SERVICE MANUAL
Contents
1. eshows that the corresponding switch of SW1 SW2 is set to ON 13 EN 14 TCS NET General Purpose Interface Installation Manual Trial Operation Check E Before starting trial operation Check before starting trial operation Set all Indoor unit and TCB IFCG1TLE central control addresses DN03 NOTE These central control address MUST be different for ALL indoor units in a central control network Connect one central controller or one Modbus System TCB IFMB640TLE one Master to TCC LINR BUS m Trial operation Operate the central controller and check the communication status between TCB IFCG1TLE and central controller Check that LED23 lights up when Relay 1 is turned on and goes out when Relay 1 is turned off When controlling from Modbus System check that the DI RO Al and AO values of TCB IFCG1TLE are correct For details refer to the specifications of TCB IFMB640TLE 15 14 EN Installation Manual DRE ee TCS NET General Purpose Interface 8 Input Output Specifications W Digital Inputs and Outputs 1 Functions The following signals can be set and their states can read through the Modbus TCB IFMB640TLE interface However RO1 RO2 1 DI3 and DI6 can be accessed from a central controller such as the 64 way central control remote controller TCB SC642TLE2 DI6 DI5 DI4 DIM DI2 and DI3 are photocoupler input signals2. Terminal Use and devices to be ma Input output name canndctod Remarks Al3 CH1 thermistor Analog Input Thermistor Use the YSI s Values converted to Celsius temperature can input CH1 product 5 Kohms or be read to one decimal place through the TCB equivalent Modbus TCB IFMB640TLE interface IFCG1TLE only Al3 GND Al4 CH2 thermistor Analog Input Thermistor Use the YSI s Values converted to Celsius temperature can input CH2 product 5 Kohms or be read to one decimal place through the TCB equivalent Modbus TCB IFMB640TLE interface IFCG1TLE only Al4 Al4 GND Al5 0 10 V DC input Analog Input 0 to 10 V For general Allocation of the Modbus TCB IFMB640TLE CH3 sensors input register R The buffer output is Values up to the third decimal place can be connected transmitted Al5 AI5 GND Al6 0 10 V DC input Analog Input 0 to 10 V For general Allocation of the Modbus TCB IFMB640TLE CH4 sensors input register R The buffer output is Values up to the third decimal place can be connected transmitted Al6 Al6 GND AO2 0 10 V DC Analog Output O to 10 V For general Allocation of the Modbus TCB IFMB640TLE output CH1 actuators and input buffers holding register RAW TCB Connected to the buffer Values up to the third decimal place can be IFCG1TLE only input resistance load etc transmitted AO2 AO2 GND AO3 0 10 V DC Analog Output O to 10 V For general Allocation of the Mo
3. Al3 Al3 Al5 Al5 AO2 AO2 RO1 RO1 RO3 RO3 011 011 DI3 DI3 015 015 Al4 Al4 AIG Al6 AO3 AO3 RO2 RO2 RO4 RO4 DI2 DI2 014 014 016 DI6 1 Setting Terminator Resistor for the TCC LINK Communication Line The TCC LINK consists of TCB IFCG1TLE units only When no multiple air conditioners or custom air conditioners are connected set SW6 1 of only one TCB IFCG1TLE unit to ON and insert a 100 ohm terminator resistor into the TCC LINK bus SW6 2 is not used SW6 ON OFF 12 N CAUTION Switch settings are ONLY registered at power ON and when the reset switch has been pressed When changing DIP Switch settings be sure to either power down or press reset switch SW7 to enable changes to be registered 11 EN 12 TCS NET General Purpose Interface Installation Manual 2 Setting SW5 SW5 is used for address mode relay output type and link operation settings SW Fia iai in 123456 SW5 1 Address setting selection OFF Address is set with SW1 and SW2 ON Address is set by the central controller For details see 1 and 2 in 3 Setting Addresses Using SW1 SW2 SW5 2 RO1 RC2 discrete output sel
4. Xn shows the control coil of an auxiliary relay and Xn O shows the contact of auxiliary relay Xn 22 TCS NET General Purpose Interface Installation Manual V Examples of digital input connection HA terminal monitor output 5V r I 1000 DI1 D12 DI3 DI4 i 3600 x wal Contact Current sink DIS DI6 Current sink Contact 1000 T f 100 i 4 ni 3600 DI1 DI2 DISiDI4 DI5 DI6 DI1 DI2 DI3 DI4 DI5 DI6 3600 2KQ x Ww i AI5 AIG 0 10V AD Converter 1K Q AIS AI 777 J Thermistor AD Converter YSI 5KQ REQUIREMENT Connect external connecting point groups AI5 AI6 AI7 Al8 and AO2 A03 A04 AO5 to the same earth point in each power supply system DI 22 EN 23 EN TCS NET General Purpose Interface Installation Manual V Examples of analog output DA Converter more than i DA Converter i 20KQ m Advanced conjunction function Set SW5 5 to OFF and SW5 6 to ON Connect the SWART connector CN5 on this board to the RS232C connector of the PC and download several setting files to this product from the dedicated PC tool software Then collaborative operation among various input ports air conditioners and relay contacts RO1 to RO4 can be set in detail For how to download the setting files and their contents see the manua
5. YES Are wires for functions to be used connected to the terminal block securely Visually check the terminal block to see if the stripped part of each wire is correctly placed between the contacts Check continuity between each contact of the terminal block and the end of the corresponding wire with a tester NO Connect the wires to the terminal block securely TCS NET General Purpose Interface Service Manual The PCB layout is shown below Checkpoints are circled Genenal Un a23 0228024 EE Purposel F Ce 000 u no a Ha oo m gt 4018 1NW3 JIHJ NO ws3 O n me me R13 HD6 F23770F 033 R42 c36 J N R40 RESET C R33 w n E DI ul n z a u gt D ak gt XINIl 221 zn 4 2 An air conditioner indoor unit connected to the RO1 and DI3 relay contacts using the HA connector cannot be operated from the central remote controller An air conditioning SS MUNG a A NO See the Installation Manual operation SW5 2 and SW5 4 OFF and make the settings connected to the SW5 3 ON correctly RO relay contact is not available i YES from the central pomete controller Are DI3 RO1 and the air conditioner HA connector NO See the Installation Manual connected correctly D and make the connection See the chapter titled WIRING correctly of the Installation Manual TCS NET Genera
6. 213 2 2 EN TCS NET General Purpose Interface Installation Manual Read these Precautions for Safety carefully before installation The precautions described below include important items regarding safety Observe them without fail After the installation work perform a trial operation to check for any problem Explain how to use and maintain the unit to the customer Ask the customer to keep this Installation Manual N WARNING Askan authorized dealer or qualified installation professional to install or reinstall the TCB IFCG1TLE TCB IFCG2TLE Improper installation may result in electric shock or fire Turn off the main power supply switch or breaker before attempting any electrical work Make sure all power switches are off Failure to do so may cause electric shock Perform installation work properly according to this Installation Manual Improper installation may result in electric shock or fire Do not modify the unit Any modification may cause a malfunction resulting in overheating or fire N CAUTION Perform wiring correctly in accordance with the specified the current capacity Failure to do so may result in short circuit overheating or fire Connect the specified cables for the terminals securely to prevent external forces from affecting them Failure to do so may result in disconnection overheating or fire 3 EN LA TCS NET General Purpose Interface Installation Manual 2 In
7. 1 HA control input DI3 gt DI3 Shows indoor unit is operating when current is ON and indoor unit stops when current is OFF Relay contacts are turned ON when operation is started and stopped Pulse contact output Both RO1 and RO2 ON OFF a contact output RO2 RO2 n ERE Operation circuit SW5 2 OFF SW5 3 OFF SW5 4 OFF X1 a contact and X2 b contact are auxiliary relays X1 contacts are closed during a time period from RO1 ON output to RO2 OFF output Connect a device to be controlled to the contacts of X1 Pulse contact output RO1 ON a contact output saman 4 RO2 OFF b contact output f ON output Susa ana aa Operation circuit OFF output SW5 2 OFF SW5 3 ON SW5 4 ON X1 a contact is auxiliary relay X1 contacts are closed during a time period from RO1 ON output to RO2 OFF output Connect a device to be controlled to the contacts of X1 Continuous contact output RO1 RO2 RO3 RO4 ON q a contact output RO1 ON output SW5 2 ON SW5 3 OFF X1 to X4 are auxiliary relays Each contact is used These contacts can be used directly for power line ON and OFF without auxiliary relays within the allowable range of current and voltage When relays X1 X2 and X4 are used connect a device to be controlled or power line to each contact
8. DI4 Din2 input for general purpose interface Din2 input IN TCB IFCG1TLE only DI1 Din3 input for general purpose interface Din3 input IN TCB IFCG1TLE only DI2 Din4 input for General Purpose I F Din4 input IN TCB IFCG1TLE only DI3 Din1 input for general purpose interface HA HA monitor input Closed signal shows operation and open IN input signal shows operation stop 1 Can be controlled by the central control remote controller BMS central controller such as the 64 way central control remote controller or Modbus TCB IFMB640TLE When DI3 contact input is ON no transfer pulse is output even if ON instruction is issued When DI3 contact input is OFF no transfer pulse is output even if OFF instruction is issued At this time Relay 2 control through Modbus TCB IFMB640TLE is disabled 2 Status request response indicates the contact state but does not indicate the DI3 state 2 Connecting Relay Controlled Devices With respect to relay contacts of TCB IFCG1TLE there are four output types of the ON set signal and OFF reset signal sent to a device to be controlled as described in 1 Functions Choose the most suitable type For details see the examples of relay circuit and the description of functions The figure below shows the states of relay contacts of RO1 RO2 and RO4 on relay close open RO1 SCI Et SW5 2 SW5 3 SW5 4 RO2 oo 1950000 OFF ON ON RO1 on relay close o
9. Transmit these input signals through contacts a switch or a sink device For details of these signals see the Connection to External Devices 15 EN Signal classification MA Data item TCB IFCG1TLE TCB FCG2TLE Digital output Relay contact DO1 Output type a or b contact a or b contact output DO2 selectable selectable DO3 Output point 4 2 DO4 Maximum contact current 1 A 1A Maximum contact voltage 250 VAC 250 VAC 30 VDC 30 VDC Digital input Type 1 DI1 Input type Photocoupler insulation Photocoupler insulation BIS Number of input points 6 1 DIA Input resistance 100 Q 100 Q DIS Minimum input ON 2 mA 2 mA DI6 current Maximum allowable input 30 mA 30 mA ON current Maximum input OFF 0 05 mA 0 05 mA current SW5 SW5 SW5 In Connector Signal name 2 3 4 Operation Out RO1 Relay 1 ch output for Relay contact output RO1 general purpose interface OFF OFF Normally open Closed for 250 ms when Relay 1 setup request is turned ON 1 OFF ON x Normally open Closed for 250 ms each time Relay 1 setup Out reguest is turned ON or OFF HA output type 1 Normally open Continuously closed when Relay 1 setup ON i request is ON and opened when Relay 1 setup request is OFF 2 RO2 Relay 2 ch output for Relay contact output RO2 general purpose interface OFF OFF ow Normally closed Opened f
10. approved relay for the primary side Reinforced insulation between X1 control coil side circuit and primary side circuit of the power supply including X1 contact 20 TCS NET General Purpose Interface Installation Manual Relay connection Y Noise reduction for relay output When opening closing a circuit of inductive load connect a surge killer diode or varistor in parallel with the load as shown below NE Application p Circuit examples Characteristics AC DC Capacitor resistor Y Y When the load is a relay or solenoid its System operate time is delayed a 5 o amp Diode system N Y The operate time is more delayed than the capacitor resistor system a 5 5 amp Varistor system Y Y Some operate time is needed a S 5 Y RO1 RO2 and RO4 contacts Contacts are directly output This product Relay G5NB 12 V Omron RO1 RO2 RO3 RO4 RO1 RO2 RO3 RO4 21 20 EN 21 EN TCS NET General Purpose Interface Examples of relay contact connection Refer to 2 Connecting Relay Controlled Devices Installation Manual pr ere ss equipment operation 2 HA control input O 3 HA monitor output O 4 HA monitor output Type Connection Remarks Pulse contact output SW5 2 OFF RO1 ON OFF a contact Indoor unit HA terminals SW5 3 ON output p SW5 4 OFF Home automation HA i RO1 O
11. conjunction function for the general purpose interface must be installed on the PC with Windows 2000 XP or later for TEST 4 3 3 Checking the Board inside the TCB IFCG1TLE In troubleshooting procedures described in Section 4 or later you need to check the settings connections and LEDs of the board inside the case Disconnect the DC plug of the AC adapter remove the screws located in the four corners of the case lid and open the lid of the case Connect the DC plug again and turn on the unit TCS NET General Purpose Interface Service Manual 4 Troubleshooting Follow the flowchart show in 4 1to perform common checks that apply to every kind of troubleshooting Is an appropriate AC adapter used Are the voltage and polarity set correctly YES Is the TCC LINK connection U1 and U2 made correctly Is the address set correctly SW1 and SW2 YES Is the board operating normally in test mode N YES Are wires for functions to be used connected to the terminal block securely Troubleshoot following problems by using the applicable procedure shown in 4 2 and its following An air conditioning operation connected to the RO1 relay contact is not available from the central remote controller Refer to 4 2 Air conditioning conjunction function is not available Refer to 4 3 Temperature can not be measured Refer to 4 4 RO1 RO2 RO3 and RO4 cannot be controlled Refer to
12. with SW1 and SW2 is the central control address of the general purpose interface Set central control addresses according to the requirement of the customer The line address is registered as 31 Example When central control address is set to 5 with SW1 and SW2 the unit number of the general purpose interface is 31 5 and the central control address is 5 When SW5 1 is set to OFF the central controller cannot set any central control addresses Set central control addresses different from those of indoor units 13 12 EN TCS NET General Purpose Interface Installation Manual V Setting central control addresses Address Address Address Address K 1 2 3 4 1 2 1 2 3 4 1 2 1 2 3 4 1 2 1 2 3 4 1 2 1 17 33 e 49 2 18 34 e e 50 e 3 e 19 e e 35 e e 51 e 4 20 36 52 5 e 21 e e 37 e e 53 e 6 22 38 e e e 54 e e i 23 39 55 8 24 40 56 9 25 41 57 10 26 42 58 11 27 43 59 12 28 44 60 13 29 45 61 14 30 46 62 15 eee 31 e eee 47 eee e 63 ee 16 32 48 e eee e 64
13. 4 5 DI input is unreadable Refer to 4 6 AO output is not produced Refer to 4 6 Al input is unreadable Refer to 4 6 Details are described in the following sections using flowcharts TCS NET General Purpose Interface 4 1 Common Checks Be sure to always perform the checks shown in the flowchart below when a problem occurs N CAUTION Service Manual The changes to DIP SW settings take effect after the SW7 RESET button is pressed or the unit is turned on again Is an appropriate AC adapter used Are the voltage and polarity set correctly NO YES Use an appropriate power supply Check that the POWER LED LED D10 is lit in red Check that the DC plug input is 15 0 5v Check the voltages of 3 3V 12V and 5V with a tester as necessary See the PCB layout diagram below that shows the locations of the checkpoints Is the TCC LINK connection U1 and U2 made correctly Is the address set correctly SW1 and SW2 NO Is the board operating normally in test mode To enable test mode set SW2 as follows 1 and 4 to ON 2 and 3 to OFF The D23 D24 D25 and D26 LEDs must be turned ON OFF according to whether each bit of SW1 is ON or OFF Make the connection correctly and use an appropriate address For details see Chapters 5 and 6 of the Installation Manual Check the termination resistance setting of SW6 also NO Replace the product
14. B IFMB640TLE and Modbus Master operating normally In test mode measure the AI5 and AI6 input values with a tester Are they displayed at 1024 level in the communication software on the PC YES ACE dA go gt Are the TCB IFMB640TLE and Modbus Master operating normally 11 NO NO NO NO NO Check the input from the external circuit and the connection Check the input from the external circuit and the connection For the applied current value refer to the regulation value in the installation manual Check the operation of the TCB IFMB640TLE and Modbus Master For details see the manual of each device Replace the product Check the operation of the TCB IFMB640TLE and Modbus Master For details see the manual of each device Replace the product Check the operation of the TCB IFMB640TLE and Modbus Master For details see the manual of each device TOSHIBA CARRIER CORPORATION 23 17 TAKANAWA 3 CHOME MINATO KU TOKYO 108 0074 JAPAN Copyright O 2009 TOSHIBA CARRIER CORPORATION ALL Rights Reserved DE89308801 TOSHIBA Leading Innovation gt gt gt TCS NET GENERAL PURPOSE INTERFACE Installation Manual Model name TCS NET General Purpose Interface TCB IFCG1TLE TCB IFCG2TLE Installation Manual TCS NET General Purpose Interface 2 Manuel d installation TCS NET General Purpose Interface26 In
15. E side U1 and U2 have no polarity When connecting to multiple outdoor units or central control wires U1 U2 E U3 U4 Outdoor unit Central control Central control wires remote controller TCC LINK Modbus TCB IFCG1TLE TCB IFMB640TLE Wires between indoor units i conditioner or andbetween outdoor unit and i relay control indoor units i device U1U2 U1 U2 U1 U2 Modbus Master CONTROLLER When connecting to TCC LINK multiple indoor units TCB IFCG1TLE i HA compatible air i conditioner or relay control Connecting HA Compatible Air Conditioner When connecting to an air conditioner with JEMA compliant HA terminals 1 Set SW5 2 OFF SW5 3 ON and SW5 4 OFF on this board 2 Detach the panel of the indoor unit to be connected Connect the 4 Pin plug with four wires length must be 1 9 m or less insulator thickness must be 1 mm or more procured locally to the 4 Pin HA connector on the control board of the indoor unit Consult the manufacturer of the air conditioner about the location of the HA terminals and the installation method 3 Connect 1 2 3 and 4 of the four wires to RO1 RO1 DI3 and DI3 respectively This board Indoor unit HA connector 4 1 11 10 EN TCS NET General Purpose Interface Installation Manual 6 Setting SWART CN5 SW7 E LED TCC LINK ERROR RED OO SW6 LED TCC LINK YELLOW LED POWER SWI
16. TOSHIBA FILE NO A08 014 Leading Innovation gt gt gt SERVICE MANUAL Model name TCS NET General Purpose Interface TCB IFCG1TLE TCS NET General Purpose Interface Service Manual SAFETY CAUTION The important contents concerned to the safety are described on the product itself and on this Service Manual Please read this Service Manual after understanding the described items thoroughly in the following contents Indications Illustrated Explanation of in marks and keep them dications Indication Explanation N DANGER Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed N WARNING Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers the third parties and the users due to troubles of the product after work when an incorrect work has been executed N CAUTION Indicates contents assumed that an injury or property damage may be caused on the repair engineers the third parties and the users due to troubles of the product after work when an incorrect work has been executed Property damage Enlarged damage concerned to property furniture and domestic animal pet Explanation of illustrated marks Mark Explanation Indicates prohibited items Forbidden items to do The sentences near an illus
17. al as shown below Insert a wire into the open wiring terminal in this state and then lower the screwdriver end and remove from the terminal opening hole Appearance of signal terminal block Wiring terminal opening holes Wiring terminals Wiring terminal opening holes Wiring terminals 10 Open the wiring Screwdriver terminal or the like Wiring terminal opening holes Wiring terminals Wiring terminal opening holes lt Wiring terminals Side view of signal terminal block TCS NET General Purpose Interface Installation Manual B Wiring Connection The following displays an example of the TCB IFCG1TLE connection to the TCC LINK Network The TCC LINK communication lines are connected to the U1 and U2 terminal blocks on the TCB IFCG1TLE board as shown below Communication lines are connectable for both wires between indoor units and between outdoor unit and indoor units and for central control wires NOTE The TCB IFCG1TLE device can be connected to the TCC LINK network on the indoor side using the U1 amp U2 connections OR on the outdoor side via the U3 amp U4 connections For connection to external devices through digital inputs outputs and analog inputs outputs refer to Connection to External Devices in 8 Input Output Specifications Shield earthing The shield of the TCC LINK Network wire should be connected on the air conditioner side and left open and insulated at the TCB IFCG1TL
18. allation is stable If check is not executed a fire an electric shock or an injury is caused Check after reinstallation N CAUTION Be sure to put on gloves during repair work If not putting on gloves an injury may be caused with the parts etc Heavy gloves such as work gloves Put on gloves When the power was turned on start to work after the equipment has been sufficiently cooled As temperature of the compressor pipes and others became high due to cooling heating operation a burn may be caused Cooling check TCS NET General Purpose Interface Service Manual Contents QUISAS eee k eee GE OS 5 2 Required Devices and Tools 5 3 Checking the Board inside the TCB IFCG1TLE 5 4 Troubleshooting eva RE NAME MSN VEE SESE MAR KEK RAE ATE SEN 6 TCS NET General Purpose Interface Service Manual 1 Outline This document describes how to troubleshoot individual problems in interfacing with general purpose devices using the TCB IFCG1TLE For information on Applications Functions Specifications Installation Connection of Power cable and Signal wires Setting Trial Operation Check Connection to External Devices and so on see the Installation Manual of the TCB IFCG1TLE 2 Required Devices and Tools Screw driver for M4 screw TESTER DYNA KIT for TEST 4 3 The setting tool software for the advanced
19. applicable air conditioner correctly Make the following settings 5 POSITION ON 6 POSITION OFF See the Installation Manual and check that the connection is made securely and an appropriate input current level and polarity are provided TCS NET General Purpose Interface Service Manual 4 4 Temperature measurement can not be measured Temperature measurement can not be measured Is the specified thermistor connected to AI3 or Al4 correctly YES Connect the DYNA KIT to CN5 Set SW2 as follows 1 and 4 to ON 2 and 3 to OFF Press RESET SWT Test mode is enabled Start the communication software on the PC and display the communication log in ASCII format The calculated resistance value of the thermistor connected to AI3 4 is displayed at intervals of 1 second Check that the value is correct by comparing it to the specified value YES Are the TCB IFMB640TLE and Modbus Master operating normally NO NO NO Connect it correctly Replace the wire with a shielded one or avoid induction from other wires Check the operation of the TCB IFMB640TLE and Modbus Master For details see the manual of each device 4 5 A relay contact cannot be controlled from the center controller RO1 RO2 RO3 and RO4 cannot be controlled Is the board operating normally in test mode To enable test mode set SW2 as
20. com tw http www unifive co kr http www unifive com or http www unifive c com T7 6 EN 7 EN TCS NET General Purpose Interface Installation Manual 4 Installation m TCB IFCG1TLE TCB IFCG2TLE Installation Method and Orientation There are five orientations of Surface Wall Mount that the TCB IFCG1TLE TCB IFCG2TLE can be installed these are shown below NOTE Use screws supplied for installation of device REQUIREMENT Do not install the unit in any of the following places Humid or wet place Dusty place Place exposed to direct sunlight Place where there is a TV set or radio within one meter Place exposed to rain outdoors under eaves etc Installation Space and Maintenance Space A side space for connecting through cable inlets and an upper space for maintenance must be reserved before installation The other sides can be adjacent to surrounding objects TCS NET General Purpose Interface Installation Manual 5 Connection of Power cables Earth wires Signal wires N CAUTION Power lines have polarity The TCC LINK signal lines have no polarity REQUIREMENT Disconnect the AC adaptor for this appliance from the main power supply The AC adaptor for this appliance must be connected to the main supply by a circuit breaker or switch with a contact separation of at least 3 mm B Power cables Earth wires Signal wires Connect power cables earth wires and signal wires t
21. dbus TCB IFMB640TLE output CH2 actuators and input buffers holding register R W TCB Connected to the buffer Values up to the third decimal place can be IFCG1TLE only input resistance load etc transmitted AO3 AO3 GND 19 18 EN 19 EN TCS NET General Purpose Interface Installation Manual B Connection to External Devices This product supports versatile applications including air conditioning through connections to various external devices such as sensors key switches drive circuit control input output signals and home automation equipment Observe the following precautions when connecting this product to external devices General safety precautions to be observed in the circuit design process Be sure to install a safety circuit in the external control circuit so that the system will operate safely in the event of a malfunction or abnormality occurring in this product or a abnormality as a result of external factors Output signals of this product may be kept ON or OFF due to fusing or burnout of the output relay or damage of the output transistor To protect against this problem be sure to provide a safety circuit in the external control circuit so that the entire system operates safely Take fail safe measures at the user side in case of a signal line disconnection or an abnormal signal due to power interruption The life of output relays depends greatly on the contact open close conditi
22. ection OFF Pulse type ON Static type SW5 3 RO1 RO2 discrete output pulse type selection OFF 2 pulse outputs selection ON HA selection ON OFF alternatively SW5 4 RO2 discrete output polarity selection For details see the table in 1 Functions in Digital Inputs and Outputs SW5 5 OFF or ON SW5 6 OFF or ON For details see the table in 3 Functions of DIA and 011 TCB IFCG1TLE only in Digital Inputs and Outputs 3 Setting Addresses Using SW1 and SW2 SW1 SW2 OFF 1234 1234 An address set with SW1 and SW2 corresponds to the unit number of an indoor unit When two or more general purpose interface units are used do not set duplicated addresses Always set SW2 3 and SW2 4 to OFF 1 When setting central control addresses from the central controller Set SW5 1 to ON This setting is available when setting or changing central control addresses from the central controller for a system containing VRF DI SDI indoor units and the general purpose interface Set a desired unit number with SW1 and SW2 according to the switch settings in the table below The line address is registered as 31 At this time the central control address of the general purpose interface is set by the central controller Example When central control address is set to 1 with SW1 and SW2 the unit number of the general purpose interface is 31 1 2 When setting central control addresses using SW1 and SW2 Set SW5 1 to OFF An address set
23. etc Illuminance sense fire PIS alarm etc Analog input Temperature measurement Thermistor Analog input Operational amplifier output Sensors Linear input Buffer Illuminance sense fire alarm etc Analog output Operational amplifier input etc Buffer valve etc Drive circuit Motor lighting solenoid Linear control Compatible Air Conditioners S MMS S HRM Mini SMMS DI SDI zB 4 EN TCS NET General Purpose Interface Specifications Installation Manual Der sa Power supply 15 VDC 5 Power consumption 4 W Operating temperature humidity 0 to 40 C 20 to 85 RH Storage temperature 20 to 60 C Chassis material Galvanized sheet metal 0 8t no coating Dimensions 66 H x 170 W x 200 D mm Mass 820g B External View 147 Bottom side 156 170 Parts name Specifications Parts name Specifications 1 Case Galvanized sheet metal 5 Grommet C30 SG20A 2 Case lid Galvanized sheet metal 6 Grommet C30 SG20A 3 Grommet C30 SG20A 7 Grommet for power supply C30 SG20A 4 Grommet C30 SG20A 8 DC Jack MJ 40 5 EN TCS NET General Purpose Interface Installation Manual 3 Before Installation Check the following package contents No Item Quantity Remarks 1 TCB IFCG1TLE TCB IFCG2TLE 1 Installation Manual 1 Screw 4 M4 x 12mm tapping screws Use the following wiring ma
24. fault occurs as a result of any of the following The product was handled or used under conditions environment that are not specified in this manual The failure was caused by aspects outside of this product The product was altered or repaired by persons other than Toshiba Carrier The product was not used in accordance with its original purpose The cause of the failure was not foreseeable with our scientific and technical levels at the time of shipping The failure is due to a natural calamity disaster or the like The warranty mentioned here shall cover only this product and any damage and losses resulting from the failure of this product shall be excluded from the scope of warranty 2 Restrictions of liability In no event shall we be liable for any special indirect or consequential damage arising out of or in connection with the use of this product 3 Conditions for use of this product When this product is to be used in combination with other products the dealer or qualified professional shall check the applicable standards specifications laws and regulations beforehand The dealer or qualified professional shall also verify that this product conforms to the customer s system machines and or equipment in which this product is to be used If the dealer or qualified professional fails to do so we shall not be responsible for the conformity of this product When you wish to use this product for any of the follo
25. follows 1 and 4 to ON 2 and 3 to OFF The D23 D24 D25 and D26 LEDs must be turned ON OFF according to whether each bit of SW1 is ON or OFF YES Can the output pattern of RO1 and RO2 be set with SW5 1 2 and 3 YES Are the TCB IFMB640TLE and Modbus Master operating normally 10 NO NO NO Replace the product Replace the product Check the operation of the TCB IFMB640TLE and Modbus Master For details see the manual of each device TCS NET General Purpose Interface Service Manual 4 6 The port I O value is unreadable or the port output value is not produced when the center controller is used DI input is unreadable L AO output is not produced Al input is unreadable For DI For AO For Al Connect the DYNA KIT to CN5 Set SW2 as follows 1 and 4 to ON 2 and 3 to OFF Press RESET SWT Test mode is enabled Start the communication software on the PC and display the communication log in ASCII format In test mode are the DI1 DI2 DI3 DI4 DI5 and DI6 levels displayed as H or L correctly according to the actual input in the communication software on the PC YES Are the applied current value and polarity provided correctly YES Are the TCB IFMB640TLE and Modbus Master operating normally In test mode is 5 V output to AO2 and AO3 YES Are the TC
26. l Purpose Interface 4 3 Conjunction function is not available Conjunction function cannot be set or air conditioning operation is not available Using the setting tool software for the advanced conjunction function Conjunction function is not available 014 011 fixed trigger mode Is the setting tool software for advanced conjunction function installed on the configuration PC Is the connection to the TCB IFCG1TLE made correctly Are values written correctly YES Is the setting value of SW5 correct ves Are the input polarity and level specified for the trigger port provided correctly pa st 7 Ax Is the address for central control of the specified air conditioner correctly registered using the setting tool software for advanced conjunction function Is the setting value of SW5 correct s Are inputs to DI4 and DI1 provided correctly k cw ER j NO NO NO NO NO NO Service Manual See the setting tool manual for advanced conjunction function and install the software and make the connection correctly Make the following settings 6 POSITION ON 5 POSITION OFF See the Installation Manual and set the polarity voltage level and current level of the specified trigger port See the setting tool manual for advanced conjunction function and set the address of the
27. l specified separately For the detail data contact your dealer B Indication of LEDs The following LEDs light as follows LED No LED color Lighting condition D10 Red Lights while power is supplied to this board D11 Yellow Lights for 0 5 seconds during TCC LINK transmission D12 Red Lights while TCC LINK transmission is halted 24 TCS NET General Purpose Interface Installation Manual 7 24 EN TOSHIBA CARRIER CORPORATION 23 17 TAKANAWA 3 CHOME MINATO KU TOKYO 108 0074 JAPAN Copyright 2009 TOSHIBA CARRIER CORPORATION ALL Rights Reserved
28. nnel analog input signals can be acquired and 2 channel analog output signals can be output through the Modbus TCB IFMB640TLE interface current Signal classification USA Data item TCB IFCG1TLE TCB IFCG2TLE Analog input Type 1 Al3 Input type A D converter input Temperature Al4 E measurement Number of input points 2 0 thermistor input Thermistor 5 KO YSI s product Each series of 44000 45000 46000 48000 55000 and 44900 Measurement error 0 4 C excluding thermistor measurement error Measurement range 10 to 90 C Type 2 15 Input type Resistor divided A D Resistor divided A D 0 10V range 16 converter input converter input Number of input points 2 2 Resolution 10 bits 10 bits Allowable input voltage 0 0 V to 10 0 V 0 0 V to 10 0 V range Input resistance 3 RQ 3 KO Input connectable output 150 Q or less 50 O or less resistance Conversion time 160 mS 160 mS Conversion error Input voltage x 0 008 Input voltage x 0 008 0 05 V 0 05 V Analog output 0 10V range AO2 Output type Class C push pull AOS Number of output points 2 0 Resolution 8 bits Output voltage range 0 0 V to 10 0 V Maximum output source 10 mA Output connectable load resistance 1 KO or more Conversion time 10 uS Conversion error Input voltage x 0 008 0 12 V 18 TCS NET General Purpose Interface Installation Manual
29. o the specified terminals on the terminal block as shown below TCC LINK Connect the shield of the T TEE communication line TCC LINK communication e line to earth on the air conditioner side Do not connect the shield wire to this board It should be open and insulated U1 and U2 have no NCAUTION OO OO polarity Polarity A da SWART CN5 SW7 Secure each cable with a LED TCC LINK ERROR RED cable clamp OO o SW6 LED TCC LINK YELLOW LED POWER CE sw1 Em CE sw2 CE Al3 AI3 Al5 AIS AO2 AO2 RO1 RO1 RO3 RO3 011 DI1 DI3 DI3 DI5 DI5 Al4 Al4 AI6 AI6 AO3 AO3 RO2 RO2 RO4 RO4 012 DI2 DI4 DI4 016 DI6 Secure each cable with a cable clamp A AL AL A Analog input Relay output Digital input m 8 EN 9 EN TCS NET General Purpose Interface Analog input output Digital output RO output 20 5 Serio mum Length of stripped signal wires AN CAUTION Installation Manual AAA ASA U1 U2 10 5 o Length of stripped TCC LINK wires To connect a wire to a wiring terminal on the signal terminal block insert a screwdriver or the like into a wiring terminal opening hole at an angle of 45 degrees and raise the screwdriver end to open the wiring termin
30. ons When using them be sure to verify the performance with actual relays under actual use conditions and then use them within the number of open close times that will not affect the relay performance Continuous use of a deteriorated relay may result in an insufficient insulation between circuits or a burnout of the relay General precautions on system start up For systems that have a load that could be dangerous to humans and or has equipment connected to the output circuit be sure to disconnect the output wiring temporarily and then perform the operation test Before turning on the power supply make sure that electrical specifications and wiring are all correct REQUIREMENT The electrical circuit to be connected to this product must be provided on the power supply secondary side and operate at a voltage of 42 V or less To protect the signals from noise interference use the correct shielded cable for wiring Connection to external relay To control the power supply primary side of an external circuit by the relay outputs RO1 RO2 RO3 and RO4 of this product connect the control coil of the IEC approved relay to RO1 to RO4 to achieve reinforced insulation from the power supply primary side including the external circuit and control the power supply primary side by the IEC approved relay contacts External circuit connected IEC approved relay This product RO1 RO2 RO3 and Primary side of the RO4 contacts power supply IEC
31. or 250 ms when Relay 1 setup reguest is turned OFF 1 Normally open Closed for 250 ms when Relay 1 setup OFF OFF OFF reguest is turned OFF 1 Out OFF ON Normally open Closed when Relay 2 setup request is ON and opened when Relay 2 setup request is OFF ON P n Normally open Closed when Relay 2 setup request is ON and opened when Relay 2 setup request is OFF RO3 Relay 3 ch output for Relay contact output Normally open RO3 general purpose N E Closed when Relay 3 setup reguest is ON and opened Out TCB IFCG1TLE only interface when Relay 3 setup reguest is OFF RO4 Relay 4 ch output for Relay contact output Normally open RO4 general purpose Closed when Relay 4 setup request is ON and opened Out TCB IFCG1TLE only interface when Relay 4 setup request is OFF 16 TCS NET General Purpose Interface Installation Manual SW5 SW5 SW5 In Connector Signal name 2 3 4 Operation Out DI5 On off input for general purpose interface Used for Relay 1 ON OFF input setting at hand This signal TCB IFCG1TLE only Switches on and off of Relay 1 when DIS is opened for more than 100 ms and then closed for 100 ms The output mode IN depends on SW5 1 2 and 3 However when the on hand setting is disabled through TCC LINK this port setting is not available DI6 Alarm input for general purpose interface Alarm input IN TCB IFCG1TLE only Closed signal indicates an alarm
32. pen N SW5 2 SW53 SW54 Roo 7 open T off relay close OFF OFF OFF RO1 on relay close off relay close open SW5 2 SW5 3 SW5 4 RO2 off Off relay open OFF ON OFF Static type RO1 RO2 RO3 RO4 SW5 2 SW5 3 SW5 4 off SUL ds ON OFF Don t care 3 Functions of DI4 and DI1 TCB IFCG1TLE only The input states of the DI4 and DI1 ports can be acguired through the Modbus TCB IFMB640TLE interface Indoor units can be controlled for operation stop etc according to the DI4 and DI1 input states by the setting for Case 2 in the following table SW5 Case 5 6 Functions of DI4 and DI6 Local linkage DI4 and DI1 input states can be acquired through the Modbus TCB IFMB640TLE interface DI4 and DI1 input states can be acquired through the Modbus TCB IFMB640TLE interface OFF When the DI4 input state has changed from Open to Closed it is notified Provided simultaneously through the TCC LINK line to turn off all indoor units When the DI1 input state has changed from Open to Closed all indoor units of group address 1 are turned off through the TCC LINK line OFF ON SWART entry setup mode Provided ON ON Reserved 1 OFF OFF Not provided 17 16 EN 17 EN TCS NET General Purpose Interface B Analog Inputs and Outputs 1 Functions Installation Manual AAA ASA The following table lists available analog inputs and outputs Input states of 4 cha
33. stallations handbuch TCS NET General Purpose Interface50 Manual de instalaci n TCS NET General Purpose Interface74 o TU TCS NET General Purpose Interface98 TCS NET General Purpose Interface Installation Manual Thank you very much for purchasing this TOSHIBA TCB IFCG1TLE TCB IFCG2TLE Please read this manual carefully beforehand for proper installation of the TCB IFCG1TLE TCB IFCG2TLE Contents T Precautions Tor Safety ue sens ESA CE ade i tee Ka 3 2 Introduction Rm 5 3 Betore Installatiolt cantada oe ee eek ERES ere rr eR GRES ES SEN 7 4 Installation nasus VA weed DE ees ERR SR 8 5 Connection of Power cables Earth wires Signal wires 9 6 Selling A RC PUEDE PALA TILES aaa su LL Ti 12 7 Trial Operation Check escena its ri RIXA he eee ER lee ses E s 15 8 Input Output Specifications 16 TCS NET General Purpose Interface Installation Manual 1 Precautions for Safety B Manual readers This manual is intended for those who have the required knowledge Qualifications for electric or control and are in charge of any of the following Installation of the product Design of the control system Management of the site E Agreements for use of this product 1 Scope of warranty If a failure occurs in this product as a result of our fault or negligence we will provide replacement or repair of the product We will not be responsible if the
34. t catch the inner cables If incorrect assembly or incorrect cable connection was done a disaster such as a leak or fire is caused at user s side TCS NET General Purpose Interface I Service Manual N WARNING After the work has finished be sure to use an insulation tester set 500V mugger to check the resistance is 2MQ or more between the charge section and the non charge metal section Earth position Insulator check If the resistance value is low a disaster such as a leak or electric shock is caused at user s side When checking the circuit inevitably under condition of the power ON use rubber gloves and others not to touch to the charging section If touching to the charging section an electric shock may be caused gt Be attentive to electric shock After repair work has finished check there is no trouble If check is not executed a fire electric shock or injury may be caused For a check turn off the power breaker After repair work installation of front panel and cabinet has finished execute a test run to Check after rerair check there is no generation of smoke or abnormal sound If check is not executed a fire or an electric shock is caused Before test run install the front panel and cabinet Check the following items after reinstallation 1 The earth wire is correctly connected 2 The power cord is not caught in the product 3 There is no inclination or unsteadiness and the inst
35. terials to connect the signal lines and power lines Procured on site No Line Description Type 2 core shield wires Wire size 1 25 mm 1000m max 1 TCC LINK 2 00 mm 2000m max Length Total Length of TCC LINK Network includes indoor outdoor connection Type Multi core wire 2 Siqnal Wire size Stranded wire single wire 9 0 08097 mm to 3 309 mm Length AWG28 to AWG12 Max 20 m 3 Power Specified by AC adaptor 1 Use shielded wire according to the installation environment Normally PVC cable is recommended The conductor diameter should be approximately 0 7 mm and its resistance should be 60Q km For 2 core cable the outer diameter should be approximately 5 mm Varies with use environment and conditions An AC adaptor unit for this product must meet the following requirements and be procured locally REQUIREMENT e Output 15 V 5 Current 0 5 A or more Shall conform to applicable safety standards including EN60950 1 or IEC 60950 1 etc EMI standards EN550022 and EN61000 3 and EMS standards including EN50024 EN61204 3 and EN61000 4 Shall meet environmental conditions and required lifetime lt DC Plug 2 1mmY inner diameter 5 5mm outer diameter SS 10mm length Recommended product is Model name UI312 1508 produced by UNIFIVE TECHNOLOGY CO LTD Homepage addresses of UNIFIVE TECHNOLOGY CO LTD are http www unifive us com http www unifive
36. trated mark describe the concrete prohibited contents Indicates mandatory items Compulsory items to do The sentences near an illustrated mark describe the concrete mandatory contents O JAN Indicates cautions including danger warning The sentences or illustration near or in an illustrated mark describe the concrete cautious contents AN WARNING O Prohibition of modification Do not modify the products Do not also disassemble or modify the parts It may cause a fire electric shock or injury Use specified parts For spare parts use those specified If unspecified parts are used a fire or electric shock may be caused For details refer to the parts list Do not bring a child close to the equipment Before troubleshooting or repair work do not bring a third party a child etc except the repair engineers close to the equipment It causes an injury with tools or disassembled parts Please inform the users so that the third party a child etc does not approach the equipment Insulating measures Connect the cut off lead cables with crimp contact etc put the closed end side upward and then apply a water cut method otherwise a leak or production of fire is caused at the users side Assembly Cabling After repair work surely assemble the disassembled parts and connect and lead the removed cables as before Perform the work so that the cabinet or panel does no
37. troduction B Applications Functions Specifications Applications lt The TCB IFCG1TLE is provided with the following input output ports through which the central controller can control the output ports and read data from the input ports The TCB IFCG1TLE enables reading of ON OFF information and sensor data of relay connected indoor units and general devices as well as various applied controls including voltage control of actuators motors etc The TCB IFCG1TLE also enables sensor based control of air conditioners such as air conditioner ON OFF control with the change in digital input values of this board Full access can be made through the Modbus TCB IFMB640TLE interface However RO1 RO2 DI3 and DI6 can be accessed or read from the TOSHIBA BMS central controller such as the 64 way central control remote controller TCB SC642TLE2 Inputs and outputs are connected to an appropriate device in the external circuit Digital inputs and outputs can handle binary values and analog inputs outputs can handle linear values 64 Central Modbus Remote controller Modbus TCB IFMB640TLE Master controller TCC LINR Indoor unit Indoor unit This product Digital output Relay control coil Motor lighting solenoid Drive circuit valve ventilation fan HA equipment ON OFF control Drive circuit input etc Relay contact or open F Digital input collector Sensors MEN SEO Transistor
38. wing purposes be sure to consult our sales staff and use this product with a margin of rating and performance as well as take appropriate safety measures for safety circuit mechanism etc that will minimize danger in case of a failure Use this product outdoors or for purposes that may cause latent chemical contamination or electrical interference or use under conditions environment that are not specified in this manual Use this product in nuclear power control facilities incineration facilities railway airline vehicle facilities medical equipment amusement machines safety devices and equipment facilities that are restricted by administrative organizations and or respective industries Use this product in systems machines or equipment that may pose a danger to human life or properties Use this product in systems or facilities that require high reliability such as gas water electricity supply systems and non stop operation systems Use this product for other purposes that require a high level of safety Thoroughly understand and strictly observe all prohibitions and precautions for use stated in this manual to prevent contingent damage or losses to you or other persons due to improper use of this product 4 Changes to specifications The specification described in this manual is subject to change for improvement or other reasons without notice Contact our sales staff to confirm the latest specifications of this product
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