Drop-In & CT Series - Manitowoc Beverage Systems
Contents
1. 1 2 Section 2 Installation Instructions General System Overview 2 1 Unit DIMENSIONS siya eka Eryx y e gh y E p ERE gad 9 2 3 ceres re De PUR FU V NUR RE 2 3 Pre installation 2 5 Step by Step Installation 2 6 Carb NON Carb Settings 2 6 Counter top Footprints 2 7 Placing the Unit y u smer ns ya re PIER eee ER rna 2 9 Carbonator Purge Tube 2 11 Plumbing Diagrams o os eae 2 12 Starting System amp Dispenser 2 21 Section 3 Operation Component Identification 3 1 Sequence of Operation 3 1 Drop Ins 3 1 Pre Mix Drop lris eek Vad sey aes oS PR Sas oe PR es 3 2 SENS oe denies dc a orkid esce Z yaza ae ana ete 3 2 Cold Plate Beverage Cooling 3 2 Unit Inspection cy eI ead ERE REOR 3 2 Beverage Vaes seiri 3 2 502 SUpDDply red Ae aol t idu et testet 3 8 Carbonated Wat2. Servend DI DIL amp CT SERIES Beverage Dispensers Installation Use amp Care Manual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice amp Beverage Dispensers Part Number 020005256 11 14 Q anitowoc Safety Notices As you work on Manitowoc equipment be sure to pay close attention to the safety notices in this manual Disregarding the notices may lead to serious injury and or damage to the equipment Throughout this manual you will see the following types of safety notices Read These Before Proceeding Warning Text in a Warning box alerts you to a potential personal injury situation Be sure to read the Warning statement before proceeding and work carefully Caution Proper installation care and maintenance are essential for maximum performance and trouble free operation of your Manitowoc equipment Read and understand this manual It contains valuable care and maintenance information If you encounter problems not covered by this manual do not proceed contact Manitowoc Foodservice Group We will be happy to provide assistance Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Routine adjustments and maintenance procedures outl
3. DI DIL 2323 6 Valve Post Mix with 2 Blocked Valves 2 16 MATER PLUNGER UP TO GET NON CARBONATED PuL 020005357 0 3 PUSH PLUNGER DOWN TO GET CARB WATER 4 TURN PLUNGER BACK 180 TO LOCK SE RVEND RECUMMENDED PLU VALVE BLOCK VALVE 1 1 1 1 2 FLEX pus LOCATIONS N LEFT TO R MBING 01 01 2323 IC AAAA 7 FUR 6 VALVE UNITS VALVE BLDCK RELIEF CARBONAT LOCATION EN DRAIN 3 4 NPT COLDPLATE DRAIN COp T CARBONATO BOTTOM VIEW AMBIENT CARBONATION INTERNALLY CARBDNATED z UNITS ONLY gt lt a gt Sz 5g5g5 5 5 25252 2 z a s Pues Va 99 u 7379 8 CARBONATED WATER B PLAIN WATER INTERNAL CARBONATION A PLAIN WATER TO CARBONATOR FROM PUMP PLAIN WATER 40 55 PSD TO MANIFOLD CARBONATED WATER FROM CARBONATOR TO MANIFOLD ITEMS WITHIN BOLD BOXES ARE FOR INTERNAL CARBONATION ONLY B C ASSISTANCE CALL 812 246 7000 020004196 0 Part Number 020005256 11 14 Section 2 DI DIL 2323 8 Valve Post Mix Installation Instructions SERVEND RECOMMENDED PLUMBING DI DIL 2323 SEE TABLE 2 LEFT TO RIGHT FOR 8 VALVE UNITS 18 U 3 2 AMBIENT CARB
4. 24 2 cm 89 8 cm 63 5cm 60 4cm 58 1 cm 44 38 38 38 9 50 15 00 22 38 16 38 23 54 22 00 112 8 97 5cm 24 2cm 38 2cm 56 9 cm 42 8cm 59 80cm 55 9 cm DI 18 00 DD 5998 56 75 46 75 9 50 23 00 22 75 16 88 45 72cm 23 00 144 2 118 8cm 24 2cm 58 5 57 78 42 9cm DIL 21 50 58 5 cm 54 61cm ELECTRICAL General Voltage 5 Th ndard vol for CT DI amp DIL dispensers is Warning e standard voltage for CT DI amp p All wiring must conform to local state and national codes Minimum Circuit Ampacity The minimum circuit ampacity is used to help select the wire size of the electrical supply Minimum circuit ampacity is not the beverage ice machine s running amp load The wire size or gauge is also dependent upon location materials used length of run etc so it must be determined by a qualified electrician Electrical Requirements Refer to Machine Model Serial Plate for voltage amperage specifications Part Number 020005256 11 14 120VAC 60Hz 1 Ph A power cord is provided with 120VAC 60Hz models only 220 240 Volts 50 Hz 1 Ph 208 230 Volts 60 Hz 1 Ph are also available Minimum Circuit Amperage Chart Dispenser Voltage Cycle pate CT 6 220 50 DI DIL2323 120 60 CT 8 220 50 120 60 Pump Deck 8 0 220 50 2 3 Installation Instructions Grounding Ins
5. Chain for tank Carb Non Carb Settings B I B System also B I B connectors B I B regulator set B I B rack B I B syrup boxes Check Beverage Flavor Line up Double Check Do you have enough space to install the dispenser Is the countertop level Can the countertop support the weight of the dispenser plus the weight of the stored ice Part Number 020005256 11 14 Installation Instructions Also consider the location of the following Water line Drain Power outlet Heating and air conditioning ducts Unit Inspection This section covers unpacking inspecting selecting location installing the unit and preparing for operation The Servend Drop In is shipped in a heavy duty corrugated carton with a wooden pallet Inspect the Drop In for freight damage If any damage is noticed stop immediately and contact your delivering freight company You must file a freight claim for your equipment Failure to do so can void any claims Servend is not responsible for any freight damage thoroughly inspect the unit upon delivery Request a written inspection report from a claims inspector to document any necessary claim 1 After the unit has been unpacked remove the keys The key will be needed to perform brixing of valves Hold onto the keys until such time to forward them to the respective owner operator Remove tape whi
6. Allow sanitizer solution to remain in system for 15 minutes Remove nozzles and diffusers from beverage valves Scrub nozzles diffusers and all removable valve parts except electrical parts with a plastic brush or a soft cloth and the detergent solution Soak nozzles diffusers and removable valve parts except electrical parts in sanitizer for 15 minutes Replace nozzles diffusers and valve parts Connect Bucket 1 to system Draw rinse water through system until no presence of sanitizer is detected Attach syrup connectors to BIBs Draw syrup through system until only syrup is dispensed Discard first 2 drinks Section 4 FIGAL BEVERAGE SYSTEM 1 10 11 12 Prepare the following in three clean Figal tanks Rinse tank fill with room temperature tap water Detergent tank mix approved beverage system cleaner with warm water as directed Sanitizing tank mix a solution of unscented bleach 5 Na CL or commercial sanitizer and warm to hot water Mixture should supply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water Disconnect all product and water lines from product tanks and remove carbonator Locate the Figal syrup tank for the circuit to be sanitized Remove both quick disconnects from the Figal syrup tank Rinse quick disconnects in tap water Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flushed from t
7. or Commercial sanitizer Bag In Box bag connector 1 Prepare the following in the buckets Bucket 1 warm to hot tap water for rinsing Bucket 2 mild detergent and warm to hot water e Bucket 3 mix a solution of unscented bleach 5 Na CL or commercial sanitizer and warm to hot water Mixture should supply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water Part Number 020005256 11 14 Maintenance 2 Disconnect the syrup line side of the bag in box connector 3 Rinse connector with warm tap water 4 Connect syrup connector to BIB connector and immerse both into Bucket 1 A bag side connector can be created by cutting the connector from an empty disposable syrup bag side connector 5 Draw rinse water through system until clean water is dispensed Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet 6 Connect Bucket 2 to system 7 Draw detergent solution through system until solution is dispensed 8 Repeat steps 2 7 until all syrup circuits contain detergent solution 4 3 Maintenance 10 11 12 13 14 15 16 17 18 19 20 21 22 4 4 Allow detergent solution to remain in the system for 5 minutes Connect Bucket 3 to system Draw sanitizing solution through system until solution is dispensed Repeat step 11 until all syrup circuits contain sanitizer solution
8. The water level control may be electronic probes or a mechanical float SYRUP DELIVERY SYSTEM Your syrup location can vary depending on the volume of beverages served and ease of accessibility Your beverage system may set in a back storage room or under the counter of the dispenser Configurations are almost limitless Check the temperatures expected for the storage location Adverse temperatures can affect the storage and quality of beverage products It is recommended the temperature of storage location should not fall below 40 F 4 C or rise above 90 F 32 C WATER SUPPLY For internal carbonated systems Incoming water supply minimum of 40 and maximum of 55 psi If incoming static water supply is over 55 psi you have to install a water regulator If incoming dynamic water pressure is under 40 psi a water booster is required NOTE The incoming water supply for the carbonator which is the pre chill inlet on the plumbing diagram must first be ran through the carbonator pump which is located on the carbonator pump deck power supply 3 3 Operation BACK ROOM PACKAGE Booster System If Required Water Regulator From Water Supply 40 55 PSI Filter TS Hee d FEP To CO N Manifold BIB Ij Pumps from Supply 60 PSI ToSyrupInlet 5 Barbs on Unit To BIB from BIB Water to Non carbonated Water Inlet Barb Pump
9. 100 PPM available chlorine 1 4 oz bleach to 1 gallon water Disconnect all product and water lines from product tanks and remove carbonator Locate the Figal syrup tank for the circuit to be sanitized Remove both quick disconnects from the Figal syrup tank Rinse quick disconnects in tap water Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flushed from the system Connect detergent tank to the syrup line and draw detergent through the valve for two minutes Then allow remaining detergent to stay in the system for five minutes Part Number 020005256 11 14 Maintenance 6 Connect rinse tank to the syrup line Draw clean rinse water through the valve until detergent is flushed from the system 7 Remove valve nozzle and diffuser as shown in Daily Cleaning instructions on Pages 25 and 26 Using a plastic brush or a soft cloth and warm water scrub the nozzle diffuser bottom of the dispensing valve and cup lever if applicable 8 Place removable valve parts EXCEPT solenoids in sanitizing solution for 15 minutes 9 Replace valve diffuser and nozzle on the beverage valve 10 Connect sanitizer tank to the syrup line and draw sanitizer through the valve for two minutes Allow sanitizer to remain in the system for a minimum of 15 minutes 11 Reconnect syrup and carbonated water lines 12 Draw syrup through the lines to rinse the system Discard drin
10. 14 Section 2 Installation Instructions CARBONATOR PURGE TUBE ROUTING 1 During installation of unit the carbonator tank purge 3 The carbonator tank purge tube A will be routed tube A must be properly routed to a drain Once the down through the valve leads conduit and out splash panel has been removed from unit remove twist bottom of unit to a drain tie B that holds carbonator tank purge tube 2 Purge tube is connected to the pressure relief valve on carbonator tank and must be routed to a drain Route carbonator tank purge tube A down through the valve Important leads conduit which is located behind the carbonator Follow all local and national plumbing codes when routing tank Be sure not to collapse or kink carbonator tank carbonator tank purge tube to the drain purge tube during routing from unit to drain Part Number 020005256 11 14 2 11 Installation Instructions PLUMBING DIAGRAMS Install the beverage tubing to the appropriate fittings internally the unit is pre plumbed Refer to the plumbing diagram cold plate drawing on the front of the chest for your individual set up NOTE The water supply must first be connected to the carbonator pump not shown before plumbing to connections shown on the plumbing diagram The carbonator pump deck must be within six feet of the Section 2 NOTE The CO connection for the internal carbonator is located with the coldplate connections See Pl
11. NOT USED VALVE 6 IS NOT USED 5009394 0 Part Number 020005256 11 14 Section 2 Internal Carbonator Connections Water Outlet 000 Water Inlet CO Inlet Pressure Relief Valve Important The CO2 connection for the internal carbonator is located with the coldplate connections See plumbing diagram Check valve must be installed to plain water connection B Contact factory if not installed Valves are read from right to left The water supply must first be connected to the carbonator pump not shown before plumbing to connections A shown on the plumbing diagram The carbonator pump deck must be within six 6 feet of the dispenser for optimum performance A check valve must be installed in the water supply line 3 feet from the non carbonated water connection PW Contact factory if not installed 1 Connect the carbonator pump deck power supply to the valve connection if equipped at the Drop In The wires are marked appropriately Check the electric key switch on the side of the tower The key should be in the OFF vertical position 2 The outside edge of the chest flange must be sealed to the counter top Apply a generous amount of sealant to the underside of the outside edge of the flange Important The unit must be sealed to the counter to comply with NSF requirements 3 Carefully remove the two blocks of
12. Prepare a mild detergent solution using warm 100 F water Wash the ice bin using a sponge and the mild detergent solution Wash the cold plate using a soft nylon bristle brush and the mild detergent solution Pour the remaining detergent solution in the drain pan and watch for obstruction of flow With clean cloth soaked in clean water rinse the ice bin and cold plate DO NOT pour bucket water inside cabinet Prepare 2 gallons of sanitizing solution by mixing 1 ounce of household bleach that contains 5 25 sodium hypochlorite with 2 gallons of 120 F water The mixture should not exceed 100 PPM of chlorine With clean cloth soaked in sanitizing solution sanitize the ice bin and cold plate Leave in contact on ice bin and cold plate surface for at least 10 seconds DO NOT pour bucket sanitizer inside cabinet Allow to air dry Do not rinse Section 4 CLEANING CHECKLIST Check supply If CO supply is low an arrow on the primary regulator gauge will point to a shaded area that reads Low CO or Change Cylinder Check syrup supply Clean drain pan grid and splash panel Clean the valve nozzles and diffusers PREVENTIVE MAINTENANCE Preventative maintenance is a vital part of keeping your dispenser in top condition Following the guidelines below will assist you in continued trouble free operation of your unit 1 Conduct daily maintenance of the machine 2 P
13. Storage and 4 5 Section 5 Before Calling for Service Checklist SEIS RIZ stet 5 1 Drink Troubleshooting 5 1 Pump 5 1 5 2 Part Number 020005256 11 14 Section 1 General Information Read This Manual Model Numbers Manitowoc Beverage Systems developed this manual as This manual covers the following models a reference guide for the owner operator and installer of this equipment Please read this manual before Beverage Dispensers installation or operation of the machine A qualified CT 6 CT 8 DI 1522 DI 2323 DIL 2323 service technician must perform installation and start up of this equipment consult Section 5 within this manual for service assistance If you cannot correct the service problem call your MBS Service Agent or Distributor Always have your model and serial number available when you call Your Service Agent Service Agent Telephone Number Your Local MBE Distributor Distributor Telephone Number Model Number Serial Number Installation Date Unit Inspection Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carrier Request a written inspection report from a claims inspector to document any necessary
14. an important procedure and best practice to address cleaning to deliver the best quality drink to your customer Clean and sanitize the water and syrup circuits according to instructions provided in this manual Clean and sanitize the dispenser components according to instructions provided in this manual Consult and use local health codes if a discrepancy occurs between this manual and your local health codes Warning Carbon Dioxide displaces oxygen Exposure to a high concentration of gas causes tremors which are followed rapidly by loss of consciousness and suffocation If gas leak is suspected particularly in a small area immediately ventilate the area before repairing the leak lines and pumps should not be installed in an enclosed space An enclosed space can be a cooler or small room or closet This may include convenience stores with glass door self serve coolers If you suspect CO may build up in an area venting of the B I B pumps and or monitors should be utilized Test Draw Temperature Draw temperature test is only to be done after the coldplate has completely chilled 1 Operate one valve for about 15 seconds 2 Take a temperature reading of the beverage on the next 15 second draw If the sample drawn is 40 F or lower go to the next step If the beverage is higher than 40 F wait 10 minutes longer for the beverage to attain the proper temperatures Then repeat
15. at the edge of the cut out Place another block of wood on the right side of the opening at the edge of the cut out See Placing the Unit Page 2 9 12 375 in 31 4 cm 4 625 in 11 7 cm 313 in 8 cm 1 625 in 4 1 cm Perimeter of CT 6 Base 10 5 in 26 7 Installation Instructions 1 The CT 6 tower has 6 250 inch diameter mounting holes in the base 2 Diameter of the 6 holes to be drilled in the countertop depends on fasteners being used to secure tower CT 8 1 563 in 4 0 cm 2 25 in 5 7 cm 3 7 cm 8 0 in 20 3 cm it 1 468 in pem 20 25 in 51 4 cm 23 25 in 59 1 cm 15 25 in 38 7 cm 11 25 in 28 6 cm 12 1 cm 1 75 in 4 4 cm 1 563 in Cut Out Area Perimeter of CT 8 Base lae 8 Holes See Notes s Section 2 3 The correct counter top hole size if screws are used is 125 inches 4 The correct counter top hole size if bolts and nuts are used is 250 inches 75 in 1 9 cm 1 563 in 3 8 cm 3 25 in 8 3 cm 2 5 in 6 4 cm 1 The CT 8 tower has 8 250 inch diameter mounting holes in the base 2 Diameter of the holes to be drilled in the countertop depends on fasteners being used to secure tower 3 The correct counter top hole size if screws are used is 125 inches 22 5 in 57 2 cm 4 The correct counter top hole
16. manner as a carbonated drink with the exception that plain water is substituted for carbonated CO inlet 120 psi max Pressure L Relief amp Water isis N Carbonated Water Outlet The carbonator is replenished when the carbonated water level inside the tank drops which in turn automatically starts the carbonator water pump When the water level inside the tank has been replenished carbonator water pump will stop Part Number 020005256 11 14 Operation CARBONATED WATER Carbon Dioxide CO5 leaves the storage tank and arrives at the carbonator tank through the gas inlet Water supply enters the carbonator pump inlet at regular street water line pressure minimum 20 PSI maximum 80 PSI dynamic or flowing pressure The water pump increases the pressure of the water which allows the water to flow into the carbonator tank The CO and the water mix together in the carbonator to produce the carbonated water that is then sent to the soda dispenser The agitation of the water and CO together in the tank under high pressure creates the soda water The quality of carbonation percent of mixed in the water increases as the water temperature decreases and exposure time increases The water level in the carbonator tank is controlled by a water level control in the tank This control turns the pump motor off and on to maintain a preset level of liquid in the tank
17. stainless steel tubes inside the cold plate carry carbonated water soda water noncarbonated water plain water and syrup to the beverage valves While flowing through the stainless steel tubes in the cold plate water and syrup are chilled to serving temperature 3 2 Section 3 UNIT INSPECTION This section covers unpacking inspecting selecting location installing the unit and preparing for operation Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carrier Request a written inspection report from a claims inspector to document any necessary claim 1 After the unit has been unpacked remove the keys The key will be needed to perform brixing of valves Hold onto the keys until such time to forward them to the respective owner operator Remove tape which secures grid in place in drain pan from grid and other packing material 2 Make sure all items are present and in good condition Loose shipped items in the carton include the drain kit parts and the instructions 3 Inspect unit for any external damages If you have an internal carbonated unit the unit is pre plumbed at the factory The inlets for CO2 and water are located behind the splash panel There are two inlets for water and one inlet for CO If you have questions refer to the plumbing diagram on your equipment BEVERAGE VALVES Post mix beverage valves are designed to precisely met
18. the valves above the ice chest and provides a conduit for the beverage tubing and electric wires to pass between the chest and the valves The merchandiser assembly consists of the sign light bulb and merchandiser frame The tri view merchandiser allows viewing the medallion from the front back or top 3 1 Operation PRE MIX DROP INS Pre mix fountain dispensing consists of a container of beverage ready for dispensing beverage delivery system carbon dioxide CO propellant beverage cooling system and dispenser We shall discuss each component of this type of system within the context of this manual The major advantage of a pre mix system over most other types is its flexibility This flexibility is the ability to go anywhere Many pre mix systems will operate without electric power or separate water supply Most drop ins are manufactured for post mix Unless otherwise stated operation and installation instructions are for post mix STANDS Stands are designed to accommodate drop in ice bins and to provide an enclosure for carbonators See instructions provided with those items for proper installation and connections COLD PLATE BEVERAGE COOLING A cold plate is a block of aluminum with serpentine stainless steel tubes molded inside the aluminum block The cold plate is approximately the same length and width as the bottom of the dispenser bin Ice sits on top of the cold plate and cools the cold plate The
19. 1 Incoming tap water should be at a minimum dynamic pressure of 40 psi and maximum static pressure of 55 psi 2 Carbonator Water pump motor Powers the water pump The water pump motor is part of the carbonator pump deck 3 Carbonator Water pump Pumps tap water into the carbonator tank The water pump is part of the carbonator The incoming water for the carbonator must be first run through the pump before connecting to the proper cold plate inlet 4 Internal External Carbonator tank Combines CO gas and tap water to form carbonated water The carbonator is the carbonator tank water pump and water pump motor 5 cylinder Holds highly pressurized carbon dioxide The cylinder is a steel or aluminum cylinder tank CO gas flows through the primary pressure regulator 6 BIB pressure gauge Set for a minimum of 60 psi Indicates CO pressure going to B I B pumps 3 4 Section 3 7 Primary pressure regulator Lowers the CO gas pressure to 100 psi so the gas will be at the proper pressure to enter the carbonator regulator 8 Lowered outgoing pressure Set for 75 psi Gauge indicates lowered outgoing pressure from the CO cylinder after being routed through the primary pressure regulator at 100 psi 9 Secondary pressure regulator Lowers the CO gas pressure before the gas flows to the syrup pump CO pressure activates the syrup pump 10 Syrup pump Draws sy
20. 5 ISN T USED OPTIONAL VARIETY VALVE ON 3 A J A i TER THRU COLDPLATE RUP AMBIENT DETAIL A SEE DETAIL AMBIENT CARBONATION JUMPER TUBE BETWEEN PRE CHILL OUT COLDPLATE E CARB WATER 4 PLAIN WATER AND POST CHILL IN COLDPLATE M OH SYRUP AMBIENT 4 SYRUP THRU COLDPLATE 6 VV UNIT W6 5 W4 W3 W2 I J 5 VLV UNIT W5 W3 W2 WI 4 VLV UNIT W4 W3 WI FLEX MANIFOLD MANIFOLD CHANGE TO CARBONATED OR NON CARBONATED WATER ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH 2 PULL PLUNGER UP TO GET NON CARBONATED WATER 3 PUSH PLUNGER DOWN TO GET CARB WATER 4 TURN PLUNGER BACK 180 LOCK T e Abbo FOR ASSISTANCE CALL 812 246 1000 5029044 2 DI 1522 Post Mix with 2 Blocked Valves VALVE LOCATIONS SCRVEND RECOMMENDED PLUMBING 011527 IC VALVE BLOCK LOCATIONS 4 2 RIGHT TO LEFT TO THE CARBONATOR CARB WATER TO COLDPLATE POST CHILL 53 LAIN VATER ARB WATER 54 55 56 PW FRO PUMP us m DETAIL A SEE DETAIL AMBIENT CARBONATION JUMPER TUBE BETWEEN PRE CHILL OUT COLDPLATE AND POST CHILL IN COLDPLATE HOW 6 5 4 We 1 6 VLV UNIT FLEX MANIFDLD MANIFOLD CHANGE TO CARBONATED OR NON CARBONATED WATER 1 ROTATE PLUNGER 180 U
21. AIN WATER 5 amp 6 SYRUP 6 L mese SYRUP 41 C 7 SYRUP 4 2 SYRUP 4 3 COUNTER TOP CARB OR PLAIN WATER 4 C VALVE JUMPER HARNESS POWER CORD ELECTRICAL BOX Lent 020003552 0 2 12 Part Number 020005256 11 14 Section 2 Installation Instructions CT 8 Post mix CT 8 RECOMMENDED PLUMBING CAUTION 3 1 1 8 PLUMBING CONFIGUREATION dixe DISCONNECT POWER BEFORE SERVICING CT 8 WIRING DIAGRAM EOS S eye 2 g mesra VALVE JUMPER SSESES ESESSS HARNESS eesrsee seseee LIGHTER MERCH 00 00 gt zzi POWER CORD 3 3 SS eo E 2 2 COUNTER g g B g POWER CORD v 6 6 6 ELECTRICAL BOX 5029282 0 Part Number 020005256 11 14 2 13 Installation Instructions DI 1522 Post mix SERVE ND RECO ENDED PLUMBING D1132 IC OPTIONAL VARIETY VALVE 2 1 2 RIGHT TO LEFT NOTE PLAIN WATER TO THE CARBONATOR B CARB WATER TO COLDPLATE POST CHILL NOTE 2 FOR 5 4 VALVE UNIT INLET SYRUP NUMBER 6 6 5 ISN T USED VALVE NUMBER 6 6
22. N CARB WATER Plumbing PUSH PLUNGER IN TO GET CARB WATER Diagram 3 TURN PLUNGER BACK 180 TO LOCK ig 7 7 VALVES O 78 78 5 5 4 423 WMNERSODA O CARB H idi WATER P PLAIN WATER Flex Manifold gpiash PE Hd d Illustration above shows the Carbonated position Make adjustments using a 8 mm wrench or socket Turn 180 clockwise to switch nam 2323 the beverage to Non carbonated Water Diagram 2 6 Part Number 020005256 11 14 Section 2 COUNTER FOOTPRINTS DI 1522 amp DI DIL 2323 Counter Top 1 Markthe counter top with the appropriate cut out opening dimensions see illustration above 2 Check that the cut out location is approved by the owner before any cuts are made in the counter top Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity CT 6 313 in 8 cm 1 625 in 4 1 cm i3 1 188 in 3 0 cm 1 938 in 4 9 cm i 250 in 6 cm 3 625 in 9 2 cm L T 6 Holes See Notes 1 5 in 3 8 cm Part Number 020005256 11 14 Cut Out Area Installation Instructions 3 Compare the marked cut out with the dispenser chest size Double check the marked hole size to be cut 4 Cutthe marked opening in the counter top 5 Place one block of wood on the left side of the opening
23. ONATION A CARBONATED WATER es B PLAIN WATER 4 U INTERNAL CARBONATION FLEKMANTFOLD PLAIN WATER TO CARBONATOR FROM PUMP B PLAIN WATER 40 55 PSI TO MANIFOLD C CARBONATED WATER FROM CARBONATOR TO MANIFOLD TABLE OPTIONAL OPTIONAL VARIETY VALVE VARIETY VALVE ON VALVE 6 ON VALVE 5 W WATER W WATER THRU COLDPLATE THRU COLDPLATE 3 SYRUP 3 SYRUP 46 3 AMBIENT 45 3 AMBIENT 2 SYRUP 2 SYRUP 6 THRU COLDPLATE 5 THRU COLDPLATE 1 SYRUP 1 SYRUP 46 1 AMBIENT 45 1 AMBIENT W8 W7 6 WS WA W3 W2 WI FLEX MANIFOLD MANIFOLD CHANGE TO CARBONATED n NON CARBONATED WATER ROTATE PLUNGER 180 USING A 5 32 DI DIL 2323 8 Valve with Variety Valve Infor PULL PLUNGER UP TO GET NON CARBONATED ULL PLUNGER U NON CARBONA 3 WATER 020005357 0 3 PUSH PLUNGER DOWN TO GET CARB WATER 4 TURN PLUNGER BACK 180 TO LOCK mation MPOR TAN T BEFORE ROUTING VARIETY VALVE AMBIENT LINES THROUGH CONDUIT YO U MUST FIRST ROUTE MERCHANDISER POWER CORD THROUGH LEFT SIDE CONDUIT AND CARB PUMP CORD THROUGH RIGHT SIDE CONDUIT MERCHANDISER CR MERCHANDISER POWER CORD LEFT SIDE LEN Part Number 020005256 11 14 1 31 512 1 2 W 2 UUUUUUUWU VARIETY
24. SING 5 32 ALLEN WRENCH 2 PULL PLUNGER UP GET NUN CARBUNATED WATER 3 PUSH PLUNGER DOWN GET CARB WATER 4 TURN PLUNGER BACK 180 LOCK FOR ASSISTANCE CALL 812 246 7000 020004195 0 2 14 Section 2 Part Number 020005256 11 14 Section 2 DI 1522 Pre Mix Part Number 020005256 11 14 Installation Instructions SERVEND RECOMMENDED PLUMBING DI1522 PREMIX 6 5 4 3 2 1 VALVE LOCATIONS 3 4 DRAIN PAN DRAIN 3 4 COLD PLATE DRAIN BOTTOM VIEW FOR 5 VALVE UNIT LINE 6 IS NOT USED FOR 4 VALVE UNIT LINES 1 amp 6 ARE NOT USED INLET LINE LOCATIONS CIEC DEN FORASSISTANCE CALL 812 246 7000 5009449 0 2 15 Installation Instructions DI DIL 2323 6 Valve Post Mix SERVEND RECOMMENDED PLU 1 1 2 FLEX L Section 2 BING DI DIL 2323 EFT TO RIGHT ERREN 6 0 FOR 6 VALVE UNITS AMBIENT CARBONATION FLEX MANIFOLD CARBONATED WATER PLAIN WATER INTERNAL CARBONATION A PLAIN WATER T0 CARBONATOR FROM PUMP B PLAIN WATER 40 55 PSI TO MANIFOLD C CARBONATED WATER FROM CARBONATOR TO MANIFOLD GF oy EJ ga EJ OM g we WS 4 W3 W2 WI FLEX MANIFOLD MANIFOLD CHANGE TO CARBONATED OR NON CARBONATED WATER ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH
25. VALVE A BIENT LINES CARB PUMP 020001483 20 2 17 Installation Instructions DI DIL 2323 10 Valve Post Mix SERVEND RECOMMENDED PLUMB 2 1 1 2 4 FLEX LEF MANIFOLD Section 2 NG DI DIL 2323 TO RIGHT FOR 10 VALVE UNITS AMBIENT CARBONATION A CARBONATED WATER B PLAIN WATER INTERNAL CARBONATION A PLAIN WATER TO CARBONATOR FROM PUMP B PLAIN WATER 40 55 PSI TO MANIFOLD C CARBONATED WATER FROM CARBONATOR TO MANIFOLD AMBIENT SYRUPS 5 SYRUP SOFT PLUMBED 6 SYRUP SOFT PLUMBED 6 syrup M 45 SYRUP 43 SYRUP E n 2 SYRUP Fil SYRUP SOFT PLUMBED DI DIL 2323 6 Valve Pre Mix 2 18 c 5 SYRUP SOFT PLUMBED syrup 1 91H Hn SYRUP 2 E gt E SYRUP 4 INLET LINE LOCATIONS FOR ASSISTANCE CALL 812 246 7000 UJ RA E 10 9 8 FLEX WI W6 W5 W4 W3 W I ANIFOLD MANIFOLD CHANGE TO CARBONATED OR NON CARBONATED WATER 1 ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH inthe UP TO GET NON CARBONATED WA 3 PUSH PLUNGER DOWN TO GET CARB WATER 4 TURN PLUNGER BACK 180 TO LOCK 020005357 0 VALVE LOCATIONS 3 4 NPT COLD PLATE DRAIN BOTTOM VIEW FOR 5 VALVE UNIT INLET 6 IS
26. ain pan is properly located over rubber drain funnel in tower base Connect tower s electrical box power supply cord to an electrical outlet Check tower s beverage system and drain for leaks repair leaks if present NOTE The tower must be sealed to the counter to comply with the NSF International requirements 2 9 Installation Instructions Section 2 DI 1522 amp DI DIL 2323 Handles PN 4340201 Drain Pan Wood Block Wood Block Wood Blocks 1 Set the Drop In in place resting on the two blocks of pan Another drain fitting is provided for the ice chest wood mentioned earlier these must be connected separately A Warning 3 Check for leaks by pouring about one pint of cold water into the drain pan and chest Repair leaks if Be careful not to pinch fingers under the edges of the unit any are found when lowering into place 4 Route the clear carbonator tank purge tube from the 2 Attach the drain lines to the drain connections at the relief valve to a drain See Carbonator Purge Tube bottom rear of the chest There is one drain for the drain Routing Page 2 11 Drop In Stands When installing a DI 15221C in a stand it may be necessary to turn the pump head on the pump deck to allow room for water line connections 1 Loosen the clamp by turning the 5 16 screw 2 Turn the pump to the position shown and secure in place by re tightening the clamp screw 2 10 Part Number 020005256 11
27. ch secures grid in place in drain pan from grid and other packing material 2 Make sure all items are present and in good condition Loose shipped items in the carton include the drain kit parts and the instructions 3 Inspect unit for any external damages If you have an internal carbonated unit the unit is pre plumbed at the factory The inlets for CO2 and water are located behind the splash panel There are two inlets for water and one inlet for CO If you have questions refer to the plumbing diagram on your equipment 2 5 Installation Instructions Section 2 Incoming Water Supply Requirements The carbonator pump should be located within 6 feet of a 1 2 inch water source A minimum 3 8 inch ID water line must be used Before connection the water source should be flushed of approximately 5 gallons of water to purge the system of any sediments especially in areas The incoming water source to the equipment shall be of new construction installed with adequate backflow protection to comply with applicable National State and local codes Manitowoc Beverage Equipment recommends that a water shutoff valve and water filter be installed in the incoming water supply line Location Avoid placing the dispenser near heat sources such as radiators ovens refrigeration equipment and direct sunlight Optimum Ambient Conditions are between 50 F and 95 F 10 and 35 Water pressure should be a minimum of 45 psi or you wi
28. claim A Warning PERSONAL INJURY POTENTIAL Do not operate equipment that has been misused abused neglected damaged or altered modified from that of original manufactured specifications Part Number 020005256 11 14 1 1 General Information Serial Number Location This number is required when requesting information from your local distributor The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser Warranty Information Consult your local MBS Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBS to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the MBS factory No equipment may be returned to MBS without a written Return Materials Authorization RMA Equipment returned without an RMA will be refused at MBS s dock and returned to the sender at the sender s expense Please contact your local MBS distributor for return procedures 1 2 Section 1 Part Number 020005256 11 14 Section 2 Installation Instructions General System Overview These instructions are provided to assist the qualified installer Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment for information regarding
29. cover DAILY CLEANING All cleaning must meet your local health department regulations The following cleaning instructions are provided as a guide N Caution Use only warm soapy water to clean the exterior of the tower Do not use solvents or other cleaning Nozzle Removal 7 Rinse nozzle and diffuser with warm clean water agents Do not pour hot coffee into the drain pan Pouring hot coffee down the drain pan can eventually crack the drain pan especially if the drain pan is cold or still contains ice DO NOT clean this unit using high presure water jets or sprayers A Warning Electric Shock Hazard Unplug unit before servicing or cleaning Part Number 020005256 11 14 8 Clean nozzles and diffusers with soapy water and a 10 11 soft bristle brush Clean the underside of the beverage valves with warm soapy water Rinse with clean damp towel Replace nozzles and diffusers on valves Turn on the key switch 4 1 Maintenance Caution Unplug unit before servicing or cleaning ice bin Ice bin contains parts that can move at any time and wi II cause injury if hands are in the way A Warning When using cleaning fluids or chemicals rubber gloves and eye protection must be worn MONTHLY CLEANING Clean and sanitize the ice bin and cold plate 1 2 3 10 Remove all ice from the ice bin Remove the ice bin strainer by lifting it straight up
30. eck valve Check for frozen water line Internal carbonator unit only Defective carbonator Check repair replace carbonator pump motor electrode or liquid level control Syrup and plain water only dispensing setting No pressure Out o f CO Install fresh tank HP regulator out of adjustment Adjust HP regulator to the proper setting Defective HP regulator Check repair replace HP regulator CO line pinched kinked or obstructed Check repair replace line One valve will not dispense anything Is there power to the valve Broken wire or loose connection Replace repair wire or connector Bad microswitch Replace microswitch Beverage dispensed is too sweet Is the ratio brix of the drink correct Flow control out of adjustment Adjust the flow control Insufficient soda flow due to low carbonator pressure Adjust pressure or change the tank Low pressure due to leaks Repair CO leaks Obstruction in the water or soda line Clean out the lines Beverage is not sweet enough Is the ratio brix of the drink correct Flow control out of adjustment Adjust the flow control Soda flow too high Reset CO pressure or replace regulator if necessary Obstruction in syrup line Clean out the syrup line Drinks are foaming Are system pressures correct Over carbonation Check CO supply Res
31. er the flow of both water and syrup to obtain the proper mixing ratio The syrup and soda water components of the post mix beverage are mixed as they leave the beverage valve Part Number 020005256 11 14 Section 3 CO2 SUPPLY Note CO2 inlet for the internal carbonator is located with the cold plate inlet lines See plumbing diagram for exact plumbing location QCOepressure to the BIB pump is 60 to 75 psi 01 1522 2323 amp DIL 2323 pressure to the internal carbonator is 75 psi For ambient carbonated systems the CO2 pressure to the carbonator should be set at 100 PSI Optional A low CCe alarm is available on all internally Carbonated DI series units A RED low CO2 light mounted to the tower will illuminate when the supply for the cabonator tank starts running low A cylinder delivers carbon dioxide CO2 gas through an adjustable CO2 regulator to the syrup BIB pump and also to an internal carbonator Plain water also enters the internal carbonator tank and is carbonated by the regulated CO2 gas pressure When a dispensing valve is opened CO pressure exerted within the syrup BIB pump propels syrup from the BIB through the beverage coils and into the dispensing valve Carbonated water is forced from the carbonator tank by CO pressure which pushes cold carbonated water into the dispensing valve resulting in a carbonated drink being dispensed A non carbonated drink is dispensed in the same
32. er u uyu eee 3 3 Syrup Delivery System 3 3 Water Supply CREER AE ei Rs 3 3 Back Room Package 3 4 Eigal SyStem i 2 sca ges br eec epe teed bua tas Fil os 3 4 Figal Tanks beurre tae tes ese ESQ 3 5 Hacking ex eroe e etl oer RP 3 5 lt kantuta Waq na obo erbe teats ds 3 5 Part Number 020005256 11 14 i Table of Contents continued PUMPS s eias db NU RETE NI 3 5 Auto Bag Selectors 3 5 Section 4 Maintenance Cleaning cas yu RR maypa v RES EAE eR uas 4 1 Disassemble for Cleaning 4 1 Daily Cleaning 4 1 Monthly Cleaning a xxu pete rede Hew Puce EE paged 4 2 Cleaning 4 2 Preventive Maintenance 4 2 Sanitizing ez Sa ewe 4 3 Beverage System Cleaning 4 3 Bag In Box System 4 3 Figal Beverage System 4 4 Figal Beverage System 4 5 Shipping
33. erage system of either type be sure the electrically operated valves are turned off Assure all connections are made turn the water supply on to the dispenser Open CO2 tank valve and set all pressures Place ice on the coldplate and allow the coldplate to cool After the beverage has achieved a 40 F temperature the ratio of the product brix on a post mix system may then be set See Adjust Syrup to Water Ratio Brix Page 2 21 Installation Instructions Typical Drop In Ambient Beverage Dispensing System Carbonate Non carbonate Beverage Manifold for DI 1522 Tap Water gt gt Water T t A C SYRUP Wa c e gt CARBONATED WATER T CO Cylinder gt d Section 2 NOTE This is a simplified schematic to show the basic operation of the beverage system Carbonate Non carbonate Beverage Manifold Typical External Carbonation Ambient Beverage Dispensing System 2 2 Part Number 020005256 11 14 Section 2 UNIT DIMENSIONS Installation Instructions MODEL H 9 50 14 25 17 00 16 38 22 50 one 24 2 cm 36 2 43 2cm 42 8cm 57 2 cm 9 50 15 50 25 00 23 75 22 85 x
34. erate any valve to remove all the air from the water lines 5 Plug power cord from the carbonator motor into the unit power cord assembly and connect the power supply cord from the carbonator deck box into a power outlet 6 Perform monthly cleaning and sanitation See Monthly Cleaning Page 4 2 7 Fill the chest with ice Allow the coldplate to chill the beverage tubing inside the coldplate NOTE Clean your work area while waiting for the cold plate to cool 8 Verify and set system pressures 2 19 Installation Instructions Pressure Settings 1 Incoming tap water should be at a minimum static pressure of 40 psi 2 758 bars and a maximum of 55 psi 3 792 bars with carbonator pump operating measured at inlet to pump 2 BIB pressure gauge set for 60 psi 4 137 bars or according to your line run 3 Carbonator Pressure Gauge Use Preset Regulator Cold Carbonation set for 75 psi 5 171 bars NOTE If incoming dynamic water pressure is under 40 psi 2 758 bars a water booster is recommended If incoming static water pressure is over 55 psi 3 792 bars a water regulating valve is required Pre mix Pressures Normal pre mix pressure regulators should be set at 60 PSI Diet pre mix pressure regulators should be set at 40 PSI If you are experiencing high foaming decreasing the pressures may correct the problem Spitting and popping usually requires slightly increasing the pressures Pre mix beverage va
35. erform monthly maintenance of the machine 3 Perform periodic maintenance and sanitizing of beverage system 4 Do not overfill the dispenser bin with ice 5 Do not allow the dispenser to sit for prolonged periods of non use with ice in the bin Do not allow ice to remain in the bin more than a day in order to prevent ice from freezing together and or stagnant ice Do not pour bucket of water or to store water inside of the cabinet Contact MBE at 1 800 367 4233 for more information about our ProActive Maintenance Program Part Number 020005256 11 14 Section 4 Sanitizing BEVERAGE SYSTEM CLEANING A Warning Flush sanitizing solution from syrup system Residual sanitizing solution left in system could create a health hazard Warning When using cleaning fluids or chemicals rubber gloves and eye protection must be worn Sanitize the beverage system at initial start up as well as regularly scheduled cleaning The drain pan must be in place under soda valves to carry away detergent and sanitizing agents that will be flushed through valves BAG IN BOX SYSTEM SANITATION The procedure below is for the sanitation of one syrup circuit at a time Repeat to sanitize additional circuits You will need the following items to clean and sanitize the Bag in Box BIB beverage system Three 3 clean buckets Plastic brush or soft cloth Mild detergent Unscented bleach 5 Na CL
36. et pressure or replace regulator if necessary Dirty lines valves Clean sanitize entire system No water syrup or gas dispensing Is there power to the unit No power Plug in unit or reset breaker Power to control box Replace fuse or control box Is power coming through the key switch Key switch off Turn switch Key switch defective Replace key switch Is there power to the key switch No power through the transformer Reset replace transformer Part Number 020005256 11 14 5 1 Section 5 Before Calling for Service Pump Troubleshooting Problem Possible Cause Corrective Action Pump motor does not shut off Problem with probe or probe harness Pump motor intermittent Problem with probe or probe harness 1 Remove probe electronics 2 Pass magnetic tip of screwdriver by lower end of tube extending from electronics package 3 Reed switch will close 4 Carbonator operates Pump motor does not pump Water pressure from water source is not high enough Verify water pressure leading into pump inlet is 40 psi minimum 5 2 Part Number 020005256 11 14 ant OWOC 2014 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 020005256 11 14 Servend Manitowoc Beverage Systems 2100 Future Drive Sellersb
37. f closing valve on the tank as well as the gas and syrup connectors This allows the operator of the system to change tanks without having to shut down the entire system With this type of connector push down on the connector while pulling up on the snap ring around the opening of the connector Then simply pull the connector off the tank RACKING Regardless if you are working on a B I B or Figal System a place will be designated for placement of the product A rack or shelf system affords systematic placement and complete usage of the beverage paid for The B I B rack allows the boxes to lay properly for syrup dispersal Please check with your B I B syrup supplier Some boxes must be slightly tilted down while others may be in virtually any position The Figal tank rack keeps the newer and full tanks organized at one end of the beverage line with the partial tanks at the other Part Number 020005256 11 14 Operation B I B The Bag In Box system refers to a plastic disposable bag The B I B normally contains 5 gallons of syrup however some locations offer 2 1 2 gallon B I B units This plastic bag is then held inside a cardboard or other container B I B systems are for post mix applications only PUMPS The syrup in a B I B system is delivered to the beverage system through gas operated pumps These pumps extract the syrup out of the bags forcing the syrup throughout the system AUTO BAG SELECTORS These are used on hig
38. he system Connect detergent tank to the syrup line and draw detergent through the valve for two minutes Then allow remaining detergent to stay in the system for five minutes Connect rinse tank to the syrup line Draw clean rinse water through the valve until detergent is flushed from the system Remove valve nozzle and diffuser as shown in Daily Cleaning instructions Using a plastic brush or a soft cloth and warm water scrub the nozzle diffuser bottom of the dispensing valve and cup lever if applicable Place removable valve parts EXCEPT solenoids in sanitizing solution for 15 minutes Replace valve diffuser and nozzle on the beverage valve Connect sanitizer tank to the syrup line and draw sanitizer through the valve for two minutes Allow sanitizer to remain in the system for a minimum of 15 minutes Reconnect syrup and carbonated water lines Draw syrup through the lines to rinse the system Discard drinks until at least two cups of satisfactory tasting beverage are dispensed through the valve Part Number 020005256 11 14 Section 4 FIGAL BEVERAGE SYSTEM 1 Prepare the following in three clean Figal tanks Rinse tank fill with room temperature tap water Detergent tank mix approved beverage system cleaner with warm water as directed Sanitizing tank mix a solution of unscented bleach 5 Na CL or commercial sanitizer and warm to hot water Mixture should supply
39. her volume B I B systems where two or more bags of the same product are connected to one pump and one system An auto bag selector is essentially a valve that automatically changes from one bag or series of bags to another bag or series of bags of syrup as the bags empty allowing a constant flow of product 3 5 Operation Section 3 THIS PAGE INTENTIONALLY LEFT BLANK 3 6 Part Number 020005256 11 14 Section 4 Maintenance Cleaning Warning When using cleaning fluids or chemicals rubber gloves and eye protection should be worn DISASSEMBLE FOR CLEANING Clean the exterior and drain pan 1 Turn off the key switch located on either right or left side of the unit 2 Lift the grid and remove it from the drain pan 3 Using mild soap warm water and a clean cloth wipe the drain pan and splash panel Then rinse with clean warm water Allow plenty of warm not hot water to run down the drain of the drain pan to remove syrup residue that can clog the drain opening 4 Wash the grid then rinse with clean water Place the grid back in the drain pan 5 Wash all exterior surfaces of the unit with warm water and a clean cloth Wipe again with a clean dry cloth Clean the dispensing valves 6 Remove nozzles and diffusers from beverage valves A Unplug the unit from power supply B Lift out the cup grid C Lift the drain pan straight up and pull it out D Remove the ice bin
40. ined in this manual are not covered by the warranty Procedural Notices As you work on Manitowoc equipment be sure to read the procedural notices in this manual These notices supply helpful information which may assist you as you work Throughout this manual you will see the following types of procedural notices Warning PERSONAL INJURY POTENTIAL Do not operate equipment that has been misused abused neglected damaged or altered modified from that of original manufactured specifications Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will not cause damage or injury but it may slow you down as you work NOTE Text set off as a Note provides you with simple but uselul extra information about the procedure you are performing NOTE SAVE THESE INSTRUCTIONS We reserve the right to make product improvements at any time Specifications and design are subject to change without notice Table of Contents continued Section 1 General Information Read This 1 1 Unit Inspection u eau iet eee ts bois 1 1 Model 1 1 Serial Number 1 2 Warranty
41. ks until at least two cups of satisfactory tasting beverage are dispensed through the valve Shipping Storage and Relocation N Caution Before shipping storing or relocating this unit Syrup systems must be sanitized After sanitizing all liquids sanitizing solution and water must be purged from the unit A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components 4 5 Maintenance THIS PAGE INTENTIONALLY LEFT BLANK Section 4 Part Number 020005256 11 14 Checklist Section 5 Before Calling for Service If a problem arises during operation of your dispenser follow the checklist below before calling service Routine adjustments and maintenance procedures are not covered by the warranty DRINK TROUBLESHOOTING Condition Investigation Check Correction Water only dispensing Syrup and CO only dispensing No pressure Carbonator Regulator s out of adjustment Check adjust regulator s Out of CO Install fresh tank Defective regulator s Check repair replace regulator s CO line pinched kinked or obstructed No power Water supply Check repair replace line Check power supply Plug in carbonator or reset breaker Make sure water is turned Replace water filter Check clean replace pump strainer Check clean repair water ch
42. ll starve the pump of water and damage it The maximum water pressure should be 55 psi or you will affect the quality of the carbonation Step by Step Installation To properly install the Servend Drop In Use these guidelines Meet all local code requirements e Completely unpack the Drop In removing all padding and shipping retainers Important Route the beverage tubing from the syrup racks to The unit must be sealed to the counter to comply with NSF the location of the Drop In requirements Make all beverage connections if necessary at the syrup racks Have a receptacle with the proper voltage at the installation site for connection to the Drop In Double check countertop cut out dimensions before cutting countertop CARB NON CARB SETTINGS Prior to placing the unit into the counter top it is recommended to make any carb non carb adjustments to the Flex Manifold according to the provided beverage flavor line up dod B n Panel Flex Manifold gt 1 D eee m N Lp O O OPERATION MANIFOLD TO CHANGE TO CARBONATED OR NON CARBONATED WATER 1522 1 ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH 2 PULL PLUNGER OUT TO GET NO
43. lve pressures vary by type and manufacturer Please consult the manufacturer of the valves you are using for specific instructions regarding operation of the valve 2 20 Section 2 Bag in Box BIB Start up All lines should be properly flushed and sanitized before starting the unit See Bag In Box System Sanitation Page 4 3 1 Connect each BIB connector to the appropriate BIB 2 Gradually adjust the secondary regulator to 70 psi Never run a BIB pump without the BIB installed as the pump could be damaged Set final secondary regulator pressure 70 75 psi depending on the line size and the distance of the run 3 Push each valve operator one at a time Operate each valve long enough to obtain both syrup and water through the valve 4 See Back Room Package Page 3 4 for more details on all BIB components Install Labels Install flavor labels on the dispensing valve covers Clean Up 1 Wipe down the Drop In and make final inspection of the area 2 Clean up all work areas Dispose of all packing material excess tubing and trash properly Part Number 020005256 11 14 Section 2 STARTING SYSTEM amp DISPENSER Upon completion of the beverage dispenser and or System installation all tubing dispenser and system components must be cleaned and sanitized prior to use NOTE At installation equipment dispensers and tubing get moved through many environments dirt dust chases insulation drywall etc It is
44. n carbonated beverages The major components of the Cold Carbonated Servend Drop In dispensers are the ice chest with the sealed in cold plate internal carbonator the beverage valves valve tower carbonator pump deck power supply and merchandiser optional The major components of the Ambient Servend Drop In dispensers are the ice chest with sealed in cold plate the beverage valves valve tower and the merchandiser optional An Part Number 020005256 11 14 NOTE This equipment is only intended to dispense beverages and is not designed to be operated outdoors in temperatures below 50 or above 105 Model Serial Name Plate Plumbing Diagram Soda Syrup Inlet Lines ambient cabonator will be needed to supply carbonated water to the Ambient Drop In The bottom of the ice chest is the cold plate The cold plate is a block of aluminum with serpentine stainless steel tubes molded inside The stainless steel tubes inside the cold plate carry water to the internal carbonator back through the stainless steel tubes non carbonated water plain water and beverage syrup to the beverage valves The water and syrup are chilled to the proper service temperature while flowing through the stainless steel tubes in the cold plate The beverage valve is designed to precisely meter the flow of both water and syrup to obtain the proper mixing ratio These two components of the beverage are mixed as they leave the valve The valve tower holds
45. ose supervision is necessary when an appliance is used near children c Do not contact moving parts d Only use attachments recommended or sold by the manufacturer e Do not use outdoors f For a cord connected appliance the following shall be included Do not unplug by pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Contact the nearest authorized service facility for examination repair or electrical or mechanical adjustment g For a permanently connected appliance Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning h For an appliance with a replaceable lamp Always unplug before replacing the lamp Replace the bulb with the same type i For a grounded appliance Connect to a properly grounded outlet only See Grounding Instructions Part Number 020005256 11 14 Section 2 Pre installation Checklist When installing any system first make sure the major components are available Generally the major components necessary for an installation are Post Mix System regulator set Beverage dispenser Beverage tubing CO tank Carbonator Stepless Oetiker clamps
46. rup out of the bag in box 11 syrup package Syrup flows through the syrup lines to the dispenser for chilling then dispensing There is a syrup pump for each bag in box syrup system Bag In Box syrup cartons Box which contains a plastic bag filled with syrup FIGAL SYSTEM Figal refers to the stainless steel tanks of pre mix beverage or post mix syrup The term Figal is an abbreviated word Originally Figal was short for five gallons Today the term usually refers to any stainless steel tank system used in soft drink beverage supply The to push the beverage from the Figal tank is sourced from a small tank n lI III III L 3 8 Syrup Lines to Dispenser Soda Water tt Carbonated Water to Dispenser Incoming Water 100 psi Pump Carbonator Part Number 020005256 11 14 Section 3 FIGAL TANKS The stainless steel Figal beverage tanks are easy to store and connect There are several items to remember when using the Figal tanks Use a gas connector for the inlet fitting of the tank Use syrup connector for the outlet fitting of the tank f more than Figal tank is connected in series when changing tanks remove the tank closest to the original gas inlet while adding the new tank to the connector closest to the syrup outlet Most Figal tanks have a sel
47. size if bolts and nuts are used is 250 inches Z Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity Part Number 020005256 11 14 Section 2 Installation Instructions PLACING THE UNIT CT 6 amp CT 8 COUNTER TOP Remove drain pan grid splash panel and drain pan before installation Pull aside all insulated beverage tubing from openings in tower base to access tower mounting holes See Foot Print Use a food grade sealant to seal all around bottom perimeter of tower base and surface of counter top e g Dow Corning RTV 731 Place tower on counter top over the pre cut opening and use screws or bolts to secure tower to the counter top See Foot Print Place all insulated beverage tubing previously removed back through openings in tower base and opening in counter top Install lighted merchandiser per instructions shipped with tower route power cord down through tower base and below counter top to tower s electrical box See Plumbing amp Wiring Connect harness jumper wire from tower s electrical box to tower s wiring harness Part Number 020005256 11 14 10 11 CT TOWER PRE CUT OPENING Connect all necessary plumbing connections and connect drain to tower See Plumbing amp Wiring Install drain pan splash panel and drain pan grid onto tower Be sure dr
48. start up services CT Series dispensers follow the same system layout but do not have an ice bin Typical Drop In Internal Carbonation Beverage Dispensing System CT 6 Carbonate Non carbonate Beverage Manifold Tap Water Tap Water Important Failure to follow these installation guidelines may affect warranty coverage Carbonator Tank NOTE This is a simplified schematic to show the basic operation of the beverage system CT 8 Carbonate Non carbonate Beverage Manifold Carbonator Tank Countertop BIB Syrup Pump Typical Internal Carbonation Beverage Dispensing System The carbonator in the post mix system normally has two inlet and one outlet connection One inlet connects to the CO2 inlet The other inlet connects the municipal water supply The outlet carries the carbonated water to the cold plate inlets at the unit The outlet of the syrup supply connects to the appropriate coldplate syrup inlet fitting The syrup flows through the coldplate to be chilled on its way to the valves The water flows through the coldplate chilling the plain and carbonated water on its way to the valves When both fluids leave the beverage valve they are mixed in the nozzle of the valve Out comes a properly cooled proper ratio soft drink Part Number 020005256 11 14 When starting a new bev
49. tep 7 Remove filled brix cup from dispenser and tap on counter 3 times Place on flat surface 8 Look a the grid lines The water and syrup levels should be 2 bars of each other Acceptable Acceptable 9 Adjust dispensing valves for water to syrup ratio brix as recommended by the syrup distributor 10 Repeat these steps for each product that will be dispensed 2 21 Installation Instructions Section 2 THIS PAGE INTENTIONALLY LEFT BLANK 2 22 Part Number 020005256 11 14 Section 3 Operation Component Identification Merchandiser Tower Key Switch Model Serial Name Plate Drain Pan Ice Chest _ Cold Plate SY Carbonator Pump Deck Sequence of Operation This section gives the a description of the units theory of operation and service data for the Post Mix Dispensers Important TO THE USER OF THIS SERVICE MANUAL THIS MANUAL IS A GUIDE FOR INSTALLING THIS EQUIPMENT REFER TO THE TABLE OF CONTENTS FOR PAGE LOCATION FOR DETAILED INFORMATION PERTAINING TO QUESTIONS THAT ARISE DURING INSTALLATION AND START UP OF THIS EQUIPMENT POST MIX DROP INS The design of the Servend Drop In is such that it provides high accessibility to the ice stored in the chest while allowing maximum convenience of beverage dispensing The function of a Drop in is to allow easy and fast access to ice for filling beverage cups chilling and dispensing carbonated and no
50. this step 3 When the beverage achieves the proper temperature the valves syrup to water ratio brix can be set 4 Install flavor labels on the dispensing valve covers then proceed to brix the valves Part Number 020005256 11 14 Installation Instructions Adjust Syrup to Water Ratio Brix These are general brix instructions for beverage valves using an S tube syrup separator and high yield brix cup process may vary depending on valve manufacturer Refer to valve manufacturer for specific brix instructions 1 Remove nozzle and syrup diffuser from valve 2 Use an S tube syrup separator to separate the syrup dispense from the water by installing the rubber tip snuggly over the diffuser 3 Re attach nozzle and diffuser with S Tube in place 4 After nozzle has been re attached dispense a small amount of product to fill up the S tube NOTE This is necessary to ensure an accurate reading 5 Position the large middle opening of the brix cup under the valve At the same time insert the free end of the S tube into the proper syrup ratio chamber Verify what ratio is recommended for the product The diagram below illustrates a typical high yield brix cup SYRUP RATIOS High Yield Brix Cup 6 Dispense product until product reaches the grid on the Brix cup NOTE The water should be clear If the water is not clear the S tube has not been attached correctly to the syrup diffuser correct and repeat previous s
51. tructions This appliance must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock Section 2 A Warning Risk of electrical shock Connect to a properly grounded outlet only This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Warning Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician Warning When using electric appliances basic precautions should always be followed including the following a Read all the instructions before using the appliance b To reduce the risk of injury cl
52. umbing Diagram Check valve must be installed to plain water connection B Contact factory if not installed dispenser for optimum performance See BIB installation diagram for system pressure settings CT 6 Post mix CT 6 RECOMMENDED PLUMBING CAUTION 2 1 1 2 PLUMBING CONFIGUREATION ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING CT 6 WIRING DIAGRAM LS DULL F4 mum ans e LIGHTER MERCH L POWER VALVE JUMPER HARNESS 02020 2 20020 54 3 3 5 POWER CORD a a a a 5 5 5 G G z 8 COUNTER amp 8 TOP 50203380 29 ELECTRICAL BOX CT 6 with Variety Valve CT 6 RECOMMENDED PLUMBING 2 1 1 2 PLUMBING CONFIGUREATION CAUTION ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING OPTIONAL VARIETY VALVE ON VALVE 4 W WATER THRU COLD PLATE 3 SYRUP E 3 AMBIENT CT 6 WIRING DIAGRAM 2 SYRUP M 2 THRU COLD PLATE 4 SYRUP 4 2 AMBIENT VARIETY VALVE POWER CORD SYRUP 1L CARB OR PLAIN WATER 1 amp 2 SYRUP 2L 3 CARB OR PLAIN WATER 3 L SYRUP 3L 3 UNIT DRAIN SYRUP 5 CARB OR PL
53. urg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com
54. wood from under the flange The Drop In will then sit flat on the counter top 4 Wipe excess sealant from around the outer portion of the flange 5 Check to be sure the entire flange edge is sealed to the counter top 6 Apply water and syrup pressure to the beverage system Check for leaks to the system and repair any leaks found 7 Purge air from the carbonator tank Part Number 020005256 11 14 Installation Instructions Purging Air from the Carbonator Tank 1 Unit must be properly plumbed before purging the carbonator tank See Plumbing Diagrams Page 2 12 without power and with the CO2 turned OFF Important Do not energize the unit or turn on the to the unit 2 Remove the panel behind the drain pan to gain access to the carbonator tank and open the vent on the carbonator pressure relief valve Panel Drain Pan ll LJ Internal Carbonator T TN Ear wes 00 m Pressure Open Position Relief Valve 3 Turn on the water to the unit fill the carbonator with water and close the vent on the carbonator pressure relief valve when water begins to escape the vent 4 Plug the power cord from the unit into a power outlet and turn the key switch for the valves to the ON position and op
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