MOCCA BTB - Crem International
Contents
1. uj X aX X X 15 Spare parts lists Description Deflector Cylinder Pin Crank Arm O ring Piston Rubber Ring Piston Teflon Seal Plate Top Screw 8 x 1 2 Truss AB TAPP Cylinder Plug Vent Cylinder Screw 4 40 x Truss Screw 8 32 x 75 Truss Assembly Filter Screen Seal Brew Chamber Bar Latch Carriage Wiper Rod Carriage Wiper Retaining Ring 250 Wiper Complete Brew Chamber Spring Clip Latch Bar Housing Vertical Rod Cam Triple Unwipe Arm Assembly Spacer Wipe Arm Spring Wipe Arm Retaining Ring TRU ARC Vevarm Plate Ret Cycle Plate Ret Support Latch Block LHS Latch Block RHS Retaining Ring Tube Outlet Water Wrap Brew Chamber Shim 0 2 Shim 0 5 Spacer Sil 3 16 x 350 x 1 5 opring H Frame H Frame ocrew 8 32 x 3 4 PAN Pin Grooved 3 16 x 1 25 Wipe Arm Assembly Vertical Rod Welded Article no 4720008 4720010 4720012 4720013 4720014 4720015 4720016 4720017 4720018 4720019 4720020 4720021 4720022 4720023 4720024 4720025 4720026 4720027 4720028 4720029 4720001 4720002 4720003 4720004 4720005 4720006 4720007 4720030 4720031 4720032 4720033 4720034 4720035 4720036 1303501 1303502 4720038 4720039 4720040 4720041 4720046 4720048 4720049 Brew mechanism 3 27 Detail no 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 2202. 11 6 Cleaning program MOCCA BTB utomatic cleanina of brew mechanism mixing bowl Shall been done every week The brewmechanism can easily be cleaned with the key switch in cup normal position A process must be finished IMPORTANT Cleaning of brew house After the automatic cleaning program is finished Clean brew house This must be done to make sure that you will remove residual detergents and coffee remains D ismantling and cleaning washing brew house see page 20 17 Close door 4 Fill 25gr detergent one portion bag see fig A into the brew mechanism fig B Detergent will be supplied from your dealer 5 The display shows Close door 1 Turn the key slowly ninety degress and back again Push button for drink 1 for 6 seconds Fig A Cu 2 After 4 seconds the signal will go faster After 6 seconds The display shows X Open door E load detergent 6 The display shows When ready press key Place a jug into the drip tray and push button for drink 1 7 The display shows Cleaning mixer 2 8 The display shows Rinsing coffee Soak time The machine start to count down from 300 seconds 9 The display shows Brewer cycle the machine is counting down To stop cleaning process push Stop button The brew mechanism will go back to start position NOTE Dont stop the process when detergent has been loaded the cleaning Do as follow in
3. 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 Mocca BTB Amount unit Mocca lI LI LI LI LI LI lI lI lI sesch sesch LI LI lI lI lI D lt O O O Machine 16 Exploded View D lt O O O 16 Exploded View H 8 8 hose150501 Silicone sales by metre 16 Exploded View Brew mechanism MOCCA BTB MOCCA BTB 16 Exploded View GRINDER MOCCA BTB o c O E 16 Exploded View 219 218 217 216 32 2 O E gt p 16 Exploded View 33 FOR SERVICE please contact Your retail dealer CREM International AB Box 960 671 29 ARVIKA Sweden Tel 46 0 570 477 00 Fax 46 0 570 47719 E mail info se creminternational com www creminternational com Art nr Art no 1740031
4. 150541 7 1 Waste box 1105331 8 1 Microswitch brew engine 160829 9 1 Brew engine unit compl 1201432 10 1 Brewer dock white 120144 11 1 Pin 3 5x36 1201453 1 Pin 2 0 36 1201454 1 Main supply cable 160522 12 1 Transformator 710151 13 1 Connection block PA 80 160351 14 1 Side wall connection block PA 80 160352 1 Inletvalve 2 5L min 24V DC 1206371 15 1 oolid State 1604201 16 1 Fuse holder 1604351 17 2 Fuse 2 Amp slow 5x20 1604382 17 1 Decal fuse 2 Amp slow 1701981 17 1 Brewmechanism permanent compl 710075 18 1 Tool for dismantling filter 4720090 1 Switch 2 pol 160801 04 19 1 Microswitch 160841 20 1 Lock with clamp door 120250 Z1 2 Key door 120251 21 2 Service key 180290 03 21 1 Level sensor compl 120548 25 1 Sensor 55mm 120550 1 Sensor pim 90mm 120551 1 Gasket level sensor 150118 02 26 1 Gasket watertank lid 1206591 27 1 High Limit Control 220220 28 1 Element 2200W 1601361 29 1 NTC Thermistor 711000 30 1 Seal for thermistor 1605361 31 1 Seal for outlet valve 160537 03 92 2 Plug watertank 160538 03 33 2 Valve outlet 24 VDC 1206286 34 2 Water tank 710021 35 1 Hose silicon 8X12 sales by metre 150501 36 1 Feet 19X10 Svart 1203202 4 Spacer for airhose tank 1203151 1 Non return valve 1206123 1 24 15 Spare parts list Mocca BTB Description O ring 36 2X3 O ring 15 6X1 78 Outlet brewmech straight Outlet brewmechanism Grinder 230 VAC Bean container with lock Lid b
5. T General instruction In case of non observance the device can become damaged or optimum operation not be guaranteed gt gt gt 2 2 Safety instructions The grinder is only allowed to be used to grind whole coffee beans Ground coffee is never allowed to be fi lled into the input shaft Do not carry out modifi cations or changes the grinder In case for gt gt gt non observance the manufacturer shall be liable for resulting damage in no case whatsoever Never put your fi ngers or objects into the rotating grinding mechanism inside the input shaft The grinder must not be operated when turning parts are accessible Make sure that the power cannot be turned on when working on the built in grinder In order to avoid damages do not use power tools or cordless electric screwdrivers for any work on the grinder Each month Cleaning of grinder using GRINDZ cleaning tablets To clean the grinder Remove the brewer in connection with rinsing and close the valve in the bean container Open the Program Menu Select HARDWARE TEST and press Enter Next select Ing Motor 1 otart the grinder by pressing and holding Enter Continue until no more coffee powder comes out of the grinder Remove the bean container and fill with a cap full of GRINDZ tablets Re insert the container otart the grinder by pressing and holding Enter Continue until no more cleaning powder comes out of the gr
6. in cup normal position 1 Place a jug in the drip tray Turn the key slowly ninety degrees and back again Push button for drink 1 and 2 at the same time for 6 seconds Keep buttons down All In Outlet valves will now start to open and close with 2 pulses second in 10 seconds or as long as you hold the buttons The display shows Cleaning valves Push button for drink 2 for making a brew cycle and flush remaining water and scale from the cleaning By cleaning is meant that valves knocks away eventual scale and other particles which has been attached in the cylinders and that they are flushed away with the water 10 6 Cleaning program MOCCA BTB Rotate brew mechanism without water or ingredients The brew mechanism can be rotatedwithout water and ingredients with the key switch in cup normal position To be used when brew mechanism has been dismounted forwashing and shall be remounted Eight 8 o clock Push button for 6 seconds After 4 seconds the signal will go faster The display shows Change paper Rotate Push E Push button The display shows Rotate cycle without water Push button for drink 2 The display shows Rotate The brew mechanism rotate one turn without water and ingredients and the mechanism falls into position if ithas been dismounted Observe The push rod shall be in position 8 0 clock If not take out again and repeat the procedure
7. paragraph 10 19 10 Push button for 6 seconds 11 display shows Change paper Rotate Push E 12 Pusk button for drink 2 13 The display shows Preparing paperload 14 The machine will rotate in position 15 The display shows Change paper 16 Open door dismantle clean and reassemble brew house 18 Machine is ready to use again 19 Take out a cup of coffee and pour it out to make sure that there is nothing left of detergent If machine not will go back in start position Restart machine 12 ierat iani im cuum MA ras em ma 1 HE MOCCA 6 Dismantling and cleaning brew house z 5 O O O E e O Dismantle brew house s NE ui 2 5 00 NIE p TO 07 make sure that wiper between NOTE When reassemble brew house arms Reassemble brew house Important wash carefully 13 To remove cleaning and coffee remains To remove detergent and coffee remnants 3 Flush brew house 7 Cleaning and maintenance MOCCA BTB Cleaning when needed Outside cleaning use a soft rag and liquid cleaning agent to prevent scratches Grinder Visual Inspection every mounth Approximately every mounth the grinder housing and spout should be inspected for coffee residues and obvious damages In case of too much coffee residues around the spout check if the silic
8. the drink you want to change by pushing Or button 3 Push button for drink 2 The display shows for example Volume 4 and Blinking 100 Change by pushing or button 4 Push button for drink 2 to confirm the change Press stop to go back to user mode 16 9 Safety functions MOCCA BTB machine is equipped with following safety functions 1 Indication of door Door not closed Door open The display shows Door open When machine is not in use Valves are blocked 10 Failure messages Failure messages which can mostly be corrected without any help from service company The display shows Blocked Water level low Please check incoming water connection Turn off the machine with the main switch wait for 10 sec and turn on again Blocked The display shows normal but no drink is coming Possible cause of failure Mechanical stop in the ingredients canisters Measure Try to find the cause of failure Clean the mixer system and try again 11 Storage Transport Transport and no use in long time 1 Turn off the switch pull out the plug and close incoming water tube 2 Emptythe water tank 3 Keep machine free from frost Long machine storage at temperatures below 0 C zero degrees celsius can cause damage of the machine Total emptying of water is recommended 17 12 Installation of coin mechanism Installation of coin mechanism for freshbrew machine
9. Service Manual MOCCA BIB Your retail dealer o EN Rev 091006 MOCCA BTB 1 Table list of contents DP IM 10 12 13 14 16 Table of contents General Overview of the components front Overview of the components mixer system Installation and start oafety instructions for grinder Operation Brewing of coffee in cup Hot water Brewing of jug Cleaning program Automatic cleaning of In Outlet valves Rotate brew mechanism without water or ingredients Automatic cleaning of brew mechanism mixing bowl Cleaning and maintenance Inspection of Grinder Cleaning and dismantling of coffee filter Cup counter and Easy access oafety functions Failure messages Storage and transportation Installation of coin mechanism Circuit diagram Maintenance and safety instructions for grinder Spare parts list Exploded view page 10 11 12 13 14 14 15 16 17 17 18 19 20 23 24 27 28 33 2 General MOCCA BTB We congratulate to your choice of a Mocca BTB Please read this manual before you take the machine into operation for the first time The manual contains important instructions for a safe and proper use of the machine Always keep this manual within reach for the user All electrical installations must be done by a qualified electrician and within safety regulations that applies for each country where the appliance are installed All installations must be don
10. authorized the producer refuses all responsibility for damages arising from improper use of the coffee grinder described in this instruction 5 Operation Brewing of coffee in cup MOCCA BTB 1 Place a cup in the centre of the cup holder 2 strength has a standard setting if you wish to increase or decrease it do as follows if not continue to point 3 Stronger drink Increase by pushing or for 5 or 10 alternative Weaker drink Decrease by pushing or for 5 or 10 the indication lamp will go up or down depending of choice 3 Choose drink by pushing on the button of menu The display will show Please wait and the cup will be illuminated Wait until the light on cup and the message Please wait has been turned off before you take your cup 5 Operation Hot water MOCCA BTB 4 Hot water 5 Operation Brewing of coffee in jug MOCCA BTB Brewing of jug Place a jug in the centre of drip tray by lifting up the cupholder Turn on the key with jug symbole clockwise 3 cups of brewing is standard setting Change amount of cups by pushing or button Optional up to 12 cups or down to 1 cup brewing Push the button for drink 1 Wait until the light and message Please wait has been turned off before you take out the jug 6 Cleaning program MOCCA BTB Automatic cleaning of In Outlet valves The In Outlet valves can easily be cleaned with the key switch
11. e by a qualified person Mocca Making freshly coffee cup by cup Internal grinder for grinding of coffee beans Jug facility with key switch Brewing mechanism with coffee filter Electronically temperature controlled 5 Adjustable coffee strength Illuminated cup while brewing Facts Height bean container 790 mm Width 2 0 mm Depth 530 mm Weight 16 kg Tank volume 2 0 litre Electricity 230V 2200W Water connection 72 outside thread Capacity Approx cups of coffee 200 cups filling 3 Overview of components front Mocca BTB Lid Bean container Display Strength of drinks Key switch Large coffee Small coffee Hot water Door lock Outlet warm drinks Cup holder Drip tray insert Drip tray Options Base cabinet with waste box 3 Overview of components mixing system MOCCA BTB Bean container Fuse ON OFF holder switch Closinco hatch Grinder house Door Brewing mechanism Outlet coffee Outlet hot water Waste box Detail Ingredients Width Height Amount unit Canister Coffee beans 165 190 4 Service Installation and start MOCCA BTB Place the brewer on a flat level and waterproof surface Connect the electrical plug to a separate grounded wall socket ST FI OBSERVE Make sure there is a space behind the machine for free flow of air minimum 10cm Connect attac
12. ean container with lock Outlet hose grinder hose clamb Operating capacitor 12 uF Relay Socket relay Article no 120650 120652 12014641 120147 1604752 1105526 1105527 710087 832392 160239 160246 25 Detail no 40 41 42 43 45 46 47 172 Amount unit Mocca BTB sesch 2 15 Spare parts lists Description Motor 0212 06 Inlet housing Slotted pan head screw M4x12 Adjustment shaft Adjustment pinion Pressure spring Allen set screw DIN 915 M5x10 Slotted cylinder head screw 4 50 O ring Worm shaft Allen screw M4x4 stainless steel Grinding disc carrier fixed Fixed grinding disc Grinding disc carrier rotating Rotating grinding disc Pan head screw DIN 85 M5x8 Washer DIN 433 10 5 stainless steel Hexagon nut left hand thread Grinding housing Allen screw DIN 912 4 45 Outlet tube metal Allen set screw DIN 916 M4x10 Outlet hose grinder hose clamb oilicone disc Grinder Article 837932 838916 838753 837992 837991 838709 839230 838704 839252 837863 838869 837985 837247 838141 837248 835579 839261 838642 839259 838876 839260 836503 710087 839471 26 Detail no 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 Mocca BTB Amount unit Mocca BTB m A bt c cm ec
13. ed as follows Remove the grinder casing and the rotating carrier Loosen the left threaded nut by turning it clockwise A Fig 2 Remove the worn out grinding discs by detaching the slotted screws B Fig 2 21 14 Maintenance instructions grinder Mocca 4 Removing the rotating Carrier continuation 4 3 Clean the surfaces of the seats and the new discs 4 4 Mount the new rotating grinding disc NOTE The grind adjustment has to be modified after changing the discs See chapter 5 for new basic adjustment In case of coffee residues left between disc carrier and new disc the discs will not run parallel and the grinding performance will deteriorate 5 Basic adjustment of the grinding finess 5 1 Loosen grinder housing 5 2 Press the adjustment screw C fig 3 while turning it clockwise until the milling blades touch Check that they are touching by turning the container manually The blades are touching when you hear a scratching sound 5 3 Press and turn the adjustment screw counterclockwise 20 notches for the basic setting approx 0 5 mm 5 4 Reassemble grinder house 6 Exchange of the silicone flapper in the spout If the silicon fl apper is damaged or out of place it has to be replaced respectively refi tted to the housing Proceed as follows 6 1 If possible remove coffee residues close bean container grind empty vacuum cleaner 6 2 Loosen the set screw at the front of the grinder h
14. hed water tube to cold water with an R 1 2 Make sure that the water hose not are kinked anywhere when machine is pushed into place Please flush the water tube before connecting to machine this to avoid any particles to damage the inlet valve Open the water inlet Turn on the ON OFF switch Water is been filled into the tank automatically with 2 0 litres of water The heating will not start before the water level reaches the level sensor Set temperature is approx 97 C Fuse holder ON OFF switch Close door 4 Service Installation and start MOCCA BTB 6 Fill bean container with coffee beans 1 Remove lid on bean container fill bean container with coffee beans without additives as tasted oils or sugar 2 Open closing hatch on bean container When water in tank have the right temperature the message low temp will disappear and the machine is ready to use Important Safety and maintenance of grinder Warning Cleaning of grinder shall been done by qualified personnel only Exchange and basic adjustments of the grinder shall been done by an authorized service technician Never put your fingers or objects into the rotating grinding mechanism inside the input shaft oee service manual Maintenance instructions for grinder NOTE Coffee grinder is only constructed to grind coffee beans without additives as tasted oils or sugar Any kind of use apart from that is improper and therefore un
15. inder Open the valve on the bean container and press Enter until coffee comes out Re place the brewer Tip Keep a mug under the grinder outlet while cleaning 20 14 Maintenance instructions grinder Mocca 3 1 3 2 3 3 3 4 3 5 4 1 4 2 Every month Approximately every week the grinder housing and spout should be inspected for coffee residues and obvious damages In case of too much coffee residues around the spout check if the silicone flapper inside the spout is in place Proceed as follows Remove bean container Remove all coffee residues from the spout and the grinder housing by grinding through all coffee beans and using a vacuum cleaner to remove all residues Remove the three Allen screws A in the grinder housing lid Carefully detach the grinding housing Fig 1 Note its position for correct reassembly A Do not alter the adjustment of the grinding i discs Clean the inside of the grinder housing and the outside of the disc carrier with a soft brush Check the correct position of the silicon flapper and the spout see chapter 6 and 6 5 When reassembling the grinder housing again check for the correct position and do not alter the grind adjustment of the discs Fasten the three Allen screws Removing the rotating carrier Each third year or after 50000 cups the grinding discs should be exchanged to guarantee constant grinding capacity and accurate dosing Proce
16. n Restart machine Cleaning agent is supplied by your retail dealer 5 Make a cup of coffee and throw it out To make sure that there is nothing left of detergent Prolonged contact with cleaning agent may damage the screen assembly Once this is done the screen should then be thoroughly rinsed with dish soap and warm water to remove any leftover residue Cleaning agent brew mechanism Coffee Queen article 1104161 Filter brew mechanism Coffee Queen article no 47200213 Tool dismantling filter Coffee Queen article no 4720090 15 8 Cup counter and Easy Access MOCCA BTB Cup counter The machine has counter which is available to see and reset with the key switch in cup normal position 1 Push button for 6 seconds After 4 seconds the signal will go faster The display shows Total xxx cups 2 Push button for drink 2 The display shows Choice 1 free xxx cups 3 Push button for drink 2 The display shows Choice 1 coin xxx cups 4 Push button for drink 2 The display shows Choice 1 xxx cups in can 5 Push button to reach to choice 2 etc 6 Push choice 3 to reset the counter 7 Push Stop button to go back to user mode Easy Access Volume and strength can be adjusted witht15 with the key switch in cup normal position 1 Push and button at the same time After 4 seconds the signal will go faster The display shows Easy access strength 1 100 2 Choose
17. one flapper inside the spout is in place Cleaning bean container 1 Lock close hatch 2 Dismantle bean container Use a soft rag and liquid cleaning agent to prevent scratches Note Make sure that all parts are dry before use Cleaning of parts Drip tray and its insert to be washed by hand in ordinary dishwater CAUTION Must not be washed in a dish washing machine 14 7 Cleaning and maintenance MOCCA BTB Dismantling and cleaning coffee filter Atool dismantling the coffee filter comes with machine 1 Push 4 button for 6 seconds After 6 seconds the display shows Change paper Rotate Push 2 Push button for drink 2 The display shows Preparing paperload The machine will rotate in position When the display shows Change paper open the door and insert the dismantling tool A through the brewer spout all the way to the back of the cylinder then slide it up until contact is made with the screen assembly Fig 1 Push up on the rear of the screen assembly until it pops out of the cylinder Fig 2 3 Soak the screen assembly in a solution of 25gr cleaning agent in 3dl water for a maximum of 10 minutes Fig 3 Fig 3 97 Celsius SCH 10 minutes D 2584 3 dl water A 4 Remount the screen assembly and close the door Then the machine will return to start position and the machine is ready for use If machine not will go back in start positio
18. ousing Fig 4 22 14 Maintenance instructions grinder Mocca BTB 6 Exchange of the silicone flapper in the spout continuation 6 3 6 4 6 5 7 1 7 2 7 3 Carefully pull out the spout D Fig 5 Take out silicone flapper E which is placed in a groove inside the spout bore put in the new silicone flapper Reassembling the spout D and silicone flapper E by bringing pressure on the spout tube to make sure that the silicone flapper E will be fixed correctly See Fig 4 Correction of the adjustment In case that the fi neness of the ground coffee should be changed the adjustment shaft is accessible through a bore from the front of the grinder housing Press and simultaneously turn the adjustment bolt anticlockwise one or two notches for coarser coffee grounds Press and simultaneously turn the adjustment bolt clockwise one or two notches for finer coffee grounds After performing the grind adjustment run 2 3 cups of coffee through in order to achieve the current settings Screw driver Adjustment bolt Adjustment pinion Locking pin 1 2 3 4 23 15 Spare parts list Mocca BTB Description Article no Detail no Amount unit Mocca BTB Electronic card 1604102 1 1 Displaycard 1604101 2 1 Spacer for displaycard 1203416 4 Key switch 1202551 3 1 Key 1202553 3 1 Drip tray extension 1105334 4 1 Drip tray insert 1105333 5 1 Drip tray 1105332 6 1 Inlet hose 3 4 X1 2 White
19. s CQ IMPORTANT Installation must been done of an authorized technician 1 Assemble coin mec and connect to display card placed inside door see fig 10 Connect with the enclosed un B fig 10 cable A Make sure that age power is off D Connection Connection placement Version 212 18 MOCCA BTB D i O lt xe O O c H n E DASS 21510 H DRDUMSE A ma m GE LAE E 2 4 Bj E ar 1 1 WIE 1 FARCIE E Hi Pa i L nma HET 5 i 3 1177 7 cus 2i 3 I UP FECE 5 E deeg Hus BS n ct Hiag Ea Bad dd TE PERA zap 8 19 14 Maintenance instructions grinder Mocca 2 1 Periodic maintenance grinder EK21 Each month Clean silicon outlet grinding house and grinding discs Monthly cleaning of grinder using GRINDZ cleaning tablets item no E1001001 In case of blockage cleaning if necessary detaching of rotating carrier Safety Please read and observe the following service instructions carefully Non observance can result in damage to the grinder as well as in healththreatening risks for the user All installations shall been done by an qualified personnel Symbols Safety instruction In case of non observance extreme risk of accidents exists Los
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