HAF-503 - DeVilbiss
Contents
1. DEVILBISS ey Replaces SB 6 148 K HAF 503 150 CFM SEPARATOR FILTER HAF 508 150 CFM COALESCING FILTER HAF 509 SEPARATOR COALESCING FILTER HFRL 509 amp 512 80 CFM FILTER REGULATOR HFRL 511 amp 513 120 CFM FILTER REGULATOR HAF 503 HAF 508 HAF 509 HFRL 509 HFRL 512 HFRL 511 HFRL 513 Max Filtering Regulated Outlet Thread E A Filters Filters Only HAF 503 Separator micron HAF 508 Coalescer 01 micron HAF 509 Separator Coalescer 01 micron Filter Regulators PO IESO ee IESO BE HFRL 509 Separator 5 micron 1 4 NPS M HFRL 511 Separator 5 micron 1 4 NPS M HFRL 512 Separator Coalescer 01 micron 1 4 NPS M HFRL 513 Separator Coalescer 01 micron 1 4 NPS M Page 2 SB 6 148 L SAFETY PRECAUTIONS This manual contains important information that ALL users should know and understand BEFORE using the equipment This information relates to USER SAFETY and PREVENTING EOUIPMENT PROBLEMS To help you recognize this information we use the following terms to draw your attention to certain equipment labels and portions of this manual Pay special attention to any label or information that is highlighted by one of these terms Important information a hazard that may cause serious injury or loss of life CAUTION Important information that tells how to prevent damage to equipment or how to avoid a situation that may cause minor injury Note Information that you should pay special attention2. removed 3 Checkallo rings for signs of damage Replace if necessary 4 Reassemble parts Center stem of valve in hole of regulator body Screw bottom plug into body Figure 8 HAR 507 Air Regulator 60 CFM Note Erratic operation or loss of regu lation is usually due to dirt in the valve area and cleaning is neces sary If cleaning does not correct the problem replace the items included in Repair Kit KK 4977 If unit leaks air at A install Repair Kit KK 4977 Page 8 SB 6 148 L ACCESSORIES HAF 408 Bracket Assembly Kit Used with HAF 503 HAF 508 HAF 509 HFRL 509 HFRL 511 HFRL 512 and HFRL 513 WARRANTY This product is covered by DeVilbiss 1 Year Limited Warranty DeVilbiss Sales and Service www devilbiss com Devil BISS U S A Canada Customer Service a EN paridad SE EE J 195 Internationale Blvd Ger Ke E uppor identification Glendale Heights IL 60139 630 237 5000 Toll Free Fax 888 246 5732 6 11 2011 DeVilbiss All rights reserved Printed in U S A
3. to DESCRIPTION The CleanAir air control units are de signed to remove dirt pipe scale and most liquid aerosol The HAF 503 150 CFM separator filter includes a 5 micron filter element The HAF 508 150 CFM coalescing filter includes a 01 micron filter element Both filters include an automatic drain which expels liquids which accumulate in the filter bowl SPECIFICATIONS Filter Port Sizes 3 4 NPT F Maximum Inlet Pressure 150 PSIG 10 3 Bar Maximum Temperature 150 F 65 6 C Risk of personal injury Risk of property damage Except as otherwise specified by the manufacturer this product is specifically designed for com pressed air service and use with any other fluid liquid or gas is a misapplication For example use with or injection of certain hazard ous gases in the system such as ozygen or liquid petroleum gas could be harmful to the unit or result in a combustible condition that may cause fire or explosion Manufacturer s warranties are void in the event of misapplication and manufacturer assumes no respon sibility for any resulting loss INSTALLATION CAUTION Certain solvents paints and chemi cals may attack plastic bowl and can cause bowl failure Do not use near these materials Do not place unit in service without metal bowl guard installed Plastic bowl units are sold only with metal bowl guards To minimize the dan ger of flying fragments in the event of plastic bowl failure gua
4. L COATING VOB MEAT AU HFRL 511 120 CFM Filter Regulator Assembly SR EE RANSBURG ZZ RENSBURG INDUSTRIAL COATING EQUIPMENT INDUSTRIAL COATING EQUIPMENT CA a y oler PARTS LIST Models HFRL 511 and HFRL 513 Figure 7 Individual Replacement Parts Part No Description Required HAF 503 Separator Filter See Figure 3 HAF 508 Coalescer Filter See Figure 4 SSP 58 ZN 3 4 Swivel Pipe Adapter Straight 83 2727 Air Gauge 0 100 psi HAF 403 Manifold Assembly GA 288 Air Gauge 0 160 psi SSP 57 ZN 3 8 Swivel Pipe Adapter 90 Elbow 1 4 Street Elbow 90 1 4 Straight Tee Ball Valve Air Regulator 1 4 NPT Pipe Plug 1 4 Close Nipple 83 2290 Glass Lens HFRL 513 120 CFM Filter Regulator Assembly Purchase locally e Available separately order 83 2290 SB 6 148 L Page 7 PARTS LIST Model HAR 507 Regulator Assembly Individual Replacement Parts Part No Description Required 10 32 x 9 16 Fillister Head Screw Cover Spring Button Diaphragm Spring Body Pipe Plug 1 4 NPT M HAR 8 Bottom Plug KK 4977 Repair Kit includes Items 9 thru 14 Diaphragm Assembly O Ring Valve O Ring Spring O Ring REGULATOR MAINTENANCE 1 Occasionally remove bottom plug 7 and clean valve seat 11 and body Clean parts with denatured alcohol wipe off seat and blow out body with compressed air 2 To disassemble regulator remove screws bonnett spring and spring button Diaphragm assembly can now be
5. e below booth grating can etc Prevent vinyl tubing from be coming kinked which would prevent free movement of liquids discharged from the automatic drain 9 An optional manual drain HAF 11 is supplied loose in the carton see Item 10 or 11 Fig 4 or 5 If desired this can be installed in place of the automatic drain Model HFRL 511 or HFRL 513 Instructions In addition to Steps 1 9 above 10 Install manifold into swivel connec tion on outlet of filter Note pipe seal ant is not required Orient manifold for right or left hand operation See Fig 1 Tighten swivel connection 11 Install 0 160 psi air gauge into 1 4 NPT F port in top of manifold using pipe sealant See Fig 2 Figure 1 Figure 2 12 13 14 15 Elbow Ball Valve As 1 4 NPT Pipe Plug Install 1 4 NPT pipe plug into porton bottom of manifold opposite the air gauge using pipe sealant See Fig 2 Install assembled elbow ball valve into end of manifold using pipe seal ant See Fig 2 Attach the two regulator gauge ball valve assemblies to the manifold do not use pipe sealant Arrange accord ing to right or left hand operation Tighten swivel fittings Install two T handles into regula tors OPERATION After the unit is installed and ready to use 1 Attach air hose s to outlet ball valve s selecting regulated and or non regulated according to the ap plication Open main shut off valv
6. e upstream of filter Main line air pressure is monitored by the top air gauge Adjust regulator s to desired setting by turning T handle in or out Open ball valve s to supply air to spray gun or tool being used With air flowing readjust air pressure at regulator if necessary After use shut off ball valve s and bleed off residual air in hose s Note The filter change indicator on co alescer filter only operates when air is flowing It is always green with no air flow MAINTENANCE CAUTION Certain solvents paints and chemicals may attack plastic bowl and can cause bowl failure Do not use near these materials When bowl becomes dirty wipe only with a clean dry cloth Immedi ately replace any crazed cracked damaged or deteriorated plastic bowl with a new plastic bowl Reinstall metal bowl guard If bowl is equipped with manual drain drain bowl at least once per shift Units with automatic drain will drain automatically Before performing maintenance on unit close main shut off valve located upstream of filter Bleed off residual air in unit To open filter press button located on clamp ring and rotate ring either clockwise or counterclockwise The metal bowl guard and plastic bowl can then be removed from the filter head Note If you encounter difficulty sepa rating the plastic and metal bowls simply push the auto matic drain stem by hand to either side as shown in Figure 3 Do not
7. ped loose 10 Optional Figure 4 HAF 503 150 CFM Separator Filter PARTS LIST Model HAF 508 Figure 5 2 3 O EN Replacement Part No HAF 404 Description Filter Change Indicator Not shown Cover O Ring Gasket Filter Filter Kit Automatic Drain Std Plastic Bowl Metal Bowl Guard Clamp Ring 1 2 x 3 8 Vinyl Tubing 6 Manual Drain Optional shipped loose Individual Parts Required gt ch es et sesch 11 Optional Figure 5 HAF 508 150 CFM Separator Filter SB 6 148 L Page 5 PARTS LIST Models HFRL 509 and HFRL 512 Figure 6 Individual Replacement Parts Part No Description Required HAF 503 Separator Filter See Figure 4 HAF 508 Coalescer Filter See Figure 3 3 4 M x 1 2 F Reducer Bushing HAF 21 Cross Manifold GA 288 Air Gauge 0 160 psi 83 2727 Air Gauge 0 100 psi HAR 507 Air Regulator See Figure 8 1 4 Street Elbow 90 VA 542 Ball Valve 83 2290 Glass Lens HFRL 509 80 CFM Filter Regulator Assembly Purchase locally e Available separately order 83 2290 E s gt e Soo kt DEVILBIS S sm M 2 Ss IMDUSTIAL COATING UHPRALENT HMBUITAIAL COATING GUIPARI H Dre bry er Lo HAF 509 Separator Coalescing Filter Assembly or HFRL 512 80 CFM Filter Regulator Assembly Figure 6 HAF 509 does not include items 3 thru 9 Page 6 SB 6 148 L Figure 7 DEVILB SS La RANSBURG VERULTEIA
8. rd must not be removed If the unit is in ser vice without the metal bowl guard installed manufacturer s warran ties are void and the manufacturer assumes no responsibility for any resulting loss If unit has been in service and does not have a metal bowl guard order one and install before placing back in service Be sure to read all Warnings Cau tions and Notes inthis manual and on unit before installing or using this equipment Install filter as close as possible to point where air is being used Install main air shut off valve and standard pipe union supplied by user up stream of filter to allow maintenance to unit Install unit with air flow through filter in direction of arrow on top of unit Minimum 3 4 piping is recommend ed Avoid using fittings couplings etc that restrict air flow A 3 4 street elbow will be needed to allow vertical pipe installation Mount filter in a vertical position 6 Do not install filter in an application where the pressure drop will exceed 20 psi For example a quick opening valve located upstream from the filter could cause a momentary pressure drop in excess of 20 psi 7 Maximum inlet pressure and operat ing temperature is 150 PSIG 10 3 bar and 150 F 65 6 C 8 A 6 ft length of vinyl tubing is shipped loose with the unit Slide over automatic drain which protrudes from bottom of bowl Place other end of vinyl tubing into appropriate recept able i
9. strike the stem with any tool Damage may occur Plastic Bowl Metal Bowl EE Automatic Drain Stem SB 6 148 L Page 3 Remove the filter element by loosening the baffle counterclock wise Clean or replace the filter ele ment The element can be cleaned by blowing off with a duster gun clean from inside out Frequency of element cleaning replacement will depend upon air quality air us age and condition of the air piping It is recommended to check and clean replace the element every 3 6 months The coalescing filter element should be replaced when the indicator turns red Inspect o ring 2 for damage Replace if necessary Inspect plastic bowl for signs of damage such as cracks crazing or deterioration Replace if necessary See Caution under Maintenance section Do not place unit in service with out metal bowl guard installed Before placing unit back into service make sure plastic bowl and metal bowl guard are properly installed and securely locked in place Confirm automatic drain operates properly after unit is in operation Replace if necessary Page 4 SB 6 148 L PARTS LIST Model HAF 503 Figure 4 Individual Replacement Parts Part No Description Required Cover O Ring HAF 15 Filter O ring Kit HAF 25 Baffle HAF 18 Automatic Drain Standard HAF 7 Plastic Bowl HAF 20 Metal Bowl Guard HAF 410 Clamp Ring HAF 27 1 2 x 3 8 Vinyl Tubing 6 ft HAF 11 Manual Drain Optional ship
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