Chrome Rear Saddlebag Guard Kit Instruction - Harley
Contents
1. KANG HARLEY DAVIDSON NIY J04656 INSTRUCTIONS REV 2011 12 12 CHROME REAR SADDLEBAG GUARD KIT GENERAL Kit Number 49282 09B Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required 4AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 1 REMOVAL 1 Remove saddlebags from motorcycle following the instructions in the service manual 2 See Figure 3 Remove grab strap screw and washer G Remove grab strap H Remove seat following the instructions in the service manual 3 If equipped remove seat bumper O and screw N 4 Remove left and right side covers located in front of saddlebags by removing screw from bottom of side cover Save hardware and side covers for final assembly 5 Support muffler assembly with a block of wood or other suitable method 6 S2. ee Figure 3 Remove the screws F securing saddlebag support to muffler supports 7 Remove bolt J and nut M Save bolt J for installation Discard nut M 8 Remove screws B K and C and nut E Save screws B and C for installation Discard nut E and screw K 9 Remove stud receptacle I and save for installation J04656 10 See Figure 1 Remove antenna bracket 1 mounting fasteners 2 antenna mounting nut 5 washer 4 and antenna adapter 3 Save the antenna and hardware discard the bracket 11 Remove support D and discard 12 Repeat Steps 1 through 9 for other side is05488 Antenna bracket Bracket mounting fastener 2 Antenna adapter Washer Si BING Nut Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Figure 1 Remove Antenna and Bracket INSTALLATION 1 See Figure 3 Install the rear saddlebag support mounting screw B through the air suspension bracket A and saddlebag support 7 Install screw finger tight 2 Install bolt J and nut 10 Tighten finger tight 3 Install stud receptacle l into saddlebag support 7 4 See Figure 2 Install antenna bracket with hardware removed earlier 5 Install new forward saddlebag guard 1 or 2 onto saddlebag support 7 6 Install screw 4 and nut 3 Tighten finger tight 7 Secure forward saddlebag guard with upper bolt 5 and lower bolt C
3. ort bracket Figure 2 Antenna Mounting Bracket 2of4 SERVICE PARTS is07220 j Figure 3 Service Parts Saddlebag Guard Kit Left Side Shown Table 1 Service Parts Table Item Description Quantity Part Number 1 Forward guard right 49176 09 2 Forward guard left 49187 09 3 Locknut 1 4 20 7686 4 Screw 1 4 20 3601 5 Screw TORX 4924 6 Locknut 3 8 16 7601 7 Saddlebag support left 49194 09 8 Saddlebag support right 90781 09 9 Antenna bracket not shown 76516 09 10 Nut 7531 J04656 3 of 4 Table 1 Service Parts Table Item Description Quantity Part Number Items mentioned in text but not included in kit A Air suspension mounting bracket B Rear saddlebag support mounting screw C Lower saddlebag guard screw D Saddlebag support E Lower saddlebag guard nut F Muffler screw 2 G Grab strap mounting hardware H Grab strap l Stud receptacle J Stock screw K Stock screw L Stock fender bracket M Nut N Screw 2 O Seat bumper 2 J04656 4of4
4. with nut 6 Tighten finger tight 8 Tighten the forward guard upper screw 5 to 32 36 ft lbs 43 49 Nm 9 Tighten the lower screw C and nut 6 to 32 36 ft lbs 43 49 Nm 1 of 4 Please dispose of materials responsibly 10 11 12 13 14 15 16 17 Tighten saddlebag support screw 4 and nut 3 to 70 100 in Ibs 8 11 Nm Tighten the rear saddlebag support mounting screw B to 15 20 ft lbs 20 27 Nm Tighten fender bracket screw J and nut 10 to 15 20 ft lbs 20 27 Nm Install muffler with screws F and remove wooden support Tighten screws to 96 144 in Ibs 10 8 16 3 Nm Repeat all steps for opposite side of vehicle Install seat and grab strap H Tighten grab strap screw G to 12 15 ft lbs 16 3 20 3 Nm Install left and right side covers with original hardware Install saddlebags with the original hardware following the instructions in the service manual 4AWARNING The front and or rear guard s can provide limited leg and cosmetic vehicle protection under unique circumstances Fall over while stopped very slow speed slide It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object 00022a J04656 aS oN Ss ND LO pn J Antenna base assembly Antenna mast Locknut 2 Lockwasher is05486 Antenna mounting bracket purchased separ ately TORX screw 2 Saddlebag rear supp
Download Pdf Manuals
Related Search