Service & Parts Manual
Contents
1. v N ES D ES N D CD o wn enue sueg pue uomnejedo uornel eisu IMAA Frymaster CFESA Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Dorm cm Pant Terme 24 Hour Service Hotline 1 800 551 8633 8195184 FRYMASTER ELECTRIC FRYERS ARE MANUFACTURED FOR USE WITH THE TYPE VOLTAGE SPECIFIED ON THE FRYER RATING PLATE LOCATED ON THE FRYER DOOR FOR PROPER INSTALLATION PROCEDURES IN THE UNITED STATES REFER TO THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE ANSI N F P A NO 70 IN CANADA CANADIAN ELECTRICAL CODE PART 1 CSA 22 1 INFORMATION ON THE CONSTRUCTION AND INSTALLATION OF VENTILATING HOODS MAY BE OBTAINED FROM THE LATEST EDITION OF THE STANDARD FOR THE INSTALLATION OF EQUIPMENT FOR THE REMOVAL OF SMOKE AND GREASE LADEN VAPORS FROM COMMERCIAL COOKING EQUIPMENT N F P A NO 96 COPIES OF THESE ELECTRICAL STANDARDS ARE AVAILABLE FOR THE NATIONAL FIRE PROTECTION ASSOCIATION BATTERY MARCH PARK QUINCY MASS 02269 A WARNING In the event of a power failure the fryer s will automatically shut down Should this occur turn the power switch off Do not attempt to start the fryer s until power is restored WARNING The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from contact with hot o2. Fig 10 4 A shield which must be removed protects the controller from heat 10 1 10 2 Replace Interface Board 10 2 1 Surface Ship Fryers 1 10 SERVICE PROCEDURES Control box screws Disconnect the fryer from electrical power For surface ship fryers perform Section 10 1 Steps 1 6 Replace Controller Unplug the wire harness from the interface board Fig 10 1 Remove all wiring from the interface board carefully marking wires for correct reattachment Control panel mounting screws NOTE If fryer is part of a battery of two or more fryers the control panel and top cap are one piece 10 2 2 Submarine Fryers 1 and must be removed as one piece Remove the screws securing the control panel Remove the screws securing the top cap and set the top cap and screws aside Remove the screws securing the component box Let the top of the box swing forward enough so that the wire harness can be unplugged from the back of the interface board Fig 10 6 Fig 10 6 The interface board the surface Remove the nuts from each corner of the interface board ship fryer is located in the controller and slide the board from the studs box behind the controller Install the new interface board by reversing the above procedures Ensure the spacers are on the studs before installing the interface board Make sure the wiring is reconnected to the proper terminals and the harnesses to the correct c
3. Please note that the FRYMASTER equipment was carefully inspected and packed by skilled personnel before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment What to do if equipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage if damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection FRYMASTER DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT CHAPTER 3 INSTALLATION INSTRUCTIONS PROPER INSTALLATION IS ESSENTIAL TO EFFICIENT TROUBLE FREE OPERATION ANY ALTERATION OF THE EQUIPMENT VOIDS THE FRYMASTER WARRANTY Before installing the newly arrived equipment inspect it carefully for visible and concealed damage See Shipping Damage Claim Procedure Section 2 4 3 1 Fryer Leg Information The following drawings give the leg patterns for the FPH17 in two three and four vat configurations which are commonly placed on ships and the single vat fryer which is used on submarines See Page 3 3 Sub Fryer base CAUTION you need to relocate a fryer installed wi
4. S 24 Volt light on interface board lit Problem in 24 volt circuit Yes NO Open high limit Open drain valve microswitch Broken or defective wiring connection Right light on interface board on Yes Defective latching relay Broken or improper wire connection Defective interface board Defective latching contactor 24 volts supplied to latching contactor coil contactor activates NO Yes NO Defective heat relay Broken or improper wire connection Defective interface board Defective control As controller heat light illuminates interface HT light comes on Continued on Page 9 3 9 2 CHAPTER 9 TROUBLESHOOTING GUIDE Fryer Fails to Heat Continued from Page 9 2 24 volts supplied to heat 1 Defective heating contactor contactor and heating 2 Broken or defective wiring connection contactor closes 3 Defective interface board 1 Defective heating contactor Do the elements heat 2 Defective heating element and draw proper amps 3 Broken or defective wire connection 4 Improper wire connection Unit stops heating with heat light on Defective or improperly installed high limit Defective heating or latching contractor Do elements continue to heat and maintain proper Unit heats until high limit trips without heat light on temperature Defective shorted or grounded heating element Defective sticking
5. o o B30 1 indicates power from 12V transformer 52 Engmaster 27 19 indicates power from 24V transformer 1 626 19 RH indicates output closed from right Latch relay LH indicates output closed from left Latch relay RH indicates output from right Heat relay LH indicates output from left Heat relay RH indicates output open from right Latch relay LH indicates output open from left Latch 9599999 909499 EN 0959 10 9 9 9 9 relay E OT aS E Meter Setting Test Pin Pin T2 VAC Power SO VAC Seale To 3 of 2 12 16 VAC 24VACPower 50 VAC Seale 2 of Chasis 24 30 VAC Resistance RH RX 1000 ORMS 11 of J2 12 of J2 See Chat Resistance LH RX 1000 OHMS 3 of JT 2ofJ1 See Chan Continuity RH RX1 OHMS 7of2 40 72 0 OHMS Hi Limit Continuity LH RX1OHMS 4of 31 0 OHMS Latch Contactor Coil RH RX 1 OHMS 8 of 2 Chassis 3 10 OHMS Latch Contactor Coil LH RX 1 OHMS 5 of JT Chassis 3 10 OHMS Heat Contactor Coil RX1TOHMS 9 of 2 Chassis 18 25 OHMS Heat Contactor Coil LH RXI OHMS 6 of Chassis 18 25 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit 15 1 WIRING DIAGRAMS CHAPTER 15 ayndwog gt PA XO8 HOLOVLNOO NI d
6. temperature probe Defective controller Bad harness wire connections Fryer operating normally 9 3 10 1 Replace Controller 10 11 Shipboard fryer 1 2 3 4 10 12 Submarine Fryers 5 Remove the two screws that secure the lower 6 Unplug the controller from the 15 pin plug 7 Push the controller forward and under the 9 10 Reverse procedure to install new controller CHAPTER 10 SERVICE PROCEDURES Disconnect the fryer from electrical power Turn controller off Remove the two screws securing the controller The controller is hinged at the bottom and will swing open from the top Unplug the wiring harness from the back of the Fig 10 1 controller Fig 10 1 Unplug wiring harness from back of controller Remove the ground wire by unscrewing the securing nut or disconnecting the ground connector Remove the controller from the control panel Reverse the procedure to install a new controller Disconnect the fryer from electrical power Turn the controller off Fig 10 2 Two screws secure the controler bezel to the fryer s front Remove the two screws securing the controller bezel to the front of the fryer Fig 10 2 Pull the controller forward and under the grab bar Fig 10 3 Two screws hold the bezel inside the cabinet section of the bezel grab bar Fig 10 3 Remove the heat shield from at the rear of the controller Fig 10 4 Remove controller from bezel
7. 2 Press fryer ON OFF switch to the ON position Set thermostat knob to 200 F 93 C 4 Allow the solution to simmer for 45 minutes to one hour Do not allow water level to drop below the bottom oil level line in frypot during boil out operation CAUTION Do not leave fryer unattended The boil out solution may foam and overflow if fryer is left unattended Turn controller OFF to control this condition 5 Turn the fryer controller power switch to the OFF position 6 Add enough cool water to permit draining without danger of burning Drain out the solution and clean the frypot s thoroughly WARNING Do not run water boil out solution through filtration system 7 Refill the frypot with clean water Rinse the frypot twice drain and wipe down with a clean dish towel Thoroughly remove all water from the frypot and elements before filling the frypot with cooking oil 11 3 Once A Week Clean Detachable Parts And Accessories Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with Frymaster Fryer N Griddle Cleaner to remove accumulated carbonized oil on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling CHAPTER 11 PREVENTIVE MAINTENANCE 11 4 Once A Month Check Calibration Of Controller 1 After the cooking oil has reached operating temperature let the heating elements cycle at least 4 times 2
8. 3 Switch Drain Safety 816 0220 Insulation Micro switch 16 12 LU Frymaster Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1 800 551 8633 819 5184 01 00
9. 7 Fuse 6 9002462 CompoenBox 8 807404 Grommet All Not illustrated 16 5 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Heating Elements and Associated Components ppt nt Figure 16 4 ITEM PART NO DESCRIPTION FRYER MODEL 826 1526 Temperature Probe Ship and pre 6 99 submarine 807 3269 Temperature Probe Submarine only After 6 99 810 0297 Heating Element Tilt Spring Ship Only 2 Cabinet Rear Access Cover Heating Element Lift Handle Lift Handle Lock Pin 3 5 Adapter kit pin terminals to older style fryers Not illustrated Submarine fryers made 6 99 and later have 4 deeper frypot than earlier models 1 1 E TE LT 2 Lum ud 810 810 SII 5 806 6 807 6 807 6 o 6 NE NN 16 6 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Doors and Accessories Figure 16 5 16 7 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Doors and Accessories Refer to Figure 16 5 ITEM PART DESCRIPTION FRYER MODEL 823 2109 806 3068 806 8558 803 0132 823 2353 826 1113 803 0072 803 0042 810 1422 806 4487 806 8470 806 6545 810 0275 810 0066 806 4487SP 810 0658 812 1226SP 803 0047 803 0022 812 1386 803 0099 806 4505
10. 809 0415 814 0001 816 0026 FED 9 1 FO Ne Not illustrated Military Drain Pan Cover Frypot Surface Ship Cover Frypot Submarine Basket Support Rack Leg Leg Mounting Hardware Filter Cone Holder Top View Filter Cone Paper Filter Cones Door Handle Door Pin Assembly Door Assembly Sub Only Door SS Left or Right Surface Ship Door Pin Spring Magnetic Door Catch Door Hinge Pin Pin Retaining Ring Drain Nipple Clean out Rod Twin Basket Ship amp pre 6 99 sub fryers Twin Basket Full Basket Power Shower Surface Ship Clean out Screw Surface Ship Handle Grip Surface Ship Power Shower Seal Surface Ship Submarine fryers made 6 99 and later have a 4 deeper frypot than earlier models 16 8 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Footprint III Filter Pan Figure 16 6 Item Part Number Description RSC mADNRWHE 810 0948 810 1408 823 1979 816 0597 823 2027 810 1387 900 8827 809 0422 810 0946 900 5448 810 1388 Ball Check Valve Hold Down Ring Inner Filter Pan O Ring Filter Pan Cover Retainer Check Valve Filter Screen Cover Screw Spring Check Valve Strainer Check Valve Inner Tube Check Valve 16 9 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Filter Magic II Filter Pan Figure 16 7 Item Part Number Description 1 810 1406 Hold
11. 9 Replace screen 10 Replace filter pad or paper 11 Replace hold down ring 12 Replace crumb screen Fig 12 8 Fig 12 6 Replace screen It s imperative the screen goes in the pan first It goes under the filter paper or pad The filter paper or pad must go on top Fig 12 7 Fig 12 8 The filter paper goes on top of the screen The hold down ring is placed on the filter Add 8 ounces of filter powder to the top of paper and the crumb screen is put in place the filter paper Do not use filter powder 12 2 CHAPTER 12 OIL FILTRATION Surface Ship Only 13 Return filter pan to cabinet 14 Skim large particles from the vat to be filtered 14 With the oil at operating temperature and the fryer off open valve of vat to be drained Caution the oil is at or near operating temperature during filtering Fig 12 14 16 16 Snap the power shower into the frypot connection Fig 12 15 17 For fryers with rear flush option engage the control lever to select rear flush This will wash sediment from the bottom of the frypot 18 Turn the filter pump on Fig 12 17 19 The oil is pumped back into the frypot If polishing of the oil is desired allow pump to run with the drain valve open for no more than five minutes 20 At the end of the filter process close the drain and allow the pump to run as the oil fills up the frypot Filter Fig 12 14 pump Handles used during filtering Drain handles val
12. ANING OF THE FILTER SYSTEM Line Voltage Heater Return Micro Switches Pump Relay Coil Pump Motor Pump Motor Switch FootPrint Wiring 13 4 CHAPTER 14 FILTER SYSTEM TROUBLESHOOTING Directions for Troubleshooting Flow Chart Always start at the first condition and follow each step in sequence Perform the test set up at the beginning of each condition Normal Operation after each decision block flows down the page in sequence Abnormal Operation a no answer branches to the right side of the page where you will find the steps for problem resolution TU pm Warning Inspection testing and repair of electrical equipment should be performed by qualified service personnel Unplug the unit before servicing except when electrical test are required A DANGER USE EXTREME CARE DURING ELECTRICAL CIRCUIT TESTS LIVE CIRCUITS WILL BE EXPOSED OFF CONDITION 1 Missing line voltage NO a No power supplied to fryer Are heater tapes warm hot b Broken or improper wire wire connection 2 Defective heater tape YES OFF conditon is normal 14 1 CHAPTER 14 FILTER SYSTEM TROUBLESHOOTING Pump Motor Activation Momentarily turn filter handle to the ON position 1 No line voltage to the motor a Broken or improper wire connection b Relay not closing 1 Missing 24V 2 Broken or improper wire connection 3 Pump microswitch open or defective 4
13. Defective 24V filter transformer c Defective relay 2 Thermal overload tripped 3 Clogged pump preventing motor from turning 4 defective motor Pump motor actuation is normal Filter System Operation Assemble filter pan drain hot cooking oil and turn pump handle on selected fryer to the ON position No Oil Returned Pump to cabinet oil return hose kinked or blocked Misadjusted oil return valve linkage Blocked or plugged drain pan check valve Oil return line plugged Oil Returns Slowly Pump to cabinet oil return hose kinked or blocked Misadjusted oil return valve linkage blocked or plugged drain pan check valve Oil return line plugged O ring missing or defective Incorrect filter paper or pad Filter screen paper pad clogged Filter pan incorrectly set up assemble per this manual Does oil return to the selected frypot 1 2 3 4 5 6 7 8 YES Oil Returns to the Wrong Frypot Operated the wrong filter handle Misadjusted oil return valve linkage Defective oil return valve did not close all the way Filter system operation is normal 14 2 CHAPTER 15 WIRING DIAGRAMS Electric Interface Board Diagnostic Chart Note The sealed relays are not replaceable If a relay fails the interface board must be replaced The following diagram and charts provide ten quick system checks that can be performed using only a multimeter o e R29
14. Insert a good thermometer or pyrometer near the temperature sensing probe approximately 3 inches 7 5mm deep into the cooking oil When the heating elements just cycle on after the fourth time the thermometer should within 5 F 2 of the thermostat knob setting 3 See the controller calibration section of the service manual CHAPTER 12 OIL FILTRATION Surface Ship Only A DANGER Exercise extreme care when working with hot cooking oil Allow the filter pan to completely cool before attempting to change the filter paper A WARNING Never run water through built in filtration system 12 1 Preparing The Filter Unit For Use 1 Turn the vat off you intend to filter 2 Open cabinet and remove filter pan It must be cleaned prior to filtering Fig 12 1 3 The filter pan holds a crumb screen hold down ring and filter paper or a filter pad All must be removed and cleaned 4 The crumb screen comes out first This catches the large food particles in the filtering process Fig 12 2 5 Remove hold down ring which holds the filter paper or filter pad in place Fig 12 3 6 Remove filter paper or pad and discard Fig 12 1 Removina filter pan prior to cleanina Fig 12 2 Removing crumb basket Removing hold down ring Fig 12 3 12 1 CHAPTER 12 OIL FILTRATION Surface Ship Only Fig 12 4 Remove screen from filter pan 7 Remove screen from filter pan Fig 12 4 8 Clean filter pan Fig 12 5
15. N 6 Second High Limit Light indicates fryer has overheated and the high limit has shut fryer off 7 High Limit Test Switch Tests high limit thermostats CAUTION Fryer must be filled with oil shortening or water before turning on controller 8 1 Temperature Calibration Insert a good grade thermometer or pyrometer probe into the cooking oil shortening near the fryer temperature sensing probe 2 Turn thermostat knob to frying temperature 3 Let elements cycle on and off automatically three times to allow the cooking oil temperature to be uniform 4 When the elements start for the fourth time the pyrometer reading should be within 5 F 2 C of the thermostat knob setting If it is not calibrate as follows a Loosen set screw in thermostat control knob until outer shell of knob will rotate on insert inside knob b Rotate outer shell of knob until index line on knob aligns with marking that corresponds to thermometer or pyrometer reading c Hold knob and tighten set screw 8 1 CHAPTER 8 NAVY SHIPBOARD CONTROLLER d Recheck the thermometer or pyrometer reading and the thermostat knob setting the next time the elements come on e Repeat Steps 4 a through 4 d until thermometer or pyrometer reading and knob setting agree within 5 F 2 C f If calibration cannot be obtained for any reason call a Factory Authorized Service Center 5 Remove thermometer or pyrometer probe 8 2Hi Limit tests Hi l
16. aivoo1 S TWNIWHAL JO 1 8 5 OL gt gt LO3NNOOSIG 2 LNAHS TIVISNI payeanoe SI 4 Ss 2 l 101221009 L 40 92 U09 7 L HE Cars pono al 903L5 hows ona J amp A 1104 Seuls ys CCH ZLKH T LH qe i T 21 2 DIESES sesnJ paeoqdiys AAVN SjeuiuJo dua NS joeuuoosiq dij junus CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Cabinet and Controllers Refer to Figure 16 1 824 0534 Tilt Housing Cover Double Unit SHIP __ ___ 824 0535 Tilt Housing Cover Triple Unit SHIP 824 0536 Tilt Housing Cover Quad Unit SHIP 2 824 0638 Element Housing SUB ONLY 9103122 Tilt Housing Cover Joining Strip 2 3 or 4 fryers 3 803 0028 Basket Hanger all units 809005 CagNu 5 806 9166 Basket Hanger Bracket SUB ONLY 809 0079 Nut sert Submarine Basket Hanger 6 806 3798 Analog Controller SURFACE SHIP 8 810 0387 Thermostat Knob all analog controll
17. ay overheat Allow the motor to cool down for at least 30 minutes and press the reset button The pump may also overheat for one of the following reasons e Shortening solidified in the pan or filter lines The operator attempted to filter oil or shortening that was not heated Cold oil and shortening are thicker and cause the pump motor to work harder and overheat If the pump will not return oil and you hear a humming sound just before the overload trips the pump is blocked Paper which is incorrectly sized or installed will allow food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears may bind causing the motor to overload tripping the reset circuit breaker Solidified shortening in the pump may also prevent it from turning with the same result 13 2 CHAPTER 13 CARE AND CLEANING OF THE FILTER SYSTEM Freeing a Seized Pump Sediment Particle Up for reverse S Down for forward A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument 1 Disconnect power to the filter system 2 Remove the input plumbing from the pump 3 Use a screwdriver to manually turn the gears Turning the pump gears backward will release a hard particle e Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectl
18. basket support rack on top of the heating element 6 Place the ON OFF switch to the ON position 7 Set the controller for normal cooking temperature 6 2 CHAPTER 6 OPERATING INSTRUCTIONS 6 4 Before Relocating Fryer for Service ZX WARNING Moving a fryer filled with hot cooking oil may cause splattering Extreme care must be exercised It is recommended that the operator or servicer follow the draining instructions of this manual before attempting to relocate the fryer for service If you need to relocate a fryer installed with legs remove all the weight from each leg before moving If a leg becomes damaged during movement contact your service agent for immediate repair replacement 1 Turn off fryer controller Disconnect the electrical power from the source 2 Relocate the fryer for service accessibility 3 After servicing is complete return the fryer to the operating position Reconnect all electrical power into source Secure fryers into position Refill fryer and resume use 6 5 Shutting Fryer S Off 1 Press fryer controller ON OFF switch es to OFF position 2 Put frypot cover s in place over frypot s 6 3 CHAPTER 6 OPERATING INSTRUCTIONS 6 6 Testing Dual Hi Limit Controls Note Perform this test before replacing old shortening This high temperature test will greatly reduce life of new shortening Start test with the fryer turned ON and with the oil at normal frying temperature Stir the oil thorough
19. cies was packed with your fryer Service information may also be obtained by calling the Frymaster Technical Services Department When calling please have the following information available Model Number Serial Number Type of Gas or Voltage Nature of Service Problem And other information that may be helpful in solving your service problem Note Retain and store this manual in a safe place for future use Additional copies may be obtained from the Frymaster Technical Services Department CHAPTER 2 IMPORTANT INFORMATION 2 1 Introduction The H14 H17 H22 Series are deep well single open pot fryers FPH14 FPH17 FPH22 filter models come in single double triple and four fryer configurations The H14 for use in submarines is a single only Read the instructions in this manual thoroughly before attempting to install operate or service this equipment 2 2 Operating Installation and Service Personnel Operating information for FRYMASTER equipment has been prepared for use by qualified and or authorized operating personnel only All installation and service on FRYMASTER equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting your local Factory Authorized Service Center 2 3 Definitions Qualified and or Authorized Operating Personnel Qualified or authorized operating personnel are those who have carefully read the info
20. d close drain valve Disconnect the fryer from electrical power Remove elbow from drain Open the front door of the fryer and remove screw holding contactor box in place Fig 10 8 Remove door magnet to ensure space to pull contactor box forward Push contactor box toward the rear of the fryer and lift to release it from clips in the rear Lift the front of the contactor over the mounting hardware and pull forward out of the cabinet the distance the wiring harness will allow Fig 10 10 Remove screw holding the lid on the contactor box Remove all wiring from the terminals of the transformer to be replaced carefully noting where the wires are attached Fig 10 10 Install the new transformer and attach wires Contactor box partially removed from the Reverse steps to complete installation 10 3 CHAPTER 10 SERVICE PROCEDURES 10 4 Replacing Temperature Probe 1 Disconnect electrical power to the fryer 2 Drain the cooking oil from the frypot 3 Remove cap over elements 4 Disconnect the wiring harness which is visible inside the cabinet containing the red and white probe wiring It may be necessary to remove the wire ties Tilt plate Red amp white Probe cli probe wires one CIP Fig 10 12 Black high limit Fig 10 13 wires Hardware on fixed elements in sub fryer 5 Use a pin pusher Frymaster Part Number 806 4855 to remove the probe wires from the connector Mark each wire for re asse
21. down Ring 900 8827 Filter Screen 810 0181 Handle 809 0024 Screw Handle 823 2751 Pan Weld Assembly 810 0006 Caster Swivel 810 0005 Caster Non swivel 809 0256 Nut Caster mounting XIN DI Not shown 16 10 CHAPTER 16 PARTS LISTS H14 17 H22 FPH17 H14 Sub gi Eao 0 Figure 16 8 Item Part Description 1 826 1712 Motor with gasket 816 0093 2 816 0093 Gasket Pump Motor 3 826 1264 Pump with gasket 816 0093 4 809 0194 Washer 5 809 0514 Cap Screw 5 16 18 6 823 1356 Disconnect Filter magic 7 826 1392 O ring pkg of 5 8 807 0156 Connector 9 Pin 9 810 1164 Terminal Block 10 807 2434 Relay 18 Amp 24V Coil 11 807 0800 Transformer 120 24 AC 12 900 5250 Box Filter Control 13 810 1569 Drain Valve Non Filtration System 16 11 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Drain Valve Assembly for Built In Filtration Systems PLASTIC WASHER l dH Side View Figure 16 9 Item Part Description 810 1020 Drain Valve 1 1 4 x 1 823 8137 Bracket Drain Switch 814 0047 Grip Handle 900 2609 Handle Drain Valve 809 0540 Nut Lock 809 0237 Nut Hex 4 40 external tooth lock nuts 900 2841 Cover Drain Valve Switch 807 210
22. e slowly to avoid splattering If splattering occurs exercise extreme caution 4 Ifthe drain valve becomes clogged with food particles use the Fryer s Friend poker like tool Use this tool from inside of the frypot ONLY Grip the tool on the handle as far as possible from the hot shortening in the frypot DO NOT HAMMER ON THE DRAIN VALVE as this will damage the drain valve ball A WARNING Never run water through built in filtration system DANGER Do not insert the tool into the front of the drain valve to unclog the valve Hot oil will rush out creating an extreme burn hazard CAUTION Allow the shortening to cool to 100 F 38 or lower before transporting the container and removing the drain pipe Exposure to oil at temperatures above 140 F 60 C can result in severe burns 5 After draining the oil shortening clean all food particles and residual oil shortening from the frypot before refilling 6 Close the drain valve and refill the frypot with clean or filtered oil shortening 7 1 CHAPTER 8 NAVY SHIPBOARD CONTROLLER ITEM NO 1 Power Supply Switch controls power supply 2 Power On Light indicates when electrical power is on 3 Temperature Control Knob sets desired frying temperature 4 Heating Light indicates element is on 5 Trouble Light indicates malfunction of fryer control circuit or overheat condition Reset by turning the ON OFF switch OFF for 30 seconds then O
23. ept when electrical test are required DANGER USE EXTREME CARE DURING ELECTRICAL CIRCUIT TESTS LIVE CIRCUITS WILL BE EXPOSED Note Access to the interface board is required to perform troubleshooting See Figures 10 6 and 10 7 Fryer is Off Using interface board lights to diagnose fryer Press the ON OFF Switch to OFF No power applied to fryer from power supply Defective 12 volt transformer NO Defective interface board 12 VAC circuit Broken or improper wire connection Blown fuse Is CMP light on Interface board on YES Defective 24 volt transformer Is 24V Light on Interface board on Defective interface borard 24 volt circuit Broken or improper wire connection Blown fuse YES All other lights off 1 Defective controller NO 2 Improper wire connection YES Condition is normal 9 1 CHAPTER 9 TROUBLESHOOTING GUIDE Turning Fryer On Fryer fails to heat the oil Fryer is on and the thermostat is set at least 45 degrees above the temperature of the cool oil Yes 1 Trouble light ON indicates a Oil temperature is above the accepted range b Problem in temperature measuring circuit including probe 2 Heat light and trouble light on indicates a latching circuit problem 3 Defective controller 4 Broken or improper wire connection NO Are the power and heat ights on the controller on Yes
24. ers 9 806 8991 Controller Mounting Frame SUB ONLY Handle Front Double 31 4 SURFACE SHIP Handle Front single 15 1 SUB ONLY 5 wj FRYPOTS Surface Ship Fryers Part Without Built in Filtration 823 2450 Built in Filtration 823 2451 Not illustrated Submarine fryers made 6 99 and later have 4 deeper frypot than earlier models 16 2 CHAPTER 16 PARTS LISTS H14 17 H22 FPH17 H14 Sub Contactor Boxes and Associated Components Submarine Fryer Contactor Box 16 3 CHAPTER 16 PARTS LISTS H14 17 H22 FPH17 H14 Sub Contactor Boxes Refer to Figure 16 3 6 810 2284 Contactor Heating 3 pole 50 Amp AL 8 807 0012 Relay 18 Amp 24 Volt coil 9 807 1683 Relay I2VoltCoil A ALL Not illustrated 16 4 CHAPTER 16 PARTS LISTS H14 H17 H22 FPH17 H14 Sub Front Component Box Surface Ship Fryers ONLY LO dise aa RUNE f Figure 16 3 DESCRIPTION Transformer 120 24V for 440 or 480 fryers All Transformer 120 12V for 440 or 480V fryers only All Circuit Breaker 10A 120V Fuse Holder All 807 159
25. f required This connection should be made to the fryer power input terminal block The terminal block is located in the contactor box in the bottom of the fryer CONNECTIONS MUST BE MADE BY QUALIFIED PERSONNEL ONLY AND MEET NATIONAL AND LOCAL CODES CAUTION The fryer s MUST be connected to the voltage and phase as specified on the rating and serial number plate located on the fryer door To determine the proper wire size and amperage service per fryer use the chart on the next page CAUTION A ground wire MUST be connected to the GROUND terminal near the input power terminal block CAUTION Note the following before connecting the fryer to an emergency cutoff system e Be sure that each fryer is connected to a dedicated set of contacts in the emergency cutoff system e Do not attempt to connect the contacts in series e Do not connect more than one fryer to each set of contacts e The contacts MUST BE normally closed contacts that open during the emergency e The contacts CANNOT have an external voltage applied CHAPTER 5 POWER REQUIREMENTS For power supply connection use copper wire only suitable for at least 167 F 75 C WIRE MIN AWG AMPS PER LEG MODEL VOLTAGE PHASE SERVICE a mii L1 ui I _ 14 uem 440 10 19 19 19 H17 480 3 3 6 16 21 21 21 The FPH17 fryer is equipped with a filter system which requires 120VAC 20 amp service The filter equipped fryer also has these power requiremen
26. he connector for re assembly Remove the temperature probe clamp Set temperature probe and bracket components aside Disconnect the element springs Fig 10 14 Figs 10 14 Fig 10 15 Element springs on surface ship fryer Element mounting screws on surface ship fryer Remove the element mounting screws and pull the element out of the frypot Fig 10 15 If present remove the lift handle from the old element and install it on the new one Install the temperature probe and probe securing components onto the replacement element Install the replacement element in the frypot and secure with mounting screws removed in Step 6 Route the element leads terminals to the rear of the frypot When replacing the left element as viewed from the front of the fryer insert pin terminals into the correct holes in the 6 pin connector When all pins are fully inserted close the connector by sliding the halves together until the tabs snap back into place When replacing the right element as viewed from the front of the fryer use the 9 pin connector Follow the steps outlined in Step 11 Insert the connector s into the receptacle s in the rear of the contactor box Be sure the latches lock the connectors in place Install the temperature probe wires into the corresponding pin locations Reconnect the element spring Install the tilt housing assembly 10 5 17 T 10 SERVICE PROCEDURES 10 5 2 Submarine Di
27. il slips or falls WARNING The crumb tray must be emptied into a fireproof container at the end of each day Some food particles can spontaneously combust if left in certain shortening THE FRYER S MUST BE INSTALLED WITH A SIX INCH 15 cm CLEARANCE AT BOTH SIDES AND ADJACENT TO COMBUSTIBLE CONSTRUCTION A MINIMUM OF 24 INCHES 60 cm SHOULD BE PROVIDED AT THE FRONT OF THE FRYER S DOOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE THIS MANUAL SHOULD BE KEPT IN A CONVENIENT LOCATION AND REFERRED TO WHEN ANY PROBLEM OCCURS AND FOR FUTURE REFERENCE OE dec qmm om WN S TABLE OF CONTENTS PARTS ORDERING SERVICE INFORMATION IMPORTANT INFORMATION For FPH17 only CHAPTER 1 PARTS AND SERVICE INFORMATION Parts orders must be placed directly with your local Frymaster Parts Distributor A list of Frymaster Parts Distributors was included with the fryers when shipped from the factory If you do not have access to this list please contact the Frymaster Technical Services Department at 1 800 551 8633 or 1 318 865 1711 To help speed your order the following information is required Model Number Serial Number Type of Gas or Voltage Part Number Service information may be obtained by calling your local Factory Authorized Service Center A list of these agen
28. imit 1 checks the ability of the fryer s controller to shut down the fryer The test is conducted with the oil at or near operating temperature Hold the Hi limit rocker switch in the 1st position The oil will heat to 410 F 3 F degrees before the controller stops calling for heat The trouble light will illuminate just at the heat light goes out Reset the fryer by turning the unit off and back on at the control panel Hi Limit 2 checks the ability of the fryer s mechanical hi limit probe to shut down the fryer To run the test hold the rocker switch in the 2nd position With the rocker depressed the oil will heat to 430 450 F degrees before the mechanical hi limit probe opens which shuts off power to the fryer Fig 8 2 Press and hold rocker switch down for Hi Limit 1 test Hold the switch up for the second hi limit test 8 2 CHAPTER 9 TROUBLESHOOTING GUIDE Directions for Troubleshooting Flow Chart Always start at the first condition and follow each step in sequence Perform the test set up at the beginning of each condition Normal Operation after each decision block flows down the page in sequence Abnormal Operation a no answer branches to the right side of the page where you will find the steps for problem resolution Iu Tr A Warning Inspection testing and repair of electrical equipment should be performed by qualified service personnel Unplug the unit before servicing exc
29. ly to ensure even distribution and temperature and place a pyrometer sensing probe in center of frypot about one inch deep When verifying oil temperature use a pyrometer indicating 0 600 F and a pryometer sensor probe A high temperature thermometer may be used instead of a pyrometer A CAUTION If the result listed for each step does not occur turn off fryer at the main circuit breaker panel and do not use the fryer Call service agency To test the high limit thermostats proceed as follows STEP 1 Press the hi limit test switch to the 1 hi limit switch and hold in that position until the trouble light comes on The trouble light should come in between 410 F or 3 F and the heating elements must shut off The HEAT light goes out and the TROUBLE light comes on Release the test switch STEP2 Press the hi limit test switch to the 274 hi limit position and hold in that position until the 2 hi limit light comes on It should illuminate between 430 F and 460 F and the heating elements must shut off Release the test switch All fryers connected to the external shunt power supply will be shut off completely and all control panel lights will be extinguished For fryers not connected to an external shunt power supply 2 hi limit light will come on and the fryer will shut off STEP 3 Turn power switch to the OFF position STEP 3 Allow the cooking oil to cool to below normal frying temperature When the power switch is again tu
30. manual reset switch in case the filter motor overheats or an electrical fault occurs CAUTION Turn off power to the filter system and allow pump motor to cool 20 30 minutes before attempting to reset switch on the pump motor WARNING The crumb tray must be emptied into a fireproof container at the end of each day Some food particles can spontaneously combust if left in certain shortening 12 4 CHAPTER 13 CARE AND CLEANING OF THE FILTER SYSTEM DANGER WARNING NEVER use the filter pan to dispose or transport old cooking oil shortening to the Never operate the filter system without disposal area cooking oil in the system Always allow cooking oil to cool below 100 F 38 C before transporting to the disposal area A Shortening Disposal Unit SDU available from your local distributor is available and highly recommended for safety 1 Do not drain water into the filter pan Water will damage the filter pump Perform the following to drain the frypot A Footprint III 1 WD Footprint III the o ring is the bottom of Pull the filter carriage forward Remove the empty filter pan assembly Push the filter carriage back into the fryer Place suitable container under the drain Open the drain valve the filter pan 3 Immediately after use drain the power shower completely If you suspect blockage unscrew the plugs at each corner of the power shower frame Use a lo
31. mbly Fig 10 11 6 Remove the screw s securing the probe bracket to the element Fig 10 12 Thread the wires through the hole in the tilt plate assembly on the surface ship fryers and through the access hole near the fixed elements on the sub fryer Fig 10 13 Remove the probe and the securing components from the element Remove the probe from the probe bracket and place the new probe into the bracket 9 Place the new temperature probe assembly onto the element and secure with the screws Clip the probe onto the rear of the element The temperature probe assembly should be oriented in the same manner as the probe being replaced 10 Thread the probe wires into the harness connector as removed in Steps 6 amp 7 11 Lower the element into the frypot surface ship only 12 Place the housing cover over the element housing assembly and secure with screws 10 4 CHAPTER 10 SERVICE PROCEDURES 10 5 Replace Heating Element 10 51 Surface Ship 1 2 3 12 13 14 15 16 Remove temperature probe per Section 10 4 Steps 1 5 and step 8 Unplug element wire plugs from rear of contactor box It may be necessary to pull the contactor box forward to reach the connectors Remove the heating element wires from the connector Press down on either side of the connector while pulling up on the top portion The connector will open from the top releasing the wires Pull all wires from the connector noting wire locations in t
32. ng narrow bottle brush with hot water and detergent to clean the inside of the power shower Rinse dry thoroughly and reinsert plugs before using 13 1 CHAPTER 13 CARE AND CLEANING OF THE FILTER SYSTEM 13 1 Filtration Problems One of the most common errors is placing the filter paper on the bottom of the filter pan rather than on top of the filter screen Whenever the complaint is the pump is running but no oil is returning check the installation of the filter paper and ensure that the correct size paper is being used While you are checking the filter paper verify that the o ring on the bottom of the filter pan and on the suction tube if applicable is filter screen must go in the bottom of the pan present and in good condition A missing or worn first The filter paper goes on top of the screen o ring allows the pump to suck air and decrease its efficiency For Filter Magic Systems if the pump runs but does not return oil the most likely causes are that the filter carriage is not properly positioned all the way to the rear of the fryer or the suction tube o rings are missing or worn If the pump motor overheats the thermal overload will trip and the motor will not start until it is reset If the pump motor does not start press the red reset switch located on the end of the motor FILTER If the pump then starts something caused the motor to overheat If the motor runs for a prolonged period it m
33. ns on bottle when mixing 2 Press fryer ON OFF switch to the ON position 3 Set thermostat knob to 200 F 93 C 4 Allow the solution to simmer for 45 minutes to one hour Do not permit the water level to drop below the bottom oil level line in frypot during boil out operation 5 Carefully monitor the fryer during this time to prevent solution from boiling over CAUTION Do not leave fryer unattended The boil out solution may foam and overflow if fryer is left unattended Press ON OFF switch to the OFF position to control this condition 6 Turn the fryer ON OFF switch es to the OFF position CHAPTER 6 OPERATING INSTRUCTIONS 7 Add sufficient cold water to lower temperature to a safe level Drain out the solution and clean the frypot s thoroughly 8 Refill the frypot s with clean water Rinse the frypot s twice drain and dry inside of pot thoroughly to remove all residual water CAUTION All drops of water must be removed from frypot before filling with cooking oil 6 3 Filling With Cooking Oil Note Cooking oil shortening capacity of H14 H17 and H22 Series fryers is 50 lbs 25 liters at 70 F 21 C The capacity of the H14 Submarine fryer is 47 pounds Before filling the frypot s with cooking oil shortening 1 Close the frypot drain valve 2 Place the power switch es to the OFF position 3 Remove the basket support rack 4 Fill the empty frypot s to the bottom oil level line 5 Replace the
34. onnectors Disconnect the fryer from electrical power Open the front door of the fryer and remove the screw holding the contactor box lid in Screw tor place Fig 10 8 contactor Slide lid from cabinet box lid Unplug the wire Screw that harnesses from the front piso and back of the interface En or board cabinet Fig 10 7 The interface board is in the 15 pin plug for controller contactor box in th sub fryer 5 10 10 31 Surface Ship Fryers 1 2 3 CHAPTER 10 SERVICE PROCEDURES Remove the nuts from each corner of the interface board and slide the board from the studs Fig 10 7 Install the new interface board by reversing the above procedures Ensure the spacers are on the studs before installing the interface board Make sure the wiring is reconnected to the proper terminals and the harnesses to the correct connectors 3 Replace Transformer Disconnect the fryer from electrical power Perform Section 10 1 Steps 1 6 Replace Controller Remove all wiring from the terminals of the transformer to be replaced carefully noting where the wires are attached Fig 10 9 Fig 10 9 On the surface ship fryer the Install the new transformer by reversing the procedure Make sure transformer is in the controller box the wires are correctly connected to the proper terminals Remove the transformer mounting nuts 10 3 2 Submarine Fryers Ii 2 3 4 10 11 Drain frypot an
35. rmation in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual Qualified Installation Personnel Qualified installation personnel are individuals a firm corporation or a company which either in person or through a representative are engaged in and are responsible for the installation of electrical wiring from the electric meter main control box or service outlet to the electrical appliance Qualified installation personnel must be experienced in such work be familiar with all electrical precautions required and have complied with all requirements of applicable national European Community and local codes Qualified Service Personnel Qualified service personnel are those familiar with FRYMASTER equipment and have been authorized by THE FRYMASTER CORPORATION authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for FRYMASTER equipment A list of Frymaster Factory Authorized Service Centers is included with the fryer when shipped from the factory If you do not have access to this list please contact the Frymaster Customer Service Department using the number listed on the front of this manual Failure to use qualified service personnel will void the Frymaster warranty CHAPTER 2 IMPORTANT INFORMATION 2 4 Shipping Damage Claim Procedure
36. rned ON the heaters will turn on and the operating thermostat will resume control of the temperature If the red trouble light remains on instead allow the oil additional time to cool 6 4 CHAPTER 7 DRAINING AND MANUAL FILTERING WARNING Use care when draining and filtering cooking oil shortening to avoid serious burns 71 Filtering If you are using a filter other than a FRYMASTER built in filter system consult the filter unit manufacturer s operating instructions for the recommended procedures Instructions for using the FRYMASTER Footprint systems are included in Chapter 16 of this manual 7 1 a Manual Filtering The following procedure is recommended to drain and filter your cooking oil shortening when a filter machine is not available 1 Turn the fryer controller power switch to the OFF position Screw the drain extension pipe provided with the fryer tightly into the drain valve Make sure the curved end of the tube is pointing down 2 Position a metal container with sealable cover under the drain pipe The metal container must be able to withstand the hot cooking oil and other hot liquids and be of sufficient capacity to hold the contents of the frypot Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using the Frymaster filter cone holder and cone be sure the filter holder rests firmly on the metal container Open the drain valv
37. sconnect electrical power to the fryer Drain the cooking oil from the frypot Remove drain system elbow Remove screw holding contactor box in place Fig 10 8 Lift contactor box at rear and push backward slightly to disengage tabs which secure the rear of the box Fig 10 16 Lift front of contactor box and pull it forward to create Mounting hardware on fixed element sub fryer working room at the rear of the box to remove element connectors 7 Unplug two lower plugs Fig 10 17 8 Remove temperature probe per Section 10 4 Steps 1 5 and step 8 9 Remove mounting hardware on heating elements and lift from unit Fig 10 16 10 11 12 13 14 15 16 17 18 19 20 Remove the heating element wires from the connector Press down on either side of the connector while pulling up on the top portion The connector will open from the top releasing the wires Pull all wires from the connector noting wire locations in the connector for re assembly Install the temperature probe and probe securing components onto the replacement element Install the replacement element in the frypot and secure with mounting screws removed in Step 9 Route the element leads terminals to the rear of the frypot When replacing the left element as viewed from the front of the fryer insert pin terminals into the correct holes in the 6 pin connector When all pins are fully inserted close the connector by sliding the halves toge
38. th legs remove all the weight from each leg before moving If a leg becomes damaged contact your service agent for immediate repair or replacement CAUTION Any flashing on or around the cap covering the top of the heating elements must be removable CAUTION Prior to installation make sure the foundation 1s adequate to secure the fryer front and rear Depending on existing conditions most foundations can be modified to suit the fryer s base plate 3 1 CHAPTER 3 INSTALLATION INSTRUCTIONS CHAPTER 3 INSTALLATION INSTRUCTIONS 2 470 26 316 TYPICAL BACK OF FRYER UNIT 7 098 TYPICAL MOUNTING HOLES 4 PLACES FRONT HANDLE H14 17 Single for Surface Ship 3 3 CHAPTER 3 INSTALLATION INSTRUCTIONS Note In most cases the contactor box in a Sub Fryer will have to be removed to secure 1200 35 baseplate to existing foundation MOUNTING HOLE 9 375 Navy Sub Fryer 4PLACES Note If nut cannot be secured to bolt from deck the hole will have to be drilled and tapped If it is necessary to install legs use the instructions provided in the accessories package shipped with the fryer 3 4 CHAPTER 4 ELECTRICAL SERVICE CONNECTIONS Connections should be made by means of an approved flexible metallic or rubber covered electrical cable and quick disconnect plug The fryers may be installed with hard wired connections but use of quick disconnect plugs will facilitate service i
39. that holds frypot in place Fig 10 19 11 Lift frypot from cabinet Fig 10 19 ia E The removal of one screw behind 12 Disconnect the wiring harness containing the high limit the controller allows the frypot to be wires lifted from the cabinet 13 Use a pin pusher Frymaster Part Number 806 4855 to remove the two high limit wires from wire harness connector C6 For split pot fryers remove only the wires for the high limit to be replaced Mark each wire for re assembly Fig 10 11 14 Use a 7 8 wrench to remove the high limit thermostat from the frypot 15 Apply LocTite PST 567 sealant enclosed with replacement high limit to the threads of the new high limit thermostat 16 Screw the new high limit into the frypot and tighten securely DO NOT OVERTIGHTEN 17 Rest frypot on cabinet sideways allowing wires to hang near the back of unit 18 Insert the replacement high limit wires into the holes in the connector making certain to insert the pins into the same two holes from which the old high limit wires were removed 19 Position frypot in cabinet 20 Reconnect element wire harnesses to contactor box 2 Restore contactor box to original location 22 Replace drain elbow 23 Replace controller and plug into 15 pin socket on front of contactor box 24 Install the rear flue covers 25 Return to service 10 7 CHAPTER 10 SERVICE PROCEDURES 10 7 Replace Frypot 1 If the fryer has a built in oil fil
40. ther until the tabs snap back into place When replacing the right element as viewed from the front of the fryer use the 9 pin connector Follow the steps outlined in Step 11 Insert the connector s into the receptacle s in the rear of the contactor box Be sure the latches lock the connectors in place Install the temperature probe wires into the corresponding pin locations Fig 10 17 Feed ne ups back of fryer and plug into receptacles on Right element Temp hi limit Left element rear of contactor box connector connector connector Restore contactor box to its original position replace element cap and replace drain elbow Fill with oil and return fryer to operation 10 6 CHAPTER 10 SERVICE PROCEDURES 10 6 Replace High Limit Thermostat 1 Drain frypot 2 Remove drain elbow from drain assembly 3 Remove screw securing contactor box in place Lift the contactor box and push back slightly to release tabs holding the box in the rear of the cabinet Lift and pull the box forward to allow access to the plugs at rear of unit Fig 10 8 Unplug 15 pin plug from front of contactor box sub fryer only 4 Hi limit probe 5 Unplug the three plugs on the rear of the contactor box 6 Remove the element cap 7 Remove two screws securing controller bezel to fryer s frame and pull controller forward to access lower screws 8 Remove lower bezel screws 9 Removecontroller 10 Remove screw at front of fryer
41. tor box Disconnect the 15 pin controller plug from the front of the contactor box Remove screw securing contactor box in place Lift the contactor box Fig 10 8 and push back slightly to release tabs holding the box in the rear of the cabinet Lift and pull the box forward to allow access to the plugs at rear of unit 6 Remove the screws securing the contactor See drawing on page 16 3 7 Remove wiring connected to the contactor terminals Mark wires for re assembly 8 9 Install new contactor and attach wiring Remove the contactor mounting screws and contactor 10 Reverse Steps 1 7 to complete job 10 9 CHAPTER 11 PREVENTIVE MAINTENANCE 11 1 Clean Inside And Outside Of Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated cooking oil and dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 11 2 Once A Week Clean Frypot And Heating Elements WARNING NEVER operate the fryer s with an empty frypot BOILING OUT THE Clean frypot as follows before filling with cooking oil 1 Before switching the fryer s ON close the frypot drain valve s fill empty frypot to the normal level with a mixture of water and Frymaster Fryer N Griddle Cleaner or other low sudsing degreasing compound Follow instructions on bottle when mixing
42. tration system remove all the plumbing from the frypot This includes both oil return and drain fittings Perform Section 10 6 steps 1 11 Remove elements Remove hi limit Apply LocTite PST 567 sealant to the threads of the existing or new high limit thermostat pA dee cp 6 Screw the high limit into the frypot and tighten securely DO NOT OVERTIGHTEN 7 Install elements 8 Rest frypot on cabinet sideways allowing wires to hang near the back of unit Fig 10 20 Fig 10 21 9 Insert the high limit wires into the holes in the connector making certain to insert the pins into the same two holes from which the old high limit wires were removed 10 Position frypot in cabinet 11 Reconnect the wire harnesses to contactor box 12 Restore contactor box to original location 13 NOTE Apply LocTite PST 567 sealant to all pipe connections prior to assembly 14 Replace drain elbow 15 Replace oil return lines on units with built in filtration 16 Replace controller and plug into 15 pin socket on front of contactor box 17 Install the rear element cover 18 Boil out new frypot as described on page 6 1 19 Return to service 10 8 CHAPTER 10 SERVICE PROCEDURES 10 8 Replace Heating or Latching Contactor 1 Disconnect electrical power to the fryer Drain the cooking oil from the frypot 2 3 Remove cap over elements 4 5 If present remove the wire harness connector covers on the front of the contac
43. ts per vat WIRE MIN AWG AMPS PER LEG MODEL VOLTAGE PHASE SERVICE SIZE mm LI 12 L3 FPH 17 6 16 21 21 21 Fier o 1 3 E Susie Denotes number of vats For example FPH317 has three vats The electrical power supply for the fryers MUST be the same as the voltage indicated on the rating and serial number plate located on the fryer door CHAPTER 6 OPERATING INSTRUCTIONS 6 1 After Fryer S Have Been Installed At Frying Station NOTE If you need to relocate a fryer installed with legs remove all the weight from each leg before moving If a leg becomes damaged contact your service agent for immediate repair or replacement 1 Close fryer drain valve s and fill frypot with water to the bottom oil level line on the rear wall of vessel 2 Boil out frypot s See Boil Out instructions on this page 3 Drain clean and fill frypot s with cooking oil See Section 6 3 Filling With Shortening 4 Check thermostat calibration on fryers with solid state controller 6 2 Boiling Out The Frypot A WARNING Never run water through built in filtration system Clean frypot s as follows before filling with cooking oil for the first time and at least once a month thereafter 1 Before switching the fryer s ON close the frypot drain valve s fill empty frypot with mixture of cold water and Frymaster Fryer N Griddle Cleaner Other heavy duty low sudsing degreaser compounds may also be used Follow instructio
44. ves 21 When the filter pan empties air will be pumped into the frypot causing the oil in the frypot to bubble Allow bubbling to continue 15 to 20 seconds before shutting off oll Fig 12 15 A Power Shower is shown being placed in a frypot Filtered oil returning to the frypot flows through the device and down the sides of the vessel cleaning the pot walls filter pump This action ensures the oil return lines are clear of 22 Remove Power Shower Fig 12 15 Fig 12 16 With the oil above 300 degrees mo the handle to the right to empty the frypot into the filter pan Fig 12 17 The filter pump moves oil from the drain pan to the frypot CHAPTER 12 OIL FILTRATION Surface Ship Only DANGER Never attempt to remove a filter pan containing hot cooking oil shortening Hot oil shortening will flow through the outlet in the bottom of the pan and cause severe burns to feet and legs Never operate the filter unit unless the cooking oil shortening in the fryers has been brought up to cooking temperature NOTE Exercise care when using the Fryer s Friend to prevent damage to the frypot and the drain valve Do not drain more than one frypot at a time To do so will cause overfilling of the filter pan DANGER Except when using the rear flush option do not operate without power shower Hot cooking oil shortening can splash and cause injury NOTE Filter motor is equipped with a
45. y sized or installed paper will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify The heater strip on the suction tube is designed to prevent solidification of residual shortening left in the tube It will not melt or prevent solidification of shortening in the pan A blockage can be removed by forcing the item out with a stiff wire or drain snake Compressed air or other pressurized gases should not be used to force out the blockage Possible problems with the Power Shower include clogged openings solidified shortening or debris in the tubes missing clean out plugs and missing or worn O rings Cleaning the unit and replacing missing plugs and missing or worn O rings will correct these problems The electronics of the filter system are simple and straightforward Micro switches attached to handles for each vat and wired in parallel provide the 24 VAC required to energize the pump relay coil when the oil return handles are moved to the ON position The energized pump relay supplies the power to the pump motor The suction tube heater and flexible hose heater are wired directly into the 24 VAC source They remain energized as long as the unit is plugged into an outlet CHAPTER 13 CARE AND CLE
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