Chest heated ironers - Alliance Laundry Systems
Contents
1. IN JOW C 0091 M181 0 Jojoujfijpuee peeds BuluoJ eDessedoJ esselA GI paybipuimyosabjabuep playjeusjoy A Jl 46 English IRONER 300 ei seb BueDsneser 080 zeB ojos p 3 GISSOd 11 SUONDIYIPOW IEBJJINSED DEA E SED uel ssnjyosuesey 226 jeejuise5 snode N BueBsneueseJM saang elllos 2 uadwep D OGE 2 ssnijosuy UWOJIS LT T E uojoeuuo2 Ge zuwgy X Z AOS eyosiuye 3 s ler z A DUIXJOM SI JouJnq soul alDJDIPUI c 55622 0 JOOP au Ul2. 8 BuijeeH OO8L 00EC BunzioH Ul N Ul O gt Jojow jsneux3 DEER uogeJidse snajow U Jojowbnesqy JOJOW snajow N ud 0091 ae 0 ik Ke 1 I L peeds BuluoJ eDBessedaJ esse GI Pleyjeusjoy 7 008 d 91000 20S 260 9 J J 47 English
3. Pass a wax cloth cleaning cloth through the ironing machine 2 to 4 times a day 4 times when the linen doesn t enters smoothly the chest or when there are creases in the linen 1 x wax gt 5min Clean the machine with a vacuum cleaner or with air pressure 1 person gt 10min 12 x per year Clean the burner 1 person 20min 4 per year Clean the suction wings of the drive 1 person 30min 2 x per year Check chain and tension of feed bands Every year Lubricate the chain 1 person 5min Every 2 years Change thermal oil every 2 year or every 3500 hours Type Texaco Texatherm 25 liters 1 person gt 6 hours Alternative oil SYNLUBE Lubriplate TRANSCAL SHELL CASSIDA Fluid HT English 18 IRONER 300 Other Cleaning the chest and changing the roll padding 1 person 5 hours 2 persons gt 4 hours If scale occurs on the beds deposits of water salts at the entrance to the bed it should be cleaned with the special cleaning cloth that is available Maintenance should be performed in accordance with the enclosed maintenance plan It should be performed when the machine is stopped and cold The manufacturer accepts no liability for defects or accidents due to failure to perform maintenance or poor maintenance or due to the use of spare parts that he has not supplied The possible risks of poor maintenance are Rapid wear of sprockets or beari
4. E The padding 15 too short Turn the roll longer or change the padding English 32 IRONER 300 Brush the padding positioning of the padding by turning the roll with the switch Make sure the bed 15 open The brushing happens best with a steel brush or a drill with a radial steel brush Put something under the padding like a wooden plank So you can t damage other things Wooden plank Turn the roll English SE IRONER 300 Stop the roll and make 3 knots in the ropes at the sides of the padding Tighten the knot as hard as possible Take the ropes Make 3 knots in it Push het ends and the knots back with a stump object English 34 IRONER 300 Let the roll turn and place the scrapers back in the correct position Y Too much pressure Too little pressure Good slight pressure Mount the covers If there are no comments the padding is ready for use Never turn the roll pressure on the bed when the bed is cold English 35 IRONER 300 4 1 Electrical equipment 4 1 1 Roll drive MI Rolldrive Lenze M 045 FL E NV 0222 1 60 CO P B14 B B3 Frequency LENZE SMD E MK 0252 inverter 0 25KW Speed E ML T110 potentionmeter English 36 IRONER 300 4 1 2 Lift bed Decium Type 2X mE LAI2 1000 11002410 iB New 120DD7 012 Relay omron G2RV SLV700 24 vdc English Order N
5. 3 2 3 The ironing bed closes but the roll does not turn Possible cause A Finger guard pushed B Frequency control is defective C Contact pressure too highly D PLC defective Zelio Solution A Check or replace contact FDC2 B Replace frequency control C Adjust contact pressure D Check or replace PLC 3 2 4 Roll suction does not work Possible cause A Motor defective B Contactor K1 defective C Fuse F4 defective D PLC defective Zelio Solution A Replace drive B Replace contactor K1 C Replace fuse F4 D Replace PLC English 21 IRONER 300 3 2 5 No control voltage Possible cause A Transfo defective B Main switch detective Fuse detective Solution A Check op replace the transfo B Check or replace the main switch C Check or replace the fuse 3 2 6 Creases in the linen Possible cause A Temperature of the ironing bed too low below 150 C B Ironing bed 15 very dirty Solution A Set higher operating temperature Max 185 C B Clean and wax ironing bed 3 3 Adjustment off the contact Contact finger guard English 22 IRONER 300 3 4 Drive feeding belts 3 4 1 M300 Chain sprocket 1 2 x5 16x15t Chain tensionner 1727 Chain sprocket 10 x5 16x 571 3 4 2 0300 Chain tensionner 1 2 Chain sprocket 1 2 x5 16x15t Chain sprocket 10 x5 16x 571 English 23 IRONER 300 3 5 Temperature settings Regu
6. air can fil in the bed an all the oil can escape 5 Fill the container with oil with a pump under the container Fill the container with oil so that the ventilation hole overflows English 26 IRONER 300 6 Remove the pump and the oil and ceases 1 51 oil of the system so that the machine Cease 1 5L oil does not overflow at warming up Eg 7 Examine whether all openings are free of the teflonshoses If the case 15 not these must be replaced 8 Clean up the bed and the expansion tank and examine that everything 15 reattached 9 Turn on the main switch on 10 examines the machine for leaks at a temperature of 40 C If there is a leak then solve first of all the leak before continue working with the machine Note Be careful that you do not burn yourselves during the implementation of this work If there are no leaks it s possible to warm the machine up further Do this in the steps of 20 degrees If you reach 100 C you must watch out for possible calmly cooked condense in the oil As soon as you reached the point of 110 C you can go to 185 C English 27 IRONER 300 3 8 Cleaning of the bed There 15 no doubt that the life of all ironer clothing depends largely on the condition of the beds A clean smooth bed increases the life of any clothing and improves the quality of the ironed linen A typical ironing problem like creasing on the leading edge is almost always due to a dirty bed Tho
7. x Relay 2 x Relay footpiece Monayeur PT100 S 1 127 Dia 6 EL 50 RXN41G11B7 4P 24V DC MP1500 English E 03 0020 2LE RK TOLI E RK 0344 050 E 5004 41 IRONER 300 24V DC AC 7 70 0008 K5 Relay Omron G2 RV 51 700 E RK W160 24 VDC T1 T2 2x Timer Tijdrelais Omron E T3 0010 H3DE MI 24V 0 1 120H 4 H Yellow light 4 5 053 E LT 2042 m 4 1 8 Gasburner D signation Discription Type N de commande RIELLO 40 GS3 2LT OE 4330 Gas multi blok DUNGS MB DLE403 2LT OE 4350 English 42 IRONER 300 Gas pressure valve DUNGS 50 A2 UB50 2 Air pressure valve DUNGS L6W3A2 Flexible Stoomsl Sisa teflon 1 2 x 540 4 2 Mechanical Equipment 4 2 1 Roll drive Roller bearing GSH 25 RRB T KW 0050 025 Left side at the motor Flat flange housing PFL 52 T KU CA52 Left side at the motor Bearing GSH20RRB T KW 0040 020 Both sides ironing roll Right side feeding roll Bearing body flange PFL 47 T KU CA47 Both sides ironing roll Right side feeding roll English 43 IRONER 300 Chain sprocket 5 x 5 16 x 571 taperlock 2012 dia 20 Chain sprocket 5 x 5 16 x 151 taperlock 1008 dia20 Chain tensionner VV Chain tensionner sprocket 72 x 5 16 x 15t Chain 12 x 5 16 English T U4 8571 T P8 2020 T U4 8151 T P8 1020 T US 4803 T US O012 T 1 0050 44 IRONER 300 4 2 2 Rol
8. 1 3 2 A ROLL SUCTION DOES NOT WORK T T Eder 21 EENEG 22 32 9C RBASES IN THE EINEN 22 3 3 ADJUSTMENT THE CONTACT egen eege eege nene ck i aU T sas ee de Ge be SEENEN 22 34 DRIVE FEEDING BELTS EE 23 SEN MI ERT EE EE 23 DES P 23 3 5 TEMPERATURE SETTINGS EEN 24 3 6 HOW TO PUT IN THE LINNEN ON A M300 0300 ccccccscccccccsccccccccccccccccccccccccccscees 25 3 7 THERMO OIL CHANGE M300 D300 0 200 200 000000000000000000000000000000000000000000000000000 26 CLEANING OF THE BED EE 28 3 9 ROLL PADDING REPLACEMENT dese ee de se sd ees 29 d d EEECTRICAE EQUIPMENT SS OGE obe ee Re sou eL aaa ee ee ia 36 RET 36 AA LE Oe EE RA EN 37 Ee Ee DRIVE 37 38 EE 39 di NERO ae 40 English 6 IRONER 300 ES 41 EE oe sies ne ee ee Ee ee ee ae ee eo 42 4 2 MECHANICAL EQUIPMENT WEEN 43 Ail ROTA DRIVE 43 A gt EE 45 PART 5 APPENDIX EE 45 5 INSTAEEATION 46 English 7 IRONER 300 PART 1 INSTALLATION 1 1 Handeling of the machine Lut the machine Devide the weight so that the machine does not hang crooked Make sure nobody walks under the load Lift the machine carefully and wi
9. Chest heated ironers CL300 1800 UL300 1800 Gas heating Technical specifications Installation instructions Operating instructions Maintenance UONSNNSUI Laundry Systems Part No D1510EN IRONER 300 FOREWORD This manual contains information on installation operation and maintenance The operator should read this manual carefully and become familiar with the machine regulations before the machine is commissioned In this document we have attempted to answer any questions you may have For further information or explanation please contact our after sales department This machine was developed only for use in industrial surroundings The illustrations drawings and text are as accurate as possible Discrepancies may occur as a result of technical improvements or special options ordered by you The design explanations in this manual are intended only for the user of the machine and under NO circumstances may they be disclosed to third parties This manual will help you get the best out of your machine Location of serial number plate Always quote the machine identification number when requesting information or ordering parts Machine No plate CE plate can be found on the front at the bottom right English 4 IRONER 300 WE CAN T GIVE ANY WARRANTY TO THE FOLLOWING ELEMENTS The padding The feed bands Chains Oil change Transport damage Components damaged by
10. air on parts carry safety clothes Clean the machine only in a cold and switched off condition Switch off the engine when working on the machine Read the service manual before working with the machine Carry gloves with the treatment of the laundry Announce immediate damages English 16 IRONER 300 2 6 What to do in emergency situations Situation 1 Emergency stop fails e Stop the machine with the main switch e Check the operation of the emergency stop button and the finger guard regularly as part of preventive maintenance Situation 2 A person is trapped between the roll and the bed e Press the red stop button or the emergency stop button e The bed will lower from the roll and the trapped person can be released Call the emergency services and give first aid Situation 3 Turning with the feed bands e Press the emergency stop button Cut the feed bands Situation 4 Fire e Press the emergency stop button and immediately switch off the power supply e Call the emergency services Situation 5 Electrocution e Immediately disconnect from power supply and only then release the person Otherwise you run the risk of being electrocuted yourself Give first aid Call the emergency services immediately Situation 6 Broken pipes GAS Close the gas tap immediately Open all windows and doors English 17 IRONER 300 PART 3 MAINTENANCE INSTRUCTIONS 3 1 Maintenaince instructions Daily
11. e distance from the outlet channel is greater than 5 metres a series fan must be installed further down the outlet channel or the section of the pipe must be increased e g 125 mm instead of 80 mm Insulate both the gas and steam outlet pipes to prevent fire Note Failure to comply with the installation guidelines may lead to counter pressure in the outlet channel which will impair output and quality 6 Isolate all lines outside of the machine Protect hot parts where you can burn yourself by contact 7 Burner adjustment On startup of the machine on location burner settings have to be adjusted by an recognized or competent person and be inspected on standards in the concerned region Before starting the burner it is necessary to read the enclosed manual of the burner and the gas train Burner settings also have to be adjusted every 12 months for optimal burning and efficiency also by a recognized or competent person The burner must be set so it can burn at a capacity of 18kW The gas outlet pipe becomes 260 C and must be isolated There 15 a hole in the door side of the burner where you can check if the burner 15 working If the burner is working then you will see a green light 8 The machine can be used only in the required industrial surroundings that satisfy the safety and connections rules 9 The machine is now finished for the work English 11 IRONER 300 PART 2 SERVICE INSTRUCTIONS 2 1 General The
12. l Springpress type Z vz 11mm L 1200m 2LT HO0 0011 Ie E CC ese Linnen scraper Linnen scraper S RP 0002 18st Feeding belts 98 x 500 18 st M300 050 T 2500 88 x 510 18 st D300 050 T 2550 Padding Nomex 800 gr m 050 002 3018NF8 Part 5 APPENDIX 5 1 Installation plan 5 2 Zelio programm 5 3 Electrical diagram English 45 lan 5 1 Installation IRONER 300 A ielino sen A BueDsneser SES zeb onos 95504 gs 5 jeju seg zWJ D uel SSN YJSUESE JEgw0c 226 DA G jeejulsey noden N BueBsneueseJM N cm Bi gie seenq 105 E uedwep uojoeuuoo J 62 4 99 3 ssn josuy V9L uogoeuuo2 Hd N 1 1 x 2 AOEC X Buiynjsuee auosiJ1o 3 Oy au alDJIpu JOOD y UI 910 JOOP fe SE d DUU Eat Y 0081 006W BunzieH 5 5 1Sneux3g udi M89 Jnejoyy AN Jojowbinzje joy
13. lation of the digital temperature meter COE ZEE v WARNING The temperature can be adjust to 190 C if by manufacturing a higher temperature is set that will cause either physically or materially damage the manufacturers is not responsible for the damage Adjustment off the temperature Press at the same time the key 3 and key 2 yo adjust the temperature now you the established temperature when you warm up the machine To changes the nature of the entities pres the key 3 or key 4 confirms thereafter with key 2 To changes the nature of the hundreds pres the key 3 or key 4 confirms thereafter with key 2 To changes the nature of the thousands pres the key 3 or key 4 confirms thereafter with key 2 In order to regulate the adjusted temperature hold the key 2 at the same time press the key 3 Then release both keys and the adjusted temperature 15 stored English 24 IRONER 300 3 6 How to put in the linnen on a M300 D300 English 25 IRONER 300 3 7 Thermo oil change M300 D300 Note The exchange of the thermal oil may only happened if the oil is cold approx 20 C Shut down the machine with the main switch 3 Turn the valve open and let all the old oil out of the system in a bucket or barrel 4 Remove the plug above on the bed so that
14. ngs in the case of insufficient lubrication If insufficiently lubricated bearings may become hot resulting in a risk of fire If the safety equipment 15 not checked daily faults in the machine may lead to serious accidents Waiting too long before replacing the padding can lead to irreparable damage to the bed Dust on the machine can lead to fire and even explosions Worn or missing feed bands can cause a risk of fingers or the linen that has been fed in becoming trapped English 19 IRONER 300 3 2 Troubleshooting guide 3 2 1 The machine does not reach temperature after pressing the start button Possible cause A Contactor K2 failed B No power C Main switch broken D Emergency stop button pressed E Temperature safety failed F Fuses failed G PT100 failed H Zelio failed E No gas F Temperature safety engaged G Air in the gas pipes Solution A Reset or replace contactor K2 B Examine current suply C Replace main switch D Deactivate emergency stop button E Reset temperature safety S8 F Reset or replace fuses Replace 100 Replace Zelio E Check gas supply F Press gas ignition safety G Bleed gas pipes 3 2 2 Machine is at temperature but ironing bed does not close Possible cause A Push button 15 defective B Cylinder defective C PLC defective Zelio Solution A Replace push button B Replace Cylinder C Replace PLC English IRONER 300
15. o L CE 0750 L CE 0749 Inge Y A 0980 E RK W160 37 IRONER 300 4 1 4 Fuses Main fuse 2P 16 D 2LE ZO 5216 RZ 2 Fl 16A Primairy fuse DBO7 2LE TB DB07 2A Secundairy fuse GB2 CB09 2LE Z0 5909 4A Suction fuse GB2 CB07 2LE TB CB07 2A Frequency inverter GB2 DB10 2LE TB DB10 SA F6 Burner GB2CB07 2LE Z0 5907 2A English 38 IRONER 300 4 1 5 Control panel 51 52 Emergency ZB4 BS54 E SD 7215 ZB4 BZ102 E SD Z231 contact NC 53 2 Push button start ZBABWOB33 E SD Z223 green ZB4BW333 S4 H1 Push button stop ZB4BWOB42 E SD Z224 red ZB4BW 343 U3 Temperature Comeco RT 38 E V3 1058 regulation English 39 IRONER 300 4 1 6 Other QI Main switch 25A E SV 0100 e 2P 1 Transfomer Elliwell E V3 1100 P A 220V 12 8V p T2 Transfomer ABL7 E 02 0025 RE 2405 SS Contact finger guard XCI ZP 2105 E SA TOIO FDC4 Footpedal 110 E SA H051 Temperature T 220 security Turn button for ZB4 padding ZB4 BZ102 ZBE 101 E V4 0120 E SD 4205 E SD 2231 E SD 2210 English 40 IRONER 300 Temperature sensor Relay burner 4 1 7 Monayeur U4 K3 K4 PT100 S 1 127 Dia 6 EL 50 Z Z2 0026 RXN41G11B7 4P 24V DC E 03 0020 SR2A101BD 2LE RK T011 E RK 0344 Temperature readout Comeco RT 38 E V3 1058 Temperature sensor 2
16. oll push the padding against the roll Place the padding on the roll with the ropes at the bottom Lower speed potentiometer then let the roll turn with the switch 1n the power box clockwise Counter clockwise for Muraal English 30 IRONER 300 While turning make sure the padding 15 tensioned When the padding enters the bed stop the roll position switch 0 Close the bed and let the roll turn You can do this by pushing the start button Check that nothing rolls bad or keeps faltering If you want to stop the roll push the fingerscreen or the footpedal option SAQA ary Make sure the ropes are not on the padding when the roll turns English 3l IRONER 300 When the padding 15 completely on the roll 2 turns let the roll turn for 15min at a temperature of min 120 C and a higher speed Let the roll turn when the padding 15 too short max 1 hour If the padding is too long stop the roll and cut the padding Cut when 3rd turn begins You can feel where the padding 1s laying double It 1s recommended to check the length of the padding after lor 2 weeks and if necessary cut the padding The padding 15 too long cut SE SEE SAA m 33 2 2 V Z 222222 wa 222 SAAN 222222 777777777 Z A LE s RAR SE 2222 222 SS Ze lt gt L Ideal length KLIT 2
17. or long time storage seasonal work prepare machine as follows let the padding dry out Pass a wax cloth with much wax to prevent rusting keep carrying out the annual maintenance oil change greasing Before starting the ironer again clean the bed English 28 IRONER 300 3 9 Roll padding replacement If the ironing machine 1s delivering reduced output and poorer ironing quality after a period of time 1 year this means the padding 15 worn The old padding is easily removed using a reversing switch located in the electrical connection box First clean the bed See cleaning of the bed Open the bed machine at rest Disassemble the covers Cut or detach the cords on the side of the padding Turn the scrapers away of the padding as shown in the drawing Let the roll turn backwards with the switch and take the padding so it rolls of the roll Note that the scrapers don t falter in the padding and that the padding doesn t damages the feedingplate Check dimensions of the new delivered padding length width Mod 300 Padding DS Length mm Length mm 1800 1900 1900 Put a knot in the rope at both sides so the rope can t get out of the padding 1 Knot in the 1 knot Set the temperature at min 120 C English 20 IRONER 300 Glue type Vitabond VB100 Spray glue over the entire length with a width of 10cm Put the padding straight on the r
18. poor maintenance Spare parts who are placed by a technician who 15 not trained or schooled by LACO English 5 IRONER 300 PART 1 INS AE MEE WC 8 1 1 HANDELING OE THE MACHINE eege eege ee eege 8 1 2 TECHNICAL DATA AND DIMENSIONS 2202000000000000000000000000000000000000000000000000000000000000000000000000 9 BES WON KE EN a EEN 10 PART2 SERVICE INSTRUCTIONS nicki Ee 12 2 EEN 12 2 2 DAILY CHECKPOINTS ee 12 22 1 DAILY CHECKPOINTS BEFORE STARTING eene ee 12 2 2 NORMAL O DE 12 2 2 E E MA E E EE 13 2 2 4 CONTINUED RISKS WITH THE MACHINE MEASURES TO TAKE eere 13 2 5 EE 13 2 4 OPERATION INSTRUCTIONS WEEN 14 ZAT OPERATIONS INSTRUCTIONS E 14 PA PAN PRIMO ENTORNO E 15 2 SECURITY INSTRUCTIONS ed 15 2 6 WHAT DO IN EMERGENCY SITUATIONS 22220000000000000000000000000000000000000000000000000000000000000 17 SITUATION ELECTROCUTION EE 17 SITUATION O BROKENPIPES ES SES EW UMEN M OE UD E aUe 17 PART 3 MAINTENANCE INSTRUCT IONS cepe eee eee ee een eoo eene eene 18 3 1 MAINTENAINGE INSTRUCTIONS EE 18 32 TROUBLESHOOTING GUIDE is oes aid eed ae cdi doe ep eed Doe ex ev FUE vade 20 3 2 THE MACHINE DOES NOT REACH TEMPERATURE AFTER PRESSING THE START BUTTON 20 3 2 2 MACHINE IS AT TEMPERATURE BUT IRONING BED DOES NOT CLOSE 20 3 2 3 THE IRONING BED CLOSES BUT THE ROLL DOES NOT TURN eere ees ee 2
19. s will still always be present in the form of the padding feed bands and the oil in the machine However the greatest risk 1s posed by dust Under certain conditions dust can create a highly explosive mixture Therefore it 15 essential to clean the machine regularly Also create an equipotential link so that no potential differences arise between the machine and the surrounding metal structures to prevent sparkover 2 3 Control panel lemperature Settings Start Roll Stop Roll Potentiometer Roll speed English 13 IRONER 300 2 4 Operation instructions 2 4 1 Operations instructions MAIN SWITCH ON IN gt PRESS OUT OUT gt PRESS IN BED IS PRESSED AGAINST THE ROLL ROLL TURNS AFTER 4 SEC y ROLL STOPT IMMEDIATE PRESS FINGER PROTEC THON STRIP m sBEDISSTEEPRESSED AGAINST THE ROLE START ROLL STARTS AFTER 4SEC STOP THE BED GOES OPEN ROLL STOPT IMEDIATE English 14 IRONER 300 The machine can be trained only used by staff with the necessary physical requirements Note During the operation of the emergency stop key 51 all motors as well as the heating of the bed are stopt For a new start its only possible by turning back the emergency stop key SI and again press the start button 53 No
20. service life of an ironing machine with a steel ironing bed is approximately 15 years with normal maintenance This is an estimate It is not binding No compensation may be claimed for a shorter service life Noise level 60 65 dB depending on speed 2 2 Daily checkpoints 2 2 1 Daily checkpoints before starting Check the direction of rotation of all motors Are all safety guards in position and closed Check the functioning of the finger guard and its correct adjustment This means the opening between the finger guard and feed bands must not exceed 15 mm Check the operation of the emergency stop buttons Before starting make sure that nobody 1s in a dangerous area Check that there are no extraneous objects between the roll and bed of the ironing machine Check the condition of the padding Also check the condition of the feed bands Clean dust from the machine Check the machine for leaks 2 2 2 Normal use machine is suitable for ironing all sorts of flat linen such as sheets drawsheets towels pillow cases handkerchiefs etc The maximum temperature is 185 The minimum temperature is 150 padding should be adjusted to the operating temperature nomex max 190 C The machine settings for installation ironing pressure installation of the padding etc should be in accordance with the regulations described in the manual The machine must be maintained regularl
21. te After you pressed the finger protection strip the bed remains pressed against the roll it 15 therefore to recommend the roll to start as soon as possible or stop the machine completely otherwise felt burns 2 4 2 Additional points Runa wax cloth though the ironing machine 2 to 4 times a day to wax the bed If this is not done the bed will glide less smoothly and static electricity may occur resulting in poor ironing quality Clean the ironing bed regularly with a special cleaning cloth available as an option with the machine 2 5 Security instructions Dangerous places Hot bed The entrance of the bed and the roll Hot linnen at the exit of the roller Intake wedge of the intake belts Drive components What you must not do Do not move with the hands under that the finger protection strip or between the intake belts Attempt no parts to withdraw those already are entered Avoid loose clothes loose hair bracelets rings etc Never start the machine whitout a screening or collateral inspection of the safety borders of the machine t is forbidden to climb on the machine English 15 IRONER 300 Regulations Examine daily the working of the different security safety Teach the personnel as to be behaved in emergencies Close loose clothes Bind loose hair up No decoration With repair and maintenance Secure the machine before working on it With rep
22. thout impacts Move regularly and without sudden movements Put the load on the ground as soon as possible Make sure there are no obstacles in the way English IRONER 300 1 2 Technical data and dimensions NENNEN M300 1800 D300 1800 Length 1800 mm 1800 mm 1110 mm 1110 mm 2255 mm 2255 mm 815 mm 1400 mm Max 185 185 M Suction 68W 68W Electr Mono 230V 50 Hz 16A 16A Connection D curve 2 x 2 5mm L N PE 2 x 2 5mm L N PE L1 L2 Doesn t works L1 L2 Doesn t works Max 50 Hz 4 m min 4m min Temperature 185 C Cable section 50 Packaging 1350 mm 1350 mm 2350 mm 2350 mm 850 mm 850 mm Gas inlet Min 20mBar Min 20mBar ke Min 260 Min 260 Heat resistance pipe Heat resistance pipe Capacity KW 18 kW 18 kW burner Max temperature for nomex is 190 C English 9 IRONER 300 1 3 Installation l The machine has to be unloaded according the regulations See 1 Transport of the machine Remove all packing material such as plastics and cardboard Clean the bed before heating the machine Use for this no explosive products Packing material S also beige supplied designs Electrical cable connection 2x2 5mm 2 L N PE 230V 50Hz MONO 11 L2 Doesn t works You need a grounding Gas connection Compare the type of gas natural gas propane with the data on the machine and bear the guidelines in mind It is important for the gas connec
23. tions to be set up by an approved specialist to ensure that the installation complies with the standards and guidelines that apply where the machine is installed The gas connection must correspond to the type of gas specified on the machine plate The gas pressure for natural gas and propane must be between 20 mBar and 65 mBar the pressure exceeds 65 mBar a gas pressure regulator must be installed upstream of the connection tap Also consider the diameter of the gas pipe The machine connection is 7 If the distance between the gas meter and the machine is over 10 meters the use of a gas pipe with a larger diameter is recommended e g 1 instead of 2 Gas connection Gas valve not included use certified gas valve English 10 IRONER 300 5 Attach and 1solate completely the suction pipe Temperature min 100 for vapour outlet and min 260 C for gas outlet Note The maximum distance of these pipes is indicated about 5 meters as in enclosed plan For longer distances one must take a larger diameter e g 125 mm instead of 50 mm or 90 mm The vapour outlet must be completely separate by law to prevent the risk of fire The vapour outlet should consist of a heat resistant pipe min 100 C In order to achieve proper operation this pipe must always be kept as short as possible and must have as few bends as possible If an outlet channel joins a main channel the angle of incidence must not exceed 45 If th
24. ugh not always visible residuals and salts will build up on the bed surface Before cleaning the bed the causes of the deposit should be located These are usually to be found in the washing process too hard water lime deposit PH value higher or lower than the ideal 6 5 too high rest moisture too much water to evaporate bad rinsing soap residuals Cleaning of the bed 1 When there 15 only build up at the bed inlet it can be removed by hand and with Scotch Brite only when bed 15 cold 2 When there 1s build up on the whole bed Drop the bed Let the machine down 100 C Open the scrapers Wrap a cloth around the roll which will protect the padding against dust Wind strips of Scotch Brite around the rollers in wide lanes Push the slightly heated 100 C bed against the roll and turn the roll for 2 to 3 hours Keep watching to make sure the Scotch Brite does not get loose Remove all dust then the Scotch Brite and the cloth Restore the original hydraulic pressure Heat the bed and pass a wax cloth to grease the bed Wax should be applied regularly but then sparingly not too much so as not to clog up the suction clothing Always use the cloth and never apply wax between roll and bed It may cause spots in the ironed items as then the padding takes the wax Attention On oil heated ironers temperatures higher than 185 C too much wax constitues a fire hazard F
25. y as described in the manual Only spare parts supplied by the manufacturer may be used The manufacturer accepts no liability for defects and accidents due to incorrect use of the machine or spare parts that he has not supplied Do not allow any hard parts to turn between the roll and bed Do not allow any fusible materials to turn in the roll Take account of all safety regulations English 12 IRONER 300 2 2 3 Abnormal use Ironing items that are not flat Allowing the machine to run empty without feeding linen Temperatures in excess of 190 Cleaning the beds with hard materials can cause irreparable damage Working without taking safety precautions Failure to comply with safety regulations 2 2 4 Continued risks with the machine measures to take pipes outside the machine for the roll exhaust and burner exhaust pose a real risk of burns For this reason all these pipes must be properly insulated and protected against direct contact Staff using the machine must be trained in how to handle emergency situations e g how to free someone who is trapped what to do in the event of a fire breakdown of the machine etc The hot linen emerging from the machine can cause burns For this reason it 15 necessary to wear personal protection such as gloves when handling the linen As far as possible non flammable materials have been used in the design of the machine However flammable material
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