www.edibon.com UCP Process Control Series
Contents
1. Teaching Equipment Equipamiento did ctico t cnico Ed 09 2007 What means SCADA A SCADA is a Software for Data Acquisition ADA and Control C System S EDIBON has designed its own SCADA The EDIBON SCADA is similar as industrial one offered by companies as Hanewell Siemens etc but with many advantages very useful for Teaching Research and Courses as it is Open Control Multi Control and Real Time Control The difference and advantages are explained in another clarification note The real meaning of computerised units available on request What means SCADA NET A SCADA NET is another software that allows many students to work with many units all using SCADA or many students to work with one unit using SCADA too This note corresponds to unit UCP Process Control Series of Unit and for technical details please read carefully the unit catalogue available in www edibon com and EDIBON products CD ROM Y G6 MAR 1 G610 1 DOC NOTASA I INGLES NUEVAS 1 200 UCP doc2. EDIBON ee Technical Teaching Equipment Equipamiento did ctico t cnico Ed 09 2007 I UCP Process Control Series CLARIFICATION NOTE Technical and Commercial Notes The UCP Process Control Series is a unit with many configurations allowing you to study Process Control by different ways and studying several parameters individually We start from the formula you have in the books and taking into consideration this mathematical formula we design the teaching unit This formula involved in the process can be analyzed in all the UCP Process Control Series at any time separately even section by section or globally The Proportional band the Derivative and the Integral values can be analyzed not only the values but also the curves either individually and or globally at any time during the process The Lab View software structure allow to see at any time the PID curves with different colors different zoom and with any values chosen by the students The unit can be calibrated by the student adjusting the GAIN OFFSET etc But the teacher calibration done can be protected by the Teacher Password When the student see the values of any parameter related with the PID process globally or separately as P or I or D the condition of values can be changed so the effect can be seen in the formula itself and in the curves one or another or both The parameters that can be analyzed are Temperature Flow Level Pressure pH Condu
3. New Control Optional Facilities will be available soon What can be other complementary units UCP P CPIC Process Control Unit for the study of Pressure Air Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module Computer Controlled Flow Temperature Level and Pressure There are other important units for learning about concepts SAIT BS RYC Transducers and Instrumentation Trainer Modular System for the Study of Sensors Teaching Unit for the Study of Regulation and Control Computer Controlled Other unit related with other concepts related with CADDA TDS TECNEL SERIN CA SERIN CC SCE CPVM PLCE Teaching Unit for the study of Analog Digital and Digital Analog converters Teaching Unit for the Study of Digital Signal Processing Teaching Unit for the Study of Power Electronics Computer Controlled Industrial Servosystem Trainer for AC Motors Computer Controlled Industrial Servosystem Trainer for DC Motors Computer Controlled Generation Stations Control Simulator Computer Controlled DC Motor Position and Speed Control PLC Training Y G6 MAR 1 G610 1 DOC NOTASA I INGLES NUEVAS 1 200 UCP doc EDIBON ee Technical Teaching Equipment Equipamiento did ctico t cnico Ed 09 2007 II Additional general informative notes gt Design Beginning We design the original unit on 1995 Evolution Since 1995 technically we have improved gradually this
4. OL TOTALLY the know how This is an essential matter for future after sales service As the units are not manufactured in big quantities this is the most appropriate know how control management gt Efficiency ratios Unit facilities cost The ratio is very high compared with other units available in the market as with this unit you can do some more exercises by working with the base system and about 20 more exercises by working with additional accessories Student efficiency cost The ratio efficiency is much higher than others as the students can learn better and quicker as we use new teaching techniques Several expansions are available Teaching techniques In this unit we use several teaching techniques as Calculation Soft Simulation Soft Computer Controlled PLC Control and as expansion the Mini ESN EDIBON Scada Net and Technical Distance Learning TDL Teaching efficiency cost The teaching efficiency is much higher than others units in the market as the teacher can teach quicker and he can check if the students understand the matter he is explaining With this unit you can do real time control open control and multicontrol as standard and included in the minimum supply Accessories There is a list of accessories for 5 year operations All these accessories can be supplied with the unit at additional cost Future expansions When you buy EDIBON unit or system you open the door for many other futur
5. alyzer in any case too b A projector The projector can be connected with the computer so all the results can be seen at the same time by all the students in a big screen in the classroom c Mini SCADA NET The Mini SCADA NET is a EDIBON design system that by making some electronics modifications in the Control Interface and by making a complex software packages allow to work simultaneously 30 students with 30 computers with only one unit so the cost per student go down drastically Another advantage is that the teacher can tech much easier as all the students can have the same result screen in his computer and any one can make any changes visualizing the results by the rest of students d FAULTS A Computer Control Aided Learning Software can be supplied on request This CAL Soft allows to make calculations related with the results obtained to plot and print the results Many values of many physics constants are included Some integral and alternative tables are included too See the results screen in the catalogue and complementary information e CAL EDIBON has designed a Software Faults System where many faults can be included in the process and the student has to find out and to analyze the reason This is available on request Y G6 MAR 1 G610 1 DOC NOTASA I INGLES NUEVAS 1 200 UCP doc EDIBON 3 6 www edibon com Technical Teaching Equipment Equipamiento did ctico t cnico Ed 09 2007 f Future possibilities
6. ctivity and Turbidity So any PID control can be done separately with anyone of these parameters What is the Unit structure One base Unit UB Always you need that One Electronic Interface Box Always you need that One Data Acquisition Board getting 250 000 d s always you need that The software packages with Lab View structure one for control other for data acquisition and the other for data management Always you need that but EDIBON supply only the 3 software packages related with the parameter chosen Several Sensors All can be analyzed one by one and each parameter uses a different one so any parameter use a particular sensor Of course some cables manual and other element are included to for immediately and normal operation The unit can use any computer available in the market What are the configuration possibilities There are 3 possibilities 1 Unit with ELECTRONIC CONTROL VALVE included in base unit UB UCP 2 Unit with PNEUMATIC CONTROL VALVE included in base unit UB UCPCN 3 Unit with SPEED CONTROLLED included in the interface box UCPCV Y G6 MAR 1 G610 1 DOC NOTASA I INGLES NUEVAS 1 200 UCP doc EDIBON er Technical Teaching Equipment Equipamiento did ctico t cnico Ed 09 2007 These are the three main control possibilities normally used in most of the cases in the industry In any configuration you need the Base Unit UB and any of the complements related with any param
7. e expansions If you buy the minimum elements for running normally you can expand afterwards gt Warranties Training setting up We can train our representative engineer or the customer at our premises Alternatively our engineers are ready to move to the customer place We supply more than enough technical information for running the unit without complicated problems Components warranty We guarantee the component use for 10 years In case we do not find a component identical we can do the proper modifications as we keep in our premises the list of components for ANY UNIT supplied Units future update We have the complete know how so no problem for updating the technology in future Every year EDIBON use to update some old units Maintenance warranty We supply the proper manual for that Sustainability warranty The 8 manuals supplied and the components plus the unit future update means SUSTAINABILITY After sales warranty We offer 3 years after sales warranty Engineers technical team We have a strong team of different engineers at EDIBON full time dedicated as Electrical Electronic Mechanic Telecommunications Physics Chemistry etc Company future The first and the second board of directors generation both are involved Spare pare list We have it at your disposition gt SCADA and or SCADA NET Y G6 MAR 1 G610 1 DOC NOTASA I INGLES NUEVAS 1 200 UCP doc EDIBON a Technical
8. eter to be measured Example UCP T Temperature UCP C Flow UCP N Level UCP PA Pressure UCP PH pH and UCP CT Conductivity with UCP UB Base Unit for UCP With Electronic Control Valve Similar for UCP CN with Pneumatic Control Valve and UCP CV Speed Control with the difference that the parameters references change Example of UCPCV the base unit is UCPCV UB and the parameter are UCPCV T UCPCV N UCPCV PA UCPCV PH UCPCV CT Example of UCPCN in this case the require will be UCPCN UB and for the parameters UCPCN T UCPCN C There is an additional and special configuration where you can have the three control system in only one unit The reference in this case is UCPCNCV So in the UCPCNCV we can offer Electronic Control Valve Pneumatic Control Valve and Spend Control in the same unit And all six parameters involved What are the complementary possibilities a Programmable Logical Controller PLC Ref PLC PI A Panasonic PLC with touch screen can be supplied as complement The Panasonic PLC is inside a box EDIBON add to the panoramic PLC the box the power supply all connection inside the box and several connector and switches in the front panel in order to manipulate the unit from outside and by the touch screen The PID control can be done by using the PLC PI and with PLC PI software related with the process we are working on We include in the supply the proper software related with the unitary process that we an
9. me components indoor Quality control We do 20 tests before the unit leaves EDIBON We do the manual quality control for the unit interface and software separately The final quality control is done automatically using the computer and we keep all the results for using as a mirror for after sales troubleshooting Quality control review Due to EDIBON has all the know how for unit interface and software we can easily update any of them in case of any changes possibility in components soft or computer changes Quality certificates This unit has been designed manufactured and has to work in accordance with ISO9001 2000 ISO14001 2004 Worlddidac Quality Charter WQC and CE standard Technology Hardware EDIBON has designed totally the hardware and we manufacture it on our own premises only we are buying components Some components are manufactured indoor Software EDIBON has designed totally the software supplied working with the unit Y G6 MAR 1 G610 1 DOC NOTASA I INGLES NUEVAS 1 200 UCP doc EDIBON ee Technical Teaching Equipment Equipamiento did ctico t cnico Ed 09 2007 Teaching systems With this unit you can get about 300 000 data per second we use the Texas Instrument PCI board and additionally the real time computer control EDIBON System SCADA Know how control As all software and hardware have been designed totally by EDIBON and because we manufacture everything in our factory we CONTR
10. unit Technical Problems along the time Originally we had many difficulties with the electronics Final design This is gotten after 7 issues Today the design is finalised since 2001 No changes expected in next years Own design EDIBON has designed the unit the soft and the electronics so we own 100 all know how This gives full guarantee to the end customer Documentation The designed documentation has several issues and it is already completed Update As EDIBON has the complete know how we can update in few days if there are any changes in components software environment or any particular reasons Example in case any particular component changes We have to make the proper corrections in the unit itself in the software in the interface and in the manual Quality Rod material used The main materials we use are anodise aluminium and stainless steel We use commercial electronic top quality components Finnish Small technical details included for nice look Manuals We include 8 manuals with these units Required Service Manual Assembly and Installation Manual Interface and Software Control Console Manual Set in Operation Manual Safety Norms Manual Practices Manual Maintenance Manual and Calibration Manual Some main suppliers Festo Panasonic National Instruments National Semiconductors Bosch Fuji Electronics Schneider Electronic SMC Lab View Hitachi Motorola Simon etc We also custom made so
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