SERVICE MANUAL - e-ASP
Contents
1. 2 Skip Boot Loader Ansa sd al but the first 16 KB C Enter sange of Image Data to be updated fin Hex Stet 0 End 040 Status Intodince USB vendo is prodiucta N 2000 Use Edit Preferences to conhguse the communication ntodace DV11 DVD100 U2 U3 Confidential 5 8 5 5 DVD region code 1 Region 1 America Region 2 Europe England Japan Region 3 ROW Taiwan Hong Kong Region 4 South America Australia Region 5 Pan EMEA Indian O Oo E W N Region 6 China 5 6 DVD Code Installation Procedure 1 Turn on DV11 unit and wait until the right image shows on the screen signal source is from DVD loader 2 Put the DVD code CD into DVD loader The CD will be running automatically Note If you do not have the CD please do the following steps 1 A CD RW burner to make the CD is DE alli needed Ma IN DOM T FORA OFT 2 Make sure that the file name in the CD NLA GAB MAT OU E MUST be dvdrom bin DV11 DVD100 U2 U3 Confidential 5 9 3 Please wait until the installation process finish The CD will eject automatically 4 Press the number buttons 1 to 4 on the remote control to check if the DVD code is correct or not 55020F08 DV11 DVD100 U2 U3 Confidential 5 10 Chapter 6 EDID Upgrade 6 1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information abou2. 9 6 5 Select EditipreferencesiCommunications Choose USB Click OK 6 Choose Flash Loader Click Browse to search the firmware file 7 Selete the item skip Boot Loader Area n ad select 10KB Y DLP Composer TM Lite Click Reset Bus to erase the flash File Edt View Window Help memory EN TES AI DLP Composer Lite Projector Control 8 If the firmware is ready click start FlashLoader download to process the firmware upgrade Click Yes to erase the flash memory e DLP Composer TM L ne 2 Skip Boot Loader Area fload al but the fest 16 KB C Ente range of Image Data to be updated fin Hex E A Waming Y you antun Ga cantaris of Ha memory nl bo reptocod by tho contento of the image file Also the download vel taka several minutes and cannot be interrupted Do you want to continue re sc DV11 DVD100 U2 U3 Confidential 5 7 9 When firmware upgrade process is finished the unit return to stand by status The LED power lights on and appears blue Unplug USB cable and power cord and replug in power cable 10 Restart the unit and get into the service mode to check the firmware version To get into service mode please refer to Chapter 4 Funcation Test and Alignment Procedure Optoru Flait Image Flo CWocumerts and Setingr cr Depa w Browse
3. In the read item select analog and trans Press read to check the serial number Note If EDID upgrade failed push the reset button on the EDID board and re proceed step 3 to step 5 in section 6 4 DV11 DVD100 U2 U3 Confidential 6 4 Appendix A Spare Parts List 11 009F0G005 43 85E01G001 THERMAL SWITCH KLIXON 125 DEGR 48 859DMGD13 DMD 800 600 PIXEL DDR FTP 0 55 49 82Y02G001 SUSON 4520 BLOWER R TYP 49 83J01G001 70x20 SYSTEM FAN SU NON GM1207 91 85E14G001 DV11 LAMP COVER TEIJIN PC MN 3600H CNNT F 166P FOR 0 55 SVGA LGA 51 85E14G001 DVD100 U2 U3 DV11 DVD100 U2 U3 Confidential 1 ZOOM RING TEIJIN PC MN 3600H i 51 85E25G001 70 82G16GR01 70 85E28GR01 ASSY ROD MODULE EP7190 RMA ASSY COLOR WHEEL MODULE FOR DV11 RMA a ASSY ENGINE MODULE DV11 RMA 10 85E29GRO1 70 85E35GR01 75 85E01G001 ASSY FOCUS RING MOD _ ULE DV11 RMA BUY ASSY SPEAKER MODULE HIBOX DV11 DVD100 U2 U3 Confidential 1 ASSY LVPS Matritek DV11 75 85E04G001 75 85E06G001 75 85E09G001 DV 11 ASSY MULTI MEDIA DRIVER KDRM08 BUY ASSY REAR COVER MODULE 75 85E23G001 DVD100 U2 U3 BUY ASSY BOTTOM COV ER MODULE DV 11 75 85E11G001 75 85E13G001 BUY ASSY INTERRUPT ER SWITCH DV11 o BUY ASSY FRONT COVER DV11 DV11 DVD100 U2 U3 Confidential Il 75 85E14G001 75 85E16G001 DV1
4. DVD100 U2 U3 Confidential VIII Appendix B Serial Number System Definition Serial Number Format for Projector Q 85E 1 04 E AAAA 0001 C 0001 00 O O Q Optoma 86E Project code 7 Last number of the Manufacture year ex 2007 7 04 week of the year ex the forth month of the year 04 E Checking EDID code E EDID code is for EMEA AAAA not defined C Manufacture factory TW or CPC 0001 Serial code SRORORORORORORS EX Q85E714AAAAACO0001 This label represents the serial number for DV11 It is produced for USA at CPC on fourteenth week of 2007 lts serial code is 0001 DV11 DVD100 U2 U3 Confidential ll PCBA Code Definition PCBA Code for Projector A B XXXXXXXXXX C XXX EEEE UD 66 OO ID Vendor Code P N Revision Date Code 990009000 S N DV11 DVD100 U2 U3 Confidential
5. 1 75 85E16G011 75 85E22G001 U2 U3 BUY ASSY LENS COVER MODULE DV11 BUY ASSY TOP COVER MODULE ASSY HITACHI LAMP DRIVER 180W BUY ASSY CEILING MOUNT MODULE HD70 PCBA DMD BD FOR DV11 PCBA PHOTO SENSOR BOARD EP719 Active DV11 DVD100 U2 U3 Confidential 10 85E36GRO1 DV11 PCBA MAIN BD MODULE 70 85E40GRO1 DVD100 70 85E39GRO1 U2 U3 AA o PCBA KEYPAD BD FOR DV11 PCBA CONNECTOR BD FOR DV11 PCBA FRONT IR SENSOR BD DV11 PCBA TOP IR SENSOR BD DV11 80 85E06G001 SP 85E01GC01 LAMP CHANGER MOD ULE DV11 DV11 DVD100 U2 U3 Confidential LABEL CARTON 3 3 BLANK PJ885 MODEL PDI2NCOE PIN AK B5MSOGOO1 A PIN 36 00006G031 D P N 45 85MO01G001 A P N 36 85M02G001 A P N 42 87304G001 A PIN 36 85M01G001 A P N 42 872050001 A P N 46 82U01G002 A P N 42 83016001 A 33 REMOTE CONTROL DV11 USER S MANUAL FOR USA ASIA 34 42 86502G101 ADAPTER D SUB TRANS FORM RCA 35 42 87205G201 36 35 52302G091 CABLE COMPOSITE VIDEO LABEL CARTON 108 92 BLANK DV11 DVD100 U2 U3 Confidential LABEL 30mm GREEN LABEL 35mm YELLO FRAGILE TAPE 60mm 50Y 0 05mm CUSHION DV11 96 85E01G001 55 85E01G001 CARTON OPTOMA LOGO DV11 35 85E01G001 SPEC LABEL 104 65 DV11 DV11 DVD100 U2 U3 Confidential VII 43 35 85E03G001 LICENCE LABEL 70 50 DV11 DV11
6. 60 inches diagonal gt 1 7 M Screen Size 60 inches diagonal Reset to default before measurement 1 Test equipment Procedure Test equipment video generator Test signal analog 800 x600 60Hz 2 Brightness Procedure Full white pattern Use CL100 to measure brightness values of Sa as sa TT PIPI NA Follow the brightness formula to calculate brightness values 5 gt XX Brightness Formula Avg P1 P2 P3 P9 x 1 1 UNE Par Criteria e 495 Lumens DV11 DVD100 U2 U3 Confidential 4 9 3 Full On Full Off Contrast Procedure Full white pattern amp full black pattern Use CL100 to measure brightness values of full white pattern P5 full black pattern B5 see im age full white Follow Contrast formula to calculate contrast values xt Contrast Formula Full black pattern P5 B5 note P5 center of white image B5 the center of black image Criteria e 1300 1 4 Uniformity Procedure Full white pattern Use CL100 to measure brightness values of P1 P13 see image full white Follow the Uniformity formula to calculate average values XX Uniformity Formula ANSI Uniformity Avg P1 P3 P7 P9 O P5 x 100 Criteria e 15 Yo 4 9 Others 1 Functional Inspection Keypad button All keypad buttons must operate smoothly General All OSD functions must be DV11 DVD100 U2 U3 Confidential 4 10 checked for functionality When OSD menu is displayed there sha
7. Mode 1 Turn on the projector and input the signal 2 Do the following actions sequentially to get into service mode 1 Press power gt left gt left gt up simultaneously 2 Service mode will be shown after pressing Menu and Enter for 3 seconds 3 After confirming the configuration press Menu and exit 4 3 OSD Reset 1 After final QC step we have to erase all saved change again and resotre the OSD default setting The following actions will allow you to erase all end users settings and restore the default setting 1 Please get into OSD menu 2 To execute Reset function DV11 DVD100 U2 U3 Confidential 4 1 4 4 Test Condition Circumstance brightness Dark room less than 5 0 lux Inspection distance 1 7 m functional inspection Screen size 60 inches diagonal After repairing each DV11 DVD100 U2 U3 the unit should be run in refer to the table below Normal repair 2 hours Auto shutdown Get into Burn In Mode Cycle setting is based on the defect symptoms ie If it is NFF the run in time is 4 hours You have to set the lamp on for 50 min and lamp off for 10 min for 4 cycles Press power gt left gt left gt up Choose Burn In Test gt enter Lamp On Min Press right key to adjust the time 50 ime 10 Lamp Off Min Press right key to adjust the time Set burn in cycle Press right key to adjust the cycle After setting up the time choose Burn In mode and h
8. P Composer Firmware Library file library file has to put in PC and set right path in step 5 Hardware Projector Power code USB Cable PC or Laptop Note The FW Upgrade procedure for DVD100 U2 U3 is the same as DV11 we take DV11 for example here DV11 DVD100 U2 U3 Confidential 5 1 5 2 DLP Composer Lite Setup Procedure 1 Choose DLP Composer Lite V6 0 Setup Program 2 Click Next buttom 3 Read License Agreement Choose l aacept and agree to be bound by all the terms and conditions of this License Agreement 4 Click Next DLP Composer Lite v6 0 Setup Sidontnconebatm and conditions of his License Agreement Welcome to the DLP Composer TM Lite 6 0 Installation Wizard eee before running this setup program Chick Cancel to qui the setup program then close any programs you have running Click Next to continue the installation WARNING ema ee oe s Unauthorized reproduction or distribution of thes program or any pede bs etter ee a and License Agreement You must agree wit the icensa agreement below to proceed use in any sensitive muclear chemical or biolomical weapons or massie technology end uses unless authorized by the U S Government by regulation or specdic beense 64 Entire Agreement etc The terms and conditions of this Agreement merge and supersede all prior and c
9. SERVICE MANUAL DV11 DVD100 U2 US 2007 03 28 V1 0 Initial Issue 2007 07 02 V2 0 Edit 2 24 4 4 4 6 4 10 5 1 5 3 and 5 4 2007 08 10 V3 0 Edit 5 4 6 4 Appendix B Add 5 5 and 5 6 Add DV11 extended models DVD100 U2 U3 modify 2 25 of Chapter 2 and Chapter 3 2009 03 05 V4 0 Copyright March 2009 All Rights Reserved P N 36 85E05G001 SI Sara TSE Andy Check lot Approved 2 hen DV11 DVD100 U2 U3 Comparison List TOP COVER MODULE 75 85E16G001 75 85E16G011 75 85E22G001 70 85E36GRO1 USA MAIN BD MODULE 70 85E40GRO1 70 85E39GRO1 70 85E40GRO1 EMEA 51 85E14G002 USA LAMP COVER 51 85E14G001 EMEA REAR COVER MODULE 75 85E09G001 75 85E23G001 51 85E14G001 DV11 DVD100 U2 U3 Confidential Preface This manual is applied to DV11 DVD100 U2 U3 projection system The manual gives you a brief description of basic technical information to help in service and maintain the product Your customers will appreciate the quick response time when you immediately identify problems that occur with our products We expect your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting Notice The information found in this manual is subject to ch
10. ange without prior notice Any subsequent changes made to the data herein will be incorporated in future edition DV11 DVD100 U2 U3 Service Manual Copyright March 2009 All Rights Reserved Manual Version 4 0 DV11 DVD100 U2 U3 Confidential Il Table of Content Chapter 1 Introduction Highlight 1 1 Compatible Mode 1 2 Chapter 2 Disassembly Process Equipment Needed amp Product Overview 2 1 Disassemble Lamp Cover 2 2 Disassemble Lamp Module 2 2 Disassemble Top Cover Module 2 3 Disassemble Keypad Board 2 4 Disassemble Speaker Module 2 4 Disassemble Front amp Back Cover Module 2 5 Disassemble EMI Front Cover 2 5 Disassemble DVD Module 2 6 Disassemble MB Module 2 8 Disassemble Air Cut Module 2 9 Disassemble System Fan Module 2 9 Disassemble Lamp Driver Module 2 10 Disassemble LVPS Module 2 11 Disassemble Power Bracket 2 11 Disassemble Bottom Cover Module 2 12 Disassemble Engine Module 2 12 Disassemble Bottom Base Plate Module 2 13 Disassemble Engine amp Color Wheel 2 13 Disassemble Zoom Ring amp Focus Ring 2 14 Disassemble DMD Chip 2 15 DV11 DVD100 U2 U3 Confidential III Rod Module 2 16 Bottom Cover Module amp Elevator 2 16 Rod Adjustment 2 17 Re write Lamp Usage Hour 2 18 Chapter 3 Troubleshooting LED Lighting Message 3 1 Main Procedure 3 2 Chapter 4 Function Test amp Alignment Procedure Test Equipment Needed 4 1 Service Mode 4 1 OSD Reset 4 1 Test Condition 4 2 Test In
11. cedure Test equipment video generator Test signal analog 800 x 600 60Hz Test Pattern full white Inspection item Dead pixels check White pattern IRE 100 Adjacent dark pixel Criteria The number of the dead pixels should be less or bi equal to 6 pixels Adjacent pixel with each other is unacceptable Ref Defect specification table Note The defect criteria follows Tl specification 6 Focus Test Procedure Test equipment video generator Test signal analog 800 x 600 60Hz Test Pattern full screen or MEME Sony Inspection item Focus check Full screen Criteria From screen 1 7 M via visual to check the focus FREE look at the entire screen focus shall be clear ARE RANA ARANHA RE ES CO Fed D Te crisp and sharp over the entire surface of the display pattern Blur word on one of the corner after adjustment is acceptable However the word should at least be recognizable MEME Sony DV11 DVD100 U2 U3 Confidential 7 Color performance Procedure Test equipment video generator Test signal DVI HDMI 720p 1080i Test Pattern Master In focus Il or SMPTE RP 133 Please refer to 4 2 to get into service mode Use 720P 1080i signal master pattern to do HDTV test Color cannot discolor to purple and blue Inspection item Check if each color level is well functioned color saturation Criteria Screen appears normal It should not have a
12. de functionally sure be workable include support format with frequency and auto detected functional will be workable 2 Light Leak Procedure Test equipment video generator Test signal analog 800 X600 60Hz Test Pattern gray 30 patterns Check if the light leaks Light leak on reflective edge eyecatcher bond wires and exposed metal Inspection item Light leak check Bright blemish dirty Criteria The pattern cannot accept the color level of the leakage is brighter than the gray 30 pattern Ref Defect specification table Note The defect criteria follows TI specification 3 Blemish Dark Procedure Test equipment video generator Test signal analog 800 x 600 60Hz Test Pattern blue 60 Inspection item Dark blemish check dirty Criteria The bright blemish is unacceptable when it ap pears on blue 60 pattern Ref Defect specification table Note The defect criteria follows TI specification Gray 30 Blue 60 DV11 DVD100 U2 U3 Confidential 4 4 4 Dead Pixel Bright pixel Procedure Test equipment video generator Test signal analog 800 x 600 60Hz Test Pattern full black Inspection item Bright pixel check Note Frame dimension under operative zone 1 inch Criteria Bright pixel is unacceptable Full black Ref Defect specification table Note The defect criteria follows Tl specification 5 Dead Pixel Dark pixel Pro
13. dure Test equipment DVD player Test signal S Video DV11 DVD100 U2 U3 Confidential Inspection item Video performance test Inspection Distance 1 7 M Criteria Check any abnormal color line distortion or any noise on the screen Check the sound from speakers 3 HDTV Component Procedure Test equipment DVD player Test signal Ycbcr YPbPr Inspection item HDTV performance test Inspection Distance 1 7 M Criteria Check any abnormal color line distortion or any noise on the screen Check the sound from speakers 4 Audio Test Procedure Test equipment DVD player Test signal CVBS Inspection item Audio performance test Criteria Check the sound from speakers Check Volume is normal Check Mute is normal 4 9 DVD Function Check Material DVD Procedure Put DVD into DV11 Press play and check if the display image is normal Check DVD keypad function FWD REW STOP Volume logo DV11 DVD100 U2 U3 Confidential 4 8 Check region Turn on the unit and wait until the image ap pears on the screen 3 kk 3 663 99 kk press 1 2 3 4 buttons on remote control to check if the region code is right or not Criteria Logo image appears check region 4 10 Optical Performance Measure Environment luminance 5 Lux Product must be warmed up for 3 minutes Distances from the screen lt Max zoom amp
14. e zoom ring DV11 DVD100 U2 U3 Confidential 2 14 2 21 Disassemble DMD Chip 1 Unscrew 4 screws on the heatsink 2 Unscrew 4 screws on the heatsink bracket Note The manner of placing a DMD mask Use an electrostatic ion gun to puff the engine room in the DMD mask If there are scrapes or dirt on the DMD chip when using a magnifying glass to have a close look use an electrostatic ion gun to clean it To double check and see if the pin is out of shape DV11 DVD100 U2 U3 Confidential 2 15 2 22 Rod Module 1 Unscrew 2 screws on the rod hide ray plate 2 Unscrew 4 screws on the rod fix plate Note To make sure that rod and rod fix plate are placed next to each other Ifthere is dirt on the interior of the rod please use an electrostatic ion gun to clean it 2 23 Bottom Cover Module amp Elevator 1 Unscrew 2 screws on the elevator 2 When disassembling the springs please refer to the bottom images DV11 DVD100 U2 U3 Confidential 2 16 2 24 Rod Adjustment 1 environment adjustment The distance between the engine and the screen is 1 7 M This process should be done at a dark environment under 5 Lux 2 Procedure adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to readjust the image adjust until the yellowish or bluish parts disappeared 3 Abnormal
15. ently being installed rs DLP Composer TM Late 6 0 Setup q P DLP Composer TM Lite 6 0 has been successfully installed D Click the Finish button to en this instalation NOTE Please check the TI Extranet for required library data files NOTE Yau must reboot your machine before using any 2C based tools that use the parallel port ig E E Cops RE tera DV11 DVD100 U2 U3 Confidential 5 3 5 3 USB Driver Upgrade Procedure 1 set up Hold on menu and plug in power cord When the power lamp and temp LED lights up plug in USB cable into the projector and link to the USB port of a PC Power LED light in green Temp lamp light in red Note The system fan and the light will not operated 2 Execute Program Open the DLP Composer Lite V6 0 folder Select and double click usbupdate cmd Note DLP Composer must be closed first 3 Press any key to continue and wait for about 1 minute 4 Update Successfully Click OK DV11 DVD100 U2 U3 Confidential co E WINDOWS System32 cmd exe tit nan edad dad ainda et wh T MAR Pa ny key to continue o E WINDOWS ystem37 cmd exe A ina anal GOnE LTALE Lo DLP untada ERRA waite i 1 rr unia HHH FE y key to ci arching For old inf Files Installing WinDriverb Registering DDP2000 with WinDriverb UsbUpd 5 Device Manager R
16. ight click My Computer on the desktop Select Properties on the popup menu to launch the system properties window Choose Hardware and then click Device Manger 6 Click Jungo to ensure DDP 2000 and Windriver are properly installed If not repeat the above steps Note If you have installed the USB driver there is no need to perform this action Geral Compre Name Handume fdo hauduma Wired Th Add Mirar Wed Hades you metal Pandu AddHetdewe Wana Levene Manager 0 The Device Manager bets ofl the hardware devices inatalied E en veu computer Lise ba Device Manager In change he progeses device Dever Siging JL DewceMonsger J Midas Pride S peter Feios Autora peladas O Rancia Adresi DV11 DVD100 U2 U3 Confidential 5 5 5 4 Firmware Upgrade Procedure 1 Set up Hold on menu and plug in power cord Once power lamp and temp LED lights up plug in USB cable into the projector and link to the USB port of a PC Note The system fan and the light will not operated 2 Execute the DLP Compose file 3 Click edit and perferences 4 Click Library The library path located in the default installation directory C Program Files DLP Composer Lit 6 0 Note If not press Browse to select the right path DV11 DVD100 U2 U3 Confidential
17. image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note To avoid over adjusting the rod After adjusting add green glue to fasten it DV11 DVD100 U2 U3 Confidential 2 17 2 25 Re write Lamp Usage Hour Display Hour 30 Temperature C 33 Color Wheel Index 100 Burn In test 1 Get into service mode Spoke Test Color Setting press power gt left gt left gt up to get into o ae service mode Splash Select 2 Use up or down key to select Exit then use left or right key to re write the lamp hour back to previous lamp usage hour 3 Press Enter to exit the service mode Note left key decrease lamp hour right key increase lamp hour DV11 DVD100 U2 U3 Confidential 2 18 Chapter 3 Troubleshooting 3 1 LED Lighting Message Standby State Flashin input power cord g Error Lamp failed gt K Error gt K Light on O Light off Error Over Temp DV11 DVD100 U2 U3 Confidential 3 1 3 2 Main Procedure 1 No Power Check Main Board Check LED Status a Lamp LED lights red Check Lamp Check Lamp Driver Check Main Board Check Color Wheel Check Photo Sensor Auto Shut Down b Temp LED lights red Check Thermal Sensor Check Thermal Switch Check Fan c Temp LED flashing red Check Fan Check Main Board Ensure the Power Cord and AC P
18. it enter screen Defects While replacing DMD Chip DMD BD and MB al lt Figure Zone amp B Definition gt DV11 DVD100 U2 U3 Confidential 4 2 4 5 Test Inspection Procedure Color Wheel Lamp Module Note If Color appears abnormal after changing Main Board Module please do Color Wheel index adjustment 4 6 PC MODE 1 Frequency and tracking boundary Procedure Test equipment video generator Test signal analog 800 X 600 60Hz Test Pattern general 1 or master Check and see if the image sharpness is well performed If not re adjust by the following steps 1 Select Frequency function to adjust the total pixel number of pixel clock in one line period 2 Select Tracking function and use right or left arrow key to adjust the value to minimize video flicker Adjust Resync or Frequency Tracking H Posi tion V Position to the inner screen Inspection item Eliminate visual wavy noise by Rsync Fre quency or Tracking selection Check if there is noise on the screen Master Horizontal and vertical position of the video should be adjustable to the screen frame DV11 DVD100 U2 U3 Confidential Criteria If there is noise on the screen the product is considered as failure product If there is noise on the screen use auto or manual frequency function or tracking func tion to adjust the screen The PC mo
19. ll be no visible peaking ringing streaking or smearing artifacts on the screen Factory Default The factory settings with appro priate centering size geometry distortion etc shall be displayed upon Recall is selected from OSD Display Size All preset modes shall expand to full screen size using OSD Hori zontal and Vertical Size controls Display Data Channel DDC The purpose of the DDC testis to verify the DDC1 DDC2B opera tion of the projector and to verify Plug amp Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern text amp pattern missing letters amp pattern or blurry prints are unacceptable dirt scrape water ripples and uneven color are exterior unacceptable buttons stuck buttons are unacceptable Focus ring Focus ring is functioning smoothly missing logo missing prints and blurry prints are Logo unacceptable screw All screw sure be fixed and in right type DV11 DVD100 U2 U3 Confidential Stuck key is unacceptable All plastic parts can not be broken and Plastic parts damaged Safety or warning All safety and warning label should be visible label including all contents All interface connectors should be complete and Connector workable DV11 DVD100 U2 U3 Confidential 4 12 Chapter 5 Firmware Upgrade 5 1 Equipment Needed Software DDP 2000 USB DL
20. lug into the correct ports when assembling the unit 2 6 Disassemble Speaker Module 1 Unscrew 4 screws on the speaker DV11 DVD100 U2 U3 Confidential 2 4 2 7 Disassemble Front amp Back Cover Module 1 Unscrew 2 screws and take out the back cover 2 8 Disassemble EMI Front Cover 1 Unscrew 3 screws on the EMI front cover DV11 DVD100 U2 U3 Confidential 2 5 2 9 Disassemble DVD Module 1 Unscrew 4 screws on the system Note Use two fingers to pull out the cover Refer to the image on the bottom right corner to unplug the cables i p o a eS E Ls E Ta 1 lt ETI po Hakaak alisa O O DV11 DVD100 U2 U3 Confidential 2 6 2 Unscrew 4 screws on the DVD module 3 Unscrew 2 screws and take out the connector board Note Make sure cables plug into the correct ports when assembling the unit When you disassemble the FPC cable you should use two figures to parallel pull out the hook DV11 DVD100 U2 U3 Confidential 2 1 2 10 Disassemble MB Module 1 Unscrew 5 screws on the main board 2 Unplug the IR cable on the main board and take out the front cover Note Each cable should be plug into the correct ports Avoid cables interrupt with system fan when organizing the cables see images Use an electrostatic ion gun to puff the main board connector DV11 DVD100 U2 U3 Confidential 2 8 2 11 Di
21. ny abnormal condition such as lines appear on the screen and so on Color appears normal tis acceptable to have few lines flashing at the center and on the edge of 1080i image How ever rest of the image should appears stable RGBW should all appear normal on the screen and sort from R G B W Color levels should be sufficient and normal the unidentified color levels on both left and right sides should not over 8 color levels Grey level should not have abnormal color or heavy lines The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable InFocus II 64 gray RGBW SMPTE RP 133 DV11 DVD100 U2 U3 Confidential 4 6 Defect specification table Black pattern 1 Bright pixel dots IRE O A B 6 2 Dark pixel dots White pattern A B 1 3 Unstable pixel dots Any pattern A B 0 ae dark pixel A B 3 5 Dark blemish Dirty Blue 60 pattern diameter lt 1 2 inch A B 3 Bright blemish Dirty Gray 30 pattern diameter lt 1 2 inch Bright dot on frame Black pattern CS 4 8 Video Performance 1 CVBS Procedure Test equipment DVD player Test signal CVBS Inspection item Video performance test Inspection Distance 1 7M Criteria Check any abnormal color line distortion or any noise on the screen Motion video Check the sound from speakers 2 S Video Proce
22. ontemporaneous agreements understandings nego ations and discussions concerning the subject matter hereof No amendments or modifications to diferent confhetng or additional terms and condihons that may appear on any dp acknowledgment or other wring not expressly moorporated mto tus Agreement Licensee hereby warrants and represents that al outhonzabons and other Aa SR Oa enter milo Ibas Agreement have been L bound by althe terms and conditions of fis License ie DLP omposer TM Lite 6 0 Setap DLP Composer Tool Suite Release 6 0 Installation Location The default installation directory is C Program Files DLP Composer 6 0 Y you want to install in a different directory perhaps alongside a prior release of the DLP Cornposer Tool Suite click the Browse button on the Select Features page DV11 DVD100 U2 U3 Confidential 5 Click Next 6 Click Next 7 Writing system registry values 8 Click Finish ra DLP Composer TM Lite 6 0 Setup Select Features Please select which features you would like to install edema ts mere fc Pal De Mean HO DO bern ie DLP Composer TM Lite AH Setop Chick the Back button to reenter the installation information or chck Cancel to eat the wizard j al DLP Composer TM Late 6 O Setup Updating System The features you selected ace curr
23. ower Outlet are securely connected Check Lamp Cover and Interrupt Switch Ensure all connectors are securely connected and aren t broken Check Lamp Driver Check LVPS DV11 DVD100 U2 U3 Confidential Ensure the Signal Cable and Source work If you connect multiple sources at the same time use the Source button on the control panel to switch Ensure all connectors are securely connected and aren t broken Check Main Board Check DMD Board Check Color Wheel Check DMD Chip 3 No Image Check Engine Module Ensure all connectors are securely connected and aren t broken Check Lamp Module 4 MEN Check Lamp Driver Check LVPS Check Main Board Check Color Wheel 5 Mechanical Noise Check Fan Module Check if the Main Board and the DMD Board are assembled properly Line Bar Line Defect Check Main Board Check DMD Board Check DMD Chip Do Reset All data of the OSD Menu Ensure that the signal cables and source are work as well T Image Flicker Check Lamp Module Check Color Wheel Check DMD Board Check Main Board DV11 DVD100 U2 U3 Confidential 3 3 Do Reset All data of the OSD Menu Adjust Color Wheel Index Check Main Board Check DMD Board Check Color Wheel Color Abnormal Ensure the projection screen without dirt Ensure the projection lens is clean Poor Uniformity Shadow Ens
24. riahiness e Typical 1100 ANSI Im e Minimum 900 ANSI Im e Full on Full off Typical 1800 1 11 Contrast e Minimum 1300 1 Spoke on Spoke off Uniformity e Typical Japan 85 Minimum 75 Full on e 1 36 1 50 Projection Distance Image Width h 14 Lamp door protection e pei power supply shuts off automatically when door Projection lens e f 15 06 16 78 mm F 2 8 1 1X e 180Watt Phoenix Lamp Lamp life 1500 hours based on Phoenix DC lamp specification System controller e TI DDP2000 1 6 O Lamp life N O DV11 DVD100 U2 U3 Confidential 1 1 e Standards Should be frame lock PAL B G D H I M N NTSC M NTSC Japan NTSC 4 43 SECAM e Standard TV Display Formats 480i 480p 576i p 720p 50 4 60Hz 10801 50 8 60Hz Support SCART RGB via D SUB VGA 19 Intelligent zoom e By using TI DDP2000 Chips to provide excellent quality zooming 20 SXGA Compression e By using DDP2000 Chips to compress SXGA image into SVGA display de Powercon umol e Full power 245W 10 at 110Vac j Standby lt 12W 2 Color wheel e R92 Y83 G75 W110 e E20 6 260W Phoenix e Operating 5 C 35 C 24 Temperature Satisfied engineering specification amp functions e Storage 10 C 60 C 1 2 Compatible Mode Video compatibility Analog DV11 DVD100 U2 U3 Confidential 1 2 ang IIS o sa oaoa O ua 800x600 35 15 800x600 IC 37 87 SVGA soe ar on
25. s O A 640x480 ACI SED 640x480 37 41 640x480 640x480 43 26 MAC G4 DV11 DVD100 U2 U3 Confidential 1 3 Chapter 2 Disassembly Process 2 1 Equipment Needed amp Product Overview 1 Screw Bit 107 2 Hex Sleeves 5mm 3 Hex Sleeves 8mm 4 Tweezers 5 Projector Before you start This process is protective level Il Operators should wear electrostatic chains Note If you need to replace the main board you have to get into service mode and record the lamp usage hour please refer to section 2 25 As the process of DVD100 U2 U3 disassembling is the same as DV11 we take DV11 for example here DV11 DVD100 U2 U3 Confidential 2 2 Disassemble Lamp Cover 1 Unscrew 1 screw on the lamp cover 2 3 Disassemble Lamp Module 1 Unscrew 2 screws on the lamp module DV11 DVD100 U2 U3 Confidential 2 2 2 4 Disassemble Top Cover Module 1 Unscrew 6 screws on the unit base Note Avoid damage by pulling and dragging IR cable and keypad FPC cable Hold the CNNT plug when pulling the FPC cable is strongly recommended Pulling the cable directly from the unit will cause the cable damages Make sure cables are plug in the correct ports when assembling the unit DV11 DVD100 U2 U3 Confidential 2 3 2 5 Disassemble Keypad Board 1 unscrew 4 screws on the keypad Note Make sure cables p
26. sassemble Air Cut Module 1 Unscrew 3 screws and take out the air cut module 2 12 Disassemble System Fan Module 1 Unscrew 3 screws on the fan module 2 Unscrew 4 screws on the system fan DV11 DVD100 U2 U3 Confidential 2 9 2 13 Disassemble Lamp Driver Module 1 Unscrew 2 screws and take out the lamp line 2 Unscrew 2 screws to take out the lamp driver from bottom cover 3 Unscrew 4 screws to separate the lamp driver and lamp driver holder DV11 DVD100 U2 U3 Confidential 2 10 2 14 Disassemble LVPS Module 1 Unscrew 5 screws on the LVPS 2 15 Disassemble Power Bracket 1 Unscrew 5 screws nz DV11 DVD100 U2 U3 Confidential 2 11 2 16 Disassemble Bottom Cover Module 1 Unscrew 1 screw on the bottom base 2 17 Disassemble Engine Module 1 Unscrew 4 screws on the engine module DV11 DVD100 U2 U3 Confidential 2 12 2 18 Disassemble Bottom Base Plate Module 1 Unscrew 3 screws on the blower fan 2 Unscrew 2 screws on the limit switch 2 19 Disassemble Engine amp color wheel 1 Unscrew 1 screw on the thermal switch 2 Unscrew 1 screw on the color wheel DV11 DVD100 U2 U3 Confidential 2 13 3 Unscrew 1 screw on the photo sensor board Note The manner of holding a color wheel see image 2 20 Disassemble Zoom Ring amp Focus Ring 1 Unscrew 3 screws on the focus ring 2 Unscrew 2 screws on th
27. spection Procedure 4 3 PC Mode 4 3 Video Performance 4 7 DVD Funcation Check 4 8 Optical Performance Measure 4 9 Others 4 11 Chapter5 Firmware Upgrade Equipment Needed 5 1 DLP Composer Lite Setup Procedure 5 2 USB Driver Upgrade Procedure 5 4 Firmware Upgrade Procedure 5 6 DVD Region Code 9 9 DVD Code Installation Procedure 5 9 DV11 DVD100 U2 U3 Confidential IV Chapter 6 EDID Upgrade EDID Introduction 6 1 Equipment Needed 6 2 Setup Procedure 6 3 EDID Key In Procedure 6 3 Appendix A Recommended Spare Parts Appendix B Serial Number System Definition IX PCBA Code Definition X DV11 DVD100 U2 U3 Confidential V Chapter 1 Introduction 1 1 Highlight Dimensions L x W x H e 15 0 x 10 9 x 5 5 379 8 x 277 8 x 138 7 mm Weight e 8 3 Ib Tilt Angle e Adjustable Feet angle Front tilt 8 Power cuno e Universal 100 240VAC 10 50 60 Hz with PFC input PPY 180W for Phoenix Lamp e Lamp could be changed by customer but should follow the user manual instruction 5 Light source e Replaceable Lamp should be provided by Coretronic or its authorized agencies Keystone correction e Vertical 16 deg Ref Limited by DDP2000 e Pearl white for top and black for side and bottom e Advanced Air Flow Two motor fans one blower fan and one axial fan Cooling system Temperature control circuits with adaptive voltage control fan speed e Max touch temperature follows UL60950 1 regulation o B
28. t a display device and its capabilities including vendor information maximum image size color characteristics factory pre set timings frequency range limits and character strings for the monitor name and serial number The information is stored in the display and is used to communicate with the system through a Display Data Channel DDC which sites between the display device and the PC graphics adapter The system uses this information for configuration purposes so the monitor and system can work together Note If a display device has digital input ports like DVI or HDMI but without EDID in its main board the display device will show no image while the input source is digital signal The EDID Upgrade procedure for DVD100 U2 U3 is the same as DV11 we take DV11 for example here DV11 DVD100 U2 U3 Confidential 6 1 6 2 Equipment Needed Software EDID Program Generic V0 51 EDID File ini Hardware Projector Generic Fixture 80 00001 001 for EDID Key in Fixture JP3 must be closed Power code x 2 RS 232 Cable pin to pin F M Monitor PC VGA cable Power adapter for fixture 47 57702G001 DV11 DVD100 U2 U3 Confidential 6 2 6 3 Setup Procedure 1 Connect all ports Power adapter to fixture JP1 Fixture P1 to PC COM1 Port Fixture P2 to Projector analog port Power on fi
29. ure the Brightness is within spec Check rod alignment Check Engine Module Ensure the projection screen without dirt Ensure the projection lens is clean Dead Pixel Dust Out of spec Clean DMD Chip and Engine Module Check DMD Chip Check Engine Module 0 Ensure that the signal cables and source are work as well Garbage Image Check Main Board Check DMD Board Remote Control a Check Battery b Check Remote Controller c IR receiver d Check Main Board Control Panel a Check FPC b Check keypad c Check Main Board Do Reset All data of the OSD Menu Remote Control 2 Control Panel Failed 13 Function Abnormal Check Main Board Check DMD Board n e q DV11 DVD100 U2 U3 Confidential 3 4 Check if the disk is scratched Check if the anti static protection of DVD Loader Module is Disk cannot be read unsoldered Check if the region code is correct or not Check DVD Loader Module DV11 DVD100 U2 U3 Confidential 3 5 Chapter 4 Function Test amp Alignment Procedure 4 1 Test Equipment Needed IBM PC with XGA resolution DVD player with Multi system NTSC PAL SECAM equipped Component S Video Composite and HDMI HDTV Source 480P 720P 10801 Minolta CL 100 Quantum Data 802B or CHROMA2327 Color Video Signal 8 Pattern Generator After changing parts check the information below 4 2 Service
30. xture 6 4 EDID Key In Procedure 1 Click on EDID to execute EDID program EDID Application Coretronic Corp 2 Choose model a in the port selection bar please choose the port that you use ie if you use COM1 choose COM1 in the port selection b click on Model EDID Application Version 0 51 OPTOMA EDID values Barcode 085E1234567890123 Analog Values EDID Informations Read seeauell Serial 123 00 FF FF FF FF FF FF 00 14 31 31 78 00 00 00 17 08 01 03 GE 00 00 00 OA 30 1 AN 58 MF AG 2h Week 23 OE 49 53 BF EE 80 31 59 4 61 59 iF 81 40 81 80 01 01 01 01 AO OF 20 00 31 58 1C 20 Year 2001 O roger 14 00 13 SE 21 00 00 18 00 00 00 FF 00 8 35 A las 31 32 33 34 30 31 32 33 OA 00 00 00 FD 00 38 55 4 y y gt y Model Optoma DUM DUM Exit IE 6h 08 00 OA 20 20 20 20 20 20 00 00 00 FI 00 4F 70 7h 6F 6D 61 20 44 56 31 31 GA 00 00 5C OPT 3131 Product Reset c Select VGA in write source Digital Values GD Analog C Digital W Trans EQ Re ri Read iten Write Source Select DV11 DVD100 U2 U3 Confidential 6 3 3 Key in the serial number into the barcode blank space and click program button 4 Change the cable to VGA1 Message box appears on the screen then click OK 5 When the EDID program for VGA1 is completed a message OK will appear on the screen 6 Read EDID information
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