Setting up - Avery Dennison
Contents
1. 03 09 Rev 5 02 01 USER MANUAL 64 xx 64 xx dispenser Setting up Winding diagrams rrrrnnnnennnnrnvnnnennnnrrnnanennnn 2 64 XX eee ae ne eee nee meee eee ee 2 Designation of parts Humen 2 64 XX dISpenser rrranrrennnrornnnrvvnnnvrnnnrennn Designation of parts rrrrrnrernnnrrnnnnrnnnnen 3 Selecting ribbon material rrrrrrnnnrrvnnnnnnr 4 Label material wincoccniecetovemyereustnsenenacssiecteders 4 Thermotransfer ribbon rranrrrrnnrnorvnnnrennnn 4 Inserting material rrrrrnnnrrrnnnnrnnnennnnennnnre D Inserting fan folded material rrrnnnrnnnnre 8 Changing material rrrrnrrrrrrnnrrrrrnnnnrrvnnnnnnrr 9 6 JE EE 9 64 XX dISpenser rrrnnrrrvnerernnnrvvnnnernnnvennn 9 Inserting ribbon rrrannrnnnnnnvnrnnnnonnnnnnnnnnnnene 10 Material Ribbon end rrrrrnnnennnnnnnnnnennnnnnn 11 Material end rrrnrrrnnronnnrovanrnnnnevnnnennnnnnn 11 PODON ENO OE EN ne eee nest 11 Rewinder full EN 11 Settings for all printers rrrrrrrnnrrrrnrrnnrnven 12 FN 12 Material light barrier ccccsssseeesseeeees 13 Print head contact pressure 00608 14 Adjusting the position of the print head 15 Material parameters cccccceeeeeceeeeeees 16 Settings for dispensing printers 17 Parameters for dispenser version M 18 Parameters for dispenser version 18 03 09 Rev 5 02 01 USE2. Taking off the dispensed label by hand or by an applica tor Tab 2 Different configuration of Dispenser M and Dispenser A Basic setting The following table see Tab 3 shows a basic setting for those para meters which are most important for dispenser operation The setting is as well for type M as for type A with the purpose of using a foot switch The two dispenser versions differ from each other in the parameters pro vided in the parameter menu Type A has with the optional USI interface installed additional parameters for setting the USI submenu Submenu PRINT PARAMETERS SYSTEM PARAMETERS Parameter Setting Dispense Mode Real 1 1 Mode Dispensposition 0 mm Periph device Dispenser External signal Singlestart Dispensing mode fast Application mode manual Start mode Edge Start source Foot switch Dispensing edge short Transport mode Dispenser motor Signal edge Falling edge Tab 3 Basic setting of the parameters most important for dispenser operation valid for both dispenser versions m t is not possible to connect two foot switches to the printer USI and Single Start and use them simultaneously 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser O Advice on setting parameters can be found under Operating the para meter menu in the topic section Info printouts and parameters Parameters for dispenser version M The printing dispensing
3. process can be triggered in two different ways Foot switch The values preset by the manufacturer see Tab 3 are valid for manual triggering of the printing dispensing via the Single Start connector e g using a foot switch After pressing the foot switch one label is printed and dispensed Light barrier The dispensed label triggers a light barrier This stops the printing dis pensing until the user takes the label off Then the printer moves the material back under the print head only if Real 1 1 Mode is selected see parameter and prints and dispenses the next label Change the basic parameter setting as follows to use the light barrier for triggering Set to Light barrier Parameters for dispenser version A Printers with dispenser version are equipped with a longer dispensing edge which leaves enough space for closing the hood with an applicator mounted This long dispensing edge has no light barrier Applicator Dispenser version A is designed to be used with an applicator as well as with the USI interface The printing dispensing process can be triggered via the Single Start connector or via the USI see Tab 4 Submenu Parameter Setting PRINT PARAMETERS Dispense Mode Echter 1 1 Modus Dispensposition 0 mm SYSTEM PARAMETERS Periph device Dispenser External signal Singlestart Dispensing mode fast Application mode LTS 80 200 Start mode Edge Start source USI Dispensing edge long Transp
4. up to the maximum print width of the 64 05 1 Position for 64 06 or for average material up to the maximum print width of the 64 06 2 Position for 64 08 or for thick wide mate rial up to the maximum print width of the 64 08 3 To set The red adjusting screw 4 sits above the ribbon roller and can be turned by means of a coin For medium head contact pressure turn the arrow to position II until it engages For greater head contact pressure turn the arrow to position III until it engages m Always choose the lightest contact pressure that will produce an acceptable printing result This will help to protect the print head and the entire unit m Excess contact pressure can lead to premature wear on A N the print head Factory setting Position 1 thin narrow material 1 fe Oe v lt 03 09 Rev 5 02 01 Adjusting the position of the print head m Only for the standard version of 64 05 06 08 The print head 0 line can be adjusted varia bly from 2 mm from the left edge of the la bel to 13 mm Loosen both thumb screws 1 and push the print head to the desired position m The print head does not have to be taken off Tighten the screws again 3 Loosen the stud screws at the black plastic disks 2 using a 2 mm allen key one screw per disk Adjust the plastic disks to the same position as the inside of the print head Tighten the stud screws again
5. A dial 2 shows the setting value from 0 to 15 1 The red adjusting knob 1 is used to adjust the lateral position of the punch light bar rier figure dispenser version Setting value Light barrier Setting value Transmitted light Punch position 2 mm Reflector Punch position 13 mm Tab 1 Howto determine the setting value for the punch light barrier Punch position distance of punch center from inner edge of material 3 setting value dial value to be set by turning the red wheel Materialmuster Sample 8533 100 A Etiketler Logie a 2 Punch position distance of punch center from inner edge of material 3 To set turn the rotary knob 1 until the desired setting value is opposite the marking Example for transmitted light light barriers center of punch from left edge 11 mm from which 2 mm deducted giving a setting value of 9 mm m For round labels it is possible to perform a preliminary setting of the punch offset manually on the printer parameter or by activation in order to capture the start of the labels correctly 03 09 Rev 5 02 01 gt gt USER MANUAL Einrichten 64 xx 64 xx dispenser Print head contact pressure Different material widths and or material thicknesses have an effect on the contact pressure of the thermal strip on the feed roller The contact pressure can be set in 3 steps Position for 64 04 05 or for thin narrow material
6. R MANUAL Einrichten 64 xx 64 xx dispenser Winding diagrams The winding diagrams show the winding direction of material and ribbon through the 64 xx or through the 64 xx dispenser printer You must follow this basic schema when inserting changing material and ribbon m Ribbon and material should only be inserted changed by specially trained personnel 64 xx Z0124 cdr 1 This is how to insert material and ribbon correctly in the 64 xx or Chess x Designation of parts No Designation Designation Adjusting knob for print head Feed roller contact pressure Ribbon roller Adjusting knob for punch sensor Ribbon rewind mandrel Pad rollers Ribbon unwind mandrel Ribbon deflector Material unwinder Opener Print head Material guide Print roller Dancer arm Tab 1 Designation of parts on the 64 xx 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser 64 xx dispenser I 15 This is how to insert material and ribbon correctly in the 64 xx dispenser each of type M Designation of parts No Designation Designation 1 Ribbon unwind mandrel Dispensing edge 2 Ribbon deflector Feed roller 3 Print head Deflection roller 4 Ribbon roller Rewinder D Ribbon rewind mandrel Adjusting knob for punch sensor 6 Material unwinder Locking lever 7 Dancer arm Adjusting knob for print head contact pres
7. USER MANUAL 64 xx 64 xx dispenser Einrichten 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Material parameters The following three parameters are used to tell the printer the properties of the label material with which you would like to work Parameter Function Sets the type of material punched or continuous Sets the length of material Sets the width of the material Sets the type of light barrier reflector or transmitted light suitable for the material marks or punches Tab 1 Important parameters for setting material properties O Advice on setting parameters can be found under Operating the para meter menu in the topic section Info printouts and parameters 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Settings for dispensing printers m Only valid for the dispenser versions 64 xx dispenser M 64 xx dispenser The 64 xx respectively is optionally delivered as Dispenser M or Dispenser A version The versions are designed for different cases of ap plication see Tab 2 Application Dispensing Single Start USI inter Foot edge connector face switch Printing dispensing is short with optional optional triggered manually The light barrier dispensed labels are ta ken off by hand Printing dispensing is long without optional optional triggered by a signal of light barrier the USI
8. bon rewind mandrel 2 can be set using the red plastic hexagons on the ribbon mandrels If these are turned clock wise the torque increases Fig 1 dispen ser version Factory settings The factory setting covers a wide range of different ribbon widths but very narrow or very wide ribbons may necessitate readju stment Setting During feeding the ribbon must run evenly and free of folds for the entire length bet ween the mandrels The following guideli nes will facilitate setting The ribbon is loose or creased or is wound on the rewind mandrel too loosely Increase the unwind rewind torque Turn the red hex nut clockwise The ribbon visibly stretches or tears during printing The ribbon is inadequately trans ported gt Decrease the unwind rewind torque Turn the red hex nut counter clockwise O More details about setting the ribbon tensi on can be found under Adjusting the rib bon brake in the Service print module section of the 64 xx service manual 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Material light barrier The series 64 xx printers are fitted with transmitted light light barriers Reflector light barriers are also available as an option To set Setting is performed by means of the red rotary knob 1 on the outside of the print module The light barrier can be adjusted in a range of 15 mm transverse to the material by turning the rotary knob
9. end has passed the material guiding the following status message appears Status 5002 Material end 1 Press the opener and pull the remaining material from the front side display side out of the print unit 2 Only dispenser version Open the shutter and pull the remaining backing paper in direction rewinder out of the print unit 3 Take the clip off the rewinder and remove the wound up backing paper O For additional information read section Changing material on page 9 Ribbon end If the ribbon roll is emptied that is the ribbon unwinding mandrel stopped turning the following status message appaers Status 5008 Ribbon end gt Proceed as described in section Inserting ribbon on page 10 O The ribbon end detection can be switched off e g for thermal printing To do so set the parameter to ther mal printing Rewinder full m Only for dispenser versions The dispenser rewinder can wind up the backing paper of a roll with 210 mm outer diameter and 4 102 mm core inner diameter If the ma ximum capacity of the rewinder is reached the following status message appears Status 5064 Rewinder full gt Proceed as described in section Changing material on page 9 m Best clear the rewinder after every printed material roll 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Settings for all printers Ribbon tension The torques of the ribbon unwind mandrel 1 and rib
10. ing edge 4 To remove the material press the opener while at the same time pulling the material away to the rear Fig 2 up It is also possible to convey the material backwards out of the print module by pressing the Online Cut keys in offline mode 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Inserting ribbon 1 Switch the printer on 2 Open the hood of the printer 3 Place the roll of ribbon on the right ribbon mandrel 1 so that it can unwind anti clockwise 4 Place the empty ribbon core on the left mandrel 2 5 Lead the end of the protective ribbon yellow here under the ribbon deflector 3 and print head 4 6 Then pull the protective ribbon upwards and lay it over the ribbon roller 5 7 Lead the protective ribbon under the rewinder mandrel 2 and secure it on the empty ribbon core using the self adhesive Strip 6 Fig 3 m n many types of ribbon the protective ribbon shown in AN yellow in the illustration is followed by a strip of cleaning ribbon 7 which serves to remove contamination from the print head It is essential that the material is inserted as described so that the cleaning effect is guaranteed 8 Check that the ribbon is free of folds and is running true Tension the ribbon by hand if necessary 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Material Ribbon end Material end If the material
11. king paper m This is important for proper transport of the backing paper around the dispensing edge 18 Lock the locking lever Fig 4 Einrichten 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Inserting fan folded material 1 2 Set the outer disc of the material unwinder to the width of the material Pull the material through the inlet opening 1 to the material guide with the side to be printed showing upwards Then proceed as described in section Inserting material on page 5 1 Pull the fan folded materi _ al through the inlet ope ning in the rear side and proceed then as described under Inserting material 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Changing material Proceed as described in the following to replace an inserted material roll befor it co mes to an end m The printer must be switched on otherwise the printhead presses on the material 64 xx 1 Switch the printer to offline mode and open the front hood 2 To remove the material press the opener while at the same time pulling the material away to the rear Fig 2 64 xx dispenser 1 Switch the printer to offline mode and open the front hood 2 Tear the backing paper off 2 pull out the clip Fig 3 and remove the wound up backing paper Fig 4 3 Open the shutter 3 and pull out the remaining backing paper towards the dispens
12. low the print head Fig 3 8 Align the material so that it is taken in straight With the loading lever depressed position the pad rollers of the printing unit in such a way that both rollers 5 sit symmetrically on the material The print head has been removed in Fig 4 to allow a better view 03 09 Rev 5 02 01 USER MANUAL 64 xx 64 xx dispenser Only dispenser version 9 Guide material through under the dispenser roller 1 10 Pull labels off the backing paper over a length of about 50 cm Fig 1 11 Open the locking lever press downwards Fig 2 and swivel it half a revolution to the rear 12 Pull the drawing module 2 all the way out Fig 3 13 Guide the backing paper under the print module to the rear Fig 4 O Continued on next page Einrichten 03 09 Rev 5 02 01 USER MANUAL 64 xx 64 xx dispenser 14 Guide the backing paper around the feed roller 1 and guide pins 2 of the drawing module to form an S shape Fig 1 15 Put the drawing module back in again Fig 2 m On insertion it is essential that the locking lever points to A N the right half a revolution open Do not lock it until the drawing module has been pushed in all the way to the limit stop 16 Wind the end of the backing paper clockwise around the rewinder 3 and fix with the clip 4 Figs 3 and 4 17 Position the block bearing the pressure roller 5 in the middle of the bac
13. ort mode Dispenser motor Signal edge Falling edge Tab 4 Basic setting for dispenser version A To be used with applicator here Licht Touch Sensor 80 200 and USI interface Triggering the printing dispensinig via the Single Start connector Set to Foot switch 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser O Information about using a start signal can be found in topic section Ad vanced Applications chapter Printing with start signal O Advice on setting parameters can be found under Operating the para meter menu in the topic section Info printouts and parameters 03 09 Rev 5 02 01 USER MANUAL Setting up 64 xx 64 xx dispenser Index C M Changing material 9 Material end 77 D R Designation of parts Rewinder full 77 64 xx 2 Ribbon end 77 64 xx dispenser 3 S Dispenser Setting label material parameters 16 parameters for version A 18 Setting the material light barrier 13 parameters for version M 18 Setting the position of the print head 15 Drawing module 7 Setting the print head contact pressure 14 F Setting the ribbon tension 12 Fan folded material 8 T Foot switch use two switches simultaneously Thermoprinting ribbon 4 17 W Winding schema Inserting Material 5 Dispenser version 3 Inserting ribbon 10 Standard version 2 L Label material 4
14. reducing coating backcoating ribbons must be specified for near edge type print heads ribbons should be suitable for print soeeds of up to 12 inch sec 300 mm s m Ribbon without these properties can reduce the performance of the printer and or the print quality as well as damage the print head 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Inserting material 1 CAUTION Rotating axles These can pull in and tear off hair clothing and jewelry Do not operate the machine with the hood open Keep long hair loose clothing jewelry etc well away from the machine e 64 xx Chess x standard unit Steps 1 to 8 64 xx Chess x dispenser version Steps 1 to 18 1 Open the hood of the unit 2 Pull off the outer guide disk 1 of the unwinder 2 3 Creel material on the unwinder with the corresponding adapter rings The roll of material should turn anti clockwise when unwinding 4 Refit the outer guide disk of the unwinder 5 Lay material around the dancer arm 6 Set the material guide to the width of the label material To do this loosen the knurled screw on the underside of the front material guide 3 Push the material guide sideways Tighten the knurled screw again Fig 2 7 Press the red opener 4 of the intake in order to raise the pad rollers With the opener depressed push the start of the material through the material guide until it is be
15. sure 8 Material guide Clutch release motor 9 Feed roller Rewinder motor 10 Print roller Opener Tab 2 Designation of parts on the 64 xx dispenser 03 09 Rev 5 02 01 USER MANUAL Einrichten 64 xx 64 xx dispenser Selecting ribbon material Abrasive behavior Head temperature Label material When selecting the material you must take 3 factors into account the abrasive behavior of the surface structure of the material the properties with regard to the chemical reaction when printing ink is transferred the temperature required to transfer the ink If the material is very abrasive the print head becomes worn down quicker than would normally be the case This criterion is of particular importance in thermoprinting It is not so critical in the case of thermotransfer printing as the ribbon can be chosen to be somewhat wider than the material ensuring that the print head is protected across the entire width of the material The same applies if the temperature of the print head is high Material and ribbon need longer to cool down the print quality is more critical and the print head will wear down sooner For papers with grammages greater than 240 g it may be necessary to make adjustments with regard to the contact pressure and the position of the print head Thermotransfer ribbon For ribbon we recommend the following the reverse side of the ribbon must have an antistatic friction
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