Instruction and Service Manual
Contents
1. when raising or lowering vehicle clear of lift while lowering SAFETY INSTRUCTIONS Read operating and safety manuals before using lift Proper maintenance and inspection is necessary for safe operation The messages and pictographs Shown are in nature and Meant to generally represent hazards common all automotive Wis regardless of specie style Funding for the develooment and waldabon of these labels was provided by the Automotive Litt institute PO 33116 Indialantic FL 32809 3116 They protected by copyright Sel of labels may be obtained trom ALI of its member companies NOTICE REMOVE ALL DOUBT Lockout Procedure Purpose LOCK IT OUT This procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by the operation of lifts in need of repair or being serviced All employees shall comply with this procedure Responsibility The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies i e authorized installers contactors etc All employees shall be instructed in the safety significance of the lockout procedure by the facility owner manager Each new or transferred employee along with visiting outside service personnel shall be instructed by the owner manager or assigned designee in the pur2. LOCK OUT ELECTRICAL REMOVE SWITCHES BEFORE ALL DOUBT WORKING ON MACHINERY CIERRE TODOS INTERRUPTORES ELECTRICOS ANTES DE LOCK IT OUT TRABAJAR EN EL Equipo VOLTAGE Do not ever allow power supply to be connected when working on or repairing lift 29 Post Installation Procedure Check Box aseene This manual is subject to change without notice 30 Parts Diagram Model QJY230C 31 Parts List e 12X20 Top Weldment Cals 22mm Brass Sleeve 25 20 Sheave 75mm Power Side Column Eis Non Power Side Column siideBlock e 10 Narrow Slide Block 11 Rubber Ball M10 25 fsa 13 Lock Washer M10 reser 15 Safety Latch Round Bar 16 Safety Restraint Gear Safety Spring Roll Pin 3X22 Rubber Guard Allen Head Cap Screw M8X15 Safety Latch Assembly 22 Washer 8 11 5 Head Screw M8X20 Allen Head Cap Screw M6X10 a REESEN GE Head Cap Screw M8X20 2 E Rubber Pad e rh pa 15 hain 41 Chain pin cm amp hain Connector power Main aulic Cylinder Auxiliary Hydraulic Cylinder Hydraulic Fitting Cylinder Hydraulic Fitting Power Side Hydraulic Hose Long Hydraulic Hose Short Hydraulic O ring Fitting Power Unit QJY230C Parts List NOTES 33 NOTES 34 NOTES 35 ws ORIN Torin Jacks Inc Ontario CA 91761 FOR CUSTOMER SERVICE PARA EL SERVICIO
3. 230 240 VERSION 08 11 ae Ge Instruction and Service Manual 7 000 Ibs 2 Post Light Duty Automotive Equipment Lift Symmetric Floor Plate Maximum Lifting Capacity 7 001 165 3181 kg Meets all ANSI ALI ETL CE TUV PCT Standards READ ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION This equipment must never be operated without reading this manual and the safety instructions Safe Operating Temperature is between 40 F 105 F 4 C 41 C Operating Temperature The manufacturer reserves the rights to make design changes and or improvements to product lines without notice OWNER S RESPONSIBILITY DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUR READING THIS MANUAL To maintain the lift and user safety the responsibility of the owner is to read and follow these instructions Follow all installation and operation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal Regulations and Electrical Codes Inspect the lift for proper operation and function Read and follow the safety instructions Keep Instructions readily available for equipment operators Make certain all equipment operators are properly trained understand how to safely and correctly operate the unit and are properly trained Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform
4. 10 Inspect the lift daily The lift should never be operated if components are damaged or malfunctioning Only qualified technicians should service the lift Replace damaged components with manufacturer s certified parts 11 Keep the area around the lift clean and free of debris 12 Use additional lifting equipment or stands when removing or installing heavy vehicle components 13 Avoid rocking of the vehicle when it is on the lift 14 Large vehicles such as limousines RV s and long wheelbase vehicles may not be suitable for lifting on this equipment 15 Warning reduce the risk of personal injury keep hair loose clothing fingers and all body parts away from moving parts 16 Warning reduce the risk of electric shock do not use the lift when wet The lift should not be exposed to the rain 17 Warning reduce the risk of fire do not operate equipment in the close proximity of open containers containing flammable liquids example Gasoline flammable solvents 18 Use the lift only as described in this manual use only manufacturer s recommended attachments 19 Anyone who will be in the vicinity of the lift when it is in use should familiarize themselves with following Caution Warning and Safety related decals supplied with this lift and replace them if the are illegible or missing 20 Anyone who will be in the vicinity of the lift when it is in use should read and refer to publications supplied with this lift 21 The
5. Example A 1 4 For better holding power blow dust from the hole Example A 2 6 Repeat Steps 4 thru 5 Qty x 10 7 Move column into place carefully 8 Place flat washer and hex nut over threaded end of 3 4 x 5 1 2 wedge anchor leaving approximately 1 16 inch of thread exposed carefully tap anchor use a hammer Example A 3 Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Tighten the nut two or three turns on average concrete 28 day cure Check each anchor bolt with torque wrench set to 100 foot pounds torque Example A 4 8 1 Using the horseshoe shims provided shim each column base as required until each column is plumb If one column has to be elevated to match the plane of the other column add shim plates Torque anchors to 100 ft lbs Shim thickness MUST NOT exceed 75 when using the 5 long anchors provided with the lift Adjust the column extensions plumb 8 2 Mechanical Anchors Expansion anchors that have been set to the required installation torque in concrete will experience a reduction in pre tension due to torque within several hours Re torque the anchor to the initial installation torque is not recommended or necessary 8 3 For mechanical anchors that require a specific installation torque Failure to apply the recommended installation torque can result in excessive displacement of the anchor under load or premature failure of the anchor These anchors
6. Sales Representative in your area for service It is the customers responsibility to arrange for unloading of products shipped HAZARD DESCRIPTIONS Identify the hazard levels used in this manual with the following definitions and signal words Immediate hazards which will result in severe liability or exposure to personal injury or death Hazards or unsafe practices which could result in severe personal injury or death Hazards or unsafe practices which may result in personal injury product or property damage Use alertness and prudence in a hazardous situation care wariness Warranty 2 Post Light Duty Automotive Lift Warranty Coverage 1 Year Structural Warranty Materials and workmanship must be free of defects 1 Year Parts Coverage All other assembly components and parts such as cables sheaves hydraulic components power units chains valves switches hoses air cylinders fittings misc No Labor The warranty does not extend to Lifting pads and extensions Irregularities caused by normal wear abuse misusage shipping damage improper installation voltage or paucity of required maintenance Damages resulting from purchaser s neglect or failure to operate products according to instructions provided in the own er s manual s and or other accompanying instructions supplied Normal attrition items or normally serviced items required to main tain the product in a safe operating condition Components
7. Sstallation location d d l d zl STEP 2 Remove the shipping bands and packing materials from the lift The power unit will be unpacked from the top Note Be care ful not to drop power unit on heavy end VO AR d Jee Lena H STEP 3 Open the wrapping remove the parts and parts boxes from the packaging Unbolt the structure from the shipping brackets Use proper lifting devices cranes or a forklift to lift off of shipping brackets Fig 3 STEP 4 Slide each carriage 60 70 towards top of columns to pose base of cylinders Open the oil port of each cylinder by un screwing the black plastic cap The oil port will face the backside of the column and the notch on the bottom of the cylinder will fit into the hole in the center of the base plate Fig 3 Insert 90 degree fitting here 90 Degree Fitting Fig 5 Chain Lifting Pulley Cylinder Alignment Rings insert Straight Fitting here Fig 7 STEP 5 Install the hydraulic fittings on the Cylinders inside the columns DO NOT remove the stop plug from the non power side column cylinder NOTE Use Teflon Tape on Pipe fitting connect to cylinder port Fig 4 5 6 7 19 Lifting Chain Step 6 Verify that chain is connected and secure The Manufacturer has pre adjusted the chain and should not be removed Fig 8 Lifting Pulley STEP 7 Install top mount
8. PARA EL CONSUMIDOR 1 888 44 TORIN Made in China Hecho En China This manual is subject to change without notice 36
9. eCheck the Hardware for tightness monthly per inspection schedules eReplace damaged broken or wearing parts with lift manufacturer s OEM parts or their equiv alent eWhile lift is lowered check the hydraulic fluid level If necessary add oil as described in the Installation Instruction section of this manual Service Calls The manufacturer can provide on site service to your lift product by a qualified lift service technician The owner is responsible for all costs and direct payment to the contractor at the time the work is completed It is the owner s responsibility to return any parts to the manufacturer for warranty validation Repairs should only be completed by a qualified lift technician 16 Pre Installation Procedures Before beginning your installation make sure you read the installation manual and insure all instructions and safety guidelines are fully understood Check that all component parts are accounted for Locate the installa tion area identify the center line of the bay and mark the floor Also mark the center of bay entrance door Connect these two points with a short chalk line in the area where lift will be located Draw a second chalk line at 90 to locate the positions of both lift columns Refer to lift dimensions on this page Keep this manual with lift at all times DO NO INSTALL LIFT ON ASPHALT OR ANY OTHER SURFACE THAN A CONCRETE FLOOR CONFORMING TO THE MINIMUM REQUIREMENTS DETAILED IN THIS MANUAL DO NOT INS
10. not attempt to start energize or use that machine or equipment The Lockout Procedure should be used whenever the lift is being repaired or serviced waiting for repair when current operation could cause possible injury to personnel or for any other situation when unintentional operation could injure personnel No attempt shall be made to operate the lift when the energy isolating device is locked out 10 Wire Rope Inspection Knowing when to replace your cables These pictures will help you assess when you will need to replace wire rope Cable Damage Replace Cable All wire rope sheaves and guide rollers in continuous service should be observed during normal operation and visually as per the scheduled maintenance A e Equalizing and Lifting Cables should be replaced every complete and thorough inspection of all ropes in use three years when visible signs of damage are apparent must be made as below and all rope which has been ee eee ee ee v A lubricant suited to the conditions under which the rope is operating idle for a period of a month or more should be given a E Gade thorough inspection before it is put back into service most suited to the installation and lubricant being used may be Factors such as abrasion wear fatigue corrosion SS se dAegiee ae infrequently For best results lubricate to core of cables improper winding and kinking are often of greater ge signi
11. properly seated Repeat steps A thru H for other cable if your lift provides and access panel on the front of carriage replace at this time Note make sure not to cross cable over each other so cable is routed back down opposite side column review Step 12 process for detailed instructions for adjusting cables Fig 12 Step 16 Repeat Step 15 for second equalizing cable Fig 12 Step 17 Adjust the carriage cable tension This is accomplished by tightening the carriage tie off nut The left post carriage nut adjusts the right column carriage and the right column carriage nut adjusts the left column carriage Adjust each cable to approximately 1 2 side to side play Check both safety latches to insure the Carriage is still engaged in the appropriate safety latch See step 15 for more information 22 Rear Tie Point Front Tie Off Point Equalizing Cable Fig 12 M16 Hex Nut and Washer Lifting Carriage Safety Lock Plunger Din Gear Restraint i Drop Sheave Fig 12 23 Power Unit and Hydraulic System STEP 18 Mount the power unit on the side powerside column bracket using the four M10 x 20mm bolts and nuts Fig 14 A Install the 6 SAE o ring fitting on the power port Fig 13 B Connect the power unit hose to the power unit fitting C Connect the power unit hose to the back side of power side cylinder Fig 13 fitting D Connect the long non powerside
12. see Fig 2 After raising the columns route the cables in each column cables as illustrated Fig Route the cable from the front tie off point of the carriage the stop connector will seat on the front stop mount Make sure the cable is routed up toward the pulley through the top mounting plate then routed back down the rear of column Route Cable through bottom sheave in direct line with upper sheave Remove all the cable slack by lowering the lifting carriage and pulling the cable tight Wind the remaining cable into the column This will make installing the cables easier before raising columns IMPORTANT make sure chain is secured and routed around pulley before lowering carriage Fig 12 A Connect the equalizing cables as shown in the cable diagram below on B Connect top front tie off point first Route cable to top Sheave C Remove the top sheave so the cable will seat D Wrap the equalizer cable over sheave and replace sheave on roll pin The cable must be routed down the back of the column through the top of the carriage Route cable through lifting to bottom sheave E Wrap the cable through bottom sheave Completely pull slack out of cable F Route the remaining lengths of cables around opposite column bottom sheave and up carriage to tie of point Secure with nut G Fasten cable facing up on opposite side column rear tie off point H Fasten cable end with flat washer on end of cable until Pull cable through carriage until
13. TALL THIS LIFT ON CONCRETE WITH SEAMS OR CRACKS OR DEFECT IF YOU HAVE QUESTION AND CONCERN CONTACT YOUR ARCHITECT Installation Tools Required 16ft Measuring Tape Chalk Line and Chalk Heavy Duty Metal Wire Cutters 3 ft Crow Bar Full set of Metric Wrenches and Ratchet Set Full set SAE Wrenches and Ratchet Set Metric and SAE Allen Key Sets Hammer Rubber Mallet Screwdrivers 2 12 ft Step Ladders 2 4 ft Level 1 Rotary Hammer Drill with 3 4 diameter Masonry Drill Bit Lifting Devices Use proper lifting devices such as Cranes or a Forklift 4 x 4 Wooden Blocks use for unpacking Recommended Bay Size 12FT x 24FT List of items included in shipment 1 Powerside Column 1 Non Powerside Column 1 Base Plate 2 Lifting Carriages 2 Cylinders 1 Long Hydraulic Hose mm 1 Medium Hydraulic Hose mm 1 Power Unit 4 Lifting Arms 4 Drop Pins 4 Lifting Pads 4 Lift Pad Extension 1 Dampener Pad 1 Box Hardware 10 Anchor Bolts 3 4 x 5 1 2 1 Installation Manual Protective Wear required in this area Use safety protective clothing and protective wear when installing lift K Floor Plan QJY230C K REV B Fig 1 3320mm ei _ Plate QJY230C a REV 6 Lifting Carriage 1830 2826 8 Lifting Arm Lift Pad 8 Pump Base Plate wae INSTALLATION PROCEDURE STEP 1 After unloading the lift place it near the intended in
14. all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals on the unit clean and visible Lift is Designed for Indoor Installation Only Page RWW Lu 15 16 19 29 30 31 32 Table of contents Description Warning Paragraph Important Information Shipping Damage Claim Hazard Descriptions Warranty Operator Training and Safe Practices Safety Instructions Safety Requirements Safety Sticker Identification Warning Labels Lockout Procedure Wire Rope Inspection Concrete Foundation Specifications and Requirements Expansion Anchors Post Tension Concrete Troubleshooting Monthly Maintenance Service Calls Pre Installation Procedure Bay Size Requirements Overall Dimensions Installation Tools Required Shipment Items Installation Procedure Post installation Procedure Parts Diagram and Specifications 2 Warning Paragraph The operation manual should be kept near the equipment at all times Please be sure to make sure that ALL USERS read this manual before use and operation Please read carefully the entire contents of this manual prior to installation and operation By proceeding you agree that you fully understand and comprehend the full contents of this manual Failure to operate this equipment as directed may cause injury or death The manufacturer is not responsible for any damages or injury caused
15. all constitute a waiver of all claims with regard to such product The foregoing warranty 15 in lieu of all warranties express or implied including but not limited to the implied warranties or mer chantability and fitness for a particular purpose Manufacturer shall in no event be liable for and customer hereby agrees to indemnify Manufacturer against all claims related to special direct indirect incidental consequential or any other damage arising out of or re lated to the sale use or inability to use product Other than the manufacturer s published warranty no warranties or conditions ex press or implied written or oral statutory or otherwise are implied Any and all conditions and warranties implied by the Sale of Goods Act or any similar statutes are hereby expressly warranted Keep a record of your lift here Record the lift and power unit information This information is required when calling for parts or warranty issues Model Lift Serial Date of Mfg Power Unit Model Power Unit Date Of Mfg Power Unit Serial Operator Training and Safe Practices Precautions and Safety should always be followed when Installing and Operating this lift READ AND UNDERSTAND ALL SAFETY INSTRUCTIONS AND DECALS INCLUDED ON AND WITH THE LIFT READ AND FOLLOW ALL SAFETY WARNING PROCEDURES IN THIS MANUAL BEFORE OPERATING LIFT ONLY TRAINED and AUTHORIZED PERSONNEL should operate the lift Do not allow customers or unauthorized perso
16. by improper use or neglect Important Information Read this manual thoroughly before installing operating or maintaining this lift This lift is designed for indoor use only and should not be installed in a pit or uneven surface The floor on which the lift is to be installed must be 4 inch minimum thickness concrete with a minimum compressive strength of 3000 psi and reinforced with steel bar Contact your building architect for information before installing on pre stress concrete The lifts have specific electrical requirements as described in the Installation Instructions section of this manual This lift has a minimum ceiling height requirement as described in the Installation Instructions section of this manual Failure by the owner to provide the recommended shelter mounting surface electrical supply and ceiling height could result in unsatisfactory lift performance property damage or personal injury SHIPPING DAMAGE CLAIMS Once the equipment product has been shipped bill of sale passes to the Purchaser Materials damaged in shipment claims must be made by the Purchaser against the Freight Carrier at the time of shipment arrival Any freight damage must be noted on the freight bill before signing and reported to the freight carrier with a freight claim established Manufacturer is not responsible for freight claims Identify the components and check for shortages If shortages are discovered please contact the Distributor
17. damaged in shipment of product Other items not listed but may be consid ered general attrition items Damage caused by rain excessive humidity corrosive environments or other contaminants These warranties do not extend to any cosmetic defect not interfering with equipment functionality or any incidental indirect or con sequential loss damage or expense that may result from any defect failure or malfunction of a product delay in performance of the warranty Manufacturer always recommends that lift be professionally installed Warranty applies to items only Always follow vehicle manufacturers vehicle lifting procedures Failure to follow vehicle manufacturers lifting procedures could cause injury and or death If vehicle manufacturers vehicle lifting procedures are not followed products will not be warranted The manufacturer reserves the right to change specifications designs or add improvements to its product line without incurring any obligation to make such changes to products sold previously The Manufacturer will not undertake any responsibilities for any damage caused due to incorrect installation or usage of the equip ment whether indirectly or indirectly Manufacturer Warrants from the date it sells a product it will at its sole option and discretion refund the purchase price repair or replace such product if it contains a defect in material or workmanship Absence of Manufacturer receipt of notification of any such defect sh
18. e an easily noticeably color and states not to operate device or remove tag If this device is a non lockable circuit breaker or fuse replace circuit with a dummy device and tag it appropriately as mentioned above 4 Ensure that the equipment is disconnected from the energy sources by first checking that no personnel are exposed then verify the isolation of the equipment by operating the push button or other normal operating controls or by testing to make certain the equipment will not operate Be sure to return any switches to the OFF position 5 The equipment is now locked out and ready for the required maintenance or service Restoring Equipment to Service 1 Check the lift and the immediate area around the lift to ensure that nonessential items have been removed clear all tools vehicles and personnel and that the completion of all lift components are operationally intact 2 The authorized person can now remove the lock or dummy circuit breaker or fuse and tag Activate the energy isolating device so that the lift may again be placed into operation Rules for Using Lockout Procedure All employees are required to comply with the restrictions and limitations imposed upon them during the use of lockout The authorized employees are required to perform the lockout in accordance with this procedure All employees upon observing a piece of lifting equipment which is locked out to perform servicing or maintenance shall
19. e arm drop pins Fig 20 Lifting Carriage Arm Drop Pins Clear Floor Model Diagram Equalizing Cables Important Notice Equalizing Cables must be checked weekly The tension should not be any more than 1 2 of tension slack Failure to do this could cause an uneven lift and could cause DANGER Equalizing cables should always be adjusted so that safety latches are in sync set on safety locks Synchronizing Safety Latches STEP 24 Without any vehicle on the lift Cycle the lift up and down several times to insure safety latches en gage properly and all air is removed from the hydraulic system If a bleed screw is used bleed off excess air see image To lower the lift first raise the lift to clear the safety latches then pull down the safety release handle to lower the lift If safety latches are out of sync adjust the cable on the latch that engages first Fig 21 STEP 25 Raise lift and LISTEN You will hear the latches begin to hit and release as the lift is being raised After 3 or 4 clicks you will hear the latches synchronizing at the same time If the safety latches are out of synchroni zation you will have to re adjust the equalizing cables Operate lift and apply pressure to cable to insure cable adjustment is correct Note Without weight the lift will lower slowly Step 15 27 Step 26 Bleed screw instructions Fig 21 For models QJY230C and QJY240B there is NOT a bleeder screw Follow the same instructions as stat
20. e if potential problems have been identified or lift malfunctions Do not operate if lift has damaged or broken components Never walk or work under the lift unless all safety locks are completely engaged A daily inspection of the lift should be completed prior to its any use Safety mechanisms operating controls lifting arms ramps and any other critical parts should be inspected prior to using the lift ALWAYS KNOW YOUR LOAD LIMIT Use caution so that you not overload the lift It is important that you know the load limit To check the rated capacity decals are located on one of the lift columns or contact the manufacturer The hydraulic system on this lift is not de signed to be a load holding device Mechanical safety locks must be engaged before proceed ing under the lift with vehicle servicing or system maintenance Never override operating controls This is unsafe and will void the warranty before driving a vehicle between the col umns position all arms to insure unobstructed entry Do not hit or run over arms as this could damage the lift and or vehicle Always make sure you have proper overhead clearance Operator Training and Safe Practices IMPORTANT INFORMATION USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other than what is approved by the manufacturer After positioning the vehicle on the lift runways set the emergency brake make sure the ignition is off the doors are closed ov
21. e lift Safety Instructions 1 Do not raise a vehicle on the lift until the installation is completed as described in this manual 2 Technicians should be trained to use and care for the lift by familiarizing themselves with the publications listed above The lift should never be operated by an untrained person 3 Always position the lifting arms ramps adapters and accessories properly out of the way before pulling the vehicle into or out of the bay Failure to do so could damage the vehicle and or the lift 4 Positioning the vehicle is very important Only trained technicians should position the vehicle on the lift Never allow anyone to stand in the path of the vehicle as it is being positioned 5 Position the lifting arms ramps adapters and accessories to the vehicle manufacturer s recommended pickup points Raise the lift until contact is made with the vehicle Make sure that the lifting arms ramps adapters and accessories have been properly engaged the vehicle before raising the lift to a working height 6 Do not overload the lift The capacity of the lift is shown on the cover of this document and on the lift s serial number tag 7 Keep everyone clear of the lift when the lift is in operation the locking mechanism is disengaged or the vehicle is in danger of falling 8 Never override the mechanical workings or components of lift 9 Unauthorized personnel should never be in the shop area when the lift is in use
22. ed below and the air will automatically bleed out These models have an internal automatic bleeder valve to regulate the air bleeding operation Brass Washer Bleed Screw Without any weight on raise cylinders one full rotation and lower lifting arms to an unlocked position 3 feet off the ground With the lifting arms 3 feet from the ground slowly loos Bleed located atthe top of each cylinder One to two turns Should be all that is needed to remove air DO REMOVE BLEED SCREW COMPLETELY Listen for air release and watch for clean fluid to escape from cylinder Repeat steps if air is still in cylinder NOTE If cylinders continue to shake or vibrate when lifted lowered repeat steps until trapped air is removed from cylinders Use ladder for Safety 28 Microswitch Step 27 If this unit includes a safety microswitch VERIFY AND TEST OPERATION Verify that micro switch is operating correctly Operate lift and apply pressure to micro switch with a piece of non conductive material to push down on switch A chance of shock could occur if wiring has not been installed incorrectly This will insure motor shuts off prior to any part of vehicle coming in contact with overhead crossbeam or preset height restrictions microswitch location When motor shuts off while pushing ON button the motor will stop automatically Lock Out Electrical Supply Before Installing Any Electrical Components To Lift
23. erhead obstructions are cleared Use all 4 arms to raise a vehicle or make sure vehicle is positioned correctly so all four corners of vehicle are stationary with wheel stops Position all lift pads to contact vehicle man ufacturers recommended lifting points Raise lift slowly until all pads contact the vehicle Check all pads for complete and secure contact with the vehicle Check all arm restraints to insure they are engaged properly Check that the vehicle is stable on the lift Only after confirming these procedures raise the lift to desired working height Some vehicle maintenance and repair activities may cause the vehicle to shift Follow the man ufacturer s guidelines when performing these operations The use of jack stands or alter nate lift points may be required when completing some repairs Special care must be used when lifting light duty trucks Optional truck adapters may be required for each man ufacturer s recommended lifting points Always use these lifting points Running boards and other installed accessories may also require optional adapters Insure vehicle is balanced when lifting light duty trucks failure to do so can cause injury and or death Removal or installation of heavier parts can change the vehicle s center of gravity on the lift resulting in a critical load shift The vehicle may then be unstable Plan ahead for this possibility to insure continued safety and refer to the vehicle manufacturers se
24. ficance in determining if a wire rope is usable v Checkall guide rollers sheaves and hardware that are in Use the pictures as shown as guide for determining operational contact are wisually checked for wear and lubrication when to replace your wire rope 4 Visually Inspect and Apply lubricants to all contact points using Recommended Lubrication Product Wear cea ici E ea i calle Silver Streak Wire Rope Lubricant 199 is a heavy spray pump brush or hand lubrication duty extreme pressure lubricant specially formulated Recommended Lubrication Product wv Kil Streak Wire Rope Lubricant 199 is a heavy duty to provide extended service life over a wide range of weg E extreme pressure lubricant specially formulated to provide temperatures to all types of wire ropes extended service life over a wide range of temperatures to all Check all guide rollers sheaves and hardware that types of wire ropes are in operational contact are visually checked for wear and lubrication 11 Concrete Foundation Specifications and Requirements Less than 10 000 Ibs 2 Post Models 4 Inch Min Thickness 3 000 PSI 4000 PSI Recommended FOUNDATION and ANCHORING REQUIREMENTS Before installing your new lift check the following Selecting Lift Location Always use architects building plans when available Check layout dimension against floor plan requirements making sure that adequate space is available Floor Requ
25. hase 60 Hz 20 amp Verify that wiring must comply with local code Button POWER UP Mounting Bracket Fill i e Lowering Handle Description of Lift Controls Description Purpose Safety Release Handle Used to release safety latches when lowering vehicle Power ON Button Controls electrical power to the hydraulic power unit Push to turn on Lowering Handle Used to relieve hydraulic pressure when pressed to lower lifting carriages Fill Cap Power unit fill Cap for the power unit fluid reservoir Remove to add fluid Tank Used to store hydraulic fluid 25 Base Plate Step 21 Install base plate with 4 8 x 15mm Countersink Screws Fig 17 Arms STEP 22 The half moon gear restraints on each lifting arm are already installed Loosen Allen Screws Gear re Fig 18 straints will need to be adjusted once installed on lifting carriages Position the lifting arms on the carriages using the included securing arm pins Check for proper engage ment of the arm restraints arm lock and safety gear re straints should fully engage the gear on the arm After checking that the safety gear restraints and arm lock en gage properly tighten Allen bolts on gear restraints Fig 18 19 Adjust Gear Restraint For Proper Fitment to Arm Lock l Z Fig 19 Lift Pad Extension Gear Restraint Allen Screws and Washers Lift Pad 26 Step 23 Install lifting carriag
26. hose to the powerside cylinder port fitting E Route the long hose between cables on the ground F Connect the long hose to the non power side fitting G Secure hose Important Make sure hose does not touch equalizing cable under Base Plate Fig 15 Steps 18 A G Column Optional Electric Power Station Power Unit Hydraulic Cylinder Hydraulic Cylinder 6 SAE O ring Fitting Short hydraulic Hose Fig 15 90 Degree Fitting Long Hydraulic Hose 90 Degree Fitting Long Hydraulic Fitting STEP 19 Remove the vent plug from the power unit and fill the reservoir Use a non foaming non detergent hydraulic fluid Ten Weight ISO AW32 Example Pure Power Extreme High Performance Longlife Hydraulic Oil ISO AW32is specifically formulated to provide superior anti wear and rust inhibiting qualities while prolonging oxidation performance for extended drain intervals The unit will hold approximately 4 to 5 gallons depending on tank size different amounts of fluid required Fig 16 24 STEP 20 Connect the Electrical hookup to the power unit 220V Single Phase It is recommended that 220 Volt 30 Amp twist lock plug be installed in the power line just ahead of the power unit Use wire capable of supporting a 30 amp circuit Warning A certified electrician must install the electrical wiring to the power unit Protect each circuit with time delay fuse or circuit breaker 208v 230v single p
27. in tank and air has been transferred into the hoses and cylinder Complete bleed system and replace oil Anchors continually work loose If holes were drilled too large relocate the lift per the Installation Instruction section of this manual Floor is not sufficient to provide the necessary resistance Remove an area of concrete and re pour as described in the Expansion Anchor Installation Instruction section of this manual Lift does not raise and lower smoothly Reposition vehicle for a more even weight distribution Check the four inside corners of the two columns for roughness Any rust or burrs must be removed with emery cloth Lubricate the four corners with heavy duty bearing grease Use a level to check the columns for vertical alignment both side to side and front to back Shim the columns as necessary per the Installation Instruction section of this manual Check the oil level Inspect that there is no air in the hydraulic lines Bleed the hydraulic system as described in the Installation Instruction section of this manual 15 Troubleshooting The lift will only lower completely to 1 from the floor Check that the safety latches are disengaged Adjust cable as needed to assure that cables have not been over tightened and check that both safety latches are disengage Safety lock are out of adjustment If the equalization cables are out of adjustment the carriages are out of sync When the lif
28. ing plates on each column Lifting Chain Cylinder Safety Latches Step 8 Pull safety latch cable on front of lift ing carriage This will allow you to release safety latches There is one safety latch on each lifting carriage Once carriages raise M16 Nuts and Washer di Threaded Chain Connector Chain Dowel Pin the safety release latch will flip over This will uss engage the safety lock when lowered To Es Chain Dowel Pin lower lift raise carriage to a point where Se safety lock can be released After the safety release cable has been pulled the safety release latch will flip over This will allow safety lock to glide down post with out engaging Fig 9 Important Always verify that Both Safety Locks are release before lowering vehicle Fig 8 Cylinder Mount Point Lifting Carriage Safety Stop Block Safety Spring Safety Lock Safety Release Latch Safety Release Cable T 2 i Column Cable Sheave Base Plate Fig 9 Columns STEP 9 Raise the columns and position the columns facing each other The outside base plates measurements are as shown for each unit Fig 1 2 for correct measurement to your lift Square using a chalk line and measuring from rear points on base plates mark your positioning within 1 16 Minimum Concrete Strength 3 000 psi 4 thick STEP 10 Use your measurement markings made previously to center and locate lift Once th
29. irements The lift should be located on a relatively level floor of less than 3 degrees slope If slope is questionable consider a survey of the site and or the possibility of pouring a new level concrete slab Failure to do so could cause personal injury or death Ceiling Requirements The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc Defective Concrete Visually inspect the site where the lift is to be installed and check for cracked or defective concrete If site is in question contact a local inspection agency before installing lift DO NOT install on asphalt or other similar unstable surface Columns are supported only by anchoring to concrete floor Manufacturer will not be held responsible for any concrete that may not meet slope requirements and will not be responsible for any charges relating to new concrete slabs pouring or leveling or damage IMPORTANT INFORMATION AND GENERAL NOTES FOR EXPANSION ANCHORS General Instructions for the Installing Concrete Anchors These general instructions for the installer are provided to ensure the proper selection and installation of Anchor Products and must be followed carefully These general instructions are in addition to the specific design and installation instructions and notes provided for each particular product all of which should be consulted prior to and during the installation Anchor Products Use
30. is has been accomplished use the existing holes in the column base plate as a guide for drilling the 3 4 diameter holes into the concrete Drill the anchor holes only for the Powerside Column Ce 10 installing anchors as you go NOTE Drill thru concrete slab recommended this will allow the anchor to be driven thru the bottom of slab if the threads are damaged or if the lift will need to be relocated gt Kg See Foundation Anchoring Requirements and Anchoring Instructions pages 12 14 STEP 11 Using a level check column for side to side plumb and front to back plumb If needed use shims provided by placing shims underneath the base plate and around the anchor bolt This will prevent bending the column bottom plates Shim thickness must not exceed 3 8 Tighten 3 4 anchor bolts to 100 ft lbs of torque see page 14 Fig 10 STEP 12 Using a tape measure measure from back corner of the base to the opposite back corner to insure columns are square After confirming dimensions drill and install the anchors on the Non Powerside Column Fig 11 STEP 13 Level the second column as described in STEP 7 ES Floor Plan Se QJY230C REWV B wae Q Ki Se S 3320mm z 21 Equalizing Cables STEP 14 After the columns have been securely fastened Raise the both lifting carriages to second safety lock position Double check to make sure carriage is secure before routing cable STEP 15
31. nnel to operate the lift or remain in the lift area Review regularly the safety rules and guidelines with personnel All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift Understand the vehicle lift operating controls before use Do not leave the operational controls while the lift is still in motion Do not stand in front of the vehicle or in the bay when vehicle is being loaded or driven into position Do not attempt to work on the vehicle or go near vehicle when lift is being raised or lowered Be aware Watch what you are doing Use common sense Stay clear of lift when raising or lowering vehicle Clear the area if vehicle is in danger of falling Keep hands and feet clear Remove hands and feet from any moving parts Keep feet clear of lift when lowering to avoid bodily harm or any pinch points Do not raise or lower the vehicle unless tools materials and people are clear Clean up grease and oil spills immediately When the lift is being lowered make sure everyone is standing at least six feet away Be sure there are no jacks tools equipment left under the lift before lowering Always lower the vehicle down when Inspect for damaged parts Do not use lift if any components are broken or damaged Check all moving parts for any type of damage that may affect misalignment or operation of lift INSPECT THE LIFT DAILY Do not operat
32. on when working around vehicle lift ES LOW CLEARANCE BAJO L MITE DE ALTURA BE AWARE SLIPPERY AND OIL SURFACES WHEN WORKING AROUND CAR LIFT HIGH VOLTAGE ALTO VOLTAJE DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST CONFIRMING THAT ALL ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETED NOTICE Keep all body parts and clothing clear of moving parts Disconnect power before servicing Mantenga todas las partes cuerpo la 1 partes moviles Desconecte la alimentacion antes de repararlo REMOVE ALL DOUBT HIGH e VOLTAGE d LOCK IT OUT Protective Wear required in this area Avoid injury Watch your step Lift to be used by trained operator only Use vehicle manufacturer s lift points Use height extenders when necessary to ensure Authorized personnel only in lift area Always use safety stands when removing or installing heavy components self closing lift controls Auxiliary adapters may reduce load capacity good contact Clear area if vehicle is in danger of falling Position vehicle with center of gravity midway between adapters Do not operate a damaged lift Do not override Avoid excessive rocking of vehicle while on litt Remain clear
33. pose and use of the lockout procedure Preparation Employees authorized to perform lockout shall ensure that the appropriate energy isolating device i e circuit breaker fuse disconnect etc is identified for the lift being locked out Other such devices for other equipment may be located in close proximity of the appropriate energy isolating device If the identity of the device is in question see the shop supervisor for resolution Assure that proper authorization is received prior to performing the lockout procedure Sequence of Lockout Procedure 1 Notify all affected employees that a lockout is being performed for servicing or maintenance and that the lift must be shut down and locked out to perform the servicing or maintenance 2 Unload the subject lift remove vehicle Shut it down and assure the disconnect switch is OFF if one is provided on the lift 3 The authorized lockout person operates the main energy isolation device removing power to the lift being taken out of service Stored or residual energy such as capacitors springs elevated machine members hydraulic systems air or etc must be dissipated or restrained by methods such as grounding repositioning blocking bleeding down etc If this is a lockable device the authorized lockout person places the assigned padlock on the device to prevent its unintentional reactivation An appropriate tag is applied stating the person s name at least 3 x 6 in siz
34. proper safety equipment Most concrete mixes are designed to obtain the desired properties within 28 days after being cast 28 day cure Concrete shall have compression strength of at least 3 000 PSI and a minimum thickness of 4 in order to achieve a minimum anchor embedment of 3 NOTE When using the standard supplied 34 x 5 anchors if the top of the anchor exceeds 2 above the floor grade you DO NOT have enough embedment Maintain a 6 minimum distance from any slab edge or seam Hole to hole spacing should be a minimum 6 7 any direction Hole depth should be a minimum of 4 Do not modify Mechanical Wedge Anchor products The performance of modified products may be substantially weakened Manufacturer will not warrant or guarantee the performance of such modified products Do not alter installation procedures from those set forth in this Manual Drill holes for mechanical anchors with carbide tipped drill bits meeting the diameter requirements of ANSI B212 15 shown in the table below A properly sized hole is critical to the performance of mechanical anchors Rotary hammer drills with light high frequency impact are recommended for drilling holes Do not use excessively worn bits or bits which have been incorrectly sharpened Please note that the use of oversized holes is NOT permitted for anchoring lift DO NOT USE Anchor Adhesive to fill soacing of oversize holes Move lift location or fill holes
35. rvice manual for recommended procedures Always keep the lift area free of obstructions and debris Never raise a vehicle with passengers inside Before lowering a vehicle check the lift and lift area and remove all obstructions Before removing vehicle from the lift or lift area position arms to the drive through position and confirm an unobstructed exit Use of jack stands or other load supporting devices will help in preventing load shifts Man ufacturer recommends that jack stand or other load supporting devices are used at all times for additional security Make sure the vehicles center of gravity is always safe before raising vehicle Any points of contact on vehicle that are not in good contact with lifting pads or contact with lift should always be double checked Always make sure the vehicle is secure before lifting using vehicle manufacturers recommended lifting points Do not rock the vehicle while on working on or around lift not remove any heavy component from vehicle that may cause excessive weight shift Verify that all safety latches are engaged and lowered on to the safety ladders before any attempt is made to work on or near vehicle NEVER override self operating lift controls NEVER remove any safety related components parts from the lift Does not use the lift if any safety related components parts are damaged or missing Pay attention when walking under a vehicle that is raised on the vehicl
36. t is at full rise one of the safety latches may not have the clearance to disengage and allow the lift to lower Readjust cables as described in manual At full rise the safety latch will not disengage and the lift cannot be lowered Check oil level If the equalization cables are out of adjustment the carriages are out of sync When the lift is at full rise one of the safety latches may not have the clearance to disengage and allow the lift to lower Other issues please contact a Service Representative Power Unit will not stop running e Switch is damaged Turn off power to the lift and replace switch Monthly Maintenance Automotive vehicle lifts an important part to the operation and profitability of your business Make sure safety is used with this lift and other lifts in your shop is critical in preventing employee injuries and damage to customer s vehicles Automotive lifts should always be used safely This will help increase the profitability productivity and safety in your shop eLubricate the four inside corners of the columns with heavy duty bearing grease eLubricate all chains and cables weekly eCheck safety latch synchronization Safety latches should click at the same time If necessary adjust equalizing cables as described in the Installation Instruction section of this manual eCheck tightness of all bolts eCheck expansion anchor tightness If the anchor bolts are loose they should be re torque to 100ft Ibs
37. the flat washer and nut flush on the anchor bolt Drive the Expansion Anchor into the hole using a hammer If shimming is required make sure to leave threads exposed for proper shimming 5 Completed Installation 14 Troubleshooting The power unit does not run Check electrical supply breaker or fuse Check to see if limit switch is being contacted by a tall vehicle Check micro switch and connections in motor control box Check voltage to the motor Check micro switch and connections on the overhead switch The power unit runs but does not raise the lift Check the oil level Check that the lowering valve is not stuck open Check the connections and components on the suction side of the pump The power unit raises the lift empty but will not lift a vehicle Make sure the vehicle is not above the rated capacity of the lift Make sure the vehicle is positioned properly Clean the lowering valve by running the power unit for 30 seconds while holding the lowering valve open Check the motor voltage Lift lowers slowly down Check for oil leaks Clean the lowering valve by running the power unit for 30 seconds while holding the lowering valve open Repeat this procedure a few times Clean the check valve seat Slow Lifting and or oil foaming up Check that oil used meets the specification in the Installation Instruction section of this manual Tighten all suction line fittings Not enough oil
38. troubleshooting and maintenance procedures described in this manual can be done by the lift s own er employer Any other procedure should only be performed by trained lift service personnel These restrict ed procedures include but are not limited to the following cylinder replacement carriage and safety latch replacement arm replacement overhead structure replacement Safety Requirements DO NOT operate or repair this equipment without reading this manual Failure to comply with these Instructions can result in serious bodily harm and void product warranty Make sure you have extra help or heavy duty lifting equipment when unloading and assembling the lift Please read the safety procedures and operating instructions in this manual before installing or operating the equipment Keep this manual near lift at all times Make sure all operators read this manual Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Do not attempt to install equipment unless you have been trained on installation procedures Never attempt to lift components without proper lifting tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury Safety Sticker Identification Use care when identifications and markings are on lift These identification are put in place to help with your safety and the safety of others Always use cauti
39. will lose pre tension after setting due to pre load relaxation 8 4 If anchors do not tighten to 100 ft lbs installation torque replace the concrete under each column base with a 4 x 4 x 6 thick Recommended 4 000 PSI 3000psi minimum concrete pad keyed under and flush with the top of existing floor Allow concrete to cure before installing lifts and anchors typically 28 days See pictures below 13 Expansion Anchor 34 x 5 1 2 Anchor size is same as drill bit size 775 to 787 Use a hammer drill with a Carbide tip 3 4 diameter solid drill bit The bit tip diameter should be to ANSI Standard B95 12 1977 2003 and 2006 IBC compliant high performing medium duty expansion anchor Especially suited for seismic and cracked concrete applications ICC ES ESR 1917 supports ACI 318 design Sok 9 gt dE pg 5 909 2 2 2 82 z 88 gf 2 sg m 519 5 S Steps to install Expansion Anchor 1 Hammer drill a hole to the same nominal diameter as the expansion anchor The hole depth must exceed the anchor embendment at least 1 4 Use the Baseplate may be used as a drilling template to enusre proper anchor location Remove Baseplate before drilling Drill completely through concrete floor in case movement of lift is required 4 Tighten the nut to the recommended installation torque 2 Clean Hole Anchor Bolt Installed L WO 19mm 3 Assemble
40. with Anchor Adhesive see manufacturer for proper curing time and Re drill to correct Hole Specification 12 POST TENSION CONCRETE DO NOT CUT OR DRILL THROUGH A POST TENSION CABLE Do not disturb bolt up or apply load to adhesive anchors prior to the full cure of the adhesive Metal anchors and fasteners will corrode and may lose load carrying capacity when installed in corrosive environments or exposed to corrosive materials There are many environments and materials which may cause corrosion including ocean salt air fire retardants fumes fertilizers preservative treated wood dissimilar metals and other corrosive elements Finished Diameters for Rotary and Rotary Hammer Carbide Tipped Concrete Drills per ANSI B212 15 Locate any post tension cables before you drill Detailed Installation Instruction for Expansion Anchors CAUTION Anchors must be at least 6 from the edge of the slab or any seam 1 Measure Lift Placement see figure Recommended use columns as template before drilling and mark holes 2 Keep the drill in a perpendicular line while drilling Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding 3 Drill the hole to depth equal to the length of anchor Note Drilling thru concrete recommended will allow the anchor to be driven thru the bottom of foundation if the threads are damaged or if the lift will need to be relocated
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