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U3x-01 Bike SeRViCe MANUAl

1. Strong Smart Beautiful U3X 01 BIKE SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION mme 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Read and Save These Instructions 2 2 2 Electrical Requirements tes rar rr rr toni acr nte ARR R KR RR KKR RASAR Kn 2 CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 Recommended Cleaning nnne nnne nr renen nn 3 3 2 Check Tor Damaged Parts eU nn nn 3 3 3 Care and Maintenance Instructions 4 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 RENN NR m m T 5 4 2 Workout Setup Steps Manual iaa 6 4 3 Workout Setup Steps Fat BUI ba 6 4 4 Workout Setup Steps Level 44 6 4 5 Workout Setup Steps Fitness 2 2 22 24 4 7 4 6 Workout Setup Steps Target Heart Rate 8 4 7 Workout Setup Steps Constant Walls lsmmnssssresssrressrrrsrsrrrrsssrrerrrrrerrrrrrrrrrrrrrrr sr rr enar nn 8 CHAPTER 5 MANAGER MODE 5 1 Using 9 5 2 Manager Mode OVerVIGW icis tear tret ak HR E
2. If it is replace the console AN PP AWGx8C 2464 LF amp C 1 2 If no voltage is present Step 1 check console cable connection at the lower control board Also check for any pinches or cuts in the console cable 3 Check if the generator is outputting variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depending on the RPM The generator should output 120 VAC at 94 RPM c If the generator is not outputting variable power replace the generator d If the generator is outputting variable power replace the lower control board FIGURE A 18 7 TROUBLESHOOTING 7 7 TROUBLESHOOTING NO RPM READING NO RPM IS DISPLAYED DURING EXERCISE POSSIBLE CAUSES 1 The console cable is damaged or not properly connected 2 The console is damaged 3 The lower control board is damaged SOLUTION 1 Remove the console and check to see if the console cable is connected properly 2 Check to see if the console cable is pinched or cut replace as needed 3 Replace the console 4 Replace the lower control board 7 TROUBLESHOOTING 7 8 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The chest strap being used is not making good co
3. areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do not use this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising Do not remove the side covers Service should only be done by an authorized service technician Close supervision is necessary when used near children inva lids or disabled people When the bike is in use young children and pets should be kept at least 3 meters 10 feet away Assemble and operate the bike on a solid level surface Never face backward while using the Matrix U3x 01 Bike Use the stationary handlebars when mounting or dismounting the bike Do not wear clothing that might catch on any moving parts of this bike CAUTION f you experience chest pains nausea dizziness or shortness of breath stop exercising immediately and con sult your physician before continuing CAUTION Any changes or modifications to this equipment could void the product warranty 2 2 ELECTRICAL REQUIREMENTS The Matrix U3x 01 Bike is designed to be self powered and does not require an external power supply source to operate The battery in the console needs to be charged for 3 4 hours when first installed Until the battery is fully charged the 30 second pause feature may not function fully The charging does not need to be continuous for 3 4 hours but over combined worko
4. 3 seconds until Manager Mode appears on the middle LED display Press the UP or DOWN LEVEL key to scroll between the different Engineering and Service Modes ENGINEERING MODE This mode is for factory settings only SERVICE MODE SERVICE 1 Display Test SERVICE 2 RPM Reading SERVICE 3 Accumulated Distance and Time SERVICE 4 Heart Rate Test 9 O 14 LLI lt L O 7 1 ELECTRICAL DIAGRAMS RESISTOR 400109 T SEGMENT DISPLAY BOARD 12 7 TROUBLESHOOTING 7 1 ELECTRICAL DIAGRAMS SIKGAL INFUT IV POWER QUICK KEY GNERATOR HIM 9 Z O LLI m H 14 LLI H lt L O 7 1 ELECTRICAL DIAGRAMS P01 CONSOLE CABLE LE i L f V T3 CL CX 19 I Cul Cul MT ih g Shielding M GNO El 11 A Hj VVE aay p ob ope ner xp Jj xl i P03 PULSE SENSOR WIRE 14 7 TROUBLESHOOTING 7 2 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctly 2 The keypad is damaged 3 The console is damaged SOLUTION 1 Check the connections of the keypad at the UCB a Remove
5. Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective handlebar Figure D 4 Reverse Steps 1 3 to install a new handlebar 5 Test the bike for function as outlined in Section 8 20 FIGURE A FIGURE C FIGURE 22 CHAPTER 8 PART REPLACEMENT GUIDE 8 3 HEART RATE GRIPS REPLACEMENT 1 Remove the 3 screws holding the HR grip together Figure A 2 Pull the 2 halves of the HR grip apart Figure B 3 Disconnect the black wire and remove the lower portion of the HR grip Figure C 4 Disconnect the red wire and level button and remove the upper portion of the HR grip Figure D 5 Reverse Steps 1 4 to install new HR grips 6 Test the bike for function as outlined in Section 8 20 y 18 2 FIGURE A FIGURE B FIGURE FIGURE D 23 CHAPTER 8 PART REPLACEMENT GUIDE 8 4 CUP HOLDER REPLACEMENT 1 Locate the cup holder on the back of the console Figure A 2 Pull up and remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder 24 CHAPTER 8 PART REPLACEMENT GUIDE 8 5 CONSOLE KEYPAD OVERLAY REPLACEMENT 1 Remove the console as outlined in Section 8 1 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C
6. GUIDE 8 10 PEDAL REPLACEMENT 1 Use 15 mm wrench to remove the pedal from the crank Figure NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1 2 to install a new pedal 31 8 PART GUIDE 8 11 SHROUDS REMOVAL 1 Remove the pedals as outlined in Section 8 10 2 Remove the seat adjustment pin Figure A 3 Remove the seat post and seat post boot Figures amp 4 Remove the 13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E 6 Once screws are removed from both side shrouds lift the shrouds away from the frame NOTE You will need to angle the shroud so that the crank passes through the hole in the shroud FIGURE FIGURE B FIGURE C 4 4 Y den 1 3 2 N RMN FRA lt NN M R TS SN r g S 1 UAS CER INNI s KN X E w amp we gt x gt x ow E x N K gt ay NY 3 gt D 1 B y KEN So NEN S E WORS FIGURE E FIGURE D 32 8 PART GUIDE 8 12 LOWER CONTROL BOARD REPLACEMENT 1 Remove the shrouds as outline
7. LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 WORKOUT SETUP STEPS FITNESS TEST FITNESS TEST The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub maximal VO2 result It is based on power output according to ACSM standards and was developed by the Cooper Institute www cooperinstitute org User RPMs must remain between 60 80 RPM during the test The test will end when the user can no longer maintain this speed Use of a heart rate strap is optional but provides more data The test starts at a low intensity level and gradually increases in intensity difficulty every 2 minutes As it increases the user must maintain 60 80 RPM to advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed 1 Start pedaling and press the FITNESS TEST key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Gender by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 a
8. WASHER See sketch of part Z12 SPRING WASHER See sketch of part 211 HEX HEAD SCREW M5 X 12L GREEN See sketch of part 212 SPRING WASHER GREEN rie mE NEM 1 9 VOLT BATTERY INCLUDED IN PACKAGING CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 8 20 STEP 1 REMOVE SHIPPING SPACER CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 2 46 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 4 CONSOLE _ gt 48 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 5 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY 50 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 4 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push down on the top of the clip an
9. components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all MATRIX equipment requires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 82 Phillips head screwdriver Adjustable wrench Torque wrench capability to read foot lbs and inch 16 Lint free cleaning cloths Teflon based spray lubricant such as Super Lube or other Matrix approved products Mild water soluble detergent such as Simple Green or other Matrix approved products Vacuum cleaner with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MA
10. 28 8 8 Seat Post Replacement 0 2022200000 0 0 0 KARA RR KRA RR RKS 29 TABLE OF CONTENTS 8 9 Seat Post Insert Replacement ues eerta nrbt Le te etat rr rr rr nns rr rr rr RR Ran 30 8 10 Pedal tinci esas EE 31 8 11 NS NN Lese 32 8 12 Lower Control Board Replacement 99 8 13 Drive Belt ISSDIACOIiBf IL aeii inienn iniii 34 8 14 Generator Belt 99 8 15 Generator REDIACSMON 36 8 16 Pulley Axle Set of 8 17 Crank Axle Set 39 8 18 Rear Stabilizer 40 8 19 Front Stabilizer Replacement 41 8 20 MNT 42 9 SPECIFICATIONS AND ASSEMBLY GUIDE 9 1 U3x 01 Bike SpecificallONS 43 9 2 Fasteners Assembly 44 9 3 Assembly Instr ee uq n equali md 45 9 4 Adjusting Pedal Straps and 51 95 ETTE BIKE cossiran arien a TE eT aaa irre eiai 52 9 6 TY
11. 5 Remove the protective film over the display window of the overlay Figure D 6 Peel part of the protective film from the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 9 Press down on the corners of the overlay to keep it in place then remove the protective film Figure 8 I 10 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 11 Use the same procedure to replace any additional faulty overlays NOTE Overlays can not be reused 12 Test the bike for function as outlined in Section 8 20 FIGURE A FIGURE B FIGURE C FIGURE 25 CHAPTER 8 PART GUIDE 8 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED FIGURE E FIGURE I FIGURE J 26 8 PART GUIDE 8 6 CONSOLE MAST REMOVAL 1 Remove the console as outlined in Section 8 1 2 Remove the HR handlebars as outlined in Section 8 2 3 Lift up the rubber boot at the bottom of the console mast Figure A and remove the 4 screws holding the console mast to the frame Figure B 4 Pull the wires out the bottom of the console mast and remove the mast Figure 5 When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 s
12. ATION INSTRUCTIONS CONTINUED FIGURE O FIGURE R 56 NOTES Strong Smart Beautiful MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1
13. INTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike before and after each use including a Use a damp soft cloth with water or mild liquid detergent to clean all exposed surfaces DO NOT use ammonia chlorine or any acid based cleaners b Keep the console display free of fingerprints and salt build up caused by sweat WEEKLY MAINTENANCE ITEMS 1 Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit 2 Check the pedal straps for damage 3 Clean the grooves on the foot pedals MONTHLY MAINTENANCE ITEMS 1 Inspect the console seat pedals and shrouds for damage 2 Tighten the pedals onto their respective cranks using a 15 mm wrench NOTE The left pedal is reverse threaded 3 Adjust the leveling feet if equipment rocks or wobbles QUARTERLY MAINTENANCE ITEMS 1 Remove the front shrouds and check the belt for damage alignment and proper tension 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPTION Mm ACT ED PROGRAM KEYS Simple program selection buttons make Matrix bikes easy to use The bike features eight programs START QUICK START One touch Quick Start and Start any time during preference selection UP DOWN LEVEL Easy information and level selection SELECT SE
14. Installati rt Inst EEE EE NE 03 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION serial number plate is located below the bottom of the console mast beneath rubber boot There is also serial number tag on the middle of the main frame pointed towards the floor 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment read all instructions before operating the MATRIX U3x 01 Bike To ensure proper use of the Matrix U3x 01 Bike make sure that all users read this manual Remind the users that before undertaking any fitness program they should obtain complete physical examinations from their physicians If at any time while exercising the user experiences dizziness pain or shortness of breath nausea or feels faint he or she must stop immediately This bike is only to be used for its intended purpose described in this manual Do not use attachments that have not been rec ommended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in
15. LECT SCREEN RESET This multi function button enters information when setting up programming options toggles information displayed and if held down for 5 seconds resets the bike to Start up Mode 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL QUICK START Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing QUICK START will not prompt user for age weight or level settings MANUAL Manual allows the user to input more information while defining their own workout Calorie expenditure will be more accurate when inputting information in Manual than by pressing QUICK START 1 Start pedaling press the MANUAL key 2 Select Level by using the UP or DOWN LEVEL keys and press SELEGT 3 Select Time by using the UP or DOWN LEVEL keys and press SELEGT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin 4 3 WORKOUT SETUP STEPS FAT BURN FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes 1 Start pedaling and press the FAT BURN key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and p
16. RR 10 CHAPTER 6 ENGINEERING SERVICE MODE 6 1 Engineering Service Mode 11 CHAPTER 7 TROUBLESHOOTING l FF rr 12 7 2 Troubleshooting Keypad SSUBS n QU atn HR e 15 ros Troubleshooting Resistance 1 4 16 7 4 Troubleshooting Pedal Slipping uuo nter nU D Goa nt 17 7 5 Troubleshooting Noise 156 8 55 17 7 6 Troubleshooting Console ISSUGS rrr rtt nentur t debate anta 18 T Troubleshooting No RPM Reading rr nr rr rn rr ke 19 7 8 Troubleshooting Heart Rate 1550 20 CHAPTER 8 PART REPLACEMENT GUIDE 8 1 Console REpIACSMOCN M 21 8 2 Heart Rate Handlebar Replacement 22 8 3 Heart Rate Grip 23 8 4 Cup Holder 24 8 5 Console Keypad Overlay 25 8 6 Console Mast FtemoVval iin rto Rae ER yet Ex RH RAE rr rr S XERXREL UR RR SSRK RR RR RR RKA RR RR SR a 27 8 7 Seat Pad
17. and hand grips to make sure resistance is fully functional 6 If everything functions properly stop pedaling and the unit will reset to normal operation within 30 seconds 42 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 1 U3x 01 BIKE SPECIFICATIONS SPECIFICATIONS Display Type Programs Resistance Levels Coaxial Cable Connection AC TV Power Connection Monitor Mount Resistance Type Power RequirementsO Overall Dimensions L x W x H Maximum User Weight Unit Weight Transport Wheel Contact Heart Rate Sensors Telemetric Heart Rate Receiver Handle Bar Design Thumb Switch Controls Dot Matrix LED Manual Rolling Intervals Fat Burn Random Fitness Test Target HR Constant Watts Yes 43 44 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 2 FASTENERS AND ASSEMBLY TOOLS 4MMAUENWRENCH Poe _ n o pure _ ooo o 6MMAUENWRENCH fF END WRENCH 15 amp 17MM PURPLE SCREWDRIVER PURE 4 211 HEX HEAD SCREW M8 X 251 WHITE 4 212 SPRING WASHER WHITE V 222 FLAT WASHER BLACK a 8 2023 See sketch of part 212 SPRING WASHER BLACK See sketch of part Z12 SPRING WASHER YELLOW See sketch of part 222 FLAT WASHER YELLOW See sketch of part Z11 HEX HEAD SCREW M8 X 25L YELLOW See sketch of part 231 BUTTON HEAD SCREW 8 X 201 See sketch of part Z22 FLAT
18. crews into the frame 6 Test the bike for function as outlined in Section 8 20 FIGURE A FIGURE C 27 8 PART GUIDE 8 7 SEAT PAD REPLACEMENT 1 Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad FIGURE FIGURE B 28 8 PART GUIDE 8 8 SEAT POST REPLACEMENT 1 Remove the seat adjustment pin Figure A 2 Pull the seat post upward until the stem comes away from the frame Figure B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C 4 Reverse Steps 1 3 to install a new seat post FIGURE A FIGURE B FIGURE C 29 CHAPTER 8 PART GUIDE 8 9 SEAT POST INSERT REPLACEMENT 1 Remove the seat adjustment pin Figure A 2 Pull the seat post upward until the stem comes away from the frame and set it aside Figure 3 Remove the rubber boot that rests at the bottom of the seat post Figure 4 Grab the lip of the seat post insert and remove it from the seat post Figure D 5 Reverse Steps 1 4 to install a new seat post insert FIGURE L aN RE 1 AVE 1 k FF el TN Li FIGURE C FIGURE D 30 8 PART REPLACEMENT
19. d in Section 8 11 2 Remove the 3 screws holding the cover onto the lower board and remove the cover Figure A 3 Disconnect the 3 wire connections to the lower board Figure B 4 Remove the 2 screws holding the lower board to the frame Figure C and remove the lower board 5 Reverse Steps 1 4 to install a new lower board 6 Test the bike for function as outlined in Section 8 20 FIGURE A FIGURE B FIGURE C 33 8 PART REPLACEMENT GUIDE 8 13 DRIVE BELT REPLACEMENT 1 Remove the right side shroud as outlined in Section 8 11 2 Pull up on the tension assembly and walk the belt off of the pulley Figure A 3 Remove the belt Figure B 4 Reverse Steps 1 3 to install new drive belt NOTE Be sure to reattach the tension spring Figure If more tension is needed on the drive belt multiple holes are available for the lower spring attachment Figure D 5 Test the bike for function as outlined in Section 8 20 FIGURE FIGURE C FIGURE D 34 CHAPTER 8 PART REPLACEMENT GUIDE 8 14 GENERATOR BELT REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Loosen the nuts holding the Generator to the frame Figure A and remove the nuts putting tension on the Generator belt Figure B 3 Once the tension has been removed the Generator belt can be walked off of the pulley Figure C 4 Pullthe Generator out of the frame towards the front of the unit and remove t
20. d pull the strap up Release the clip to lock the strap in place ADJUSTING THE U3x 01 SEAT To determine whether or not the seat requires adjustment sit on it and place your feet on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U3x 01 Bike features a vertical ratchet seat adjustment system which makes it easy and safe to change the height of the seat quickly To raise the seat pull the seat upward to the desired height and let it lock into place Test and re adjust the seat height as necessary To lower the seat first get off the bike Holding the seat pull out the yellow seat post knob Let the seat slide down to the desired height and release the yellow seat post knob Test and re adjust the seat height as necessary 51 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 5 LEVELING THE BIKE STABILIZING THE MATRIX U3X 01 BIKE After positioning the bike in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the bike is stable Lock the adjustment by tightening the nut agai
21. e Steps 1 2 to install rear stabilizer FIGURE FIGURE B 40 CHAPTER 8 PART REPLACEMENT GUIDE 8 19 FRONT STABILIZER REPLACEMENT 1 Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install new front stabilizer FIGURE FIGURE B 41 8 PART GUIDE 8 20 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE 1 Check that the console is set for bike Press and hold both LEVEL keys until Manager Mode appears on the display and press SELECT Use the UP or DOWN LEVEL keys to scroll to Machine Press SELECT when the display says Machine and make sure it is set for Bike BI If Machine is not set for Bike change to BI using the UP or DOWN LEVEL key and press START to save Press the START key twice to return to normal function 2 Without hitting start or entering any program modes sit on the bike and hold the handlebars while pedaling to simulate exercising While moving listen for any odd noises or squeaks 3 After stopping movement press the START key and begin pedaling 4 Grasp the hand grips to check for proper heart rate response 5 Press the level up and down buttons on the console
22. etting press the START key 6 Press the START key 2 times to return to normal operation 5 MANAGER MODE 5 2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Default Time 20 min 10 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up Setting Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up Default Weight 150 Ibs 80 Ibs 36 kg 400 Ibs Weight used for program calorie expenditure calculations 75 kg 181 kg Speed Distance Mode Displays distance in miles or kilometers Bike BI Elliptical EL Bike BI This should be set for bike BI at all times On Off This turns the cardio port on or off Accumulated Distance N A 65 000 Total distance for all programs Miles Accumulated Time N A 65 000 Total time for all programs displayed in hours hours Language English English English Sets the language for the console Select between English German Dutch Italian French Spanish and Portuguese Software Version Current version of console software NOTE TO RESET ACCUMULATED DISTANCE OR TIME 1 Enter Manager Mode 2 Select P7 or P8 3 Press and hold the MANUAL and RANDOM keys together for 5 seconds 10 CHAPTER 6 ENGINEERING SERVICE MODE 6 1 ENGINEERING SERVICE MODE OVERVIEW To enter Engineering or Service Mode hold the UP and DOWN LEVEL keys for
23. h large channel lock pliers or pipe wrench Figure F 8 Once the 60 mm nut is removed the pulley axle set can be removed from the left side of the frame Figure G 9 Reverse Steps 1 8 to install new pulley axle set 10 Test the bike for function as outlined in Section 8 20 FIGURE C 37 CHAPTER 8 PART REPLACEMENT GUIDE 8 16 PULLEY AXLE SET REPLACEMENT CONTINUED AX FIGURE D FIGURE E FIGURE F FIGURE G 38 8 PART GUIDE 8 17 CRANK AXLE SET REPLACEMENT Remove the shrouds as outlined in Section 8 11 Pull up on the tension assembly and walk the drive belt off of the pulley Figure A Remove the drive belt Figure B Remove the 3 screws holding the crank axle bearings in place on both sides Figure Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threaded Once the nuts are removed the crank axle can be removed from the frame from the right side Reverse Steps 1 7 to install a new crank axle set Test the bike as outlined in Section 8 20 FIGURE A FIGURE E 39 8 PART REPLACEMENT GUIDE 8 18 REAR STABILIZER REPLACEMENT 1 Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Revers
24. he Generator belt Figure D 5 Reverse Steps 1 4 to install a new Generator belt NOTE Be sure to re tension the new Generator belt to 80 ft Ibs of torque 6 Test the bike for function as outlined in Section 8 20 FIGURE C 35 CHAPTER 8 PART GUIDE 8 15 GENERATOR REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Remove the nuts holding the Generator to the frame Figure A and remove the nuts putting tension on the Generator belt Figure B 3 Once the tension has been removed the Generator belt can be walked off of the pulley Figure C 4 Pull the Generator out of the frame towards the front of the unit and remove the Generator belt Figure D 5 Reverse Steps 1 4 to install a new Generator 6 Test the bike for function as outlined in Section 8 20 FIGURE C 36 8 PART GUIDE 8 16 PULLEY SET REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Remove the drive belt as outlined in Section 8 13 3 Loosen the nuts holding the Generator to the frame Figure A and remove the nuts putting tension on the Generator belt Figure B 4 Once the tension has been removed walk the Generator belt off of the pulley Figure C 5 Remove the C clip holding the bearing in place on the right side of the frame Figure D 6 Remove the bearing Figure E 7 Remove the 60 mm nut holding in the pulley axle assembly wit
25. nd then the program will begin 6 Once the workout is complete the display will read the results of the Fitness Test PERCENTILE VALUES FOR MAXIMAL AEROBIC POWER PERCENTILE 20 29 30 39 40 49 50 55 60 WOMEN 0 pf 5 fer me CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 6 WORKOUT SETUP STEPS TARGET HEART RATE TARGET HEART RATE The Matrix U3x 01 Bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the bike will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the bike Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press SELECT 4 Select Time by using the UP or DOWN LEVEL keys and press SELECT 5 Select Weight by using
26. nst the rear foot support 52 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 6 TV INSTALLATION INSTRUCTIONS 1 Remove the bracket hardware and TV from their boxes 2 Pound the spring pin found in the hardware bag into the small hole in the TV bracket Figure A This is much easier to do before the bracket is installed on the bike 3 Remove the Matrix Logo plate from the front of the console mast Figure B 4 Pull the coax and TV power wires through the hole in the front of the console mast NOTE You may need to remove the console to get these wires fished through the hole in the front of the console mast 5 Attach the coax and TV power wires to the wiring running inside of the TV bracket Figure C You will need to use the male to male coax connector shipped in the hardware bag Figure D 6 Attach the TV bracket to the console mast using the 4 screws removed in Step 3 Figure E 7 Attach both of the long metal pieces called rabbit ears to the TV bracket using the long screw and nut found in the hardware bag Figure F The user s right side rabbit ear should be installed so that the spring pin lines up with hole in the rabbit ear to limit the angle of adjustment of the TV Figure 8 Attach the TV to the rabbit ears using 4 screws from the hardware bag Figure H 9 Attach the TV controller bracket to the front of the console The TV controller bracket will mount using the 2 bottom screws holding the console
27. ntact with the user s chest 2 The chest strap is at low battery status 3 The chest strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap 3 Replace the chest strap 4 If there is no HR present replace the HR grips 5 If there is a HR present but it is much higher than normal replace the HR board 6 If replacing the HR grips and board does not resolve the issues replace the console FIGURE A 20 8 PART REPLACEMENT GUIDE 8 1 CONSOLE REPLACEMENT 1 Remove the 4 screws holding the console to the frame Figure A 2 Disconnect the console cable and HR connections from the defective console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to the mast using the 4 screws 5 Test the bike for function as outlined in Section 8 20 pl FIGURE B 21 CHAPTER 8 PART REPLACEMENT GUIDE 8 2 HEART RATE HANDLEBAR REPLACEMENT 1 Remove the 2 screws holding on the handlebar cover Figures A amp B 2 Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar Figure C 3
28. ot enough 2 The one way bearing is damaged SOLUTION 1 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole b The Generator belt should be tightened to 85 ft Ibs 2 If the belts are tensioned correctly the one way bearing is damaged replace the drive assembly 7 5 TROUBLESHOOTING NOISE ISSUES KNOCKING OR CREAKING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the crank 2 Replace the crank or axle as needed 3 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole b The Generator belt should be tightened to 85 ft Ibs 4 Clean the belts If they are worn or will not clean replace the belts 7 TROUBLESHOOTING 7 6 TROUBLESHOOTING CONSOLE ISSUES NO DISPLAY ON THE CONSOLE OR THE CONSOLE IS DIM POSSIBLE CAUSES 1 The console cable is damaged or not properly connected 2 Poor connection to the terminals on the console 3 The console is damaged 4 The generator is damaged SOLUTION 1 Unplug the console cable at the console and use multi meter to check if the voltage between pin 7 and pin 4 Ground of the console cable is greater than 5 5 Volts DC
29. ress SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin 4 4 WORKOUT SETUP STEPS LEVEL BASED ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start pedaling and press the ROLLING HILLS key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin INTERVAL TRAINING The Interval Training program is a level based program that automatically adjusts the resistance of the machine from low to high intensity settings at regular intervals 1 Start pedaling and press the INTERVAL TRAINING key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin RANDOM Random is a level based workout that randomly adjusts the resistance of the machine 1 Start pedaling and press the key next to RANDOM key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN
30. the UP or DOWN LEVEL keys and press SELECT 6 The display will read Starting 3 Starting 2 Starting 1 and the program will begin 4 7 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT WATTS Constant Watts is a unique program that allows you to vary your cadence or RPM and the bike s resistance level will adjust accordingly to your selected goal The quicker you pedal the less resistance for the goal selected 1 Start pedaling and press the CONSTANT WATTS key 2 Select Watts by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and the program will begin POLAR TARGET HEART RATE ZONE CHAPTER 5 MANAGER MODE 5 1 USING MANAGER MODE The Manager s Custom Mode allows the club owner to customize the bike for the club 1 To enter Manager Mode press and hold down the UP and DOWN LEVEL keys Continue to hold down these two keys until the display reads Manager Mode and hit SELECT Figure A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the SELECT key when the desired setting is shown 4 To change the value of the setting use the UP and DOWN LEVEL keys 5 To confirm and save the value of the s
31. the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Even if the keypad ribbon cable appears to be connected correctly unplug and re seat the cable then retest 2 Replace the affected keypad 3 Replace the console FIGURE A 7 TROUBLESHOOTING 7 3 TROUBLESHOOTING RESISTANCE ISSUES HIGH OR NO RESISTANCE POSSIBLE CAUSES 1 The console cable is damaged or not properly plugged in 2 The Upper Control Board is damaged 3 The Generator is damaged 4 The Lower Control Board is damaged SOLUTION 1 Check the console cable connections at the UCB and LCB 2 Check if the generator is outputting variable power Insert the probes from multi meter into the black and red wires on the generator wire harness connector Figure b When pedaling the output voltage from the generator should vary depending on the RPM The generator should output 120 at 94 RPM 3 If generator does not have variable power replace the generator 4 If the generator does have variable power replace the 5 If both the generator and LCB have been replaced and the issue is still present replace the console FIGURE A 16 7 TROUBLESHOOTING 7 4 TROUBLESHOOTING PEDALS SLIPPING PEDALS SLIPPING POSSIBLE CAUSES 1 The belt tension is n
32. to the console mast Figure I 10 Attach the TV controller to the TV controller bracket Figure J 11 Connect the TV power wire Figure K coax cable signal wire Figure L and controller wire Figure M to the back of the TV NOTE The controller wire will have tag on both ends one labeled controller the other TV 12 Connect the controller wire to the back of the TV controller Figure N 13 Install the cover onto the back of the TV Figure NOTE There is an extra cover shipped with the TV 13 Run coax cable to the base of the bike and plug it into the entertainment port Figure 14 Plug in the TV power adaptor to wall plug and into the entertainment port at the base of the bike Figure 15 Use the remote control sent with the TV to perform channel search to program the TV Figure 16 To perform channel search hit MENU the right arrow once hit the down arrow to Auto CH Search and then ENTER The TV will automatically search for both Analog and Digital channels FIGURE A FIGURE B 53 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 6 TV INSTALLATION INSTRUCTIONS CONTINUED FIGURE C FIGURE D FIGURE G FIGURE H 54 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 6 TV INSTALLATION INSTRUCTIONS CONTINUED FIGURE FIGURE K FIGURE FIGURE M FIGURE N CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 6 TV INSTALL
33. uts equaling 3 4 hours CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 RECOMMENDED CLEANING TIPS 3 2 CHECK FOR DAMAGED PARTS Preventative maintenance and daily cleaning will prolong the life and look DO NOT use any equipment that is damaged or has worn or of your MATRIX U3x 01 Bike Please read and follow these tips Position the equipment away from direct sunlight The intense UV light can cause discoloration on plastics Locate your equipment in an area with cool temperatures and low humidity Clean with a soft 10096 cotton cloth Clean with soap and water or other non ammonia based all purpose cleaners Wipe seats pedals console heart rate grips and the handlebar clean after each use Do not pour liquids directly onto your equipment This can cause dam age to the equipment and in some cases electrocution Check pedal straps weekly for wear Adjust leveling feet when equipment wobbles or rocks Maintain a clean area around the equipment free from dust and dirt broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective

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