Innovator Series A Doors
Contents
1. IL Ir IL Wire Shelf 36 In Un lt n i Wire Shelf 32 In e Wire Shelf 27 In Wire Shelf 24 In Cooler Wall Raceway Bracket Frame Shelving Wire Shelf Bracket Upright Shelving 3 09 P N 2402130_E DETAIL B of the Lamp DETAIL End of the Lamp U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM2. 2 Fluorescent Lamp Replacement Center Mullion Fasten Frame to Cooler Wall 4 22 Fluorescent Lamp Replacement End Mullion 24 afet pb 5 Ballast Replacement 24 Frame Heater Replacement 25 bealdnside E rame 6 Fluorescent Lamp Wiring Diagrams 26 16 3813 061 6 1 6 Replacement Parts Chart mea 28 Est it DOORS PIRINEI RIO EI POPI NE ROND RN NERA IRA A 7 REVISION E 1 Added Metal Opening Cutting Page 1 Adjust Closing Torque an osoasa aia iat 7 REVISION D PAIS Door Sa 8 1 Added EcoShine LED Pages 18 through 23 2 Added LED parts list Pages 31 8 IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards Hussmann Corporation Corporate Headquarters 12999 St Charles Rock Road Bridgeton MO 63044 U S A 314 291 2000 FAX 314 298 4767 HUSSMANN AMERICAN Arroz 155 Iztapalapa M xico D F 09820 Tel 85 03 19 00 U S amp Canada 1 800 922 1919 Mexico 1 800 890 2900 2013 Hussmann Corporation INSTALLATION AND SERVICE PARTS LIST Item Quantity 1 Door 2 Doon 3 Door 4 Door 1 1 1 1 10 20 30 40 1 1 1 1 1 2 3 4 Joining Conduit from Wireway Each frame has the following wires in flexible conduit A LOW TEMPERATURE APPLICATION ONLY
3. The Door Heater Harness 15 made of two Joined black wires The Frame Heater Harness 1s made of two separate black wires OR one black and one white wire one or both will have a part number stamped visibly along the length of the wire The Ballast Supply Harness has one white wire and one black wire bound with Tiewrap Part Number Conduit from Wireway P N 2402130_E U S amp Canada 1 Description Frame Screws Silicone Doors Joint Molding Binder Post and Screw D The Ground wire 1s green This photo shows the wiring with labels added for clarity The diagram shows how the wires must be connected 120V Power A Neutral Frame A S Heaters B o AAANP o Door A S Heaters 8 ocAANNAP o B S Door Heater Harnes Sy ee Frame Heater Harness D gt SSE Supply Harness Ground Tie Wrap 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E GENERAL Thank you for choosing Hussmann s Innovator Cooler Door System This document provides information necessary for successful installation and operation of the door system Innovator Cooler Door System The door nameplate is attached to the top of the door handle side behind the magnetic gasket The frame nameplate 1s located on the top left near the switch ATTENTION Interior metal skin of cooler freezer must not extend more than 2 in
4. h i Sequence for Installing New Gasket Remove Door Gasket P N 2402130 E U S 8 Canada 1 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 13 Restoring Gasket Seal Occasionally a crimped or damaged gasket can cause gaps in the seal leading to frost formation on the doors Use this procedure to close gaps and end frost formation on doors Back Lighting Gaps in Gasket HEAT THE GASKET Make sure the door 15 closed Beginning at the top of the gap use a heat gun or electric hair dryer 1500 1600 watt to heat the gasket with Improperly Installed or Damaged Gasket a constant up and down motion IMPORTANT If a gap runs the entire length LOCATE GAPS of the door heat the area 4 in 100 mm Normally interior ambient lighting may pro above and 8 in 200 mm below the top most vide enough light to see gaps In some cases point where the gap starts and work in 12 in the only way to see gaps is to provide a back 300 mm increments light as shown A Backlight the door mullion and look for places the light shines between If the gasket becomes shiny remove heat the door and gasket B immediately as this is an indication that the gasket is near the melting point HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 14 INSTALLATION AND SERVICE If possible direct the hot air onto the gasket and also through th
5. Center Fixture Shown End Fixture Similar P N 2402130 E U S 8 Canada 1 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E 6 Remove fixture A Refer to Figure 1 below With one hand Js insert a flat blade screwdriver between the channel light fixture and the mounting clip With free hand grip the LED fixture as shown in Figure 2 Push the screwdriver away from the light fixture making sure the screwdriver does not hit or damage the polycarbonate lens Twist the light fixture in the opposite direction until it pops off the mounting clip Continue to support the fixture while repeating the process for all remaining clips If removing both end LED light fixtures mark the back of each LED fixture to indi cate from which side the fixture was removed Inverting an end light fixture will result in very low light output inside the cooler HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A Mullion Channel Light Fixture Top Mounting Clip Figure 1 Remove LED Fixture Center Fixture Shown End Fixture Similar INSTALLATION AND SERVICE 17 Fixture Cover Top Mounting Clip Figure 2 Remove Fixture Center Fixture Shown End Fixture Similar Figure 3 Bottom Clip INNOVATOR COOLER Door SYSTEM 18 INSTALLATION AND SERVICE 8 Reassemble in the reverse order of dis REMOVE PROTECTIVE FILM
6. 3 Pull the top lamp holder out of the lamp holder bracket End Mullion Lamp Remove Diffuser from End Mullion Lamp P N 2402130_E A WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats 4 Next pull the lamp holder off the lamp and pull the lamp out of the bottom lamp holder 5 Remove the tube guard from old lamp and place it on the new lamp 6 Replace lamp by reversing the procedure Ensure lamp pins line up with lamp holder holes and that lamp holder 15 fully engaged in lamp holder bracket Ballast Replacement Ballasts are located in the wireway above the door frame inside the cooler Remove the screws at the front then lift the cover off the wireway Replacement ballast must have the same rating Replace cover before restoring power Note Wireway cover screws cannot be longer than 318 in 100 mm Longer screws may damage wiring 2 Cover Wireway 27 Remove Screws Ballast Location U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E Frame Heater Replacement Always turn off power to the unit before work ing on any electrical components The old wire way covers must be removed to access the door frame heaters Begin by inserting a putty knife into the groove between th
7. RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK gt 3 0 9 WIREWAY BK POWER SUPPLY 24 06 T POWER SUPPLY 24VDC TERMINAL BLOCK 100W output m 100W OUTPUT 1720 WHITE WHITE WHITE BLACK BLACK BLACK 5 DOOR LED LIGHT WIRING DIAGRAM ECOSHINE Wiring Diagrams are shown below for the 5 door system with 60 in or 67 in doors with EcoShine Energy Plus LEDs LIGHT o LED LED LED LED LED LED LED LED LED LED SWITCH E RED RED RED RED RED RED RED RED RED RED 4 BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK zy e WIREWAY POWER SUPPLY 24VDC BLUE TERMINAL BLOCK 109 output 1720 WHITE WHITE BLACK BLACK BLACK 5 DOOR LED LIGHT WIRING DIAGRAM ECOSHINE HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 22 INSTALLATION AND SERVICE A WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats Lamp Center Mullion Replacement Note No additional parts need to be removed to change out the lamps 1 Turn off lights at switch a E Light Switch Turn Lights Off Door systems manufactured with Innovator or Innovator II doors h
8. with screws provided Do not distort frame by excessive tightening Use shims at each screw location to prevent distortion Once screws are in verify top of frame is straight and level from side to side Fasten Frame Top Last IMPORTANT DO NOT OVER TIGHTEN HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 9 JOINING FRAMES Frame sides to be joined will have no front face flange Install the first frame as above and prepare the second frame Apply 1 in wide gasket between wipes of each frame side to be joined Lift the second frame into position and fasten the bottom as above End Lamp Reflector NOTE Frame Shown Face Down on Floor Cut away for Clarity lt Gasket 9 p P Top of 2 Right Side of Frame Front of Frame Install Gasket Between Wipes Verify the second frame 15 still square If last frame in opening fasten side frame to cooler wall opening INNOVATOR COOLER Door SYSTEM 6 INSTALLATION AND SERVICE Insert J molding between frames Fasten frames together with binding post and screw in five locations Fasten top of frame to cooler wall opening Do not distort frame sides or top Once all frames are installed verify overall frame is square and plumb CA Or Binder Screw Coo Binder Post J Molding Install J Molding Between Frames SEAL INSIDE FR
9. AGE All equipment should be thoroughly examined for shipping damage before and during unload ing This equipment has been carefully inspected at our factory Any claim for loss or damage must be made to the carrier The carrier will provide any necessary inspection reports and or claim forms PREPARATION Clear an area outside the wall opening to lay the frame flat and work around it Gather tools needed for installation Doors are shipped separately from the frame Set doors aside until frame is installed Lay the frame face down Remove all packing materi als packaged parts and tape Take care not to scratch or otherwise damage frame face P N 2402130_E Allen Wrenches Screwdrivers Flat Head Phillips Torx Plus 27 gt 1 Open End Adjustable Wrenches Wrench Tape Measure Pliers Rubber Mallet T Plumb Line e Typical Tools Needed to Install Innovator Cooler Door System 4 ft Level Unpack Frame and Lay Face Down U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALL FRAME Apply Sealant Apply field supplied silicone sealant between edge of gasket and outside edge of frame 2 d pes dn EE r x Se MEVS Ae AMET ai E i Ma E 4T su peo Menus A IU A RUPEE Wh Apply Silicone Sealant Check Frame and Opening for Square Verify the frame is not racked out of square by mea
10. AME PERIMETER Apply a small continuous bead of silicone seal ant around the inside of the frame to seal the frame to the wall P N 2402130_E Apply Silicone Around Frame ATTACH DOOR HANDLES Carefully lift the magnetic gasket away from the frame nearest the handle location to expose the mounting screw holes as shown in below Install handle and screws carefully if gasket is damaged it must be replaced After installing screws gasket should again lie flat If needed use a mild soap and water solution to lubricate the gasket Clean and dry the gasket to com plete the door handle installation Gasket 8 Handle Screws i Lift Gasket at Handle Location U S 8 Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALL DOORS Insert the ball bearing spring bushing and pin in the top of door Lift the door and insert the bottom hinge pin into the bottom hinge socket Rotate the top of the door under the the top socket while hold ing down the top hinge pin Once the hinge pin 1s under the top socket maneuver the door until the hinge pin pops into the socket Ensure the hinge pin is fully engaged into the hinge plate as shown below Ball Bearing Spring Pin and Bushing Correct Fully Engaged Wrong Not Fully Engaged Ensure Hinge Pin is Fully Engaged into Hinge PLate blade screwdriver to lift the door retainer over the shoulder scr
11. HUSSMANN INNOVATOR ALUMINUM DOOR SYSTEM FOR WALK IN COOLERS INSTALLATION amp SERVICE MANUAL P N 2402130 E November 2013 Spanish 2402621 French 0538958 INNOVATOR COOLER Door SYSTEM ALUMINUM INSTALLATION AND SERVICE Table of Contents 1 35 custom mal ard ea Palat ba ae asa ah 1 Connect Wiring from Wireway 8 Heater Harnesses 9 ineaca ia da 1 Field Wiring Connection esses 9 Wiring soare ta tota oii dt 9 APPC 1 Conditioning Gasket 0000 10 blectrical SpecilicationS 2 Service and Maintenance 10 Specifications for 2 ini di iii taia 10 Damate DR RER Un RR RR 2 Replacing Door Hinge Spring 13 Replacing Magnetic Gasket 12 1 111 2 Restoring Gasket Seal 1 erro eerte 13 Door Handle Replacement nasa setea nai petu 15 Frame meum 3 EcoShine LED Fixture Replacement 16 Apply 111 sessirnar iale aci ate aa pl ii 3 EcoShine LED Power Supply Replacement 18 Check Frame and Opening for Square 3 EcoShine LED Wiring Diagrams 19 Place Frame n ODOBIDP us
12. ICE Wiring Diagrams are shown below for the 3 door and 4 door systems with 60 in or 67 in doors with EcoShine or EcoShine Energy Plus LEDs LED LED LED LED LED LED LIGHT SWITCH RED Pi 0 RED RED a BLACK BLACK BLACK BLACK BLACK BLACK RED WIREWAY 100W WHITE B BLACK 3 DOOR LED LIGHT WIRING DIAGRAM LED LED LED LED LED LED LED LED LIGHT SWITCH B iud Tbe BD BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK RED BLUE POWER SUPPLY 24VDC 3 BLACK 100W WHITE E BLACK 4 DOOR LED LIGHT WIRING DIAGRAM WIREWAY INPUT ind P N 2402130 E U S 8 Canada 1 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 21 Wiring Diagrams are shown below for the 5 door system with 60 in or 67 in doors with EcoShine LEDs LIGHT J LED LED LED LED LED LED LED LED LED LED SWITCH RED RED RED RED RED RED RED
13. S HAVE HEATER HARNESSES Use screws supplied with the harness to attach the heater harness to the receptacle mounted in the door DO NOT use other screws which may damage the door P N 2402130_E Install Screws Connect Heater CONNECT WIRING FROM WIREWAY Door system wiring 15 routed from the wire way through flexible conduit to be connected to the power source Wiring diagrams for the heater harnesses follow Wiring diagrams for the power supply and EcoShine LED lamps begin on page 19 Wiring diagrams for ballast and fluorescent lighting begin on page 26 Connect to Field Source Wireway Cover Removed Lamp Connect Wireway Wiring to Power Source U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 9 Door Heater Harness Frame Heater To Field Wiring To Field Wiring i Typical Low Temperature Frames Typical Medium Temperature Frames Heater Harnesses Field Wiring Connection A Condit B Each frame is connected to field wiring Ad Frame through junction boxes as shownbelow Frames must not be wired in series All wiring must be done in accordance with NEC and local codes gece Junction Box _ Connect to NEM Field Wiring Connect to Field Wiring lt Conduit Frame Wireway Connect Frame to Field Wiring HUSSMANN CORPORA
14. TION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 10 INSTALLATION AND SERVICE CONDITIONING GASKETS In the factory environment gaskets can be fit ted to seal properly However the manufacturer cannot control the environment surrounding components during shipment or installation Temperature and humidity fluctuations pro mote gaps which prevent sealing between gas ket and frame This 1s not a warranty issue or defect Before refrigerating the walk in space follow this procedure which was developed to ensure gaps close and gaskets seal properly in most environments 1 Install the frames and doors connect all wiring and make adjustments as directed in the preceeding pages 2 Close each door Use a flashlight to identify any gaps between frame and gasket 3 Energize all anti sweat fan and light circuits for at least two hours but not more than four hours prior to initiating the refrigeration cycle 4 Monitor all gaps 5 Initiate cooling sequence after four hours or once the gaps disappear whichever comes first Do not exceed 8 hours of energized circuits without refrigeration Doing so may cause damage to doors and frames and will void the warranty If gaps remain at the end of four hours fol low the procedure for Restoring Gasket Seal beginning on page 13 of this manual P N 2402130_E A WARNING Always disconnect the electrical power at the main disconnect when servicing or
15. assembly Make sure that LED light fixture 15 on bottom support plate as shown in Figure 4 Each EcoShine LED fixture is shipped with a protective film over the lens as shown in Figure 6 Remove and recycle the film LED Fixture Bottom Mounting Clip Bottom Support Plate Figure 4 Bottom Support Plate and Clip End Fixture Shown Center Fixture Similar Figure 6 Remove Protective Film LED POWER SUPPLY REPLACEMENT Power supplies are located in the raceway below the door frame as shown in Figure 7 To access the raceway remove the bumper then remove the 8 hex head screws that hold on the front painted panel Figure 5 Interior View of Fixtures Figure 7 Power Supply Location P N 2402130 E U S 8 Canada 1 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 19 WIRING DIAGRAMS for LED LAMPS Wiring diagrams are shown below for the Wiring diagrams for other sizes are on the 1 Door and 2 Door systems with 60 in or following pages 67 in doors and EcoShine or EcoShine Energy Plus LEDs LIGHT SWITCH WIREWAY LIGHT SWITCH BLACK BLACK BLACK BLACK BLACK P WIREWAY E BLUE TERMINALBLOCK POWER SUPPLY24VDC z 2 O iow al WHITE a ITE a BLACK MF S BLAC 2 DOOR LED LIGHT WIRING DIAGRAM INPUT HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 20 INSTALLATION AND SERV
16. ave an anti arc ballast When re starting lamps turn power off then on P N 2402130 E 2 Disengage the diffuser clips from the mul lion by squeezing the diffuser cover at the clips Two hands may be required Disengage Diffuser Clips U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 23 3 Pull the Diffuser slightly upward and out 5 Next remove the lamp holder from the of the bottom filler The bottom filler need lamp and pull the lamp out of the bottom not be removed lamp holder ap Diffuser d i re Bottom Filler Remove Diffuser from Center Mullion Lamp 4 Pull the top lamp holder out of the lamp holder bracket as shown below Remove Lamp Holder from Bracket 6 Remove the tube guard from old lamp and place it on the new lamp 7 Install the new lamp in reverse order Ensure lamp pins line up with lamp holder holes as shown and that lamp holder 1s fully engaged in lamp holder bracket Align Lamp Pins with Lamp Holder Remove Lamp Holder from Bracket HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 24 INSTALLATION AND SERVICE Lamp End Mullion Replacement 1 Turn off lights at switch Turn Lights Off a flat blade screwdriver Pull the diffuser slightly upward and out of the bottom filler The bottom filler does not have to be removed to replace the lamps
17. ches into the frame opening perimeter Innovator doors and frame may not operate correctly if metal skin is in contact around Innovator frame opening Cooler freezer panel metal skin around the opening must be removed Door systems manufactured with Innovator or Innovator Il doors have an anti arc ballast When re starting fluorescent lamps turn power off then on HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 1 APPLICATION The Innovator Cooler Door System 1s designed for installation in new medium tem perature or low temperature walk in coolers with insulated structural walls To maintain structural integrity of the cooler wall and the door system the cooler wall must be manufac tured with a reinforced opening to match the door frame Standard Reinforced Opening vertical outside frame flange B Removed Removal of Metal around Opening INNOVATOR COOLER Door SYSTEM 2 INSTALLATION AND SERVICE ELECTRICAL SPECIFICATIONS Appropriate electrical power must be available for the door system including lighting and heaters Check the nameplate for minimum circuit ampacity and maximum overcurrent protection device Always follow NEC guide lines and local codes SPECIFICATIONS FOR OPENING Each door frame is to 5 doors wide Several standard frame heights are available Always compare the wall opening dimensions with the frames to be installed SHIPPING DAM
18. e gap between the gasket and mul lion This will help to heat both sides of the gasket As the gasket softens and becomes pliable the magnet in the gasket should pull it across the gap As the gap closes move heat down to create a zippering effect as shown If the gasket is not pulled across the gap by the magnet reach around the mullion from the inside and pull the gasket skirt toward the mullion This can also be accomplished by pushing the magnet across the gap from the outside with a pencil or other non heat conducting material On doors where the gap 15 against an end top or bottom mullion this process can still be done however the heat will need to be directed between the lip of the mullion and the edge of the door It will work in the same fashion but the back light shining through and showing on the mullion will have to be a guide as to the posi tion of the gasket P N 2402130_E Direct the hot air through the gap between the gasket and mullion bi 1 Remember to use a constant up and down motion when applying heat Back Light Zipper Effect U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 e WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 15 Door Handle Replacement Bes Y Carefully pull the E magnetic gasket away from the glass nearest the handle to expose the mounting screws as shown Remove the screws and replace the handle After reinstalli
19. e wireway cover and fiberglass frame about an inch 25 mm away from joints in the frame as shown 18 A Carefully begin to pry off the cover As shown in B use a second putty knife or flat head screwdriver to hold up the cover Pry the remainder of the section up using putty knife only until the entire cover is off and the frame heater inside the frame 1s exposed E M Remove Wireway Cover HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 25 Door frame heaters may now be replaced During installation the white portion of the heater should not come in contact with itself The heater should be installed so that only one white portion of the wire enters the wireway The other portion entering the wireway will be the black lead wire Black Lead Wire White Heater Wire White Heater wed Remove and Replace Frame Heater Once the heater wire is connected check resis tance ohm reading before replacing wireway covers This will ensure that heater wire was not broken during installation After covers are reinstalled turn power on and verify that heaters are working properly INNOVATOR COOLER Door SYSTEM 26 INSTALLATION AND SERVICE 120V Electronic Ballast Wiring Diagrams Switch 5 B Q 00 5 m co m T io io R A N RR 1 Lam 5 P Bg i Black Line White Neutral B
20. ew Open and close the door to verify hinge pins are fully seated and door 15 held in place Install remaining doors before adjusting doors HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 7 Lift Door Retainer Over Shoulder Screw ADJUST CLOSING TORQUE Adjust closing torque by turning the bottom hinge pin in the direction the door closes Use a 2 in 13 mm wrench Turn the hinge pin until the door closes on its own usually 3 to 4 clicks or 3 4 turn DO NOT over torque the hinge spring assem bly Excessive torque over 1 full turn will result in damage to the spring assembly and or door If door does not close on its own after one full turn 5 clicks look for obstructions causing the door to hang up Adjust Closing Torque INNOVATOR COOLER Door SYSTEM 8 INSTALLATION AND SERVICE ADJUST DOOR SAG To adjust door sag saw tooth effect from door to door loosen the two hinge plate mounting screws using a Torx Plus no 27 bit Adjust hinge plate as needed then tighten the screws ose 7 hinge plate mounting screws door removed for clarity of illustration Adjust Door Sag A WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats CONNECT HEATERS NOTE NOT ALL DOOR
21. lack Line Insulated 1 4 in Male 2 Door Section Switch F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp 2 2 2 Black Line White Neutral Black Line Insulated 1 4 in Male 3 Door Section P N 2402130_E Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast Two blue wires and one red wire go to the ballast as a group from each lamp Note that one lamp goes to top 3 pins second lamp goes to bottom 3 pins with a common connection between U S 8 Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130 E INSTALLATION AND SERVICE 120V Electronic Ballast Wiring Diagrams Continued Switch B B B B B B o o o 5 l l l E E E LL R R R R R R B B Black Line T White Neutral MEN Black Line Insulated 1 4 in Male 4 Door Section Switch B B B B B B o l l E E E E LL R A A A Black Line White Neutral Black Line Insulated 1 4 in Male 5 Door Section Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast Two blue wires and one red wire go to the ballast as a group from each lamp Note that one lamp goes to top 3 pins sec
22. ng screws carefully push gas ket back into place If needed use a mild soap and water solu tion to lubricate the gasket Clean and dry the gasket to complete the door handle replacement Pulling Gasket Into Place With a Pencil COOL THE GASKET Once the gap 15 closed remove the heat and allow the gasket to cool undisturbed for 3 to 5 minutes As the gasket cools it will set permanently in this new shape Mounting Screws Once the gasket 1s cool to the touch open and close the door Verity that the gasket seals If not repeat the process If the gasket rolls it must be replaced Use a soft cloth or paper towels and a mild soap and water solution to thoroughly clean the gasket Dry the gasket completely with a fresh cloth or paper towels before closing the door on a clean door frame Replacing Door Handle HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 16 INSTALLATION AND SERVICE ECOSHINE LED FIXTURE Refer to manufacturer s documen The new EcoShine LED light emitting diode tation for LED fixtures other than lights work well for dimming or on off opera Hussmann s EcoShine brand tion using an occupancy sensor optional kits They can be turned on and off in a cold envi ronment with no warm up time and no nega tive impact on lamp life N WA R N N G Hussmann EcoShine LED light fixtures nor mally perform for up to 50 000 hour
23. ond lamp goes to bottom 3 pins with a common connection between HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR COOLER Door SYSTEM 28 INSTALLATION AND SERVICE gt amp Cp V 5 Washer Spring Bushing Bushing Screw Screw Screw Flat Top Top Bottom Socket Hold open Case End Torsion Hinge Pin Hinge Pin Hinge Pin Retainer Shoulder Shoulder Assembly gt Screw Handle QS gt Socket Top Hinge Socket Bottom Hinge Handle Standard lt Screw Binder Post Pin Top Hinge Door Retainer 24VDC D Xp a 6x5 8 N LED Power Supply Oval Head SMB Clip me BR Strain Relief E A lt gt LED Fixture Wiring Harness if not used M medium temperature 22 or Inovator Il OY XC 7 FII Wireway NS Harness Heater Frame Wire Female 2 l Receptacle Q Cy LED Light End Fixture with Harness and Clips Shown Closer Door e Molding Molding N Joint End Innovator Innovator Il and Innovator Ill Door and Frame Part Identification Chart P N 2402130 E U S 8 Canada 1 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E INSTALLATION AND SERVICE 29 HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR CooLER Door SYSTEM 30 INSTALLATION AND SERVICE m ILE IL E II IT IT Ir II Wire Shelf 43 In
24. replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats SERVICE AND MAINTENANCE Replacing Doors 1 Loosen torque on door before removing the door Wedge a screwdriver between the bottom of the door and the hinge socket then lift the door up This will lift the bottom hinge pin up and out of the bottom hinge socket Hold the hinge pin with a 1 2 in 13 mm open end wrench to keep it from spinning out and stripping the socket screwdriver Loosen Torque on the Door U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E Receptacle 2 Remove the two screws that hold the heat er plug into the side of the door then remove the plug 3 Usea flat blade screwdriver as shown to lift the door retainer over the shoulder screw Door Retainer Lift Door Retainer HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 11 4 Push down the spring loaded top hinge pin until it clears the top socket using a flat blade screwdriver With finger hold the hinge pin in the door to keep it from popping out Tape may be used to temporarily hold the hinge pin once door is removed 5 Rock the door out and pull the bottom hinge pin out from the bottom socket t Remove Top Hinge Pin from Top Hinge Socket 6 Install the new door in reverse order 7 Adjust the
25. s That LOCK OUT TAG OUT is 5 7 years of continuous 24 hour operation To avoid serious injury or death from electri They are backed by a multi year materials cal shock always disconnect the electrical warranty on the LED light strips and a five power at the main disconnect when servicing year materials warranty on the power supply or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats LED FIXTURE REPLACEMENT 5 Disconnect fixture wiring at wire nuts Tag cooler wiring with color of fixture wire color connected LED lighting 1s polarity sensitive 1 Remove product from the cooler and store appropriately 2 Remove the wire racks from the cooler Store them out of the way of customers and store personnel LED light fixtures are polarity sensitive The power supply positive wire must be electrically connected to the red wires of the LED fixture The power supply negative wire must be con nected electrically to the black wires See Wiring Diagrams beginning on page 19 3 Turn the light switch to orr The switch 15 located inside the cooler on the door mullion 4 Lock out and tag out the circuit breaker for the lighting circuit of the cooler where the LED fixtures are installed 22 2 N Y Y 2 2 Y 5 p UN Pd Mullion Wiring Top of LED Wiring Harness Light Switch Disconnect Wiring
26. suring from one corner diagonally to the other The measurements must be the same Verify that the opening 1s large enough for the frame Use a long level 4 ft 1220 mm or more to determine if the opening 1s level side to side If shims are needed they must be used under the frame at the bottom of the opening or at the sides Must Be Equal Verify Square Frame Place Frame in Opening Lift frame by mullions to avoid gaskets and sealant Position bottom of frame in opening and then tilt top of frame toward opening Take care that wiring from wireway at top of frame is not damaged HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 3 Verify Square and Level Opening level ta E Do Not Damage Wiring Add Shims When Needed Place Frame in Opening INNOVATOR COOLER Door SYSTEM 4 INSTALLATION AND SERVICE properly positioned large clamps should be used to hold frame in position Use the Level Clamp the Frame Fasten Frame to Cooler Wall Use screws provided to fasten the bottom frame to the wall Fasten the Frame Bottom Verify frame 15 still square Fasten side frame to wall with screws pro vided Use shims as necessary Do not distort frame by excessive tightening P N 2402130 E U S 8 Canada 1 800 922 1919 Mexico 1 800 890 2900 WWW HUSSMANN COM P N 2402130_E Keep Frame Level Fasten top of the frame to wall
27. torque on the new door If need ed adjust sag Replacing Door Hinge Spring The door must be removed before replacing the door hinge spring Pull the hinge spring assembly out of the bottom of the door and replace with a new assembly Note that there are right hand and left hand hinge spring assemblies INNOVATOR COOLER Door SYSTEM 12 INSTALLATION AND SERVICE Work from the corners to the centers of each side top and bottom Carefully push the new gasket into the groove at each corner refer to sequence A Then push the gasket into the channel at the center of the top bottom and each side B Avoid stretching the gasket Sub divide remaining areas and push the gasket in at those points C Sub divide once again and repeat pushing the gasket in until all of the gasket is evenly seated in the groove D px Use a soft cloth or paper towels to dry the t ay re i gasket before closing door on clean door cae frame Replace Door Hinge Spring Replacing Magnetic Gasket Carefully remove the old gasket from the groove in the back of the door The new gasket will be easier to work with if it is at ambient temperature Begin by lubricating the new gasket with a mild soap and water solution Corners First Py 4 A DN yp yu y 3 EON Sub divide Middle Locations Sub divide again ities tam x 1 3 f if i
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