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Tall Hood-type Series Dishwasher

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1. Ce included H Condensate Removal Shroud B Assembly g lo 4 asp o 8 6 J T D N A Preconnected hose to the inlet of the vacuum breaker The other end of this hose is connected to the booster outlet Preconnected hose to the outlet of the condensate coil The other end of this hose is connected to the inlet of the line strainer Preconnected hose to the outlet of the vacuum breaker The other end of this hose is connected to the inlet final rinse piping located behind the hood spring on the right hand side of the hood as viewed from the rear Cold water supply inlet Condensate vent fan wires Final rinse aid injectio
2. See heater detail below Thermostat Detai Heater Detail Item 2 9 AW E ND 4Q N O 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 38 39 40 41 Part No 109034 108417 108418 114386 333021 332544 305164 111092 107089 104882 107589 114178 114179 201029 201041 114471 104165 205990 107340 114472 107967 106026 304816 104203 114467 115159 100740 102376 108345 106013 100154 111488 100097 107966 322076 113271 109069 110561 334231 113721 108954 114435 113937 Wash Tank Heat Drain Screens and Hoses Description GASKET 1 2 PLUG NUT 1 2 NPT PLASTIC PLUG 1 2 NPT PLASTIC WASHER RUBBER 13 16 X 1 1 4 X 1 8 SCREEN PUMP SUCTION SUPPORT FILLER SCREEN SCREEN SCRAP SWITCH FLOAT NUT JAM 1 2 13 WASHER FLAT WASHER LOCK 1 2 SPLIT SST ELEMENT HEATER 5 2 kW 208 240 380 415 60 1 3 90 ELEMENT HEATER 5 2 kW 480 60 3 90 LOCKNUT 1 2 NPT NP WASHER SPACER 7 8 X 1 3 16 X 1 8 VALVE DRAIN ELECTRIC W COVER CLAMP HOSE M40 SST W CS SCREW HOSE DRAIN 2 ID X 1 9 16 LG CLAMP HOSE M28 SST W CS SCREW HOSE OVERFLOW 90 NUT GRIP 1 4 20 SST W NYLON INSERT WASHER FLAT 1 4 20 SST STRAINER DRAIN 6 DIA CLAMP HOSE M52 SST W CS SCREW HOSE SUCTION HOSE
3. End Q i Plug E H pray arm 27 Cleaning and Maintenance De liming Minerals accumulate on the interior surfaces of the dishwasher The deposits have a white haze and in cases of heavy accumulation may appear as a granular solid The generic name for mineral deposits is lime The removal of lime deposits is called de liming Your dishwasher should be de limed regularly how often will depend on the mineral content of your water Inspect your machine interior for lime deposits If de liming is required a de liming agent should be used for best results in accordance with the chemical supplier s instructions DANGER Death or serious injury may result when de liming solution is mixed with sodium hypochlorite chlorine bleach sanitizing agent Mixing may cause hazardous gases to form De liming solution and other acids must never be mixed with chlorine iodine bromine or fluorine CAUTION Skin contact with de liming solutions can cause severe irritation and possible chemical burns Always wear protective clothing and goggles when handling chemicals VERY IMPORTANT CONTACT YOUR CHEMICAL SUPPLIER FOR THE PROPER DELIMING CHEMICALS FOLLOW YOUR CHEMICAL SUPPLIER S INSTRUCTIONS MAKING SURE TO WEAR ALL NECESSARY PROTECTION INCLUDING EYE PROTECTION RUBBER GLOVES AND PROTECTIVE CLOTHING WHEN HANDLING CHEMICALS 28 Cleaning and Maintenance Maintenance Daily Maintenance Check all of
4. BLK WHT 55 RED 19 ORANGE 5 BLUE 10 P J To Optional Vent Fan supplied by the factor From Dishwasher Up 85 P N 115109 Direct Vent Option Installation Instructions Installing a Direct Vent Fan Supplied By Others The direct vent option requires an exhaust vent fan capable of supplying 250CFM at 1 4 S P at the dishwasher Refer to Figure A below for the recommended configuration of the vent duct at the dishwasher VERY IMPORTANT The direct vent fan must not exhaust into a wall ceiling crawl space or any other concealed space of a building nor a gas vent or any other common vent The direct vent fan must exhaust to the outside of the building ATTENTION The vent installation must be performed by qualified personnel in accordance with all local codes and regulations 1 The exhaust vent fan supplied by others must supply 250 at 1 4 S P lo suitable for installation as part of the Vent Fan direct vent option by others 2 Duct work duct reducer associated fasteners and connectors must be supplied by others Vent Duct by others 3 The instal
5. 4 Caretully lift the control box and mounting bracket assembly from the rear of the dishwasher and place it on the floor on the left hand side of the machine when viewed from the front TY rr continued on next page P N 115107 Condensate Removal Option Installation Instructions Installing the Condensate Removal Electrical Control Box continued from previous page 5 Locate the 4 1 4 20 x 1 2 Hex Head bolts on the upper left rear side of the dishwasher directly below the handle bracket Refer to Figure C Remove these bolts and set aside 1 4 20 2 MOUNTING BOLTS nA Z Carelully lift the electrical control box and mounting bracket assembly in place align the mounting holes and reinstall the mounting bolts removed in Step above See Figure H below MOUNTING M BRACKET ATTENTION The Condensate Removal Control Box connection diagram appears on page 99 of these instructions The control box connections were prewired at the factory 94 P N 115107 Condensate Removal Option Installation Instructions Condensate Removal Shroud Electrical and Plumbing Connections The following pages describe the electrical fan connection and the plumbing connections for the Condensate Removal Option The chemical injection points for the Tall Hood type Series are also
6. HA UN Ji Detail View 74 1880 N 3 4 NPT Cold water supply connection Installation Drain Connection All Models The drain water connection is a 2 slip fit hose connection and is located at the center rear of the machine base It is a gravity drain l The dishwasher drain is 2 O D hose connection 2 An optional drain water tempering kit is available consult the factory 3 Drain water flow is controlled by an automatic electrically operated drain valve The drain is a 2 slip fit hose connection 4 The floor sink and or drain plumbing must be able to accommodate a maximum drain flow rate of 20 US gpm 17 Imp gpm 76 Lpm Note A Drain Water Tempering Kit Option is available to ensure the temperature of the water entering the drain does not exceed 140 F 60 C consult the factory Vent Fan Control for Standard Model Only Standard Model installations using an overhead vent hood may require a vent fan signal This signal is supplied by the dishwasher control circuit 1 A vent fan control signal is provided on a terminal block located inside the control cabinet The terminal locations are clearly marked 2 The 120VAC signal is designed only to operate an external vent fan contactor supplied
7. JBI HEATERS OUTPUT lt LAMP OUTPUT FILL RINSE WASH JBP 1 AMP MAX ro DETERGENT SIGNAL 120V SIGNAL TD VENT FAN CONTACTOR 1 0 lt 1 AMP MAX GAS BOOSTER SIGNAL OPTIONAL GAS BOOSTER SIGNAL RELAY mu MACHINE BOARD MODEL SERIAL NUMBER PART NUMBER 10 MINUTE 30 SEC DRAIN TEMPERING 2 3 1 2 3 USED 121 3CRB 52 5 ______ gt L SL Gry ICRC 20 51 BEEN 1 RINSE AID SIGNAL DESCRIP TION DATE pump Champion The Dishwashing Machine Specialists JUMPER SETTINGS 114470 OPEN CLOSED TCR 2CR SCR CR iM AS BC DSS DT DV F1 FSW DTV Km FU FUSE GAS BOOSTER RELAY HCP HEAT CIRCULATING PUMP JB1 RINSE TIME SELECT JUMPER JB2 CYCLE SELECT JUMPER JBS CYCLE SELECT JUMPER CYCLE LIGHT 2 SB PCB RWV T TSW TO TEST INPUTS T7 T8 AND T9 A METER CAPABLE OF READING DC VOLTAGES MUST BE USED 1 SET METER TO READ DC VOLTAGE 2 PLACE BLACK LEAD TO T2 3 PLACE RED LEAD TO TERMINAL BEING TESTED i e PLACE RED LEAD TO T8 TO TEST DOOR SW 4 AN OPEN SWITCH WILL READ 4 7 5 3VDC A CLOSED SWITCH WILL READ O 1VDC OPTIONAL GAS BOOSTER POWER CONNECTION LIA LA CONNECT TO 15 60Hz 96 TO GAS BOOSTER 97 POWER CONNECTIO DIAGRAM STATE POWER OFF DOORS CLOSED TANKS EMPTY END OF CYCLE DHSOO T TALL HOOD D
8. REV The Dishwashing Machine Specialists 1 1 44 107 B Time Cycle Chart JUMPER SETTINGS JB1 OPEN JB2 CLOSED Tall Hood type Series MODE C TIME CYCLES 3 AND 4 JB3 OPEN DRAWING REPRESENTS ONLY THE STRUCTURE OF TIME CYCLES 3 AND 4 FOR CYCLES 1 AND 2 SEE DWG 114470 SHEET 9 CYCLE 3 WASH 24 DWELL RINSE SANITARY DWELL CYCLE 4 WASH DWELL RINSE SANITARY DWELL CYCLE 3 4 MINUTE CYCLE 240 SECONDS TOTAL CYCLE 4 6 MINUTE CYCLE 360 SECONDS TOTAL CONSISTING OF 214 SECOND WASH CONSISTING OF 334 SECOND WASH 1 SECOND DWELL 1 SECOND DWELL 15 SECOND RINSE 15 SECOND RINSE AND 10 SECOND DWELL AND 10 SECOND DWELL CUSTOMER TO SUPPLY RATED VOLTAGE PHASE Hz CHANGED RINSE AND DWELL CYCLE TIMES 195 12 Champion DRBY MCALLISTER SCALE tt P j C 1 qe Dip lashing Machine Spero 108 NOTES TRIGGERING EVENT CYCLE SWITCH IN POSITION 1 2 3 OR 4 CYCLE SWITCH STATE IS IGNORED DURING CYCLE IT IS READ AT BEGINNING AT THE CYCLE AND PROPER CYCLE TIME STRUCTURE APPLIED INPUTS SOLID LINE INDICATES SWITCH CLOSURE OUTPUT SOLID LINE INDICATES 120VAC COMING OUT OF THE OUTPUT TERMINAL INITIAL STATE POWER ON DOORS OPEN TANK FULL WASH TIMES 1 MINUTE co 90 SECONDS 00 4 MINUTE 4 7K 6 MINUTE 15K B114470 17 TIME CYCLES Tall Hood type REV A Standard Tall Hood type Series Ele
9. 50 ye EE c JB1 2 3 CYCLE SELECT JUMPER SINGLE PHASE MOTOR l CYCLE LIGHT Ne 24 JI POWER CIRCUIT BREAKER RINSE WATER VALVE 13 ICRC 55 150 DRAIN TEMPERING TIMER fo of fo TIMER RELAY 12 1CRB i c c Eo 220 11 ICR BOOSTER TANK THERMOSTAT NOLO S S MANN 4 ue SX20 W WASH TANK THERMOSTAT SEE NOTE 1 FAST ACTING BOOSTER TANK THERMOSTAT Li s WASH TANK THERMOSTAT fo 9 9 OUTPUT 3 S2kw C START SW 4 T7 RINSE SENTRY Oir nr hr DOOR LOCK C DOOR SW USED 1 111 O eye iius L3 cams El 32KW C O FLOAT SW x UE i THREE PHASE EXT WASH LAMP 21 T10 CYCLE SW fps ALPU ELECTRIC BOOSTER HEAT 9 Q Q JBe SEE 1 C Ll Ex 36 e ERE 6 6 SINGLE PHASE 1 AMP MAX DIRECT VENT CONTROLS 7 000 eee poe oae emeret 15ka IM a DETERGENT SIGNAL CHAMPION 1 BC 36 Mp 1 MAX CCR 23 25 2 a lc Gov PROVIDED OO a GI 75KW RINSE AID SIGNAL leov SIGNAL TD EE EX FAN BY THREE PHASE 4 2 L EE O OF SUPPLY OTHERS E it Champion L L CUSTOMER TO SU
10. DIGITAL DISPLAY WIRING B WASH TANK THERMISTOR Red A SERIAL NUMBER AS INDICATED IN TABLE BELOW IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC OPERATION oser MACHINE BOARD JUMPER SETTINGS MODEL SERIAL NUMBER PART NUMBER JB3 Black Red A FINAL RINSE THERMISTOR DHSOOOT 114470 OPEN CLOSED OPEN DT 10 MINUTE 1 DRAIN TEMPERING USED THREE PHASE ICR SCRE 11 1MOL 12 1 ELECTRIC TANK HEAT F1 FUSE 1A 5 X 20 MM SEE NOTE 1 FAST ACTING ier DN of fo ME C START SW T7 RINSE SENTRY JB3 WASH CD OUTPUT CD DOOR SW ne 0 94 4 HEATERS O sekw E THREE PHASE LAMP _ 24 T10 CYCLE SW LEDs ELECTRIC BOOSTER HEAT O e JBe aaa SEE NOTE 1 pe 36 frs 6 6 1 AMP MAX SINGLE PHASE 7 000X B c HOC zi 21 O 2 4 IM 24 DETERGENT SIGNAL 11 36 a 1 1 BCR c de So 22 pip IS i Meno D sss THREE PHASE _ 4 Q e CUSTOMER TO SUPPLY RATED VOLTAGE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES DR BY J MCALLISTER SCALE NONE
11. DATE 04 05 12 SHEET 1 OF 1 DESCRIPTION DATE x o CHANGED DRAWING TITLE TO SHOW VENTILATION OPTIONS OZOCT12 JAM B ADDED 1CRB CONTACT TO DRAIN TEMPERING CIRCUIT OA4APR13 JAM Champion The Dishwashing Machine Specialists 110 EXTERNAL POWER SUPPLY DH5000T TALL HOOD DOOR MACHINE 1 amp 5 PHASE VENTILATION OPTIONS DOOR SWITCH RELAY W HC HLTS HIGH LIMIT THERMOSTAT 2 R S SB TSW TSB FAN BY Fan OTHERS Ventilation Options with Door Interlock Tall Hood type Series Electrical Schematic TERME 1 ATTENTION VERY IMPORTANT VERIFY Pade Sue CIRCUIT BOARD PART NUMBER AND JUMPER POSITION DIGITAL DISPLAY WIRING B Black SETTINGS JB1 JB2 JB3 PER MACHINE MODEL AND 5 5 GND gt SERIAL NUMBER AS INDICATED IN TABLE BELOW i 4 30 Pan IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC Ri es OPERATION FINAL RINSE THERMISTOR ber BOARD ARC SUPPRESSOR MODEL SERIAL NUMBER PART NUMBER BOOSTER TANK CONTACTOR CYCLE LIGHT TIMER DOOR SAFETY SWITCH DRAIN TIMER 5455222 DRAIN TEMPERING VALVE DV DRAIN VALVE LINE 120V ou Ho Lis 2 m TIMER BOARD FUSE FU TI Md FAN CONTACTOR sss 2 D FLOAT SWITCH FT FAN TIMER M FUSE i ue bM TANK HEAT CONTACTOR 2 3CRB 2 HLTS HIGH LIMIT THERMOSTAT
12. THIS CABLE WITHOUT PERMISSION Cable ya un EP FROM THE FACTORY to the direct vent 4 One cable is required to bring power fan must be supplied from an external power source into by the installer the control box DO NOT USE THE DISHWASHER AS A POWER SOURCE FOR A DIRECT VENT FAN SUPPLIED BY OTHERS 5 One cable is required to connect power from the control box to the direct vent fan continued on next page 87 P N 115109 Direct Vent Option Installation Instructions Electrical Connections for a Direct Vent Fan Supplied By Others continued WARNING Electrocution or serious injury may result when working on an energized circuit Direct Vent Control Box Wiring 1 88 Refer to Figure C at right and note the contactor labeled FC Contactor FC is located in the top of the direct vent control box and controls the direct vent fan operation The wires marked 2 and 53 in Figure C must not be moved nor should other wires be connected these terminals The external power source for the direct vent fan supplied by others must be connected to the L1 L2 L3 terminals on Contactor FC The external power source can be single or three phase See Diagram D on the next page Connect the direct vent fan supplied by others to T1 T2 T3 terminals on Contactor FC See Diagram D on the next page Diagram E on page 88 shows the internal wiring of the control box before any e
13. als ORANGE 5 g g BLUE 10 i BLACK 4 re Gvol l re dvOl I e LAdNI XVW NIW 1 or 3 phase power out to direct vent fan supplied by others 1 or 3 phase power in from separate power source Prewired Cable from Dishwasher 89 P N 115109 Direct Vent Option Installation Instructions Direct Vent Control Box Wiring Diagram E PIII ICE 19 _19 55 W B cy SE LATCH RELAY BASE CONTROLBOX WIRE 5 NO HARNESS WIRE 1 NC NO 8 NC 4 13 SET 9 RESET DH5000 DIRECT VENT FAN BY OTHERS WIRING DIAGRAM 702316 7 SET 14 RESET 12 90 P N 115107 Condensate Removal Option Installation Instructions Tall Hood type Series Condensate Removal Option Description ATTENTION The condensate removal shroud must be installed before the dishwasher is permanently placed and before the utilities are connected The condensate removal option is a stainless steel vent shroud approx weight 60 lbs 27 and a control box mounted on the left side of the dishwasher Condensate Removal 1 The condensate removal shroud Shroud is mounted on the top rear of the dishwasher using 4 1 4 20 x 1 2 SST truss head screws See Figure A 3 914 2 The shroud must be installed before the 2331 dishwasher is
14. 4 Install the dish tables so the edge of each table fits over the inner wall of the dishwasher tank 5 Secure the dish tables to the dishwasher 6 Seal each dish table joint with a food grade sealant to prevent leaks Control Panel Corner Operation Shown Installation Converting Straight through Operation to Corner Operation continued NOTE An optional splash shield P N 334890 is available for the corner instatllation See the next page for installation instructions E Controls must accessible CORNER CONFIGURATION D Installation Converting Straightthrough Operation to Corner Operation IMPORTANT An optional Splash Shield P N 334890 is available for corner operation and must be installed before the machine is placed in its permanent location Track Assembly Conversion Step 1 Open the hood and remove the track assembly Pull straight up and lift out of the machine Step 2 Rotate the track assembly 180 and reinstall it in the machine Step 3 The guide which was at the back of the machine is now at the front Remove the fasteners holding the guide in place Save the fasteners Step 4 Rotate the guide counter clockwise to the right side of the track assembly Use the fasteners to secure the guide Op
15. A 10 12 13 Fill Piping Assembly with Booster Standard Model and Direct Vent Option Model Only Part No 102392 102438 111437 114839 111472 102651 115169 107550 102653 334775 110768 102444 100184 100571 115101 Description BUSHING REDUCING 3 4 NPT X 1 2 NPT BRASS ELBOW STREET 1 2 NPT X 90 BRASS VAIVE SOLENOID 3 4 NPT HW KIT REPAIR VALVE 3 4 HW COIL SOLENOID 3 4 120V NIPPLE 3 4 NPT X 2 LG BRASS U BOLT 1 4 20 X 134 X 3 LG COMES WITH NUTS VALVE PRESSURE REGULATING 3 4 NPT BRONZE NIPPLE 3 4 NPT X 4 LG BRASS BRACKET DH5000 INLET PLUMBING SUPPORT STRAINER LINE 3 4 NPT BRONZE FEMALE ELBOW STREET 3 4 NPT X 90 BRASS NIPPLE 3 4 NPT X CLOSE BRASS UNION 3 4 NPT BRASS CONNECTOR MALE 1 2 NPT X 1 2 37 FLARE BRASS Qty 37 Fill Piping Assembly with Booster Condensate Removal Option Model Only 38 Item No CD N Part No 102392 102651 107550 110768 111437 114839 111472 102438 115169 334775 115101 Description BUSHING REDUCING 3 4 NPT X 1 2 NPT BRASS NIPPLE 3 4 NPT X 2 LG BRASS VALVE PRESSURE REGULATING 3 4 NPT BRONZE STRAINER LINE 3 4 NPT BRONZE FEMALE VALVE SOLENOID 3 4 NPT HW KIT REPAIR VALVE 3 4 HW COIL SOLENOID 3 4 120V ELBOW STREET 1 2 NPT X 90 BRASS U BOLT 1 4 20 X 134 X 3 LG COMES WITH NUT
16. DISCHARGE BOLT HEX 5 16 18 X 1 SST WASHER FLAT 5 16 SST GASKET ELEMENT 3 X 3 X 1 8 X 2 HOLE WASHER LOCK SPLIT 5 16 SST NUT PLAIN 5 16 18 SST JUMPER STRIP spare for conversion SCREW TRUSS HD 10 32 X 1 2 SST NUT GRIP 10 32 X 1 2 SST BRACKET DUAL THERMOSTAT MOUNTING SUPPRESSOR ARC OlpF 470 THERMOSTAT CONTROL 1 10 195 F THERMOSTAT FIXED HI LIMIT 240 F WASH TANK BRACKET SUPPORT THERMOSTAT SAFETY SWITCH REED NUT GRIP 6 32 SST W NYLON INSERT THERMISTOR 10kQ WASH TEMPERATURE DISPLAY MAGNET SAFETY SWITCH NOT SHOWN o lt 53 Irack and Panel Assemblies up to S N D140211471 See parts list on next page for S N D140211472 and above Prior to S N D130610931 All S N s em DO 54 Item No Part No Irack and Panel Assemblies Description PRIOR TO S N 0130610931 O ND D 100754 332025 33202 106486 104985 332023 332022 100214 106482 100003 332024 SCREW FLAT HD 10 32 X 1 2 SST TUBE CROSS TRACK TRACK REAR WASHER LOCK 10 SPLIT SST NUT PLAIN 10 32 SST TRACK RAIL ADJUST TRACK FRONT SCREW TRUSS HD 1 4 20 X 3 A SST WASHER LOCK 1 4 SPLIT SST NUT PLAIN 1 4 20 SST TRACK CROSS BAFFLE FROM S N 0130610931 UP TO AND INCLUDING S N 0140211471 NN O E ND D 100003 100073 100194 100754 106
17. Item 2 9 Oo E ND Q CON O GK O N O 20 2 22 23 24 25 26 2 Part No 334232 107964 B500355 103310 100095 100100 114898 113314 100211 114947 114470 111036 111068 114521 114520 114760 100294 108122 113161 111629 111628 111702 112482 112484 112424 109064 111833 115285 112382 112415 114508 114927 114928 Control Cabinet and Input Terminal Block Assembly Description INNER PANEL CONTROL CABINET BUSHING SNAP 7 8 D FLAT CONNECTOR STRAIN RELIEF CORD 1 2 GROUND LUG SCREW ROUND HEAD 10 32 X 3 8 SST SCREW ROUND HEAD 8 32 X 1 4 SST TRANSFORMER 120 24V 50 60HZ 20VA TIMER 600 SEC INT 1 TOVAC SCREW TRUSS HEAD 10 32 X 1 SST SCREW 6 32 X 5 8 SLOTTED PAN HEAD SST TIMER BOARD SOCKET RELAY RELAY 2PDT 10 120VAC END COVER SINGLE TERMINAL D MZB 1 5 535 TERMINAL SINGLE MZB 1 5 535 LABEL DETERGENT RINSE AID VENT FAN TERMINAL BLOCK 6 POLE CONTACTOR 12A 3 POLE STARTER MTR OVERLOAD 208 230V 60 1 9 0 14 0A STARTER MTR OVERLOAD 208 230V 60 3 6 0 10 0A STARTER MTR OVERLOAD 440 480V 60 3 4 0 6 3A CONTACTOR SORA 3 POLE 120VAC COIL FUSE 3 5A 600V TIME DELAY 208 240V 60 1 amp 3 FUSE 1 5A 600V TIME DELAY 460 480V 60 3 BLOCK FUSE KIT XFRMR INPUT 250VA MV 120V BLOCK INPUT TERMINAL 175A 3 POLE 600V LANYARD FRONT PANEL RELAY 3PDT 10 120VAC SOCKET RE
18. Steam not being vented Cause Hood not closed Main power OFF Dishwasher OFF Main water supply off PRV setting incorrect Line strainer clogged Solenoid valve defective Chemical supply low Pick up tube clogged Supply tubing damaged Supply tubing kinked Wares incorrectly loaded in dishrack Clogged screens Clogged spray arms Chemical injectors not feeding Thermostat defective Detergent Dispenser defective Water temperature low Rinse Sentry extends wash mode to allow final rinse water booster temperature EC to reach 180 F 8 Drain screen clogged Drain valve defective Building drain clogged Direct Vent Fan blocked or defective Incoming cold water temp is above 75 F 24 C Incoming water pressure is below 45 PSI flowing pressure at the dishwasher Condensate coil or fan defective Close Hood completely Check breaker on panel Turn dishwasher ON Open supply valve Set to 20 22 PSI flowing Contact Service Agent Contact Service Agent Refill chemical container Contact Chemical Supplier Contact Chemical Supplier Straighten tubing Reposition wares or reduce amount of wares Clean screens Clean spray arms Contact Chemical Supplier Contact Service Agent Contact Chemical Supplier Contact Service Agent Contact Service Agent it wash cycle runs for longer than 6 minutes Clean drain screen Contact Service Agent Contact Buildi
19. 3 4 NPT BRONZE VALVE PRESSURE REGULATING 3 4 NPT BRONZE 71 Temperature Display Adjustment For Service Technicians Only Temperature Display Adjustment For Service Technicians Only WARNING THE INSTRUCTIONS BELOW ARE FOR AUTHORIZED SERVICE TECHNICIANS TRAINED IN THE REPAIR AND MAINTENANCE OF DISHWASHERS PERSONS OTHER THAN THOSE AUTHORIZED BY THE FACTORY WHO ATTEMPT THE PROCEDURES BELOW WILL VOID ALL MACHINE AND PARTS WARRANTIES Dishwasher Control Panel Temperature Displays The dishwasher control panel is located on the lower panel of the dishwasher and features two digital temperature displays ON OFF DRAIN rL Digital Temperature Displays Temperature Display Operation The temperature display is made up of 2 parts three alpa numeric LED s and a semi circular segmented LED bar The LED bar changes color from yellow to green in a left to right direction as temperature increases A display is operating correctly when the LED s indicate the temperature being measured and the bar turns green when the minimum required temperature is reached LED bar changes color from yellow to green Three Alphanumeric LED s 72 Temperature Display Adjustment For Service Technicians Only Display Operation Check Check the operation of the displa
20. Building Council respectively and are used by permission The logos signify only that Champion Industries and Moyer Diebel are USGBC and a CaGBC members USGBC and CaGBC do not review certify nor endorse the products or services offered by its members COPYRIGHT 2015 All rights reserved Printed in the USA REGISTER YOUR PRODUCT ONLINE Make sure you are connected the internet then enter the address below In the U S A http www championindustries com reaister http www moverdiebel com reaister In Canada www championindustries com canada reaister PRODUCT REGISTRATION BY FAX COMPLETE THIS FORMAND FAX TO 336 661 1660 in the USA 1 800 204 0109 in Canada PRODUCT REGISTRATION CARD Date of Installation Company Name Address Telephone Street Province Postal Code Contact Installation Company Address Telephone Contact FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT Revision History Revision History A revision might be a part number change a new instruction or other information that was not available at print time We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes Equipment owners may request a revised manual at no charge by calling 1 800 858 4477 in the USA or by calling 1 800 263 5798 in Canada Revision D
21. IS RECOMMENDED FOR THIS MACHINE Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include l A 1 8 NPT fitting rinse aid injection point The fitting is located on the left side of the dishwasher support hood see illustration below 2 Two 7 8 holes B are provided on the lower right side of the wash tank for detergent injection and the detergent probe 3 Detergent and rinse aid control signals are available inside the control cabinet 4 signals are 120VAC Max 1 Amp load Connection points are located inside the control cabinet on a labeled terminal block see below RINSE AID Detergent Injection 120V 1 Point DETERGENT 120V 1A 1 20VAC Dispenser Signal Terminal Block Initial Start up Initial Start up Check List Remove any protective film from dishwasher Check the interior for foreign material Make sure the dishwasher is permanently located Make sure all utility connections are complete Make sure the chemical supply containers are full Make sure the pump suction screen is in place Make sure the drain screen is clean and unobstructed by debris Or ee d Nu Make sure the scrap screen plate and scrap screens installed and firmly seated The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen support Make sure the spray arms are in place and sp
22. Level the dishwasher front to back and side to side Adjustable Feet Dish Table Connections NOTE Dish tables should be securely fastened to the dishwasher after the dishwasher is permanently located and the utilities are connected 1 Level the dishwasher and dish tables to the required height and fit the dish table flanges over the ends of the dishwasher tank Refer to the illustration below Lift the dishwasher track assembly out of the dishwasher and set aside Remove the dishwasher side panels front and side panel for corner operation Apply a NSF approved sealant between the table flanges and the wash tank Drill a minimum of two holes through the table flange and the inner wash tank Install stainless steel truss head screws or rust proof rivets to secure the table and tank cer e Reinstall the panels and track assembly Dish Table Flange Drill holes apply NSF sealant amp fasten flange fo wash tank Inner Wall of 1 9 32 Wash Tank Installation Installing Condensate Removal or Direct Vent Options NOTE Complete installation instructions are located at the end of this service manual The dishwasher may be equipped with either a Condensate Removal Option or a Direct Vent Option These options ship separately from the dishwasher in their own containers Separate instructions are also included attached to the front of the dishwasher These instructions may be requested under the document part numbers
23. The fitting is located on the left side of the dishwasher support hood see illustration below 3 Two 7 8 holes B are provided on the lower right side of the wash tank for detergent injection and the detergent probe 4 Detergent and rinse aid control signals are available inside the control cabinet 5 The signals are 120VAC Max 1 Amp load Connection points are located on a labeled terminal block see below a e RINSE AID Detergent Injection 120V 1A Point DETERGENT 120V 1 p F E 1 20VAC Dispenser Detergent Probe 4 Signal Terminal Block 7 l gt 100 P N 115107 Condensate Removal Option Installation Instructions Condensate Removal Control Box Connection Diagram MOTOR WHT 58 MOTOR BLK 59 e e WHITE 2 AlO 15 WHT BLK 55 RED 19 BLACK 4 RED BLK 56 ORANGE 5 BLUE 10 re dvol e LAdNI 9 c Li 19 3019 LS 4148 4 DNVYO Form No 115035 rev 112311 Harness Cable Cord to Motor This is the end of the Condensate Removal Option Installation
24. by others and is limited to 5 AMP maximum load and is available when the dishwasher power switch is turned ON 120V 5A The Vent Fan Control Signal is limited to CAUTION 1 20VAC 5 Amp maximum load Do not connect a vent fan motor to the signal connection terminals 12 Installation Standard Model and Direct Vent Option Model Chemical Dispensing Provisions ATTENTION Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include l A 1 8 NPT fitting rinse aid injection point The fitting is located on the left side of the dishwasher support hood see illustration below 2 Two 7 8 holes B are provided on the lower right side of the wash tank for detergent injection and the detergent probe 3 Detergent and rinse aid control signals are available inside the control cabinet 4 The signals are 120VAC Max 1 Amp load Connection points are located on a labeled terminal block see below Detergent Injection Point 1 20VAC 1A Dispenser Detergent Pr obe Signal Terminal Block T M gt 2 Installation Chemical Dispensing Provisions Condensate Removal Option Model Only ATTENTION Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment A COMMERCIAL GRADE NON CHLORINATED DETERGENT
25. control box on the left side of the machine A 12 ft 3 7m vent fan cable is prewired to the control box See Figure C To Install the Electrical Control Box CONTROL BOX 1 The electrical control box must be installed before the dishwasher is permanently placed and before the dishwasher tables are connected to the dishwasher 2 Refer to Figure G at right The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46 1 2 m above the finished floor 3 Note the 12 ft 3 7 m vent fan power cable for the Factory supplied vent fan has been prewired to the control box This cable is provided to connect 120VAC power to the vent fan M Py OM Wy 4 Refer to Figure H at right The photo shows the storage location for the electrical control box during shipping 5 Carefully lift the control box and mounting bracket assembly from the rear of the dishwasher and place it on the floor on the lefthand side of the machine 82 P N 115109 Direct Vent Option Installation Instructions ATTENTION The Direct Vent Fan Control box can be wall mounted using a Wall Mount Kit P N 900958 See the last page of this manual for further instructions Installing the Direct Vent Fan Electrical Control Box on the left hand side of the Tall Hood type Series dishwasher continued 6 Locate the 4 1 4 20 x 1 2 Hex Head bolts on the upper left r
26. over There is a certain amount of timing and coordination between pushing the CHECK button and observing the display for the desired set point Repeat steps 1 5 until the desired set point is entered 75 Temperature Display Adjustment For Service Technicians Only Temperature Display Adjustment For Service Technicians Only continued Adjusting the Temperature Displays continued Changing Display Set points continued 6 In order to change the set point of the rinse display push and hold the CHECK button until the wash display flashes 7 Continue to hold the CHECK button until the rinse display flashes and displays the current set point then push and release the CHECK button to advance the set point display 8 When the desired set point is displayed hold the CHECK button The rinse display will flash indicating the set point has been set 9 The setpoints for both displays are now complete Verifying the Alphanumeric Displa ATTENTION The Temperature Display Board does not control the operation of the wash tank heater nor the booster tank heater The following procedure only verifies that the alphanumeric display is operating within the design parameters of the circuit board it does not calibrate the circuit board 1 Turn the dishwasher power off 2 Disconnect power to the machine at the main disconnect switch 3 Remove the front panel and position it to the left as shown in the photo on page 53 so t
27. 11610 The meter should flash E when the TEST button is released 78 E displayed and bar is blank 1 Thermister is open or shorted JEL B roubleshoot the thermister circuit connected to the display ALL Digital Displays Numbers indicate between 70 209 F or 21 99 C and the bar is illuminated left to right from yellow to green 1 Normal display operation 2 Displaying temperature The final rinse display may indicate a temperature less than a minimum of 180 F 82 C during the wash cycle This is normal but during the final rinse cycle when the pressure gauge indicates a flowing pressure of 20 22 PSI the final rinse temperature display will read between 180 195 F 82 91 C displayed and bar is blank 1 Display is in the verification mode but the thermister was not unplugged prior to verification E flashes and bar is blank 1 Verification operation is complete 8 for the display Press the RESET button on the display board to exit mode P N 115109 Direct Vent Option Installation Instructions Tall Hood type Series Direct Vent Option Description VERY IMPORTANT The direct vent shroud must be installed before the dishwasher is permanently placed and before the utilities are connected A DIRECT VENT FAN MUST BE INSTALLED TO EXHAUST AIR TO THE OUTSIDE The direct vent option is a stainless steel vent shroud approximate weight 26 165 22 and a 120V
28. 482 107033 332023 335434 335435 335436 NUT HEX PLAIN 1 4 20 SST SCREW TRUSS HEAD 1 4 20 X 1 2 SST HEX GRIP NUT 10 32 SST SCREW FLAT HEAD 10 32 X 1 2 SST WASHER LOCK 1 4 SPLIT SST WASHER FLAT TRACK RAIL ADJUST TRACK FRONT TRACK REAR TUBE SUPPORT TRACK BEGINNING WITH S N D140211472 AND ABOVE O N ALL SERIAL NUMBERS 12 13 14 15 100003 100073 106482 332023 335780 334843 104923 332956 334665 115285 NUT HEX PLAIN 1 4 20 SST SCREW TRUSS HEAD 1 4 20 X 1 2 SST WASHER LOCK 1 4 SPLIT SST TRACK RAIL ADJUST TRACK ASSEMBLY Includes Items 3 4 6 and 8 10 PANEL SIDE LH SCREW 1 4 20 X 3 8 ROUND HEAD SST PANEL FRONT WELDMENT PANEL SIDE RH LANYARD FRONT PANEL Not Shown Qty N O O O ND ON NY N OO CO IN FS NNN QO 55 Hood and Hood Handle Assemblies Item No N O O KR WN O CON O W NY O 19 20 21 22 23 24 25 26 2 28 29 30 31 Part No 115089 107397 114865 107399 106026 100003 107437 H191014 HI91013 107436 107420 107393 108066 112723 106013 106382 328533 334619 C 334619 R 0509264 115088 115087 113721 113937 100214 100740 102376 109009 100142 T 108954 334890 100734 Hood and Hood Ha
29. 5090 115090 R 115385 114489 114559 332956 114508 114928 414162 Control Panel Assembly Description LAMP GREEN NEON SWITCH ROTARY 4 POSITON SWITCH ROCKER DPST 125VAC NEON ELBOW 1 4 OD X 1 8 NPT FEMALE PLASTIC GAUGE PRESSURE 0 60 PSI TUBING 1 4 NATURAL P44 DECAL FRONT PANEL DH5000T Champion Only DECAL FRONT PANEL DH5000T Russell Only DECAL FRONT PANEL MDHH D Moyer Diebel Only GAUGE DIGITAL TEMPERATURE DISPLAY SUPPORT PRINTED CIRCUIT BOARD PANEL FRONT WELDMENT CABLE ASSY 4CONDUCTOR Not Shown THERMISTOR TO DISPLAY CONNECT HARNESS ASSY 10 CONDUCTOR Not Shown DISPLAY BOARD MALE HARNESS CONNECTOR Selector Switch Resistor Network Not Shown Qty 43 Control Cabinet and Input Terminal Block Assembly elle e 51515 p IMOL BC HC vA 21 22 44
30. 839 111472 102526 100571 102658 102521 102396 111860 1 111860 2 111854 100853 102490 102489 106911 Hot Water Coil Heat Assembly Description COIL HOT WATER GASKET LOCKNUT 1 BRASS NIPPLE 3 4 NPT X 1 1 4 LG BRASS TEE REDUCING 3 4 NPT X 3 4 NPT X 1 4 NPT BRASS VALVE NEEDLE ADAPTER 1 4 OD X 1 4 MPT PLASTIC TUBING 1 4 ELBOW STREET 3 4 NPT X 90 BRASS NIPPLE 3 4 NPT X 6 1 2 LG BRASS UNION 3 4 NPT BRASS NIPPLE RTOE 3 4 NPT X 1 3 4 LG BRASS NIPPLE 3 4 NPT X 13 1 2 LG BRASS ELBOW 3 4 NPT X 90 BRASS NIPPLE 3 4 NPT X 10 1 2 LG BRASS VALVE PRESSURE REGULATING 3 4 NPT BRASS NIPPLE 3 4 NPT X CLOSE BRASS SILENCER 1 2 NPT VALVE SOLENOID 3 4 NPT HW KIT REPAIR VALVE 3 4 HW COIL SOLENOID 3 4 120VAC TEE REDUCER 3 4 NPT X 3 4 NPT X 1 2 NPT UNION 3 4 NPT BRASS NIPPLE 3 4 NPT X 5 1 2 LG BRASS TEE 3 4 NPT X BRASS BUSHING REDUCING 1 NPT X 3 4 NPT BRASS FLANGE GRUNDFOSS PUMP GASKET FLANGE GRUNDFOSS PUMP PUMP GRUNDFOSS HW RECIRCULATOR BRONZE VALVE CHECK 3 4 NPT BRONZE NIPPLE 3 4 NPT X 3 1 2 LG BRASS NIPPLE 3 4 NPT X 2 1 2 LG BRASS UNION ELBOW 3 4 NPT FEMALE BRASS Qty FT A R A R 69 Dish Racks Line Strainer PRV 70 Item No FW N Part No 101273 101285 110768 107550 Dish Racks Line Strainer PRV Description Qty DISH RACK FLA BOTTOM A R DISH RACK PEG A R STRAINER LINE
31. AC 60 vent fan supplied by the factory or an alternate fan supplied by others The electrical connections for the vent fan are located in the direct vent electrical control box 1 The direct vent shroud is mounted on the top rear of the dishwasher using 4 Prevent 1 4 20 x 1 2 SST truss head screws See Figure A 2 The direct vent shroud must be 931 installed before the dishwasher 2369 is permanently placed and before connecting the utilities Mounted 3 The installation of the direct vent fan and duct work should be installed by qualified personnel 1 704 1781 Machine Height 4 The dishwasher vent connection is a round A 102mm I D duct fitting 5 The vent system must supply m 250 at 1 4 static pressure 330 The dishwasher should be positioned in a manner which allows the dish tables and the machine to align for the proper loading and unloading of the dish racks See Figure B Y Machine Mounted Direct Vent Fan Control Box 79 P N 115109 Direct Vent Option Installation Instructions Installing the Direct Vent Shroud 1 Remove the direct vent shroud from its shipping container 2 Refer to Figure C and note that the vent shrou
32. Cooking Operations NFPA 96 NOTE Installation of the GAS BOOSTER must be in accordance with local codes or in the absence of local codes with the UTILITIES Vanguard Installation Only latest edition of the National Fuel Gas Code ANSI 2223 1 J ascmon asmcowecron anv the National Electrical Code ANSI NFPA 70 Canadian installations should conform with CSAB149 1 Natural Gas and Propone Instollotion Code and CSA C22 1 Electricol DRAIN 2 O D MACHINE DRAIN CONNECTION 15 GPM MAX FLOW Code and or local installation codes Les installations canadiennes doivent se conformer aux CODES D INSTALLATION CSA B149 1 Natural Gas and m Propane Installation Code et CSA C22 1 Electrical Code CONNECTION NATURAL GAS PRESSURE 10 5 MAX AT INLET et ou aux codes locaux d installation CONNECTION FLEXIBLE DUCTING VENT PER LOCAL CODE NOTE 293 The illustration below shows a typical straight through dishwasher installation with gas booster heater Your installation may be different Refer to the installation instructions shipped with your gas booster for details Vanguard Technology Inc 1 800 624 4809 27 n 686 CLEARANCE PER VANGUARD 1 705 1780 Typical Straightthrough Dishwasher Installation 104 Gas Booster Heater Overview Gas Booster Installation NOTE The installation of your GAS BOOSTER must b
33. D Remove the 4 1 4 20 x 1 2 truss head shroud mounting screws from the dishwasher hood Lift the shroud over the rear of the dishwasher and carefully lower it into position making sure that and Cb connect the shroud to the dishwasher Reinstall the mounting screws P N 115107 Condensate Removal Option Installation Instructions ATTENTION The Condensate Removal Control box can be wall mounted using a Wall Mount Kit P N 900958 See the last page of this manual for further instructions Installing the Condensate Removal Electrical Control Box on the Left hand side of the Tall Hood type Series The Condensate Removal Electrical Control Box is shipped prewired to the dishwasher and stowed in the back of the machine Mounting holes and fasteners are provided to mount the control box to the left side of the machine See Figure E To Install the Electrical Control Box 1 The electrical control box must be installed before the dishwasher is permanently placed and before the dishwasher tables are connected to the dishwasher 2 Refer to Figure E at right The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46 1 2 m above the finished floor E Ey h 3 Refer to Figure F at right The photo shows the storage location for the electrical control box during shipping
34. ET RELAY RELAY LATCH DPDT 120VAC 3A CLIP HOLD DOWN LATCH RELAY SOCKET RELAY TIMER INTERVAL ADJUSTABLE 1 90 SEC 120VAC BRACKET ENCLOSURE MOUNT WALL MOUNT Condensate Removal Option and Direct Vent Option Electrical Control Box o lt 61 Direct Vent Option Shroud and Exhaust Fan The Optional Factory Supplied Vent Fan is Sold Separately 3 lt AIRFLOW 2 NENNEN 3 ia B Re ege e gt J Cb Q zem 62 Item No E WN Part No 106481 207116 334448 334451 100073 114949 Direct Vent Option Shroud and Exhaust Fan Description NUT ACORN PLAIN NUT 10 32 SST RING ANGLE 4 DUCT DIAMETER W HOLES DIRECT VENT SHROUD WELDMENT DIRECT VENT SHROUD ENCLOSURE SCREW 1 4 20 X 1 2 TRUSS HEAD SST FAN INLINE EXHAUST DUCT 6 ROUND 120VAC Qty PS Qn A R 63 Condensate Removal Option Shroud Fan and Coil Refer to Pages 48 49 for the Condensate Removal Option e vacuum breaker piping 2l 7 lt coz S ESS
35. Instructions 101 Blank Page This Page Intentionally Left Blank 102 Time Cycle Chart Electrical Schematic Hot Water Coil Installation and Grundfoss Pump Purge Instructions VEIT no Cas Booster Heater Overview ceti ee Red A eee dM pd dera 104 Grundloss Pump Air Purge Instructions 106 Time Cycle Charts and Electrical Schematics Illustrations Page Irae o re unu ee 107 Standard Model Electrical Sehemalie ia ae ee 109 Vent Coptions Elecirieai Selemali is eae ossa eue e cro 110 Vent Options with Door Latch Electrical Schemaltic 111 Hot Water Coil Electrical Schematic deeds odi 112 Kit P N 900958 Control Box Wall Mount Kit Installation Instructions ccssseee 113 103 Gas Booster Heater Overview Vanguard Gas Booster Installation NOTE The installation of your GAS BOOSTER must be performed by qualified service personnel Problems due to improper installation are not covered by the Warranty NOTE The installation of the GAS BOOSTER must comply with all local electrical plumbing health and safety codes or in the absence of local codes installed in accordance with the applicable requirements of the Standard for Ventilation Control and Fire Protection of Commercial
36. LAY 3PDT CABLE ASSY 4 CONDUCTOR Not Shown THERMISTOR TO DISPLAY CONNECT HARNESS ASSY 10 CONDUCTOR Not Shown CONTROL CABINET FEMALE HARNESS CONNECTOR HARNESS ASSY 10 CONDUCTOR Not Shown DISPLAY BOARD MALE HARNESS CONNECTOR o lt 45 Wash Rinse Spray Piping Standard Model and Direct Vent Option Model Onl __ See page 50 for spray arms 46 Item COON KR 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 28 29 Part No 100500 900836 100209 102514 114435 102388 115101 107065 107928 33474 419011 101259 115333 100007 419281 419010 105994 419008 419001 114902 334609 107340 115159 109864 0507445 107967 100736 114154 106026 100003 Description BREAKER VACUUM 1 2 NPT BRONZE KIT REPAIR VACUUM BREAKER 1 2 NIPPLE 1 2 NPT X CLOSE BRASS TEE 1 2 NPT BRASS THERMISTER 36 LEAD BUSHING REDUCING 1 2 NPT X 1 4 NPT BRASS CONNECTOR MALE 1 2 NPT X 1 2 37 FLARE BRASS ADAPTER 1 4 OD X 1 A MPT PLASTIC TUBING 1 4 NATURAL P44 BRACKET VACUUM BREAKER PIPINC HOSE ASSY 1 2 ID X 10 3 4 LG PLUG 1 8 NPT SQ HEAD BRASS FITTING RINSE AID SST SCREW 10 32 X 3 8 TRUSS HD SST HOSE ASSY 1 2 ID X 4 LG FLARE JIC HOSE ASSY 1 2 ID X 56 LG FLARE JIC CLAMP HOSE M10 SST GEAR TYPE HOSE ASSY 1 2 ID X 22 LG FLARE JIC HOSE ASS
37. N The vent installation must be performed by qualified personnel in accordance with all local codes and regulations P Optional Factory VERY IMPORTANT Vent Fan The direct vent fan must not exhaust into a wall ceiling Shown crawl space or any other concealed space of the building 2 Vent Duct nor a gas vent or any other common vent by oth i The direct vent fan must exhaust to the outside of the building through a separate vent duct Duct Reducer by others Direct Vent Shroud 4 Figure F illustrates a typical installation utilizing the optional Factory vent fan 5 Note the orientation of the vent fan This is the preferred orientation to eliminate moisture from collecting in the vent fan housing 6 The length of duct and the location of the vent fan must conform to local codes and regulations 81 P N 115109 Direct Vent Option Installation Instructions ATTENTION The Direct Vent Fan Control box can be wall mounted using a Wall Mount Kit P N 900958 See the last page of this manual for further instructions Installing the Direct Vent Fan Electrical Control Box on the left hand side of the Tall Hood type Series dishwasher The Direct Vent Fan Electrical Control Box is shipped prewired to the dishwasher and stowed in the left rear corner of the machine Mounting holes and fasteners are provided to mount the
38. NTRY L1 HC gt DOOR SW JB3 JBI Tlie 1 HEATERS TO TEST INPUTS T7 T8 AND T9 A METER L 1 3422 OUTPUT CAPABLE OF READING DC VOLTAGES MUST L3 C FLOAT SW BE USED 7 1 SET METER TO READ DC VOLTAGE THREE PHASE EXT WASH LAMP s 2 PLACE BLACK LEAD TO T2 OUTPUT 10 SW LEDs 3 PLACE RED LEAD TO TERMINAL BEING TESTED OO i e PLACE RED LEAD TO T8 TO TEST DOOR SW ELECTRIC BOOSTER HEAT FILL RINSE WASH JB2 4 AN OPEN SWITCH WILL READ 4 7 5 3VDC ee 7 A CLOSED SWITCH WILL READ 0 1VDC SEE NOTE 1 L 36 TE Le all pe x ol fo O O O 1 SINGLE PHASE el DETERGENT SIGNAL Li BC 36 1 DIAGRAM STATE D ue Bs 5 bt e POWER OFF Me al zskw 120V SIGNAL TO ome DOORS CLOSED L3 gt RINSE AID SIGNAL TANKS EMPTY sis VENT FAN CONTACTOR THREE PHASE TI 22 1 t o oE 1 AMP MAX DH5000T TALL HOOD DOOR Champion MACHINE 1 amp 3 PHASE NEN BENE 5 222 Eque EL LELC L 5 ou AA DATE 04 05 12 et 1 OF 1 11 u n 109 Direct Vent Option Model and Condensate Removal Option Tall Hood type Series Electrical Schematic 1 ATTENTION VERY IMPORTANT VERIFY CIRCUIT BOARD PART NUMBER AND JUMPER POSITION SETTINGS JB1 JB2 JB3 PER MACHINE MODEL AND L1 L2 L3 N
39. ONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES DR BY DATE DESCRIPTION DATE BY C CHANGED DRAWING TITLE TO SHOW VENTILATION 00072 2 Champion The Dishwashing Machine Specialists O FEB14 SHEET 1 10 OlRESET O 4 CLR sg 2 poor sw 8 BI M pats ENS CD FLOAT SW FT T9 NEN EXT WASH DUE BET 2 3 C OO e FILL RINSE WASH JB2 52 CLT 1 2 3 o1 10K 1 el e o p xus 4 DETERGENT SIGNAL 4 m 58 CHAMPION 1 AMP MAX N 23 2 O o o 120V PROVIDED RINSE AID SIGNAL 120V SIGNAL ee ne C 77 7 T DIRECT VENT CHNTRHLS EXTERNAL FAN BY 4 2 POWER Fan 900958 Form No 115074 rev Control Box Wall Mount Kit for Direct Vent Option Model amp Condensate Removal Option Model Overview The Direct Vent Model and the Condensate Removal Model utilize a separate control box that is interwired to the dishwasher The standard configuration calls for this box to mounted to the left hand side of the machine however the control box can be mounted to the wall if desired The following instructions describe the steps necessary to mount the control box using the parts included in the Control Box Wall Mount Kit P N 900958 VERY IMPORTANT The control box can only be mounted within the limits of the prewired cables connecting the co
40. OOR MACHINE WATER HEAT B 702743 1 a X X 380 415V 50 3 ONLY Ventilation Options with Door Interlock Tall Hood type Series Electrical Schematic ATTENTION VERY IMPORTANT VERIFY CIRCUIT BOARD PART NUMBER AND JUMPER POSITION SETTINGS JB1 JB2 JB3 PER MACHINE MODEL AND L1 Le L3 N WASH TANK THERMISTOR Black Rea A FINAL RINSE THERMISTOR DIGITAL DISPLAY WIRING B Black Red SERIAL NUMBER AS INDICATED IN TABLE BELOW IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC OPERATION MODEL SERIAL NUMBER PART NUMBER JUMPER SETTINGS JB1 JB2 JB3 OPEN CLOSED OPEN w 1 1 FR DHSOOOT 114470 L2 Le FU e 2 LINE 4 120V DT E L a 7 7 L1 L1 1 3 EU 10 MINUTE 1 50 SEC DRAIN TEMPERING IF USE USED FOR 380 415V 3 PHASE MODELS 23 WASH PUMP MOTOR SINGLE PHASE 5 Es BEEN e 90 D zu 0 L2 A 50 50 25 28 ICRC 3CRB 19 20 Fo 21 12 13 9 X 20 MM FAST ACTING F1 SEE NOTE 1 T SEKW WASH CD OUTPUT CO START SW T7 RINSE SENTRY 71 5 mm r mm EE 181 gt Z j I m 2 _ CUSTOMER TO SUPPLY RATED VOLTAGE PHASE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH C
41. PLETELY INSTALLED The factory supplied vent fan is 120VAC 50 60 1 2 Incoming power is connected to vent Factory Vent Fan Terminal Block fan terminal block located in the vent 120VAC 50 60 1 fan junction box on the side of the vent fan assembly See Figure 1 3 Grounding of the vent fan is not required because the fan motor is isolated within the vent fan plastic housing 4 Connect the 120VAC power supply to the vent fan terminal block See Figure 5 Ifthe 12 ft 3 7 m vent fan cable eM ecce supplied with the direct vent fan Capacitor control box is not long enough for the installation the installer may replace Factory Supplied Vent Fan Terminal Block the cable with a longer cord of the Wiring Diagram same electrical specifications 6 Refer to Figure N on the next page for the direct vent fan control box cable wiring diagram 84 P N 115109 Direct Vent Option Installation Instructions Electrical Connections for the Optional Direct Vent Fan Supplied By The Factory The wiring diagram in Figure N below illustrates the cable wire connections for the vent fan electrical control box wired for the optional direct vent fan supplied by the factory o FAN MOTOR BLK FAN MOTOR WHT e WHITE 2 1 sl EE El ete aL
42. PPLY RATED VOLTAGE PHASE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES DR BY J MCALLISTER SCALE NONE DATE 04 05 12 SHEET 1 B ADDED 1CRB CONTACT TO DRAIN TEMPERING CIRCUIT O4APR13 JAM The Dishwashing Machine Specialists Hot Water Coil Heat Tall Hood type Series Electrical Schematic THREE PHASE MOTOR i URP PV k 28 IMTR NY CO si 29 SINGLE PHASE MOTOR MOL 24 1 27 AY Le 50 IMTR 50 x BU qa P WEEDS CUSTOMER TO SUPPLY RATED VOLTAGE PHASE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWTCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES DR BY J MCALLISTER SCALE NONE DATE 1 3 SHEET OF 1 112 DIGITAL DISPLAY WIRING B Block 4 ACR 16 Red F1 FUSE 1A CO START SW T7 RINSE SENTRY 5 5 DOOR SW Co FLOAT SW T9 5 T10 CYCLE SW LEDs WASH TANK Black Rea FINAL RINSE THERMISTOR 1 ATTENTION VERY IMPORTANT 4 CIRCUIT BOARD PART NUMBER AND JUMPER POSITION SETTINGS JB1 JB2 JB3 PER MACHINE MODEL AND SERIAL NUMBER AS INDICATED IN TABLE BELOW IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC OPERATION DH5000T N A DT 9 X 20 MM FAST ACTING WASH D ouTPUT
43. RA gt A lt y gt an Cold Water Supply In From Booster To Line Strainer 64 Item No KR WN N c c lt O E ND O N ON N Part No 334680 114988 115438 334552 334475 114931 334314 102438 115101 334476 419004 100171 419012 115026 419005 419013 115333 419015 102514 100209 101259 100007 Condensate Removal Option Shroud Fan and Coil Description BOX WELDMENT CONDENSATE REMOVAL SCREW FILLISTER HEAD 8 32 X 2 SST FAN 85 CFM AXIAL 85 265VAC PLENUM TOP COIL SHROUD COIL COIL ASSEMBLY PANEL REAR CONDENSATE REMOVAL ELBOW STREET 1 2 NPT X 90 BRASS CONNECTOR MALE 1 2 NPT X 1 2 37 FLARE JIC BRASS PAN COIL DRAIN WELDMENT HOSE ASSY 1 2 ID X 94 LG FLARE JIC BUSHING REDUCER FACE 3 4 X 1 2 BRASS HOSE ASSY 1 2 ID X 60 LG FLARE JIC COUPLING BULKHEAD 3 4 NPT BRASS HOSE ASSY 1 2 ID X 36 LG FLARE JIC HOSE ASSY 1 2 ID X 80 LG FLARE JIC FITTING RINSE AID SST HOSE ASSY 1 2 ID X 5 1 2 LG FLARE JIC TEE 1 2 NP
44. S BRACKET DH5000 INLET PLUMBING SUPPORT COUPLING MALE 1 2 NPT X 1 2 37 FLARE BRASS Fill Piping Assembly with Booster Condensate Removal Option Model Only Qty A R A R 39 Booster Assembly All Models and Options 40 Item No OV O N Part No 419002 115101 100171 102438 0509042 108954 110562 100210 109985 Booster Assembly All Models and Options For Standard Model and Direct Vent Option Model 10 111233 108579 For Condensate Removal Option Model Only 10 12 13 14 15 111232 111234 106482 100003 107908 111488 109069 Description Qty HOSE ASSY 1 2 ID X 16 LG FLARE JIC 1 CONNECTOR MALE 1 2 NPT X 1 2 37 FLARE BRASS 2 BUSHING REDUCING FACE 3 4 NPT X 1 2 NPT BRASS 2 ELBOW STREET 1 2 NPT X 90 BRASS 1 BOOSTER TANK WELDED ASSEMBLY NUT GRIP 6 32 W NYLON INSERT SST 2 THERMOSTAT FIXED SNAP 240 F 1 PLUG 1 8 SQ HEAD 551 1 SEAL ELECTRIC HEATER FLANGE 1 HEATER 7 5KW 10KW 208 240V 60 1PH amp 3PH 1 HEATER 9KW 480V 60 3PH 1 HEATER 208 240V 60 1 PH amp 1 HEATER 1OKW 480V 60 3PH 1 WASHER LOCK 1 4 SPLIT 551 NUT PLAIN 1 4 20 SST COVER HEATER 1 JUMPER STRIP HEATER 1 THERMOSTAT W CAPILLARY 110 195 F 1 41 Control Panel Assembly 42 Item No GQ A N Part No 0508551 115049 0512220 111100 109812 107928 11
45. T VACUUM BREAKER ELBOW STREET 1 2 NPT X 90 BRASS THERMISTER 1OKQ 36 LEAD CONNECTOR MALE 1 2 NPT X 1 2 37 FLARE BRASS HOSE ASSY 1 2 ID X 10 374 LG FLARE JIC PLUG 1 8 NPT SQ HEAD BRASS FITTING RINSE AID SST HOSE ASSY 1 2 ID X 4 LG FLARE JIC HOSE ASSY 1 2 ID X 58 LG FLARE JIC CLAMP HOSE SST GEAR TYPE HOSE ASSY 1 2 ID X 12 LG FLARE JIC HOSE ASSY 1 2 ID X 22 LG FLARE JIC CLAMP HOUSE M28 SST GEAR TYPE HOSE DISCHARGE SPINDLE WASHARM HUB SUPPORT WASHARM MANIFOLD WELDMENT WASH CENTER BOLT CARRIAGE 1 4 20 X 1 2 SST WASHER FLAT 1 4 SST HEX PLAIN NUT 1 4 20 SST GASKET STANDPIPE WASH NUT GRIP 1 4 20 W NYLON INSERT BOLT HEX HD 1 4 20 X 3 A SST SCREW 10 32 X 3 8 TRUSS HD SST Refer to Pages 64 65 for the Condensate Removal Option Shroud Fan and Coil Assembly Parts List Qty 49 Wash and Rinse Spray Arm Assemblies 50 Wash and Rinse Spray Arm Assemblies pom Description Qty 1 207096 WASHARM BEARING 2 2 114858 WASHARM WELDMENT 2 3 0507443 SPINDLE RINSE ARM 2 4 114556 NUT SPINDLE 2 5 115222 RINSE ARM WELDMENT 2 114861 ENDCAP HEADLESS 7 16 20 SST 6 7 113514 BEARING RINSE ARM 4 8 109835 SCREW 8 X 1 2 SELF TAPPING PAN HEAD PHILLIPS 4 900975 RINSE ARM ASSEMBLY COMPLETE 2 includes items 5 6 and 7 900954 WASH ARM ASSEMBLY COMPLETE 2 includes items 1 2 and 8 51 Wash Tank Heat Drain Screens and Hoses
46. T BRASS NIPPLE 1 2 NPT X CLOSE BRASS PLUG 1 8 NPT SQ HEAD BRASS SCREW 10 32 X 3 8 TRUSS HD SST Qty 65 ng Assembly Drain Water Temperi 66 Item No O KR WN Q N O Part No 107564 114662 107340 333280 105994 107417 107419 110551 100209 100734 106026 106482 100003 0312146 109886 109902 108516 Drain Water Tempering Assembly Description SCREW 6 32 X 1 TRUSS HD SST TIMER INFITEC 30 SECONDS CLAMP HOSE M28 SST GEAR TYPE TEE WELDMENT 1 3 8 X 1 2 BARB X 1 3 8 CLAMP HOSE M10 SST GEAR TYPE 1 2 D RUBBER REINFORCED CUT TO FIT BARB HOSE ST 1 2 NPT X 1 2 HOSE BRASS PREVENTER BACKFLOW 1 2 NPT BRASS NIPPLE 1 2 NPT CLOSE BRASS BOLT HEX HD 1 4 20 X 1 2 SST WASHER FLAT 1 4 SST WASHER LOCK SPLIT 1 4 SST NUT PLAIN 1 4 20 SST BRACKET VALVE FWR VALVE SOLENOID 1 2 120VAC COIL KIT REPAIR 1 2 SOLENOID VALVE COIL 120VAC 1 2 SOLENOID VALVE o lt FT A R A R 67 Hot Water Coil Heat Assembly 68 Item No O ND O E OO N O 20 21 22 23 24 25 26 27 28 29 30 31 Part No 334640 109303 100585 100461 107418 112437 107065 107928 102444 102662 100571 100208 102683 102442 102676 10 550 100184 104681 111437 114
47. Tall Hood type Series Dishwasher Standard Model Hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Also available with Direct Vent Option or Condensate Removal Option Machine Serial NSF C US Issue Date 6 12 15 LISTED Manual P N 115105 rev H For machines beginning with S N D120810203 and above 3765 Champion Boulevard 2674 N Service Road Jordan Station Printed in the USA Winston Salem NC 27105 Ontario Canada LOR 150 N 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 Toll free 800 858 4477 Toll free 800 263 5798 G R O UP For future reference record your dishwasher information in the box below Model Number Serial Number Voltage Phase Service Agent Tel Parts Distributor Tel National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ATTENTION The model no serial no voltage Hz and phase are needed to identify your machine and to answer questions The machine data plate is located on the front corner of the lower panel Please have this information ready if you call for service assistance The USGBC and the CaGBC Member logos are trademarks owned by the U S Green Building Council and The Canadian Green
48. Turn the gas booster heater power switch ON 9 Turn the dishwasher power switch ON The dishwasher wash tank will begin to fill with water 10 Continue to observe the bleed valve tubing C and the recirculating pump B and make sure that there is a steady stream of water flowing from and 11 Replace the silver plug B in the center of the recirculating pump when the water flows steadily 12 Close the bleed valve 13 Turn the dishwasher power switch OFF Turn the booster power switch OFF 14 Purging is complete 106 Time Cycle Chart TIME CYCLE Tall Hood type Series MODE B DRAWING REPRESENTS ONLY THE STRUCTURE OF TIME CYCLES FOR MODES OF OPERATION SEE DWG 114470 SHEETS 10 16 NORMAL CYCLE EXTENDED CYCLE 1 60 SECONDS TOTAL CYCLE 90 SECONDS TOTAL CYCLE i WASH 35 SECONDS WASH 64 SECONDS DWELL 0 SECONDS SECONDS RINSE 10 SECONDS 0 TRE 15 SECONDS SANITARY DWELL 45 160 15 SECONDS SANITARY DWELL xd 0 10 20 30 40 50 60 70 80 90 100 CYCLE 1 60 SECONDS CYCLE CONSISTING OF CYCLE 2 35 SECOND WASH 90 SECONDS CYCLE CONSISTING OF 0 SECOND DWELL 64 SECONDS WASH 10 SECOND RINSE 1 SECONDS DWELL 15 SECOND SANITARY DWELL 15 SECONDS RINSE 10 SECONDS SANITARY DWELL AS SPECIFIED PER ORDER TO DISCONNECT SWITCH TIME CYCLES ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES Champion Tall Hood t Oe MCALLISTER SCALE
49. VVAC 50 1 PH 2HP For 380 415V 50 3 machines ATTENTION THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART 33 Fill Piping Assembly without Booster Standard Model and Direct Vent Option Model Only 34 Item No 0 N O A 10 12 13 Part No 102392 102438 111437 114839 111472 102651 115169 107550 102653 334775 110768 102444 100184 1005 1 115101 Description BUSHING REDUCING 3 4 NPT X 1 2 NPT BRASS ELBOW STREET 1 2 NPT X 90 BRASS VAIVE SOLENOID 3 4 NPT HW KIT REPAIR VALVE 3 4 HW COIL SOLENOID 3 4 120V NIPPLE 3 4 NPT X 2 LG BRASS U BOLT 1 4 20 X 134 X 3 LG COMES WITH NUTS VALVE PRESSURE REGULATING 3 4 NPT BRONZE NIPPLE 3 4 NPT X 4 LG BRASS BRACKET DH5000 INLET PLUMBING SUPPORT STRAINER LINE 3 4 NPT BRONZE FEMALE ELBOW STREET 3 4 NPT X 90 BRASS NIPPLE 3 4 NPT X CLOSE BRASS UNION 3 4 NPT BRASS CONNECTOR MALE 1 2 NPT X 1 2 37 FLARE BRASS Fill Piping Assembly without Booster Standard Model and Direct Vent Option Model Only Qty 35 Fill Piping Assembly with Booster Standard Model and Direct Vent Option Model Only 36 Item No 0 N O
50. Y 1 2 ID X 12 LG FLARE JIC GASKET STANDPIPE WASH MANIFOLD WELDMENT WASH CENTER CLAMP HOUSE M28 SST GEAR TYPE HOSE DISCHARGE HUB SUPPORT WASHARM SPINDLE WASHARM NUT GRIP 174 20 W NYLON INSERT BOLT HEX HD 1 4 20 X 3 4 SST BOLT CARRIAGE 1 4 20 X 1 2 SST WASHER FLAT 1 4 SST HEX PLAIN NUT 1 4 20 SST Wash Rinse Spray Piping Standard Model and Direct Vent Option Model Qty No A R A7 Wash Rinse Spray Piping Condensate Removal Option Model See page 50 for spray arms 21 i Refer to Pages 64 65 for the Condensate Removal Option Shroud Fan and Coil Assembly Parts List 48 Item No N O GQ BR WN 10 11 12 13 14 15 16 1 18 19 20 2 22 23 24 25 26 2 28 29 30 3l Part No 101261 102388 107065 107928 102514 100209 100500 900836 334681 102438 114435 115101 419011 101259 115333 419281 419010 105994 419001 419008 107340 115159 0507445 109864 334609 114154 106026 100003 114902 107967 100736 100007 Wash Rinse Spray Piping Condensate Removal Option Model Description ELBOW STREET 1 4 X 90 BRASS BUSHING REDUCING 1 2 NPT X 1 4 NPT BRASS ADAPTER 1 4 OD X 1 A MPT PLASTIC TUBING 1 4 NATURAL P44 TEE 1 2 NPT BRASS NIPPLE 1 2 NPT X CLOSE BRASS BREAKER VACUUM 1 2 NPT BRONZE KIT REPAIR VACUUM BREAKER 1 2 BRACKET PIPING SUPPOR
51. ables fasteners for the type of supporting wall without overextending the cables The fasteners are supplied by others The control box installation is complete 114 P N 900958 Control Box Wall Mount Kit 6 1 2 S S Top Wall Mount Bracket ouai Hole 1 4 See Reverse Side for Installation Instructions Wall Mount Bracket Template P N 115074 Scale 1 1 TER 6 1 For Direct Vent Option and Condensate Removal Option Flectrical Control Box EN Bottom Wall Mount Bracket 1 4 Hole 1 4 Hole Form 115074 rev 115 Blank Page 116 This Page Intentionally Left Blank
52. ate 1 31 13 1 17 13 7 19 13 9 20 13 11 6 13 12 5 13 4 25 14 6 19 14 5 20 15 Revised Pages All All 50 5 6 54 55 33 105 108 All 32 33 44 45 113 64 65 110 33 44 45 52 53 54 55 56 57 111 113 Serial Number Effectivity D120810203 D120710098 D120710098 D130610931 D130610931 0130610931 0130610931 D140311532 All D140311532 All D140311532 D141012079 All D130710963 All D141012079 All D130710963 Revision Description Released Second Edition 1st 480V machine released Changed rinse arm to P N 115222 Updated corner conversion instructions Updated track assy parts Added 208 240V 60 3 motor Revised motor circuits on schematics Released Third Edition DH5000T MDHH D version Added P N 115429 for 380 415V Only Updated Items 21 23 input xfmr Added 380 415V 50 3PH schematic Updated Item 3 P N 115438 Fan Updated 702743 2 Schematic Revised corner track assembly instructions Changed ltem 13 capacitor to 31 5pF Changed ltem 26 to 3 pole relay Added ltem 41 thermistor to parts list Added revised track assembly Added splash shield to parts list Updated schematics Limited Warranty LIMITED WARRANTY Champion Industries Inc and Moyer Diebel herein referred to as The Companies 3765 Champion Blvd Winston Salem North Carolina 27105 and Box 301 2674 N Service Road Jordan Station Canada LOR 150 warrants machines and parts as s
53. ater flowing pressure is between 20 22 psi 18 VERY IMPORTANT THE STANDARD CYCLE MAY BE SELECTED BEFORE OR AFTER THE POWER SWITCH IS PRESSED BUT THE CYCLE SELECTOR SWITCH WILL NOT CHANGE THE CYCLE FROM 1 MINUTE TO 1 5 MINUTES OR VICE VERSA WHILE THE DISHWASHER IS ALREADY IN CYCLE Close the hood the green CYCLE light Operation Standard Wash Cycle Operation continued Wait up to 1O minutes for the WASH temperature display to indicate a minimum of 150 F 66 C NOTE The final rinse display may indicate a temperature that is less than a minimum of 180 F 82 C during the wash cycle This is normal but during the tinal rinse when the pressure gauge indicates a flowing pressure of 20 22 PSI the final rinse temperature display will read between 180 195 F 82 91 C Load soiled wares into the dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pans in a flat bottom AAA Slide 1 dish rack into the wash compartment making sure the wares do not interfere with the rotating spray arms Do not wash more than 1 dish rack at a time will illuminate and the standard wash cycle will begin automatically Operation Standard Wash Cycle Operation continue
54. bly Description DUCT EXHAUST WELDMENT GASKET EXHAUST DUCT SCREW TRUSS HEAD 1 4 20 X 1 2 SST BRACKET STOP HANDLE SUPPORT WELDMENT BACK NUT PLAIN 1 4 20 SST BOLT CARRIAGE 1 4 20 X 1 2 LG SST BRACKET SPRING MOUNT TOP HOOD WELDMENT DEFLECTOR EXHAUST GUIDE HOOD SCREW 1 4 20 X 1 1 2 FILLISTER HEAD SST BAFFLE DEFLECTOR HOOD TOP HOOD WELDMENT UPRIGHT WELDMENT LH UPRIGHT WELDMENT RH WASHER LOCK 1 4 SPLIT SST NUT ACORN PLAIN 1 4 20 SST Qty O NO O N 59 Condensate Removal Option and Direct Vent Option Electrical Control Box Machine Mount 60 Item 2 9 O gt FS Part No 334463 100779 106026 106482 100003 114973 114974 100212 108122 111068 115286 111036 114980 115194 114645 114981 334473 Description BRACKET ENCLOSURE MOUNT MACHINE MOUNT SCREW 1 4 20 X 5 8 TRUSS HEAD SST WASHER FLAT 1 4 SST WASHER SPLIT LOCK 1 4 SST NUT PLAIN 1 4 20 SST ENCLOSURE 11 X 7 5 X 4 PANEL INNER SCREW 10 32 X 3 4 TRUSS HEAD SST CONTACTOR 12A RELAY 2PDT 120VAC 3A CLIP RELAY HOLD DOWN NOT SHOWN SOCK
55. ct the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code Improper installation will not be covered by the Limited Warranty Connecting Incoming Power Supply 1 Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker 2 The dishwasher is available for either single or three phase operation Standard voltages are 208 240V 60 1 amp 3 and 460 480V 60 3 3 A Machine Electrical Connection Data Plate is located directly below the input terminal block Make sure the incoming power supply matches the machine s electrical requirement before connecting incoming power 4 Remove the front and left side dishwasher panels 5 The incoming power supply is routed from the Power Bracket rear of the machine to the input terminal block and Conduit located at the front of the machine Incoming Power Routing 99 P N 115107 Condensate Removal Option Installation Instructions Utility Connections for the Tall Hood type Series with Condensate Removal Option Chemical Connection Provisions ATTENTION Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment 1 Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include 2 A 1 2 NPT fitting A rinse aid injection point
56. ctrical Schematic ATTENTION VERY IMPORTANT VERIFY L1 L2 L3 N ER CIRCUIT BOARD PART NUMBER AND JUMPER POSITION DOOR SWITCH RELAY DIGITAL DISPLAY WIRING SETTINGS 1 JB2 JB3 PER MACHINE MODEL AND RINSE AID RELAY 5 5 GND gt SERIAL NUMBER AS INDICATED IN TABLE BELOW Black IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC Rea EON WASH MOTOR CONTACTOR FINAL RINSE THERMISTUR ope BOARD ARC SUPPRESSOR MODEL SERIAL NUMBER PART NUMBER BOOSTER TANK CONTACTOR DH5000T N 114470 OPEN CLOSED OPEN DOOR SAFETY SWITCH DRAIN TIMER DRAIN TEMPERING VALVE Le Le FU 2 DRAIN VALVE EE T TIMER BOARD FUSE L1 L1 1 FLOAT SWITCH x 10 MINUTE DRAIN TEMPERING FU FUSE 2 3 USED ipei estacion TANK HEAT CONTACTOR THREE PHASE MOTOR HLTS HIGH LIMIT THERMOSTAT 1MOL 1M 2A 07 e uen dM ca cca M EDEN 7 RINSE TIME SELECT JUMPER Le a 25 28 y JIMTR 2 CYCLE SELECT JUMPER 26 29 oe CYCLE SELECT JUMPER CYCLE LIGHT POWER CIRCUIT BREAKER RINSE WATER VALVE VAY DRAIN TEMPERING TIMER E a 50 BOOSTER TANK THERMOSTAT E WASH TANK THERMOSTAT Ue ee A D ELECTRIC TANK HEAT F1 2 U UY FUSE FAST ACTING E H WASH C ial of fo SINGLE PHASE START SW Aenea T7 RINSE SE
57. d 12 ho 18 19 20 continued on next page The wash cycle time runs for the selected time Opening the hood when the dishwasher is will pause the cycle The cycle will resume automatically when the dishwasher hood is closed The final rinse cycle begins at the end of the wash cycle and runs for approximately 10 seconds followed by 15 second delay before the green CYCLE light goes out Check the FINAL RINSE temperature gauge during the final rinse and make sure it indicates a minimum of 180 F 82 C The acceptable range of operation is 180 195 F 82 9 1 C RINSE 180 F Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20 22 PSI At the end of the rinse cycle the in cycle light will go out Open the hood and remove the clean rack of wares Repeat steps 9 17 for additional dish racks Refer to the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher Operation Automatic Drain Cycle The dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle or whenever the dishwasher is idle To drain the dishwasher 1 Push the dishwasher power Switch down to the OFF DRAIN position The illuminated power switch will go out The automatic drain valve will open and the machine will drain 2 The CYCLE light is not illuminated during th
58. d has a front flange and a rear extension Cb that interlock with the dishwasher vent opening 3 Make sure and are properly connected to the dishwasher when the direct vent shroud is installed 4 Two persons are needed to install the vent shroud on the dishwasher See Figure D 5 Remove the 4 1 4 20 x 1 2 truss head vent shroud mounting screws from the dishwasher hood 6 Lift the vent shroud over the rear of the dishwasher and carefully lower it into position making sure that Ca and Cb connect the shroud to the dishwasher 7 Reinstall the mounting screws 80 P N 115109 Direct Vent Option Installation Instructions ATTENTION Refer to Page 84 88 for the instructions to install a direct vent fan NOT supplied by Factory Installing the Optional Factory Supplied Vent Fan 1 By request the Factory can supply a 250 CFM 120VAC vent fan suitable for installation as part of the direct A vent option Optional Factory 2 Supplied Duct work duct reducer associated AIRFLOW Vent Fan fasteners and connectors must be 250CFM 1 4 S P supplied by others 120VAC 60 1 3 The installation of a 6 to 4 duct reducer is highly recommended as shown in Figure E 6 to 4 Duct Reducer Supplied by others ATTENTIO
59. d the machine will fill with water OFF DRAIN 22 Operation Heavy Duty Wash Cycle Operation continued 7 Check the pressure gauge as the machine fills and make sure the incoming water flowing pressure is between 20 22 psi 8 Wait up to 1O minutes for the WASH temperature display to indicate a minimum of 1 50 66 The final rinse display may indicate temperature that is less than a minimum of 180 F 82 C during the wash cycle This is normal but during the final rinse when the pressure gauge indicates a flowing pressure of 20 22 PSI the final rinse temperature display will read between 180 195 F 82 91 C 9 Load soiled wares into the dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pans in a flat bottom AAA 10 Slide 1 dish rack into the wash compartment making sure wares do not interfere with the rotating spray arms Do not wash more than 1 dish rack at a time continued on next page 23 Operation Heavy Duty Wash Cycle Operation continued 11 Close the hood the green CYCLE light will illuminate and the heavy duty wash cycle will begin automatically The wash cycle time runs for the selected time 12 Openi
60. e automatic drain cycle 3 The drain valve will remain open for 10 minutes to allow time to flush the interior with fresh water during a cleaning operation 4 When 10 minutes has elapsed the drain valve will close The automatic drain cycle is complete NOTE The automatic drain cycle can be repeated after 10 minutes by pushing the power Switch to ON and immediately to OFF DRAIN The dishwasher will drain for another 10 minutes and then turn off 21 Operation Heavy Duty Wash Cycle Operation VERY IMPORTANT THE HEAVY DUTY CYCLE MAY BE SELECTED BEFORE OR AFTER THE POWER SWITCH IS PRESSED BUT THE CYCLE SELECTOR SWITCH WILL NOT CHANGE THE CYCLE FROM 4 MINUTES TO 6 MINUTES OR VICE VERSA WHILE THE DISHWASHER IS ALREADY IN CYCLE Follow the instructions below to operate the dishwasher in the Heavy Duty Wash Cycle A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180 F 82 C Turn the main power on at the main circuit breaker Make sure the spray arms and the scrap screens are in place Turn the Water supply on Close the dishwasher hood Turn the wash cycle selector switch to the desired heavy duty setting of 4 or 6 minutes Lu des eS a Heavy Duty 4 minute Setting Heavy Duty minute Setting 6 Push the dishwasher Power Switch to the ON position The power switch will illuminate an
61. e performed by qualified service personnel Problems due to improper installation are not covered by the Warranty NOTE The installation of the GAS BOOSTER must comply with all local electrical plumbing health and safety codes or in the absence of local codes installed in accordance with the applicable requirements of the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 NOTE Installation of the GAS BOOSTER must be in accordance with local codes or in the absence of local codes with thelatest edition of the National Fuel Gas Code ANSI Z223 1 the National Electrical Code ANSI NFPA 70 Canadian installations should conform with CSAB149 1 Natural Gas and Propane Installation Code and CSA C22 1 Electrical Code and or local installation codes Les installations canadiennes doivent se conformer aux CODES D INSTALLATION CSA B149 1 Natural Gas and Propane Installation Code et CSA C22 1 Electrical Code et ou aux codes locaux d installation NOTE The illustration below shows the typical Hatco PMG 200 gas booster heater specifications Refer to the installation instructions shipped with your gas booster for details Straight out duct adaptor shown Replace with 90 Hatco Corporation adaptor for other duct 800 558 0607 configurations A 120 150 F 49 66 180 F 82 C Water Outlet Water Inlet Model A DIM 2034 LL 6 1 4 4 Gas In
62. e temperature display will read between 180 195 F 82 91 C Temperature Display Error Codes digital display may show an error code to indicate certain conditions that require service or repair Refer to the illustrations below for the meaning of the error codes The letter is displayed with a dark color Three H s displayed with the color bar fully bar indicates a problem exists in the electrical lit indicates the temperature has exceeded circuit Contact an authorized service agent 210 F 99 C Contact an authorized service to correct the problem agent to correct the problem 17 Operation Standard Wash Cycle Operation Follow the instructions below to operate the dishwasher in a Standard Wash Cycle A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180 F 82 C 1 Turn the main power on at the main circuit breaker 2 Make sure the spray arms and the scrap screens are in place 3 Turn the water supply on 4 Close the dishwasher hood 5 Turn the wash cycle selector switch to the desired standard setting of 1 or 1 5 minutes Standard 1 minute Setting Standard 1 5 minute Setting 6 Push the dishwasher Power Switch to the ON position The power switch will illuminate and the machine will fill with water OFF DRAIN 7 Check the pressure gauge as the machine fills and make sure the incoming w
63. e the TEST B button The rinse display should indicate E 16 Push the RESET button to complete the verification of the rinse display ot Ur Ly 2 E after CAL is displayed to indicate the verification is complete 17 The verification procedures are complete 18 Turn the dishwasher power switch OFF turn the main disconnect circuit breaker off reconnect the thermistor plug and the rinse switch connector wire 19 Replace the front panel and return the dishwasher to normal operation 77 Temperature Display Adjustment For Service Technicians Only Display Codes and Definitions The illustrations below show the codes that may appear on the temperature displays START UP Number and bar LEDs cycle 1 This is the Display segment test aaa 6 when the dishwasher power is turned ON Check for defective LED segments during the test OPERATION Numbers and bar are blank e 1 Main power or dishwasher OFF 2 Tank temp below 70 F 21 C Turn power OFF then ON to check display segments HH displayed and entire the bar is lit The temperature in the tank has exceeded 210 F 99 C Reset the hi limit thermostat then adjust or replace the temperature control thermostat CAL displayed and bar is blank 1 Display is in the verification mode Press the RESET button on the display board to exit mode 160 displayed and bar is blank 1 Display verification in process E
64. ear side of the dishwasher directly below the handle bracket See Figure 1 7 Remove these bolts and set aside 8 Carefully lift the electrical control box and mounting bracket assembly in place align the mounting holes and reinstall the La mounting bolts removed in Step 6 m above See Figure J below 9 Refer to Figure on the previous page and note that a 12 ft 3 7 m vent fan cable has been prewired to the control box for the 120VAC Factory supplied vent fan N Route this cable from the control box NS to the vent fan in accordance with all local codes and regulations to MOUNTING complete the installation ME BRACKET Electrical Connections For the Optional Factory Supplied Vent Fan on Next Page 83 P N 115109 Direct Vent Option Installation Instructions Electrical Connections for the Optional Direct Vent Fan Supplied By The Factory WARNING Electrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being performed on the circuit IMPORTANT Electrical installation must be performed by qualified personnel in accordance with all local codes and regulations or in the absence of local codes then the National Electrical Code DO NOT CONNECT POWER UNTIL THE FAN IS COM
65. ect to repair the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion or Moyer Diebel authorized service technician Defective parts become the property of The Companies Use of replacement parts not authorized by The Companies will relieve The Companies of all further liability in connection with its warranty In no event will The Companies warranty obligation exceed The Companies charge for the machine The following are not covered by The Companies warranty Lighting of gas pilots or burners Cleaning of gas lines Replacement of fuses or resetting of overload breakers Adjustment of thermostats Adjustment of clutches Opening or closing of utility supply valves or switching of electrical supply current Cleaning of valves strainers screens nozzles or spray pipes Performance of regular maintenance and cleaning as outlined in operator s guide Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedures j Wear on Pulper cutter blocks pulse vanes and auger brush o on Examples of the defects not covered by warranty include but are not limited to 1 Damage to the exterior or interior finish as a result of the above 2 Use with utility service other than that designated on the rating plate 3 Improper connection to utility s
66. ector switch Locate the CHECK button on the rear of the display board It is located in the top center of the board Push and hold the CHECK button while observing the front of the display board The wash display flashes its current set point while the rinse display is blank 5 Release the CHECK button and both displays indicate actual temperatures Push and Hold the CHECK button the wash display flashes its set point and the rinse is blank Continue to hold the CHECK button and the wash display blanks out and the rinse display flashes its set point Release the CHECK button and the displays indicate actual temperatures Changing Display Set points Push and hold the CHECK button while observing the front of the display board As soon as the wash display flashes its current set point 70 in the example below 20 Wash Display Ly au immediately release the CHECK button when 70 flashes push the CHECK button again 120 is displayed Push and release the CHECK button again and 150 is displayed Push and release advances the set point displayed from 70 180 If the desired set point is 150 and the current set point is 70 then you would push and release the CHECK button two times until 150 is displayed When 150 is displayed hold the CHECK button 150 will flash indicating that the new setpoint value of 150 is set If you go past the desired set point then start
67. ervice 4 Inadequate or excessive water pressure 5 Corrosion from chemicals dispensed in excess of recommended concentrations 6 Failure of electrical components due to connection of chemical dispensing equipment installed by others 7 Leaks or damage resulting from such leaks caused by the installer including those at machine table connections or by connection of chemical dispensing equipment installed by others 8 Failure to comply with local building codes 9 Damage caused by labor dispute Warranty of Parts The Companies warrant all new machine parts produced or authorized by The Companies to be free from defects in material and workmanship for a period of 90 days from date of invoice If any defect in material and work manship is found to exist within the warranty period The Companies will replace the defective part without charge DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY THE COMPANIES WARRANTY 15 ONLY TO THE EXTENT REFLECTED ABOVE THE COMPANIES MAKE NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDINC BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE THE COMPANIES SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANIES DISHWASHINC MACHINES AND THE COMPANIES PARTS AND ALL OTHER REMEDIES ARE EXCLUDED INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES The Companies do no
68. et out below Warranty of Machines The Companies warrant all new machines of its manufacture bearing the name Champion or Moyer Diebel and installed within the United States and Canada to be free from defects in material and workmanship for a period of one 1 year after the date of installation or fifteen 15 months after the date of shipment by The Companies whichever occurs first See below for special provisions relating to glasswashers Warranty registration must be submitted to The Companies within ten 10 days after installation either online on the Champion Industries website http www championindustries com register or the Moyer Diebel website http www moyerdiebel com register in the USA or http www championindustries com canada register in Canada or by fax on the form provided at the front of this manual The Companies will not assume any responsibility for extra costs for installation in any area where there are jurisdic tional problems with local trades or unions IF a defect in workmanship or material is found to exist within the warranty period The Companies at their election will either repair or replace the defective machine or accept return of the machine for full credit provided however as to glasswashers The Companies obligation with respect to labor associated with any repairs shall end a 120 days after shipment or b 90 days after installation whichever occurs first In the event that The Companies el
69. front of the handle assembly as shown in this photo Route the hoses behind the handle assembly against the rear of the machine 96 P N 115107 Condensate Removal Option Installation Instructions Condensate Removal Shroud Electrical and Plumbing Connections gt Refer to Figure C at left and note the connection point for the shortest length of preconnected condensate removal hose The connection point is located directly behind the right hand hood spring at the rear of the dishwasher From outlet of vacuum breaker to final rinse 7 19 6 Refer to Figure D at left and note there are two hoses and two connection points shown The hoses are different lengths and it will not be possible to make both connections if the hoses are reversed From inlet of vacuum breakerto outlet of booster continued on next page 97 P N 115107 Condensate Removal Option Installation Instructions Utility Connections for the Tall Hood type Series with Condensate Removal Option Plumbing Connections VERY IMPORTANT The incoming cold water supply pressure must be a minimum 98 of 45 PSI flowing pressure measured at the cold water supply connection The dishwasher equipped with a Condensate Removal Option requires an incoming cold water supply only See Figure E below COLD WATER 3 4 NPT 55 75 F 13 24 C Maximum temperatu
70. he back of the display is accessible 4 Disconnect the thermistor cable located at the top center of the display board 5 Disconnect one wire from the rinse switch connector it does not matter which one 6 Push the dishwasher power switch UP to the ON position The machine will fill 2 indicates the thermistor plug was not disconnected before verification procedure Ca Cy 5 Cj EJ ca continued on next page 76 Temperature Display Adjustment For Service Technicians Only Temperature Display Adjustment For Service Technicians Only continued Verifying the Alphanumeric Display continued Z Ifthe temperature displays display EEE this indicates that the thermistor plug was not disconnected STOP and review steps 1 5 above 8 Push and hold the CHECK button and the RESET at the same time 9 Release the RESET button Release the CHECK button Both displays flash CAL the semi circular bars are blank SUD 2 CAL gt CAL indicates the temperature display 2 board is verifying its internal operation Cy e Q CT J p 1 1 Push and hold the TEST A button The wash display should indicate 160 12 Release the TEST A button The wash display should indicate E 13 Push the RESET button to complete the verification of the wash display 14 Repeat steps 8 10 and then push and hold the TEST B button The rinse display should indicate 160 15 Releas
71. he wash tank the pump suction strainer and drain screen Pere Check the wash tank for foreign material and clean as required 9 Replace pump suction strainer and scrap screens 10 Make sure the spray arms turn freely 11 Check the chemical containers and refill as required 12 Close the door and turn the power switch ON The machine will fill automatically 13 Resume normal operation Clean pump suction strainer Clean drain screen 26 DA N ROO 11 Cleaning and Maintenance Cleaning At the End of the Day Perform Steps 1 10 on the previous page Remove the upper and lower rinse and wash spray arms The spray arms are interchangeable Unscrew the upper and lower rinse arm spindles A Remove the rinse arm assemblies Clean the final rinse arm nozzles using a small paper clip B Remove the rinse arm end plugs C if necessary and flush the rinse arm with clean water Re install the rinse arm end plugs if they were removed Remove the wash spray arms and flush with clean water ONLY USE NON METALLIC SCRUB PADS TO CLEAN THE INTERIOR Contact the chemical supplier for de liming if required see next page O Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER Reassemble the dishwasher and leave the hood open to allow overnight drying Rinse Arm Spindle Paper Clip
72. ic start Fresh water rinse Standard Cycle 60 second or 90 second total cycle time Heavy Duty Cycle 4 minute or 6 minute total cycle time Rinse sentry Automatic drain valve Optional Equipment consult factory Direct Vent System Condensate Removal System Additional Flat bottom Dish racks P N 101273 Additional Peg Dish racks P N 101285 Installation Receiving Inspect the outside of the dishwasher carton for signs of damage Remove the carton and inspect the dishwasher for damage Check for any options or accessories that may have shipped with your dishwasher Turn to the front of this manual and follow the instructions to register your product online or by fax DU NOTE The installation of your dishwasher must be performed by qualified service personnel Problems due to improper installation are not covered by the Warranty NOTE The installation of the dishwasher must comply with all local electrical plumbing health and safety codes or in the absence of local codes installed in accordance with the applicable requirements in the National Electrical Code 70 Canadian Electrical Code Part 1 CSA C22 T1 and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 Placement CAUTION Be careful when lifting and moving the dishwasher to prevent damage to the machine 1 Move the dishwasher near its permanent location 2 Compare the installation
73. in freely 9 Close the dishwasher hood 10 Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher IMPORTANT During the initial fill adjust the PRV to ensure the flowing pressure of the incoming water is set between 20 22 PSI A T Make sure the scrap screen plate is mounted in the center of Make sure the scrap screens are in place the wash tank and separating the scrap screens 15 Operation Control Panel Description The control panel is located on the front left side of the lower panel The controls include 16 ON OFF DRAIN power switch Turns power on and off and initiates a drain cycle when the switch is placed in the Off Drain position CYCLE green indicator light Illuminates during an automatic timed cycle The cycle light is off during the 1O minute automatic drain cycle CYCLE SELECTOR switch 4 positions provide 1 minute and 1 5 minute total cycle times for normally soiled wares and 4 minute and 6 minute total cycle times for pots pans and heavy soiled wares WASH 150 F digital temperature display Indicates the wash tank water temperature whenever the dishwasher tank is full of water See next page Digital Temperature Displays RINSE 180 F digital temperature display Indicates the final rinse water temperature during the final rinse See next page Digital Temperature Displays PRESSURE gauge Indicates the f
74. inal rinse water flowing pressure during the final rinse The proper pressure reading is 20 22 PSI during the final rinse PRESSURE Operation Digital Temperature Display Description The wash tank and the final rinse temperatures are numerically displayed and a colored bar around the numbers creates a visual indication of the temperature 1 When the color of the bar is yellow then the water temperature is below the minimum temperature required to operate the machine Wait until the temperature has reached the proper operating temperature 2 When the color of the bar is yellow and green then the water temperature is at or above the minimum temperature required to operate the machine 3 The required wash temperature is a minimum of 150 F 66 C Wait until the display indicates this temperature before washing dishes 4 The required final rinse temperature is a min max of 180 195 F 82 91 C Contact a factory authorized service agent if the display fails to indicate this temperature during the final rinse NOTE The final rinse display may indicate a temperature that is less than a minimum of 180 F 82 C during the wash cycle This is normal but during the final rinse when the pressure gauge indicates a flowing pressure of 20 22 PSI the final rins
75. lation of a 6 to 4 duct reducer is highly recommended as shown in Figure A at left 4 The length of duct and the location of the vent fan must conform to Duct Reducer local codes and regulations by others Direct Vent Shroud 86 P N 115109 Direct Vent Option Installation Instructions Electrical Connections for a Direct Vent Fan Supplied By Others IMPORTANT Electrical installation must be performed by qualified personnel in accordance with all local codes and regulations or in the absence of local codes then in accordance with the National Electrical Code or the Canadian Electrical Code DO NOT CONNECT POWER UNTIL THE FAN IS COMPLETELY INSTALLED Direct Vent Control Box 1 Electrical connections for a direct vent fan supplied by others are made in the Direct Vent Control box See Figure B at right which was shipped with the dishwasher and stowed in the rear of the machine x Water tight 2 The control box can be mounted on the 1 Direct Vent left side of the machine See page 79 Figures amp J or wall mounted using Option P N 900958 Control Box Wall Mount Control Box Kit The wall mount kit is sold separately Cable Connections 1 Refer to Figure B at right 2 Remove the control box water tight cover 3 An interconnect control cable between the dishwasher and the control box is rewired at the factory Factor w DO NOT CUT NOR DISCONNECT d dis cables
76. let Primary exhaust 13 Unit may be adapted in exit location at rear T P relief valve may field with supplied parts 1 13 16 be field installed at 4 for side exhaust exit Iu side or rear 11 1 16 LN 19 5 8 31 1 4 25 3 4 19 5 8 Boo 7 7 3 16 25 13 16 6 1 16 he 6 1 4 PM Power switch 07 8 hole for Power on lamp 1 2 conduit Reset safety switch lamp NOTE Dimensions listed are in inches NOTE Overall Dimensions PMG 200 36 W x 20 3 4 D x 31 H 914 x 527 x 787 x mm 105 Grundfoss Pump Air Purge Instructions CAUTION PERMANENT DAMAGE TO THE GRUNDFOSS HOT WATER CIRCULATING PUMP MAY OCCUR IF THE AIR IS NOT PURGED FROM THE HOT WATER COIL HEATING SYSTEM PRIOR TO OPERATING THE DISHWASHER AND GAS BOOSTER FOLLOW THE INSTRUCTIONS BELOW TO PURGE THE AIR FROM THE SYSTEM 1 Make sure the dishwasher main power switch is OFF 2 Make sure the main water supply valve located at the booster heater is OFF 3 Open bleed valve A on the inlet side of the dishwasher hot water heater coil 4 Remove the silver plug B located in the center of the recirculating pump 5 Turn the main water supply valve ON Water will begin to fill the booster heater and the dishwasher heater coil gt Place a container under the recirculating pump plug B and the bleed valve tubing C to catch the water 7 Water and air will begin to flow out of the recirculating pump bleed valve tubing 8
77. listed below P N 115107 Condensate Removal Option Installation Instructions P N 115109 Direct Vent Option Installation Instructions Condensate Removal System Option The condensate removal system removes dishwasher heat and water vapor at the end of the dish washing cycle recovering the normally exhausted heat and transferring the recovered heat to the built in booster heater which may eliminate the need for a dishwasher vent hood Direct Vent System Option The direct vent system option removes dishwasher heat and water vapor directly into an exhaust vent which may eliminate the need for a dishwasher vent hood Direct Vent Installation Converting Straight through Operation to Corner Operation ATTENTION A straight through machine can be converted to a corner configuration in the field NOTE An optional splash shield P N 334890 is available for a corner instatllation Refer to the illustration below and on the next two pages to convert straight through operation machine to a corner operation machine To convert the dishwasher l Place the dishwasher as shown below so the control panel faces into the room and is accessible to the operator 2 Position the dishwasher so the machine and the dish tables align correctly according to the required positioning of the dish tables to the walls 3 Make the utility connections as described in this manual and in accordance with all local codes and regulations
78. mperature inside the booster heater falls below 180 F 82 C the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature 3 The CYCLE light will remain illuminated during the Rinse Sentry Mode The RINSE water temperature display must be monitored to ensure a minimum of 180 F 82 C is maintained during the rinse cycle 5 The acceptable temperature range for the final rinse water is 180 195 F 82 9 1 C 6 Awash cycle time of more than 6 minutes may indicate a low incoming water temperature or a problem with the booster tank operation VERY IMPORTANT DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT NOTE A wash cycle time of more than minutes may indicate a low incoming water temperature or a problem with the booster tank operation 25 Cleaning and Maintenance Cleaning After Each Meal Period or every 8 Hours of Operation 1 Push the lighted power switch DOWN to the OFF DRAIN position The power switch light will go out and the automatic drain cycle will operate for 10 minutes The cycle light is not illuminated during the drain cycle Io Open the hood and flush the interior of the machine with fresh water Remove the scrap screens and remove debris to a waste container Flush the scrap screens making sure to back flush Do not strike the scrap screens against solid objects Flush t
79. n point Main power supply wire mounting bracket Detergent injector and sensor connection points continued on next page 95 P N 115107 Condensate Removal Option Installation Instructions Condensate Removal Shroud Electrical and Plumbing Connections continued from previous page WARNING Electrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being performed on the circuit 1 The condensate removal shroud fans were prewired at the factory When the shroud is installed on the top of the dishwasher the shroud wires and their corre sponding wires on the back of the dishwasher should be in close prox imity to each other 2 Locate the wires and connect black to black and white to white See Figures A at right 3 ATTENTION Route the condensate removal shroud hoses behind the handle as sembly as shown in Figure A above The hoses shown in Figure B at right have been routed in front of the handle assembly this is incorrect 4 Referring to Figure B note that there are three hoses preconnected to the condensate removal shroud The hoses are different lengths to ensure that the hoses are con nected to the correct locations a 2 DO NOT route the condensate removal shroud hoses in
80. ndle Assemblies Description HANDLE HOOD BLOCK SPRING HOOK SCREW 1 4 20 X 1 FLAT WIDE HEAD SUPPORT PIVOT BLOCK WASHER FLAT 1 4 SST NUT PLAIN 1 4 20 SST BOLT M6 X 45MM HEX HEAD BLOCK UPPER PIVOT DOOR HANDLE BLOCK LOWER PIVOT DOOR HANDLE SCREW M6 X 16MM FILLISTER HEAD NUT PLAIN 6 SST PIN PIVOT SPRING EXTENSION BOLT HEX HEAD 5 16 18 X 15 SST WASHER LOCK 5 16 18 SPLIT SST SCREW TRUSS HD 6 32 X 3 8 SST LINK WELD DOOR LIFT HOOD WELDMENT Champion only HOOD WELDMENT Russell and Moyer Diebel BUSHING SIDE DOOR HANDLE WELDMENT DOOR MOUNTED SLIDE DOOR POST SWITCH REED SAFETY MAGNET SAFETY SWITCH SCREW TRUSS HD 1 4 20 X 3 4 SST BOLT HEX HD 5 16 18 X 1 SST WASHER FLAT 5 16 SST NUT HEX GRIP 5 16 18 SST W NYLON INSERT NUT HEX GRIP 5 16 18 SST TOP LOCK NUT GRIP 6 32 SST W NYLON INSERT SHIELD SPLASH OPTIONAL BOIT 1 4 20 X 1 2 HEX HD o lt N A NBO N N E NN E O KR E FS SN NN RH SS KR L N h2 57 Back Support and Hood Guide Assembly 58 Item No COON OURA WN O CON O W NY O Part No 334271 114904 100073 334657 334612 100003 114154 334776 334685 334227 114886 114866 33462 334616 334644 334645 106482 106014 Back Support and Hood Guide Assem
81. ng Maintenance Contact Service Agent or Building Maintenance Check incoming water temperature Check incoming water pressure Contact Service Agent Service Replacement Parts Service Replacement Parts Illustrations Page Wash Motor JASSEImblV Sen ete ee ee pie da a Ruta ius 32 Fill Piping Assembly without Booster Standard Model and Direct Vent Option Model Only 34 Fill Piping Assembly with Booster Standard Model and Direct Vent Option Model 36 Fill Piping Assembly with Booster Condensate Removal Option Model Only 38 Booster Assembly All Models and Opitions de Ur edidi 40 Cono anel PASS SIMO setae ne yal tss nt a 42 Control Cabinet and Input Terminal Block Assembly 2 2 2 2 2002220001002000000 000000000000000 44 Wash Rinse Spray Piping Standard Model and Direct Vent Option Model 46 Wash Rinse Spray Piping Condensate Removal Option 48 Wasn and Rinse SLOT TASSO 50 Wash Tank Heat Drain Screens and Hoses ii me ne ee ere ere eter enis 52 Tack and Panel Assembies 2 Su oM S 54 Hoodia HeodblandleAsSSEmblies cn 56 Back Support and Hood Guide Assembly 58 Condensa
82. ng the hood when the dishwasher is in cycle will pause the cycle The cycle will resume automatically when the dishwasher hood is closed 13 The final rinse cycle begins at the end of the wash cycle and runs for approximately 10 seconds followed by a 15 second delay before the green CYCLE light goes out 14 Check the FINAL RINSE temperature gauge during the final rinse and make sure it indicates a minimum of 180 F 82 C The acceptable range of operation is 180 195 F 82 9 1 C RINSE 180 F 15 Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20 22 PSI 16 Atthe end of the rinse cycle the in cycle light will go out Open the hood and remove the clean rack of wares 17 Repeat steps 9 16 for additional dish racks 18 Refer to the Automatic Drain Cycle on page 21 for the procedures to drain the dishwasher 24 Operation Rinse Sentry Operation Mode The final rinse water temperature must be a minimum of 180 F 82 C during the final rinse cycle to ensure all wares are sanitized If for any reason the hot water temperature in the booster tank cannot provide this temperature the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time The Rinse Sentry changes the Standard and Heavy Duty cycle time as described below 1 The Rinse Sentry constantly monitors the water temperature inside final rinse booster 2 If the te
83. ntrol box and the dishwasher together Refer to Figure 2 and Figure 3 in the Installation Instructions below Figure 1 for additional information concerning the location of the control box The straight through operation machine shown with control box mounted on wall Installation Instructions Control Box Location Straightthrough Operation Refer to Figures 2 and 3 Note the gray and 4 black shaded areas The gray area indicates Dish Table Corner the approximate allowed location to mount Operation the control box black indicates the area where the control box must not be mounted Dish Table Dish Table In all circumstances the mounting location of the control box must not interfere with the operation of the hood nor prevent access to the dishwasher for servicing Dish Table The control box can only be mounted within the limits of the prewired cables connecting the control box and the dishwasher togther Figure 2 For the Straight through Operation machine For the Corner Operation machine NOTE The control box and cables the control box can be mounted on the right hand or do not mount the control box in the black area shown weigh 10 lbs 4 1 kg left hand side of the machine
84. on the righthand side machine Check the Kit parts TABLE 1 Kit Parts List Refer to Table 1 at right and make sure your kit contains the parts listed The Wall Mount Bracket Template is located on the reverse side of this sheet 334473 Bracket Wall Mounting ATTENTION 100212 Screw 10 32 x 3 4 Truss Head THE FASTENERS NEEDED TO ATTACH THE CONTROL BOX 115074 Template Wall Mount Bracket TO THE WALL ARE NOT INCLUDED IN THE KIT lemplate on reverse side of this sheet THESE FASTENERS ARE SUPPLIED BY OTHERS Wall fasteners supplied by others Mounting the Box Refer to Figure 4 Install the wall mount brackets Item 1 to the back of the control box using the four screws Item 2 supplied in the Kit Position the control box in the desired location amp make sure the cables are not overextended Using the template on the reverse side of this sheet Item 3 mark the location of the four mounting holes for the wall mount brackets on the supporting wall See Figure 5 The control box assembly weighs 10 165 4 1 kg and must be mounted with the appropriate Figure 4 Figure 5 fasteners for type of supporting wall The location of the control box The control box assembly weighs 10 165 4 1 kg The fasteners are supplied by others must be mounted within the limits and must be mounted with the appropriate of the interconnecting c
85. onnecting Incoming Power Supply 1 Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker 2 The dishwasher is available for either single or three phase operation Standard voltages are 208 240V 60 1 amp 3 and 460 480V 60 3 3 Machine Electrical Connection Data Plate is located directly below the input terminal block Make sure the incoming power supply matches the machine s electrical requirement before connecting incoming power 4 Remove the front and left side dishwasher panels 5 The incoming power supply is routed from the rear of the machine to the input terminal block located at the front of the machine See A and B on next page 6 Connect the incoming power flexible conduit to Power Bracket the incoming conduit mounting bracket located on the rear of the dishwasher base making sure to leave 6 feet 2 m of excess conduit and conductors to allow for servicing of the dishwasher continued on next page Incoming Power Routing Installation Electrical Connections Connecting Incoming Power Supply continued 1 Connect the incoming power flexible conduit to the incoming conduit mounting bracket located on the rear of the dishwasher base making sure to leave 6 feet 2 m of excess conduit and conductors to allow for servicing of the dishwasher 2 Route the power conductors through the 1 1 2 rigid PVC Power Cable Conduit to the front of the dishwasher as sho
86. permanently placed and Direct Vent i before connecting the utilities Mounted 3 The dishwasher should be positioned in a manner which allows the dish tables and the machine to align for the proper loading and unloading of the dish racks See Figure B 4 Only a 3 4 NPT cold water supply is required for the Condensate Removal Option See Figure VERY IMPORTANT The incoming cold water supply pressure must be a minimum Machine Mounted Direct Vent Fan Control Box of 45 PSI flowing pressure measured at the dishwasher inlet connection 91 P N 115107 Condensate Removal Option Installation Instructions Installing the Condensate Removal Shroud 92 Remove the condensate removal shroud Carefully route and to the from its shipping container Refer to Figure C and note that the shroud has a front flange and a rear extension Cb which interlock with the dishwasher vent opening Make sure Ca and are properly connected to the dishwasher when the shroud is installed Refer to Figure C and note there are two electrical wires and three hoses Cd attached to the shroud rear of the dishwasher when installing the shroud Two persons are needed to install the shroud on the dishwasher See Figure
87. r Service Technicians Only Temperature Display Adjustment For Service Technicians Only continued Adjusting the Temperature Displays continued 5 There are two displays on the front of the display board The left displays the wash tank temperature the right displays the final rinse water temperature e S Am S SAA c Front View of Temperature Display Board Wash Display Rinse Display 6 The rear of the display board contains the adjustment buttons and the display board connectors The adjustment buttons are TEST A TEST B CHECK and RESET 7 There is a temperature selector switch to change the display units for F or C o Gen 0 Thermister Connector Button Rinse Switch Connector P N 114489 Revision 1 Rear View of Temperature Display Board 74 Temperature Display Adjustment For Service Technicians Only Temperature Display Adjustment For Service Technicians Only continued Adjusting the Temperature Displays continued Checking Display Set points The set point determines the way the semi circular bar displays temperature For example if the set point is 70 F 2 1 C then the bar will indicate yellow beginning at zero up to 70 and change to green from 7 0 and beyond There are six set point values 70 120 150 160 165 and 180 F or 21 49 65 71 74 and 82 C depending on the position of the F C unit sel
88. rain 21 Heavy Duty Wash Cycle Operation 22 Rinse Sentry Operation Mode 25 Cleaning and Maintenance 2 26 DS a 28 IVIGIIN ENON CS tet 29 TOW DISS cin osm tala dace Ga pated ges 30 Service Replacement 31 Temperature Display Adjustment For Service Technicians Only 72 Direct Vent Option Installation Instructions 79 Condensate Removal Option Installation 5 9 Hot Water Coil Installation Grundfoss Pump Air Purge Instructions 104 Time Cycle Chari ooi eb td HERD te 107 Electrical Schematics 109 P N 900958 Control Box Wall Mount 114 Model Description Model Description Tall Hood Type Series Dishwashers High temperature hot water sanitizing dishwasher with builtin 40 70 F 22 82 C rise booster heater 208 240V 60 1 amp 3 460 480V 60 3 380 415V 50 3 Field convertible for straight through or corner operation Self draining pump Automat
89. re with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher supply connection before adjusting operating pressure to 20 25 PSI flowing pressure A water hardness of 3 grains gal US 51 3 mg L or less is recommended The cold water supply connection is located on the left side of the dishwasher approximately 64 above the finished floor see the illustration below manual shut off valve 3 4 or larger should be installed in the cold water supply line as close to the dishwasher as possible for servicing 21 m ist Z Detail View 3 4 Cold water supply connection eos ij P N 115107 Condensate Removal Option Installation Instructions Utility Connections for the Tall Hood type Series with Condensate Removal Option Electrical Connections WARNING Electrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being oerformed on the circuit ATTENTION A qualified electrician must conne
90. site utility connections with the dishwasher utility connections and make sure they are the same 3 The typical dishwasher load height is 3334 857mm 4 For straight through operation provide 20 508mm clearance out from the front of the machine and 20 508mm out from the left side of 29 757 the machine by 27 686mm clearance above the floor for servicing 27 5 For servicing a corner operation machine provide 686 35 889mm clearance out from the front of Clearance the machine under the right hand tabling 35 889mm out from the left hand of the machine 11781 under lefthand tabling and 35 889mm out from the front of the machine Provide 27 686mm clearance above the floor on all sides 33 857 Standard dishwasher dimensions in inches and millimeters Installation Placement continued 6 Dishwashers are shipped from the factory for straight through operation Refer to page 4 to convert the dishwasher from straight through to corner operation VI I MI Control Panel StraighHhrough Operation Shown 7 The dishwasher has 4 adjustable feet for leveling l l 8
91. ssure to 20 25 PSI flowing pressure 2 A water hardness of 3 grains gal US 51 3 mg L or less is recommended 3 A manual shutoff valve 3 4 or larger should be installed in the hot water supply line as close to the dishwasher as possible for servicing The incoming hot water line is a 3 4 NPT connection 10 Installation Water Connections for Condensate Removal Option Model The dishwasher equipped with a Condensate Removal Option requires an incoming cold water supply only COLD WATER 3 4 NPT 55 75 F 13 24 C maximum temperature with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher supply connection before adjusting operating pressure to 20 25 PSI flowing pressure A water hardness of 3 grains gal US 51 3 mg L or less is recommended VERY IMPORTANT The incoming cold water supply pressure must be a minimum of 45 PSI flowing pressure measured at the cold water supply connection The cold water supply connection is located on the left side of the dishwasher approximately 74 above the finished floor see the illustration below A manual shut off valve 3 4 or larger should be installed in the cold water supply line as close to the dishwasher as possible for servicing SA
92. t authorize any other person including persons who deal in Champion or Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Champion or Moyer Diebel dishwashing machines Iable of Contents Table of Contents Tall Hood type Series Dishwasher KEV Or yupa st iS b ist i VV UN i des ii Model Deser O SIR iv dt a a sde cc Ram satan Semen ununta CNN Sree eer eRe een DEN UI mamas l Installing Condensate Removal or Direct Vent Opltions 2 Converting Straight through Operation to Corner Operation 3 Eleciticul CONNECHONS kaqa qap ha 7 Waler CONN GHONS 12 13 Standara Vent Fan Nue 13 Chemical Dispensing Provisions essen 14 uu 15 Initial Startup Check List 15 16 Control Panel DescripIIOI aics aai ente eine 16 Digital Temperature Display 17 Temperature Display Error Codes 17 Standard Wash Cycle Operation 18 JAUtometic D
93. te Removal Option and Direct Vent Option Electrical Control 60 Direct Vent Option Shroud and Exhaust e nee va end E Yo 62 Condensate Removal Option Shroud Fan and Coil 64 Drain Vater Tempering R O DO 66 Hor Waler Coil Heal Assem5 68 Dish racks Line Strainer and Pressure Regulating Valve 70 Temperature Display Adjustment For Service Technicians Only 72 P N 115109 Direct Vent Option Installation Instructions 79 P N 115107 Condensate Removal Option Installation 91 31 Wash Pump Motor Assembly 32 Wash Pump Motor Assembly pom Description Qty 114134 SLINGER WATER 2 114135 NUT 9 3 114136 SCREW 9 4 114137 PLATE BACKING C W CAPACITOR BRKT 5 110285 GASKET PUMP 1 6 114139 SEAL PUMP 114140 WASHER 8 114141 IMPELLER 9 114142 WASHER 10 114143 WASHER LOCK 11 114144 NUT IMPELLER LH THREADS 12 114145 HOUSING PUMP 13 112637 CAPACITOR 31 5pF 14 115143 PUMP MOTOR ASSEMBLY COMPLETE 208 240VAC 50 60 1 PH 2HP 115144 PUMP MOTOR ASSEMBLY COMPLETE 208 266 360 460VAC 60 3PH 2 115429 PUMP MOTOR ASSEMBLY COMPLETE 230
94. the wash arm and rinse arm spray jets and clean as necessary Make sure the water supply is on and the drain is not clogged Check the temperature displays to ensure they are operating Make sure the dish racks are in good condition Check the chemical containers and refill as required Pod od ee Follow the cleaning procedures given above Weekly Maintenance Perform Steps 1 5 in the Daily Maintenance Inspect water lines for leaks Check for water leaks underneath the dishwasher Make sure the floor drain and or piping handles the drain water discharge Make sure the dishwasher is level Clean accumulated lime deposits from the wash tank heating element Inspect the scrap screen and replace it if damaged B o E E CE bs Check the spray arms and replace or repair if damaged Yearly Maintenance Contact your authorized service agent for a preventive maintenance inspection Lubrication There are no lubrication points nor schedules for this dishwasher NOTE Consult your chemical supplier for chemical dispensing system maintenance 29 Troubleshooting Follow the troubleshooting guide below in the event your dishwasher does not operate as expected 30 Dishwasher will not run Low or no water Chemicals won t feed into dishwasher Poor wash results Dishwasher stays in wash cycle Dishwasher will not drain Direct Vent Option Model Steam not being vented Condensate Removal Option Model
95. tional Splash Shield Installation for S N D141012079 and above The splash shield reduces splash out whenever the hood is raised inside view IMPORTANT The splash shield must be installed before the machine is placed in its permanent location Step 1 Remove the two 1 4 20 x 1 2 hex head bolts located on the right hand side of the machine as shown in the illustration below Save the bolts Step 2 Raise the hood and fit the splash shield channel guide over the edge of the tank Refer to illustration Splash Shield insided view above Splash Shield Step 3 Reinstall the bolts removed in step 1 Step 4 Open and close the hood to ensure it Bolts operates smoothly 1 4 20 X 1 2 Right side of machine Step 5 Conversion is complete Installation Electrical Connections WARNING Electrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being oerformed on the circuit ATTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code or the Canadian Electrical Code Improper installation will not be covered by the Limited Warranty C
96. wn See A and B below 3 Two cable tie mounts are provided on the base of the machine to secure the conductors Make sure the conductors do not block the front of the booster tank if equipped so the booster can be serviced easily 4 Refer to the terminal block connection diagrams below and connect the incoming power to the input terminal block as indicated according to the machine s power requirements See C and D below SINGLE PHASE THREE PHASE POWER CONNECTION POWER CONNECTION 208 240V 60 1 208 240 440 480V 60 3 LINE IN 5 CHECK MOTOR ROTATION FOR 208 240 460 480V 60 3 ONLY Check the rotation direction of the wash pump motor according to the indicator arrow on the motor end cover and reverse L and L2 at the input terminal block if the motor rotation is incorrect Blank Page This Page Intentionally Left Blank Installation Water Connections for Standard Model and Direct Vent Option Model AITENTION A qualified plumber must connect the water supply to the dishwasher in accordance with all local plumbing and sanitation codes and regulations Improper installation will not be covered by the Limited Warranty 1 The Standard Model dishwasher and the Direct Vent Option Model require a single hot water connection HOT WATER 3 4 NPT 110 F 43 C minimum temperature with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher before adjusting operating pre
97. xternal cable connections are made Re install the control box water tight cover to complete the control box wiring Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being performed on the circuit Interior view of the direct vent control box showing Contactor FC provided for vent fan power control ATTENTION INSTALLER OVERLOAD PROTECTION DEVICES FOR A DIRECT VENT FAN SUPPLIED BY OTHERS ARE NOT INCLUDED IN THE DIRECT VENT CONTROL BOX SHIPPED WITH THE MACHINE CONTROL RELAYS ISOLATION SWITCHES AND OVERLOAD PROTECTION DEVICES MUST BE INSTALLED IN A SEPARATE ENCLOSURE AND NOT INSTALLED INSIDE THE DISHWASHER NOR THE DIRECT VENT FAN CONTROL BOX P N 115109 Direct Vent Option Installation Instructions Direct Vent Control Cable Connection Diagram Out to direct vent fan 1 or 3 phase power in from separate supplied by others power source I s L1 2 lt jS T3 L3 x ice 9 e 9 WHITE 2 BLK 53 Ned BLK WHT 455 22 RED 19 AE 1
98. y before adjusting the temperature displays To check the display operation 1 2502 dee ET Push the dishwasher power switch UP to the position If the dishwasher is already then push the power switch DOWN to the OFF DRAIN position wait 1O minutes for the machine to drain and then push the power switch up to the ON position Observe the displays on initial power up The individual segments in the Alpa numric LEDs illuminate in a clockwise rotation All segments of the Alohanumeric LEDs illuminate to display 8 s The segments in the semi circular bars illuminate in a clockwise rotation The displays switch to normal operation and begin to display temperature Adjusting the Temperature Displays WARNING Electrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being performed on the circuit 1 To adjust the displays 1 Turn the dishwasher power off 2 Disconnect power to the machine at the main disconnect switch 3 Remove the front panel and position it to the left as shown in the photo so the back of the display is accessible 4 Push the dishwasher power switch UP to the ON position continued on next page Remove front panel in order to access the back of the display board 73 Temperature Display Adjustment Fo

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