Service Manual - Heritage Parts
Contents
1. Ss ja bk br bk k rc as K For Australia L 7 use wh color single dac AR coded wires phase ye ye l 5 je li lr pi bg pt M r3 LEMENTS FLOOR MODEL lq log nh TILTING UNIT ay rare Ost Me NLY ri QriL HE 6 high W ja bk 2 bl z bl z red O il red ST2 7 bk bk blue l TEMP ADJUST ds 7A NG i THERMISTOR So 9 temp set 1 me p KE O 10 temp sensor 2 AAA e 1 heat indicator 3 pi P GR NG pink 7 RED LED 2 low water ind 4 n P e 13 probe 5 pan 2 se yellow PROBE 14 relay 16 ma RY PA 5 ground 7 16 6vdc 8 ME O l CE ac E 7 bad L err Hg SW 3 6vac 10 seal TILTING UNIT ONL ka OUTSIDE SOLID STATE CONTROL 1 By OF NORTH AMERICA T1 20VA 19 ye UN ye 20 pa us pee 21 eo 5 G bk IRY2 bk 22 SAFETY TH STAT bk bk 456 Lu TA 100VA 2 pus E red red bk BA PAS pa Lred POWER TILT OPTION FOR FLOOR MODEL ONLY zar 17 gt bk h 26 115v bk ZN bl bk OTF CIRCUIT SI TEN T 28 UP LIMIT SW R19 53 bl d 30 jo E DOWN LIMIT SW wh zz 3 or 32 gy D EE a UP ULONG 34 YG i DOWN 35 BRIDG br RECTI 36 e 37 m 25 Symbol Legend pace 1 of 2 1 English OI French D Spanish O Italian O German 0 Chinese Simplified C Chinese Traditional RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ELECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG GEFAHR H fitit FEL fE p BS2. o o ooooo oo Terminal Block End Section large white 00 0 AA Terminal Block End Section small black o Bearing Assembly es e Eso A Hex NUD 16 74 sikka ada tib ik X x x UA AR REE l a X X 033 Washer 1 1 2 O D x 13 16 LD x O37 W L ld En 12 ass ME KEL T hand tilt B CONTROL CONSOLE COMPONENTS POWER TILT CONTROL CONSOLE COMPONENTS POWER TILT ITEM NO pe Be De xe oa 10 11 12 13 14 To 16 17 18 19 20 PA 23 24 Zo 26 ah 28 29 30 31 32 33 37 38 39 PART NO KE503252 FA11134 KE50577 KE51224 KE52386 KE50583 KE50582 KE50377 SK50055 KE50376 SK50054 FA95008 FA30088 SE00036 FA95005 KE50581 KE51011 KE51009 KE51010 KE50752 FA95007 FA95050 FA95048 FA95051 KE50580 KE51007 FA00012 KE00151 KE52833 KE50315 KE50441 FA1 1081 KESI II KES17111 KE51731 FA10623 FA20229 T40226 KE51891 FA95037 FA95014 KE50579 14 DESCRIPTION QTY Seer BOX AE A 1 Sei AGA AS 1 os PP 1 Trenstormer 208 1204 HO uiu ssa rut px hera Bebe wh nie book RS 1 Transformer 220 240 120V HG5J aoaaa 1 A a a A ERE E E EA a a AN EEE e A 1 GOUDINO es simvobors seats de a ra ad va de 2 Terminal Block Section large white clle 3 Terminal Block Section small black L eee 3 Terminal Block End Section large white 000 0 1
3. RECOMMENDED FLOOR DRAIN 12 x 12 gt Tilting Stationary Models Models Recommended Floor Drain Locations Model A D KEL 30 25 3 8 li li 12 3 4 KEL 40 28 5 8 i 13 3 4 KEL 40 SH 32 1 2 15 1 2 KEL 60 32 1 2 15 1 2 KEL 80 35 7 8 j l 17 1 4 KEL 100 38 3 8 18 1 2 KEL 25 T 22 1 4 24 KEL 40 T 26 28 1 2 KEL 60 T 29 3 4 i al KEL 80 T 30 1 2 35 1 2 KEL 100 T 34 1 8 i 40 1 2 Above dimensions apply to standard 2 Tangent Draw Off Valve only For other valves consult factory RECOMMENDED FLOOR DRAIN DETAIL RECOMMENDED FLOOR FLOOR SLOPE _ G ite Sa 4 MINIMUM Ww PIPE DRAIN 6 RECOMMENDED RECOMMENDED MINIMUM VALVE SIZE PLUS 1 ASSEMBLY FLANGED FOOT 5 DIA 3 7 16 DIA HOLES Flanged Foot Detail Position the kettle in its permanent location and level the kettle by turning the adjustable flanged feet Once positioned and leveled permanently secure the kettle s flanged feet to the floor using 5 16 lag bolts and floor anchors supplied by the installer There are three bolts required to secure each of the flanged feet WIRE CONNECTION Install in accordance with local codes and or the National Electric Code ANSI NFPA No 70 1990 USA or the Canadian Electric Code CSA otandard C22 1 Canada A separate fused disconnect switch must be supplied and installed Th
4. KEL T power tilt B TRUNNION ASSEMBLY For Spring Assist Lid Only ITEM PART DESCRIPTION QTY NO NO O ls KE00354 Trunnion Bearing Casting 1 KEO0354 D Trunnion Bearing Casting 1 without roller bearings used prior to July 1984 KE51711 Roller Bearing o 2 Note Units without roller bearings cannot be replaced by units with roller bearings 2 KE00351 Trunnion Bearing Casting 1 KEO0351 D Trunnion Bearing Casting 1 without roller bearings used prior to July 1984 3 KE00349 Bolt 5 16 18 x 1 2 o o o o o 1 4 KE50666 Spherical Washer 1 2 TANGENT DRAW OFF VALVE ITEM NO PART NO DESCRIPTION QTY 1 7 KE50972 B Draw Off Assembly 1 1 FA95049 WNG AAA 1 2 KE527551 so METTI 1 3 KE52754 REX NUT m T T 1 4 KED OS MEMO ios KOY SEAMAN KA BALENG DD BUG WEN DE Mb GWA RE 1 O RES2 7492 PIGIOM 25 44 54 aaa ee oo oe ER eee BES ea mae eee eae eee ee ohn ees 1 6 FAOO01 11 An 1 7 KES2751 NANOOD x x ac a AURORA hor SR EM dc AHEAD KN EM AINA 8 LABLA KA KALAT 2 SPARE PARTS LIST ITEM ON DESCRIPTION QTY QTY DOMESTIC OVERSEAS Refer to page 9 Kettle Bottom amp Side for parts drawing KE00458 Solid State Control Box 1 1 KE50753 7 Relay 12 VDC 1 KE50750 5 Contactor 208 240V 60 Amp 1 2 special high wattag
5. Operators Manual Installation Operation amp Service Electric Floor Model Kettles For units built after August 1999 MODELS KEL 25 KEL 30 KEL 40 KEL 40 SH KEL 60 KEL 80 KEL 100 KEL 25 T KEL 40 T KEL 60 T KEL 80 T KEL 100 T KEL 40 SH KEL 40 TSH KEL 60 SH KEL 60 TSH i j aya Cleveland C eve an 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com SE95036 Rev 2 Installation Operating Instructions Cleaning Instructions Service Parts Maintenance Symbol Legend TABLE OF CONTENTS C ea eee ee ee ee ee eee ee ees 255553 E l o 26 ma DADA ETE 1 Shipping Damage Instructions ui sue oO oe ORR RR SIE EHS 1 MIAMI 1 Clearance Requirements 1 Recommended Floor Drain Locations 1 Recommended Floor Drain Detail 2 llle 2 AS su sana dre AE EEE 2 AE caeaeeauqeeeueheeehewe es sz we mwessa 2 MOI P bende rage 2 Installation Checks eee 3 O E taa os oe oe OS G oe oe eee oe ees EDEN 3 General Parts Drawing ee 4 Operating the Kee i v2 roba RRERARTRRERARRASSSPGE saco B Approximate Boiling Times seen D Care d CAN isis air ra a INSISI SRTA 6 UNAG kada nna eee eee Ree EERE AAAH GAGA GAGA ya 7 ANGELA pn ta RES O 7 Hinge Assembly amp au KAANAK ra rr rre 3 Kettle Bottom SE zoas aee odo LEADS 9 10 Control Console Components Han
6. Defective potentiometer 5 Defective contactor s venting temperature control 6 Defective control box 2 Defective safety thermostat 4 Defective thermistor 7 Defective elements s Fault Isolation Procedure Step Test Result Remedy 1 In a cold state does the pressure gauge Yes Go to step 2 read in the green zone No There is air present in the jacket of the kettle Follow Kettle Venting Procedure page 19 If constant venting is required there is a leak that should be corrected 2 Do the contactors shut off too early Yes Go to step 3 before reaching normal maximum No Check contactor contacts for pitting operating pressure Voltage across terminal of contactor while energized signifies a poor contact Replace contactor s as necessary Check elements for short to ground or open circuit If elements are defective contact the factory Elements are not field replaceable 3 Does the green LED remain illuminated Yes Replace defective safety thermostat after the contactors shut off No Go to step 4 4 Unplug control box and measure the Yes Go to step 5 resistance across potentiometer No Replace defective thermistor temperature control Is it approximately O ohms at maximum and 50 000 ohms at Msc Go to step 6 minimum setting Du Remove kettle thermistor and allow to No Replace defective thermistor cool Remove edge connector from control box Test resistance across edge connector s pins 2 and 7 ls
7. Terminal Block End Section small black o o o ooooooo o 1 LOSA less reasons ras a aa esa 2 Washer 1 2 OD x19116 LD X AZS W 2444464 mak oe RUE da AM Aha 1 Thrust Bearing Assembly and Spacer AA 2 CER ON AP 1 Bridge Rectifier aa 1 CONE SCHON Cc 6 Square Spacer Plate a 1 CDC COOL 3 sa vseuedcx4s redd Adae duis AD Dade 1 Transformer 240 16V L 1 Fietamninddhingd4125s10 gallott as a tas icum we CREE ow LIKA iso PES PESE E 1 Retaining Ring 60 gallon amp up LL 1 Woodrutr Key 25 40 Ballon 2 dx e dorar ida ERR X sia LGA 1 Woodruff Key 60 gallon 8 up L 1 Water Resistant BOOT eux x xor eem heim do ox we RR dos ec om ao d 1 ierste AA YS 2 Q RNO Creul Dreakor AAA 1 Segment Gear 25 40 gallon a 1 Segment Gear 60 gallon amp up Lee 1 VOLETE IED END KY KA EE NIAN NEA ELA WINK se ee PANA TRE S 1 l kic rusos oe he ae tee Oe ee ee eg Oe oe Ba AA 1 JC O o nA obese eet ae NAG NG ge Wd b ud KA WG 4 Roller Bearing trunnion 25 40 gallon llle 2 Roller Bearing trunnion 60 gallon amp up LL 2 Bearing Ui SGM aa 6 AN AA AKA Yh os EA or ok RSS Ka AA AA 1 Bolt 6 ToS a pu REP Pede ges bos ee oe oes 1 Hex NU 516 24 Duas wee xk uox Xo deos ca eee edhe e e OSs 1 Seals PME 1 Washer 1 1 2 0 D x 19H16 EB 3C 087 W ius aos ase eh piece 2 KEY 9 16 X 93 10 KIA aan oe Rx dono woe ee eee ed RE een dees 1 KABA KAKA EAT 1 Circuit breaker 1 amp ees 1
8. E fE D SPLASHPROOF ANTI CLABOUSSURES A PRUEBA DE SALPICADURAS PROTETTO CONTRO GLI SPRUZZI SPRITZWASSERDICHT Bi D 7K HJ Ba ARK FJ DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D INTERVENIR SUR L QUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA STROMVERSORGUNG AUSSCHALTEN BEVOR AM GERAT GEARBEITET WIRD PR TE Y fa WU YI DOT Ha YE ER E ax PES BU GU Er ES Y MAIN POWER ALIMENTATION ELECTRIQUE ALIMENTACION PRINCIPAL ALIMENTAZIONE HAUPTSTROM FaH EGR ON MARCHE ENCENDIDO ACCESO AN FF PE OFF ARR T APAGADO SPENTO AUS K a PAUSE INTERRUPTION PAUSE INTERRUPTION PAUSA INTERRUPCION PAUSA INTERRUZIONE PAUSE UNTERBRECHUNG BHS gt EIB ar gt REN CONTINUE CONTINUER CONTINUAR CONTINUA WEITER Ak BE ies AG RESET REENCLENCHER RECONECTAR RESET NULLSTELLEN apie GALE START OF ACTION DEBUT DE L ACTION INICIAR FUNCIONAMIENTO INIZIO OPERAZIONE FUNKTION STARTEN JF 5 PR TE BA NG BR E STOP OF ACTION ARRET DE L ACTION PARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN EE BE G A ff FAST START DEMARRAGE RAPIDE INICIO RAPIDO AVVIAMENTO RAPIDO SCHNELLER START BUG 3 RIS B 26 FAST STOP EMERGENCY ARR T RAPIDE D URGENCE PARADA RAPIDA EMERGENCIA ARRESTO RAPIDO EMERGENZA SCHNELLER STO
9. Replace Pressure Relief Valve B with Street Elbow C 7 Add distilled water D through the Street Elbow C using a funnel if necessary Refer to Distilled Water Requirements chart for the proper amount required 8 Apply a thread sealant i e Teflon tape to the Pressure Relief Valve s B thread and replace 9 Replace Guard Bracket A 10 Restore power to unit at the fused disconnect switch 11 The kettle must now be vented Refer to the Kettle Venting Instructions shown below KETTLE VENTING INSTRUCTIONS Pressure Gauge Pressure Relief Valve 0 Guard Wa Bracket The following venting procedure should be followed when the Vacuum Pressure Gauge needle is in the VENT AIR zone NOTE Check for and eliminate leaks prior to venting See Repairing Leaks in Steam Jacketed Kettle Fittings on page 19 6 1 Remove guard bracket from pressure relief valve gauge assembly 2 Turn kettle ON and set Temperature Control to 10 c9 Max heat the empty kettle until unit cycles off EN 3 Vent kettle by pulling safety valve ring 8 10 times in short 2 9 second blasts with a 5 second interval between pulls NOTE l unit cycles ON stop venting and wait for kettle to cycle OFF before continuing 4 Turn kettle OFF Add cold water to kettle until its surface temperature is below 100 F The pressure gauge needle should be in the green zone indicating a vacuum in the kettle s jacket 5
10. Replace guard bracket from pressure relief valve gauge assembly VACUUM LEAK TEST PROCEDURE If the kettle will not hold vacuum test for leaks at A Water Level Probe Remove bottom cover B Pressure Relief Valve LEAK TEST PROCEDURE C Pressure Gauge 1 Heat kettle until unit cycles off 2 Shut off power to the kettle at the fused disconnect switch 3 Spread Bubble Type Leak Detector over suspected are and watch closely for bubbles 4 Repair areas as required WATER LEVEL PROBE PRESSURE PRESSURE RELIEF VALVE REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the fittings Often the easiest way to eliminate a leak is reseal the suspect areas 1 Water Level Probe 2 Pressure Relief Valve 3 Pressure Gauge Remove clean threads apply teflon thread sealant and reinstall A Inspect for signs of leaks Replace if required B Remove clean threads apply teflon thread sealant and reinstall A Inspect face of gauge If it contains moisture on the inside of face replace B Remove clean threads apply teflon thread sealant and reinstall LUBRICATION PROCEDURE Lubricate the following parts every three months to insure smooth operation and reduce wear Adjusting TRUNNION HOUSING WORM SCREW AND TILT GEAR These parts are accessed through the top cover of the console Apply grease to gear te
11. qe aun a ro la ate Ges e A a e et 1 Screw Socket Head uu resarcir xo area aaa aa 4 GUIDO SCION e xen d s od ACEZRRORUE al ksirt OR oR OE eee Yu doe o OR uod s 2 Ae PC II 1 Ss m 1 Cover Handle specify model llle 1 KETTLE BOTTOM 4 SIDE Element Terminals KETTLE BOTTOM 4 SIDE ITEM NO M o DT oe Q3 10 ae 19 18 14 15 16 17 18 19 20 21 22 23 24 25 20 2T 28 PART NO KE50556 1 KE51723 KE51721 KE51226 KEST229 KEOO458 KE50753 7 KE54761 KE50377 SK50055 1 KE50376 SK50054 1 SK50054 2 KE53838 11 KE53838 12 KE53838 13 KE50429 3 KE50566 1 KE5056 7 1 SE00114 KE5 1005 KE50569 1 KE50558 IEDUDTS KE50750 3 KE50750 4 KE50750 5 KE51139 1 KE52936 1 KE54833 3 KE54833 4 KE50473 KE53838 19 KE53838 21 KE50391 KE50392 KE54852 1 FA11145 DESCRIPTION Probe Water Level Safety Valve 50 PSI 1 2 for 25 80 gallon kettles Safety Valve 35 PSI 1 2 for 100 gallon kettles Wire Connector Terminal oo o ee Edge CONNECIOT 2 6 can eh eee eed obrando alba a Y 8 SONGS CON TO ODE coax KEAN BANGA AG Lew ee B Ce RES S X EE e E Hel T2 VOC sanos iras rre aaron RASA e Bracket Terminal Block a a Terminal Block Section Terminal Block Section Terminal Block End Section Te
12. reached 130 F 54 C Then the green light will cycle on and off indicating the element is cycling on and off to maintain temperature 4 Tilt the kettle forward tilting models only The Low Water Indicator Light Red 3 should be lit when the kettle is in a tilted position This light indicates that the element has automatically been shut off by the kettle s safety circuit This is a normal condition when the kettle is in a tilted position 5 Raise the kettle to the upright position The Low Water Indicator Light Red 3 should go out when the kettle is upright If the red light remains lit in the upright position it indicates a low water condition and water must be added to the reservoir before the kettle can be operated Refer to the Reservoir Fill Procedures on page 19 of this manual 6 Turn the ON OFF Switch Solid State Temperature Control 1 to 10 Max and allow the kettle to preheat The green light should remain on until the set temperature 260 F 127 C is reached Then the green light will cycle ON and OFF indicating the element is cycling ON and OFF to maintain temperature Fill the kettle with cold water to the steam jackets welded seam Refer to the Temperature Range Chart on page 5 for the time required to bring the water to a boll 7 When all testing is complete empty the kettle and turn the ON OFF Switch Solid State Temperature Control 1 to the OFF position CLEANING After installat
13. this test be on the correct method for refilling kettle jacket performed twice a year T EAM WARNING Improper refilling of kettle jacket will result NOTE The following instruction is intended for use by in irreversible damage to unit qualified service personnel NOTE Rust inhibitor is purchased locally Read WARNING Kettle surface will be hot and steam will be directions and do not exceed manufacturer s released during testing Take necessary precautions recommendation excessive rust inhibitor can also including the use of gloves and eye protection to cause solidification prevent personal injury 18 RESERVOIR FILL PROCEDURES The kettle s water level must be maintained at the proper level to submerge the heater elements Under normal operating conditions the sealed water reservoir should never require the addition of water If the red low water light comes on during use while the kettle is in an upright position the water level has reached a critically low level The low water protection control has automatically shut off the heater elements The following procedure must be completed before further use NOTE Have a qualified service technician repair the leakage problem and add water to the unit Ensure that the red low water light is on when the kettle is upright On tilting kettles it is normal for the red light to come on when the kettle is in a tilted position as the elements are not submerged in water at t
14. 25 3 3 4 Spout KEL 25 1 1 KE50825 2 3 4 Spout KEL 40 60 80 100 T 1 2 FA95022 Retaining RINO uote e es 1 di FA05002 19 O RINg LL 1 4 KE51736 Long Faucet Nut 1 Di SE50020 Hot Water Stem Assembly 1 Double Pantry only 6 SE50021 Cold Water Stem Assembly 1 Ta KE51401 Single Pantry Body 1 c w Item No 6 8 KE50335 Adapter Washer 1 Single Pantry only 9 KE51403 Double Pantry Body 1 c w Item No 526 TO KE54 159 Faucet Mounting Bracket 1 11 FA11258 Hex Cap Screw o o o o ooooo oo 2 12 FA30505 cci PCT 2 19 FA21008 gi PT 2 14 SE50447 Washer Horseshoe 1 HINGE ASSEMBLY ITEM NO ett PART NO KE50597 1 KE50597 2 KE50597 3 KE50882 KEO1217 KE50121 2 KE50121 1 KE50823 1 KE50823 2 KE50824 KE50819 1 KE50620 KE50819 FA11284 FA11507 SK50418 KE50151 E O CAS NG Wg i a 7 TE Eu ues x EN gt n d a DESCRIPTION Hinge Assembly upto 40 gal es 1 508 DU Ol AP d we RR RR 1 e9yo Nd PET 1 MINGS DASE excreta 1 PINS OVID U 1 Torsion Spring up to 40 gal lees 1 60 gale AT 1 Hinge Pin tomo ois iI 1 WOO Ga COONS G 1 Hinge Bearing 1 HINGE ENG POCO cosido 5 SEE Ta OEE CEES bs oe eee wa CREE eS 235 dee Ss 1 ip B caras crias a ANA A 1 INOS ENO FICC Ono ace
15. ECTION Before unpacking visually inspect the unit for evidence of damage during shipping If damage is noticed do not unpack the unit follow Shipping Damage Instructions shown below SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later 2 As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage 4 Fill out all carrier claims forms and have the examining carrier sign and date each form INSTALLATION The first installation step is to refer to the opecification Sheets or Specification Drawings for detailed clearance and drain requirements in order to determine the location of the kettle Next carefully cut open the shipping carton for easy removal of the kettle INSTALLATION CLEARANCE REQUIREMENTS amp RECOMMENDED FLOOR DRAIN LOCATIONS Clearance Requirements Back Left Side Right Side O O 12 Minimum recommended clearance for service 2 Tangent Ti Draw Off Valve saa SS N sss SS iy NNNNNNNNNNNNNNNNNNNNN N RECOMMENDED RECOMMENDED FLOOR DRAIN FLOOR DRAIN
16. ISCHER BRUCKE ji TEE HITS RIGHT KETTLE BOUILLOIRE DROITE HERVIDOR DERECHO BOLLITORE DESTRO RECHTER KOCHKESSEL fa IE 438 LIFT LEVER LEVANTAR SOLLEVARE HEBEN te Ft he Fr DOWN BAS ABAJO GIU RUNTER I P NS COLD WATER EAU FROIDE AGUA FRIA ACQUA FREDDA KALTES WASSER IK 45 7K
17. LTING UNITS Aaa ONLY i oe EE 6 high WW E Bk E L L A 1 e Pa bk 9 bl bl E je bl re r 6 IBG red ST2 7 bk bk U y i ge bk RY2 bk STi bk 1 2 3 SAFETY TH STA TEMP A T 9 Dress bk ST bk bj 56 o ean ma In blue IHERMISTOR l l p 1 temp sensor 2 2 12 heat indicator 3 EE c 3 low water ind 4 m p ES e 4 probe 5 ATA I e 5 relay 6 OBE RVI 8 6 Oroumd 7 mE rown OUTSIDE 7 6vdc 8 3 6vac 9 Hg SW AMERICA 9 6vac 10 2 ON O TILTING UNIT ONL SWITCH SOLID STATE CONTROL EA BING orangen TEMP T1 ADJUST 2062 bk gt y red OWER TILT OPTION FOR FLOOR MODEL ONLY aa T2 A D BE 115v un bk bl bk e CIRCUIT wi 24 BREAKER UP LIMIT SW Y10 e9 29 25 ely pras oec S DOWN LIMIT SW 27 Lo 5 RY1 1 28 29 28 el le cl le m 29 I UP ik ae 30 Le jy E ko l l l DOWN 31 BRIDGE X A 12 br e RES Per me wh ELEGINIC KETTLE KE90347 8 A 24 WIRING DIAGRAM 580 600v
18. OLE COMPONENTS HAND TILT CONTROL CONSOLE COMPONENTS HAND TILT ITEM NO 0 O do NI O Pl 4 amp TO pa Ca aY N o 13 14 15 16 17 18 19 20 2d 20 PART NO FA11134 KE50325 FA95008 FA30088 SE00036 KE50752 KE50315 FA95005 KE50375 FA 19505 KE00508 FA95007 FA95050 KE00151 KE52833 FA95048 FA95051 KE51 11 KE517111 KE50377 SK50055 KE50376 oK50054 140226 FA10623 FA20029 KE51891 KE51730 DESCRIPTION SCTEW 10224 9 0 DO i ts ia pass ada dub rA eap NG MAA e es Cea BOXEO Plc Bes que CA E E ee oe Ee ee ee eee edd eed bes Washer 1 1 2 OD X13 10 LD X T25 W i cu dew pee a Ca deme OEY Thrust Bearing Assembly and Spacer eee Transiormer 240 16V au gu eee ka oe xx dee Y dee SHE eta wR we wd a JENSION AIM gees ca POON b ERAS bee ae REG SEHE I rcg Spats eee GM Oe oa sate eee we oe eee eee ee ES Set Screw hand wheel 02 TOO SEC e ws ae tk eee a Se Sees a hk ae Ok oo RE EE Ae Eee oe sid 4 Retaining Ring 25 40 gallon 6 Retaining Ring 60 gallon amp up LL Segment Gear 25 40 gallon 6 Segment Gear 60 gallon amp up Lee Woodruff Key 25 40 gallon 2 a sre ace es a m mex xs Woodruff Key 60 gallon amp up Lee Roller Bearing trunnion 25 40 gallon o o o ooooooooo Roller Bearing trunnion 60 gallon amp UP LL Terminal Block Section large white llle Terminal Block Section small black
19. PP NOTFALL TRIE BI a Rika EU Symbol Legend pace 2 of 2 1 English OI French O Spanish O Italian O German 0 Chinese Simplified C Chinese Traditional AUTOMATIC TEMPERATURE CONTROL COMMANDE AUTOMATIQUE DE LA TEMPERATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG H aria E PE ill E By vim RE PEU BURNER AND OR ELEMENT ENERGIZED BRULEUR ET OU ELEMENT ALLUME QUEMADOR O ELEMENTO ENCENDIDO FIAMMA E O ELEMENTO ATTIVATI BRENNER ODER ELEMENT EINGESCHALTET Ve n MI BG t HI PR EE AV BKIT FF TE HEATING BULLITION CALEFACCION RISCALDAMENTO HEIZUNG Jin dA HESS HEAT ADJUSTMENT R GLAGE DE LA CHALEUR REGULACION DE CALOR REGOLAZIONE RISCALDAMENTO bir E Ix yi HB ZA ja BU LEFT KETTLE BOUILLOIRE GAUCHE HERVIDOR IZQUIERDO BOLLITORE SINISTRO LINKER KOCHKESSEL MIX MELANGER MEZCLAR MESCOLATURA MISCHEN 137 NES La UP HAUT ARRIBA SU RAUF mE a E HOT WATER EAU CHAUDE AGUA CALIENTE ACQUA CALDA HEISSES WASSER Huk BN IK 27 LOW WATER NIVEAU BAS DE L EAU NIVEL DE AGUA BAJO LIVELLO BASSO WASSERSTAND NIEDRIG IRK Ez kk E IGNITION FAILURE PANNE D ALLUMAGE FALLO DE ENCENDIDO MANCATA ACCENSIONE ZUNDUNGSFEHLER m X KIN COOLING REFROIDISSEMENT REFRIGERACION RAFFREDDAMENTO KUHLUNG AA SA ol a MIXER BRIDGE PONT DU MELANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLATORE M
20. ck box Turn very little 2 With the kettle empty turn unit ON and set Turn clockwise to INCREASES and counter temperature control to 10 Max Allow the kettle to clockwise to DECREASE temperature heat until the unit cycles off 7 Allow the unit to cycle twice 3 Switch unit OFF and disconnect main power at fused disconnect switch 8 Check temperature of the inner kettle surface with a digital surface thermometer 9 Repeat steps 4 through 8 until unit is calibrated Pressure Guage Pressure Relief Valve Guard Bracket Pressure Relief Valve Gauge Assembly Drawing 4 Stand to the side of the pressure relief valve PRESSURE RELIEF VALVE discharge tube and pull valve open for a maximum of one second Repeat test three to four times Each PERIODIC TESTING time the mechanism should move freely and be PROCEDURE accompanied by a rapid escape of steam 5 Replace guard bracket from pressure relief WARNING IMPROPER REFILLING OF valve gauge assembly KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT If valve appears to be sticking replace pressure relief valve If foreign material is discharged then drain kettle and Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels This replace pressure relief valve procedure will allow you to safely and quickly test your See Reservoir Fill Procedure page 19 for full instructions kettle s pressure relief valve We recommend
21. d Tilt 11 12 Control Console Components Power Tilt 13 14 TFUNTION ASSCMOIV oo oh x me E ESD aaa 05 45 9854 15 2 Tangent Draw Off Valve 0 cee 22 opare G INA ISE 3 83 an oh tai raros ESI EE ASA S ERE 16 Inspection Maintenance Check List I7 iS as E 18 Pressure Relief Valve Periodic Testing Procedure 18 Reservoir Fill Procedures x x xum cm msn AG NG 19 Kettle Venting Instructions s ux cis SUR Ra ta 19 Vacuum Leak lest Procedure s aces KANG kA GAWA KANAL ww ER 20 Repairing Leaks in Steam Jacketed Kettle Fittings 20 Lubrication Procedure saa xa E be EEE EL ER EA ES 20 Hinge Adjustment Instruction eee 20 DIBOSU CO A Ue eek oo ee ees een eh e bees 21 23 Wiring INAYOS ss uos des ed NG ed ee Ra ESAE AREE E ee eS 24 25 A pa e o pa aa 26 27 GENERAL Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes Improper installation of product could cause injury or damage This equipment is built to comply with applicable standards for manufacturers Included among those approval agencies are UL NSF ASME NI Bd CSA CGA ETL and others Many local codes exist and it is the responsibility of the owner installer to comply with these codes Note Maximum voltage for LVD low volt directive for Europe to be 440 volts for CE marked appliances INSP
22. defective control box operating temperature does the kettle No Kettle is operating correctly continue to overheat D Problem Red LED remains illuminated even though water has been added Possible Causes 1 Defective low water level probe 2 Defective control box Fault Isolation Procedure Step Test Result Remedy 1 Remove wire from low water level probe Yes Replace or clean defective low water and ground the wire to the body of the level probe kettle Does the red LED turn off No Spray contact cleaner on control box terminals and edge connector Iry box again If problem still exist replace defective control box 23 WIRING DIAGRAM 200 240v K FOR AUSTRALIA USE WHITE COLOR CODED WIRE 1 o Jj bk br k o 2 bk red wh single bi z phase l liner e ye 7 SM XE Ala LOOR MODEL EIE de E TI
23. ds WARNING Steel wool should never be used for cleaning the cooking chamber of the kettle Particles of steel wool become embedded in the cooking surface and rust which may corrode the stainless steel NOTE Unit should not be cleaned with a water jet 8 Leave the cover off when the kettle is not in use RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS Cleaning Agent Comments Soap Ammonia Detergent Medallion Fingerprints Stubborn Stains amp Discolouration Grease amp Fatty Acids Blood Burnt On Foods Restoration Passivation Arcal 20 Lac O Nu Ecoshine Cameo Talc Zud First Impression Easy Off De Grease It Oven Aid Any good commercial detergent Benefit Super Sheen Rub in direction of polish lines Excellent removal on all finishes Apply with sponge or cloth SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Centre for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification UL NSF ASME Ntl Bd etc only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will void warranty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY NO NO KE50825 5 3 4 Spout 1 KEL 25 30 40 60 80 100 8 40 SH KE508
24. e kettle must be electrically grounded by the installer The electrical supply must match the power requirements specified on the kettle s rating plate The copper wiring must be adequate to carry the required current at the rated voltage Refer to specification sheet for all electrical specifications Note Maximum voltage for LVD low voltage directive for Europe to be 440 volts for CE marked appliances SINGLE PHASE RED YELLOW BLACK Li L2 L3 The kettle is wired for 3 phase operation at the factory For single phase operation rewire the terminal block to that shown in the above diagram Note Ensure main power is turned off before connecting wires Stationary Models Remove the screws securing the dome shaped service cover underneath the kettle and remove the cover A wiring diagram is affixed to the inside of cover Fasten permanent copper wiring to the three connection terminal block Be sure to connect ground wire to the separate ground terminal connector ground lug Slide the cover s slot over the wiring and secure the cover to kettle with the screws Tilting Models First remove the handwheel by loosening the allen screw Then remove the two screws at the front and rear of the console cover and remove the cover A wiring diagram is affixed to the underside of the console cover Feed permanent copper wiring through the cut out in the bottom of the console and fasten to the three connection ter
25. e kettles 6 elements KE53838 11 Transformer 380 415 to 120 220V 1 SE00114 Potentiometer with ON OFF Switch c w Rubber Boot 1 1 KE5 1005 Rubber Boot 1 1 KE50569 1 Knob Potentiometer 1 1 KE50515 Thermistor 1 KE51005 Rotary Seal 1 KE52936 1 Fuse 1 2 amp used on 380 to 600V units 1 KE53838 19 Transformer 120 to 16V 1 1 KE53838 21 Transformer 240 to 16V 1 1 Refer to page 7 Faucet Assembly for drawing FA05002 19 O Ring for Faucet Spout 1 1 16 MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN Cleveland Range equipment requires little preventative maintenance We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100 INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility WARNING It is imperative that damaged seals be repaired immediately to prevent equipment failure and or damage ITEM BOTTOM COVER GASKETS CONSOLE COVER HAND WHEEL hand tilt models only TILTING tilting models only PRESSURE GAUGE PRESSURE RELIEF VALVE TEMPERATURE CHECK CHECK Check to see both gaskets are in place Kettle Bottom and are not cracked Se e LL o MAN Insure there are two screws firmly holding down the cover If not replace SCrews Gaskets Check hand wheel for tightness If loose
26. en circuit No Go to step 6 6 Is there 120 VAC present across the Yes Replace defective contactor s coils of the contactors No Go to step 6 7 Remove wire from low water level probe Yes Clean or replace defective low water and ground it to the body of the kettle level probe Replace defective red LED Do the contactors now energize No Go to step 8 8 Is there 16 VAC present at output of 16 Yes Go to step 9 VAC transformer No Replace defective 240 16 VAC transformer 9 Measure continuity of ON OFF switch Yes Go to step 10 temperature control Is it operating No Replace defective ON OFF switch properly temperature control 10 Unplug control box and measure the Yes Go to step 11 resistance across potentiometer Is it approximately O ohms at maximum setting and 50 000 ohms at minimum No Replace defective potentiometer ON OFF switch temperature control 11 Remove edge connector from control Yes Spray contact cleaner on control box box While kettle is cold or thermistor is terminals and edge connector Try box removed and allowed to cool measure again if the problem still exists replace the resistance between edge connector s defective control box pins 2 and 7 Is it approximately 100 00 ohms NO Heplace defective thermistor B Problem Kettle heats too slowly or not hot enough Note normal max operating pressure with an empty kettle is 30 35 psi Possible Causes 1 Airin jacket requires 3
27. eth Check for excessive play and adjust with adjusting screw located on top of cross bar Trunnion Housing Grease Nipple zu LE KETTLE TRUNNIONS On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing On the right hand side of the kettle you must remove the console cover to access the two grease nipples 20 HINGE ADJUSTMENT INSTRUCTIONS 0 10 3 8 Allen wrench Insert 3 8 Allen wrench Turn clockwise to relieve tension on spring While tension is released remove one of the two slotted screws To prevent Allen wrench from springing back abruptly while the second slotted screw is removed insert a pin approximately 1 8 in the hole where the first slotted screw was removed from Remove second slotted screw While holding Allen wrench remove pin Turn Allen wrench clockwise to tighten or counter clockwise to loosen tension to produce desired effect Re insert pin in one of the two holes Tighten one slotted screw in the other hole it may be necessary to turn Allen wrench slightly to align holes Remove pin and repeat step number 9 for other slotted screw DIAGNOSTIC GUIDE This section contains servicing information intended for use by Authorized Service Personnel NOTE 1 f Fault Isolation Procedure is required be sure to start at step 1 NOTE 2 On table type kettles the e
28. his point CAUTION Only a mixture of distilled water and rust inhibitor should be used when adding water to a partially filled water reservoir Local tap water conditions may cause kettle damage which is not covered under warranty Rust inhibitor is purchased locally Read directions and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification DISTILLED WATER REQUIREMENTS When Red Low Water Light comes on add Distilled Water 1 0 U S Gallons 1 5 U S Gallons 2 0 U S Gallons 2 1 U S Gallons 2 6 U S Gallons 2 8 U S Gallons When the Reservoir is Completely Empty Add Distilled Water 3 75 U S Gallons 4 3 U S Gallons 4 75 U S Gallons 5 75 U S Gallons 6 5 U S Gallons 7 25 U S Gallons Kettle Capacity 25 gallon 30 gallon 40 gallon 60 gallon 80 gallon 100 gallon Ensure kettle is at room temperature and pressure gauge showing zero or less pressure Shut off power to the kettle at the fused disconnect switch D Fill unit via Street Elbow C Attach Street CD Elbow B Remove Pressure Relief Valve Guard Y Bracket Important Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized Pressure Relief Valve Gauge Assembly Drawing 19 3 Remove Guard Bracket A 4 Pull Pressure Relief Valve B open to insure vessel is not pressurized 5 Remove Pressure Relief Valve B 6
29. ild detergent solution in the kettle 3 Remove food soil inside the kettle using a nylon brush WARNING Do not use a metal bristle brush or scraper as this may permanently damage the kettle s stainless steel surface Wire Brush amp Scrapers 4 Loosen food which is stuck to the kettle by allowing it to soak at a low temperature setting 5 f the kettle is equipped with a draw off valve it should be cleaned as follows a Remove drain screen from bottom of kettle Thoroughly wash and rinse the screen either in a sink or a dishwasher then replace it into the kettle b Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body c Ina sink wash and rinse the inside of the valve body using a nylon brush d Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nut should be hand tight only 6 Rinse kettle interior thoroughly then drain the rinse water Do not leave water sitting in unit when not in use 7 Using mild soapy water and a damp sponge wash the exterior of the kettle rinse and dry NOTE For more difficult cleaning applications one of the following can be used alcohol baking soda vinegar or a solution of ammonia in water Avoid the use of chloride cleansers which may damage the kettle s stainless steel surface Steel Pa
30. ion the kettle must be thoroughly cleaned and sanitized prior to cooking See complete cleaning instructions on page 6 of this manual OPERATING INSTRUCTIONS CONTROL PANEL TILTING KETTLE General Parts Drawing ITEM 1 DESCRIPTION On Off Switch Solid State Temperature Control Heat Indicator Light Green Low Water Indicator Light Red Vacuum Pressure Gauge Pressure Relief Valve not shown Tilt Wheel Power Tilt Control Switch not shown Tangent Draw Off Valve Cleveland Steam Cooking Specialists CONTROL PANEL STATIONARY KETTLE FUNCTION Turns kettle ON OFF and allows the operator to adjust the kettle temperature in increments from 1 Min to 10 Max see Temperature Range Chart in the Operating Instructions section on page 5 of this manual When lit indicates that the kettle element is on Cycles ON OFF with element When lit indicates that the kettle is low on water and will not operate in this condition see Reservoir Fill Procedures on page 19 of this manual Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury This valve is used to vent the kettle and in the unlikely event there is an excess steam build up in the jacket this valve opens automatically to relieve this pressure Used for tilting the kettle up or down Some units have an optional Power Tilt Control Switch located in the same position Used for tilting the kett
31. it approximately 100 000 ohms 6 Turn the potentiometer on the control box Yes Kettle is operating correctly clockwise to increase the maximum No operating temperature Does the kettle now achieve maximum operating pressure of 30 35 psi in an empty kettle opray contact cleaner on control terminals and edge connector Iry box again If problem still exists replace defective control box C Problem Kettle is overheating Possible Causes 1 Defective thermistor 2 Defective potentiometer 3 Defective 12 VDC relay temperature control 4 Defective control box Fault Isolation Procedure Step Test Result Remedy 1 Does the green LED turn off even though Yes Replace defective 12 VDC relay the contactors remain energized No Go to step 42 2 Unplug the control box and measure the Yes Go to step 3 resistance across the potentiometer temperature No Replace defective thermistor control Is the resistance approximately O ohms at maximum and 50 000 ohms at minimum setting 3 Remove kettle thermistor and allow to cool Yes Go to step 4 Remove edge connector from control box No Test resistance across edge connector s pins 2 and 7 Is it approximately 100 000 Heplace defective thermistor ohms 4 Turn the potentiometer temperature Yes opray contact cleaner on control box terminal control on the control box counter and edge connector Iry box again If problem clockwise to decrease the maximum still exists replace
32. le up or down Used for draining product or wash water from kettle It is supplied as standard equipment on stationary kettles and is optional on tilting kettles OPERATING THE KETTLE DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER SPILLING HOT CONTENTS 1 Before turning kettle on read the Vacuum Pressure Gauge 4 The gauges needle should be in the green zone If the needle is in the VENT AIR zone refer to the Kettle Venting Instructions page 19 Any air that may be present will increase cooking times Once heated the kettle s normal maximum operating pressure is approximately 10 12 psi while cooking a water base product 2 Ensure that the electrical service to the kettle is turned on at the fused disconnect switch Temperature Control Setting Approximate Product Temperature 10 Max NOTE Certain combinations of ingredients will result in temperature variations Temperature Range Chart 3 Preheat the kettle by turning the ON OFF Switch Solid State Temperature Control 1 to the desired temperature setting see above Temperature Range Chart The Heat Indicator Light Green 2 will remain lit indicating the burner is lit until the temperature setting is reached When the green light goes off the heaters are off and preheating is complete NOTE When cooking egg and milk products the kettle should not be preheated as products of this
33. minal block Be sure to connect the ground terminal connector ground lug Replace the console cover and handwheel WATER The sealed jacket of the electric kettle is precharged with the correct amount of a water based formula and therefore no water connection is required to the kettle jacket The kettle can be equipped with optional hot and cold water taps the taps require 1 2 copper tubing as supply lines INSTALLATION CHECKS Although the kettle has been thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once Installed Visual Checks 1 Check Tilting tilting kettles A Gearbox tilts kettle smoothly and freely 2 Insure there are A Three lag bolts securely holding each foot B The bottom cover stationary kettles is in place and held with a nut C The console cover tilting kettles is in place and held with a screw Performance Checks 1 Supply power to the kettle by placing the fused disconnect switch to the ON position 2 Before turning the kettle on read the Vacuum Pressure Gauge 4 The gauge s needle should be in the green zone If the needle is in the VENT AIR zone follow Kettle Venting Procedure on page 19 of this manual 3 Turn the kettle s ON OFF Switch Solid State Temperature Control 1 to 1 Min The Heat Indicator Light Green 2 should remain lit indicating the element is on until the set temperature is
34. nature adhere to hot cooking surfaces These types of food should be placed in the kettle before heating is begun 4 Place food product into the kettle The Heat Indicator Light Green 2 will cycle on and off indicating the elements are cycling on and off to maintain the set temperature NOTE Do not fill kettle above recommended level marked on outside of kettle NOTE The Low Water Indicator Light Red 3 should not be lit during kettle operation This light indicates that the elements have been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted position However the kettle cannot be operated when the red light remains lit while the kettle is in the upright position This indicates a low water condition and water must be added to the reservoir Refer to Reservoir Fill Procedures on page 19 of this manual for details 5 When cooking is completed place ON OFF owitch Solid State Temperature Control 1 to the OFF position 6 Pour the contents of the kettle into an appropriate container by tilting the kettle forward Care should be taken to pour slowly enough to avoid splashing off the product NOTE As with cleaning food soil from any cookware an important part of kettle cleaning is to prevent food from drying on For this reason cleaning should be completed immediately after cooked foods are removed Refer to the Cleaning Ins
35. ntire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement A Problem Kettle is not heating at all Kettle must be on and temperature control set Possible Causes 1 No incoming power 6 Defective safety thermostat 10 Defective thermistor 2 Kettle is tilted 7 Defective contactor s 11 Defective 240 16 VAC 3 Low water condition 8 Defective potentiometer transformer 4 Defective ON OFF switch temperature control 12 Defective control box 5 Defective 12 VDC relay 9 Defective low water level 13 Defective elements probe Fault Isolation Procedure Step Test Result Remedy 1 Is there proper incoming voltage at Yes Go to step 2 terminal block No Correct external power supply problem 2 Is the red LED illuminated Yes Follow Reservoir Fill Procedure page 19 If this does not correct the problem go to Problem D NO Go to step 3 3 Is the green LED illuminated Yes Go to step 4 No Go to step 7 4 Do both contactors energize Yes Check contactor contacts for pitting Voltage across contactor terminals while in a closed position indicates a poor contact Replace contactor s as necessary Check elements for short at ground or an open circuit If element s are defective contact the factory Elements are not field replaceable No Go to step 5 5 Measure continuity across safety Yes Replace defective safety thermostat thermostat Is it an op
36. rminal Block End Section omall ses exe Terminal BIOCK End DOMIEL uacua hxapEPIGERIITCA e4 dre Ehh Transformer 380 415 to 120 220V a Transformer 440 480 to 240V l l Transformer 600 to 240V xcu sca eke eee PAL oS ida eee eae CP ER ERE b Pressure Gauge L LEE lee acco hd seal od oe oR Re ok CoE EGS Oe ee ERE ERS LED OC Ka ou ae om aaa eae oe aka bru 58 GR ewanens ee bao BANA NGA Potentiometer with ON OFF Switch c w Item 15 Rubber Boot Knob Potentiometer a safety Thermostat CIAO GC aas ee ee dd ad oo eS we ae eA Ae Pho KUALA TMEHMISLOL sou AN BAG KK ara Oe We ee rd bac ee AK wk Ae Contactor 208 240V 40 Amp standard kettles Contactor 208 240V 50 Amp special high wattage kettles 6 elements Contactor 208 240V 60 Amp special high wattage kettles 6 elements ruse OMe 44 a0 nt pep ed bah aad kee ao oo ae ee Fuse 1 2 amp used on 380 to 600V units SMa BUSING EY fax eve yee ede c5 Lav dea do BULAG tax KKK NA ondp BUSANO LOIS ested awake texan ceed ee oe d BEA KN ART PN m Er ws veeasev na one dette ee eee or bax eect etoeeGoupanee bee TENSO mer 12030 TOV nn eo ag hea toe oe oe en diuo Sex edhe he awd oe x Transformer 240 to 16V LL Bracket Electrical Entry 1 3 8 hole LL Bracket Electrical Entry 1 3 4 hole 0 0 Guard Bracket Pressure Relief Valve 00 0 o DCIOW 10 92 KOO DO near ante sa e a 10 CONTROL CONS
37. tighten allen screw Check that kettle tilts smoothly Grease as described in Lubrication Procedure page 20 Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the gauge shows a vacuum needle is well into the Green zone when cold and shows between 25 40 psi when unit is hot If not follow Vacuum Leak Test Procedure page 20 Check pressure relief valve as described in Pressure Relief Valve Testing Procedure page 18 Following Calibrating Procedure page 18 check the inner kettle surface temperature with a digital surface thermometer and adjust if required 17 CALIBRATING PROCEDURE DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH 1 Insure the unit has a vacuum before you begin TEMPERATURE STEAM CONTACT calibrating procedures If unit requires venting refer WITH SKIN COULD RESULT IN to Kettle Venting Instructions on page 19 of this SERIOUS BURNS KEEP FACE manual HANDS AND BODY CLEAR OF DISCHARGE 2 Turn kettle ON and set temperature dial to 10 Max DANGER WORKING ON MACHINES 3 Allow the unit to cycle twice WITH POWER COULD RESULT IN 4 Check temperature of the inner kettle surface with SEVERE ELECTRICAL SHOCK a digital surface thermometer 5 Temperature should be between 260 F and 265 F 1 Remove guard bracket from pressure relief valve gauge assembly 6 Using a screw driver adjust temperature by turning the potentiometer on the bla
38. tructions page 6 for detailed kettle washing procedures APPROXIMATE BOILING TIMES Times in Minutes Ltrs Standard Wattage High Wattage 208V 240V 480V 208V 240V 480V 95 60 45 60 40 150 60 50 75 40 225 100 75 75 50 300 130 100 100 65 375 160 120 120 80 High Wattage is only available with 3 phase units The accompanying chart shows approximate times required for electric kettles of various capacities to boil water The ON OFF Switch Solid State Temperature Control 1 must be set at 10 Max throughout the heatup period Water will boil about 1 3 faster if the kettle is filled only to the outer steam jacket s welded seam resulting in a kettle filled to 2 3 capacity CLEANING INSTRUCTIONS CARE AND CLEANING Your kettle must be cleaned regularly to maintain its fast efficient cooking performance and to ensure its continued safe reliable operation WARNING Do not use chloride base detergents There is a growing number of non chloride cleaners available If unsure of the cleaners chlorine content consult the supplier Also avoid cleaners containing quaternary salt as they can cause the stainless steel to pit and rust Chloride Cleaners WARNING f any gaskets or seals are found defective replace or repair immediately See Service Parts Drawings for part identification 1 Place the kettle s On Off Switch Solid State Temperature Control 1 to the OFF position 2 Prepare a warm water and m
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