser coil and is exhausted out grills on the other side of the unit Restricting air circulation through the cooling unit will decrease its cooling capacity To avoid needless and sometimes costly repairs it is imperative to keep condenser fins clean This may be accomplished by one of three methods One method is use of a condenser brush a longhaired soft bristle brush to gently sweep fins of condenser clean Second method is to use a strong vacuum The third method is to use 02 or an air hose to blow out condenser The latter method should only be attempte
6. from one self contained unit We have pioneered many such firsts and will continue to develop advance systems for the future such as electronic interrogatable portion controls to electronic liquid level controls We hope you enjoy this product that has been produced to give many years of trouble free service We thank you for your purchase and hope we may serve you in the future C J R PP or CJ R CHAPTER I GENERAL DESCRIPTION This chapter gives the description theory of operation and design data for the CONCEPT JR JUICE PERISTALTIC PUMP unit CJ R PP or CONCEPT JR less peristaltic pumps C J R and related components SYSTEM DESCRIPTION The CJ R PP is a complete self contained uice unit which when combined with B I B containers will produce a variety of cooled non carbonated beverages The C R PP or CJ R consists of a water bath refrigeration system and valves The C R PP will be equipped with a modular peristaltic pump compartment The cabinet and peristaltic pump module are housed in a rugged stainless steel housing The C J R PP has been designed to eliminate the use of bag in the box pumps and associated components The CJ R PP will dispense product with B I B s at a distance of 100 feet horizontally or 17 feet vertically THESE DISTANCES ARE ONLY POSSIBLE IF THE SUPPLY LINE HAS COMPLETE INTEGRITY IF EVEN THE SMALLEST VACUUM LEAK IS ALLOWED THESE DISTANCES ARE NOT POSSIBLE The C J R PP or CJ R can brix fr
7. 4 PERIODIC CLEANING irit iit a a a pe uteri pias 24 CLEANING CONDENSER COIL iis rte re eret enfe ert e terr tnc 24 CHANGING WATER BATH Hee nne nnne 25 26 CLEANING 27 BRIX INSTRUCTIONS PFCR P S a k a ttd t dna 29 BRIX INSTRUCTIONS PFC ll Henne 30 BRIX PROCEDBURES aa te enmt Wace ale vie P ass 31 TROUBLE SHOOTING iiie heme E tie edle edet e 32 PREFACE INTERNATIONAL CARBONIC INC has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry We have been located in the Southern California area since 1952 and have a long and proud history with quality as our standard and innovation as our goal Originally started just after World War II in Canfield Ohio as Carbonic Dispensers we enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 100 saturation We developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first We were the first to incorporate the total post mix package i e carbonation refrigeration amp the ability to dispense
8. CONCEPT UNIOR CONCEPT J UNIOR PERISTALTIC PUMP UNIT CONCEPT J UNIOR UNIT INSTALLATON AND SERVICE MANUAL Chilled Fruit Juices Chilled E Fruit Juices EN C J R PP INTERNATIONAL CARBONIC INC 16630 Koala Rd Adelanto California 92301 800 854 1177 IMPORTANT This manual is a guide for installing operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or installation of this equipment TABLE OF CONTENTS PAGE PREFACE q e u 1 CHAPTER 1 GENERAL DESCRIPTION a an Henne nne 2 SYSTEM DESCRIPTION dud 2 DESIGN DATA J tocco uvis dra d augures 3 THEORY OF OBPERAT ION iru grade ede rte e relie gredi deeds 3 EXPLODED VIEW C J R P Pinsaia a m nnne nennen nnne nnn nnn 5 EXPLODED VIEW DESCRIPTION C R PP wo eres e 6 EXPLODED VIEW GCIR iiio eiie rediere rhe debes unde estie tuns 8 EXPLODED VIEW DESCRIPTION CJ R essse Henne 9 PFC II PP EXPLODED VIEW uu He emen 11 PFC EXPLODED VIEW iet eere ete deno b e Rede de ctia ect de das 12 PFC Il 13 ELECTRIC SCHEMATIC PPM L napa n deep ire pente din vedere eines 14 ELECTRIC SCHEMAT IG uu usuka e
9. ELL 5 1 S1228 LAMP HOLDER BOX W COVER 6 2 A0009 SCREW 8 X 3 8 PHIL P H 7 1 E0665 STRAIN RELIEF ZIP CORD 8 2 50973 LAMP HOLDER 9 7 A0020 SCREW 8 32 X 3 8 T H S S 10 1 1227 LAMP MOUNTING PLATE 11 1 S0956 LAMP 12 1 S0985 J M PANEL UICE MODIFIED 13 2 A0060 SCREW 6 32 X 1 4 FLAT HEAD 14 1 S0952 BALLAST 15 1 S1229 LAMP HOLDER BOX COVER ONLY 16 1 S1203 REFRIGERATION DECK COMPLETE INCLUDES S 17 30 17 2 A0046 5 16 X 18 X 3 4 FLANGE WHIZ LOCK SCREW 18 1 S0192Y REFRIGERATION DRIER R 134A ONLY 19 1 AEA1360YXA ICOMPRESSOR ONLY 1 5 H P 20 1 AEA1360YXAXA CONDENSING UNIT 1 5 H P 21 2 S1470 HANDLE 22 1 50513 BANK CONTROL 23 2 A0052 SCREW 6 32 X 3 8 PHIL PH 24 1 H0019 11 2 HOLE PLUG 25 1 1304 U CE BANK CONTROL BRACKET 206 3E 12 042 CAP TUBE 27 4 A0024 10 24 X 3 8 TH SCREW 28 1 1333 EVAPORATOR ASSY 29 1 S0509 ACCUMULATOR 30 5 S1204 EVAPRATOR RETAINER PINS CONCEPT J R continued SYM QTY PART NO DESCRIPTION 31 1 51206 WATER COIL RETAINER BRACKET 32 1 50835 AGITATOR PUMP 33 1 S1306 LG IAGITATOR PUMP BRACKET 34 2 F0004 SCREW 8 X 1 2 PH HD SELF TAPPING 35 1 51244 SNAP IN RECEPTACLE 36 1 50276 TRANSFORMER 40 VA 120 VOLT 24 VOLT 37 2 H0021 HOLE PLUG 38 3 S0046 BUSHING 39 4 1335 TERMINAL BOARD SPACER 40 1 51309 ITERMINAL BOARD 41 1 51210 CONTROL
10. END BELL 5 1 S1228 LAMP HOLDER BOX W COVER 6 2 A0009 SCREW 8 X 3 8 PHIL P H 7 1 E0665 STRAIN RELIEF ZIP CORD 8 2 S0973 LAMP HOLDER 9 y A0020 SCREW 8 32 X 3 8 T H S S 10 1 1227 LAMP MOUNTING PLATE 11 1 S0956 LAMP 12 1 S0985 J M PANEL J UICE MODIFIED 13 2 SCREW 6 32 X 1 4 FLAT HEAD 14 1 50952 BALLAST 15 1 1229 LAMP HOLDER BOX COVER ONLY 16 1 1203 REFRIGERATION DECK COMPLETE INCLUDES 45 17 30 17 2 A0046 5 16 X 18 X 3 4 FLANGE WHIZ LOCK SCREW 18 1 S0192Y REFRIGERATION DRIER R 134A ONLY 19 1 AEA1360YXA COMPRESSOR ONLY 1 5 H P 20 1 AEA1360YXAXA CONDENSING UNIT 1 5 H P 21 2 S1470 HANDLE 22 1 S0513A ICE BANK CONTROL 23 2 A0052 SCREW 6 32 X 3 8 PHIL PH 24 1 H0019 11 2 HOLE PLUG 25 1 S1304 U ICE BANK CONTROL BRACKET 26 1 12 042 CAP TUBE 27 4 A0024 10 24 X 3 8 TH SCREW 28 1 1333 EVAPORATOR ASSY 29 1 S0509 ACCUMULATOR 30 5 51204 EVAPORATOR RETAINER PINS 31 1 51206 WATER COIL RETAINER BRACKET 32 1 S0835 AGITATOR PUMP 33 1 1306 LG AGITATOR PUMP BRACKET 34 2 F0004 SCREW 8 X 1 2 PH HD SELF TAPPING CONCEPT J R PP continued SYM QTY PART NO DESCRIPTION 35 8 A0014 SCREW 10 X 1 2 PHILLIPS TH SS 36 1 51700 TRANSFORMER 100 VA 120 VOLT 24 VOLT 37 1 S1244 SNAP IN RECEPTACLE 38 2 E0674 BUSHING SNAP 39 4 S0046 BUSHING 40 8 1325 SQUARE GROMMET
11. ING 22 1 E 157 SWITCH SUB MINIATURE 23 1 E 188 SPRING W INSULATOR PAD 24 E 157 A SWITCH SUB MINIATURE DUAL OPTIONAL 25 1 E 580 P VALVE BODY WITH DRIVE PINS 26 1 E 471 FF SYRUP OUTLET TUBE 27 1 E 102 O RING NOZZLE 28 1 E 581 NOZZLE TWIST LOCK E 581 FF NOZZLE TWIST LOCK FAST FLOW 29 E 258 ARM ACTUATING DUAL LONG OPTIONAL 30 E 1024 FLOW WASHER ADAPTER 31 E 1003 HOUSING W SODA DECAL E 1010 HOUSING W SY RUP DECAL 32 E 1022 FLOW WASHER STANDARD FLOW E 1023 FLOW WASHER FAST FLOW 33 E 1002 ADJ USTING SCREW W O RING 34 E 1006 SPRING SODA E 1011 SPRING SYRUP 35 E 1007 PISTON amp CYLINDER SODA MATCHED SET 1012 PISTON amp CYLINDER SYRUP MATCHED SET 36 E 1016 O RING BOTTOM SEALING xk OPTIONAL SPECIFY VINUOdI1VO OLNV13aV JOHLNOO MNV8 39 ud l33HM A8 Nudq vO vi ct 9 31vq JILVIW3HOS 1V21Iu12313 d ONT 2INOS8WUVO TWNOILVNYSALNI 31111 q3agglii HOSS3HdWOO HOSS3HdWOO aagal ov 18 HOLON HOLVIIOV anid o i 4 MOVIE 1109 Y3 LYM YALAWOILNALOd 1109 WO4 AOV1E 6380103 438 8 3 ON OVI ON 9 ADNVYO 3LIHM anid d340102 aagaly 43 qaaaiu qauo 109 HOSS3HdWOO l3NI8VO OL aaaunou9 XINOWNOD 38 15 9
12. ING NOZZLE 19 1 E 581 NOZZLE TWIST LOCK 20 4 E 137 O RING 21 2 E 1043 COLLET 22 1 E 1042 VALVE BLOCK 28 1 E 162 SCREW TAP TIGHT 24 1 E 1040 WIRE LOCK QUICK RELEASE 25 1 E 1041 BLOCK VALVE ASSY Q R 22 2 23 25 PFC II Peristaltic Pump INTERNATIONAL CARBONIC INC IC ADELANTO CALIFORNIA TITLE PFC II PP PATE 1 26 00 DRN BY GLW CHK BY APPR BY 11 PFC Il VALVE PATE 12 18 98 INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA 12 PFC II NO DESCRIPTION 1 2 E 623 NUT SOLENOID E 525 W SHIELD SOLENOID 24 VAC 4 2 E 739 FLUX PLATE 5 2 E 527 STEM SOLENOID VALVE 6 1 E 456 ESCUTCHEON PLATE 1 2 PLATE 7 2 E 730 PLUNGER amp SPRING ASSEMBLY 8 2 E 531 GASKET SOLENOID STEM 9 4 E 1005 SCREW RETAINER 10 2 E 1004 RETAINER S S 11 2 E 135 METERING PIN 12 2 E 134 O RING METERING PIN 13 2 E 520 METERING PIN ADAPTOR ASSY INCLUDES SYM 11 12 13 14 1 E 1008 O RING SODA ADAPTOR 15 1 E 1013 O RING SYRUP ADAPTOR 16 1 E 554 A CAP COVERALL SHORT 17 2 E 385 TUBING INLET ASSY 1 4 HOSE S S 90 DEGREE 18 2 E 162 SCREW TAP TIGHT 19 2 E 137 O RING TUBE INLET 20 1 E 240 1 2 SCREW 21 1 E 358 ARM ACTUAT
13. Improper voltage amperage 6 Check for proper voltage amperage 7 Loss of refrigerant 7 Repair leak and replenish refrigerant 8 Bad overload and relay 8 Replace overload and relay Compressor bad Replace compressor Restriction pinched or Repair straighten or crimped line replace defective line 32 Compressor 1 No power source 1 Plug power cord to does not electrical box Check line operate voltage 2 Electrical power to cooling 2 Turn on power switch to unit turned off unit 3 Low voltage 3 Voltage must be at least 110 V at compressor terminals at start 4 Loose disconnected or 4 Tighten connection or broken wire replace broken wiring 5 Inoperative ice bank 5 Replace ice bank control control 6 Inoperative overload 6 Replace defective part protector or start relay 7 Inoperative compressor 7 Replace compressor 8 Full ice bank 8 Refrigeration not called for Compressor 1 Cooling capacity is 1 Reduce amount of drinks works exceeded by over drawing taken per given time of continuously install higher volume unit but does not 2 Cooling unit located in 2 Relocate cooling unit form ice excessively hot area bank 3 Air circulation through 3 Check and if necessary condenser coil is restricted clean condenser coil 4 Loss of refrigerant or in Repair leak and or sufficient charge recharge with sufficient refrigerant 5 Dirty water
14. MOY S IVNIINH3 L MIYOS aNNOY9 3llHM LIOA OLL MOV Igd HOLIMS 440 NO OVA OFF YANYOASNVYL MOV Ig ALIHM ANIWA OL YOLOANNOO Nid 33HHL OVA vc YAWYOASNVYL 638 8 HOLIMS AIA qagg t ALIHM HOLOW NY4 C FAN MOTOR COMPRESSOR 24 VOLT ILLUMINATION OPTIONAL 43 GREEN GROUND TERMINAL SCREW IN CONTROL BOX 110 VAC ON OFF SWITCH BLACK RIBBED CONDENSING UNIT ICE BANK CONTROL INTERNATIONAL CARBONIC INC ADELANTO CAL FORNIA SINGLE TITLE 5 1309 ELECTRICAL SCHEMATIC DATE 12 14 04 APPR BY JJOQNVIS OILSW1d SEEL S S S Hd v YATIOULNOO 5 ASSY H3TIOH OVZI S YAAOO ONISNOH 2 6 2I S H313WOILLN3 LOd 6691 8 a D H3HSVM NN OLLSV1d S S Hd 8 X ZE 8 664155 0Sc 49 HON X3 IHALIN AGO8 DNISNOH dlAfid H 6 ZL S dINV 19 OLLSV Id 8691 S A lamassv ZEZI S S S Hd v X ZE 9 AAOANVLS OILSV1d SEEL S ASSY 331108 OPZI S fl 3SV8 IWLAW 133HS v L S YAAOD ONISNOH 5 684 8 H3HSVM OILSV Id S S Hd u8 E X 66 8 ASSY XO8 YVAD HOLOW 8EZ1 S 264158 0S2 39 HON AGO ONISNOH dWNd H 6 ZL S X3 TSALIN MIGWASSV LNAWSOV 43 vZL S 17 CHAPTER INSTALLATION C J R PP or CJ R This chapter covers unpacking and inspection selecting location installing C J R PP or CJ R unit a
15. NUT 41 4 1335 TERMINAL BOARD SPACER 42 1 51309 TERMINAL BOARD 43 1 50766 UNIT ON OFF SWITCH 44 1 1210 CONTROL BOX COVER 45 1 A0017 GROUND SCREW 8 X 1 2 INDENTED HEX SLOT 46 1 51209 CONTROL BOX 47 1 S1207 4 VALVE HOUSING 48 1 S0768 SWITCH LOCK 49 2 S0768 K KEY ONLY SWITCH LOCK 50 4 51313 VALVE SWITCH PUSH HERE 51 1 S1208 4 VALVE MOUNTING PLATE 52 1 S1334 WATER COIL 53 4 PFC II PP VALVE PERISTALTIC PUMP 54 1 1211 STANDPIPE 8 3 16 55 1 51205 WRAPPER amp BUCKET ASSY W INSULATION 56 8 1698 PLASTIC CLAMP 57 4 S1737 PERISTALTIC PUMP ASSEMBLY COMPLETE 58 4 A0045 5 16 18 FLANGE WIZ LOCK SCREW 1 2 59 1 E0664 STRAIN RELIEF 60 5 50162 BULK HD FITTING SS 1 4 H X 3 8 H W HEX BODY 61 5 S0286A NUT SS LOCKING HEX HD 1 2 20 62 1 1212 PP BASE ASSY 63 1 51213 PP BASE ASSY COVER 64 1 1215 CUP REST 65 1SET 50743 DRAIN PAN HARDWARE SET 66 1 1214 DRAIN PAN W CUP REST 67 1 E0141 12 ELECTRICAL POWER CORD p 12 Chilled Fruit Juice 46 48 e m ED R0 dE 51 49 53 INTERNATIONAL CARBONIC INC CONCEPT JUNIOR AT C 12 13 04 ADELANTO CALIFORNIA CONCEPT J R SYM QTY PART NO DESCRIPTION 1 1 S1201 COVER ONLY 2 1 S0955 STARTER 3 1 S0958 STARTER HOLDER 4 4 G0010 END B
16. bath Probe tip Clean water bath probe tip Compressor 1 Ice bank control capillary 1 Replace ice bank control will not stop tube kinked or broken after forming 2 Ice bank control stuck in 2 Replace ice bank control ice bank closed position Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor problems is the same as Compressor does not operate paragraph in addition to the following Condenser fan motor not operating 1 Electrical cord loose or disconnected from condenser fan motor or compressor terminals Fan blade obstructed Inoperative condenser fan motor 1 Tighten connections or replace cord Remove obstruction Replace condenser fan motor 33 DISPENSING VALVES Water 1 Foreign debris under 1 a Disconnect water from leaking from plunger seat or bent affected valve nozzle after creased stem water only b Relieve pressure by actuation activating valve c Remove E 623 nut from water solenoid d Remove E 525 coil assembly from E 527 stem e Remove E 527 stem from valve body Note care should be taken not to dent smooth E 527 wall f Valve stem seat should be inspected for any foreign debris If debris is found remove at this time also check E 730 stem Movement should be unrestricted and free g Inspect E 730 plunger seat for damage
17. cts Note Contact product supplier for proper ratio adjustments 29 BRIX INSTRUCTIONS Make sure carbonator water flow is in an operating condition i e high pressure regulators set water and power on and refrigeration in a ready to go mode Inthe case of juice systems make sure water flow is un restricted It is also recommended that a water pressure regulator be utilized on all systems Water bath systems must have an ice bank formed Adjust water flow to 6 ounces in 5 seconds Remove nozzle twist and pull down then insert syrup separator through nozzle be it S type or plastic tube and on plastic syrup outlet located inside hidden nozzle area Then press nozzle back in position Actuate valve until syrup separator is full of syrup Hold brix cup close enough to valve outlet to form S on the flexible plastic tube so as to prevent any water following the flexible tube into syrup section This formed S will also hold syrup in tube for a more reliable brix reading Actuate valve allowing the soda water to flow into large section of cup and syrup into smaller section Adjust the syrup metering pin flow control as necessary to secure a proper brix When proper brix syrup adjustments have been made the two sections of the cup should fill to the desired ration A 3A rae 30 Brix Instructions Continued BRIXING PFC II VALVE The water and syrup flows are individually adjusted by their respective meter
18. d after normal business hours to avoid dust contamination CHECKING WATER BATH Periodically check water level in water bath If water level is low water should be added as instructed for maximum product cooling This dehydration will normally not occur in normal temperate climate zones With normal humidity the opposite will occur therefore it is paramount that the condensate drain be installed CHANGING WATER BATH Drain water bath a minimum of twice a year This can be accomplished by locating the standpipe in the water bath area and removing by twisting and pulling up Once water is drained water bath water coils bath walls etc should be cleaned Replace standpipe and refill with water Fill water bath to top of standpipe S 1211 CLEAN NOZZLES Remove nozzles nightly and let soak in warm water DO NOT SOAK IN HOT HOT WATER OR BLEACH WATER 23 CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance procedures to be performed on C J R PP or C J R units and related components PERIODIC INSPECTION AND CLEANING Daily 1 Clean any B I B racks connecting sockets Q C D s and general storage area with warm water Clean the beverage dispensing area Remove and clean nozzles and all exposed areas on valves Wipe exterior of unit with moist towel Check CO2 settings and amount VE eee Weekly 1 Order syrup to maintain product inventory 2 Check condenser coil for obstr
19. dium Hydroxide Solution Use Crown at 2 ounce per 9 gallons of water gives 200 PPM of available chlorine at a minimum contact time of 10 minutes l Disconnect syrup containers and remove product from tubing by purging with carbon dioxide or flushing with warm water 2 Visually inspect valve by removing nozzle and inspecting nozzle and valve cavity Clean nozzle with cleaning agent then sanitizing solution then with potable water Inspect valve cavity and if dirty clean with soft bristle brush Clean exteriors of valve with a soft clothe and warm water Replace valve nozzle then go to step 3 3 Fill syrup lines with a caustic based low sudsing non perfumed and rinsed detergent solution STAR The solution should be prepared in accordance with the manufacturers recommendations but should be at least 2 percent sodium hydroxide Make sure the syrup lines are completely filled and allow standing for at least 10 minutes 4 Flush the detergent solution from the syrup lines with clean water Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent 5 Fill the syrup lines with a low PH 7 0 chloride solution containing maximum 200 PPM chlorine Make sure that lines are completely filled and allow standing for 30 minutes 27 6 Reconnect syrup containers and ready Unit for operation 7 A Draw drinks to refill syrup lines and flush the chloride solution from the dispenser 8 Tast
20. e the beverage to verify that there is no off taste NOTE WHEN SANITIZING A TWO FLAVOR VALVE BOTH SYRUPS SHOULD BE FLUSHED SIMUTAINEOUSLY BOTH SYRUPS SHOULD BE CLEANED DETERGENT SOLUTION SIMUTAINEOUSLY BOTH SYRUPS SHOULD BE FLUSHED UNTIL FREE OF DETERGENT SIMUTAINEOUSLY AND BOTH SYRUPS SHOULD BE SANITIZED SIMUTAINEOUSLY 28 BRIXING PFC II PP VALVE Decrease Pin Water Metering 5 Syrup Metering Pin Plug Water Solenoid Assembly Front Syrup Plug One recommended method utilizes the ratio brix cup see illustration The brix cup is divided into two sections one to hold up to 9 parts water and the smaller section to hold one or two parts of syrup When adjusting a flavor with a ratio of more than 9 to 1 syrup 2 line must be used When using syrup 2 line the waterside is doubled to 18 to 1 vs 9 to 1 When facing the valve the syrup is always to the right and the water soda is to the left To decrease syrup or water flow turn metering pin clockwise To decrease syrup or water flow when using flow control valves The water and syrup flows are individually adjusted by _ their respective metering pin potentiometer POTENTIOMETER CLOCKWISE TO INCREASE ACD COUNTERCLOCKWISE TO DECREASE turn counter clockwise To increase reverse rotation respectively Up to 18 Parts The ultimate goal is to achieve a proper ratio of water vs syrup This ratio can and Will vary with differing produ
21. ection from cabinet outlet 3 Be sure all connections are watertight INSTALL 1 Place B I B rack as close as possible to C J R PP or C JR unit preferably no farther than 15 feet The C J R PP or CJ R will dispense product with the B I B s ata distance of 100 feet horizontally or 17 feet vertically THESE DISTANCES ARE ONLY POSSIBLE THE SUPPLY LINE HAS COMPLETE INTEGRITY EVEN SMALLEST VACUUM LEAK IS ALLOWED THESE DISTANCES ARE NOT POSSIBLE 2 Lay out syrup lines from unit to B I B 3 Connect lines from B I B to inlet on C J R PP or CJ R 4 Activate Q C D 5 Check all connections for leaks see Chapter IV 20 CONNECTING WATER INLET WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO POTABLE WATER SUPPLY SHALL BE SIZED INSTALLED AND MAINTAINED ACCORDING TO FEDERAL STATE AND LOCAL LAWS The water connection on the C J R PP or CJ R is made to a flexible water line by means of a 3 8 hose or barb connection After all primary water lines are made up but prior to connecting water supply to cabinet be sure to thoroughly flush all incoming water lines to remove all scale and any impurities that may be in the lines It is imperative that the fresh water conduit have not less than 3 8 I D passageway for any distance greater than ten feet from the C J R PP or CJ R It can be reduced to 3 8 O D copper tubing and connected to the water inlet connection with in ten feet of the C
22. ften as necessary to keep it clean A convenient time to perform this operation is when the system is being sanitized 1 Unplug refrigeration unit power cord from electrical socket 2 Remove cover from water unit 3 Remove refrigeration deck power cord from recepticle 4 Remove refrigeration power pack from cabinet If still frozen give enough time to thaw for refrigeration deck removal 5 Look down into water bath if necessary use flashlight and inspect water bath evaporator and all components for cleanliness Water refrigeration evaporator and all components should be clear and free of foreign particles 6 Pull out standpipe and allow water to drain 7 Use fiber brush and carefully clean mineral deposit from all components 8 Wash evaporator coil with a mild soap Copper cleans well with mild solution of citric acid 1 cup of citric acid for 2 gallons of water Stainless steel cleans well with carbonated water Then rinse with clean water 9 Rinse out water bath with clean water until water running out of drain hose is Clean 10 Install stand pipe in drain hose 11 Fill water bath to top of stand pipe condensate drain with water 12 Install lid 13 Plug CJ R PP or CJ R unit power cord in electrical socket Q N 25 CHANGING PERISTALTIC PUMP TUBING Remove 10 X 1 2 Phillips TH Screw Then slide out S 1027 Assy Remove three 6 32 x 3 4 PH screws Remove S 1739 cover Remove neopre
23. he water and syrup are mixed in proper proportions to dispense a quality drink Depending on the ratio of water versus syrup the temperature will rise and be dispensed at approximately 40 degrees Fahrenheit With the incorporation of the peristaltic pump the necessity for an air or CO2 supply is no longer necessary this includes the low and high pressure regulators normally needed for a standard juice unit The peristaltic pumps will pull the syrup concentrate from the B I B bag in the box and then push the syrup through syrup cooling coils optional and then to the valve where the syrup concentrate and water are mixed in a proper ratio to dispense a quality drink The syrup enters the C J R PP through a unique 1 4 X 3 8 S 162 bulkhead fitting at the rear of the unit The water source should be regulated this is normally performed by the use of an in line water regulator If the water is not regulated and the water pressure can vary This variance of water pressure can affect our dispensed product 10 ED d 12 j Chilled NA Fruit Juices K TITLE CONCEPT JUNIOR PR INTERNATIONAL CARBONIC INC Ic ADELANTO CALIFORNIA CONCEPT J R PP SYM QTY PART DESCRIPTION 1 1 51201 COVER ONLY 2 1 S0955 STARTER 3 1 S0958 STARTER HOLDER 4 4 G0010
24. ing pin or flow controls Located under the valve cover on the top rear of the valve see illustration One recommended method utilizes the ratio brix cup The brix cup is divided into two sections one to hold up to 9 parts water and the smaller section to hold one or two parts of syrup When adjusting a flavor with a ratio of more than 9 to 1 syrup 2 line must be used When using syrup 2 line the waterside is doubled to 18 to 1 vs 9 to 1 When facing the valve the syrup is always to the right and the water soda is to the left To decrease syrup or water flow turn metering pin clockwise To decrease syrup or water flow when using flow control valves turn counter clockwise To increase reverse rotation respectively The ultimate goal is to achieve a proper ratio of water vs syrup This ratio can and will vary with differing products TOP VIEW 18 PARTS WATER valve cover removed SYRUP DECREASE INCREASE LN i I A SYRUP 1 VAEN y WATER METERING PIN SYRUP 2 SYRUP METERING PIN 18 to 1 Brix Cup Maintenance Cleaning your valve is recommended to insure a constant quality drink Ifa valve is not sanitized on a regular basis nightly recommended the possibility of foamy and off tasting drinks is greatly increased 1 Turn off key switch normally located on valve plate or side of cabinet Or disconnect tower from electrical supply 2 Clean all exposed areas of valve with mild soap or sanitizing solution and warm
25. n it b a po aes aa 15 S 1737 ASSEMBLY EXPLODED VIEW mee 16 5 1743 REPLACEMENT ASSEMBLY EXPLODED VIEW 17 CHAPTER II UNPACKING AND INSPECTION enne 18 SELECTING LOCATION Gi n ua ks cen arx E TRE 18 LOCATION RECOMMENDATIONS eH eene 18 19 INSTALL WATER FILTER ASSY eaten saa tern n des 19 INSTALL 20 INSTALE DRAIN LINE 2 ri oe 20 INSTALL BB tret Re int a e us 20 CONNECTING WATER INLEET e ee ee eae eie alite 21 ELECTRICAL REQUIREMENTS Henne nnns 21 CHAPTER III PREPARING SYSTEM FOR 22 PREPARING AND STARTING REFRIGERATION UNIT ee 22 PURGE DISPENSING VALVE ctii nonne net te ka uas 22 ADJ UST WATER FLOW RATE uu Henne 22 ADJ UST WATER TO SYRUP RATIO Henn 22 CHAPTER IV OPERATORS INSTRUCTIONS Henne enn 23 DAILY PRE OPERATION CHECK an asacak enr dns 23 COOLING UNIT MAINTENANCE uo Henne 23 CHECKING WATER BATH ute rere dete et dert td e dn 23 CHANGING WATER BATH Henne enne 23 CLEANING NOZZLES ie n t ete edes pec ond e epe atia 23 CHAPTER V SERVICE AND MAINTENANCE Hee nennen enn 24 PERIODIC INSPECTION AND CLEANING uu eee 2
26. nd related components UNPACKING AND INSPECTION Upon receiving unit immediately remove C J R PP or C J R from shipping carton and inspect for shipping damage NOTE Before leaving the factory the C J R PP or C JR unit was carefully inspected and the carrier has accepted and signed for it Any damage or irregularities should be noted at the time of delivery and immediately reported to delivering carrier Request a written inspection report from claims inspector to substantiate any necessary claim File claim with delivering agency not International Carbonic Inc SELECTING LOCATION IMPORTANT Ambient temperature for cooling unit should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality of finished product LOCATION RECOMMENDATIONS FOR CONCEPT J R J UICE PERISTALTIC PUMP UNIT OR CONCEPT R 1 Position unit as close as possible to proper electrical source 115V 60 7 2 Position unit with a minimum of 2 space between bulkhead and cabinet for sufficient space for ventilation Allow enough space between ceiling and unit for lid removal 3 Position unit as close as possible to floor drain S Position unit as close as possible to B I B racks 5 Position unit as close as possible to water source Half inch gate valve recommended for water connection 18 TABLE 2 1 LOOSE SHIPPED PARTS
27. ne tubing by pulling tubing while turn S 1740 roller Replace old neoprene tubing with new Squeeze new tubing with pliers two insert tubing in between first roller and housing wall Force tubing into position at second roller by spinning roller while inserting tubing Reverse procedure to reinstall S 1737 assembly OUTLET INLET 4 5 TO VALVE COUNTER CLOCKWISE ROTATION 9 1698 rug S 1698 PLASTIC CLAMP N 250 X 427 mW eA S 1737 NEOPRENE ASSY TUBING E iol lt iz Gf 5 6 32 8 4 jj p SS SCREW X e d A B J V S e x s m 1740 ROLLER ui 26 CLEANING AND SANITIZING Your local Health Department rules and general area cleanliness should determine the frequency of which the unit should be sanitized SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sanitized EQUIPMENT REQUIRED Stainless Steel containers product tanks or large volume container CO2 Supply If applicable Same as used with dispensing unit Cleaning Agent Sanitizing Solution 1 Phenolphthalein PI NOTE One recommended cleaning agent and sanitizing agent is manufactured by MT HOOD CHEMICAL CORP 4444 N W Yeon Avenue Portland Oregon 97210 Trade names are STAR CHLORINATED CLEANER CROWN 12 5 SODIUM HYPOCHLORITE BLEACH Use STAR at 18 oz per 1 gallon of water yields 2 So
28. om one to one up to twenty to one by using a state of the art controller potentiometer adjustment The C J R will require external BIB Pumps For proper function the C J R PP or C J R must have a water supply and electrical supply and drainage The C R PP or CJR is designed with a unique lift off drain pan that can be emptied at any convenient drain outlet WARNING Before shipping or relocating a CJ R PP or CJR into a freezing ambient environment empty plain water Syrup systems should be flushed ice bank melted and water drained from water bath A freezing ambient environment will cause existing water in unit to freeze possibly resulting in damage to water coil peristaltic pumps water bath valve s etc Water Filter Recommended Optional See Manufacturer Specifications for Operating Conditions DESIGN DATA C J R PP or CJ R Overall Cabinet P P Base dimensions C J R PP CJ R Tro pia 29 X18 eee 20 7 8 Widkbs LD 12 24 24 Weights 128 itii ees 108 Dry weight pounds TOG n xis RES 3 86 Operational Weight pounds 146 5 126 Capacities Unit water bath gallons 5 Refrigerant requirement R 134a ounces 6 3 Grams 180 Ambient operating temperature 40 F to 100 F Electrical Requirements The cooling unit requires a 115 VAC single phase 60 Hertz power circui
29. t Circuit Ampacity Amps C J R PP 3 8 CJ R 2 8 Condensing Unit Amps ssssssssm mme eee ennemis 2 1 Agitator Amps c est eere a healed vete pte bebe ated Dni bees 8 Peristaltic Pump Assembly 4 valves Amp essen 1 Illumination Optional mmn 5 REFRIGERATION 1 5 H P capillary air cooled THEORY OF OPERATION The Cj R PP or CJR was designed to manufacture and dispense non carbonated beverages much like your local bottling plant that cans or bottles your favorite non carbonated drink The water bath must be filled with approximately 5 gallons of water After all connections are made and activation of the refrigeration a certain amount of this water will be transformed into ice approximately 17 pounds This water reserve and ice bank will act as a reservoir for refrigeration This reserve is utilized during peak periods when the BTU output of the compressor is not sufficient to meet the demand of the draw The incoming water is routed through a water coil that is submerged in the above mentioned water bath The temperature of the incoming water is at ambient temperature as it enters the submerged water coil As the incoming water passes through the water coil the heat is removed from the water in the water coil and chilled to a temperature acceptable for a quality drink normally a temperature of 33 to 34 degrees is reached The water is now directed to a valve where t
30. t water to syrup ratio syrup ratio see brixing instructions to low or too high Syrup B I B placement to far away for P P Pumps S 1737 Pump assy defective Move closer to unit Remove and repair S 1737 pump assy 35 NOTE SECTION Frequently Called Numbers CO2 SETTINGS High Pressure PSI Low Pressure PSI Product Setup 1 2 36
31. uctions or dirt Monthly 1 Clean condenser fins or filter to make sure the refrigeration unit has adequate air flow 2 Inspect components of cooling unit water bath for cleanliness 3 Check entire system for leaks or damaged components Repair as necessary PERIODIC CLEANING Periodically wash all external surfaces of cooling unit rinse with clean water then wipe dry with a clean soft cloth DO NOT USE ABRASIVE TYPE CLEANERS CLEANING CONDENSER COIL IMPORTANT Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through condenser coil and exhausted out grills on the other side of unit Restricting air circulation through the cooling unit will decrease its cooling capacity NOTE Cleaning condenser coil should be done during non business hours 24 1 Unplug refrigeration unit power cord from electrical socket Remove lid in preparation for service 3 Vacuum or use a Soft brush to clean fins of condenser coil Use low pressure compressed air or C02 gas to blow through condenser fins This should only be performed after normal business hours to prevent dust contamination A damp cloth on back side of condenser coil will prevent some dust contamination 4 Plug refrigeration unit power cord in electrical socket iM CHANGING WATER BATH NOTE The water bath should be changed and all components in water bath should be cleaned as o
32. water 3 Remove nozzle and place in warm water Do not soak nozzle in bleach water this will turn the nozzle yellow and cause deterioration It is recommended to use a soft bristle brush part No S 1064 to clean any hard to get areas of valve or nozzle Do not soak nozzle in extremely hot water nozzle will warp 31 TROUBLE SHOOTING IMPORTANT Only qualified personnel should service C J R PP or C JRunit and components WARNING To avoid personal injury and or property damage always disconnect electrical power and shut off plain water before starting any repairs If repairs are to be made to the water system bleed water system pressure before proceeding If repairs are to be made to syrup system remove quick disconnects remove QCD from BIB then bleed system pressure before proceeding COOLING UNIT Trouble Probable Cause Remedy Frozen water 1 Bad ice bank control 1 Replace bad ice bank bath control 2 Agitator pump defective 2 Replace Agitator pump 3 Under charge on 3 Find refrigerant leak repair refrigerant and recharge Cooling or 1 No electrical power 1 Plug power cord into condensing electrical box Check unit non on off switch operational 2 No water in water bath 2 Fill water bath with water 3 Defective ice bank control 3 Replace ice bank control 4 Dirty water bath 4 Change water bath 5 Dirty condenser unit 5 Clean condenser unit w vacuum cleaner 6
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