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1. Part No 31496 Genie Z 45 22 16 Parts Manual First Edition Section 4 Turntable Components R EE ZZ zZ EI FIGURE 4 F Index Part No Description Quantity This Figure 29634 Function Manifold Complete sis 25375 O Ring Kit services all Compact Controls hydraulic cartridges 1 29028 Valve Relief 1800 psi 124 bart ee se AR iii 2 2 45543 Valve OM AR ET iet abi OE RE EE 2 3 32040 Washer Orifice 0 030 Imch a A aaa aaa E 1 4 31752 Valve D01 12V includes 2 each index numbers 7 through 9 5 5 Ref Screw SHC TO 24 4 INCH sien ii ta voe Deae oe a 4 6 6607 Washer Lock Nod Ou oai dE ee Hl 24 7 27535 Coil DOT Valve 12V Ed tte ae ted 12 8 45914 O Ring DO1ValVei eiie nn run es 12 9 45913 Nut DO1 Valve a es er Be lov BEE pin 12 10 45916 Screw SHC 10 24 x 1 125 inch a ar anaa aa AAEEen ATEA ARERR iR 16 11 31749 Valve Relief 1200 psi 83 bar ss 2 12 31750 Plug Orifice 0 060 inch iii 1 13 29737 P d Otice 0 052 irichi se Se ES er ea gi 1 14 19920 Valve Hand PUMP EE na EE 1 29029 Seal Kit Hand PUMP RE RE EN 15 27047 Valve Counterbalance 1500 psi 103 bar sssseessssesssisssrssssirtsrirserirrsrrnnterrnterinsernnn 2 16 27806 Counterbalance Sandwich includes indexnumber 15 sseseeseeseereesereerrrserrrrssrnens 1 17 27811 Valve D01 10V includes 2 each index numbers 7 th
2. 1 15 28689 Gasket Ground Control Box iii 1 16 25808 Carrier Terminal Block us 2 17 25974 End Stop Plastic an een een te HE el 2 18 25836 Terminal Block en een ner ei 50 19 25807 Diode Block Suppression iii 2 20 20813 Socket SPDT Belay EE A a 6 21 24343 Relay Hold DOWN x iiie ice es EE dev taa 18 22 25563 Relay SPDT 12V DC etae able 6 23 24119 Socket DPDT Delai 3 24 24118 Relay DPDT Asie OE N eh c Pi nn eek 3 25 25839 Mounting Rail ie Ee ee en nn nn 1 Quantity listed may not reflect specific model configuration requirements This parts list continues on page 4 23 Part No 31496 Genie Z 45 22 4 21 Parts Manual First Edition Section 4 Turntable Components FIGURE 4 H Part No 31496 Genie Z 45 22 22 Parts Manual First Edition Section 4 Turntable Components FIGURE 4 H Index Part No Description Quantity This Figure 26 6833 Clamp Rubber Cushioned 0 5 inch ss 1 27 31123 Relay 1 Second Time Delay Kubota Diesel models ke nnnn nenn 1 28 29374 Relay 3 Second Time Delay 2A 12V DC iii 1 29 8915 Screw HHC 14 20 x 1 25 inch GR 5 ii ee ee e ee ee ee 2 30 6638 Washer Flat 1 4 inch oo E aaa aaa nnne nennen nnne nnns 2 31 6889 Nut Low Profile Nylock 1 230 2 Quantity listed may not reflect specific model configuration requirements Part No 31496 Genie Z 45 22 4
3. 0 oOo 5 8 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components E Index Part No 1 25679 2 6145 3 6091 4 29267 29183 31082 5 8915 6 6638 7 45742 8 45298 9 45303 10 8914 11 6356 12 45425 13 18238 14 27678 15 27371 16 6090 17 45745 18 45382 45465 19 45209 20 45104P 21 2 815 22 Ref FIGURE 5 D Description Quantity This Figure Pin Extension Cylinder 3 3 x 1 inch 8 x 2 5 cm iese ees ee ee Re ee de ee ee 1 Screw HHC 1 4 20 x 1 5 inch GR 1 Nut Nylock ER RE RE OE OE ORE AE TN 8 Hydraulic Cylinder Extension ii 1 Seal Kit Extension Cylinder issue Valve Counterbalance is Screw HHC 14 20 x 1 25 inch GR 5 ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 4 Washer Flat 1 4 INCH a sene tete n OE OE ann 7 Slide Block Extension Cylinder A 1 Weldment Rod End sise 1 Nut Nylock 1 125 12 UNF ee non o RR RR ee nene nnns HRE 1 Screw HHC 1 4 20 x 0 625 inch GR 5 ee ee ee ee ee nennen 16 Washers Lock 1 4 INGE Gee ee eo DA ot tere eee vente ere oe ee Ee ee ee 18 Screw FHS 3 8 16 x 0 75 inch GB 8 Bearing 1 5 x 1 65 x 2 inches 3 8 x 4 2 x 5 1 cm 2 Extension Boom Assembly includes index number 13 refer to figure 5 F page 5 12 1 End Cap Extension Boom is 1 Screw HHC 14 20 x 0 75 inch GR 5 ee ee ee ee ee ee Ee ee ee ee ee ee ee ee ee 2 Wear Pad Black 4 x 2 x 0 5 inch 10 2 x 5 1 x 0 18 CM ee
4. 0 o 6 8 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 6 Platform Components EEN FIGURE 6 C Index Part No Description Quantity This Figure 1 45082 Base Push Button includes 1 each N O Contact ee ee Re AA RA ee 1 45081 Contact NiO tence N AR EE a N EE a 2 45080 Push Button Black Mushroom Head sairinsesi 1 3 45384 Plug Black Plastic 0 50 inch 1 27 cm Diameter rrrrnrnnnnnnnnnnnrnnnnnnnnnnnrnnnnnnrrnnnrnnen 2 4 22776 Socket 8 Lens Assembly Red Indicator Light ur 2240s44nneernnnnnnnnnennnnnnnnn nn 3 5 22777 Limp AE O N OER RE OE OE EN 3 6 27246 Boot Rubber ect een c EN 12 7 45078 Push Button Red Mushroom Head eese 1 8 13037 Toggle Switch SPDT 3 Position Momentary includes mounting fasteners seen or 9 27378 Toggle Switch DPDT 2 Position Maintained includes mounting fasteners sse enne 2 10 16397 Toggle Switch DPDT 3 Position Momentary includes mounting fasteners sun 6 11 13038 Toggle Switch DPDT 3 Position Maintained includes mounting fasteners eee eee aaa 1 12 45085 Base Push Button includes 2 each N C Contacts iese RA ee AA ee 1 29732 G ntaci cr aaa aaa 13 27033P ME Be be ee EA ER ER RE EE OE OE EEE 1 14 8914 Screw HHC 1 4 20 x 0 625 inch GR 55 ees esse see nnne ee ee 2 15 6638 Washer Flat VAinch AO N EE N
5. REVB NUMERIC INDEX 45703 to 6638 Part No Page No Index No Part No Page No Index No Part No Page No Index No a i PU Pid Pd ND PH D PB PR OO ND O1 HN Part No 31496 Genie Z45 22 7 7 Section 7 Numeric Index Parts Manual First Edition NUMERIC INDEX 6638 to 8920 REVB Part No PageNo Index No A a u 7 8 Genie Z45 22 Part No 31496 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Genie Australia Pty Ltd Phone 31 70 51 78836 Phone 61 7 3375 1660 Fax 31 7051 13993 Fax 61 7 3375 1002 Genie Scandinavia Genie China Phone 46 31 3409612 Phone 86 21 53852570 Fax 46 31 3409613 Fax 86 21 53852569 Genie France Genie Malaysia Phone 33 0 2 37 26 09 99 Phone 60 4 228 1235 Fax 33 0 2 37 26 09 98 Fax 60 4 226 6872 Genie Ib rica Genie Japan Phone 434 93 579 5042 Phone 81 3 3453 6082 Fax 434 93 579 5059 Fax 81 3 3453 6083 Genie Germany Genie Korea Phone 49 0 4202 88520 Phone 82 2 558 7267 Fax 49 0 4202 8852 20 Fax 82 2 558 3910 Genie U K Genie Africa Phone 44 0 1476 584333 Phone 27 11 455 0373 Fax 44 0 1476 584334 Fax 27 11 455 0355 Genie Mexico City Genie
6. Genie P al rts M al n U d First Printing A2 April 2007 Refer to inside cover for additional serial number information Part No 31496 Z 45 22 from serial number 641 to 9999 Parts Manual First Edition Genie Z 45 22 Genie Industries has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a Genie policy Therefore product specifications are subject to change without notice Readers are encouraged to notify Genie of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and other manuals Please write to the technical publications team in care of Genie Industries PO Box 69 Redmond WA 98073 6900 USA If you have any questions call Genie Industries Genie Industries Copyright 1993 by Genie Industries First Edition First Printing October 1993 Genie is a registered trademark of Genie Industries Registered 2009987 4 Printed on recycled paper Printed in U S A ii Genie Z 45 22 Part No 31496 Parts Manual First Edition Important Verify Correct Manual This parts manual covers the Genie Z 45 22 models with the following power options introduced in 1993 DC POWER DIESEL BI FUEL Diesel DC GASILPG TRI FUEL Gasoline LPG DC Look for the power option listed on the turntable cover or the serial number plate en Do not
7. 22435 Housing Green 30A Anderson uses 45201 Spacer Long Anderson iii 45202 Roll Pin 0 094 x 0 875 inch aa aa lass enk mes 22 45540 Protective Coll Sleeves ran 105 inches 267 cm 23 6653 Clamp Rubber Cushioned sisi 4 24 119950 Kit SWING Gate N ND O N N N N 119290 Weldment Swng Gate su iet rad ari ie ge a 1488 alie Mo A 7265 Rivet Steel 0 375 x 0 25 NCR oi GE AD EER ene na EAR 43392 Rubber Eu 33674 siepe 1487 GEO 0 m EEE OAN ES 55753 Nylon Plug SE RE LER 82504 Installation Instructions Swing Gate ee ee RR ee ee ee nnns Part No 31496 Genie Z 45 22 6 5 Section 6 Platform Components Parts Manual First Edition Figure 6 B Platform Controls View 1 6 6 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 6 Platform Components EEN REV B FIGURE 6 B Index Part No Description Quantity This Figure 1 25835 Quick Disconnect Female is 2 2 25834 Quick Disconnect Male iii 2 3 25838 Oe Didier TT 6 4 25839 Mounting GEE EE OR ee 1 5 8843 Gover Knock Out ER ER EE NE 1 6 10775 BOX RR ER EE RE RE ER EE EB 1 7 13585 Receptacle GEO 110V ER ea aaa 1 19975 Receptacle British IOV ae Rx RR dd Ee e ds bunten RR ERR ed 1 119404 Receptacle North American 120V sis 1 8 27115 Gasket Platform Control Box ee ee nn nn 1 9 32033 Con
8. Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components E Index Part No 22 13755 23 31314 24 18687 25 28448 26 45357 FIGURE 5 G Description Quantity This Figure Fitting Connector 4 SAE x 4 JIC SAE 070120 1 Fitting Extended Connector 4 SAE x 4 JIC SAE Oo 1 Fitting Connector 8 SAE x 6 JIC SAE 070120 1 Fitting 90 Elbow 8 SAE x 6 JIC SAE 070220 sees esse ee ees ee ee ee de eke ee ee ge ee 2 Fitting 90 Elbow 8 SAE x 8 JIC SAE 070220 sees ee ese ee ee de ee ee ge ee ee ee ee 1 Hose Assembly Component List Figure 5 G A Hose 1 4 Thermoplastic Medium Pressure Synflex 3130 04 F Hose End Female JIC Swivel 4 2 Synflex 3903 02544 B Hose 1 8 Thermoplastic Medium Pressure Synflex 3130 02 G Hose End Female JIC Swivel 4 6 Synflex 3903 04546 C Hose 3 8 Thermoplastic Medium Pressure Synflex 3130 06 H Hose End Female JIC Swivel 6 6 Synflex 3903 06546 D Hose End Female JIC Swivel 4 4 Synflex 3903 04544 I Hose End 90 Female JIC Swivel 4 4 Synflex 3903 04644 E Hose End Male JIC 4 4 Synflex 3903 04504 Part No 31496 Genie Z 45 22 5 19 Section 5 Boom Components Parts Manual First Edition Notes 5 20 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 6 Platform Components Section Six Platform Components Part No 31496 Genie Z 45 22 6 1 Parts Manual First Edition S
9. m ff N gt As 4 NA DA A Part No 31496 Genie Z 45 22 Parts Manual First Edition Section 6 Platform Components EES EE EE O O OA oe eed REV B FIGURE 6 A Index Part No Description Quantity This Figure 16 13840 Mounting Plate Foot Gwitch soessiimeisirinaiiessieurniesiiiiuininenniasi inania idian nida dk ai nandedds 1 17 Ref Platform Leveling and Rotation refer to figure 5 F page 5 12 18 24514 Box Manual Storage manuals are listed on page iv 1 19 6090 Screw HHG V 205075 inch GAS er ei ina 4 20 29431 Connector Assembly Foot Switch esse ee ee ee RA Re aaa ee RA ee cnn nan 1 45139 Receptacle 4 Pole Snap in Anderson sscsiissiiieeiiiirnndisni eniai 22431 Contact 30A Anderson 22432 Housing Black 30A Anderson iii 22433 Housing White 30A Anderson ee ee non nr 22434 Housing Red 30A Anderson iii 45200 Spacer Short Anderson iii 45202 RolIPIN 0 094 0 8 75 NE e E 21 32026 Foot Switch Wire Assembly with Connector 1 45313 Plug with Latch 4 Pole Snap in Anderson ee ee RR RR nn 22431 Contact 30A Anders OM osse ed ee hala an planina hav 22432 Housing Black 30A Anderson ss esse se se ee ee ena ee AA ee ee Ge ee nnns 22433 Housing White 30A Anderson ee ee nn nn r aaa ee AR ee Re de ee nnns
10. 87 28452 29793 mu 1 11 30084 1 9 43 28456 2979 1 5 30128 4 7 21 28400 29794 mu 1 11 30346 4 7 14 28400 29794 1 11 30360 4 31 25 28460 29794 1 5 30360 4 37 29 28469 29796 we 1 23 30360 4 41 21 28470 29796 we 1 9 30392 4 31 24 28597 29798 we 1 23 30392 4 37 30 28689 29798 os 1 9 30392 4 41 20 28829 29799 we 1 3 30444 2 8 6 28963 29799 me 1 9 30490 4 7 5 28976 29800 me 1 23 30490 4 7 EE 29028 29800 os 1 9 31029 4 9 25 29029 29801 me 1 3 31040P 3 23 27 29057 29801 1 94 31040P 3 33 su 29082 29803 a 1 3 31046 4 27 11 29083 29807P 4 13 31049 3 19 32 29137 29808P 4 13 31049 3 31 17 29137 29810 9 5 31051P 3 3 24 29183 29810 9 9 31051P 9 7 19 29267 29846P 4 11 31052 1 11 87 29291 29847P 4 11 31052 1 11 87 29292 29868 4 27 31052 1 5 34 29293 X s 29885 2 7 31053 1 3 21 29294 vi Sp 29898P 4 27 31054 1 11 41 29329 1300 ux 29899P
11. B4 AS 85 B2 A B3 A4 FUNCTION MANIFOLD 4 32 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components Index 27 28 29 30 31 32 33 34 35 36 37 Part No 20324 22540 29926 29925 13799 31313 13755 31314 31382 31383 31381 FIGURE 4 L Description Quantity This Figure Fitting Hose End 8 JIC Swivel x 1 2 inch Barb ccccececceeeeeeeeeeeeeeteneeeeeeseeeeeaes 1 Fitting Branch Tee 8 SAE x 8 JIC SAE 070429 1 Hose Assembly Components J K amp C 16 inches 41 cm 1 Hose Assembly Components H G amp A 9 inches 23 cm 1 Fitting Connector 4 SAE x 6 JIC SAE 070120 5 Fitting Extended Connector 4 SAE x 6 JIC SAE Oo 5 Fitting Connector 4 SAE x 4 JIC SAE 070120 1 Fitting Extended Connector 4 SAE x 4 JIC SAE Oo 1 Tube Assembly Hand Pump Pressure see esse ee es ee ee de ee ee ed ee ee ee ee ee ee ee ee 1 Fitting 90 Elbow 6 JIC x 4 MPT SAE 070202 2 Tube Assembly Hand Pump Suction ede 1 Hose Assembly Component List Figure 4 L mm o O UW gt Hose Hose Hose Hose Hose Hose 3 8 Thermoplastic Medium Pressure Synflex 3130 06 1 2 Push On Weatherhead H20108 1 2 Thermoplastic High Pressure Synflex 3800 08 3 4 Push On Weatherhead H20112 3 4 Suction Weatherhead HO3912 Hose End Female JIC Swivel 6 6 Synflex 3903 06546 Hose End
12. 4 27 31054 1 11 41 29374 m S 29901P 4 27 31055 1 11 41 29422P 29908 4 5 31055 1 11 41 29431 29908 4 7 31062 1 5 98 29501 29909 4 31 31062 1 9 40 29501 29909 4 37 31066 1 3 3 29534 29909 4 41 31066 1 7 3 29542P 29914 2 19 31082 5 9 4 29610P 29915 2 19 31098 4 15 5 29623P 29922 2 19 31105 5 3 22 29633 29923 2 19 31106 5 3 22 29633 29924 2 17 31113 4 11 10 29633 29925 4 33 31114 4 31 18 29634 29925 4 37 31114 4 35 23 29635 29925 4 43 31123 4 23 27 29635 29928 4 33 31127P 3 21 rd 29636P 29926 4 37 31163 1 3 11 29642 29926 4 43 31163 1 7 11 29642 29927 2 19 31166 1 3 12 296438 ie 29927 sinus 4 31 31167 JE Ay 12 7 4 Genie Z45 22 Part No 31496 Parts Manual First Edition Section 7 Numeric Index REVB NUMERIC INDEX 31168 to 32077 Part No Page No Index No Part No Page No Index No Part No Page No Index No 31349P 31349P 31349P 31365P 31365P 31368P 31368P 31370P 31372P Part No 31496 Genie Z45 22 7 5 Section 7 Numeric Index Parts Manual Firs
13. 11 13064 23 13064 vad 13066 32 13066 21 13066 33 13101 19 13104 14 13105 18 13119 2 13120 sasi 13268 sane 13268 24 13471 6 13480 ia 13482 ss 9 13579 9 13585 a 13686 21 Part No Page No 16105P 16105P 16105P Index No Numeric Index Part No Index No Page No 19815P 19815P 2 22 Part No 31496 Genie Z45 22 Section 7 Numeric Index Parts Manual First Edition EE NUMERIC INDEX 19861 to 25058 REVB Part No Page No Index No Part No Page No Index No Part No Page No Index No TN 2 ZA ODB away ds PEN 14 21982 3 23 8 22046 3 23 4 22046 3 17 suo 22106 5 5 ad 22106 3 13 23 22107 3 25 9 22202 3 13 8 22264 3 13 15 22264 3 13 40 22265 3 13 27 22265 3 15 42 22278 3 15 27 22279 3 15 20 22290 3 15 32 22359 3 15 21 22431 3 15 26 22431 3 15 10 22432 3 15 9 22432 3 13 5 22433 3 13 17 22433 3 13 13 22434 3 27 35 22435 3 15 20 22446 3 13 12 22500 3 13 11 22513 3 25 13 22513 3 5 12 22540 3 9 9 22540 4 25 7 22540 3 21 18 22541 3 35 21 22586 2 7 21 22586 3 21 17 22676 3 35 17 22676 2 19 3 22692 4 41 ad 22700 4 21 23 22700 4 21 8 22776 4 21 6 22776 2 8 2 22777 5 13 u 22777 4 8 EC 22786 4 8 18 22794 6 5
14. 4 MPT x 4 FPT SAE 13020 1 3 19487 Valve Manual Fuel Shutoff ire 1 4 45827 Solenoid Fuel Shutoff 12V Kubota Gas models ek ke RR ee 1 5 30490 Hose Fuel Line 1 4 inch SAE 30R7 Kubota Gas models RA Re RR 1 each 37 inches 94 cm 30490 Hose Fuel Line 1 4 inch SAE 30R7 Kubota Diesel models rnrnnnnnnrrnnnnnrrnnnnnrnnnnnnrnnnnnnrnnnnn 2 each 61 inches 155 cm 6 21465 Clamp Hose 0 5 inch Kubota Gas models rannnvrnnnnnrrnnnnnvrnnnnnvrnnnnnrnnnnnnrrnnnnnnrnnnnn 1 21465 Clamp Hose 0 5 inch Kubota Diesel models iese ee ee Re de ee 2 7 31818 Fitting 90 Elbow 1 8 MPT x 1 4 inch Barb Kubota Gas models 1 29137 Fitting Connector 4 MPT x 1 4 Barb Kubota Diesel models 11 1 1 8 19363 Fitting Street Elbow 4 MPT x 4 FPT SAE 130239 Kubota Diesel models 1 18218 Fitting Plug Hex Head 1 4 MPT Kubota Gas models s ssssssssnssnseneeneeneerereeeeee 1 9 29137 Fitting Connector 4 MPT x 1 4 Barb Kubota Diesel models 2 10 28829 Cap Vented Anti surge Red Kubota Gas models sese 1 25567 Cap Vented Anti surge Green Kubota Diesel models nn 1 11 4828 NES es 8 RE RE N N OE EE RA IR 4 12 45157 Breather Gap 25 E SAR 1 13 29948P Weldment Hydraulic Tank 22 5 Gallons 85 iers 1 14
15. EZ TEE FIGURE 2 A Index Part No Description Quantity This Figure 1 45913 Nuts DOT Valve iit eite i eee EE OR 2 2 45914 O RING DO1 Valve RS RR AR AA ee Re ee ee RA ee ee ee Re nnne nennen 2 3 27813 Goil DOT Valve 10V nn nta o ee nhl ted de gena 2 4 45916 Screw SHC 10 24 x 1 125 inch ee ees ee ee ee ee ee ee EE ee ee ee ee ee tn Re ee ee ee ee ee 4 5 27533 Valve D01 12V includes index numbers 1 through 2 1 6 30444 Screw SHC 1 4 20 x 2 inch ees ee ee ee ee ee ee ee ee ee ee ee ee 2 7 6638 Washier Flat V4inch Se o dadas 2 8 6091 Nut Nylock 120 2 9 24675 Sub Plate DO1 Valve iii 1 10 29057 Pin Axle Pivot 11 x 1 5 inches 27 9 x 4 emt 1 11 45226 FOG ENG et A EE 3 12 8516 Screw HHC 3 8 16 x 1 5 inch GR 3 13 6021 Washer Lock 0375 INCH SE a 3 14 25817 Bearing 1 25 x 1 5 x 1 inch 3 2 x 3 8 x 2 5 cm 6 15 25058 Kingpin 14 5 x 1 5 inches 36 8 x 4 cm 2 16 27684 Yoke Assembly Left Side includes 2 each index number 14 1 17 45074 WEERGEE TOR eisen base 4 18 45071 Bearing 1 5 x 1 75 x 1 5 inches 3 8 x 4 4 x 3 8 cm 6 19 27686 Front Axle Assembly includes index numbers 14 and 1891 1 20 27685 Yoke Assembly Right Side includes 2 each index number 14 1 21 24390 Hydraulic Cylinder Steer issues 2 45548 Seal Kit Steer Cylinder iii 22 5361 Pin Cotter 0 125 x 1 5 INCH ii a 6 23 19440 ae RR ER EO ee OE N
16. GB 2 5 4828 Nut Nylock 8 16 1 a akad een nen ee Ve Eg 2 6 45226 Rod End T 2 7 25857 Pin Primary Lift Cylinder Rod End 8 x 1 5 inch 20 x 4 cm sees ees ee ee ke ee 1 8 24580 Weldment Primary Boom ss 1 9 45070 Bearing 1 x 1 12 x 0 75 inch 2 5 x 2 8 x 1 9 cm 4 10 Ref Hydraulic Hoses amp Fittings refer to figure 5 G page 5 16 n se 11 45561 Hydraulic Cylinder Master includes 4 each index number 9 1 45898 Seal Kit ESCASO 12 45071 Bearing 1 5 x 1 75 x 1 5 inch 3 8 x 4 4 x 8 8 cm 6 13 24655 Hydraulic Cylinder Primary Lift includes 4 each index number 12 1 45550 Seal Kit Primary Lift Cylinder sisi 27637 VENTA 14 25062 Pin Primary Lift Cylinder Barrel End 10 x 1 5 inch 25 4 x 4 cm 1 15 25680 Pin Master Cylinder Barrel End 9 56 x 1 inch 24 3 x 4 cm 1 16 6888 Screw HHC 1 4 20 x 1 inch GR 5 uuu ese ie 1 17 6091 N t Nylock 1420 AN OE etui iR Pat EE 4 18 45748 R d End EE EE et ER het 1 19 25676 Pin Primary Boom 11 5 x 1 5 inch 29 2 x 4 cm 1 20 27552 Upper Mid pivot Assembly includes 6 each index number 12 1 21 45104P Hose Clamp nt OE OOR AE OO N 1 22 6638 Washer Flat Vane saraa die ne e eve e RU drit aet 1 Part No 31496 Genie Z 45 22 5 7 Section 5 Boom Components Parts Manual First Edition Figure 5 D Primary and Extension Booms 94
17. Kubota Part Number 16241 26420 1 2 32189 Gasket Valve Cover Kubota Part Number 16261 1452 0 sss 1 3 32190 Plug Oil Filler Kubota Part Number 15221 3314 0 Lee ee Re Re ke ee 1 4 22903 O Ring Oil Filler Plug Kubota Part Number 04811 5030 0 ssassn 1 5 23563 Switch Temperature iii 1 6 32064 Clamp Muffler 1 75 inches iii 1 7 22046 Mullen szenie EE O o OE D OS 1 8 31368P Weldment Exhaust Extension 1 9 22586 Screw HHC M8 x 20 mm Gan 4 10 Ref Washer Lock M 11 27363 Gasket Muffler Kubota Part Number 15371 1237 0 sse 1 12 32191 Gasket Exhaust Manifold Kubota Part Number 16261 1236 0 1 13 32192 Exhaust Manifold Kubota Part Number 16265 1231 0 ee ee ke Re ee ee de 1 14 32193 Starter Motor Kubota Part Number 16225 6301 0 sess 1 32194 Solenoid Starter Motor Kubota Part Number 16225 6302 0 a se 15 32077 Petcock Drain Kubota Part Number 15841 7302 0 see 1 16 23449 Switch Oil Pressure Kubota Part Number 15841 3901 0 1 17 22106 Filter Oil Kubota Part Number 0000 1241 1 18 32187 Alternator 30A Kubota Part Number 1G22 1 G401 01 1 19 32195 Hose Lower Radiator Kubota Part Number 16286 7285 0 i e ee sss 1 20 32066 Clamp Hose Kubota Part Number 09318 8903 0 sss 2 21 32067 Hose Water Pump Kubota Part
18. Notice Battery connection diagram seeeeea aaa aaa aaa aaa ee nenn 2 34 29794 Decal Danger Replace batteries AAA 2 35 28372 Decal Caution Quick disconnect ie 2 36 29792 Decal Notice Battery charger operating instructions ee ee ee Re ee ee 2 37 31052 Decal Danger Battery safety AAA 2 41 31054 Decal Notice Kubota Diesel Engine Specifications seesesseesssss 1 Decals Gas LPG Models 12 31168 Decal Genie Gas LPG iii 2 10 28160 Decal Notice LPG aus dd rika 1 13 28158 Decal Notice Unleaded Gasoline sis 2 41 31055 Decal Notice Kubota Gas Engine Specifications sesesssessss 1 Decals Diesel Models 12 31170 Decal Genie Diesel 4 o EE rt KO ia 2 13 28159 Decal Notice Diesel Fuel cia e AA See 2 41 31054 Decal Notice Kubota Diesel Engine Specifications sesse ees ee ee ee ee 1 Part No 31496 Genie Z 45 22 1 11 Section 1 Decals and Paint Parts Manual First Edition Notes 1 12 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 2 Drive Chassis Components Section Two Drive Chassis Components Part No 31496 Genie Z 45 22 2 1 Parts Manual First Edition Section 2 Drive Chassis Components Figure 2 A Steer Linkage Part No 31496 Genie Z 45 22 2 Parts Manual First Edition Section 2 Drive Chassis Components
19. 2 Gallons 68 9 liters Kubota Diesel models 1 30 32037 Strap Tank with Rubber Kubota Gas models iese AR Re ee 1 32038 Strap Tank with Rubber Kubota Diesel models ee ke none nn nr 1 Part No 31496 Genie Z 45 22 4 9 Parts Manual First Edition Turntable Manifold Installations Section 4 Turntable Components Figure 4 D gt A AN e e 3 2 Part No 31496 Genie Z 45 22 10 Parts Manual First Edition Section 4 Turntable Components BEE EE EE ZE TZ O DLL FIGURE 4 D Index Part No Description Quantity This Figure 1 8255 Screw HHC 3 8 16 x 0 75 inch GP 4 2 6021 Washer Lock 0 375 inch iii 5 3 6097 Washer Flat 0 375 inch iii nennen nnne ee essen nennen 10 4 31372P Bracket Hand Pump Mount DC Models shown seen 1 31374 Bracket Hand Pump Bulkhead Mount Engine Models sees esse eed ese ee ee se ee 1 5 31377 Hand Pump Manifold Complete ss 1 19187 Seal Kit Hand PUMP N PAOLA N 6 21604 Screw HHC 3 8 16 x 3 25 inch GP 4 7 4828 Nut Nylock 3 8 16 occ Ee fe tO E t C EE 2 8 29847P Cover Function Manifold iii 1 9 18506 Screw Locking Flange 5 16 18 x 0 75 inch 2 10 31113 Wrench Allen 3 16 X Oarra aanhet adds 1 11 45470 Clamp Rubber Cushioned 0 31 inch Vs 1 12 7265 Rivet Steel 0 375 x 0 25 inch ee ee ee e ee nn aaa ee ee ee nn r 1 13 29846P Br
20. 22676 Screw HHC M10 x 30 mm Gan 8 3 22700 Washer Lock MIO read ese inet caidos 8 4 24037 Shock MOUNt Large O le 8 5 8357 Screw HHC 1 2 13 x 3 5 inch GR 5 ie 4 6 24040 Washer Fender 1 2 inch A 4 7 6198 NEL ed KERR bed sene edu item ie ides 4 8 28155 Cushion Radiator Kubota Part Number 151141 7218 0 sese 2 9 28156 Cushion Radiator Kubota Part Number 151141 7219 0 esses 2 10 32085 Bracket Radiator Support Inboard Kubota Part Number 12586 7214 0 1 11 32087 Clamp Hose Kubota Part Number 09318 89036 ee ee RR RR Re 2 12 32088 Hose Upper Radiator Kubota Part Number 12691 7294 0 see ee ee RA 1 13 32092 Clamp Hose Kubota Part Number 15841 7296 0 sss 1 14 32090 Hose Lower Radiator Kubota Part Number 12691 7285 0 sess 1 15 32066 Clamp Hose Kubota Part Number 09318 89030 sse 1 16 32089 Radiator Kubota Part Number 12691 7206 0 sss 1 17 23061 Cap Radiator 13 psi 0 90 bar ee ee ke 1 18 31370P Shroud Radiator een ste ii aie 1 19 31391P Bracket Coolant Return Tank Mount 1 20 22513 Coolant Return Tank with Hose iese esse kon 1 21 32086 Bracket Radiator Support Outboard Kubota Part Number 12586 7213 0 1 22 28963 Plate Radiator Kubota Part Number 19416 7215 0 sse 1 23 10597 Screw HHC 12 13 x 1
21. 23 Section 4 Turntable Components Parts Manual First Edition Figure 4 I Ground Controls View 2 Lui o Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components ZZ ZZ EE EE Index 1 2 3 4 5 6 7 8 24 Part No 6090 6356 6638 19274 27246 13471 13480 45079 21314 21982 45084 45081 45078 45085 29732 19506 5094 6178 6833 13037 21191 24018 16397 45384 22776 22777 31922 32039 FIGURE 4 1 Description Quantity This Figure Screw HHC 14 20 x 0 75 inch GR 5 ee ee ee ee ee ee Ee ee ee ee ee ee ee ee 2 Washer Lock 1 4 iNCh ee ee ee ee ee ee ee ee ee Ee ee Re ee ee ee ee ee 2 Washer Flat 1 4 inch ee ee ER Ee non ee ee ee ee ee ee RE ER Ee ee ee ee 2 Relay SPDT 12V DG tte He 4 Boot Rubber nee 10 Cover Toggle Switch Red iii 1 Toggle Switch DPDT 2 Position Momentary includes mounting fasteners 1 Keyswitch 3 Position includes 1 pair of keys 1 Keyswitch with Removeable Key includes 1 pair of keys Key e Keys Witt Base Push Button includes 2 each N O Contacts 1 Contact Hon Push Button Red Mushroom Head 1 Base Push Button includes 2 each N C Contacts 1 OTA AN E O E A e Rt ecd tete E ede ei Hour Meter includes mounting br
22. 28001 Hose Assembly Components H H amp C 305 inches 775 cm nenn 1 12 28000 Hose Assembly Components H H amp C 299 inches 760 cm 1 13 28316 Tube Assembly Riser Cylinder Crossover ssesseeeseseseessrrreerirterirssrtrserrnterirserre 2 14 45395 Fitting Hex Head Plug 6 SAE SAE 090109A gee ee ee ee dee gee ee ee 2 15 28008 Hose Assembly Components D G 8 A 336 inches 853 cm 2 16 28147 Hose Assembly Components H H amp C 143 inches 363 cm 1 17 28146 Hose Assembly Components H H amp C 140 inches 356 cm 1 18 45367 Fitting 90 Swivel Elbow 6 SAE x 6 JIC SAE 070221 4 19 45533 Hose Assembly Components H H amp C 325 inches 826 cm 2 20 13756 Fitting Connector 6 SAE x 4 JIC SAE 070120 5 21 31313 Fitting Extended Connector 4 SAE x 6 JIC SAE 070122 ees ee ese ge ee ee 5 This parts list with a hose assembly component list continues on page 5 19 Part No 31496 Genie Z 45 22 5 17 Section 5 Boom Components Parts Manual First Edition FIGURE 5 G PLATFORM ROTATOR DUAL COUNTER BALANCE MANIFOLD SECONDARY CYLINDERS A2 B2 AS B3 A4 B4 FUNCTION MANIFOLD
23. 6 24 Ref Hydraulic Hoses amp Fittings refer to figure 2 G page 2 16 25 23154 Weldment Tie Rod End enk 1 26 24544 Weldment Tie Rod is 1 Part No 31496 Genie Z 45 22 2 3 Parts Manual First Edition Section 2 Drive Chassis Components Figure 2 B Steer Axle Part No 31496 Genie Z 45 22 Parts Manual First Edition Section 2 Drive Chassis Components ser ET Index 1 2 3 4 5 6 7 8 9 Part No 6090 6356 6638 27661 25969 Ref 45873 45043 45042 45093 45460 45109 45040 Ref 13105 13104 FIGURE 2 B Description Quantity This Figure Screw HHC 14 20 x 0 75 inch GR 5 ee ee ee ee ee aa aaa ee ee ee ee ee ee ee ee ee 4 Washer Lock 1 4 mnch 4 Washers Flat VA et teg a a tert DE EST 4 Cover with Decals decals are listed in section one nn 1 Nut Spring Clip A EE 4 Steer Linkage refer to figure 2 A page 2 2 Hub Seal Bearing and Race Kit iii 2 Hub Assembly with Races ss 2 Tire Industrial 9 14 5 LT ee ees ee ee Ee ee nr 2 Tire 4 Wheel Assembly Steer Industrial Air Filed Tire 8 Wheel Assembly Steer Industrial Foam Filled sss nsssnessnnnneeeenennnnneenrnneneeeee Nut 90 De WEE 16 Wheel Industrial 14 5 x 7 inches iese ee ee ee EE ee Ee ee nennen 2 Steer Valve refer to figure 2 A page 2 2 Fuse Holder tuii n 1 FUSEBODA iier ti fi te EE EE eene ii ee 1 Quantity listed may not reflect specif
24. AN 1 14 6888 Screw HHC 1 4 20 x 1 inch GHP 2 15 6638 Washer Flat A 2 16 6091 Nut Nylock 1 4 20 NE 2 17 20780 Solenioid 2 Speed sense Ee EE SEEN be Ee oa 2 18 22586 Screw HHC M8 x 20 mm Gan 2 19 6021 Washer Lock 0 375 inch iii 2 20 22954P Bracket 2 Speed Solenoid Mount 1 21 22446 Spring Choke Return concealed from view 1 22 6782 Nut Nylock 9 16 18 PO 1 23 18506 Screw Locking Flange 5 16 18 x 0 75 inch 1 24 23478 Distributor Assembly Complete Kubota Part Number 12581 6880 0 1 23465 Cap Distributor Kubota Part Number 12581 6867 0 RR RR 23464 Rotor Distributor Kubota Part Number 12581 6865 0 Part No 31496 Genie Z 45 22 3 15 Parts Manual First Edition Section 3 Power Options m gt LLI tc eo 3 D 2 LL 5 I c O LL T OS 5 LL Z ines d il es Part No 31496 Genie Z 45 22 16 Parts Manual First Edition Section 3 Power Options EEE I REV B FIGURE 3 F Index Part No Description Quantity This Figure 1 31396 Hose Assembly Liquid Propane A 1 2 19861 Fitting 45 Elbow 4 MPT x 6 JIC SAE 010302 1 3 27010 Valve LPG Shutoff with Filter 19 1 4 31823 Fitting 90 Swivel Elbow 4 FPT x 4 MPT SAE 080221 eseese 1 5 31821 Fitting 90 Elbow 6 MPT x 1 2 inchBarb SAE 430260 1 6 2
25. Decals and Paint NN Index Part No 32059 32054 1483 1484 1266 1268 1 27207 2 27205 3 31066 4 31508 5 27206 6 28175 7 28179 8 27204 9 25980 10 29800 11 31163 12 31166 13 29801 14 29796 15 31784 16 28178 17 29808 18 28157 19 29799 20 29798 21 31053 22 28163 FIGURE 1 A Description Quantity This Figure Decal Kit Safety Instructional A D cal Kit Cosmetic 2er ee a re ea Paint Genie Blue 1 Gallon 3 78 ere Paint Genie Blue 12 Ounces 340 5 grams Aerosol iese ke Re nn Paint Genie Grey 1 Gallon 3 78 ere Paint Genie Grey 12 Ounces 340 5 grams Aerosol Decal Yellow Triangle ire eee elle e re a ds 2 Decal Yellow AITOW eerte ae He in Ee 1 Decal Caution Component damage iese RA RA RR ke ee ee ee 1 Decal Notice Power to battery charger AAA 1 Decal Blue Triangle ETE rtr nd 2 Decal Caution Improper contact with components 4 Decal Danger Do not alter limit Switch nn 2 Decak Blue AIOW entente are Rt n 1 Decal Danger Electrocution hazard ee eee AR nn 3 Decal Danger General Safety Rules iss ee o Re de ee ee ee ee ge ee ee ge ed ee 2 Be BEA RM A A e Es 2 Decal Genie DC Power iii 2 Decal Notice Pre operation INStructions sssssessesseeeeessrerirrnrrnnrnrnnrrnnteenererrennnnnt 2 Decal Notice Operating Instructions Ground 1 Decal Notice Tire
26. Female JIC Swivel 8 6 Synflex 3903 06548 G H Hose End 45 Female JIC Swivel 6 6 Synflex 3903 06606 I J Hose End Female JIC Swivel 8 8 Synflex 3903 08548 K Hose End 45 Female JIC Swivel 8 8 Synflex 3903 08608 1 0 Suction Weatherhead HO3916 Part No 31496 Genie Z 45 22 4 33 Section 4 Turntable Components Parts Manual First Edition Figure 4 M Hydraulic Hoses and Fittings Bi fuel and Tri fuel Models ENGINE HYDRAULIC TANK 3 SECTION PUMP DRIVE POWER UNIT pp oa PROPORTIONAL CONTROL MANIFOLD 83 A4 B4 A5 85 A6 FUNCTION MANIFOLD 4 34 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components BEE Jr _ FIGURE 4 M Index Part No Description Quantity This Figure 1 27202 Fitting 90 Elbow 16 MPT x 12 JIC SAE 070202 1 2 45170 Fitting Swivel Hose End 12 JIC x 0 75 inch Barbe 3 3 21247 Fitting Connector 10 SAE x 10 JIC SAE 070120 seen 1 4 31796 Fitting 45 Elbow 12 SAE x 16 JIC SAE 070320 sse 2 5 21250 Fitting Swivel Coupler 16 JIC x 1 inch Ba 3 6 31812 Hose Component F 64 inches 163 cm iese ee ee ee Re Re ek ee ee 1 7 31811 Hose Component F 47 inches 119 CM essesseeseseeeserseserssrrirserinssrrrserrrrsrrerserns 1 8 21248 Fitting 4
27. Latin America Phone 52 55 5666 5242 Phone 55 11 4055 2499 Fax 52 55 5666 3241 Fax 55 11 4043 1661
28. Number 15881 7287 0 ees ee ee ee Re ee 1 22 31702 Valve OllDr in EE ete e c te e ORE EE es 1 23 Ref Hose 3 8x 22 inches H20100 un etin none eae 24 32196 V Belt Kubota Part Number 16282 9701 0 sss eene nnns 1 25 32197 Fan Kubota Part Number 16225 7411 0 iese ee rn nn 1 This parts list continues on page 3 27 Part No 31496 Genie Z 45 22 3 25 Parts Manual First Edition Section 3 Power Options FIGURE 3 H Part No 31496 Genie Z 45 22 26 Parts Manual First Edition Section 3 Power Options ZZ FIGURE 3 H Index Part No Description Quantity This Figure 26 32198 Pump Water Kubota Part Number 16241 20301 1 27 32199 Gasket Water Pump Kubota Part Number 16241 7343 0 iese ee ee RA 1 28 32069 Clamp Hose Kubota Part Number 16247 72260 4 29 32200 Hose Water Pump Return Kubota Part Number 16241 7335 0 211122 1 30 27366 Gasket Thermostat Kubota Part Number 16851 7327 0 sss 1 31 23473 Thermostat Kubota Part Number 19203 7301 0 RA RA ee ee 1 32 32201 Housing Thermostat Kubota Part Number 16271 7326 0 1 Part No 31496 Genie Z 45 22 3 27 Section 3 Power Options Parts Manual First Edition Figure 3 l Kubota Diesel Engine View 2 3 28 Genie Z 45 22 Part No 31496 Parts Manua
29. RA RA ge 1 9 6833 Clamp Rubber Cushioned 0 5 inch is 1 10 6091 Nut Nylock EG ett Gb qe D ENE 1 11 6562 Electrical Cord 16 Gauge 1 30 mm 4 Conductor SJO 180 inches 457 cm 12 23324 Switch Limit OR RE ee ee ea 1 19491 octo 22359 Arm Limit Switch kee A e i Ee De Ihe Hin 13 6179 Screw RHM 10 32 x 1 25 inch ii iii 2 14 6607 Washer LOCK No IO trie RE ee genen 2 15 6993 Electrical Cord 14 Gauge 2 08 mm 3 Conductor SJO 744 inches 18 9 m 16 6935 Locknut Electric 0 5 inch iii 1 17 119403 Electrical Plug North American 120V A 1 12153 Electrical Plug British 3 Pin 110V iii 6666 Electrical Plug European 2 Pin 220V ii 18 7056 Squeeze Connector iecit dei A 1 19 28470 Weldment Upper Mid pivot Rest 1 20 6095 Washer Flat 1 2 inch ee ee ee ee ee ee ee A ee ee ee ee ee ee 4 Part No 31496 Genie Z 45 22 5 5 Section 5 Boom Components Parts Manual First Edition Figure 5 C Upper Mid pivot 01 1 o Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components zZ FIGURE 5 C Index Part No Description Quantity This Figure 1 25678 Pin Master Cylinder Rod End 7 25 x 1 inch 18 0 x 2 5 cm 1 2 8914 Screw HHC 1 4 20 x 0 625 inch GR 5 ee nennen nnne 1 3 12906 Washer Fender 0 25 x 1 25 inch iii 1 4 8516 Screw HHC 3 8 16 x 0 5 inch
30. TO DC POWER UNIT BI TRI To DC POWER UNIT TO BI TRI HYDRAULIC s Re 2 16 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 2 Drive Chassis Components TE FIGURE 2 G Index Part No Description Quantity This Figure 1 13120 Fitting 90 Elbow 6 SAE x 6 JIC SAE 070220 me 7 2 13119 Fitting Run Tee 6 SAE x 6 JIC SAE 070428 2 3 28032 Hose Assembly Components H H amp B 19 5 inches 50 cm 2 4 28040 Hose Assembly Components H I a B 11 inches 28 cm eenen 1 5 28035 Hose Assembly Components H J amp B 14 inches 38 cm 1 6 45412 Fitting Connector 6 SAE x 6 JIC SAE 070120 1 7 28041 Hose Assembly Components H H 8 B 65 inches 165 cm 1 8 28036 Hose Assembly Components H J amp B 65 inches 165 cm 1 9 31806 Hose Assembly Components L N amp D 63 5 inches 161 cm 2 10 45703 Fitting Connector 8 SAE x 8 JIC SAE 070120 3 11 31798 Valve gt Check ir tec E Nine 2 12 31797 Fitting Swivel Adapter 8 SAE vg 2 13 29924 Hose Component E 55 inches 140 CM sssseessssessessersesersssrirterintsrrrssrrrnserensenns 1 14 31809 Hose Assembly Components L M amp D 67 inches 170 cm 1 15 31799 Hose Assembly Components L M amp D 83 inches 211 cm DE MOdSIS
31. enira EE Ee EE e evo OE AT Screw RHM 10 32 x 0 5 inch uuu ee ee ee ee ee nennen nene nennen 4 Washer Lock No 10 se lia radiales 4 Washer Flat No TO ee ee ee iii E 4 Quanity listed may not reflect specific model configuration requirements Part No 31496 Genie Z 45 22 3 5 Section 3 Power Options Parts Manual First Edition Figure 3 B Engine Pivot Mount Components Engine Models OKO 3 6 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options EEE EE FIGURE 3 B Index Part No Description Quantity This Figure 1 13000 Screw HHC 5 16 18 x 1 25 inch GR 5 4 2 6886 Washer Lock 5 16 inch ii nanana nn 4 3 6782 Nut Nylock 9 1818 di aes 4 4 18506 Screw Locking Flange 5 16 18 x 0 75 inch 8 5 Ref Ground Controls refer to figures 4 H and 4 1 pages 4 20 and 4 24 6 6019 Screw HHC 3 8 16 x 1 25 inch GR 5 iii 4 7 6021 Washer Eock 0 37510Ch ii Ke EE OO GEE Be ERGER ia 4 8 6097 Washer Flat 0 375 inch ss 4 9 45400 e Le EE RR EL OR ELE n 4 10 8915 Screw HHC 1 4 20 x 1 25 inch GB 2 11 6638 Washer Fl t VAiNGH ct eec EE ER 10 12 6091 Nut Nylock 1 4920 55 rs Re tete ge 6 13 21045 Level Sensor 39 1 Second Delay iii 1 14 19765 Battery Hold DOWN ae e a GR e Fe EU DEFUI dre tan 1 15 8170 Nut REEN OE KT OE N OR E
32. figure 4 G page 4 18 iii Function Manifold Complete before serial number Z 45 0000869 refer to figure 4 F page 4 16 iii Part No 31496 Genie Z 45 22 4 13 Section 4 Turntable Components Parts Manual First Edition Figure 4 E Proportional Control Manifold 4 14 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components BEE X4diiiidiiuii AAALLLZAA AAAA AA AXX A A A X ee FIGURE 4 E Index Part No Description Quantity This Figure 29635 Proportional Control Manifold 12V Complete iese RR RR ee ee ee ee 25375 O Ring Kit services all Compact Controls hydraulic cartridges 1 45922 Nut Proportional Solenoid iii 1 2 45921 Spacer Proportional Solenoid A 1 3 45920 O Ring Proportional Solenoid si 1 4 21935 Coil Proportional Solenoid 12V ire 1 5 31098 Valve Proportional Solenoid 12V includes index numbers 1 through 4 1 6 32034 Valve Flow Control 1500 psi 103 bar 1 7 32036 Valve Differential Sensing ur 1 8 27809 Pl g Orifice 0 015 Incl nee EG Een ee er en d dre hates 1 9 32035 Valve Relief 2200 psi 152 bar iii 1 Part No 31496 Genie Z 45 22 4 15 Parts Manual First Edition Section 4 Turntable Components Figure 4 F 45 0000869 Function Manifold before serial number Z
33. index numbers 6 through 8 11 and 191 1 16105P Entry Toeboard European Platform Assembly ann 32028 Platform Assembly 5 foot 1 5 m includes index numbers 6 through 8 11 and 191 1 32031 Platform Assembly European 5 foot 1 5 m includes index numbers 6 through 8 11 and 191 1 16105P Entry Toeboard European Platform Assembly eee aaa ee neni 32029 Platform Assembly 6 foot 1 8 m includes index numbers 6 through 8 11 and 19 1 32032 Platform Assembly European 6 foot 1 8 m includes index numbers 6 through 8 11 and 12 ee ee ee RA ee nn 1 16105P Entry Toeboard European Platform Assembly iese see ee eek ee ee Re ee ee ee ee RA ee ee 11 12443P Guide Sliding Mid rail 2 Ge GER a een aa 2 12 12448P Sliding Mid rail Assembly includes index numbers 6 through 8 and 11 1 12446P Tube Sliding Mid rail sisi 20973 Wire Loom sich 9 5 mm sessies SR SE ese ad aa Sonn tenen byte Deag EA Lance Rae edo 21121 Cable Tie 4 inch 10 2 cm iii 13 10597 Screw HHC 1 2 13 x 1 25 inch GR Bees ees see ese eek ire 4 14 6033 Washer Lock 1 2 inch iii 4 15 6095 Washer Flat Ee EE aaa EN 4 This parts list continues on page 6 5 Part No 31496 Genie Z 45 22 6 3 REVB Parts Manual First Edition Section 6 Platform Components FIGURE 6 A D 1D LL LL y D L SWING GATE OPTION Si
34. 0 75 inch Barb see ee Re RA 1 13 31114 Fitting 45 Elbow 10 SAE x 12 JIC SAE 070320 iese ee ese ee ee ee ee ee ee ee ee ee ee ee 1 14 45357 Fitting 90 Elbow 8 SAE x 8 JIC SAE 070220 1 15 29933 Hose Component D 66 inches 168 cm 1 16 29932 Hose Assembly Components G I amp A 4 5 inches 113 CM 11 12211111 1 17 27421 Fitting 45 Elbow 10 SAE x 6 JIC SAE 070320 ese ese ees ee ese ee ee ee ee ee ee ee 2 18 19136 Hose Assembly Components G G 8 A 36 inches 91 cm n se 2 19 28460 Fitting Female Branch Tee 12 JIC x 12 MPT SAE 070427 ees eed esse ee ees ge ee ee 1 20 29909 Fitting Male Hose End 12 MPT x 1 2 inch Ba 1 21 29927 Hose Component B 18 inches 46 cm iese ee ke Re RA de ke ee ke ee ee 1 22 28448 Fitting 90 Elbow 8 SAE x 6 JIC SAE 070220 esse see esse een ee ee ee ee ee ee 4 23 18687 Fitting Connector 8 SAE x 6 JIC SAE 070120 3 24 30392 Fitting Adapter 6 SAE x 6 JIC ui 1 25 30360 Valvei Check ua ee kl een 1 26 45412 Fitting Connector 6 SAE x 6 JIC SAE 070120 7 This parts list with a hose assembly component list continues on page 4 33 Part No 31496 Genie Z 45 22 4 31 Section 4 Turntable Components Parts Manual First Edition FIGURE 4 L RETURN FILTER HYDRAULIC TANK LIFT POWER UNIT PROPORTIONAL CONTROL MANIFOLD A2
35. 1 Decal Notice If Safety and Operating concealed from view 1 Decal Danger Tip over hazard A 2 Decal Notice Maximum load 500 lbs 227 Kg 1 Decal Notice Power to platform 115V AC sssssssssssssssrisessrsrrresstrrnrtsnrrrrnnnnnrrrrnnnnnene 2 Decal Notice Power to platform 220V AC ee RR ee RR ee 2 Decal Genie BOOM RE daa 2 Decal Notice Battery charger operating instructions iese ee ee ee Re ee ee 2 Decal Notice Battery connection diagram see ee nn ee Re ee nennen 2 Decal Caution Quick disconnect sise 2 Decal Danger Replace batteries AAA 2 Decal Danger Battery Safety AAA 2 Decal Warning Crushing hazard iese ee ke Re nen 4 Decal Genie Z 45 22 4 x 39 inches 10 2 x 99 cm 1 Decal Ground Controls iii 1 Decal Notice Manual controls ss 1 Decal Genie Z 45 22 6 x 59 inches 15 2 x 150 cm 1 Decal Warning No step or ride essessseeesssssiirrssetirrienttiinninnttiiuntnnttinunnnntttnnnnnnent 1 Decal White Stripe 6 x 21 4 inches 15 2 x 54 cm 1 Decal Warning Crushing hazard iese ee ke Re Re ee Re ge ed ee 2 Part No 31496 Genie Z 45 22 1 5 Section 1 Decals and Paint Parts Manual First Edition Figure 1 B Decals and Paint Engine Models GH GG GG CG GW W 9 1 6 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 1 Decals and Paint FIGURE 1 B I
36. 20 ee ee ee ee ee ee ee ee ee ee 1 23 21248 Fitting 45 Elbow 10 SAE x 10 JIC SAE 070320 sesse ese ee ee see ee ee ee ee ee 1 24 31394 Hose Assembly Components L M amp D 77 inches 195 5 cm 1 25 13799 Fitting Connector 6 SAE x 4 JIC SAE 070120 4 26 28452 Fitting Hex Head O Ring Boss Plug 8 SAE SAE 090109A 11 1 27 45360 Fitting Connector 12 SAE x 10 JIC SAE 070120 sse 4 28 31801 Hose Component C 12 75 inches 32 cm ke ke Re Re ee ee 2 29 29914 Hose Assembly Components F G amp A 24 inches 61 cm 1 30 29923 Hose Assembly Components F G amp A 25 inches 63 5 cm en 1 31 29922 Hose Assembly Components F G amp A 15 inches Gem 1 32 29915 Hose Assembly Components F G amp A 20 inches 51 cm 1 33 31802 Hose Assembly Components N O amp D 19 inches 48 cm 2 34 31793 Fitting Adapter 16 JIC x 10 JIC SAE 070123 4 35 20793 Fitting 90 Elbow 16 SAE x 16 JIC SAE Oo 4 36 32210 Hose Assembly Components N N amp D 19 inches 48 cm seeen 1 37 13921 Fitting 90 Elbow 4 SAE x 4 JIC SAE 070220 esse ee ees ese see ee ee ee ee ee ee ee ne 2 38 31800 Hose Assembly Components N N amp D 14 25 inches 36 cm 1 39 25951 Fitting 90 Elbow 12 SAE x 8 JIC SAE 070220 ese ese sesse ese ee ee ee ee ee eed ee 2 40 20
37. 2279 Regulator E re RA i AA Ne Avant 1 7 Ref Hose 3 8 x 16 inches 40 6 cm 8 Ref Hose 3 8 x 6 inches 15 2 CM ee ee Re Re nen 9 21465 Clamp Hose 0 5 inch iii 4 10 31817 Fitting 90 Elbow 4 MPT x 3 8 inch Barb SAE 430260 2 11 6090 Screw HHC 1 4 20 x 3 4 inch GB 2 12 6356 Washer Lock VA mech ie es iii 2 13 32219 Dipstick Kubota Part Number 1685 2641 01 1 14 32077 Petcock Drain Kubota Part Number 15841 7302 0 sse 1 15 32080 Gasket Air Cleaner Flange Kubota Part Number 13961 1151 0 2 16 23192 Carburetor Ring Kit includes index numbers 14 through 16 1 17 32081 Valve Jet COCK uni neben EE ek Ed 1 18 19273 Clamp Hose 0 75 inch coiere ee Ra 2 19 Ref LP Hose 5561 MH8749UHO x 25 5 inches 64 7 cm 20 32082 Flange Air Cleaner Kubota Part Number 12692 1161 0 sess 1 21 31944 950 Hose Air Cleaner sienne 1 22 32084 Clamp Hose Air Cleaner Kubota Part Number 15221 1172 0 iese esse ee ee 2 23 22107 Element Air Cleaner Kubota Part Number 70000 11221 1 24 22943 Cover Air Cleaner Kubota Part Number 15241 1116 0 sss 1 25 32078 Baffle Air Cleaner Cover Kubota Part Number 15221 1141 0 211112 1 26 27360 Gasket Air Cleaner Cover Kubota Part Number 15221 1117 0 u nenn 1 27 13000 Screw HHC 5 1
38. 25 inch GR 5 ees ee ee ee ee eene ee nnne 8 24 6033 Washersbock Miinchen ande Eee dee a maa 8 25 31349P Bracket Air Filter Mounting ss 1 26 18506 Screw Locking Flange 5 16 18 x 0 75 inch 2 This parts list continues on page 3 23 Part No 31496 Genie Z 45 22 3 21 Parts Manual First Edition Section 3 Power Options FIGURE 3 G Part No 31496 Genie Z 45 22 22 Parts Manual First Edition Section 3 Power Options FIGURE 3 G Index Part No Description Quantity This Figure 27 31040P Bracket Engine Mount Flywheel End iese ese ee ee ee ee ee ee ee ee Re ee ee ek enn 2 28 Ref Hose Gasoline 0 25 inch ID x 13 inches SAE 20On7 29 21465 Clamp Hose 0 5 incl EE la ERROR Ionen 4 30 23167 i es 1 31 Ref Hose Gasoline 0 25 inch ID x 44 inches SAE 30R7 32 6090 Screw HHC 1 4 20 x 0 75 inch GREEN 2 33 6356 Wasli r Lock ainch cai 2 34 23168 al EER NE EE e iade ase a 1 35 Ref Hose Gasoline 0 25 inch ID x 6 inches SAE 30R7 iese esse ee ee ke ee Part No 31496 Genie Z 45 22 3 23 Parts Manual First Edition Section 3 Power Options Figure 3 H View 1 Kubota Diesel Engine Part No 31496 Genie Z 45 22 24 Parts Manual First Edition Section 3 Power Options FIGURE 3 H Index Part No Description Quantity This Figure 1 32188 Dipstick
39. 30346 Fitting Plug Hex Head 12 MPT iii 1 15 29908 Hydraulic Filter Assembly with Indicator AAA 1 20293 Element Fiberglass 10 Micron RA AA AA ee ee ee ee ee ee Re 16 Ref Hydraulic Hoses 8 Fittings refer to figures 4 M or AN pages 4 34 or 4 40 17 45161 Str inerAssembly visien Ke EE ges ten en mieten 2 18 21141 Fluid Level Indicator i nosiniai ere 1 19 8255 Screw HHC 3 8 16 x 0 75 inch GB 6 20 6021 Washer bock 0 375 INCN usant une se aan 9 This parts list continues on page 4 9 Part No 31496 Genie Z 45 22 4 7 Section 4 Turntable Components Parts Manual First Edition FIGURE 4 C 4 8 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components p EE EE EE IZ ZZ EI FIGURE 4 C Index Part No Description Quantity This Figure 21 30128 View Gauge 12 MP EO PED 2 22 24712 Hook Tank Anchor sise 2 23 6097 Wasfier Flat 0 375 INChH ana tr e dada Ee Vo d 6 24 31365P Bracket Gover Latch een tet m e dte eflec 1 25 31029 Weldment LPG Tank Mount sis 1 26 6175 Screw HHC 3 8 16 x 1 inch GR 3 27 45576 LPG Tank Assembly 33 5 pounds 15 2 kg 1 28 31396 Hose Assembly Liquid Propane ees see ee ee ee ee trn nr 1 29 29938P Weldment Fuel Tank 8 Gallons 30 2 liters Kubota Gas models 1 29949P Weldment Fuel Tank 18
40. 324 Fitting Hose End 8 JIC Swivel x 1 2 inch Barbe 5 41 31399 Fitting Union Tee 8 JIC SAE 070401 ssseeessesesreessrrssrritsrirserirssrinrssnntsrrnserren 1 42 29927 Hose Assembly Component C 18 inches 46 cm ee eseeea ke ee 1 Hose Assembly Component List Figure 2 G Hose 1 4 Thermoplastic Medium Pressure Synflex 3130 04 Hose End 45 Female JIC Swivel 6 6 Synflex 3903 06606 Z 0mm O O U b Hose 3 8 Thermoplastic Medium Pressure Synflex 3130 06 Hose End 90 Female JIC Swivel 6 6 Synflex 3903 06646 Hose 1 2 Push On Weatherhead H20108 Hose End Female JIC Swivel 8 6 Synflex 3903 06548 Hose 1 2 Thermoplastic High Pressure Synflex 3800 08 Hose End Female JIC Swivel 8 8 Synflex 3903 08548 Hose 3 4 Push On Weatherhead H201 12 Hose End 90 Female JIC Swivel 8 8 Synflex 3903 08648 Hose End Female JIC Swivel 4 4 Synflex 3903 04544 Hose End Female JIC Swivel 10 8 Synflex 3903 08550 O Z gr A c Hose End 90 Female JIC Swivel 4 JIC Synflex 3903 04644 Hose End 90 Female JIC Swivel 10 8 Synflex 3903 08650 Hose End Female JIC Swivel 6 6 Synflex 3903 06546 Part No 31496 Genie Z 45 22 2 19 Section 2 Drive Chassis Components Parts Manual First Edition Notes 2 20 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options Section Three Power Options Part No 31496 Genie Z 45 22 3 1 Sec
41. 5 Elbow 10 SAE x 10 JIC SAE 070320 ees ees ee ee ee ee ee ee ee ee ee ee 1 9 20714 Fitting Swivel Run Tee 16 JIC SAE 070432 1 10 20712 Fitting Reducer 16 JIC x 12 JIC SAE 070123 1 11 45359 Fitting Swivel Connector 12 JIC x 0 75 inch Barb ccconooocccnnccnnnoonccnnconnnanncnnncnnnnnnnos 2 12 31807 Hose Assembly Components L amp F 16 inches 41 cm ese ee ke ee 1 13 45703 Fitting Connector 8 SAE x 8 JIC SAE 070120 4 14 31798 Valve Old Ari RR OO OO a bab OR ers 3 15 31797 Fitting Adapter 8 SAE x 8 JIC ins 3 16 45349 Fitting 45 Elbow 8 SAE x 8 JIC SAE 070320 3 17 45161 Strainer Assembly means ie He ER gena 2 18 45166 Fitting Hose End 16 MPT x 1 inch Barb sesse esse ee ee ee ee ee aaa aaa aaa aa ee ee de ee ee 2 19 10355 Fitting Connector 6 MPT x 6 JIC SAE 070102 1 20 31393 Hose Assembly Components G H 8 A 9 inches 23 cm 1 21 19141 Fitting Male Plug 6 JIC SAE 070109 ees ee on r nn 1 22 31810 Hose Component E 38 inches 96 cm seed ee ee ee Re ed ek ee de eke de ke ee nn 1 23 31114 Fitting 45 Elbow 10 SAE x 12 JIC SAE Ou 1 24 31808 Hose Assembly Components I K amp C 20 inches 51 cm usssse 1 This parts list continues on page 4 37 A hose assembly component list is provided on page 4 39 Part No 31496 Genie Z 45 22 4 35 Section 4 Turntable Components Parts Manual First Edition FIGURE 4 M ENGIN
42. 5 us 12 29 45745 Wear Pad Black 4 x 2 x 0 5 inch 10 2 x 5 1 x 0 18 cm sess 2 Part No 31496 Genie Z 45 22 5 15 Section 5 Boom Components Parts Manual First Edition Figure 5 G Hydraulic Hoses And Fittings PLATFORM ROTATOR DUAL COUNTER BALANCE MANIFOLD SECONDARY CYLINDERS B4 A2 B2 AS B3 A4 FUNCTION MANIFOLD 5 16 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components E FIGURE 5 G Index PartNo Description Quantity This Figure 1 13921 Fitting 90 Elbow A SAE x 4 JIC SAE 070220 ee ee ee ee ee ee ee ee ee ee ek 2 2 28007 Hose Assembly Components D D amp A 27 inches 69 cm s es 2 3 13799 Fitting Connector 6 SAE x 4 JIC SAE 070120 4 4 12340 Fitting 909 Elbow 6 SAE x 4 JIC SAE 070220 esse ese esse ee ee ee ee ee ee ee ee ee ee ee 6 5 28009 Hose Assembly Components D E 8 A 274 inches 696 cm 2 6 28006 Hose Assembly Components I D amp A 350 inches 889 cm 1 7 28005 Hose Assembly Components I D amp A 343 inches 871 cm 1 8 45412 Fitting Connector 6 SAE x 6 JIC SAE 070120 8 9 28003 Hose Assembly Components F F amp B 326 inches 828 cm 1 10 28004 Hose Assembly Components F F amp B 318 inches 808 cm 1 11
43. 6 18 x 1 25 inch GR 5 sees iii 6 This parts list continues on page 3 19 Part No 31496 Genie Z 45 22 3 17 Parts Manual First Edition Section 3 Power Options REVB FIGURE 3 F pai 90 Part No 31496 Genie Z 45 22 18 Parts Manual First Edition Section 3 Power Options ZZ REVB FIGURE 3 F Index Part No Description Quantity This Figure 28 6886 Washer Lock 5 16 inch iii 6 29 Ref Hydraulic Hoses 8 Fittings refer to figures 4 M or AN pages 4 34 or 4 40 30 6019 Screw HHC 3 8 16 x 1 25 inch GB 2 31 6021 Washer Lock 0 375 inich EE ata la 10 32 31049 Pump Three Section Gear usines 1 58300 Seal Kit Three Section Gear Pump iii 33 6175 Screw HHC 3 8 16 x 1 inch GR 5 ee ee eed ee ee ee ee ee ee ee eene ee ee TENEN KS Aisit 8 34 24520 Plate Pump Mount aa len er o gt uds 1 35 31355 Drive Plate with Splined Coupler 9 Tooth eurnnrnnnnnnrrnnnnnrnnnnnrrnnnnrnrennrnnrennrnrrnssrnnrnerenn 1 32079 Splined Coupler 9 Tooth issues Part No 31496 Genie Z 45 22 3 19 Parts Manual First Edition Section 3 Power Options Figure 3 G Kubota Gas Engine View 4 Part No 31496 Genie Z 45 22 20 Parts Manual First Edition Section 3 Power Options FIGURE 3 G Index Part No Description Quantity This Figure 1 31127P Bracket Engine Mount Radiator End 2 2
44. 8 22811 3 19 29 22813 3 31 32 22831 2 8 a 7 22903 5 7 9 22903 5 7 29 22942 2 13 Lo e 22943 5 11 22 22954P 2 8 6 22955P 4 9 6 22956 5 11 10 22983 4 11 6 23061 n 2 13 16 23061 2 3 onde 7 2 Genie Z45 22 Part No 31496 Parts Manual First Edition Section 7 Numeric Index REVB 25059 to 28181 NUMERIC INDEX Part No Page No Index No Part No PageNo Index No Part No Page No Index No 25071P 25072P Part No 31496 Genie Z45 22 7 8 Section 7 Numeric Index Parts Manual First Edition sj NUMERIC INDEX 28235 to 31167 REV B Part No Page No Part No Page No Part No Page No Index No 28235 11411111111 29643 6 13 29927 ss i FAP edge 41 28235 29643 6 9 29927 4 41 26 28236 29707 2 7 29929 2 17 16 28236 29712P 2 15 29980 4 31 s 28239 29732 4 25 29931 4 31 11 28316 29732 6 9 29932 4 31 16 28372 29737 4 17 29933 4 31 15 28372 29737 4 19 29938P 4 9 29 28372 29704 5 18 29948P 4 7 18 28448 29792 1 11 29949P 4 9 29 28448 29792 a 1 11 30080 1 5 27 28448 29792 1 8 30080 1 9 30 28448 29793 1 11 30084 1 5
45. 8173 Decal Danger Keep out boom storage AA 1 10 31746 Decal Danger Tip over hazard nn 3 11 31163 BET EA EE OR e a 2 12 13 Model specific decals refer to page 1 9 or 1 11 14 28164 Decal Notice Hazardous materials iese sesse ee ee se ee ee ee ee Ee ee RR Ee ee ee RE ee ee ee 1 15 28171 Decal Danger No Smoking ii 2 16 28157 Decal Notic D xron I ATE tse ees ees ESE ere eo o dave Oe rr eee e Ke late 2 This parts list continues on page 1 9 Part No 31496 Genie Z 45 22 1 7 Section 1 Decals and Paint Parts Manual First Edition FIGURE 1 B GH GG GG CG GW W 9 1 8 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 1 Decals and Paint FIGURE 1 B Index Part No Description Quantity This Figure 17 25980 Decal Danger Electrocution hazard eeeeeee see eee eee aaa aaa aaa aaa aaa aaa aaa 2 18 28239 Decal Warning Burn hazard 1 19 29801 Decal Notice Pre operation Instruchons sseesessssseesesssrerirrnrrrrnrnnrenrteeeereertntnnnna 2 20 29796 Decal Notice Operating Instructions Ground 1 21 31784 Decal Notice Tire pressure ss 1 22 29800 Decal Danger General Safety Rules eeeee de cc conocia ee ee ee ge ed each 2 23 29799 Decal Platform Controls iii 1 24 29798 Decal Notice Operating Instructions Platform ocoonooocccnnncon
46. 8687 Fitting Connector 8 SAE x 6 JIC SAE 070120 2 20 30392 Fitting Adapter 6 SAE x 6 JIC is 1 21 30360 Valve Check MO RO id ib EE aren 1 22 45412 Fitting Connector 6 SAE x 6 JIC SAE 070120 1 23 19136 Hose Assembly Components H H amp A 27 inches 68 5 cm neeese 2 24 28460 Fitting Female Branch Tee 12 JIC x 12 MPT SAE 070427 sse 1 25 29909 Fitting Male Hose End 12 MPT x 1 2 inch Ba 1 26 29927 Hose Component B 18 inches 46 cm ee ee Re ee Re de ke de ee ke ee ee 1 This parts list with a hose assembly component list continues on page 4 43 Part No 31496 Genie Z 45 22 4 41 Section 4 Turntable Components Parts Manual First Edition FIGURE 4 N RETURN FILTER TURNTABLE ROTATOR AS FUNCTION MANIFOLD PROPORTIONAL CONTROL MANIFOLD 4 42 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components Ss FIGURE 4 N Index PartNo Description Quantity This Figure 27 20324 Fitting Hose End 8 JIC Swivel x 1 2 inch Barb eee ese eek ee eke RR ee ee ee 1 28 22540 Fitting Branch Tee 8 SAE x 8 JIC SAE 070429 1 29 29926 Hose Assembly Components I J amp C 16 inches 41 cm 1 30 29925 Hose Assembly Components G H 8 A 9 inches 23 cm 1 31 13799 Fitting Connector 4 SAE x 6 JIC SAE 070120 5 32 31313 Fittin
47. AA 13 4 32042 Turntable Cover Assembly with Decals Tank Side sseeeeseeeeeeeeeeeeeeeeerrrerrrrernnse 1 5 6175 Screw HHC 3 8 16 x 1 inch GHP 4 6 29868 Nut Spring Clip 3 8 218 4 7 29899P Bracket Cover Mount iii 1 8 32041 Turntable Cover Assembly with Decals Engine Side includes index numbers 9 through 11 1 9 8920 Rivet Aluminum 0 156 x 0 375 inch sess 4 10 32045 Cover Assembly Hinged with Decal Ground Controls Access ssssssssesseneeseeeerreeee 1 11 31046 Magnetic Catch EE e a ed t WAGA WARAN ans 2 12 29898P Bracket Cover Mounting sisi 2 13 13918 Screw HHC 3 e 16 x 1 75 GR 8 aa r ese ee ee ee ee ee ee ee ee ee ee ee ee ee 1 14 6022 NEL AIS RA e OO EE OE EK 1 15 4828 Nut Nylock 8 16 EGET 1 16 29901P Bracket Cover Mounting sisi 1 Part No 31496 Genie Z 45 22 4 27 Section 4 Turntable Components Parts Manual First Edition Figure 4 K Turntable Covers Engine Models 308 4 28 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components BEE Jr EE EE ww EE EE EE EE EE Index Part No 1 32050 32051 32052 32053 2 6090 3 6638 4 6091 5 27126 6 8255 7 6021 8 6097 9 31365P 10 6888 11 6356 12 31363 13 31374 14 18651P 15 32046 32047 32048 32049 16 31360 17 13002 18 5397 19 6002 20 31362 FIGURE 4 K Description Quantity This Figure Cover A
48. C 1 2 13 x 1 25 inch GR 5 ee ees ee ee ee ee ee ee ee ee ee ee ee ee 2 32 6033 Washer Lock 1 2 inch oie ttc ee aiii 2 33 13066 Washer Flat Hardened 1 2 inch iii 2 34 19331 Nut Low Profile Nylock 1 14 UNF iii 1 35 13775 Washer Flat 1 063 x 2 x 0 134 ee ee ee ee ee nn EE ene EE Ee rr 1 36 29633 Hydraulic Power Unit Drive Functions refer to figure 3 C page 3 10 1 37 6090 Screw HHC 1 4 20 x 0 75 inch GREEN 4 38 31392 Bracket Contactor Mount ii 1 39 29810 Contactor 180A ie eere A Ve PEE Er un d e VER ed 2 22264 Contact Moveable issues 23845 Spring Returns EE 22265 Contact Stationary zaa nn AA tia d 40 19815P Bracket Contactor Mount iii 2 41 31387 Weldment Hydraulic Power Unit Mount ee esse ee ee ee ee ee ee ee enne 1 42 45039 Hydraulic Power Unit Lift Functions refer to figure 3 C page 3 10 1 Quanity listed may not reflect specific model configuration requirements Part No 31496 Genie Z 45 22 3 9 Section 3 Power Options Parts Manual First Edition Figure 3 C DC Power Units Lift and Drive Functions Drive Function Power Unit 3 10 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options EEE EE FIGURE 3 C Index Part No Description Quantity This Figure 45039 DC Power Unit Lift Function Complete sssesseeesssesssreessiresritrerirtssrrnnerennerennsr
49. CH zr tite et ner oe de ask 4 Nut Low Profile Nylock 5 16 x 18 2 Weldment Bulkhead is 1 Part No 31496 Genie Z 45 22 4 29 Section 4 Turntable Components Parts Manual First Edition Figure 4 L Hydraulic Hoses and Fittings DC Models RETURN FILTER HYDRAULIC TANK LIFT POWER UNIT PROPORTIONAL CONTROL MANIFOLD B2 AS B3 A4 84 A5 85 FUNCTION MANIFOLD 4 30 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components ZZ FIGURE 4 L Index Part No Description Quantity This Figure 1 29930 Hose Component F 43 inches 109 cm ee ke Re ke ee ee 1 2 21250 Fitting Swivel Coupler 16 JIC x 16 Barbe 1 3 31796 Fitting 45 Elbow 12 SAE x 16 JIC SAE GOOD 1 4 27202 Fitting 90 Elbow 16 MPT x 12 JIC SAE 070202 ese see ee ee ee ee ee ee ee ee 1 5 45170 Fitting Swivel Hose End 12 JIC x 0 75 inch Barbe 3 6 45703 Fitting Connector 8 SAE x 8 JIC SAE 070120 3 7 45161 Strainer Assembly Drive Functions iese ee de no on 1 8 45166 Fitting Hose End 16 MPT x 1 inch Ba 1 9 45162 Strainer Assembly Lift Functions sesse ee n ot 1 10 45167 Fitting Hose End 12 MPT so bmch eee nn 1 11 29931 Hose Component E 56 5 inches 143 cm sees ee ee ee ee ek ee ee ee ke ee 1 12 45359 Fitting Swivel Connector 12 JIC x
50. Cylinder Rod End 8 x 1 inch 20 x 2 5 cm 1 16 6019 Screw HHC 3 8 16 x 1 25 inch GR 5 ese ee ee ee ee ee ee ee ee ee ee ee ee ee 1 17 4828 Nite Nylock 8 16 NE A Sen 1 18 45226 R d ane qut RE EE EE hn 1 19 25816 Pin Platform Pivot 8 5 x 1 5 inch 22 x 4 cm ees ee seke de de ee Re Rd ee 1 20 24411P Hydraulic Rotator Platform ss 1 27681 Seal Kit Platform Rotator issue 13852 Bleed Valve Assembly ee ana ran hen 21 18238 Bearing 1 5 x 1 65 x 2 inch 3 8 x 4 2 x 5 1 cm 4 22 27678 Extension Boom Assembly includes 2 each index number 21 1 23 6637 Screw HHC 14 20 x 1 75 inch GR 5 ees ee ee ee Ee ee ee ee ee ee ee ee ee nnns nnne 2 This parts list continues on page 5 15 Part No 31496 Genie Z 45 22 5 13 Section 5 Boom Components Parts Manual First Edition FIGURE 5 F 5 14 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components Z AIZ ee ee FIGURE 5 F Index Part No Description Quantity This Figure 24 6356 Washer Lock CIE waza A OO esi Naa HOU N 6 25 25966P Cover Dual Counterbalance Valve su 1 26 25654 Dual Counterbalance Valve sie 1 27047 VENA 25375 O Ring Kit services all Compact Controls hydraulic cartridges 27 45209 Wear Pad White 4 x 2 x 0 5 inch 10 2 x 5 1 x 0 18 CM eek de Re 4 28 6090 Screw HHC 1 4 20 x 0 75 inch GR
51. E HYDRAULIC TANK 3 SECTION PUMP DRIVE POWER UNIT SE oa PROPORTIONAL CONTROL MANIFOLD 85 Ad B4 AS A6 FUNCTION MANIFOLD 4 36 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components BEE Jr _ Index 25 26 27 28 29 30 31 32 33 34 35 36 37 8 41 42 SE 47 Part No 31795 20710 31805 45412 30360 30392 45361 20334 31813 27421 19136 28448 18687 22540 28460 29909 29927 20324 29926 29925 13799 31313 13755 31314 FIGURE 4 M Description Quantity This Figure Fitting Swivel Branch Tee 16 JIC SAE 070483 1 Fitting Connector 12 SAE x 16 JIC SAE 070120 aaa aaa acc de ee ee 1 Hose Assembly Components G G 8 A 37 inches 94 cm 111122111111 1 Fitting Connector 6 SAE x 6 JIC SAE 070120 2 Valve Check AR OE en nn EE NG 2 Fitting Adapter 6 SAE x 6 JIC iii 2 Fitting Adaptor 8 JIC x 6 JIC SAE 010105 1 Fitting Run Tee 8 SAE x 8 JIC SAE 070428 1 Hose Component D 60 inches 152 cm iese Re Re Re Re ee ee 1 Fitting 45 Elbow 10 SAE x 6 JIC SAE Oe 2 Hose Assembly Components G G 8 A 35 5 inches 90 cm 2 Fitting 90 Elbow 8 SAE x 6 JIC SAE 070220 see esse ee ees ee ee ee ee ee ee ee ee ge ed ee 4 Fitting Connector 8 SAE x 6 JIC SAE 070120 1 Fitting Branc
52. E ED 2 16 22500 Battery 12V DC 875 Cold Cranking AMPS sess 1 17 27506 Threaded Rod 1 4 20 x 8 5 inches ire 2 18 18504 Nut Locking Flange 1 4 20 si 2 19 31051P Plate Engine Pivot Mounting esse ese see ee ee ee ee ee enne 1 20 27251 Shim Engine Mount Slide Block 2 21 25635 Wear Pad 12 x 4 x 0 5 inch 30 5 x 10 2 x 1 3 CM ee RA RA AA ge 2 22 4828 Nut Nylock 3 8 16 in 1 23 6002 Nut Low Profile Nylock 5 16 x 18 inch ee ee Re ee Re ee ee 1 24 13918 Screw HHG 3 8 16 x 1 75 GR 8 see gese dalt 1 Quantity listed for this item is approximate Actual quantity may vary to ensure proper fit This parts list continues on page 3 9 Part No 31496 Genie Z 45 22 3 7 Section 3 Power Options Parts Manual First Edition FIGURE 3 B 3 8 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options EEE EE FIGURE 3 B Index Part No Description Quantity This Figure 25 29501 Converter 36V DC to 13 5V DO ees ee ee ee ee nt RE ee ee ee nn 1 31938 FUSE 205 ES TN 26 5094 Screw RHM 10 32 x 0 5 inch serisi ees ee ee ee ee ee ee ee RE Ee ee ee ee ee ee Re RE ER ee ee ee ee ee ee 4 27 6607 Washer lLock No Tessa adas 4 28 6146 Washer Flat No 10 isa ia 4 29 6888 Screw HHC 1 4 20 x 1 inch GR 5 ees ees ee ee ee ee ee ee ee ee ee ee ee nnne nnne 4 30 6356 Washer Lock Vii da r iii arenaen 8 31 10597 Screw HH
53. E EE EE ed e ram karl Part No 31496 Genie Z 45 22 5 11 Section 5 Boom Components Parts Manual First Edition Figure 5 F Platform Leveling and Rotation 5 12 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components E FIGURE 5 F Index PartNo Description Quantity This Figure 1 Ref Hydraulic Hoses amp Fittings refer to figure 5 G page 5 16 esse sesse ee ee ee ee ee 2 29082 Hydraulic Cylinder Slave includes 4 each index number 2 1 19700 Seal Kit Slave Cylinder iii 29083 VENA 13852 Bleed Valve Assembly sise 3 45070 Bearing 1 x 1 12 x 0 75 inch 2 5 x 2 8 x 1 9 cm 4 4 45748 ROdE d uode Ue ED RN Ep EAM e ER 2 5 6888 Screw HHC 1 4 20 x 1 inch GR 5 ee ee ee ee ee ee ee ee ee ee ee ee nnne nnne 2 6 6091 N t Nylock 4 220 2 22 eere a bea e E Ae ends 2 7 25065 Pin Slave Cylinder Barrel End 6 x 1 inch 15 x 2 5 cm 1 8 29764 NEDER IE EE eee 2 9 13775 Washer Flat 1 063 x 2 x 0 134 inch ee ee ee ee aaa EE ee RE EE ee RE ee ee ee ee ee ee ee ee ee ee 2 10 29329 1300 Threaded Rod Platform Rotation sis 1 11 10597 Screw HHC 12 13 x 1 25 inch GR 5 ese ee ee ee ee ee aaa Ee eene ee ee ee ee ee ee 6 12 6033 Washer Lock ACA nA ZR EE 6 13 27680 Platform Pivot Mount Assembly includes index number 14 1 14 1259 Non Skid Tape 2 inches 5 1 cm 14 inches 35 5 cm 15 25064 Pin Slave
54. E EE OE ENS 1 7 31368P Weldment Exhaust Extension 1 8 27363 Gasket Muffler Kubota Part Number 15371 1237 0 sse 1 9 23455 Gasket Exhaust Manifold Kubota Part Number 15861 1235 0 1 1 111 1 10 32065 Exhaust Manifold Kubota Part Number 19024 1231 0 eeeseaaaa nn 1 11 32215 Heat Shiels tte A int OW ia Waa a GOA A AE od 1 12 32187 Alternator 30A Kubota Part Number 1G22 1 G401 01 1 13 23449 Switch Oil Pressure Kubota Part Number 15841 3901 0 i e 1 14 22106 Filter Oil Kubota Part Number 0000 1421 1 15 32067 Hose Water Pump Kubota Part Number 15881 7287 0 sse 1 16 32066 Clamp Hose Kubota Part Number 09318 8903 0 uaaasaae nervu 2 17 23456 Starter Motor Kubota Part Number 1B8p2 G201 01 1 23457 Solenoid Starter Motor Kubota Part Number 15852 6302 0 sss 18 22831 V Belt Kubota Part Number 15881 9701 0 caninas 1 19 23479 Fan Kubota Part Number 15881 7411 0 ees ee RR aaa RA ee ee ee 1 20 23471 Pump Water Kubota Part Number 12601 22030 1 21 23472 Gasket Water Pump Kubota Part Number 15881 7343 0 iese ee ee RA ee 1 22 32068 Hose Water Pump Return Kubota Part Number 12691 7335 0 ssssssssessrneeserrrrneeene 1 23 32069 Clamp Hose Kubota Part Number 16247 72260 4 24 32070 Hose Water Pump Return Kubota Part Number 12691 7337 0 esse a
55. E EE ed ge uer mete lan 1 32211 Hose Assembly Components L N amp D 70 5 inches 179 cm Gas LPG and Diesel Models 1 16 29929 Hose Assembly Components H K amp B 44 5 inches 113 cm DE MOde ls seit nn SE dit nen e ette 1 32211 Hose Assembly Components L N amp D 70 5 inches 179 cm Gas LPG and Diesel Models 1 17 45170 Fitting Swivel Hose End 12 JIC x 0 75 inch Barbe 1 18 21252 Fitting Swivel Run Tee 8 JIC SAE 070432 1 19 28597 Fitting 90 Swivel Hose End 8 JIC x 0 5 inch Barbe 1 20 20325 Fitting Adaptor 12 JIC x 8 JIC SAE 010105 1 21 28456 Fitting Run Tee 12 SAE x 12 JIC SAE 070428 1 Quantity listed may not reflect specific model configuration requirements This parts list with ahose assembly component list continues on page 2 19 Part No 31496 Genie Z 45 22 2 17 Section 2 Drive Chassis Components Parts Manual First Edition FIGURE 2 G MI CONTROL MANIFOLD SECS TO DRIVE PUMP O DRIVE PUM BI TRI DC GAS DIESEL BI TRI le SS ESE TO DC POWER UNIT BL TRI TO DC POWER UNIT BI TRI HYDRAULIC s ER 2 18 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 2 Drive Chassis Components TE FIGURE 2 G Index Part No Description Quantity This Figure 22 24058 Fitting 45 Elbow 10 SAE x 8 JIC SAE 0703
56. EE ade 2 16 6091 Nut NI ole ORI 2710 2 17 21191 Bracket Panel Wire Mount een 1 18 29642 Controller Joystick Drive Steer 12V refer to figure GD page 6 10 1 19 29643 Controller Rotational Boom Function Speed refer to figure 6 E page 6 12 1 20 32033 Control Box with Lid and Decal includes gasket iii ese ee RA ee ee ee 1 21 13686 Gauge Battery Level optional ss 1 Quantity listed may not reflect specific model configuration requirements Part No 31496 Genie Z 45 22 6 9 Section 6 Platform Components Parts Manual First Edition Figure 6 D Joystick Controller Drive Steer 6 10 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 6 Platform Components BEZ aaa FIGURE 6 D Index Part No Description Quantity This Figure 29642 Joystick Controller Complete su 1 19710 Boot allele TEN 1 2 19723 Haridle Half tisie ss KERE ee ea ann hen 2 3 19715 Bool Klee 1 4 19720 Castings Base AE NI EDI 1 5 19719 Shaft and Gear Assembly iii 1 6 32093 Printed Circuit Board Assembly 2 PDiece nennen ennn 1 7 21434 Spring REtUTN oasis a EO ln 1 8 19731 ei AE ico 1 9 19712 Microswitch V3L 139 D8 ee ee on RA aaa aaa aaa ee Re aaa ee ee Re ee Re ee ee 1 10 19722 Microswitch V819M avisar di Ein 2 11 19724 Rocker e Rm 1 Part No 31496 Genie Z 45 22 6 11 Section 6 Platform Components Parts Manual Fi
57. Lower Mid pivot Assembly includes 8 each index number 3 1 19 Ref Primary Boom Rest refer to figure 5 B page 5 4 20 45117 Weldment Connecting Link sise 1 21 27555 Lower Secondary Boom Assembly includes 2 each index number 16 1 22 31105 Hydraulic Cylinder Kit Secondary Lift 2 18471 Seal Kit Secondary Lift Cylinder su 31106 Counterbalance Valve Secondary Lift Cylinder Re RA RA ee 45070 Bearing Secondary Lift Cylinder ss 23 25059 Pin Base Pivot 11 25 x 1 5 inch 28 6 x 4 cm 2 24 Ref Upper Mid pivot Rest refer to figure 5 B page 5 4 Part No 31496 Genie Z 45 22 5 3 Section 5 Boom Components Parts Manual First Edition Figure 5 B Upper Mid pivot And Primary Boom Rests REVB OT gt Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components zz ZZL REV B FIGURE 5 B Index Part No Description Quantity This Figure 1 45209 Wear Pad 2 x 4 x 0 5 inch 5 1 x 10 2 x 1 3 CM ee nore 5 2 10597 Screw HHC 1 2 13 x 1 25 inch GRb eee ee ee ee ee ee 8 3 6033 Washer Lock V2 00h RO RO RA eerte b ad EE N 8 4 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 ii 13 5 6356 Washer Lock Va Inclure Zu Se ee VR funderer 12 6 6357 ND AA EE EO IR PUERO geed 12 7 28469 Weldment Primary Boom Rest 1 8 25635 Wear Pad 12 x 4 x 0 5 inch 30 5 x 10 2 x 1 3 CM ee
58. Power Options EEE EE REVB Index Part No 1 Ref 2 8255 3 6021 4 24520 5 31355 32079 6 28058 7 13000 8 6886 9 28976 10 22692 11 31397 12 31403 13 31349P 14 32184 15 31745 16 6019 17 31049 E 58300 FIGURE 3 J Description Quantity This Figure Hydraulic Hoses 8 Fittings refer to figures 4 M or AN pages 4 34 or 4 40 Screw HHC 3 8 16 x 0 75 inch GR 5 ii ee ee ee ee ee ee ee ee ee ee 8 Washer LOTk 0 375 Inch asia nee ee lang 10 Plate Pump Mounting use ai EA O Henn 1 Drive Plate with Splined Coupler 9 Tooth e essee eee eee een Re ek ke ee 1 Splined Coupler 9 Tooth ss Glow Plug Kubota Part Number 15521 6551 0 sse 3 Screw HHC 5 16 18 x 1 25 inch GHP 6 Washer Lock 5 16 inch iii nn cc nano ee ee ee 6 Pipe Air Inlet Kubota Part Number 19412 11620 1 Clamp Hose 1 75 IRCHOS RE itin EE a Ga ei ken 4 Adapter Air Filter Hose ses 1 Hose sAr FIREN ees esse RR ERP 1 Bracket Air Filter Mounting ss 1 Air Cleaner Assembly Complete Kubota Part Number 16616 1101 0 includes index number 15 iii Element Air Cleaner Kubota Part Number 15741 1108 0 1 Screw HHC 3 8 16 x 1 25 inch GR 5 ese ee ee ee ee ee ee ee ee ee ee ee ee ee ee nnne nnns 2 Pump Three Section Gear iii 1 Seal Kit Three Section Gear Pump iii Part No 31496 Genie Z 45 22 3 31 Parts Manual First Edition Section 3 Powe
59. RE 4 N Index Part No Description Quantity This Figure 1 21247 Fitting Connector 10 SAE x 10 JIC SAE 070120 sse 1 2 31796 Fitting 45 Elbow 12 SAE x 16 JIC SAE 070320 ese sesse ese ee see ee ee ee eed ee 2 3 21250 Fitting Swivel Coupler 16 JIC x 16 Barbe 2 4 27202 Fitting 90 Elbow 16 MPT x 12 JIC SAE 070202 0oooconoccccoccconccconccconncconcnnancnconcnnanos 1 5 45170 Fitting Swivel Hose End 12 JIC x 0 75 inch Barbe 3 6 21248 Fitting 45 Elbow 10 SAE x 10 JIC SAE 070320 ese sesse ese ee ee ee ee ee ee ee 1 7 45161 Strainer Assembly RE OR N EE ido 2 8 45166 Fitting Hose End 16 MPT x 1 inch Ba 2 9 24058 Fitting 45 Elbow 10 SAE x 8 JIC SAE OD 1 10 31812 Hose Component E 67 inches 170 cm iese ee ee ee ee ee ee ee ee 1 11 10355 Fitting Connector 6 MPT x 6 JIC SAE 070102 1 12 31393 Hose Assembly Components G H amp A 9 inches 23 cm 1 13 19141 Fitting Male Plug 6 JIC SAE 070109 ees no o r ee ee ee Re ee Re ee eke ee ee 1 14 32009 Hose Component E 61 75 inches 157 emt 1 15 31813 Hose Component D 60 inches 152 cm iese ee Re Re ee Re ee ee ee 1 16 27421 Fitting 45 Elbow 10 SAE x 6 JIC SAE 070320 ese ese sesse ese ee ee ee ee ee eed ee 2 17 31808 Hose Assembly Components I L a C 24 5 inches 62 cm 1 18 28448 Fitting 90 Elbow 8 SAE x 6 JIC SAE 070220 esse esse ee ees ee ee ee ee de ee ee de ee ge ed ee 4 19 1
60. Serial Number Date of Purchase Authorized Genie Distributor Phone Number Manuals Genie Industries offers the following support documents for this machine Title Part No Genie Z 45 22 Operator s Manual 31063 Genie Z 45 22 Service Manual 31497 Kubota WG 750 Workshop Manual 31741 Kubota WG 750 Operator s Manual 31740 Kubota D 905 Workshop Manual 31742 Kubota D 905 Operator s Manual 31743 EMI Safety Manual 27581 Manual of Responsibilities ANSIADO iii cn 31779 iv Genie Z 45 22 Part No 31496 Parts Manual First Edition Table of Contents Section One Decals And Paint Figure 1 A Decals and Paint DC Models iese ee non nn nn nn 1 2 Figure 1 B Decals and Paint Engine Models AAA 1 6 Section Two Drive Chassis Components Figure 2 A Steer Linkage ee eec OR MEE EL OER 2 2 Figure 2 B SORA ee Rte edt 2 4 Figure 2 C Battery Pack quM 2 6 Figure 2 D Battery Charge EE nter eite N EO andes 2 8 Figure 2 E DriveManifold ici ERE ni 2 10 Figure 2 F Nornssteer Ale RE eR st aae 2 12 Figure 2 G Hydraulic Hoses and Fittings oooocccnnnonccocononananaccnnccnnnnrncnnn cnn anar enne 2 16 Section Three Power Options Figure 3 A Engine Pivot Mount Components DC Models A 3 2 Figure 3 B Engine Pivot Mount Components Bi fuel and Tri fuel Models 3 6 Figure 3 C DC Powe
61. acket iis ke ee ee rn 1 Screw RHM 10 32 x 0 5 inch ooroooon no 5 Nut Nylock 10 32 a REEDE need at Ke SAG RE EEEE 5 Clamp Rubber Cushioned 0 5 inch ss 1 Toggle Switch SPDT 3 Position Momentary includes mounting fasteners 3 Bracket Panel Wire Mount ss 1 Circuit Breaker 15A includes mounting fasteners sesse ke ke Re ee 2 Toggle Switch DPDT 3 Position Momentary includes mounting fasteners 6 Plug Black Plastic 0 50 inch 1 27 cm Diameter 15 Socket 8 Lens Assembly Red Indicator Light 2 Lamp 14V es e m Ha te a Pe OE EA ER 4 Socket 8 Lens Assembly Green Indicator Light 2 Control Box with Lid includes gasket and decal sssssee 1 Quantity listed may not reflect specific model configuration requirements Part No 31496 Genie Z 45 22 4 25 Section 4 Turntable Components Parts Manual First Edition Figure 4 J Turntable Covers DC Models 4 26 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components BEE EE CO EE CO EE EE FIGURE 4 J Index Part No Description Quantity This Figure 1 8255 Screw HHC 3 8 16 x 0 75 inch GR 7 2 6021 Washer Lock 0 375 inch ccccccccessececeesseceeceaeseceeceeeseeeecesaseceeeesaseceeetaageeeeetseeeeeets 12 3 6097 Washer Flat 0 375 inch A
62. acket Function Manifold Cover 1 14 10107 Screw HHC 5 16 18 x 0 75 inch ees sesse ee ees ee Ee Ee ee ee ee ee ee ee ee 4 15 16439 Screw FHS 3 8 16 x 1 inch aiin ee ee ee A aaa T AN S aa ee ee 2 16 25015 Pad Secondary Boom Rest is 1 17 19145 H m 12V DE see men De ee o a e ef ER se 1 18 29635 Proportional Control Manifold 12V refer to figure AE page 4 14 1 19 29636P Cover Proportional Control Manifold essen 1 20 45443P Clamp Hose and Cable 6 inches ssssssssesekennseeeettrtseettttttsrttttnntnetetnnnnnrnrtnnnnnen eenen 2 21 6091 Nut gt Nylock 14 220 raza aetate tia 2 22 6782 Nut Nylock 5 16 18 PO 2 23 13002 Screw HHC 5 16 18 x 1 inch GB 2 24 6886 Washer Lock 9 16 Incl iae tete EES 2 25 6175 Screw HHC 3 8 16 x 1 inch GR 2 This parts list continues on page 4 13 Part No 31496 Genie Z 45 22 4 11 Parts Manual First Edition Section 4 Turntable Components FIGURE 4 D Part No 31496 Genie Z 45 22 12 Parts Manual First Edition Section 4 Turntable Components BEE EE EE ZE TZ O DLL Index Part No 26 29808P 27 29807P 28 Ref Ref FIGURE 4 D Description Quantity This Figure Bracket Function Manifold Mounting Outboard iese ee ee ee RR 1 Bracket Function Manifold Mounting Inboard iis esse ee ee ee ee ee 1 Function Manifold Complete after serial number Z 45 0000868 refer to
63. e ee ee 1 25 27366 Gasket Thermostat Kubota Part Number 16851 73270 sss 1 26 23473 Thermostat kubotabarthNumber1O203 72010 1 27 27367 Housing Thermostat Kubota Part Number 1841 72260 1 Part No 31496 Genie Z 45 22 3 13 Section 3 Power Options Parts Manual First Edition Figure 3 E Kubota Gas Engine View 2 3 14 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options EEE EE FIGURE 3 E Index Part No Description Quantity This Figure 1 22278 Switch Vacuum EE o dde d d diede 1 2 23459 Wire Ignition Coil Kubota Part Number 12691 6751 0 sss 1 3 32076 Coil Ignition Kubota Part Number 12581 6890 0 ie ee RR RR Re 1 4 23463 Cap Spark Plug Kubota Part Number 12581 6772 0 Re ER Re 3 5 23458 Spark Plug Kubota Part Number 12691 6771 ee RR RR RA RR Re ee 3 6 23462 Wire Number 3 Spark Plug Kubota Part Number 12691 6754 11 1111 1 7 23461 Wire Number 2 Spark Plug Kubota Part Number 12691 6753 11111 1111 1 8 23460 Wire Number 1 Spark Plug Kubota Part Number 12691 6752 n e 1 9 22983 FROG Throttle OE EE EE EE tate OR ER EO IN 1 10 21496 MELD SEL ee metere EE OE EE N 4 11 31350 Rod Choke Upper EE ke iine ein Be es nl 1 12 22955P ole AR EE a ER OO 1 13 22956 Rod 6 NOKE OVE RE OE OE RR pe Er EE EE
64. e ee ee ee ee ee ee 2 20 6033 Washer Lock 1 2 inch ee ee a ee nan ee ee ee ee ee nn 2 21 13066 Washer Flat Hardened 1 2 inch iii 2 22 19331 Nut Low Profile Nylock 1 14 UNF iii 1 23 13775 Washer Flat 1 063 x 2 x 0 134 inch ees ee EE ee RE Ee ee Re ee ee ee ee ee ee ee ee ee 1 24 31051P Plate Engine Pivot Mounting se 1 25 45039 Hydraulic Power Unit Lift Functions refer to figure 3 C page 3 10 1 Quantity listed for this item is approximate Actual quantity may vary to ensure proper fit This parts list continues on page 3 5 Part No 31496 Genie Z 45 22 3 3 Section 3 Power Options Parts Manual First Edition FIGURE 3 A 3 4 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options EEE EE Index 26 27 28 29 30 31 32 33 Part No 29633 6090 29810 22264 23845 22265 19815P 29501 31938 5094 6607 6146 FIGURE 3 A Description Quantity This Figure Hydraulic Power Unit Drive Functions refer to figure 3 C page 3 10 1 Screw HHC 14 20 x 0 75 inch GR 5 ees ee ee ee ee ee ee ee ee ee ee ee ee 4 Contactor 180A GR nee r EE 2 Contact Moveable RA a OR EE RE EE Kd Spring RUN i cet aS Contact Stationary as aa a a eee etes Bracket Contactor Mounting sui 2 Converter 36V DC to 13 5V DO ees ee ee ee nn nn RE nnne nnne nnn nnne nnne 1 FUSE 20A
65. ection 6 Platform Components Figure 6 A Platform REVB fe fes 5 BL RR EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE ay e r D i 1 u H ZI i SG SE 1 dd o I i l 2 1 a NN NG SIN N N WAS A N ANNI U M N AN NOS Part No 31496 Genie Z 45 22 Parts Manual First Edition Section 6 Platform Components so l d x Z ZE REVB FIGURE 6 A Index Part No Description Quantity This Figure 1 7713 Nut Low Profile Nylock 3 8 16 ee ee ee Re rn nn 1 2 6037 Nut Hex 5 16 18 ees ees ee ee ee ee on ee EEN 8 3 6019 Screw HHC 3 8 16 x 1 25 inch GPP 4 4 Ref Platform Controls refer to figures 6 B and 6 C pages 6 6 and 6 8 5 27528 Guard Foot Switch with Decal decals are shown in section one 1 6 6888 Screw HHC 1 4 20 x 1 inch GR 5 ee ee ee ee see nennen ee ee sss stern ee sant 4 7 6638 Washer Flat VATIC iiic idea tensa 10 8 6091 Nut Nylock AA 8 9 13482 Foot Switch includes mounting fasteners srrrrrnnnnvrnnrnnvrnnnrrvrnnnnnrnnrrrr narre nrnnennnnnnnnn 1 m 20262 Microswitch Footswitch sise 10 32027 Platform Assembly 4 foot 1 2 m includes index numbers 6 through 8 11 and 12 see 1 32030 Platform Assembly European 4 foot 1 2 m includes
66. ee ee ed ee 1 13101 Battery Connector usines 20 32214 Battery Cable Assembly Right Side Battery Box Shown 1 32213 Battery Cable Assembly Left Side Battery BOX sssseesseeesseeesreserirtsrirrerrsserrnseens 1 Part No 31496 Genie Z 45 22 2 7 Parts Manual First Edition Section 2 Drive Chassis Components Figure 2 D Battery Charger T x SSS zr d Part No 31496 Genie Z 45 22 8 Parts Manual First Edition Section 2 Drive Chassis Components E FIGURE 2 D Index PartNo Description Quantity This Figure 45044 Battery Charger Complete 115V 60HZ sss 45380 Battery Charger Complete 220V 50HZ is 45432 Battery Charger Complete 100V 50HZ nnrrnnrnrnrnnnvvnnrrrrrnnnrnnerrrernnnrnnesrrrrsnnrnnessrsrnnnnn 45433 Battery Charger Complete 100V 60HZ eeeeeoo eee aaa aaa aaa aaa cnn none nn gee ee 1 19528 Diode Assembly EE SEE EA A en en en 2 2 13008 3 Capacitor 6 0 MFD GON 1 3 19529 F se Assembly ott iet hei ER EE E ER S n 1 4 19530 Ammeter Assembly iol tra fran ad EUH N 1 5 13008 1 Electronic Timer 45044 Battery Charger ee ek ee ke de eke Re de ee ed ee 1 18078 Relay Electronic Timer eere RAF edt 5 19531 Electronic Timer 45380 Battery Charger 1 19533 Relay Elec
67. ew HHC 1 4 20 x 0 75 inch GP 4 7 6356 Washer Lock UIDI CD ie teet ER ido 4 8 6638 Washer Fl then 4 9 25969 Nut Spring Clip Ja 290 4 10 31762 Cover Drive Chassis Non steer End with Decals decals are listed in section one 1 11 Ref Hydraulic Hoses 8 Fittings refer to figure 2 G page 2 16 12 24668 Drive Motor 7 Degree sisi 2 13 25050 Limit Switch with Roller Arm iii 1 19491 Contact Limit Switch im en RENEE eere ert la ER E eaves 27643 Roller Arm Limit Switch iii 14 22541 Screw RHM 10 82 1 5 INCR a nene e bebes 2 15 6178 N t Nylock 10 32 aoi A as re aet le e ete OE EE N 2 16 8255 Screw HHC 3 8 16 x 0 75 inch GB 4 17 6021 Washer Lock 0 375 inch iii 4 18 31763 Cover Drive Axle Right Side is 1 19 22811 Se EE O EE ME RE RE E 4 20 29422P Brake Mico includes 2 each index number 19 2 29291 Seal Kit Mico Brake secs AE AE ai iet leri cs 29292 Lining Kit Mico Brakes si vei retient tete idt na rn 29293 Bearing Kit Mico Brake sise This parts list continues on page 2 15 Part No 31496 Genie Z 45 22 2 13 Parts Manual First Edition Section 2 Drive Chassis Components REVB FIGURE 2 F Part No 31496 Genie Z 45 22 14 Parts Manual First Edition Section 2 Drive Chassis Components E REVB FIGURE 2 F Index Part No Description Quantity This Figure 21 20451P iTtorque HUb 301 A EE 2 21142 Seal Kit 30 1 Torque H
68. g Extended Connector 4 SAE x 6 JIC SAE 070122 sss 5 33 13755 Fitting Connector 4 SAE x 4 JIC SAE 070120 1 34 31314 Fitting Extended Connector 4 SAE x 4 JIC SAE 070122 dese ge ee ee 1 35 31382 Tube Assembly Hand Pump Pressure rrrrnnnvrrnnnnnnnnnvrrnnnnnennnnrrnnnnvennnnvrnnnessrnnnnrnnnn 1 36 31383 Fitting 90 Elbow 6 JIC x 4 MPT SAE 070202 2 37 31381 Tube Assembly Hand Pump Suction eeeeseee eee non 1 38 45357 Fitting 90 Elbow 8 SAE x 8 JIC SAE On 1 Hose Assembly Component List Figure 4 N A Hose 3 8 Thermoplastic Medium Pressure Synflex 3130 06 H Hose End 45 Female JIC Swivel 6 6 Synflex 3903 06606 B Hose 1 2 Push On Weatherhead H20108 I Hose End Female JIC Swivel 8 8 Synflex 3903 08548 C Hose 1 2 Thermoplastic High Pressure Synflex 3800 08 J Hose End 45 Female JIC Swivel 8 8 Synflex 3903 08608 D Hose 3 4 Push On Weatherhead H20112 K Hose End Female JIC Swivel 10 8 Synflex 3903 08550 E Hose 1 0 Suction Weatherhead HO3916 L Hose End 90 Female JIC Swivel 8 8 Synflex 3903 08648 F Hose End Female JIC Swivel 4 4 Synflex 3903 04544 G Hose End Female JIC Swivel 6 6 Synflex 3903 06546 Part No 31496 Genie Z 45 22 4 43 Section 4 Turntable Components Parts Manual First Edition Notes 4 44 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 5 Boom Components Sect
69. h Tee 8 SAE x 8 JIC SAE 070429 1 Fitting Female Branch Tee 12 JIC x 12 MPT SAE 070427 ees eed ees ee ee ee ge ee ee 1 Fitting Male Hose End 12 MPT x 1 2 inch Barb ese esse see ese ee ee ee ee ee ee ee ee ee 1 Hose Component B 18 inches 46 cm iese ee ee ke Re Re de ke ee ke ee ee 1 Fitting Hose End 8 JIC Swivel x 1 2 inch Barbe 1 Hose Assembly Components I J amp C 16 inches 41 cm 1 Hose Assembly Components G H 8 A 9 inches 23 cm 1 Fitting Connector 4 SAE x 6 JIC SAE 070120 5 Fitting Extended Connector 4 SAE x 6 JIC SAE 070122 sss 5 Fitting Connector 4 SAE x 4 JIC SAE 070120 1 Fitting Extended Connector 4 SAE x 4 JIC SAE 070122 sss 1 This parts list with a hose assembly component list continues on page 4 39 Part No 31496 Genie Z 45 22 4 37 Section 4 Turntable Components Parts Manual First Edition FIGURE 4 M ENGINE HYDRAULIC TANK 3 SECTION PUMP DRIVE POWER UNIT oa PROPORTIONAL CONTROL MANIFOLD 85 Ad B4 AS FUNCTION MANIFOLD 4 38 Genie Z 45 22 Part No 31496 Parts Manual First Edition NN Section 4 Turntable Components FIGURE 4 M Index Part No Description Quantity This Figure 49 31382 Tube Assembly Hand Pump Pressure see ese ees ee ee ee ee ee ee ee e
70. i a 16 Valve Relief 1200 psi 83 bart 2 Plug Orifice 0 060 inch 1 52 mm sus 1 Plug Orifice 0 052 inch 1 3 mm iii 1 Washer Orifice 0 020 inch 0 5 mm 1 Screw SHE 10 243c3 lo EE EE a vi te P CR RR 8 Part No 31496 Genie Z 45 22 4 19 Parts Manual First Edition Section 4 Turntable Components E 4 H igure View 1 Ground Controls Part No 31496 Genie Z 45 22 20 Parts Manual First Edition Section 4 Turntable Components m ee O CE FIGURE 4 H Index Part No Description Quantity This Figure 1 27039 Cover Wiring Duct ss 48 inches 122 cm 2 7339 Screw HHC 1 4 20 x 0 5 inch G 6 3 6356 Washer Lock e eer an N RE EE e 6 4 27038 Wiring Ductus iden be teet ecu 48 inches 122 cm 5 20776 e UE 1 6 18665 Eo knutsEle tri Aci eta use daa APE Ee Ba mat 1 7 Ref Engine Wire Harness ss EE a ORE HESSE RERO SED aan 8 12960 Squeeze Connector An 4 9 14041 Locknut Electric 0 75 inch iii 4 10 45385 Plug Black Plastic 1 12 inch 2 8 cm Diameter 3 11 1635 Electrical Cord 18 Gauge 0 821 mm 19 Conductor 798 inches 2027 cm 12 1635 Electrical Cord 18 Gauge 0 821 mm 19 Conductor 798 inches 2027 cm 13 1635 Electrical Cord 18 Gauge 0 821 mm 19 Conductor 798 inches 2027 cm 14 32039 Control Box with Lid and Decal includes 1 each index number 15
71. ic model configuration requirements Part No 31496 Genie Z 45 22 2 5 Section 2 Drive Chassis Components Parts Manual First Edition Figure 2 C Battery Pack 2 6 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 2 Drive Chassis Components nr ET FIGURE 2 C Index Part No Description Quantity This Figure 1 31759 Cover Assembly with Decals decals listed in section one 1 2 19520 Battery Cable EPE 8 3 18504 Nut Locking Flange 1 4 20 in 4 4 24039 Washer Plate 3 8 x 2 x 0 187 inch nnne nnns 2 5 29885 Threaded Rod 1 4 20 x 12 inches ee ee ees ee ee ee ee ER nono ee ee ee ee ee ee 2 6 13006 Battery 6V 245AH Dry 2 2 ee es bee el 6 7 31760 Battery Box Assembly includes index numbers 8 and Oo 1 8 6272 Rivet Steel 0O12pxv02pimch aaa Aa Eaa ERSTA 4 9 13579 Flexible Draw Latch sise 2 10 29707 Weldment Battery Pack Support 2 11 6012 Nut Hex 1 2 EE ae cres tie OR Ian 4 12 13775 Washer Flat 1 063 x 2 x 0 134 inch ee ee ee ee EE ee RE ee RR ee ee ee Ee nennen 4 13 10597 Screw HHC 12 13 x 1 25 inch GP 4 14 6033 Washer Lock Wichita lana 4 15 6095 Washer Flat 1 2 inch PO 4 16 6145 Screw HHC 1 4 20 x 1 5 inch GB 4 17 6356 Washer Lock 1 4 IF CD sen aa nn aan oo See let 4 18 6638 Washer Rlat Vainch ia ene 4 19 32212 Battery Cable Assembly Drive Chassis esse ed ee Re aaa aaa eke Re
72. ion Five Boom Components Part No 31496 Genie Z 45 22 5 1 Parts Manual First Edition Section 5 Boom Components Figure 5 A Secondary Boom o Part No 31496 Bob 6668 66 Genie Z 45 22 2 Parts Manual First Edition Section 5 Boom Components E FIGURE 5 A Index PartNo Description Quantity This Figure 1 27552 Upper Mid pivot Assembly includes 6 each index number 3 1 2 25061 Pin Upper Mid pivot 11 x 1 5 inch 27 9 x 4 emt 2 3 45071 Bearing 1 5 x 1 75 x 1 5 inch 3 8 x 4 4 x 8 8 cm 16 4 6326 Screw HHC 3 8 16 x 3 inch GR 5 ee ees ese ese ee ee ee ee aaa ee ee ee ee ee ee ee 10 5 4828 Nut Nylock e ee ee Oe 14 6 6019 Screw HHC 3 8 16 x 1 25 inch GP 4 7 25063 Pin Secondary Lift Cylinder 6 x 1 inch 15 2 x 2 5 cm sesse ke Re RR ee 4 8 45226 eg El BEA E EE N AT 4 9 27553 Upper Secondary Boom Assembly includes 2 each index number 16 1 10 25677 Pin Connecting Link 8x 1 5 inch 20 x 4 cm 2 11 6091 Nut el les AE Hin un dee dee menu 8 12 6638 Washer Hat 4 irich site A a a a 8 13 45392P OSE COoVvet OR MO tu Efe d e i es 3 14 27032 Weldment Leveling Link sise 2 15 25850P Hose Cover Assembly iii 1 16 45268 Bearing 1 5 x 1 75 x 0 63 inch 3 8 x 4 4 x 1 6 cm 4 17 25060 Pin Mid pivot 11 x 1 5 inch 27 9 x 4 cm 4 18 27554
73. l First Edition Section 3 Power Options FIGURE 3 1 Index Part No Description Quantity This Figure 1 32102 Injector Fuel Kubota Part Number 16261 5300 0 rrrrrnnrrvnrrrrrsnnrrvnnrrrrrnnrrrnrrrrernnnnr 3 2 21465 Clamp Hose 0 5 inch iii 1 3 Ref Hose Gasoline 0 25 inch ID x 84 inches SAE 30R7 4 32103 Gasket Injection Pump Kubota Part Number 161 310 1 5 32182 Gasket Injection Pump Kubota Part Number 15861 5212 0 ieke ee ee 1 6 32202 Pump Assembly Fuel Kubota Part Number 16285 5203 0 sss 1 32203 Gasket Fuel Pump Kubota Part Number 15841 5214 0 iese ee RR Re 7 Ref Hose Gasoline 0 25 inch ID x 9 inches SAE 30R7 iese sesse ee ee ee ee ee ee 8 31379 Spring Speed Control is e ee oe ee ba 1 9 21130 Clevis Yoke 1 4 28 includes clevis pin ee Re Re Re RA Re Re RA Re ee 1 10 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 ii 2 11 6638 Washer Flat A 2 12 6091 Nut Nylock 1 4 20 EE 2 13 20780 Solenoid 2 6peed xe pie tds 1 14 31375P Bracket Solenoid Mounting sis 1 15 32183 Solenoid Fuel Shutoff Kubota Part Number 16616 6001 0 111112 111 1 Part No 31496 Genie Z 45 22 3 29 Section 3 Power Options Parts Manual First Edition Figure 3 J Kubota Diesel Engine View 3 REVB 3 30 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3
74. ndex Part No Description Quantity This Figure 32060 Decal Kit Safety Instructional Tri fuel Models occcccnnooccccncccnnorancnnncnnnnancnnnconnos 32055 Decal Kit Cosmetic Tri fuel Model 32061 Decal Kit Safety Instructional Bi fuel Models o occcconnoocccnccconononncnnnonnnananonnncnnnnos 32056 Decal Kit Cosmetic Bi fuel Model 32062 Decal Kit Safety Instructional Gas LPG Models 32057 Decal Kit Cosmetic Gas LPG Models iii 32063 Decal Kit Safety Instructional Diesel Models snssseeesnsnesneeernnenernrrneserrrnneeeeeen 32058 Decal Kit Cosmetic Diesel Models nnne 1483 Paint Genie Blue 1 Gallon 3 78 ere 1484 Paint Genie Blue 12 Ounces 340 5 grams Aerosol see ke Re rn 1266 Paint Genie Grey 1 Gallon O 79 ere 1268 Paint Genie Grey 12 Ounces 340 5 grams Aerosol Decals All Engine Models 1 27207 Decal Yellow Triangle cent er tee rre sete Lr ep rer a ome ret quae 2 2 27205 Decal Yellow Arrow kk 1 3 31066 Decal Caution Component damage iese Re RA RA RA ek ge nn 1 4 Model specific decal refer to page 1 9 or 1 11 5 27206 Decal BlueTriangle 5 EE a DERE GRE Oe 2 6 28175 Decal Caution Improper contact with components 4 7 28179 Decal Danger Do not alter limit switch nn 2 8 27204 Decak Blue ATOW teet err lana bed 1 9 2
75. nne 1 50 31383 Fitting 90 Elbow 6 JIC x 4 MPT SAE 070202 2 51 31381 Tube Assembly Hand Pump Suction earnvrnnnrnvrnnnnrnrrnnrnnrrnnrnrrnnnnrnrrennnnrrensrnrnnnennnnn 1 52 45357 Fitting 90 Elbow 8 SAE x 8 JIC SAE 070220 1 Hose Assembly ComponentList Figure 4 M m m u O W gt Hose 3 8 Thermoplastic Medium Pressure Synflex 3130 06 Hose 1 2 Push On Weatherhead H20108 Hose 1 2 Thermoplastic High Pressure Synflex 3800 08 Hose 3 4 Push On Weatherhead H20112 Hose 3 4 Suction Weatherhead HO3912 Hose 1 0 Suction Weatherhead HO3916 r e Hose End Hose End Hose End Hose End Hose End Hose End Female JIC Swivel 6 6 Synflex 3903 06546 45 Female JIC Swivel 6 6 Synflex 3903 06606 Female JIC Swivel 8 8 Synflex 3903 08548 45 Female JIC Swivel 8 8 Synflex 3903 08608 90 Female JIC Swivel 8 8 Synflex 3903 08648 90 Female JIC Swivel 16 16 Weatherhead 16U 676 Part No 31496 Genie Z 45 22 4 39 Section 4 Turntable Components Parts Manual First Edition Figure 4 N Hydraulic Hoses and Fittings Gas LPG and Diesel Models RETURN FILTER TURNTABLE ROTATOR j T PROPORTIONAL CONTROL MANIFOLD B2 A FUNCTION MANIFOLD 4 40 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components OO A FIGU
76. nts Parts Manual First Edition Figure 4 B Hydraulic Tank DC Power Models 4 4 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components BEE EE EE IO FIGURE 4 B Index Part No Description Quantity This Figure 1 31507 Plug Square Head 12 MPT iii 1 2 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 ee ee ee ee ee ee ee ee ee ee ee 2 3 6021 Washer Lock 0 375 ed 2 4 29623P Weldment Hydraulic Tank 17 7 Gallons 67 ter 1 5 45157 Breather Cap OE RE EE EE EE 1 6 31506 Strainer Filler Neck iii 1 7 21141 Fl id Eevel Irdicator oil iere eie ete d Ear eed 1 8 29908 Hydraulic Filter Assembly with Indicator AAA 1 20293 Element Fiberglass 10 Micron ee RR rr 9 Ref Hydraulic Hoses amp Fittings refer to figure 4 L page 4201 10 45161 Strane Asse Dy OR RR c 1 11 45162 Strainer Assembly O 1 Part No 31496 Genie Z 45 22 4 5 Section 4 Turntable Components Parts Manual First Edition Figure 4 C Hydraulic and Fuel Tanks Engine Models 4 6 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components p EE EE EE IZ ZZ EI FIGURE 4 C Index Part No Description Quantity This Figure 1 6648 Fitting Reducer Bushing 6 MPT x 4 FPT SAE 140140 1 2 19363 Fitting Street Elbow
77. olant Return Tank with Hose iese sesse o ro 1 19 32209 Plate Radiator Kubota Part Number 16616 7215 0 ee ee ke Re Re ke ee 1 20 32208 Bracket Radiator Support Outboard Kubota Part Number 16616 7213 0 1 21 Ref Hose Gasoline 0 25 inch ID x 9 inches SAE 30R7 ee ee ee ke ee ee 22 21465 Glamp H se 0 5 inch eer Rr rr errare eR aaa ERE RM od 2 23 6888 Screw HHC 1 4 20 x 1 inch GR 5 ee ees ee ee ee ee ee ee ee ee ee ee ee ee nnne nnne nnne nene 2 24 6356 Wasti rsLock 1 4 INGEE ede ro eio tete eer ete ee te deo e e edes cte teo Poss 2 25 6638 Washer Flat 1 4 inch nnnc i A a A N A ANEA AEN 2 This parts list continues on page 3 35 Part No 31496 Genie Z 45 22 3 33 Parts Manual First Edition Section 3 Power Options FIGURE 3 K 17 Part No 31496 Genie Z 45 22 34 Parts Manual First Edition Section 3 Power Options EEE EE EE FIGURE 3 K Index Part No Description Quantity This Figure 26 22290 Separator Fuel Water sisi 1 22942 Element Fuel Water sienne Re ER nie 27 Ref Hose Gasoline 0 25 inch ID x 48 inches SAE 20n7 28 31349P Bracket Air Filter Mount aan 1 29 18506 Screw Locking Flange 5 16 18 x 0 75 inch 2 30 24037 Shock Mount Large OE 8 31 8357 Screw HHC 1 2 13 x 3 5 inch GR 5 ee ee ese ese ee ee ee ee ee ee ee ee ee ee ee ee 4 32 24040 Washer Fender 1 2 inh
78. olenoid iii 1 14 45921 Spacer Proportional Solenoid eeseeseeeseeeseeseirissirrtsittetittstinttrntttrinsernnnetnnnnennnnt 1 15 45914 O Ring Proportional Solenoid iii 1 16 21935 Coil Proportional Solenoid 12V iii 1 17 31755 Valve Proportional Solenoid 12V includes index numbers 13 through 16 1 18 31754 Valve Counterbalance 2000 psi 138 bart 2 19 31753 Valve Pressure Reducing 320 psi 22 bar ee RA Re RR ee nana 1 20 18920 Spb OR c 1 21 18921 Washer Orifice 0 030 inch 0 7 mm 1 22 31756 Valve Remote Pilot Operated Unloader 15000 psi 103 bar 1 23 45642 Diagnostic NIPPIB eo tice eet eee eine intime ddp au ue ee 1 20224 Female Quick Disconnect for Pressure Gauge eeeaaeo aaa aaa aaa ke ee 24 45643 Cap Diagnostic Nipple sis 1 Part No 31496 Genie Z 45 22 2 11 Section 2 Drive Chassis Components Parts Manual First Edition Figure 2 F Non steer Axle REVB 2 12 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 2 Drive Chassis Components E REVB FIGURE 2 F Index Part No Description Quantity This Figure 1 Ref Battery Charger refer to figure 2 D page 2 8 2 6019 Screw HHC 3 8 16 x 1 25 inch GR 5 ese ee ee ee ee ee ee ee ee ennemis 6 3 6097 Washers Flat 0 375 Deh ett eter rar 12 4 4828 Nut Nylock Tiida ee tot a e NO eed 6 5 Ref Drive Manifold refer to figure 2 E page 2 10 ee Re Re AR ge ee 6 6090 Scr
79. oooncnnnnnnnnnannnnnncnnnnns 1 25 28165 Decal Notice Foot Switch 1 26 28163 Decal Notice Maximum allowable side force 1 27 1699 Safety Tape Black Yellow Striped A Platform 98 inches 249 cm 1699 Safety Tape Black Yellow Striped 5 Platform 112 inches 284 cm 1699 Safety Tape Black Yellow Striped 6 Platform eseeeeeeeee 125 inches 318 cm 28 28236 Decal Warning Improper use hazard eeeseeeee eee nn aaa rn 1 29 28176 Decal Notice If Safety and Operating concealed from view 1 30 30080 Decal Notice Maximum load 500 Ibs 227 kg 1 31 28235 Decal Notice Power to platform 115V AC 2 28174 Decal Notice Power to platform 220V AC 2 32 21383 Decal Genie BOOm c regret ceda 2 33 37 Model specific decals refer to page 1 11 38 28161 Decal Warning Crushing hazard iese ee ke o nn 4 39 28043 Decal Genie Z 45 22 4 x 39 inches 10 2 x 99 cm 1 40 31062 Decal Notice Manual controls ss 1 41 Model specific decal refer to page 1 11 see aaa 42 28162 Decal Warning Moving engine parts ees ee ee ee Re ee Re ee ee ee ee ee ee ee 1 43 30084 Decal Ground Controls iii 1 44 28170 Decal Warning Battery safety AAA 1 45 28042 Decal Genie Z 45 22 6 x 59 inches 15 2 x 150 cm 1 46 28181 Decal Warning No step or ride ssssssesssrreesss
80. ote te edet eb E 4 33 6198 Nut Nylock aiii emere tte t e et are 4 Part No 31496 Genie Z 45 22 3 35 Section 3 Power Options Parts Manual First Edition Notes 3 36 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components Section Four Turntable Components Part No 31496 Genie Z 45 22 4 1 Section 4 Turntable Components Parts Manual First Edition Figure 4 A Turntable Rotator 4 2 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 4 Turntable Components p FIGURE 4 A Index Part No Description Quantity This Figure 1 25068 Screw SHG 5 8 11 x 4 5 inch GR 8 iii ee ee ee ee ee ee ee aran 24 2 13064 Washer Flat Hardened 9 8 inch ooocccccccccccnccnnncnnnnnonanonicanina canaria nn 42 3 24486 Worm Drive Turntable Rotation oooccoonncccccnnnnnnccccccnnnnnnnnnncnnnnnnnnnn ennemis 1 4 24485 Bearing Turntable Rotation 1 22794 Fitting Grease cen en ni ui engem e 5 25067 Screw SHC 5 8 11 x 6 5 inch GR 18 6 Ref Hydraulic Hoses amp Fittings refer to figure 4 L page 4201 7 27372 Motor Turntable Rotation includes index number 9 1 27275 Seal Kit Turntable Rotation Motor 8 22202 Screw SHC 1 2 13 x 2 25 inch GR 8 ee ee ee ek ee Re RA aaa ee Re Re Re Re ee 2 9 32224 Key ee et RE RE ae HE EE EL EO 1 Part No 31496 Genie Z 45 22 4 3 Section 4 Turntable Compone
81. pressure ses 1 Decal Danger Keep out boom storage A 1 Decal Notice Hazardous materials iese ses ese ee ee RR ee aaa ee ee RE ee ee nennen 1 Decal Notice Dexron II ATF iii 2 Decal Platform Controls iii 1 Decal Notice Operating Instructions Platform ee ee RA RR nenn 1 Decal Notice Foot Switch ee ee ee ee RR EE ee ee ee ee ee ee Re EE ER EE ee 1 Decal Notice Maximum allowable side force sees ee ee Ee ee RR EE ee RR ee ee EE Ee 1 This parts list continues on page 1 5 Part No 31496 Genie Z 45 22 1 3 Section 1 Decals and Paint Parts Manual First Edition FIGURE 1 A GH GG GG CG GW W 9 1 4 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 1 Decals and Paint NN Index Part No 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1699 1699 1699 28236 28176 31746 30080 28235 28174 21383 29792 29793 28372 29794 31052 28161 28043 30084 31062 28042 28181 28044 28177 FIGURE 1 A Description Quantity This Figure Safety Tape Black Yellow Striped A Platform 98 inches 249 cm Safety Tape Black Yellow Striped 5 Platform 112 inches 284 cm Safety Tape Black Yellow Striped 6 Platform 125 inches 318 cm Decal Warning Improper use hazard iese RR RA ee ee mnn
82. r Options 3 K Figure Kubota Diesel Engine View 4 17 OOOO Part No 31496 Genie Z 45 22 32 Parts Manual First Edition Section 3 Power Options EEE EE EE FIGURE 3 K Index Part No Description Quantity This Figure 1 31040P Bracket Engine Mount Flywheel End AAA 2 2 6033 Washer Lock 1 2 inch nennen enne nennen rennen nnn nsa dla 8 3 10597 Screw HHC 12 13 x 1 25 inch GR 5 ese ee ee ee ee Ee nn 8 4 29542P Bracket Engine Mount Radiator End 2 5 22676 Screw HHC M10 x 30 mm Gan 8 6 22700 Washer Lock MI Ozn ED ee etre tete in 8 7 28155 Cushion Radiator Kubota Part Number 15111 7218 0 ie ee sss 2 8 28156 Cushion Radiator Kubota Part Number 15111 7219 0 ie ee sess 2 9 32204 Bracket Radiator Support Inboard Kubota Part Number 16616 7214 0 1 10 32185 Clamp Radiator Hose Kubota Part Number 36200 8272 0 ee ee ee RR 4 11 32205 Hose Upper Radiator Kubota Part Number 16266 72040 1 12 32195 Hose Lower Radiator Kubota Part Number 16286 7285 0 sss 1 13 32206 Guard Fan Kubota Part Number 16613 741 2 0 sss 1 14 32207 Radiator Assembly Kubota Part Number 16613 7206 0 ee ee ee RR 1 15 23061 Cap Radiator 13 psi 0 90 bar ee ke RA Re ee RR ee ee ee ee ee c 1 16 31380P Shroud Radiator iii 1 17 31391P Bracket Coolant Return Tank Mount 1 18 22513 Co
83. r Units Lift and Drive Functions seeeeeeseeeeseeessreerereerrirsrrrrsrrrnerrrrsrrens 3 10 Figure 3 D Kubota Gas Engine View 3 12 Figure 3 E Kubota Gas Engine View 2 menaire o ro iii 3 14 Figure 3 F Kubota Gas Engine View 3 iii 3 16 Figure 3 G Kubota Gas Engine View A 3 20 Figure 3 H Kubota Diesel Engine View 1 3 24 Figure 3 Kubota Diesel Engine View 2 3 28 Figure 3 J Kubota Diesel Engine View 3 3 30 Figure 3 K Kubota Diesel Engine View 4 3 32 Section Four Turntable Components Figure 4 A Turntable Rotator coccion A dote ee neben 4 2 Figure 4 B Hydraulic Tank DC Models A 4 4 Figure 4 C Hydraulic and Fuel Tanks Engine Models AAA 4 6 Figure 4 D Turntable Manifold Installations eeeeeeeennnn 4 10 Figure 4 E Proportional Control and Hand Pump Manifolds eos nn 4 14 Figure 4 F Function Manifold before serial number Z 45 0000869 11111 1 4 16 Figure 4 G Function Manifold after serial number Z 45 0000868 sss 4 18 Figure 4 H Ground Controls View 1 eeeeee nn nn r iii 4 20 Part No 31496 Genie Z 45 22 V Parts Manual First Edition TABLE OF CONTENTS Section Four Turntable Components continued Figure 4 Figure 4 J Figure 4 K Figure 4 L Figure 4 M Figure 4 N Ground Controls View 3 4 24 Turntable Covers DC Models ss 4 26 Turntable Covers Engine Models A 4 28 Hydraulic Hose
84. renrreerenrnnneerinrannenntnnannannennannaenennnnnaanna 1 47 28044 Decal White Stripe 6 x 21 4 inches 15 2 x 54 cm 1 This parts list continues on page 1 11 Part No 31496 Genie Z 45 22 1 9 Section 1 Decals and Paint Parts Manual First Edition FIGURE 1 B QO OOO Q 1 9 1 10 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 1 Decals and Paint FIGURE 1 B Index Part No Description Quantity This Figure 48 28177 Decal Warning Crushing hazard iese ee ke Re Re AA ee Re ge ee ee 2 Decals Tri fuel Models 4 31508 Decal Notice Power to battery charger AAA 1 10 28160 Decal Notice LPG audae tete ee reote lies 1 12 31169 Decal Genie Tri fu l an 2 me eek y et utet ein ec 2 13 28158 Decal Notice Unleaded Gasoline iii 2 33 29793 Decal Notice Battery connection diagram see ee Re ee nenn 2 34 29794 Decal Danger Replace batteries aaa nn 2 35 28372 Decal Caution Quick disconnect iii 2 36 29792 Decal Notice Battery charger operating instructions ee ee Re ee nennen 2 37 31052 Decal Danger Battery safety AAA 2 41 31055 Decal Notice Kubota Gas Engine Specifications eseea aaa aaa aaa aaa ana aaa 1 Decals Bi fuel Models 4 31508 Decal Notice Power to battery charger AAA 1 12 31167 Decal Genie Bi fuel EA o aao E e EE ask 2 13 28159 Decal Notice Diesel Fueli maiin 282 euge nenn 2 33 29793 Decal
85. rnnsene 29633 DC Power Unit Drive Function Complete Vs 1 Ref Screw Torx Head 5 16 18 x 0 75 inch iii 2 Ref Washer Lock Helene ai 3 45511 P mp 4 Section Gear AR AE RR ede et 1 19151 Seal Kit Gear PUMP ete ss t aee e nt Led deba eene ee ere qe dae e de f 4 45510 Motor DC Power Unit nn RR 1 5 19149 Clip Brush Retai er ams EE Ren 2 6 18895 Brush with Spring Lift Motor us 2 7 Ref Screw HHC 3 8 24 x 1 25 inch 2 8 Ref Washer Lock 3 8 inch ee ee ee ee ee ee nn 2 9 32073 Pump 2 Section Gear EE Maneten 1 32074 Seal Kit 2 Section Gear Pump iii 10 32075 Motor DC Power Unit asza EE EE OE rano 1 11 32071 Spring Brush Retainer usine 4 12 32072 Brush Drive Motor acotada eet tena ia 4 Part No 31496 Genie Z 45 22 3 11 Section 3 Power Options Parts Manual First Edition Figure 3 D Kubota Gas Engine View 1 3 12 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options FIGURE 3 D Index Part No Description Quantity This Figure 1 23453 Gasket Valve Cover Kubota Part Number 16861 1452 0 sss 1 2 22903 O Ring Oil Filler Plug Kubota Part Number 04811 50300 n se 1 3 32186 Plug Oil Filler Kubota Part Number 32240 2141 0 ee ee ke Re AR ee 1 4 23563 Switch Temperature u ik a 1 5 32064 Clamp Muffler 1 75 inches iii 1 6 22046 MEE ER ER EE MO O
86. rough 9 1 18 27812 Screw SHC 10 24x 3 Inch iioi ve a ee De webs ge Ed ce be EED HE d E Ene 4 Part No 31496 Genie Z 45 22 4 17 Section 4 Turntable Components Parts Manual First Edition Figure 4 G Function Manifold after serial number Z 45 0000868 Part No 31496 Genie Z 45 22 18 Parts Manual First Edition Section 4 Turntable Components 1 Index PartNo 31378 25375 1 31752 2 27047 3 27806 4 27811 5 27535 6 45914 7 45913 8 6607 9 45916 10 31749 11 31750 12 29737 13 31751 14 27812 FIGURE 4 G Description Quantity This Figure Function Manifold Complete sis O Ring Kit services all Compact Controls hydraulic cartridges Valve D01 12V includes 2 each index numbers 5 through 7 4 Valve Counterbalance 1500 psi 103 bar sssseessssesssisesresssrressirserirrsrrrtterrnterensennne 4 Counterbalance Sandwich includes 2 each index number 2 nenn 2 Valve D01 12V includes 2 each index numbers 5 through 7 2 Gail DOT Vale T2 V petet ec dee ru rra an e EE E v de n d be Annan ve aed 12 RnG DOT Valve ia utto tee HE 12 Nut BOE ER e debet Re ne deer nel 12 Washer Lock No TO oer nadia iA en bees ne T Ua EG Ge E OE aua d ee 24 Screw SHC 10 24 x 1 125 inch Aria aa ae a a a n
87. rst Edition Figure 6 E Rotational Controller Boom Function Speed 6 12 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 6 Platform Components Ti FIGURE 6 E Index Part No Description Quantity This Figure 29643 Rotational Controller Complete sis 1 19726 Gontrollknob NE N ER EE N ENE 1 2 19725 Legend Plate caco EE SR RES ER ee lee ee eg ee EEN on EN ee 1 3 32094 Printed Circuit Board Assembly includes index number Ai 1 4 32095 roete forge 1 5 19731 Gear SlAVOa EO AE N EO N 1 Part No 31496 Genie Z 45 22 6 13 Section 6 Platform Components Parts Manual First Edition Notes 6 14 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 7 Numeric Index REVB Part No PageNo Index No 10107 14 10355 19 10355 11 10597 28 10597 13 10597 23 10597 19 10597 8 10597 31 10597 11 10597 2 10597 18 10775 6 119403 17 119404 7 12153 17 12340 4 12443P 11 12446P 12 12448P T2 1259 14 1266 1266 1268 1268 12906 3 12960 8 12960 20 13000 HOT 13000 ia 13000 aT 13000 sad 13002 23 13002 17 13006 6 13008 1 arD 13008 3 ss 2 13037 16 13037 8 13038
88. s and Fittings DC Models A 4 30 Hydraulic Hoses and Fittings Bi fuel and Tri fuel Models 4 34 Hydraulic Hoses and Fittings Gas LPG and Diesel Models 4 40 Section Five Boom Components Figure 5 A Figure 5 B Figure 5 C Figure 5 D Figure 5 E Figure 5 F Figure 5 G Secondary BOOR et ang ini atid ae AAA ed a 5 2 Upper Mid pivot and Primary Boom Rests A 5 4 Upper Mid pivot zu ne aa ea 5 6 edu disons 5 8 Cable Track DEENEN 5 10 Platform Leveling and Rotation eeseeeee eee aaa ee RR nennen 5 12 Hydraulic Hoses and Fittings eeseeseee r 5 16 Section Six Platform Components Figure 6 A Figure 6 B Figure 6 C Figure 6 D Figure 6 E Numeric Index Platform Raise EE ED 6 2 Platform Controls View 1 iii 6 6 Platform Controls View 2 ee ee r nnne nennen nnne nnne nnns 6 8 Joystick Controller Drive Steer ss 6 10 Rotational Controller Boom Function Speed A 6 12 RE sd EE I rcp DA EE A 7 1 vi Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 1 Decals and Paint Section One Part No 31496 Genie Z 45 22 1 1 Section 1 Decals and Paint Parts Manual First Edition Figure 1 A Decals and Paint DC Models 1 2 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 1
89. s ee Re 2 Shim Primary Boom 0 052 inch 1 32 mm see ee ee Re RA Re Re ee 8 Shim Primary Boom 0 022 inch 0 56 mm ee ee Re RA Re ee 8 Wear Pad White 4 x 2 x 0 5 inch 10 2 x 5 1 x 0 18 CM ees de RA Re 6 Hose Clamp O A APA 3 Weldment Primary Boom iii 1 Hydraulic Hoses 8 Fittings refer to figure 5 G page 5 16 Quantity listed for this item is approximate Actual quantity may vary to ensure proper fit Part No 31496 Genie Z 45 22 5 9 First Edition Parts Manual Section 5 Boom Components Figure 5 E Cable Track 3 285846 Part No 31496 Genie Z 45 22 10 Parts Manual First Edition Section 5 Boom Components ZZ AIZ ee ee FIGURE 5 E Index Part No Description Quantity This Figure 1 8914 Screw HHC 1 4 20 x 0 625 inch GR5 eu ese eee ii 3 2 13268 Clamp Rubber Cushioned sisi 6 3 6091 Nut Nylock 1 4 20 A 17 4 Ref Primary Boom refer to figure 5 D page b i 5 6090 Screw HHC 14 20 x 0 75 inch GR 5 ee ee ee ee ee Ee ee ee ee ee ee ee ee annee nein 4 6 24998P Hose Cover Upper Cable Track 1 7 6638 Washers Flat Vaciar 6 8 25071P Tray Cable Mr SA rare an e OE OE ra ORE WA 1 9 7339 Screw HHC 1 4 20 x 0 5 inch Ge 4 10 25072P Hose Cover Lower Cable Track su 1 11 24670 Cable Track 38 LINK ies ves ke BEL BERG DEE A a 1 27647 Repair Link Set 7 Links sisi 27699 Repair Link End ke R
90. ssembly with Decals Tank Side Gas LPG Models includes index numbers 2 through 5 1 Cover Assembly with Decals Tank Side Tri Fuel Models includes index numbers 2 through 5 1 Cover Assembly with Decals Tank Side Bi Fuel Models includes index numbers 2 through 5 1 Cover Assembly with Decals Tank Side Diesel Models includes index numbers 2 through 5 1 Screw HHC 1 4 20 x 0 75 inch GP 13 Washers Flat d CIA 13 Nut Nylocke 1 4920 EE 13 Draw Latch Adjustable sion rte ce nes nen 4 Screw HHC 3 8 16 x 0 75 inch GR 5 ese ee ee ee ee aaa aaa aaa ee ee ee nennen nnne 8 Washer Eock 0 375 INCH eR ak e e eie e re OV Oh 8 Washer Flaf 0 375 Inch EES Ee ES e ern cere Y Re 6 Bracket Cover Latch ee tied ee pere teeth ed 1 Screw HHC 1 4 20 x 1 inch GB 3 Washer Lock V4INGhE SEE tice SR cd tit 3 Weldment Air Exhaust Grill is 1 Weldment Cover Support iii 1 Weldment Handle sise 1 Cover Assembly with Decals Engine Side Gas LPG Models includes index numbers 2 through 5 and 14 1 Cover Assembly with Decals Engine Side Tri Fuel Models includes index numbers 2 through 5 and 14 sse 1 Cover Assembly with Decals Engine Side Bi Fuel Models includes index numbers 2 through 5 and 141 1 Cover Assembly with Decals Engine Side Diesel Models includes index numbers 2 through 5 and 141 1 Gusset Bulkhead Support iii 1 Screw HHC 5 16 18 x 1 inch GB 2 Washer Flat 2 16 IN
91. t Edition ZE NUMERIC INDEX 32078 to 45661 REVB Part No PageNo Index No Part No PageNo Index No Part No Page No Index No 32219 secas DD 27 32224 5 5 1 45039 5 9 19 45039 2 3 11 45039 5 13 18 45040 5 3 8 45040 5 7 6 45042 5 3 16 45042 5 9 8 45043 5 9 E 45044 6 5 21 45070 4 35 16 45070 4 31 14 45070 4 39 52 45071 4 43 98 45071 5 19 26 45071 4 31 12 45074 4 35 11 45076 2 19 27 45078 4 37 91 45078 5 17 18 45079 2 9 45080 5 9 18 45081 4 25 20 45081 6 9 sed 45082 4 21 10 45084 5 3 13 45085 5 17 14 45085 3 3 ee 45093 9 7 9 45094 2 17 7 6 45104P 4 31 26 45104P 4 37 28 45109 4 4 22 45109 5 17 8 45117 5 9 12 45139 2 9 45157 2 9 45157 6 7 10 45161 4 11 20 45161 2 5 H 45161 2 15 25 45161 5 9 18 45161 4 11 11 45162 2 11 9 45162 2 11 ng 45166 2 15 22 45166 3 11 4 45166 3 11 3 45167 5 17 19 45170 6 5 22 45170 4 17 we 45170 2 8 21 45170 5 7 13 45200 4 9 27 45201 2 11 23 45202 2 11 24 45202 er BET osi 11 7 6 Genie 245 22 Part No 31496 Parts Manual First Edition Section 7 Numeric Index
92. tion 3 Power Options Parts Manual First Edition Figure 3 A Engine Pivot Mount Components DC Models 3 2 Genie Z 45 22 Part No 31496 Parts Manual First Edition Section 3 Power Options EEE FIGURE 3 A Index Part No Description Quantity This Figure 1 29610P Plate Contactor Mounting iii 1 2 18506 Screw Locking Flange 5 16 18 x 0 75 inch 10 3 13000 Screw HHC 5 16 18 x 1 125 inch GR 5 ee ee ee ee ee ee ee ee ee ee ee ee ee 4 4 6886 Washer Lock 0312 DER isis e RS cerae E EP Ute SER 4 5 6097 Washer Elat 0 375 IDCll ageet wdw edere een 5 6 Ref Ground Controls refer to figures 4 H and 4 1 pages 4 20 and 4 24 7 45400 lorc EE 4 8 6888 Screw HHC 1 4 20 x 1 inch GB 4 9 6356 Washer Lock 1 4 Ich iiec Gee be GE EE EES EE 8 10 6638 Washers Flate Vainch toit traerla 10 11 21045 Level Sensor 39 1 Second Delay iii 1 12 8915 Screw HHC 14 20 x 1 25 inch GR 5 ese ee ee ee ee ee ee ee ee ee ee ee ee ee 2 13 6091 Nut Nylock RE 2 14 27251 Shim Engine Mount Slide Block 2 15 25635 Wear Pad 12 x 4 x 0 5 inch 30 5 x 10 2 x 1 3 CM ee RA RA ge 2 16 5224 Nut Low Profile Nylock 3 8 18 1 17 6022 Nut HexNuE 3 8516 Inch ini area dena a vee ee CE nt 1 18 13918 Screw HHC 3 e 16 x 1 75 GR Baaien ese ee ee ee ee ee ee ee a ee ee ee ee ee ee nano 1 19 10597 Screw HHC 12 13 x 1 25 inch GR 5 ese ee ee ee ee aaa ee ee ee e
93. trol Box with Lid and Decal includes index number 8 ee ee ee ee ee 1 10 45437 Cover GFCI Weatherproof includes mounting fasteners nenn 1 11 6066 Screw REM 10 32 x 0 975 WCW ir sesse ss ese sees bee etie Pe Ee d ehe cher 2 12 6178 Not Nyl ck OE ae eer een 2 13 7056 Squeeze Connector MEER OE OE EE EN 2 14 6935 Locknut Electric 0 5 MEN asses reos esee ec vena cta baeo ta exar A cea n dene des 2 15 6993 Electrical Cord 14 Gauge 2 08 mm 3 Conductor SJO 720 inches 1829 cm 16 32026 Footswitch Wire Assembly with Connector iese ee ee ee AA ee ee ee narran 1 17 1635 Electrical Cord 18 Gauge 0 821 mm 19 Conductor 798 inches 2027 cm 18 1635 Electrical Cord 18 Gauge 0 821 mm 19 Conductor 798 inches 2027 cm 19 1635 Electrical Cord 18 Gauge 0 821 mm 19 Conductor 798 inches 2027 cm 20 12960 Squeeze Connecti gien TEE 3 21 14041 L cknut Electric 0 79 Inch uides cesse ee eed se REEN arca ka ed a 3 22 19270 Alarm Warble Tone 12V DO ee ee ee nn nn nn m ee nn RR ER ER ee ee ee ee ee Ee Ee 1 23 19274 Relay SPDT 12V DC Bi fuel andTri fuel models only ee ee ee 1 24 13268 Clamp Rubber Cushioned 3 4 inch oooocccoccnonococcononccccoonnnonononcnonnnnnnonnnnnononnncnnnnnnnnnns 1 Part No 31496 Genie Z 45 22 6 7 Section 6 Platform Components Parts Manual First Edition Figure 6 C Platform Controls View 2
94. tronic Timer SE ie a a lach 5 19532 Electronic Timer 45432 and 45433 Battery Charger ees ee see dd ke ee ee ee ee 1 19533 Relay Electronic Timer see Part No 31496 Genie Z 45 22 2 9 Parts Manual First Edition Section 2 Drive Chassis Components Figure 2 E Drive Manifold Part No 31496 Genie Z 45 22 10 Parts Manual First Edition Section 2 Drive Chassis Components Er ET FIGURE 2 E Index PartNo Description Quantity This Figure 29534 Drive Manifold Complete iii 25375 O Ring Kit services all Compact Controls hydraulic cartridges 1 27836 ETE sea EO EE SEENEN N 1 2 45489 Valve Relief 3000 psi 207 bar us 1 3 29294 Plug Orifice 0 025 inch 0 6 mm ee AR RA RA nano cnn Re AR Re ee 1 4 19970 Valve Solenoid 2 Position 3 Way 12V includes 1 each index numbers 5 and 6 1 5 45912 N t Solenoid NEE 1 6 22813 Goil Solenoid ValV6 TOV EE a nd t Ee aid 1 7 19973 Valve Differential Sensing ee ke nn aaa Re RA cnn rancia cnn ke ee ee ee ee 1 8 19969 Valve Solenoid 2 Position 3 Way 12V includes 1 each index numbers 10 through 121 2 9 45483 Valve SKUtte x RE al o 1 10 45913 Nuit Solenoid Valve EE OO EE p RE EE OE kavit 2 11 45920 O Ring Solenoid Valve ann 2 12 27535 Coil Solenoid Valve 19 2 13 45922 Nut Proportional S
95. ub iii 21149 Stud Wheel 5 8 lirios m t AE D RH PEN ta nette 22 45495 Screw SHC 5 8 11 x 3 inch GR 8 ee ee ee ee ee ee ee nnne nnn 12 23 13064 Washer Flat Hardened 5 8 inch ccooccocccnccnnccococnnnconooonnnnnnonnonnnnnnnonnnonnnnnnnnnnnnnnnos 12 24 45076 Nut Hex Jam Se T T inch s scen osz kod ada od ede bleed tete le RE 12 25 45042 Tire Industrial 92145 T3 audi di a Eo re ever dere 2 45094 Tire amp Wheel Assembly Drive Industrial Air Filled A 45461 Tire 8 Wheel Assembly Drive Industrial Foam Filled AAA 26 54627 NUt 90 Eug 9 8218 EE ar Ce e D ODD CR ERE 18 27 45040 Wheel Industrial 14 5 x 7 inches ees ese ee ee ee EE ee Ee ee eek nennen 2 28 10597 Screw HHC 12 13 x 1 25 inch GR 5 sees ee ees see ee ee ee ee ee ee ee ee ee ee ee 2 29 6033 Washer Lock jimnch 6 30 31761 Cover Drive Axle Left Side ne ree i Eeer lan 1 31 22786 Screw SHC 1 2 13 x 5 5 inch GR 5 ee ee EE RR ee ee ee ee ee ee nenas nane nnns 4 32 13066 Washer Flat Hardened 1 2 inch inserer 4 33 29712P Plate Battery Charger Mounting cooonoccccccocccncnoocccononconcnnnnanonnn ca nann cnn naar cnn nennen nennen 1 Part No 31496 Genie Z 45 22 2 15 Section 2 Drive Chassis Components Parts Manual Figure 2 G Hydraulic Hoses and Fittings frede CONTROL MANIFOLD 7 SEC TO DRIVE PUMP TO DRIVE PUMP BI TRI DC GAS DIESEL BI TRI DC GAS DIESEL
96. use this parts manual with the Genie Z 45 22 4WD and 2WD models introduced in 1991 Compare turntable cover size and shape Do not read any further until you have verified that this is the correct parts manual for this machine Contact Genie Industries if you have any questions How To Use This Manual Some illustrations are labeled with the model s they apply to If an illustration isn t labeled with a specific model designation it applies to all models Engine models Diesel Gasoline LPG Bi fuel Tri fuel DC models DC Power Kubota Diesel Diesel Bi fuel Kubota Gas Gasoline LPG Tri fuel Part No 31496 Genie Z 45 22 iii Parts Manual First Edition How To Order Parts How To Order Service Parts Please be prepared with the following information when ordering replacement parts for your Genie product Machine model number Machine serial number Genie part number Part description and quantity Purchase order number Ship to address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area If you don t know the name of your authorized distributor or if your area is not currently serviced by an authorized distributor call Genie Genie North America Telephone 206 881 1800 Toll Free 800 536 1800 in U S A Fax 206 883 3475 Genie Europe Telephone 44 0636 813943 Fax 44 0636 815270 Machine Information Model

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