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How to Repair Sewing machine PFAFF

1. e p 3036 33 31 Verification Rotate the balance wheel and operate the reverse feed control to check the smooth working of the feed regulator and proper reversing of the feed eccentric action Fully tighten screws 23 and 35 24 Zeroing the Feed Regulator Rule When the master selector dial is turned exactly to 0 the feed dog should move up and down only Check Turn the master selector dial to 0 and place a piece of fabric under the sewing foot Then run the machine and check to make sure the material is moved neither forward nor back Adjustment On flatbed machines remove the bottom plate and on free arm machine the base plate and the free arm bottom cover Loosen hexagon screw 27 Fig 24 using a 5 5 nun spanner Then adjust crank 28 and connecting link 30 until the centers of the studs in connecting link 33 and crank 28 are lined up exactly see dash dot line in Fig 24 Now tighten hexagon screw 27 securely Fig 24 F 30 P 27 i O 7 vs oo o Verification With the master selector dial set on 0 a piece of material placed under the sewing foot should move neither forward nor backward when the machine is running 25 Timing the Top and Bottom Feed Strokes Operation The top and bottom feed motions are synchronized i e when the feed dog rises the feeding foot descends Fig 25 The material is gripped from the top and the bottom so that multiple plies will be ad
2. Remove the face cover and take out the sew light socket Screw to expose screw 9 in presser bar guide collar 8 Fig 27a Raise the presser bar lifter and place the Gauge under the sewing foot Fig 27a Now loosen screw 9 In the presser bar guide collar and screw 11 in the block At the upper ends of the presser bar Push presser bar 10 with The sewing foot down onto the gauge On top feed machines Also push insert 7 up into the presser bar as far as it will go Push presser bar guide collar 8 downward and tighten its screw lightly Remove the gauge and slowly lower the presser bar onto the needle plate Turn the presser bar so that the needle slot in the sewing foot is in line with the needle and the needle plate slot In addition make sure the sewing Lol parallels the edges of the feed slots Verification Having adjusted the sewing foot height with the aid of the gauge securely tighten screw 9 in the presser bar guide collar Fig 27a 27a New Height Setting for Presser Bar on Machines with Top Feed from Machine No 29 311 283 onwards In order to increase the presser foot height on machines with top feed a modified control rod link No 93 O tO 538 11 was been introduced from machine No 29 311 283 onwards The previous control rod link has become obsolete If it is required to set machines of earlier numbers to the higher presser foot height it is necessary to fit control rod link No 93 040 538 11 _ 65
3. 765 When buttonhole control 12 is released again it returns to its top position and while doing so operates the lower pawl 11 Fig 12b which turns the third ratchet wheel 9b until pawl 8 Fig 12a in its extreme left position can fall into the third notch of the first ratchet wheel At this point there should be a clearance of 0 2 to o k mm 008 to 016 as shown in Fig 12a As you continue turning the balance wheel pawl 8 jointly turns all three ratchet wheels by one tooth and the top pawl lo drops into the fourth notch of the second ratchet wheel Ya Fig 13 Hereby the buttonhole mechanism shifts from bar tack to left side When buttonhole control 12 is pushed down a second time the shifting _ procedure at ratchet wheel 9 is repeated Hereby the buttonhole mechanism shifts from left side to bar tack and from reverse stitch to forward stitch When buttonhole control 12 is released again the shifting procedure at ratchet wheel 9b Fig 12b is repeated The buttonhole mechanism shifts from bar tack to straight stitch Pawl 8 drops into notch 6 and at each top shaft turn into the next tooth until notch 11 is reached Hereby all ratchet wheels and the complete cam stack are turned The needle position knob Fig 6 moves to vertical end position Fig 12b 13 Basic Position of Buttonhole Control Stop Rule With the buttonhole mechanism in its starting position stop 13 of buttonhole control 12 Fig 13a should be so po
4. How to R ir 6 CPFAFT How to Repair Sewing machine PFAFF Foreword This provisional Service Manual has been compiled in order to enable our service personnel to carry out all repairs on these machines quickly and satisfactorily It will be superseded by the final edition when it is published Before you carry out any adjustments acquaint yourself with the settings discussed in this Manual and check whether the machine is actually out of adjustment Since apart from a few minor details the mechanical setup of Pfaff machines 1222 1221 1212 and 1211 is the same the instructions contained in this Manual apply to all of them Variations in the adjustment procedure which are necessitated by differences in design are discussed separately For checking up or adjusting a machine it is best to follow the procedure outlined in the Manual When re assembling machines which have been dismantled completely roughly adjust all parts in order to facilitate final adjustment When ordering spare parts please refer to the Spare Parts Catalogue and state the following Machine class Complete ten digit Part name Color of finish if part is lacquered Old or new version if applicable When making electrical repairs be sure to comply with the safety regulations in effect in your country Since part of the electrical system of these machines must only be tested at low tension proceed in strict compliance with the instructions given in the c
5. Check if the wires marked by numbers 1 through 9 are connected to the appropriate tongues If no error is found here pull out all flat plugs The connections of the sewing lamp are identified by numbers 1 and 3 those of the motor by numbers 2 k 5 and 6 and those of the Stopmatic switch by numbers 7 8 and 9 After pulling the connections off the respective terminals these electrical parts can now be checked singly for proper working This check is naturally limited to the part which can be checked by means of the disconnected wire Electronic parts must no longer be checked with the aid of conventional testing equipment testing lamp for 220 V or other voltages or watt meters Meters having a capacity of up to 500 kOhm are best suited for these tests If the fault lies in the electronic system the complete control unit must be exchanged and returned to us SEWING OFF 55 Adjusting the Bobbin Winder Rule The bobbin winder should distribute the thread evenly and should stop when the thread wound on the bobbin has reached a point about 1 mm I 32 below its rim If the thread piles up at one end set the thread retainer stud higher or lower If the bobbin winder stops too early or too late adjust the stop spring Adjustment of the Stop Spring Loosen both screws 1 fig 55 For more thread move stop spring 2 towards its retaining screws for less thread move it in the opposite direction Fig _55 Verification To
6. Then tighten hook bearing screw 1 securely but make sure that the feed rock shaft does not bind Fig 38a a 3 ania mi 2 Verification Make a sight check to ascertain if the clearance is correct in straight and zigzag stitching 39 Adjusting the Bobbin Case Position Finger Rule There should be a clearance of 0 7 mm 03 between the position finger and the bottom of the slot in the bobbin case base Check The gauge should pass freely but without play between the position finger and the wall of the position slot in the bobbin case base Fig 39 Fig 39 7501 00 201 Adjustment Remove sewing foot and needle plate On flatbed machines the needle plate mounting bracket also has to be removed Loosen both screws 1 of position finger bracket k Fig 39a Insert the gauge between position finger 5 and the wall of the position slot in bobbin case base 6 Pig 39 and press position finger bracket 4 against the gauge at an angle of 90 degrees Then tighten screws 1 again securely Verification See Check above Fig 39a AUTOMATIC MECHANISM 40 Operation Pfaff machines 1222 and 1221 are equipped with a combined functional and decorative stitch mechanism The functional stitch mechanism is an automatic unit incorporating forward reverse feed control and working at a fixed ratio while the decorative stitch mechanism is an automatic unit working at a variable ratio Both automatic mechan
7. control cnyfer Foot control series resistance Electronic speed control baal 1000 1500 2000 Fig 50c Schematic connection diagram of electronic speed control N Mains Electronic speed lt control Foot control 345 6 7 m switch Sewing light Motor Stopmatic switch 51 sonng a Maximum Speed and the Speed for the Stopmatic ontro Rule At 20 centigrade and 220 volts the maximum speed of the machine after a running time of five minutes should be 920 r p m and with the Stopmatic control engaged 120 r p m Fig 51 y ae EN x B 2 PSP RRNBESS K Check Press the cancelling button of the automatic mechanism raise the sewing foot and let the machine run for five minutes Unscrew the balance wheel press the foot control pedal right down and check the maximum speed at the arm shaft while the machine is standing upright Release the foot control pedal and operate the micro switch by pushing it lightly to the left Fig 5I e The machine will now run at the lower speed controlled by the Stopmatic mechanism which is checked next Slight fluctuations in speed are both possible and permissible Fig 51a N Mains Electronic speed Qb Qb E control Foot control 1 56 M Stop matic switch a Sewing light Motor Adjustment For safety reasons pull the plug of the foot control cord out of the control housing Unscrew and remove the cover of the control hous
8. in turn changes the direction of feed from forward to reverse and vice versa Fig 40a 262 Variable Ratio Automatic Mechanism The indirectly controlled decorative stitch mechanism has a variable reduction ratio so that it is possible to vary the length of the fancy stitch pattern while retaining the stitch density Its drive is taken from an eccentric on the arm shaft and transmitted to a drive lever which depending on the position of the drive link transmits a small medium or large throw or no throw whatever to the roller clutch The throw of the eccentric is only transmitted when the needle is out of the goods While the drive link is moving back the cam stack is retained by a pawl This results in an intermittent revolving motion Fig 40b 1 1 lt pe z fhe he Ma i n E r r Feeler fingers 8 which take over motions 3 from cams 5 are connected to pivoted push button levers which can be engaged or disengaged Fig 40b the mechanical principle being the same as that incorporated in the fixed ratio automatic unit When a push button lever is depressed feeler finger 8 which is a two armed lever contacts cam 5 on the one side and a lever on the other which is screwed to a fulcrum stud Fig 40b A fulcrum lever which is firmly connected to this stud transmits the motion by way of connecting link 10 to the long connecting rod 9 thus causing the latter to move up and down This changes the p
9. 16 and nut 18 Pig 64 M aa ie ee i z PF Wy iy Ls 24 23 22 20 21 Verification For hemstitching insert a sword bladed System 130 needle in size 110 If necessary repeat the above adjustment 64a Setting the Household Overlook Stitch Note Effective May 1976 the machines will be provided with a household overlook stitch in place of the hemstitch previously incorporated Rule When the machine is set for the household overlook stitch the needle must always penetrate the same penetration holes both during forward and reverse feeding Check Press the push button with the symbol illustrating the overlook stitch Then the master dial has to be set on 4 and the needle position knob for needle position left Now attach the standard zigzag presser foot and start to sew Adjustment Loosen nut 18 Fig 64 and screw 19 by approx two turns Then loosen screw 16 and slightly tighten same again Start to sew the overlook stitch while simultaneously tighten screw 19 until the stitch is set so that the needle penetrates the same hole both during forward and during reverse feeding Now tighten screw 16 securely and nut 18 just sufficiently so that it would not loosen Verification rable the overlook stitch and check the needle penetration during forward and reverse eeding miT Fig 64 65 Adjusting the Length of Forward and Backward Stitches for Triple Stitch Seams Rule When
10. 5 that prong 6 passes freely through the needle eye and protrudes sufficiently at the front Adjust threaded head k vertically until prong 6 is positioned in the middle of the needle eye vertically With the threaded head in this position lightly tighten screw 1 again Now loosen screw 2 on the threaded head and adjust hook 3 laterally until prong 6 is centered in the needle eye horizontally Securely tighten screw 2 Verification Operate the Stopmatic control and thread the needle with the aid of the automatic needle threaded Then tighten screws 1 and 2 securely 59 Tension Regulation Doth threads should be locked in the center of the material as shown in Fig 59 To achieve this the needle thread is tensioned by an adjustable disc ten sion and the bobbin thread by an adjustable leaf spring tension on the bobbin case Fig 59 60 Adjusting the Bobbin Thread Tension Rule A weight of 20 to 25 grams should be required to draw the thread through the bobbin thread tension Check When you hold the bobbin case by the protruding thread end it must not be pulled down by its own weight When you jerk your hand up the thread should be drawn from the bobbin gradually Fig 60 Adjustment Fig 60 Make sure there are no loose thread ends under the tension spring Check to see that the tension spring lies on the bobbin case evenly all the way from the delivery eye to its tip and that it parallels the edges of the bobb
11. been operated for the first time and the point of the ascending needle is flush with the surface of the needle plate pawl 8 on its travel toward the right should contact the second tooth of the first ratchet wheel 9 and as the machine continues running should turn this wheel clockwise Fig 15 76S Check Turn the master selector dial to the buttonhole sewing position Depress the buttonhole control and hold it there Turn the balance wheel and make a visual inspection Adjustment Loosen both screws kin eccentric 5 Turn the master selector dial and its knob until their buttonhole symbols are opposite the white mark Now rotate the balance wheel until the point of the ascending needle is flush with the surface of the needle plate Fig 15a Press buttonhole control 12 down against stop 13 Fig 15b and hold it there Turn eccentric 5 in the normal direction of arm shaft rotation until pawl 8 contacts the second tooth of the first ratchet wheel 9 Then tighten both screws k of eccentric 5 making sure that the latter bears against worm 3 Fig 15a Verification Turn the master selector dial to the buttonhole sewing position Depress the buttonhole control and hold it there Fig 15b Rotate the balance wheel until the point of the ascending needle is flush with the surface of the needle plate ts oon to see if the pawl now contacts the second tooth of the first ratchet wheel Fig 15b IG Final Adjustment of the D
12. check the above setting wind a bobbin 26 Adjustment of the Thread Retainer Stud If the thread piles up at the top end of the bobbin tap the thread retainer stud deeper into the top cover If on the other hand the thread piles up at the lower end of the bobbin strip the tension spring and tap against the lower end of the thread retainer stud to set it higher Verification To check if the bobbin winder works properly wind a bobbin 56 Operation of Needle Threader The needle threading position is identical with the position in which the needle bar is retained by the Stop matic mechanism When the needle threader control is pressed down the needle threader bar moves downwards and is nutomatically turned by a pin riding in the oblique slot in the needle threader bar housing As the threader bar is turned the threader prong enters the needle eye from the back It draws the thread through the needle eye when the threader control is released again and casts it off 57 Adjusting the Threader Bar Collar Rule Pig 57 When the threader control is depressed pin 2 Fig 57 should move in the oblique slot 3 in the threader bar housing from its lower end all the way to its upper end and boar against the latter There should now bo a clearance of 0 5 mm 02 between the bottom end of threader bar housing 5 and lower bearing 6 of needle threader bar 7 Check Remove the face cover and rotate the balance wheel until the nee
13. correctly To determine the correct zero position let the machine run slowly and watch the long connecting rod and the roller which is in contact with the needle vibrating lever If the connecting rod no longer moves lightly tighten the hexagon screw Note If eccentric stud 2 has been turned too far the roller moves below the pivot of the needle vibrating lever thus causing the latter to lift clear of the needle vibrating eccentric so that the zero position of the needle can neither be observed nor adjusted Verification After this adjustment let the needle prick into a piece of cardboard again see under Check above If the setting is correct tighten hexagon screw 5 securely Stitch width lever k should now work smoothly 9 Adjusting the Needle Vibration Controlled by the Zigzag Mechanism Rule In zigzag sewing the needle should start swinging sideways after it has risen clear of the thickest material normally sewn on this machine The sideways motion should commence when the needle point has just left the needle plate slot and should be completed before the needle enters the fabric again i e when its point has reached a position about 7 mm 9 32 above the needle plate Fig 9 Fig 9 Fig 9a YL LLL VA lt V A VUIT Y VYTZ TZ7 T7S7771 V A Omm IX 147mm 16 Check Turn the master selector dial to stitch range 8 and the needle position knob to the central needle position Turn the balance wheel in sewin
14. darning position Loosen screw 3 on regulating bracket 5 Fig 26a and move the latter to the right or left until the clearance between the right edge of eccentric follower 1 and the left edge of feed lifting eccentric kis 0 5 mm Then tighten screw securely again Verification Check whether the above setting is correct by operating the reverse feed control and turning the balance wheel 27 Setting the Presser Bar at the Correct Height Rule old version On machines without top feed there should be a clearance of 6 5 nun abt 1 4 between sewing foot and needle plate On top feed machines this clearance should be 5 0 nun abt 3 16 Note The difference in the above clearance is to be attributed to the fact that on top feed machines the presser bar insert to which the sewing foot is attached is pushed down by 1 5 nun by a separate spring Fig 27 lt GA a 63 112 120 06 Tt a ee a Pana Check To check the amount of clearance between sewing foot and needle plate use gauge No 63 112 120 08 Fig 27 no matter whether the machine has top feed or not When the presser bar lifter is raised the sewing foot should rest on the gauge firmly On top feed machines push the sewing foot and the insert to which it is attached up into the presser bar as far as it will go With the sewing foot pushed up against its stop there should be no clearance between its sole and the surface of the gauge Adjustment
15. is not parallel remove the bottom plate on flatbed machine or the base plate and the free arm bottom cover on free arm machines Then using a 7 mm open ended spanner loosen hexagon screw 3 Fig 19a and set fulcrum stud 3 higher or lower until the feed points are exactly parallel with the needle plate surface Lightly Fig 19a E IHIN N hemi Poma tighten screw Jk again Loosen the small screw in the feed rocking bar to free fulcrum stud 38 in case it should bind Then tighten the small screw again and check to make sure the feed dog carrier has no play Verification Place the gauge on the feed dog and check to see if its teeth are parallel to the needle plate surface If its position is correct fully tighten hexagon screw Jk Again check the parts involved in this adjustment for free movement j_9 a Setting the feed dog parallel to the needle plate new version Rule Then the feed dog is at its highest position its teeth should be parallel to the outface of the needle plate Gee Pig 19b BO Ozh SUVUV RN TTT AT ZZL Pig 19b Set the machine for the longest stitch length And brings the feed dog to its highest position Place gauge No 63 112 120 08 on the feed dog with its recessed surface facing upwards Now check to see whether the feed dog is set parallel to the needle plate see Pig 19b Adjustment If it is not remove the bedplate cover on flatoed machines or the bot
16. lower sprocket and the belt with a line Unscrew the balance wheel and remove the cleared belt Remove the complete roller clutch Disconnect tension spring 4 Fig 66 Turn out both screws 25 and remove connecting link 31 Detach the cord retaining spring and take the cordc out of the groove of the motor casing Strip cord belt 18 Turn out screw 23 and pull out the motor casing Then tum out both screws 19 and take the motor out of the machine Changing the carbon brushes and cleaning the motor Under normal conditions this job will take 10 to 15 minutes If the carbon brushes are worn so much that they no longer contact the collector under spring pressure they must be exchanged In addition the motor and particularly the collector must be cleaned and all carbon particles be removed If any carbon particles remain on the motor or the collector creeping currents may occur which cause a loss of power This surface leakage current in the course of time may lead to a destruction of the collector thus rendering the motor unserviceable For this reason the motor should be stripped and cleaned whenever the carbon brushes are exchanged After having removed the carbon brushes clean the motor with a dry and clean soft brush or with a jet of compressed air Never use any cleaning fluids If necessary the collector may be cleaned with polishing linen for 00 If the collector has very deep grooves it is best to send the complete motor to the fac
17. needle bar 14 to the right It should spring back into place eely 35 Baaic Poaition of Hook Bearing To facilitate adjustment of the sewing hook the bearing of the hook drive shaft should be at an angle of 90 degrees to the needle bar 36 Timing the Sewing Hook Rule When the machine is set for straight stitching in the central needle position and the needle has risen 2 mm 5 64 from the bottom of its stroke the point of the sewing hook should be exactly opposite the center line of the needle at the back Check Turn the master selector dial to straight stitching and the needle position knob to the central needle position On machines fitted with automatic mechanism erase all stitch settings In order to obtain a better view remove the sewing foot and the needle plate Take out both screws of the bobbin case position finger bracket and dismantle the sew ing hook Insert a new System 130 needle in size 80 and bring the needle to the bottom of its stroke by turning the balance wheel Fig 36 Attach the C clamp No 870 137 00 lightly to the needle bar Push the 2 mm gauge No 870 I36 O0O with its cutout onto the needle bar above the C clamp Now push C clamp and gauge upwards against the needle bar frame as far as possible Then tighten the screw of the C clamp securely Turn the balance wheel back and forth slightly in order to check if the needle bar is really at its lowest point There must be no play between needle bar fra
18. needle plate slot with the same distance when descending on the right and left of its throw respectively Tighten screw 3 to fix the eccentric stud in this position but make sure the connecting rod still has a small amount of lateral play Note The vibrating motion of the needle bar is timed later and hence need not be correct at this stage 8 Zeroing the Needle for Straight Stitching Rule When the master selector dial is in the 0 k stitch range the machine should sew a perfect straight stitch seam Check To check drop the machine feed turn the master selector dial to the 0 k stitch range and the needle position knob to the central needle position Raise the sewing foot and insert a new System 130 needle Place a piece of thin cardboard on the needle plate and lower the sewing foot to hold it in place Carefully turn the balance wheel toward you until the needle pricks the cardboard just lightly Then turn the balance wheel backward until the needle again pricks the cardboard Fig 8 If the second needle puncture does not coincide exactly with the first zero the needle position Fig 8 Fig 8a 34 5 Adjustment Take out the screws of the arm standard cover and remove the latter Loosen hexagon screw 5 Fig 8a about n quarter turn using a 5 5 mm ring spanner so that lever 3 bears against stitch width lever k just lightly With the same ring spanner now turn eccentric stud 2 until the needle bar is zeroed
19. normal right position there should be a clearance of 0 2 mm 004 between the feed eccentric and the clutch sleeve when the latter has snapped into position properly Adjustment To adjust loosen collar 37 Fig 22 and push feed eccentric 32 together with the collar toward the right until a clearance of 0 2 mm is obtained between clutch sleeve 2k and the feed eccentric If the flange of the feed eccentric pushes feed connection 31 toward the right loosen screw 23 and push crank 28 slightly toward the right Fig 22 37 32 31 28 2A 23 a L i em hid O E O mK C Verification Tighten the screws on collar 37 securely and check the above clearance 23 Adjusting the Link Type Feed Regulator Endwise Rule The connection of the link type feed regulator should lightly bear against the flange of the feed eccentric In addition the various component parts of the feed regulator should have no end play Check To check this make a visual inspection and push the parts from side to side a few times Adjustment Loosen screws 23 and 35 Fig 23 and push stud 25 toward the left until all parts of the feed regulator are close together and feed connection 31 is in contact with the flange of feed eccentric 32 Lightly tighten screw 23 Then push stud 36 and connecting link 33 toward the right until they are up against connecting link 30 Then tighten screw 35 lightly Fig 23 Ee a pami
20. position Remove the arm standard cover below the balance wheel Let the machine run slowly Depress the buttonhole control then release it again Stop the machine with the buttonhole mechanism in this position Take a screwdriver and push against lug 4 of lever 6 Fig 33 to check if cam follower 2 and lever 6 have any play Fig 33 Adjustment If there is any play left between the cam follower and the lever loosen hexagon screw 5 just lightly using a 5 5 nim spanner Insert a screwdriver between lug 4 of lever 6 and ear 3 of cam follower 2 and press both parts apart lightly until they have no play any more In this position securely tighten hexagon screw 5 Verification Check the levers for play Let the machine run slowly Operate the buttonhole control to simulate a complete buttonhole sewing cycle and watch the switching over of the clutch sleeve and of the feed eccentric from forward to reverse sewing SEWING MECHANISM Adjustment of the sewing hook is carried out in three steps as follows adjusting the needle bar rise or timing the sewing hook setting the needle bar at the correct height and setting the hook to needle clearance Adjusting the needle bar rise The needle bar rise is the distance the needle bar has to move upwards after it has passed the bottom of its stroke until a thread loop is formed on the short groove side of the needle Fig 3 i When the needle bar is at this point the point of the se
21. with forward reverse feed control Feed eccentric clutch for reverse sewing and buttonholing Top and bottom feeds 1 1 feed ratio upper feeding foot can be disengaged Electronic speed control by thyristor control Master switch for electrical system Stop matic control with roller clutch for controlling needle position at end of sewing action Drop feed mechanism combined with vibrator for operating the presser bar Power is transmitted from the arm shaft to the hook drive shaft by a clip belt at a ratio of 1 2 Power is transmitted from the motor to the shaft by a cleared belt Link take up Vibrating needle bar frame Transverse double revolution rotary hook Needle system 130 Light metal casting Weight of machines with motor but without accessories Pfaff 1222 10 20 kg 22 4 Ibs Pfaff 1221 9 00 kg 19 8 Ibs Pfaff 1212 9 50 kg 20 9 Ibs Pfaff 1211 8 35 kg 18 3 lbs Stitch length approx 4 mm 6 s p i Stitch width approx 4 5 mm 11 64 Clear work space 225 x 120 mm 9 x 4 3 4 Bedplate dimensions 421 x 178 mm 15 1 2 x 7 Base plate dimensions on free arm machines 421 x 178 mm 15 1 2 x 7 Motor Type GE 270 220 or 110 V 0 60 c s 40 80 W 7000 r p m 10 Type GE 271 dual voltage range motor for 220 or 110 V connection 0 60 c s 40 80 W 7000 r p m 10 Fully radio and TV suppressed Suppression class FN Sewing head insulation class 2 Motor alone insulation class 1 Glare free sewing li
22. The machine is equipped with a transverse double revolution rotary hook When the needle descends on the right of its throw in zigzag sewing the hook point reaches the needle a little earlier when it descends on the left of its throw a little later Consequently the hook point is a little higher above the needle eye when the needle is on the right of its throw than when it descends on the left of its throw Fig 37 LMR Fig 37 Rule When the machine is set for its widest zigzag stitch and the needle descends on the left of its throw there should be a clearance of 0 5 mm 02 between the top of the needle eye and the lower edge of the hook point Figs 37a and 37b Fig 37a Fig 37b Check Turn the master selector dial to stitch range 8 and the needle position knob to the central needle position On machines fitted with automatic mechanism erase all stitch settings Remove the sewing foot and the needle plate In order to obtain a better view loosen both screws of the bobbin case position finger bracket and dismantle the sewing hook Rotate the balance wheel in sewing direction until the needle descends on the left of its throw Then continue turning the balance wheel until the needle rises again and the hook point is exactly opposite its center line at the back The clearance between the top of the needle eye and the underside of the hook point should now be 0 5 mm 02 as illustrated in Figs 37a and 37b Adjustme
23. Tz 120 08 Pe x e 7 TITLE LL LOLOL LLL AS a Rule New version Machines without top feed have a presser foot height of 6 5 mm and are adjusted by means of universal feed height gauge No 63 112 120 08 with the feeler gauge blade out see Fig 27b Machines with top feed have a presser foot height of 7 5 mm and are adjusted with the same uni versal gauge but with the feeler gauge blade in see Fig 27c Note 1 The universal feed height gauge has a height of 7 5 mm with its feeler gauge blade in and 6 5 mm with the blade out On machines with top feed the presser foot drops with its presser bar insert by 1 5 mm which means that when the gauge is removed there is a final clearance of 6 mm Note 2 All machines up to No 29 311 283 must still be adjusted according to par 27 without the 1 mm feeler gauge For adjustment remove the 1 mm feeler gauge and swing the blade for the top feed into position 42b Check On machines without top feed raise the presser bar lifter and insert the universal feed gauge under the presser foot with the feeler blade out see Fig 27b On machines with top feed lift the presser bar and insert the universal gauge with the feeler blade in see Fig 27c In both cases there must be no play between the bottom of the presser foot and the universal feed gauge The additional insert of the presser bar on machines with top feed must be pushed right up against its stop Adjustmen
24. be repeatedly altered with the presser bar lifter up until the lever no longer strikes the slide in the up or down position It must not be possible for clutch aes p p out of the cutout in the upper sprocket when the arm shaft is turned ackwards 2 Setting the Roller in Relation to the Roller Clutch Pin Rule Pin 39 on the slide Fig 2 should be positioned slightly to the left of the middle of roller 38 Check Lower the presser bar lifter and turn the balance wheel until roller 38 is at the top Make a visual inspection see Fig 2 Fig 2 Adjustment Loosen the three screws 37 and turn the complete roller clutch 35 until the above setting is correct Then tighten the three screws 37 securely again Verification Operate the Stop matic mechanism several times by flicking the presser bar lifter to its top and bottom most positions ZIGZAG MECHANISM 3 Dismantling the Automatic Mechanism Note For all adjustments which are to be made on the zigzag and buttonhole mechanisms the automatic mechanism must first be removed 24 23 22 20 4 19 17 16 Dismantling procedure for Pfaff 1222 and 1221 machines Remove the top cover and pull off slip washer 3 Fig 3 Take out screw I6 and pull off adjusting bracket 15 Take out the four screws 2k of the automatic mechanism and remove the complete mechanism Dismantling procedure for Pfaff 1212 and 1211 machines Remove the top cover take out screw I6 and
25. cam on the one hand and the feeler finger and lever 10 of pivot sleeve 9 on the other 44 Adjusting the Needle Vibrating Controlled by the Fixed Ratio Automatic Mechanism As with the zigzag mechanism the needle should start swinging sideways after it has risen clear of the thickest material normally sewn on this machine The See motion of the needle is controlled by the cams of the fixed ratio automatic mechanism Rule The sideways motion of the needle should commence when its point has just left the needle plate slot and should be completed before the needle enters the fabric again i e when its point has reached a position about 7 mm 9 32 above the needle plate Fig 44 In addition the throws for the needle vibration emanating from the zigzag mechanism and the fixed ratio automatic mechanism must be coordinated so as to go in the same direction at the same time Fig 44 Fig 44a Omm EL _ 4 7mm Vssi TssA WIYS S SS A ULMMILULMLMLLMaMh as WYA VS A WCWLLYYUMM t 1s A Check Turn the master selector dial to straight stitching and the needle position knob to its left position Press the blind stitch button Rotate the balance wheel in its normal direction of rotation until the point of the needle ascending on the left of its throw is flush with the surface of the needle plate Fig 44a Place your left forefinger against the needle bar frame and the arm casting When rotating the balance wheel slowly you can tell exact
26. dle bar is retained in its upper position by the Stopmatic mechanism Fully depress the needle threader control and hold it in its lower position Adjustment Loosen screw 1 with the aid of a 5 5 mm spanner and set the collar on the threader bar higher or lower as may be required making sure however it is always set at right angles Fully tighten screw 1 again Verification Fully depress the needle threaded control and check the clearance Rotate the balance wheel and check to make sure that the collar on the needle threaded bar does not foul the threaded bar housing when the needle bar is at its highest point 53 Adjusting the Needle Threaded Head Rule When the needle threaded control is depressed completely prong 6 should enter the needle eye sufficiently to allow the needle thread to be placed under it easily When using a No 70 needle the threaded prong should pass through the needle eye approximately midway between its top and bottom ends There should be the same clearance between the prong and the right and left sides of the needle eye respectively Fig 58 Check Insert a new needle System 130 No 70 and operate the Stopmatic control With the face cover replaced depress the needle threaded control and check to see if it works properly Pig 58 Fig 58a Adjustment Loosen screw 1 Fig 58a Depress the needle threaded control and hold it in this position Place threaded head so on threaded bar
27. e When engaged the feeler fingers must contact cam stack k on the one side and lever 3 of pivot sleeve 6 on the other without any play Fig k7 Check Turn the master selector dial to straight stitching and press the first push button marked with a diamond symbol Turn the indicator wheel which serves to exactly locate the beginning of a pattern until the feeler finger is at the deepest point on the rim of the cam Fig k7 The symbol indicating the beginning of the pattern is then at the top Push feeler finger 5 back and forth with a screwdriver to check it for play Fig 47 Adjustment If there is any play slightly loosen screws 1 and 2 Lightly press screw 2 in needle bar direction until feeler finger 5 contacts cam k Hold it in this position and fully tighten screw 1 Note If you press too hard against screw 2 the scalloping stitch will become too wide and the zero setting of the zigzag mechanism will be disturbed If there is too much play between feeler finger and cam the scalloping stitches will become too narrow Verification Check the feeler finger for play with the aid of a screwdriver Pivot sleeve 6 should have no end play either Tighten screw 2 very securely 48 Zeroing the Pattern Length Wheel Rule When the pattern lenght wheel is turned to its stop and the diamond symbol is at the top the wheel which serves to locate the beginning of the pattern must not turn When you turn the pattern len
28. e bobbin thread tension so that the bobbin case with the bobbin will slide down slowly when holding it by the thread end The thread must not be stretched when it is wound on the bobbin The needle thread tension should be set so light that the thread will pass through it smoothly without being stretched as you pull it toward the thread check spring by hand 90 6 Adjusting the Tension Release Mechanism Only old version When the presser bar lifter is raised the tension release washer should be lifted 0 3 to 0 5 mm 01 to 02 and the tension be released Check Raise the presser bar lifter Pull a thread through the needle thread tension There should be no tension now Fig 62 A adjustment Remove the face cover and raise the presser bar lifter Loosen nut 8 Fig 62 using a 5 mm spanner but hold regulating screw 9 so that it will not turn Take the same spanner and turn the regulating screw until the tension release washer is lifted 0 3 to 0 5 mm Tighten the nut without turning the screw however Verification Lower the presser bar lifter and then raise it again Repeat the check described under Check above Ol 63 Adjusting the Stroke of the Thread Check Spring The thread check spring prevents that the slack thread caused by the descending take up lever is pierced by the needle Rule Thread check spring 2 should hold needle thread 5 taut until needle point 3 enters fabric k At this point
29. edle slot in the sewing foot and the needle plate in sewing 8 direction and whether there is a clearance of 0 2 mm between its rear edge and the rear edge of both needle slots Adjustment on free arm machines a ee If adjustment is required loosen screw 2 Fig 34b and move 10 he stud 5 together with needle bar frame 4 until the needle is cor a i rectly centered in the needle plate slot in sewing direction Then 1 K tighten screw 2 securely again a i Adjustment on flatbed machines q fi If adjustment is required loosen screw 2 Fig 34b and move PS ae stud 5 together with needle bar frame 4 until the needle is hy 12 centered correctly in the needle slot of zigzag foot 17 in sewing 43 Eh direction Then tighten screw 2 securely Unscrew the sewing AA foot Move both screws of the needle plate bracket together 14 J with needle plate 15 until the needle is centered correctly in i the needle slot of needle plate 15 in sewing direction Securely To tighten the two screws of the needle plate bracket ie gL Verification 7 4 15 ey 16 02mm aam Check by sight to make sure that the center position of the needle is maintained at various needle bar heights Furthermore there should be a clearance of 0 2 mm between the back of the needle shaft and the needle plate slot Turn the master selector dial to stitch range 8 and rotate the balance wheel until the needle is on the left of its throw Now press
30. elector dial to straight stitching Press the blind stitch button and set the pattern length to 10 Turn the cam stack counter clockwise until the feeler lever pushed against the cam by a screwdriver is exactly at the lowest point of the rising cam Apart from this all feeler levers must be up i e so that they will contact their respective cams when engaged Fig 15 When in this position the automatic mechanism can now be inserted into the machine after it has been set as described previously When installing the automatic mechanism care must be taken that a b the long connecting link 2 is inserted in fork 10 Fig 41 pin 8 of drive link 11 is positioned to the left of drive lever 7 fulcrum lever 5 is pushed on pin k of lever 6 and held in place by slip wahser 3i and bellcrank 15 which controls forward and reverse stitching is screwed onto lever 17 On Pfaff machines 1212 and 1211 fulcrum lever 5 need not be pushed onto the pin of lever 6 When all these points have been carefully checked the automatic unit is screwed on with four screws 65 Fixed Batio A e Mechan 42 Setting the Clearance between Worm and Worm Wheel Rule There must be no play between worm 12 and worm wheel 1 Fig 42 but it should be possible to turn the machine freely The individual feeler fingers must contact their own cams only and not any of the other cams Check Press the cancelling button so that all feeler fing
31. epest point of the cam Fig 49 The pattern commencement symbol then points upwards Check lever ends 2 and 3 for play by pushing them back and forth with your finger Adjustment If there is any play loosen screw 1 Push the two lever ends 2 and 3 apart with a screwdriver until the play is eliminated Hold the levers in this position and fully tighten screw 1 again Verification With your finger check the play of the feeler finger at lover ends 2 and 3 Turn the pattern length wheel to 10 and rotate the balance wheel When the needle descends on the right and left of its widest throw it should clear both ends of the needle plate slot at the same distance If this is not the case repeat the above adjustment until the distance are correct ELECTRICAL SYSTEM 50 Description of Electrical Equipment The electrical equipment of the machine consists of 1 2 motor control unit with master switch all connections maximum speed regulation for machine and Stopmatic and plug for mains connection foot control with potentiometer micro switch for Stopmatic sewing light Important note When making electrical repairs be sure to comply with the safety regulations in effect in your country Since part of the electrical system of these machines must only be tested at low tension proceed in strict compliance with the testing instructions given For this reason all electrical repairs must be carried out by an expert Furthe
32. ers are disengaged Check for play by pushing the cam stack back and forth Fig 42 K113 12 Adjustment Loosen screw 3 insert special adjusting tool No 106 300 306 in the slot of eccentric stud 2 and turn it counter clockwise until there is no more play between worm 12 and worm wheel 1 At the same time push cam stack 4 to the front or back until all feeler fingers 5 are resting on their respective cams only Then tighten screw 3 securely Verification Check the machine for free rotation by turning the balance wheel Furthermore lightly push the cam stack back and forth in various positions of the balance wheel to make sure that there is no play between worm and worm wheel 43 Setting the Feeler Fingers Close to the Cam Stack Rule The feeler fingers must be set close to the cams on the one side and to the fork of the needle position lever on the other Fig 43 Note This requirement must be met in order to carry out the following adjustments correctly Fig 43 Check Set the master selector dial to straight stitching and turn the needle position knob to its left position Press the blind stitch button Rotate the balance wheel until feeler finger 5 is in the middle of the recess on cam 4 Push against the right and left ends of the feeler finger with a screwdriver in order to check for play Adjustment Turn regulating screw 6 clockwise until there is no more play between the feeler finger and the
33. g direction until the point of the needle ascending on the left of its throw is flush with the surface of the needle plate Fig 9a Place your left forefinger against the needle bar frame and the arm casting When rotating the balance wheel slowly you can thus tell exactly when the needle vibration begins Adjustment If adjustment is required loosen both screws 2 of worm 3 Fig 9b Turn the balance wheel in sewing direction until the point of the ascending needle is flush with the surface of the needle plate Fig 9a Hold the balance wheel fast while turning worm 3 in the normal direction of arm shaft rotation until the needle is beginning to swing from the left of its throw toward the right again With the needle in this position lightly tighten one of the two screws 2 If no screw should be accessible in this position of worm 3 turn the worm to move it toward the right out of mesh with the worm wheel but make sure the latter is not turned in the process Slightly turn the worm and bring it in mesh again so that one of its screws will be accessible when it is in contact with eccentric 5 Then fully tighten both screws 2 Verification Check the needle vibration as instructed under Check Above 10 Adjusting the Needle Position Rule With the machine set for straight stitching and the needle position knob turned to the right or left position the needle should enter the needle plate slot at exactly the same point as when
34. ght 15 W Finish light grey No 6 Subject to alterations in design and dimensions Various Data Needle bar rise Hook to needle clearance Needle 2 0 mm 08 0 1 bar height top of needle eye to lower edge of mm 004 0 5 mm hook point set with machine set for widest 02 zigzag stitch and needle on left of its throw Clearance between bobbin case position inger and position slot Feed dog height Foot ift Maximum feeding foot rise Final phase of feed stroke 0 7 mm 027 0 9 mm 035 6 5 mm Lowest position of darning foot 25 1 2 mm 05 above needle plate level 0 6 0 7 mm 023 Maximum sewing speed 027 Maximum speed of Stop matic mechanism 0 0 1 mm 004 900 1000 r p m 120 r p m STOPMATIC MECHANISM Operation The Stopmatic mechanism is engaged when the presser bar lifter is at its top or bottom most position When this lever is operated this motion is transmitted to clutch lever 5 via connecting rod 32 Fig The clutch lever in turn engages and disengages a roller clutch The machine is stopped by the Stopmatic mechanism when the take up lever is roughly at its highest point At this point clutch lever 5 drops into a cutout in belt sprocket k and pushes against slide 33 with pin This slide in turn pushes against a roller and thus disengages the roller clutch Micro switch 9 is switched off simultaneously 1 Adjusting the Clutch Lever Rule With the presser bar lifter up in St
35. gth wheel slightly toward 18 the pattern commencement locating wheel should begin to revolve slowly Check Turn the wheel lightly against its stop with the diamond symbol facing upwards Let the machine run and check the setting Fig 48 Adjustment Loosen hexagon screw 12 with a 5 5 mm spanner Fig 48 Turn screw 14 in two turns Let the machine run and turn screw 14 very slowly out again until the pattern commencement locating wheel stops revolving Lock nut 13 must retain its position in the process It must be held in position by its lock washer Fully tighten screw 12 Verification Let the machine run slowly Turn the pattern length wheel lightly against its stop with the diamond symbol facing upwards The pattern commencement locating wheel must not move now Turn the pattern length wheel a little away from its P The pattern commencement locating wheel must now begin to turn very slowly 49 Close Setting of Feeler Finger for Scallops Rule When the feeler finger for scalloping is engaged it must be in contact with the cam stack of the variable motion automatic mechanism on the one side and the pivot sleeve of the fixed ratio automatic mechanism on the other without having any play Check Set the master selector dial to straight stitching and the needle position knob to its left position Press the button for scalloping Turn the pattern commencement locating wheel until the feeler finger is positioned at the de
36. hapter on the Electrical System For this reason all electrical repairs must be performed by an expert Adjustment of the machine is greatly facilitated by the following tools and gauges OB wWwNEF Needle rise gauge 870 136 01 C clamp for above gauge 870 137 00 Bobbin case position slot gauge 7 501 00 201 Machine feed gauge 63 112 120 08 Special spanner 106 300 306 Combination spanner 5 5 nun 43 111 010 04 Combination spanner 7 0 mm 43 111 010 05 Combination spanner 8 mm 43 111 010 06 Circlip pliers ZA 21 07 438 000 40 Circlip pliers A 1 07 438 000 50 Clip washer pliers 1 9 kz 07 437 003 10 Clip washer pliers 2 3 kz 07 437 003 20 Clip washer pliers 3 2 kz 07 437 003 30 Clip washer pliers 4 0 kz 07 437 003 40 Clip washer pliers 5 0 kz 07 437 003 50 Clip washer pliers 6 0 kz 07 437 003 60 Clip washer pliers 7 0 kz 07 437 003 70 Nr Contents Foreword Technical Data Stop Matic Mechanism Operation Adjusting the Clutch Lever Sotting the Roller in Relation to the Roller Clutch Pin Zigzag Mechanism 3 Dismantling the Automatic Mechanism JA W 20 21 22 23 18 19 Relative Adjustment of Worm Gears and of Drive Lever Adjusting the Needle Position Knob Basic Position of Eccentric Stud in Needle Bar Frame Zeroing the Needle for Straight Stitching 14 Adjusting the Needle Vibration Controlled by the Zigzag Mechanism Adjusting the Needle Position Centering The Needle Th
37. he master selector dial back and forth between 0 and k At the same time turn steel pinion 19 in its normal direction of rotation until the feed dog is motionless above the needle plate and the pivots of studs 25 and 29 in crank 28 and feed connection 31 respectively are exactly in line Always ie the pinion forward never backward Lightly tighten one of the screws 18 on pinion Fig 25d Verification Proceed as instructed under Check above If the feed stroke exceeds 0 2 mm 008 repeat the above adjustment Then securely tighten both screws 18 26 Adjusting the Drop Feed Mechanism Rule With the reverse feed control in its normal position feed lifting eccentric k Fig 26 should bear against slip washer 2 under spring pressure When eccentric kis in this position its right edge should be below the right edge of eccentric follower 1 and the clearance between collar 8 and eccentric k should be approx 25 mm 1 Fig 26 Fig 26a With the reverse feed control turned to the darning position there should be a clearance of 0 5 mm 02 between the right edge of eccentric follower 1 and the left edge of feed lifting eccentric k Fig 26a In this position of the machine the eccentric follower rests on the hub of the feed lifting eccentric Check Check if the setting is correct by operating the reverse feed control and turning the balance wheel Adjustment Turn the reverse feed control over toward the left
38. ies PH VHA PIX UBS February 1970 Various repair jobs 66 Changing the motor and the carbon brushes Under normal conditions changing the motor will take 45 to 60 minutes Removing the motor Remove the arm cover and loosen the two small screws in the machine housing above the balance wheel On flatbed machines take out a screw below the bedplate on frec arrc machines a screw which is located roughly in the middle of the arm standard cover Remove the arm standard cover On free arm machines take out the five screws of the bottom plate and remove the bottom plate Remove the needle Unscrew the control box housing cover Or Machines fitted with electronio control remove cords No 2 4 5 and 6 on machines without electronic control cords No 1 and 3 In order to save a Subsequent adjustment of the needle bar rise and timing of the feed motion bring the machine to the needle bar rise position now and mark the cord belt and the cord belt sprockets To this end bring the needle bar to the bottom of its stroke Then slip the C clamp and the 2 mm thick gauge onto the needle bar without any play Pull out the gauge and turn the balance wheel until the clamp contacts the arm casting i A E 4 AA s ED 3 gay 2 4 1 a BS iz EA j ii JEn li 4 19 16 17 16 Fig 66 Mark the upper sprocket with a cross and mark the belt on the same place with an arrow in sewing direction of the machine Mark the
39. in case Slightly turn out the knurled regulating screw then turn it in again until a noticeable resistance is felt when you draw the thread through the tension Verification See under Check above Note Once the bobbin thread tension has been set correctly any tension regulation which may become necessary later should only be made adjusting the needle thread tension 61 Adjusting the Needle Thread Tension Rule Within the tension range of 3 5 if staple fibre loo or cotton thread 5 gt 0 3 is used the threads should lock in the m center of the material during straight and zig zag stitching Check Set upper tension dial on 5 and sew medium length straight and zig zag Pig 61 stitches Adjustment Remove the face cover and loosen screw 12 Fig 6l Lightly tighten screw 12 again Gradually lower regulating bracket 1 until both threads are locked in the center of the material Lightly tighten screw 12 again i Verification Check the interlocking of the threads with they machine set for its widest zigzag stitch and for a straight stitch of medium length Tighten screw 12 securely Note When using different sewing threads it may be necessary to increase or decrease the needle tension by one or two grades numbers synthetic threadscontinuos filament are used which are often more elastic than natural fiber threads And bobbin thread tensions must be eased as much as possible In this case set th
40. ing Regulator N serves for regulating the maximum speed of the machine and regulator S for regulating the speed controlled by the Stopmatic Fig 51a Adjustment of these regulators must be made very carefully without applying force using a screwdriver which is fully insulated up to its blade and has a very thin handle to avoid turning the regulators too far In most cases it will be sufficient to turn the regulators by 10 to 20 degrees First set regulator N controlling the maximum speed of the machine When turning regulator N clockwise the machine will run slower When turning regulator S for the Stopmatic control clockwise the machine will run faster Verification Replace and screw on the housing cover and plash the plug of the foot control cord in the receptacle in the control unit housing Check both speeds with the machine standing upright 52 Setting the Maximum Speed of Machine and Stopmatic Mechanism on Machines Equipped with Dual Voltage Range Motors 110 and 220 V Rule At 20 C and after a running time of five minutes the maximum speed of the machine should be as follows 110 V Maximum machine speed 850 920 r p m 150 Maximum Stopmatic speed 160 r p m 220 V Maximum machine speed 850 920 r p m Maximum Stopmatic speed 90 r p m or slightly more Prerequisite Maximum otopmatic soeed new version 120 160 rom The power supply should supply a constant current of 110 and 220 V In addition a t
41. ing the Household Overlook Stitch 6k Adjusting the Length of Forward and Backward Stitches for Triple Stitch Seams 65 Making a Sample Various repair jobs Swatch 94 66 Changing the motor and the carbon brushes 67 Changing the pressure spring in the balance wheel realize Icon 92a 93 95 Technical Data Pfaff 1222 free arm sewing machine with additional top feed And combined automatic unit consisting of a fixed ratio functional stitch mechanism and a variable ratio ornamental stitch mechanism Pfaff 1221 flatbed sewing machine with additional top feed And combined automatic unit consisting of a fixed ratio functional stitch mechanism and a variable ratio ornamental stitch mechanism Pfaff 1212 free arm sewing machine with fixed ratio automatic functional stitch mechanism Pfaff 1211 flatbed sewing machine with fixed ratio automatic functional stitch mechanism Fixed ratio automatic unit with forward reverse feed control reduction ratio 12 1 Five functional stitches which can be varied by different zigzag settings or combined Variable ratio automatic unit with intermittent drive and stitch number regulation Five ornamental stitches which can be varied by different needle position and pattern length settings or combined Zigzag mechanism with needle vibration control and needle position adjustment left center right Stitch length and stitch width settings are combined in fixed relationship Semi automatic buttonhole unit
42. is properly connected to the mains note type of current and voltage does not start running when the foot control pedal is depressed slowly apply the following test procedure 1 Checking the Current Supply The current supply works properly if the sewing light lights up when the red master switch is pressed Prerequisite for this is that the bulb is in order If the bulb is notin order If the bulb is not in order the machine drive and the speed control would nevertheless work properly If the sewing light does not light up exchange the foot control together with its cord Checking the Foot Control If the sewing lamp lights up but the machine cannot be started by pressing down the foot control pedal exchange the foot control together with its cord Checking the Stopmatic Switch Operate the Stopmatic switch by pressing it to one side by hand and check if the machine runs at the reduced speed controlled by the Stopraatic mechanism If it does this proves that the Stopmatic switch and the electronic unit are in order As the switch is operated it makes a switching noise This check double checks the above check of the foot control If this action too fails to start the machine the fault is likely to be in the electronic unit k Checking the Electronic Unit Remove the base plate on free arm machines or the bottom plate on flatbed machines pull the plug out of the wall socket and remove the cover of the control unit housing
43. ism Operation Fitting the Automatic Mechanism Fixed Ratio Automatic Mechanism Setting the Clearance between Worm and Worm Wheel Setting the Feeler Fingers Close to the Cam Stack Adjusting the Needle Vibrating Controlled by the Fixed Ratio Automatic Mechanism 67 Centering the Needle Throw in the Needle Plate Slot for Functional Stitching Adjusting the Length of Forward and Backward Stitches for Hemstitching EA Variable Ratio Automatic Mechanism Setting the Feeler Fingers Close to the Cam Stack Zeroing the Pattern Length Wheel Close Setting of Feeler Finger for Scallops 74 Electrical System Description of Electrical Equipment Setting the Maximum Speed and the Speed for The Stop matic Control Setting the Maximum Speed of Machine and Stop matic Mechanism on Machines Equipped with Dual Voltage Range Motors 110 and 220 V Adjusting the Cleaned Belt Tension Test Procedure and Trouble Shooting in the Electrical System Page 66 69 70 72 73 75 79 8l 8 gt Sewing Off 5 Adjusting the Dobbin Winder 55 Operation of Needle Threaded 56 Adjusting the Threaded Bar Collar 57 Adjusting the Needle Threaded Head 58 Tension Regulation 59 Adjusting the Bobbin Thread Tension 60 Adjusting the Needle Thread Tension 61 Adjusting the Tension Release Mechanism 62 Adjusting the Stroke of the Thread Check Spring 63 Adjusting the Length of Forward and Backward Stitches for Hemstitching 64a Sitt
44. isms are combined and incorporated in a joint automatic housing Pfaff machines 1212 and 1211 on the other hand are only equipped with a fixed ratio functional stitch mechanism Fig 40 Fixed Ratio Automatic Mechanism The directly controlled automatic functional stitch mechanism has a fixed reduction ratio of 12 1 Cam stack 5 with worm wheel Pig 40 is driven by a worm on the arm shaft This worm also serves as a fixing collar for the arm shaft Feeler fingers 8 which transmit motions 3 of the cams are connected to pivoted push button levers which can be engaged or disengaged When a push button lever is depressed feeler finger 8 which is a two armed lever contacts cam 5 on the one side and the lever of pivot sleeve 10 on the other This pivot sleeve transmits motion 3 by way of linkage 9 to the needle position assembly of the zigzag mechanism From here motion 3 is transmitted by means of the long connecting rod 11 to needle bar frame 2 Forward reverse feed control The motions for changing from forward to reverse feed and vice versa also originate from cam stack 5 of the fixed ratio automatic mechanism Fig 40a These motions are transmitted by similar feeler fingers 8 which are also connected to the push button levers From here motion is transmitted by means of feeler 10 which Is firmly screwed to the above mentioned pivot sleeve This sleeve then transmits the motion by means of linkage 9 to link type feed regulator 4 which
45. itioned as shown in Fig 67c Fig 67c 101 Insert fulcrum stud 6 of locking lever 7 Fig 67 into hole 15 Fig 67c 30 that the locking lever is positioned as shown in Fig 67d Fig 67d Insert balance wheel release knob 8 Fig 67e into balance wheel 3 with its square mark 9 pointing upward In order to snap into place balance wheel release knob 8 must be turned right and left for abut 5 mm Fig 67e Screw on screw 11 Fig 67 with washer 10 Hold balance wheel 3 fast and turn balance wheel release knob 8 in the direction of machine rotation until you hear it snap into place Check the proper functioning of the balance wheel release knob by engaging and disengaging it A
46. l of the annular guide groove on clutch sleeve 2 i by spring pressure Check Swing the reverse feed control from its right to its vertical position and back again At the same time rotate the balance wheel and check the working of the feed clutch sleeve Fig 21 6 15 16 17 Adjustment Flick the reverse feed control to the right normal position With the control in this position lever 6 Fig 33 must not lift bellcrank 7 off the actuating cam of the reverse feed control If it does loosen hexagon screw 5 Loosen collar 37 Fig 21 positioned to the left of feed eccentric 32 and push both parts toward the left by about 2 mm 5 6V Loosen both screws 17 on bar 6 as well as screws 35 and 23 on the connecting link and crank studs respectively Turn clutch sleeve 2k and simultaneously push it toward the left until the stop spring has snapped into position in its slot and bears against the end of the slot Slightly push regulating bracket 16 toward the left against the long bellcrank 15 Then tighten both screws 17 securely After this adjustment bar 6 springs back lightly thus relieving the spring pressure against the wall of the annular groove in the clutch sleeve Verification Operate the reverse feed control while turning the balance wheel and check to see if the feed clutch works properly and reverses the direction of feed 22 Adjusting the Feed Eccentric Endwise Rule With the reverse feed control at its
47. le position Then turn the balance wheel and check to see if the needle clears both ends of the slot at the same distance Fig 11 Adjustment Loosen both screws of the face cover and remove the latter Insert a new needle System 130 No 80 Also loosen screw 3 in needle bar frame 1 Fig lla Take a 5 5 mm spanner and turn eccentric stud 5 until the needle clears both ends of the needle plate slot at the same distance as it descends on the right and left of its throw When tightening the retaining screw again make sure connecting rod 2 is allowed a small amount of end play Verification Check the end play of the connecting rod and the clearance between the needle and the ends of the needle plate slot with the machine set for its widest zigzag stitch Fig 11a BUTTONHOLE MECHANISM 12 Operation of Buttonhole Mechanism When buttonhole control 12 is pushed down against stop 13 While the buttonhole mechanism is in its starting position Fig 12 pawl lo Fig 13 Drops into a notch of the second Ratchet wheel 9a and jointly Turns all three ratchet wheels 9 Ya and 9b until pawl 8 Fig 12a In its extreme left position can Fall into the second notch of the First ratchet wheel 9 When the Machine is running all three Ratchet wheels then jointly turn By one tooth When the needle is Situated above the fabric the Buttonhole mechanism shifts from Right side to bar tack and from Forward stitch to reverse stitch
48. ly when the sideways motion of the needle begins Adjustment Set the master selector dial to stitch range 8 and the needle position knob to its left position Press the blind stitch button Rotate the balance wheel in sewing direction until the point of the needle rising on the left of its throw is flush with the needle plate surface Fig 44a and feeler finger 5 Fig 44b either drops into the recess of cam 4 or is very close to it Fig 44b Loosen the two screws 13 of worm 12 As you do this make sure the needle stays on the left ot its throw Rotate the balance wheel until the point of the needle rising on the left of its throw is flush with the needle plate surface Fig 44a Turn the master selector dial to straight stitching Turn worm 12 until feeler finger 5 is exactly at the beginning of the rising portion of the rim of cam 4 Fig 44b Hold the cam stack in this position and tighten one of the screws 131 but make sure arm shaft 11 has no end play Fig 44b Verification Check the sideways needle motion as instructed under Check above The arm shaft should neither have end play nor bind Tighten the three screws 13 of the worm very securely Check the blind stitch with additional zigzag stitches 2 to 2 3 m 07 to 09 wide To do this set the master selector dial to stitch range 6 or 9 and rotate the balance wheel If the left throw of the needle diminishes and zigzag stitch motions cancel each other out this means
49. me gauge and C clamp Fig 36 Remove the gauge and rotate the balance wheel in sewing direction until the C clamp is in contact with the needle bar frame Fig 36a The needle bar has thus risen by 2 mm which is the amount of needle rise required to form the loop The hook point must now be exactly opposite the center line of the needle at the back Fig 36 Fig 36a Adjustment if the sewing hook is completely out of adjustment remove the hook bearing cover and loosen both screws 2 of helical gear 3 Fig 36a For this loosen the C clamp and repeat the adjustment described under Check Turn the sewing hook until its point is exactly opposite the center line of the needle at the back Figs 36a and 36b With the sewing hook in this position push helical gear 3 to the right and press it lightly against the bearing Securely tighten screws 2 Note If no screw is visible Fig 36b when the helical gear is in the above position pull helical gear 3 out and insert it again so that one of its screws accessible Verification Turn the balance wheel backward a little and then forward until the C clamp is again in contact with the needle bar frame The point of the sewing hook must now be exactly opposite the center line of the needle at the back Now remove the C clamp Fully tighten both screws 2 of helical gear 3 Make sure that the hook drive shaft does not bind 37 Setting the Needle Bar at the Correct Height
50. napped into the respective notch in the rim of disc 5 Fig 6 Loosen screw 7 on the right side of the y cam hub and turn the knob until the symbol for the central needle position is exactly below the white mark on the dial For this adjustment the knob must be pushed all the way into dial After the adjustment tighten screw 7 very securely Verification Turn the knob to its three positions several times and check to see that the symbol for the central needle position is exactly below the white mark on the dial when the knob is turned to this position Notice 1 At the second version of the needle position knob axle 8 of the knob has a flat surface Screw 7 must be fixed on this flat surface Notice 2 At the third version of the knob axle 8 has a tap hole For fixing screw 7 i must be turned into the tap hole and then be tightened securely 7 Basic Position of Eccentric Stud in Needle Bar Frame Rule In its basic position the eccentric stud should be turned so that its lobe points upward Fig 7a Fig 7 Fig 7a Adjustment Turn the master selector dial to the widest zigzag stitch stitch range 8 Loosen the two screws in the face cover and remove the latter Loosen screw 3 in needle bar frame 1 Fig 7 Turn eccentric stud 5 with the aid of a 5 5 nun spanner so that its lobe points upward Then continue turning the eccentric stud until the needle clears the right and left edge of the
51. nt If this clearance in incorrect remove the face cover and slightly loosen hexagon screw 11 Fig 37c using a 5 5 mm spanner Position needle bar 1 at the correct height making sure that you do not turn it Then lightly tighten hexagon screw 11 again Verification After sight checking the needle bar height and the correct angle of the needle holder tighten hexagon screw 11 securely Fig 37c 38 Setting the Hook to Needle Clearance With the machine set for straight stitching the clearance between the hook point and the bottom of the clearance out of the needle should be 0 05 mm 004 as shown in Fig 38 At the widest zigzag stitch setting the hook point should almost touch the needle as it descends on the right and left of its throw Fig 38 0 05 mm Check Remove the sewing foot and the needle plate Loosen both screws of the bobbin case position finger bracket and strip the sewing hook Insert a new System 130 needle No 80 and check the above clearance with the machine set for straight stitching and the widest zigzag stitch Adjustment If the clearance between sewing hook and needle has to be set a new loosen hook bearing screw 1 Fig 38a On free arm machines the base plate and the free arm bottom cover must be removed first Position the sewing hook so that the above clearance is correct taking care however that hook bearing 2 is not pushed to the left and the feed rock shaft has no end play
52. ntric 5 Fig 14 Adjustment Turn the master selector dial and its knob so that their buttonhole symbole are opposite the white mark With the buttonhole mechanism in this position pawl 6 should have dropped into the notch of ratchet wheel 5 Fig 10a Loosen both screws kin eccentric 5 Fig k and rotate the latter until roller 6 of driving lever 7 is at the highest point of eccentric 5 Now push the eccentric toward the right or left until the clearance between pawl 8 and the first tooth of the first ratchet wheel 9 is 0 1 mm Tighten both screws kin eccentric 5 securely again Note This adjustment may make it necessary to push worm 3 slightly toward the right To do this loosen both screws 2 To prevent disturbing the setting of worm wheel 12 and the needle vibrating eccentric Fig 9b hold the worm wheel steady Having adjusted the position of eccentric 5 Pig 15 push worm 3 toward the left against eccentric 5 without disturbing the setting of worm wheel 12 and tighten both set screws Again check the timing of the needle vibrating motion as instructed in Section 9 and if necessary readjust Make sure worm 3 is constantly in contact with eccentric 5 Verification Turn the balance wheel and check to see if there is a clearance of 0 1 mm between pawl 8 and the first tooth of the first ratchet wheel when the pawl is at its right point of reversal Timing the Pawl Stroke Rule When the buttonhole control has
53. of the gauge Now tighten screw 11 in block 12 securely Verification Feeding foot and sewing foot should both rest firmly on the gauge After re moving the gauge and lowering the presser bar lifter the feeding foot in its highest position should be positioned 1 2 mm above the sole of the sewing foot 3la Adjusting the Height of the Feeding Foot from Machine No 29 311 283 onwards Note From machine No 29 311 283 onwards the presser foot height for machines having top feed is 7 5 mm see par tla Due to this the presser foot height on machines from the above mentioned number onwards has to be adjusted with the additional 1 mm feeler gauge on the machines having earlier numbers than this adjustment is made without the 1 mm feeler gauge see par 3l To adjust take out the 1 mm feeler gauge of feed height gauge No 63 112 120 08 or insert it as the case may be Fig 31a 32 Adjusting the Vibrator Rule When at its lowest point the darning foot should be positioned 0 to 0 1 mm 004 above the needle plate Fig 32 Check Turn the reverse feed control over to the left darning position and bring the darning foot to its lowest point Check this setting visually Note Prerequisite for this adjustment is that both the sewing foot and the feeding foot are correctly adjusted vertically Adjustment procedure for top feed machines Screw on darning foot 6 and rotate the balance
54. opmatic position there should be a clearance of 0 7 to 1 5 mm between slide 33 and clutch lever 5 so that when the presser bar lifter is pushed right down there is a minimum clearance of 0 1 mm Also lug 26 of lever 28 Fig l must be in contact with micro switch 9 in both of the above positions of the presser bar lifter Check Remove the arm standard cover and the balance wheel Take out the three screws 37 Fig 2 and remove cover disc 36 Bring the presser bar lifter to the upper Stopmatic position and turn the arm shaft in sewing direction until clutch lever 5 Fig la has dropped into the cutout of upper sprocket 34 Check the clearance of 0 7 to 1 5 mm varies on individual machines between slide 33 and clutch lever 5 Push the presser bar lifter down as far as it will go and check the minimum clearance of 0 1 mm too Adjustment Push the presser bar lifter back up to the Stopmatic position Loosen screw 29 and press lever 23 tc the left until the clearance of 0 7 to 1 5 mmis correct Fully tighten screw 29 Verification Push the presser bar lifter up beyond its Stop matic position and watch the clearance while doing so Push the presser bar lifter down as far as it will go and check the clearance again During the longest stroke there must be a safety clearance of 0 1 mm so that the micro switch is not operated Note If clutch lever 5 strikes slide 33 when the presser bar lifter is pushed up or down the clearance must
55. osition of the roller on the long connecting rod in relation to needle vibrating lever 7 These positions range from pivot 1 of needle vibrating lever 7 to its maximum throw According to the position of the roller a greater or smaller zigzag throw 4 is transmitted to needle bar frame 2 By changing the needle position to the right or left the resulting zigzag stitches or automatically produced patterns can be positioned to one side so that an unsymmetrical effect is produced The only exception is the motion required for producing scallop stitching This motion is transmitted by means of a feeler to the pivot sleeve of the functional stitch mechanism and from there to the needle position assembly For See the stitch width is controlled in the same way as for all other fancy stitches kl _ Fitting the Automatic Mechanism Note A blind stitch normally consists of five straight stitches and a zigzag stitch In order to produce a blind stitch which has additional small zigzag stitches it is necessary that the throws originating from the zigzag eccentric and the cam of the fixed ratio automatic mechanism respectively go in the same direction at the same time Fitting Turn the master selector dial to stitch range 8 and the needle position knob to the left needle position Turn the balance wheel in sewing direction until the point of the needle ascending on the left of its throw is flush with the needle plate surface Then turn the master s
56. pull off adjusting bracket 15 Turn out the four screws 2k of the automatic mechanism and remove the complete mechanism 5 Relative Adjustment of Worm Gears and of Drive Lever Rule Worm 3 and worm wheel 12 Fig 5 should have almost no play There should be a clearance of 0 1 mm 004 between roller 6 on drive lever 7 and arm shaft 1 Fig 5a so that the roller does not contact the shaft when the lever moves back and forth In addition the axis of the zigzag mechanism should extend exactly at an angle of 90 to the arm standard Adjustment Slightly loosen both screws 9 Fig 5 Then adjust the position of zigzag mechanism 8 vertically and laterally until the worm and worm wheel are properly meshed and the clearance between drive lever 7 and arm shaft 1 is correct Fully tighten both screws 9 of the zigzag mechanism Verification Slightly rock zigzag eccentric 11 back and forth to see if worm and worm wheel are properly meshed and their teeth have practically no play Also the drive lever should work smoothly I gt Adjusting the Needle Position Knob Rule When the needle position knob is turned to the central needle position the symbol for this position should be exactly below the white mark on the dial and the knob should have snapped into this position Fig 6 Adjustment Turn the knob until screw 2 contacts the flat spot marking the central needle position on needle position cam k and latch 6 has s
57. ransformer is required which can be connected to 110 220 volt A C and di a capacity of 300 VA At 110 and 220 V the power input is approx 1 ampere Check See Check described in Section 51 of this Service Manual In addition check the speeds at both voltages 110 and 220 V Adjustment For safety reasons pull the plug of the foot control cord out of the socket on the control housing Unscrew and remove the cover of the control housing Regulator N servos for regulating the maximum speed at 110 V and regulator S for regulating that speed at 220 V Fig 52 Adjustment of these regulators must be made very carefully without applying force using a screwdriver which is fully insulated up to its blade and has a very thin handle to avoid turning the regulators too far In most cases it will be sufficient to turn the regulators by 10 to 20 degrees 220 V 110 V V Mai Electronic speed vains control Foot control 12 36567 Stopmatic switch Sewing light L Motor To re adjust all speeds turn regulator S until its slot is positioned vertically Now turn regulator N for 110 V until the maximum speed lies within 850 to 920 r p m Then turn regulator S for 220 V until the same requirement is met Check the speed at both tensions 110 and 220 V and if necessary re adjust For every adjustment turn regulator N 110 V first then regulator S 220 V Operate micro switch 9 Pig 52a b
58. rectly in the needle plate slot i so thatthe 74 needle clears both ends at the same distance 12 11 109 46 Adjusting the Length of Forward and Backward Stitches for Hemstitching Rule When set for hemstitching the machine should make forward and backward stitches of the same length Note This adjustment is only preliminary Final adjustment must be made when the machine is sewn off Check Turn the master selector dial to stitch range k and the needle position knob to its left position Press the hemstitch button Place a single lay of fabric under the sewing foot and a piece of thin cardboard on top of it Turn the balance wheel in sewing direction and check to see if the needle in sewing backwards enters the hole made during forward sewing Fig 46 24 23 22 20 4 jr 15 Adjustment If the needle does not enter the holes made previously loosen screw 16 and nut 18 Fig 46 Turn regulating screw 19 out a few turns Push regulating screw 19 lightly to the right and screw 16 to the left Then lightly tighten screw 16 and turn in screw 19 very slowly until the needle enters the holes exactly Check this by turning the balance wheel Fully tighten screw 16 and nut 18 Verification Let the machine run The needle should now pierce the cardboard in exactly the same point when the machine sews forward and backward 72 Varie Ralio i ieMechani i7 Setting the Feeler Fingers Close to the Cam Stack Rul
59. rmore the repairer should stand on a rubber insulating mat and the machine should likewise be placed on such a mat Electronic Speed Control It is a great advantage for the sewing machine when the speed of the A C D C motor can be varied within a wide range and when the speed required for a particular sewing job remains constant almost indepen dently of the required torque The following diagram shows you the principle of this control Fig 50 Thyristor Suppressor filter power circuit Stopmatic Foot control 77 Principle of Electronic Speed Control for A C D C Motors in Sewing Machines The motor speed n is regulated by the foot control P3 or the Stopmatic switch via P2 Fig 50 According to the respective setting a certain section an of each semi cycle is supplied to the motor by the thyristor phase control Fig 50a When the load increases the motor reflexively regulates the control unit As a result section an is increased by the additional amount bn so that the speed set by P2 or P3 remains more or less constant In Fig 50a the current supplied to the motor is illustrated Q Mains current Motor current without load at speed n Motor current under load at speed n Fig 50a Motor current diagram of a machine equipped with electronic speed control Fi g 50b Load curves for a 220 volt 50 cycle 80 watt 5500 r p m sewing machine motor equipped with rheostat and electronic speed
60. row in the Needle Plate Slot Buttonhole MechanismM 12 eration of Buttonhole Mechanism Basic Position of Buttonhole Control Stop 22 Adjusting the Relative Position of Driving Pawl and Ratchet Wheel Timing the Pawl Stroke Final Adjustment of the Buttonhole Control Stop Timing the Buttonhole Forward Reverse Feed 28 Feed Mechanism Lateral Adjustment of Feed Dog Setting the Feed Dog Parallel to the Needle Plate Setting the Feed Dog at the Correct Height Adjusting the Feed Eccentric Clutch Sleeve Adjusting the Feed Eccentric Endwise Adjusting the Link Type Feed Regulator Endwise 2k Zeroing the Feed Regulator 25 Timing the Top and Bottom Feed Strokes 38 Page 10 11 12 13 15 17 Op 20 23 2k 26 31 32 35 36 37 26 27 28 29 30 Sls 32 33 50 51 937 54 Adjusting the Drop Feed Mechanism Setting the Presser Bar at the Correct Height Adjusting the Pressure on the Material Lateral Adjustment of Feeding Foot in Relation to Sewing Foot Adjusting the Feeding Foot in Sewing Direction Adjusting the Feeding Foot Vertically Adjusting the Vibrator Timing the Buttonhole Forward Reverse Feed Sewing Mechanism Adjusting the Position of the Needle in the Needle Plate Slot Basic Position of Hook Bearing Timing the Sewing Hook Setting the Needle Bar at the Correct Height Setting the Hook to Needle Clearance Adjusting the Bobbin Case Position Finger Automatic Mechan
61. sitioned that the upper pawl 10 Fig 13 has dropped into the first notch of the second ratchet wheel 9a and clears the first tooth at a distance of 0 2 to 0 4 mm 008 to 016 Fig 13 Check Turn the needle position knob until the buttonhole symbol on its one end is opposite the white mark on the dial Then check to see if the clearance between tooth and pawl is correct It may be necessary to push the buttonhole control down by this distance Adjustment Fig 13a Loosen screw l4 and push stop 13 to its lowest position Fig 13a Then tighten screw 14 only lightly Turn the master selector dial and the needle position knob so that their buttonhole symbols are opposite the white mark Now push up stop 13 with the aid of a screwdriver Fig 6c 12 until the upper pawl 10 Fig 13 falls into the first notch of the second ratchet wheel 9a and clears the first tooth at a distance of 0 2 to 0 4 mm Now43 _ fully tighten screw 14 of the stop Verification 4 Check the clearance between tooth and pawl as instructed under Check above 2 14 Adjusting the Relative Position of Driving Pawl and Ratchet Wheel Rule With the buttonhole mechanism in its starting position driving pawl 8 should have completed its stroke toward the right when it is 0 1 mm 004 away from the first tooth of the first ratchet wheel Fig 14 Check Check this clearance visually and by lifting driving lever 7 off ecce
62. t Remove the face cover and take out the sew light socket screw to expose screw 9 in presser bar guide collar 8 Fig 27d Raise the presser bar lifter and place the gauge under the sewing foot Fig 27d Now loosen screw 9 in the presser bar guide collar and screw 11 in the block at the upper end of the presser bar Push presser bar 10 with the sewing foot down onto the gauge On top feed machines also push insert 7 up into the presser bar as far as it will go Push presser bar guide collar 8 downward and tighten its screw lightly Remove the gauge and slowly lower the presser bar onto the needle plate Turn the presser bar so that the needle slot in the sewing foot is in line with the needle and the needle plate slot In addition make sure the sewing foot parallels the edges of the feed slots 1 Verification Having adjusted the sewing foot height with the aid of the gauge securely tighten SCrEW 4 9 in the presser bar guide collar 28 Adjusting the Pressure on the Material Rule For sewing ordinary materials the lobe of the hexagonal eccentric stud 3 should point toward the rear wall of the machine arm Fig 28 Note For sewing delicate and flimsy materials the pressure on the fabric may be eased for heavy or dense materials on the other hand the pressure may be increased Fig 28 Adjustment Lower the sewing foot and depress lever 2 and spring loaded pin 1 Fig 28 Now eccentric stud 3 can be easil
63. t its 1 0 mra recess is above the feed dog Set the machine for its longest stitch and bring the feed dog to its highest position Fig 20 Adjustment If adjustment is required remove the needle plate On flatoed machines also unscrew the needle plate base To set the feed dog higher or lower turn screw 3 which is located to the right of the feed dog in the needle plate base Fig 20a Turning this screw clockwise raises the feed dog turning it counter clockwise lowers it Screw 3 is retained in its respective position by a retaining ring Screw 3 is retained in its respective position by a retaining ring Verification Fig 20a To check this cong replace the needle plate and bring the feed dog to its highest position ee should now be a clearance of 0 1 mm between ie feed teeth an the underside of the recessed portion of the gauge i Fig 20 21 Adjusting the Feed Eccentric Clutch Sleeve A feed reversing clutch in the feed mechanism makes it possible to reverse the action of the feed eccentric for reverse sewing As a result the length of the reverse stitch is the same as that of the corresponding forward stitch Rule When the machine is set for forward sewing clutch sleeve 2k Fig 21 should be positioned so far to the left that the stop spring on drive shaft 7 is up against the end of the slot in the clutch sleeve At the same time however fork 26 of bar 6 must not be pressed against the wal
64. that the motions originating from the zigzag eccentric and the cam are working against each other In this case the foregoing adjustment must be repeated Make sure that the one emanating from the zigzag eccentric and the cam act in the same irection 69 45 Centering the Needle Throw in the Needle Plate Slot for Functional Stitching Rule With the needle position knob turned to its left position and the machine set for functional stitching the needle should clear both ends of the needle plate slot at the same distance when descending on the right and left of its throw approx 4 mm or 5 32 stitch width as shown in Fig k5 Fig k5 Note In order to make it possible to use a sword bladed Wing needle for hemstitching the stitch width is a little smaller than that used for other functional stitches It is approx 3 mm I 8 Check Turn the master selector dial to straight stitching and the needle position knob to its left position Press the blind stitch button Rotate the balance wheel in sewing direction and check to see if the needle clears both ends of the slot at the same distance Adjustment If the needle throw is positioned too far to the left in the needle plate slot turn regulating screw 6 in clockwise if it is too far to the right turn it out counter clockwise Fig 45a Fig 45a U13 123 L 5 ETB Verification Turn the balance wheel and check whether the needle throw is centered cor
65. the balance wheel one complete turn and release the buttonhole control again Then rotate the balance wheel one complete turn again and as you do this check the second phase of the buttonhole sewing cycle in the same manner Adjustment If this check reveals that the lower pawl 11 Fig 16a does not fall into the appropriate notch loosen screw k Fig l6c and slightly push stop 13 downward If the upper pawl 10 Fig 13 does not drop into the fourth notch of the second ratchet wheel 9a set stop 13 higher accordingly Fully tighten screw 14 again Fig 16c Verification Check the proper working of the pawls by operating the buttonhole control and turning the balance wheel as instructed above under Checking both phases of the buttonhole sewing cycle Fig l6c 17 Timing the Buttonhole Forward Reverse Feed If all settings of the machine feed are correct the timing of the buttonhole forward reverse feed discussed in Section 33 may be carried out at this point FEED MECHANISM 18 Lateral Adjustment of Feed Dog Rule The feed dog should be positioned so that its tooth rows are centered exactly in the feed slots and do not chafe against the side walls Fig 18 Fig 18 Fig 18a Fig 18b Mi al Check Check to see if the feed dog is positioned correctly Adjustment If the feed dog is wedged in the feed slots or not centered properly Figs 8a and 18b remove the needle plate and loosen both scre
66. the machine is set for its widest zigzag stitch Fig 10 Check Turn the master selector dial to the widest zigzag stitch in stitch range 9 and the knob on the dial to the left needle position Turn the balance wheel until the needle is on the left of its throw and its point is flush with the surface of the needle plate Fig 10 As you turn the master selector dial from the narrowest to the widest zigzag stitch in stitch range 9 the needle must not make any perceptible sideways motion Fig 10a Adjustment If the needle does move the position of needle position lever 1 Fig 10a has to be adjusted by turning screw 2 Turn this screw out about three turns but do not loosen lock nut 3 Turn the master selector dial from the narrowest to the widest zigzag stitch in stitch range 9 and back while simultaneously turning in screw 2 slowly until the needle bar ceases vibrating Screw 2 is retained in this position by lock nut 3 Verification Now double check exactly as instructed under Check above with the needle moved to its left position 11 Centering the Needle Throw in the Needle Plate Slot Rule With the knob on the dial turned to the central needle position the needle should clear both ends of the needle plate slot at the same distance when descending on the right and left of its throw Fig 11 Check Turn the master selector dial to stitch range 8 and the needle position knob to the central need
67. the thread check spring should be through acting The needle thread must be released by the thread check spring when the lower end of the needle eye is flush with the goods Fig 6 Fig 63 Check To check set the machine for its longest stitch and sew a few straight stitches Then turn the balance wheel to determine the end of the thread check spring stroke The precise moment when the needle thread is released can be clearly determined by watching its tautness at the needle eye The needle thread is released by the thread check spring when it enters the needle eye in a curve instead of a straight line Adjustment Remove the face cover and slightly turn in screw 1 to position the thread check spring correctly Verification Check with the machine set for its longest stitch if the threads check spring works properly i e if its stroke is timed correctly 64 Adjusting the Length of Forward and Backward Stitches for Hemstitching Rule When the machine is set for hemstitching the master selector dial is set at k and the needle position knob at its left position the machine should sew forward and reverse stitches of the same length Check To check this use a System 130 needle in size 80 Adjustment If the needle in sewing backwards does not enter the holes made previously loosen nut 18 and screw l6 Fig 6k Turn regulating screw 19 slightly in or out until the needle enters the holes exactly Securely tighten screw
68. the triple stitch button is pressed the master selector dial is turned to k and the needle position knob to its central position the machine should sew forward and reverse stitches of the same length Check To check this use a System 130 needle in size 80 Note Prerequisite for this adjustment is that the stitch length setting for hemstitching is correct Adjustment If the needle does not enter the holes made previously slightly turn regulating screw 1 in the engaged feeler finger 5 in or out Fig 65 until the forward and the backward stitches are the same length Pig 65 Verification Sew a triple stitch and a hemstitching seam and if necessary repeat the above adjustment 66 Making a Sample Swatch After all adjustments and checks have been made and the machine sews satisfactorily sew a sample swatch showing the most important sewing operations that can be performed on this machine Li Straight stitching varying stitch length and sew ing direction 2 Zigzag stitching in the four stitch widths and various stitch lengths 3 All functional stitches including hemstitching k On Pfaff machines 1222 and 1221 all decorative stitches in all three needle positions and in two pattern lengths 5 A buttonhole about 20 mm long 6 On Pfaff machines 1222 and 1221 a narrow strip of a difficult to handle material about 50 cm 20 long should be used to sew a smooth seam without any disarrangement of fabric pl
69. til the above setting is correct Fig 30 Fully tighten hexagon screw 5 Fig 30a Verification Check to see if the front edge of the feeding foot is positioned exactly above the first tooth of the feed dog Screw on the sewing foot With the machine set for its longest stitch there should now be a small clearance between the end of the slot in the sewing foot and the feeding foot when the latter is at the near end of its stroke Fig 30a 31 Adjusting the Feeding Foot Vertically Rule Old version When in its highest position the feeding foot should have risen 1 2 mm 05 above the sole of the sewing foot Check Raise the presser bar lifter and engage the top feed Remove the needle and bring the needle bar to its lowest point Raise the sewing foot as high as possible by its screw and push gauge No 63 112 120 08 under it Fig 31 The feeding foot should now rest on the additional tongue of the gauge and the sewing foot on the gauge proper without having any play Make sure that insert 7 of sewing foot 6 is up against the Fig 31 StOP in presser bar 10 If the sewing foot insert does not bear against 9 3 the stop of the presser bar or the feeding foot does not rest on the tongue of the gauge the feeding foot height must be readjusted Adjustment Remove the face cover and the complete tension mechanism Loosen screw 11 in block 12 and push the latter down lightly until the feeding foot rests firmly on the tongue
70. tom plate and the free arm cover on free arm machines Then using an 8 mm wide spanner loosen hexagon screw 34 Pig 19c and set guide piece 38 higher or lower until the feed dog is exactly parallel to the needle plate Tighten screw 34 Loosen screw 35 and remove the circle on stud 36 Remove stud 36 Loosen screw 12 and remove stud 14 Loosen the small screw 41 in feed bar 40 and disconnect the tension spring under the feed dog Then move feed rock shaft 9 back and forth until it moves freely Tighten acrov 11 in feed bar 40 and again check to make sure that all parts move freely There must be no play now between foed bar 40 and the circlip of the small stud 39 Insert stud 14 and tighten screw 12 Check the top and bottom feed mechanisms for free movement since in case of heavy working the stitch length would differ in forward and backward feeding when making the two buttonhole seams Mount stud 36vith the circlip push the feed regulator links up against each other and tighten screw 35 Verification Place gauge Ho 63 112 120 0 on the feed dog and check for parallelism Tighten all screws securely and check to see that the feed regulator links reverse properly 20 Setting the Feed Dog at the Correct Height Rule When the feed dog is at its highest position its teeth should protrude 0 9 m 04 above the needle plate surface Fig 20 Check Place gauge No 63 112 120 08 on the needle plate so tha
71. tory for re turning When inserting new carbon brushes make sure that the connecting wire inside the pressure spring will not be wedged and that the U shaped contact cap on the end of the spring is seated correctly in the carbon brush duct The two caps should only be tightened by hand Installing the motor Insert the motor cord into the channel and the motor into the machine Pull cord belt 18 Fig 66a up and position it to the right and left of motor bracket 19 Install the motor casing and tighten it with screw 23 and a toothed washer Insert the light and Stopmatic cords into the groove of the motor casing and secure them in place with the cord retaining spring Tighten the motor with the two screws 19 Mount cord so that the arrow and lino marking of the cord belt are in line with the cross and line marking on the cord belt sprockets The point of the hook must be on the center line of the needle and the feed dog under the needle plate Remove the C clamp Mount bracket 26 together with the clutch levers and the micro switch assembly and tighten them with screws 25 making sure that the lug of bracket 26 enters the lower hole in bell crank 32 Mount connecting link 31 and tension spring 4 Adjust the clutch lever as described under 1 of the Service Manual Mount the roller clutch and adjust it as described under 2 of the Service Manual Mount the cleaned belt and attach the balance wheel Mount motor cords No 2 4 5 and 6 on machines fi
72. tted with electronic control or cords No 1 and 3 on machines without electronic control On electronically controlled machines adjust the maximum speed for the motor and the Stopmatic mechanism as described under 51 of the Service Manual Mount the control box cover as well as all remaining covers etc Note When repairing electrical appliances of every kind check the respective appliance in order to make sure it conforms to the safety regulations in effect in your country All electrical repairs should be performed by an expert oR S REP RRNBRBS 9 67 Changing the pressure spring in the balance wheel release knob only on machines without Stopmatic mechanism This job will take about 5 minutes Removal Turn out screw 11 Fig 67 and remove washer lo Pull out balance wheel release knob 8 and take out locking lever 7 clutch collar 5 and pressure spring 4 Fig 67 Refitting Turn balance wheel 3 Fig 67a until hole 12 points downward Hold balance wheel 3 Fig 67 in this position v ith one hand and turn sprocket 1 Fig 67 with the other hand until one cutout 2 Fig 67 in the sprocket is opposite hole 12 Fig 67a in balance wheel 3 Place pressure spring 4 Fig 67b onto boss 14 so that its rear end enters groove 13 Fig 67b Slip clutch collar 5 Fig 67a onto balance wheel boss 14 and press it in This will cause pressure spring 4 to be positioned vertically and clutch collar 5 to be pos
73. uttonhole Control Stop Rule Stop 13 of buttonhole control 12 Fig 16 should be so positioned that the upper pawl 10 and the lower pawl 11 Fig l6a will alternately fall into the respective notch as the buttonhole sewing cycle is in progress Fig 16 n Checking the first phase of the buttonhole sewing cycle Turn the master selector dial to the buttonhole sewing position Push the buttonhole control down against its stop and hold it there Fig 16 Rotate the balance wheel one complete turn in sewing direction As you do this the lower pawl 11 Fig 6a should fall into the first notch of the third ratchet wheel 9b which can be ascertained by watching the top ond of pawl 11 Continue turning the balance wheel until driving pawl 0 Fig I6b is exactly at its left point of reversal Release the buttonhole control The lower pawl 11 TN now rotate ratchet wheel 9b Fig a Fig I6a 27 The clearance between the driving pawl and the third tooth of the first ratchet wheel should now be 0 2 to O k mm Fig 16b AME aay NE _ EN a Di 765 Continue turning the balance wheel until driving pawl 8 is at its right point of reversal again With the pawl in this position the upper pawl 10 should now drop into the fourth notch of the second ratchet wheel Ya Fig 13 Checking the second phase of the buttonhole sewing cycle Again depress the buttonhole control and hold it in its lowest position Rotate
74. vanced at exactly the same rate Fig 25a At the end of the feed stroke the feeding foot rises and the feed dog drops below the needle plate surface Fig 25b The feeding foot and the feed dog then return to their starting position for the next stroke On their return stroke they are out of contact with the fabric Fig 25c During the feed stroke the presser bar is raised slightly Fig 25a whereas the feeding foot which is screwed to a separate presser bar insert is lightly pressed down against the material by a second spring This action keeps the material down and prevents flagging or creeping of the plies Both the feeding foot and the feed dog begin advancing the material when the needle has risen clear of the goods The feed stroke ends before the needle enters the fabric again A Fig 25 Fig 25b Fig 25c Rule With the needle bar in its highest position the pivots of studs 25 and 29 in crank 28 cts connection 31 respectively should line up exactly see dash dot line in Fig 25d Check Bring the needle bar to its exact highest point Then turn the master selector dial back and forth between 0 and k As you do this the feed dog should merely make a hardly perceptible motion Adjustment On flatbed machines remove the bottom plate and on free arm machine the base plate Loosen both screws 18 of the pinion Fig 25d Turn the balance wheel to bring the needle bar to its exact highest position Turn t
75. wheel until the darning foot is at its lowest point Fig 32 Remove the top cover Now turn screw 1 in lever 4 Fig 32a in or out until the sole of the darning foot is 0 to 0 1 mm above the needle plate The setting of lock nut 2 must not be disturbed in the process it should be retained by lock washer 3 Verification Place a single ply of fabric under the darning foot and run the machine The darning foot should just touch the material Fig 32a Adjustment procedure for ordinary feed machines Screw on darning foot 6 and rotate the balance wheel until the darning foot is at its lowest point Fig 32b Remove the face cover and the tension mechanism Loosen screw 11 in block 12 so that presser bar 10 can slide downward Raise the darning foot by its screw until its sole is 0 to 0 1 nun above the needle plate At the same time push down block 12 and hold it there until you have tightened screw 11 Verification Place a single ply of fabric under the darning foot and run the machine The darning foot should just touch the material Fig 32b 33 Timing the Buttonhole Forward Reverse Feed Rule There should be no play between cam follower 2 and cam 1 as well as lever 6 and bellcrank 7 when the reverse feed control points upward and the buttonhole mechanism is switched to reverse sewing Fig 33 Check Turn the reverse feed control to its vertical position and the master selector dial to the buttonhole
76. wing hook should be exactly opposite the center line of the needle When the balance wheel is now turned the hook point should enter the loop enlarge it and pass it around the bobbin case Setting the needle bar at the correct height The needle bar must be positioned vertically so that the hook point readily enters the needle thread loop at a point above the needle eye regardless whether the machine is set for straight stitch or zigzag sewing Setting the hook to needle clearance The sewing hook should be set as close to the needle as possible so that its point does not miss the thread loop Fig 3k To adjust the sewing hook proceed as follows 1 adjust needle bar rise 2 set needle bar at correct height 3 set hook to needle clearance J gt a Revised oositLon of the needle in the needle plate slot Rule There should be a clearance of 0 2 mm between the back of the needle shaft and the back of the needle plate slot see Fig 34b Fig 34b As an increase in needle size in always towards the 5S 3432 1 front the point o a No 100 needle would be positioned exactly 1 4 in the center of the needle nlate slot while that oi a No So Be needle would be positioned in the back third of the slot Check Insert a new system 130 705 H needle in size 100 and rotate as the balance wheel until the needle is positioned in the needle plate slot Now check whether the needle is centered in the ne
77. ws 2 Fig 18c Then adjust the position of the feed dog in the feed slots Fig 18c If the feed dog is much closer to one side than the other loosen screws 1 and 13 of the hook drive shaft bushings Fig 8d To get at these screws remove the bottom plate on flatbed machines or the base plate and the free arm bottom cover on free arm machines This done move hook drive shaft 7 together with its bushings 2 and 11 and feed rock shaft 9 to the right or left until the feed dog is correctly centered in the feed slots Tighten screws 1 and 13 securely again making sure that feed rock shaft 9 has neither too much nor too little end play Fig I8d I 2345 678 91011 13 Note The foregoing adjustment may have disturbed the hook to needle setting Verification Check to see if the feed dog is correctly cetered in the feed slots of the needle plate Fig 18 19 Setting the Feed Dog Parallel to the Needle Plate Rule old version When the feed dog is at its highest position its teeth should be parallel to the surface of the needle plate Fig 19 Fig 19 LE mune TELE ECE Teeter Check Bring the feed dog to its highest point and turn the master selector dial to the endest stitch Place gauge No 63 112 120 08 on the feed dog with its recessed surface facing upwards Now check whether there is the same amount of clearance between needle plate and gauge at both ends of the gauge Adjustment If the feed dog
78. y pushing it slightly to the left Then adjust the position of regulator 9a at 110 V until the speed is set at 150 to 160 r p m Check the Stopmatic speed at 220 V It must not be below 90 r p m If it is increase the speed at 110 V so that the maximum speed at 220 V will be above 90 r p m Verification Check the maximum speed of both the machine and the Stopmatic at 110 and 220 V Fig 52a N NI p SESI ar r Tr a r nba a aa a a a Aa W h Et e ae At caine L k BOA as 1 Ev a i a3 Cy al OAT I ed ss 4 rt li 19 53 Adjusting the Cleated Belt Tension Rule The cleated belt should be tensioned lightly It must not skip any sprocket teeth flap or make any noise Adjustment Loosen screw 20 Fig 53 take the motor by its sprocket 21 and push it downwards until the belt tension is correct Tighten screw 20 securely To prevent the cleated belt chafing against the Stopmatic levers or the arm standard cover loosen screw 22 on the motor sprocket and slightly adjust the position of the sprocket on the motor shaft Securely tighten screw 22 Verification Let the motor run and check the running of the cleated belt Fig 53 maa aa as t rf D i BJ a 1 2 3 ce 5 Hees s 110 7 P ni Wet g AGNI T l i F ae Ce 5 Test Procedure and Trouble Shooting in the Electrical System If a machine which
79. y turned to the appropriate position 44 29 Lateral Adjustment of Feeding Foot in Relation to Sewing Foot Rule The feeding foot should roughly be centered in the cutout of the sewing foot Fig 29 Note The feeding foot must be correctly adjusted when assembling the machine Adjustment If adjustment is required strip the complete top feed mechanism and place spacing washers in suitable thickness on stud 4 depending on the position of the feeding foot in the cutout Fig 29a Fig 29 Spacing washers are available under the following part numbers No 92 203 077 05 0 5 mm thick 0 4 No 92 203 044 05 mm thick 0 3 mm No 92 203 676 05 thick 0 15 mm No 92 203 541 05 thick Fig 29a Replace the complete top feed mechanism Loosen both collars 2 and 3 on top feed shaft 1 Fig 29b and adjust the shaft endwise so that top feed lever 3 Fig 29a does not bind Tighten the screws in collars 2 and 3 Fig 29b making sure that shaft 1 has no end play Fig 29b 30 Adjusting the Feeding Foot in Sewing Direction Rue The front edge of the feeding foot should be positioned above the first tooth of the central tooth row on the machine feed Fig 30 Check Determine the correct position by a visual inspection a s Fig 30 Adjustment Remove the top cover Take a 7 mm spanner and slightly loosen hexagon screw 5 Fig 30a Slightly raise the feeding foot and move it forward or backward un

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