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screamin` eagle ventilator performance air - Harley
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1. 55 60 in lbs 6 2 6 8 Nm 2 Apply Loctite 243 Blue to the threads of the OE air cleaner cover screw A Secure the air cleaner cover 8 to the air filter element 7 with the screw Tighten the screw to 36 60 in Ibs 4 1 6 8 Nm 3 Assemble the air cleaner cover insert 9 to the air cleaner cover with two chrome screws 10 Tighten securely NOTE Riding a motorcycle equipped with an exposed air filter element under rainy conditions IS NOT RECOMMENDED If parked water could enter the engine If moving enough water could be sucked in to cause engine misfiring Slip the rain sock 11 over the air filter element under these circumstances Final Assembly 1 Install the main fuse Refer to the service manual J04843 ECM Recalibration NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b Have a Harley Davidson dealer download the new ECM calib ration using Digital Technician MAINTENANCE Air Cleaner Element Maintenance NOTES This is a dry air filter Do not apply oil to the filter element When servicing the air cleaner apply Loctite 243 Blue to the threads of all fasteners 1 See Figure 3 Remove the air cleaner cover 8 and inspect the filter element 7 every 5000 miles 8000 km or more often under dusty conditions 2 Clean the filter element as follows see Figure 2 a Remove and w
2. use in California on pollution controlled motor vehicles Engine related perform ance parts are intended for the experienced rider only The air cleaner contained in this kit is designed to perform with this kit only Any other combination of components is not confirmed to be legal for street use J04843 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled REMOVAL WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Remove the main fuse Refer to the service manual 2 Remove the existing air cleaner backplate Refer to the service manual Save the original equipment OE button head screw that secures the air cleaner cover Discard the remaining parts 3 Remove the fuel tank Refer to the service manual 4 See Figure 1 Remove and discard the induction module bracket is05912 Figure 1 Remove Induction Module Support Bracket INSTALLATION Air Cleaner Installation WARNING Use only supplied air cleaner cover Use of another air cleaner cover could cause element failure and detachment of the air cleaner cover which could distract the rider and result in death or serious injury 00596b NOTE When servicing the air cleaner apply Loctite 243 Blue to the threads of all fasteners 1of3 Please dispose of materials responsibly 1 See Figur
3. ash the element by immersing it on edge in a shallow pan containing enough Air Cleaner Degreaser 1 to cover no more than three quarters of the depth of the filter pleats 2 about 0 375 inch 9 5 mm Do not allow dirty solution to get inside the element Carefully roll the element in the solution around its perimeter 3 until the entire outer surface of the filter pleats has been soaked b Remove the filter element from the cleaner degreaser and allow five minutes for the cleaner to dissolve the dirt c From the inside out rinse the element with cold water Shake off excess water and allow the element to air dry Do not dry with compressed air 3 Install the air cleaner element and cover is05913 NS 1 Air Cleaner Degreaser solution 2 Filter pleats 3 Roll filter element in solution around perimeter Figure 2 Cleaning the Filter Element 2of3 SERVICE PARTS is05910b oo eS ee Dh Oe Figure 3 Service Parts Screamin Eagle Ventilator Performance Air Cleaner Kit Table 1 Service Parts Table ltem Description Quantity Part Number 1 O ring 4 11292 2 Backplate assembly 50 mm for kits 29490 09 and 29915 09 29763 09 3 Gasket throttle body 29241 08 4 Air cleaner mounting stud 3 8250 5 Breather bolt 2 29267 08A 6 Screw button head TORX 1 4 20 x 3 8 inch 9 5 mm long bright finish 3 3938 7 E
4. cMOTOR HARLEY DAVIDSON WB J04843 INSTRUCTIONS REV 2015 04 23 SCREAMIN EAGLE VENTILATOR PERFORMANCE AIR CLEANER KIT GENERAL Kit Numbers 29490 09 29915 09 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Proper installation of this kit requires the use of Digital Techni cian by a factory trained technician at a Harley Davidson dealer This kit requires the use of Loctite 243 Threadlocker and Sealant Blue Part No 99642 97 and Air Cleaner Degreaser Part No 99883 88T both available from a Harley Davidson dealer IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 1 NOTES This Screamin Eagle Ventilator Performance Air Cleaner is intended for high performance applications only This engine related performance part is legal for sale or
5. e 3 Install two O rings 1 from the kit in the grooves around the breather bolt holes on the induction module side of the backplate assembly 2 Install the remaining two O rings in the grooves in the underside of the heads of the breather bolts 5 2 Remove the liner from the adhesive backing of the gasket 3 Carefully position the adhesive side of the gasket to the backplate aligning to the equally spaced screw holes and press the gasket firmly into place Insert new breather bolts 5 through the backplate 4 Apply Loctite 243 Blue to the breather bolt threads and the mating tapped holes in the cylinder head 5 Thread the bolts into the cylinder head but do not tighten 6 Thread the air cleaner mounting studs 4 all the way through the backplate 2 until the screw threads are cap tured in the induction module Do not tighten completely at this time 7 Alternately tighten the two breather bolts to 120 144 in Ibs 13 6 16 3 Nm 8 Tighten the three air cleaner studs to 55 60 in Ibs 6 2 6 8 Nm 9 Install the fuel tank Air Cleaner Element and Cover Installation NOTES This is a dry air filter Do not apply oil to the filter element Whenever the air cleaner cover is installed apply Loctite 243 Blue to the air cleaner cover screw A 1 See Figure 3 Secure the air filter element 7 to the air cleaner mounting studs 4 using three bright finish TORX screws 6 from the kit Tighten the screws to
6. lement air filter 29670 09 8 Cover air cleaner chrome for kit 29490 09 29671 09 Cover air cleaner black for kit 29915 09 30074 09 9 Insert air cleaner cover 29846 09 10 Screw button head hex socket 10 24 x 3 8 inch 9 5 mm long chrome 2 3048 11 Rain sock 29762 09 Item mentioned in text but not included in kit A Original equipment OE air cleaner cover screw B Induction module bracket remove and discard J04843 3of3
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