1400-DC/20 1400-DC/24 - Service Solutions Group
Contents
1. E AN SS SSS py w k s a 5 Qd 2 2222222222 725 2 gt Z 4 26 95 LRP 1 1400 DC 20 amp 1400 DC 24 SERVICE VIEW Operation 8 Care Manual 8900 16 HOT COLD FOOD DELIVERY SYSTEM 555555555 gt 2 SS 7 Z KY gt 7 7 RA GEG 450224 1400 DC COLD TUBE SERVICE VIEW Operation Care Manual 8900 17 1400 DC SERVICE VIEW 1400 DC CENTER CAVITY SERVICE VIEW CENTER CAVITY SUB ASSEMBLY CONTRO COMPRESSOR 50 Hz COMPRESSOR 60 Hz PRESSURE SWITCH RE 22406 RE 22405 RE 22725 TRANSFORMER 1 ph 60 Hz only TRANSFORMER MOUNTING SCREWS TRANSFORMER MOUNTING NUTS TRANSFORMER LOCK WASHERS TRANSFORMER WASHERS TRANSFORMER FUSES TN 3866 SC 2332 NU 2437 WS 2294 WS 22094 FU 3911 CONTROL DOOR GASKET CONTROL DOOR GLASS CONTROL DOOR HINGE CONTROL DOOR MAGNETIC LATCH STRIKER PARTS LISTS 4 7 99 PART NUMBER 5950 GS 23408 GL 22392 11578 LT 2841 CONTROL DOOR UNIT MAGNETIC LATCH CATCH LT 2840 U SHAPE TRAY SHELF TRAY SHELF GUIDE SH 22394 GI 22395 30A CIRCUIT BREAKER SWITCH 1 ph 20A CIRCUIT BREAKER SWITCH 3 ph T BLOCK SW 3715 SW 3728 BK 2023 CONTROL WITH DEFROST PULSE ON CE 190F HOLD 285F COOK 1 PH PULSE2. de The brabe Gh h motor drive as well as non motorized versions of the cart must be engaged at all times unless it becomes necessary to 3 manually push the cart SEE SECTION TITLED MOTOR DRIVE CONTROL FOR MORE INFORMATION HOT COLD FOOD DELIVERY SYSTEM The circuit breaker for the 1400 DC delivery cart is accessible through the tray storage area located on the bottom surface of the control compartment For cart operation the circuit breaker switch must be in the ON position TEMPERATURE DISPLAY Sensors controlling the temperature of each compartment are preset at the factory When the preset temperatures are reached each digital temperature display will fluctuate within several degrees of the preset temperature This is a normal operating condition of the electronic control and has no adverse effect on the temperature within the holding compartment CONTROL PANEL Each food delivery cart features an electronic control panel to activate or control the compartment temperatures The control can be factory ordered to indicate interior compartment tempera tures in degrees Fahrenheit or degrees Celsius The control offers the operator the flexibility of independent compart ment operation or the ability to operate both hot and cold compartments at the same time Always preheat or prechill all compartments prior to using the cart COLD COMPARTMENTS The digital display will illuminate and show the
3. Always disconnect the food delivery cart from the power source before cleaning or servicing TIRE MAINTENANCE Tire pressure requires periodic checking Add air as required to maintain a pressure level not to exceed 60 pounds per square inch 4 bars program of sani CAUTION 1 After disconnecting the delivery cart from the power source wipe the power cord if necessary and insert it properly in the power cord holder located along the lower perimeter of the cart or the external end brackets provided condensate pans Wash these items in the dishwasher Rinse well and let dry after each meal service Any spilled food should be removed with a damp cloth and any good alkaline or alkaline chlorinated based commercial detergent or grease solvent at the recom mended strength Use a plastic scouring pad or oven cleaner for difficult areas Avoid the use of abrasive cleaning compounds chloride based cleaners or cleaners containing quaternary salts NOTE Never use hydrochloric acid muriatic acid on stainless steel Allow surfaces to air dry for maximum effectiveness NO SCRAPERS NO STEEL PADS Do not steam clean the exterior or interior of the unit Use caution to prevent flooding the unit with water or any liquid solution particu larly the electrical control panel and motor areas Severe damage or electrical hazard could result voiding the warranty Operation amp
4. 1 Liftthe HITCH ASSEMBLY to an upright position along the unit exterior casing at the cold compartment end of the cart 2 With the TOW BAR CATCH held in place mark drilling holes on the exterior Food Delivery Cart casing Drill and tap using 48 32 4mm screws 3 Test for proper operation NOTE For proper and safe operation when using the TOW BAR ALWAYS install the LYNCH PIN in the hole of the POST ASSEMBLY and make certain the Lynch Pin Ring surrounds the post ECO2280 4 11 95 Operation amp Care Manual 8900 34 TRANSPORTATION DAMAGE and CLAIMS ALTO SHAAM LIMITED WARRANTY All Alto Shaam equipment is sold E O B shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negli gence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s delivery receipt 4 Make certain the driver signs th
5. 93 831 IH SdAY 5 1 VIC JIM LINN HdlI ZHO9 A0 2 802 21 00 1 531183559 JAA 804 1598 38 AY 335 2 JION Sy3gnnN 18 4 WVVHS LTvV NI SH38W N Tv SION CIPGEE NS MDSN3S 9184 5 AVI D CLEP SOSN3S 492 7660 1 02831 SOSN3S AJIA XIVa 1081 09 WLI 1 1Y 3 DN 1 81 0 33ADd 9 0 E 02 1380809 A ddV 8 91 SILVA 9S62 ZH09 ADE TET Sele 2009 062 Ze SLIVA 8 511 06 2009 80c ZHO9 802 1V3H 83 ALIAVI 6 80 G0 01 1V3H 83 SNUISIA33 64066 11 9986 1 S WYSHL 13W I8 lt 6 0 11 5 83 1 1314 18 HO SNL TWH r 508 38 SAONNILNOO 3S Nd 55384803 803 SONILIV3 719218912313 2009 6521 0 W31SAS 2 1 qa t6e n 535 4 E20 8 2078 1 6965 03 0803 198 4 0205 01 NV 4 9 65 96 2296 0 WYSHL L3W I8 2899 9 ONI 1003 Operation amp Care Manual 8900 30 HOT COLD FOOD DELIVERY SYSTEM FRIG CONTROL BOARD ASSB BA 3868 BA 3870 C UP CAV DISPLAY UP CAV LOGIC BOARD ASSB BA 38
6. A S RE 22589 CAUTION ALWAYS DISCONNECT THE FOOD EXCESSIVE MOISTURE REFRIGERANT SIGHT GLASS DELIVERY CART FROM THE POWER SOURCE BEFORE CLEANING OR SERVICING DOOR ADJUSTMENT The doors on all compartments of the delivery cart have been adjusted at the factory to provide a proper seal Routine maintenance of the delivery cart should include a periodic examination of the door gasket to make certain a good seal is main tained Proper adjustment can be tested by pulling a dollar bill through the gasket seal and feeling a slight resistance Minor adjustment to the doors is made at the hinges in one direction IN and OUT There is no need to adjust the doors up and down or side to side For in and out adjustment loosen the three 3 screws holding the plate to the door hinge Move the door OUTWARD to LOOSEN the gasket seal or INWARD to TIGHTEN the gasket seal The adjustment faces are grooved so that movement is fixed when the screws are retightened Adjust the hinges so that the door face and the unit face are parallel and the portion of the gasket at the hinge side does not bind when the door closes Following adjustment retest for proper seal as indicated above Operation amp Care Manual 8900 13 HOT COLD FOOD DELIVERY SYSTEM TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE REMEDY Dietary Cart does not operate No electr
7. F 129 C TEMPERATURE 180 F 170 F or 160 F 82 C 76 C 70 Operation amp Care Manual 8900 HEATED COMPARTMENTS i Both cooking and holding tempera tures are preset at the factory When the control for the heated compartments is f activated the two digital displays will illuminate and indicate the actual air temperature inside each heated compart ment In order to reach the preset cooking temperature the timer for each heated compartment must be activated _ The preset cooking temperature will be maintained until the timer elapses to zero OFF When the timer for each heated compartment elapses to zero the heated compartments will automatically decrease to the preset holding tempera ture To maintain the preset holding temperature in each heated compart ment do not activate the timers gt HOLDING 190 F 88 C The heated compartments are preset at 190 F 88 C Following a preheating period of approximately one hour the heated cavities will have reached the preset temperature for holding hot foods gt COOKING 285 F 141 C f When the cooking timers are set the heated compartments will automatically maintain the preset cooking rethermaliza tion regeneration temperature Cooking time is displayed in minutes and can be f increased decreased W or deactivated by pressing The temperature dis
8. SERIAL NUMBER amp WARRANTY CODE ALTO SHAAM IDENTIFICATION MODEL NUMBER MODEL 1400 DC XX SERIAL NO gt VOLTS 1PH REFRIGERANT POUNDS DESIGN PRESSURE HI Lo ALTO SHAAMe INC MILW WI PAT NOS 2 XXXX XX WATTS XXX MAXIMUM RATED VOLTAGE MAXIMUM RATED FREQUENCY CAUTION ENSURE THE POWER SOURCE MATCHES THE VOLTAGE STAMPED ON THE UNIT NAMEPLATE CAUTION The unit is provided with a 10 ft 3048mm electrical cord with plug For U S installation the attachment plug must be a NON LOCKING 30 ampere 250 volt 2 pole 3 wire grounding plug NEMA 6 30P RECEPTACLE PLUG 6 30R 6 30P BLACK WIRE WHITE WIRE Lo GREEN WIRE Equipment ground The electrical outlets used for the Delivery Cart must be properly grounded in accordance with the National Electrical Code and applicable local codes Before plugging the unit in or disconnecting it from the power source make certain the unit power switch is in the OFF position THE UNIT POWER SWITCH IS LOCATED ON THE CONTROL PANEL The unit circuit breaker should be in the ON UP position Continue with Preparation and follow the guidelines under General Operation to assure the cart is func tioning properly MAXIMUM RATED WATTAGE GENERAL INFORMATION For the best service the unit s
9. View HD 33529 Emergency Stop Slow Fast SW 33526 SW 33032 Forward Reverse gt 4 total SW 33527 Control Board Handle Assembly A B amp C BA 33636 Operation amp Care Manual 8900 23 HOT COLD FOOD DELIVERY SYSTEM Spring SP 33635 Main Control Module CC 33532 Charger CH 33524 Circuit Breaker beneath cover CI 33531 Two Batteries beneath covers BE 3889 Rubber Tire a WH 33631 Wheel amp Tire Assembly WH 3896 DRIVE ASSEMBLY Top amp Bottom Key LK 33633 Brake Assembly BR 33628 4 Drive Motor MO 33576 Differential with Motor Brake Wheels DI 33629 Axle Bearing Operation Care Manual 8900 24 HOT COLD FOOD DELIVERY SYSTEM HANDLE ASSEMBLY HD 33530 for unit that has drive control one one side only MAIN CONTROL MODULE CC 33532 Drive Control Board Motion Beeper Horn HN 3898 Volume Adjust Horn 2 Amp Fuse FU 33627 Operation Care Manual 8900 25 HOT COLD FOOD DELIVERY SYSTEM 3 3 4SSY 1V1SO3HH MO1SIS3M 1 3 39 5 3 ALLY O3NIGNOD u Da 30 g 39V 4431NI 310NVH 32V JH31NI JIONYH 227 222 mi 31 3 39uvH2 ESAE 9nd NIOH 318 00 33 3 31 IOULNOO vid 0 Guvog 6 MvVHS 0117 IWO SOLON Operation amp Care Manu
10. actual air temperature of the refrigerator cooler Models with a freezer will show the actual air tempera ture inside the freezer compartment gt REFRIGERATOR 38 F 3 C Refrigeration is preset at 38 F 3 C Following a prechill period of approxi mately one hour the refrigeration compartment will have reached the preset temperature gt AUTOMATIC DEFROST The defrost function is a standard control operation which automatically initiates at the end of six 6 hours of continuous operation in either the cold mode or in the hot and cold mode At the start of the defrost cycle dFr appears in the cooler display Defrost is preset at the factory and timed for an approximate 35 minute cycle During this time period all compressor function ceases operation in order to fully defrost the evaporator coil At the completion of the defrost cycle the compressor will resume normal operation and quickly return the cold compartment to the proper preset temperature The short time period for defrosting has no signifi cant effect on the internal temperature of the refrigerated product 1400 DC CONTROL PANEL COOLER pq STANDARD DELIVERY CARTS COOKING TIME LIC 35 OVEN TEMPERATURE COOKING TIME 000 4 OVEN TEMPERATURE ONC IUC SPECIAL ORDER DELIVERY CARTS WCOOKINGTEMPERATURE 265
11. maintaining Door seals Adjust doors Clean or replace gasket temperature 2 Fan not operating Replace 3 Bent or defective sensor Replace 4 Refrigeration system faulty Repair or replace 5 Defective Control Repair or replace 6 Low refrigerant Recharge compressor Unit not reheating or holding properly Power source not matched to unit Relocate unit to proper power source 2 Operating procedure Check and follow prescribed guidelines 3 Heating element open or shorted Replace 4 Loose door seals Adjust doors 5 Oven sensor dirty Clean 6 Oven sensor defective Replace 7 Control defective Replace 8 Bent or defective sensors Replace Inaccurate temperature display 1 Sensor wiring faulty Repair 2 Bent or defective sensors Replace 3 Control faulty Replace Display Error Message Hot Compartments 1 SenS 1 Hot cavity sensor short circuited Repair or replace sensor 2 Hot 2 Hot cavity sensor open Repair or replace sensor Cavity temperature exceeds 360 F 182 C Defective sensor Replace sensor Shorted Power Module Replace Power Module Display Error Message Cold Compartment 1 Cld 1 Cold cavity sensor short circuited Repair or replace sensor Shorted Power Module Replace Power Module 2 Hi 2 Cold cavity sensor open Replace sensor Display Error Message Freezer 1 Hi 1 Freezer sensor open Repair or replace sensor Defective compressor Repair or replace sensor 2 8 F 22 C 2 Cold cavity sensor short circuited Repair or replac
12. system textbook For detailed compressor or condenser information consult the Copeland Service Manuals For major repairs to the Delivery Cart contact an authorized service facility or the factory TEMPERATURE CALIBRATION a sss OVEN COMPARTMENTS The oven thermostat is part of the electronic control therefore no adjust x ment or calibration is ever necessary The fixed temperatures for both cooking reheating and holding are determined at the time of order and are set as standard or special order at the temperatures indicated in the section titled Temperature Controls Heated Compartments COLD COMPARTMENT The refrigerator thermostat is preset x at the factory and should not require adjustment REFRIGERATOR 38 F 3 3 C If it appears the refrigerator thermo x stat requires adjustment contact the factory or an authorized factory service agency SENSORS Sensors for the oven compartments tance with a quality ohm meter on the low ohms scale Take the reading at the sensor connections Remove the sensor and place in an ice water bath 32 F or 0 C The resistance should be approxi mately 100 ohms and the refrigerator compartment are mounted on the side wall of each respective compartment behind the tray side racks To verify the actual compartment temperature with the temperature indicated on the digital display of the control panel check the air tempera ture within th
13. 37892 9NILV3H dW3l IH Q9GE 11 13 18 108110 33AUg 33014 1 2614088 09 S WASHL L3W IH 9001 65 1350803 702 Ady vno Operation amp Care Manual 8900 33 OPTIONAL TOW BAR ASSEMBLY 15079 MOUNTING INSTRUCTION TOW BAR 1 Remove the nut lock washer flat washer and carriage bolt from each of the six positions surrounding the bumper assembly Allow the bumper assembly to CARRAGE BOLT lower to the floor S 2 Position the TOW BAR POST ASSEMBLY at the hot ANGLE BRACKET compartment end of the cart center and insert the short end around the bumper assembly J BUMPER ASSEMBLY 3 Position the TOW BAR HITCH ASSEMBLY at the cold m lt FLAT WASHER compartment end of the cart center and insert around the SPLIT LOCK WASHER bumper assembly lt NUT 4 Return the bumper assembly to the original position at the lower edge of the cart Make certain the drive assembly wires remain in the correct slot position to avoid cutting or crimping the wires When reassembled the under cart portions of the TOW BAR ASSEMBLY should be centered between the caster brackets at each end of the cart 5 Reattach the bumper assembly at each of the original six positions and fasten with the flat washer lock washer and nut as removed in step one TOW BAR CATCH
14. 4 IH SLLYA 0976 SLIVA loll m D 53 ZHOS 02 2005 02 1IAYI 11 92 SdWyV SET 193 193 SIIVA 9662 ZHOS 2 SdWV TET ev 6 SIVA CrZ2 2 46 2 05 1022 18 ov SdWV Zel 6 0 11 2640868 10 SLIVA 2842 SILVA 0552 SNN3HL 13 1 S HN3H 13N I8 lt HOT ABO 2806 802 193 IV3H SNONNILNOS 035 112 OJ 5011198 3 90892 38 s 055339 09 2005 02 20 0 2018 1 03 0803 8035 01 I98E V D NV 3 7052 90 94 6296 3 WHSHL 131 18 89SE V 4 0 1 ONTN009 Operation amp Care Manual 8900 32 HOT COLD FOOD DELIVERY SYSTEM EESE y 60 031vd NSW 531 4358 JJA 80 4 6698 28 ANG 33S E8 ILON UN 9 d xwos onv navaa Sa3gNnN Lvwd NISND2SIA 4 33NONDN3N 66 91 6 85 4 lt NI SAJAWNN 28 JLON ANI WVVHS UL 1 rawr 66 85 0 AlddNS 803 Adve W V el zl V I 1 2 N I e l ETAR SDSS3NdWOJ HdE ZHOS A08E 022 v2 02 20 00v1 SNOISIA3N 0633983 LON LSAW 813 OL 3SVHd 1 JLON 90r 22 39 40553844402 GLE SOSN3S AWD AUI SUSN3S Sv0 825 2 31893 ONILYIH dW3L LEGG azad 41 3813 SOSN3S AJIA 8 WALNOI A 89 2620 0
15. 5 NU 22821 DC 20 HOT TUBE NUMBER DECAL red 4 pcs DC 24 HOT TUBE NUMBER DECAL red 4 pcs PE 22400 PE 22402 INSULATION IN 22364 SPILL PAN 11977 DC 20 SMALL SIDE RACK DC 24 SMALL SIDE RACK Operation amp Care Manual 8900 18 11938 11992 HOT COLD FOOD DELIVERY SYSTEM bs N e v 1 gt rH Li Y 3 32 gt js re gt lt C Li 2 C O m wt Operation amp Care Manual 8900 19 HOT COLD FOOD DELIVERY SYSTEM OECD ANY 55555555 NO Qo REN QNS SOR QN RA SN WLS ITER ea D m LJ 5 C Ore A gt LJ e uU st Operation amp Care Manual 8900 0 1400 DC Two Speed Drive Assembly Components Parts List Description Part Number Battery two required BE 3889 Brake Assembly BR 33628 Charger CH 33524 Circuit Breaker 30 Am CI 33531 Control Board for Handle Assembly A B amp C BA 33636 Differential with motor brake sheels DI 33629 Differential only DI 33630 Drive Motor MO 33576 Drive Motor Brushes MO 33575 Fuse 2 Amp Handle Assembly A On Off Slow Fast Handle Assembly B No On OFF Handle Assembly C Emergency Stop ONLY Handle Grip Motion Beeper Horn Key hel shaft lock LK 33633 Main Control Mod
16. 69 BA 387D OVEN RELAY RL 3949 E Um 6 T BLOCK BK 3579 LOW CAV DISPLAY LOW CAV LOGIC BOARD ASSB BA 3869 F 3871 2 TIMERS 60Hz TR 36452 or S0Hz TR 3647 FILTER F I 3580 gt 1400 DC 80 24 3PH CONTROL WIRING DIAGRAM ALTO SHAAM INC A 7332 Operation amp Care Manual 8900 31 NOTE SEE DRW C 8652 FOR WIRE ASSEMBLIES gt LL Y gt Un lt 2 LL O 7 EC EE NISNOJSIA 571194 33NDOWON3H ONT WYVHS OL IV VIC 38 LINAN HdlZH0S A0v2 802 20 0001 SNOISIA3N 531188355 IAIA 804 1994 5 1 98 34 AX 33S NI 8 719 T SION ss 5 80 50 Sa 56 80 20 Ag 3190 52 MOSN3S 9184 5 35 SLE AWD A01 3DSN3S 3 dn 5 9 6220 Z un AJIA IVE 7812 1 13 41 0 03 1 1 9 066 42 13502803 CAyddy 91 66 21 80 31892 9NIIY3H 31 83 60 83 ag SUV D 31892 9 11 3 4 3
17. ALTO SHAAM OPERATION and CARE MANUAL HOT COLD FOOD DELIVERY SYSTEMS 1400 DC 20 1400 DC 24 227 Your Service Hotline 1 800 558 8744 AT COOK HOLD SERVE SYSTEMS N9221 Water Street P O x 450 Menomonee Puer Wisconsin 02150 U S A HONE 552 251 3800 262 251 on nie CANADA 800 558 8744 U s A CANADA 262 251 1907 VISION www alto shaam com 8900 6 2001 BE HOT COLD FOOD DELIVERY SY MODEL 1400 DC SYSTEM DESCRIPTION RECEIVING amp UNPACKING Food quality and service are more important than ever in today s institu tional food service market Alto Shaam recognizes this fact and developed the Delivery Cart using the highest quality stainless steel insulating material and the finest workmanship The Alto Shaam Delivery Cart is a self contained complete hot cold meal preparation and delivery system This system is simple in concept and is designed for any completely new delivery method or for adaptation into any existing institutional food service method of preparation The heat source for the hot compart ments consist of a resistance wire element This thermal cable element is wrapped in exact configurations against the walls of the heated compartments providing an evenly applied highly controlled heat input The design and operational character istics of the ovens eliminate the need for a heat circulating fan thereby eliminating the additional moisture loss as
18. Care Manual 8900 5 Hm a H H r1 Remove all trays drip pans and P Clean all interior compartments 4 The refrigerator compartment may be washed with a baking soda sodium bicarbonate solution Use 3 tablespoons 50 mil of baking soda for each quart liter of water Ic To help maintain the protective film coating on polished stainless steel clean the exterior of the cabinet with a cleaner recom mended for stainless steel Spray on a clean cloth and wipe with the grain of the stainless steel a a 22 35 To ensure proper air circulation the refrigeration condenser coil grill must be periodically checked and cleaned Remove the vent housing cover from the control side of the cart Brush or vacuum the grill approximately once a month or as soon as collection of lint dust or dirt is observed at the condenser This is a very impor tant maintenance procedure which many times is overlooked Regular care and cleaning of the coils will result in longer service of the refrigeration unit and less energy to operate k nd delivery cart door gaskets are removable To maintain a good door seal and to extend the life of the gaskets periodically wash the Tod gaskets with warm yi sudsy water Always rinse carefully to remove all soap or detergent residue In the event the delivery cart is out of operation for an extended per
19. H Baked Fried 60 175 F 71 79 C LOBSTER 60 175 71 79 C SHRIMP Fried 60 175 F 71 79 C BAKED GOODS BREADS ROLLS 20 140 F 49 60 C MISCELLANEOUS CASSEROLES 60 175 F 71 79 C DOUGH Proofing 80 100 F 27 38 C EGGS Fried 50 160 F 66 71 C FROZEN ENTREES 60 175 F 71 79 C HORS D OEUVRES 60 180 F 71 82 C PASTA 60 180 F 71 82 C PIZZA 60 180 F 71 82 C POTATOES 180 F 82 C PLATED MEALS 180 F 82 C SAUCES 40 200 F 60 93 C SOUP 40 200 F 60 93 C VEGETABLES 60 175 F 71 79 The holding temperatures listed suggested guidelines Operation amp Care Manual 8900 6 MOTOR DRIVE CONTROL OPERATION FAST SLOW SPEED SWITCH YELLOW m EN EMERGENCY STOP BATTERY ON OFF POWER SWITCH BLUE lt REVERSE DRIVE CONTROL BUTTONS EMERGENCY STOP BUTTON FULL MOTOR DRIVE CONTROL A two speed Motor Drive Control is located at both ends of the cart to propel the unit in both forward and reverse Slow speed is 0 9 mph 1 4 km hr and fast speed is 1 9 mph 3 1 km hr ON OFF POWER SWITCH The ON OFF power switch BLUE controls the Motor Drive Control and is located at the top of the drive control housing at one end of the cart only To engage the drive control pre
20. LIVERY CART FROM THE POWER SOURCE BEFORE CLEANING OR SERVICING Operation amp Care Manual 8900 11 CIRCUIT BREAKER The circuit breaker for the 1400 DC The current draw should be checked with an amp meter and the reading compared with the unit electrical rating The reading on the amp meter should not exceed 30 amps If the amp meter indi cates a correct reading the circuit breaker is defective and must be replaced HEATING ELEMENTS Element lead wires can be accessed the terminal block located behind the electronic control box Continuity of the cable heating elements should be checked with an ohm meter from each element to ground THERE SHOULD NO CONTINUITY TO GROUND If there is continuity to ground replace the shorted element Check the resistance of each element separately Cable resistance is approxi f mately 66 ohms foot 305mm The resistance should measure between 18 9 and 22 0 ohms If the element resistance is very high or low replace the defective length of element If only one length of cable requires x replacement check the other element for signs of deterioration and replace at the same time ELECTRONIC CONTROL Before attempting to replace the electronic control make certain the problem is in the control and not in another area of the unit Check all other items listed in the Service Section of th
21. NTS SRITERRAINSEs ete 2 ea SIDE RACK 1 25mm Standoff 4 ea COLD COMPARTMENT Gondensate cere lea SIDE RACK 1 25mm 2 ea SIDE RACK 3 76mm lea TRAYS HALF SIZE Model 1400 DC 20 40 ea Model 1400 DC 24 48 ea Check to ensure that all the above items have been received as standard with each Delivery Cart IMPORTANT SAFEGUARDS 9 Read this manual carefully before operating the Delivery Cart Observe all safety precautions noted in this manual The Delivery Cart should be used for food preparation only Use caution to protect against the risk of electric shock when operating in the presence of water or other liquids Always move the unit to the workplace BEFORE connecting the power cord This unit should not be operated in an enclosed area exposed to excessive heat steam water or other adverse conditions For best service the unit should be level Do not use cart if controls are not functioning properly Refer to Trouble Shooting Guide in this manual or contact an authorized service technician HOT COLD FOOD DELIVERY SYSTEM The power specifications are located on the Delivery Cart identifica tion nameplate This nameplate is permanently attached to the cart and must be located to determine and verify power requirements EXAMPLE
22. OFF CE 180F HOLD 265F COOK 3 PH PULSE OFF FA 190F HOLD 285F COOK 1 PH PULSE OFF CE 190F HOLD 285F COOK 1 PH PULSE OFF CE 190F HOLD 285F COOK 3 PH CORD SET SENSOR CONTROL MOUNTING SCREWS 15744 CD 33076 5937 SC 2425 VENT HOUSING MAGNETIC LATCH 4333 LT 23187 1400 DC HOT TUBE SERVICE VIEW HOT TUBE ASSEMBLY INCLUDES ITEMS 2 THROUGH 7 HALF TRAYS DC 20 HALF TRAYS DC 24 PN 22353 PN 22353 FAN FA 3568 SENSOR ASSEMBLY SENSOR MOUNTING HARDWARE FT 22472 BI MET THERMOSTAT SIDE RACK MOUNTING STUDS HOT TUBE TO BASE MOUNTING SCREWS HOT TUBE TO BASE MOUNTING WASHERS TT 3562 5 20 96 PART NUMBER ST 2546 SC 22796 WS 2867 HOT DOOR 5948 HEATING CABLE 120 36576mm each compartment CB 3045 CABLE CONNECTION HARDWARE CERAMIC SHOULDER BUSHING CERAMIC CUP BUSHING RING CONNECTOR 1 3 4 c 44mm STUD INSULATION SLEEVE HEX NUT BU 3105 BU 3106 CR 3226 ST 2439 SL 3063 NU 2215 HOT DOOR HANDLE HANDLE MOUNTING SCREWS HANDLE LATCH PLATE MOUNTING SCREWS HANDLE INSULATION SLEEVE HD 2565 SC 2073 SC 2070 SL 2642 HOT DOOR HINGE 1 pair per part number HINGE TO UNIT MOUNTING SCREWS HINGE TO DOOR MOUNTING SCREWS HG 22338 SC 2713 SC 2072 HOT DOOR GASKET GS 23409 BI METAL THERMOSTAT BI METAL THERMOSTAT MOUNTING SCREWS BI METAL THERMOSTAT MOUNTING NUTS TT 33079 SC 242
23. OLD COMPARTMENT The cold compartment door trim is color coded with a blue numbered stripe There are two types of Tray Side Racks for the cold compartment 2 with a 1 25mm standoff same as the heated compartments and 1 with 3 76mm standoff The two side racks with the outside door hinge side of the compart COLD COMPARTMENT TRAY SIDE RACK To install the tray side rack with the 3 76mm standoff in the cold compart ment position the keyhole openings in the Tray Side Racks over the shoulder bolts located on inside door latch side of the interior cold compart ment Push down to lock the Tray Side Racks into position amp Cm X 1 gt 4 INITIAL BATTERY CHARGE The battery life expectancy is about two years Before putting the delivery cart into service the motor drive batteries must be fully charged Move the delivery cart to the designated work area and connect the unit to the power source for a minimum of 12 hours prior to use SEE EXTENDED STORAGE x AND BATTERY CHARGING SECTION OF THIS MANUAL When connecting the delivery cart to the power source allow sufficient clear 3 ance for ventilation of the refrigerator air vents located at the lower portion of the 2 i cart on both the control side and the Position the keyhole openings in the
24. SULATION STUDS ST 23143 HANDLE INSULATION SLEEVE SL 2642 INSULATION CUPS CL 22259 COLD DOOR HINGE 1 pair per part number HG 22338 CORD 1 ph 10 3048mm CD 3304 HINGE TO UNIT MOUNTING SCREWS SC 2713 CORD 3 ph 10 3048mm CD 3727 HINGE TO DOOR MOUNTING SCREWS SC 2072 FAN FA 386 COLD DOOR GASKET GS 23407 FAN MOUNTING SCREWS SC 22268 DC 20 COLD TUBE NUMBER DECAL blue 4 pcs PE 22399 SENSOR SN 3354 DC 24 COLD TUBE NUMBER DECAL blue 4 pcs PE 22401 EVAPORATOR RE 22404 CORD PLUG 1 ph PG 3735 EVAPORATOR MOUNTING SCREWS SC 2332 DRIP PAN ASSEMBLY FAN SHROUD 11939 FAN SHROUD MOUNTING SCREWS SC 2332 DEAN IDE RACK DC 24 FAN SIDE RACK SIDE RACK MOUNTING STUDS ST 2546 DC 20 SMALL SIDE RACK COLD TUBE TO BASE MOUNTING SCREWS SC 22796 COLD TUBE TO BASE MOUNTING WASHERS WS 2867 DC 24 SMALL SIDE RACK CAPACITIES Rated capacity BTU HR Refrigerator Charge pounds Oil Charge ounces EVAPORATOR FAN Voltage Wattage Hertz AIR CFM LIQUID LINE FILTER DRIER Voltage nominal Hertz Phase 60 Hz 1 Ph Rated Load Amps RLA 6 6 Thermally Protected Amps LRA Refrigerant Flow Capacity TONS 24 Design Pressure PSIG TEMPERATURE CONTROLS Refrigeration Range 37 F mean 33 to 40 F c 0 56 to 4 C Operation amp Care Manual 8900 15 HOT COLD FOOD DELIVERY SYSTEM
25. WD3 9184 0DNILY3H Y3ddN 9NILV3H 83 KBLSE Sad ADWASSDISIS38 M 69152 asy 8 EEIEE 18 2184 Operation amp Care Manual 8900 28 OS Z y Perera WWAOVIG DNISIA DS1NDO Hd 2 3 00 1 SNDISIA 3 un 22eg5 v8 assy 028908 N3HLOW 531 8 3559 381 80 4 88 8 8 ABI 335 310N 8559 y3JADd 6 6 10 6766 19 6r6E 192 AV138 1 3 1 3 03 9184 9NIIV3H X3ddN 9011930 83 0 1580451538 ZN pS 6915 asy 8 9 EETEE TT AV 1323 NYJ 918 LL Y gt lt LL aa 6 LL 7 O 3DNV23D 33 N4489 Operation amp Care Manual 8900 29 gt LL ps Y gt lt LL 2 LL 7 WSW Ig eu 26 0 v0 31 0 NISNDOSIA 51193 33NOWON3W NI WVVHS UL IV 08 ET 31735 OW o 66 91 60 66 82 v0 59 972 5449 6 I E SILVA 0976 SIIVA 1616 Cro 89 THOS Adve 7 09 Adve 31893 9011931 IH 37943 0 1
26. al 8900 26 gt LL Y gt 9 lt LL aa LL O Q 7 O junus 1997 04 02 8 9 Ajquiassy yonms dois KoueBieur3 49 655 YMS 1SE4 MOIS leqe1 18ySBG t L X 96 2 SAaJoS auldoelN yms pejees pueog slpueH 0 0 alpueH uonduoseg AO or 6 8 Alquassy alpueH uos Jemod Ajquiessy dois Aouefueui3 Ajquiessy YMS lseJ molS 5981 Joxysec w b X 95 2 5468105 uognqusng pejees 0 0 elpueH TON 10 uonduoseg AO Aiquassy lpueH Operation amp Care Manual 8900 27 gt Y gt Un lt E a 0 LL 7 5 222 90 dM 0 649 NISNOOSIA 51193 33NOWON 3W ONT WYVYHS OL 19 11 IOALNOO Hdl v2 02 20 00PI 0 SNOISIA 3 CELA 1P assy 02908 33HIDW 531 183559 JAA 893 0698 28 335 31DN 10652 ESSV LAdNI 83 6v6E 10 6v6 18 676E 18 139 38 ALIAVO d
27. e compartment with a quality thermal indicator 1 Make certain all sensors are clean and undamaged 2 Load the empty trays into each compartment 3 Position the end of the thermal indicator to be used for testing in the center of the compartment to be tested On 1400 DC 20 models placement is between the 2nd and 3rd tray Placement for 1400 DC 24 models is between the 3rd and 4th tray 4 Allow one 1 hour for the compart ment temperature to stabilize before comparing the digital display on the delivery cart is accessible through the cator Do not open the compartment tray storage area located on the bottom surface of the control compartment For cart operation the circuit breaker switch must be in the ON position control panel with the thermal indi doors during this test procedure NOTE The compartment temperatures indicated on the digital display of the unit control panel will continuously fluctuate within several degrees of the fixed compartment tempera tures THIS IS A NORMAL OPERATING CONDITION The mid point between the high and low reading should be considered as the actual compartment temperature If the temperature on the thermal x indicator does not match the digital display for that compartment the fault may lie in the sensors sensor wiring or electronic control To check the sensors test the resis CAUTION ALWAYS DISCONNECT THE FOOD DE
28. e sensor Shorted Power Module Replace Power Module Operation Care Manual 8900 14 1400 DC SERVICE VIEW PARTS LISTS 1400 DC 20 amp 1400 DC 24 SERVICE VIEW 1 12 00 DESCRIPTION QUANTITY PART NUMBER DESCRIPTION QUANTITY _ PART NUMBER ASSEMBLY 5949 6 COLD END PANEL 14097 TOP MOUNTING SCRE 5 2425 SMALL CARD HOLDERS not shown 12285 PERIMETER BASE ASSEMBLY includes 4310 CARD HOLDER MOUNTING ADHESIVE BUMPER BM 22417 LENGTH 32 812mm TA 22418 BASE WELD ASSEMBLY 14886 PERIMETER TUBE ASSEMBLY 14716 HOT END PANEL 11986 END PANEL MOUNTING SCREWS SC 2425 SWIVEL CASTERS CS 22028 COLD TUBE SECTION MOTORIZED DRIVE SYSTEM MO 33514 SEE COLD TUBE PARTS LIST CASTER amp MOTOR MOUNTING SCREWS SC 22422 CASTER amp MOTOR MOUNTING WASHERS WS 2867 CENTER CAVITY SECTION CASTER amp MOTOR MOUNTING NUTS NU 2866 SEE CENTER SECTION PARTS LIST U HANDLE HD 22257 HOT TUBE SECTION U HANDLE MOUNTING SCREWS SC 22339 COSBEAHOTOT BEOPARTS LIST 1400 DC COLD TUBE SERVICE VIEW 5 21 99 DESCRIPTION QUANTITY PART NUMBER DESCRIPTION QUANTITY PART NUMBER COLD TUBE ASSEMBLY 1 phase COLD DOOR 2 5947 COLD TUBE ASSEMBLY 3 phase INSULATION 13077 INCLUDES ITEMS 2 THROUGH 8 COLD DOOR HANDLE HD 2565 INSULATION 2 13078 HANDLE MOUNTING SCREWS SC 2073 INSULATION SIDE 2 13079 HANDLE LATCH PLATE MOUNTING SCREWS SC 2070 IN
29. embly brake must be released and the cart manually moved to a power source SEE SECTION TITLED MOTOR DRIVE FOR DETAILED INSTRUCTIONS RED BATTERY CHARGE INDICATOR LIGHTS FORWARD DRIVE CONTROL BUTTONS The forward drive control buttons are located toward the bottom of the drive control housing Pressing either of these buttons will move the cart forward or toward the operator MOTION BEEPER HORN There is an audible signal whenever the drive control is engaged in either a forward or reverse motion IMPORTANT FOR THE SAFEST METHOD OF OPERATION A CART OPERATOR SHOULD ALWAYS BE POSITIONED AT THE FRONT OF THE CART IN WHICHEVER DIRECTION THE CART IS MOVING AS A SAFETY PRECAUTION DO NOT GUIDE CART FROM THE BACK GUIDE THE UNIT TO DESTINATION BY PULLING FROM EITHER END OF THE CART To keep drive batteries fully charged the cart must remain connected to the power source CAUTION Operation amp Care Manual 8900 7 when not in service Turn drive system power switch OFF when not in use IF DRIVE BATTERY LOSES 2 CHARGE IN TRANSIT DISENGAGE BRAKE MOTOR DRIVE BRAKE The motor drive brake must be engaged at all times unless it becomes necessary to move the cart manually After CAUTION moving the cart manually the wheels of the cart and the motor drive assembly will respond to even a slight incline unless the brake is reset Maintaining a set brake to keep the cart in a stationary pos
30. ess is of critical importance to the health and safety of your customers HACCP an acronym for Hazard Analysis at Critical Control Points is a quality control program of operating procedures to assure food integrity quality and safety Taking steps necessary to augment food safety practices are both cost effective and relatively simple While HACCP guidelines go far beyond the scope of this manual additional information is available by contacting the USDA FDA Food borne Illness Education Information Center at 301 504 6803 GENERAL HOLDING GUIDELINE Chefs cooks and other specialized food service personnel employ varied methods of cooking Proper holding temperatures for a specific food product must be based on the moisture content of the product product density volume and proper serving temperatures Safe holding temperatures must also be correlated with palata bility in determining the length of holding time for a specific product Halo Heat maintains the maximum amount of product moisture content without the addition of water water vapor or steam Maintaining maximum natural product moisture preserves the natural flavor of the product and provides a more genuine taste In addition to product moisture reten tion the gentle properties of Halo Heat maintain a consistent temperature throughout the cabinet without the necessity of 3 a heat distribution fan thereby preventing further m
31. hould be level The Delivery Cart should not be operated in an enclosed area exposed to excessive heat steam water or any other adverse conditions Clean the Delivery Cart thoroughly before using Wipe the exterior with a clean damp cloth Wash the interior tray x f 1 25mm standoff must be installed in the cold compartment toward the racks and trays with a mild soap solution and rinse well The condensate pan is located on the ment Install the rack keyhole bracket openings over the shoulder bolts Push down to lock in place bottom of the refrigerated compartment just below the side rack with the 3 76mm standoff The condensate pan size is 2 1 8 x 2 3 4 x 19 1 2 54mm x 70mm x 495mm The condensate pan should be checked for water after each operation and emptied as required HEATED COMPARTMENT The heated compartment door trim is color coded with red numbered stripes HEATED COMPARTMENT TRAY SIDE RACK To install the Tray Side Racks in the oven compartments locate 4 racks with the 1 25mm standoff gt Le Tray Side Racks over the shoulder bolts located on the sides of the interior oven compartments Push down to lock the 3 Tray Side Racks into position Insert an oven Spill Pan directly on the bottom surface of each oven compartment Operation amp Care Manual 8900 2 C
32. ible The cart must remain in an upright position for a minimum of 24 hours before use to allow the compressor oil to drain back into the crankcase Remove the uncrated unit from the skid with a lift truck or roll it off the skid by means of the temporary ramp pro vided in the crate If a lift truck is used to remove the Delivery Cart from the skid caution should be used to avoid damage to the drive motor assembly located beneath the unit Save all the information and instruc tions packed inside the cart Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts or labor claim EXTENDED STORAGE amp BATTERY CHARGING The Model 1400 DC with drive delivery cart contains rechargeable batteries that were fully charged prior to shipment Failure to properly store the unit and charge the batteries will cause battery failure and the battery warranty will become null and void Be sure to store delivery cart in a cool and dry location If the cart will not be acti vated for service within 30 days of receipt the batteries must be charged by connecting the cord to electrical power for storage duration When removed from active service the unit can remain continuously connected to power to maintain full battery charge Be sure to turn the Drive System Power Switch OFF when not in use Operation amp Care Manual 8900 1 HEATED COMPARTME
33. ical power Check power source 2 Defective cord or plug Repair or replace 3 Circuit breaker tripped Reset 4 Power switch defective Replace 5 Defective control Replace Blown fuse Replace fuse Compressor does not operate 2 Low voltage Check power source all other functions operate 3 Faulty circuit Check circuitry 4 Defective compressor Replace 5 Defective control Replace 6 Defective transformer Replace Circuit breaker trips Power source not matched to unit Relocate unit to proper power source 2 Faulty wiring Repair 3 Breaker defective Replace 4 Refrigeration unit defective Repair or replace 5 Compressor overheating Check refrigeration system 6 Compressor motor shorted Replace compressor 7 Heating element shorted Replace 8 Defective control Replace 1 Defective evaporator blower motor Replace evaporator blower motor Compressor operates too long 2 Condenser dirty Clean condenser coil and grill or operates continuously 3 Exhaust fan not operating Replace 4 Air vents restricted Allow adequate ventilation space 5 Excessive load in refrigerator Follow prescribed procedures 6 Evaporator iced due to continuous operation Shut unit OFF to deice 7 Refrigeration system faulty Repair or replace 8 Low refrigerant bubbles in sight glass Charge system Compressor operates in short cycles Refrigeration system faulty Repair or replace 2 Defective sensor s Replace 3 Control too hot Check cooling fan for obstruction Refrigerator not
34. iod of approximately one hour the refrigerated and heated compartments will have reached preset temperatures Load filled trays into appropriate hot and cold compartments Products requiring maintenance below refrigerated temperatures can 2 4 for both Cold amp Heated transport the cart to the desig nated service area SEE MOTOR DRIVE CONTROL OPERATION Before moving cart turn power switch orr Disconnect power cord from the outlet and place the cord in cord holder or end brackets provided Upon reaching the service area plug the power cord into an appropriate outlet and turn power switch ON Foods will be automatically main tained at proper serving tempera tures throughout the service period 8 Assemble trays for meal service Extend U shape serving tray shelves located in the center of unit Open the doors to both the hot and cold compartments and assemble meals FOR 1400 DC Place serving tray on shelf holder Transfer hot and cold half trays onto serving tray For best service all meals should be served in a timely manner Following meal service turn the power switch OFF and return power cord to cord holder be stored in the freezer compartment 9 Use the Motor Drive Control to of freezer equipped models RETHERMALIZE or HOLD 6 Reset timers for the appropriate amount of cooking time required to rethermalize REGENERATE Activate timers by pressing A to x increase
35. iod of time thoroughly clean and sanitize the cart and clean the door gaskets prior to use SANITATION GUIDELINES Food flavor and aroma are usually so closely related that it is difficult if not impossible to separate them There is also an important inseparable relationship between cleanli ness and food flavor Cleanliness top operating efficiency and appearance of equipment contribute considerably to savory appetizing foods Good equipment that is kept clean works better and lasts longer Most food imparts its own particular aroma and many foods also absorb existing odors Unfortunately during this absorption there is no distinction between GOOD and BAD odors The majority of objectionable flavors and odors trou bling food service operations are caused by bacteria growth Sourness rancidity mustiness stale or other OFF flavors are usually the result of germ activity The easiest way to insure full natural food flavor is through comprehensive cleanliness This means good control of both visible soil dirt and invisible soil germs A thorough approach to sanitation will provide essential clean liness It will assure an attractive appearance of equipment along with maximum efficiency and utility More impor tantly a good sanitation program provides one of the key elements in the prevention of food borne illnesses A controlled holding environment for prepared foods is just one of the important factors involved in the pre
36. is manual If all 15 in f order check to make certain electrical power is reaching the control and that the control inter connectors are secure For major repairs contact an autho rized service facility or the factory SERVICE SECTION 1400 DC ELECTRONIC CONTROL REPLACEMENT INSTRUCTIONS A C POWER CORD FUSE 2 5 x 20mm 250MA 250V SLO BLO RELAY POWER MODULE SENSOR CONNECTOR DB9 F 1400 DC CONTROL PANEL REAR VIEW RELAY SSR CONNECTOR Press the power switch on the Delivery Cart control panel to the OFF position Disconnect the electrical power cord from the power source Remove the glass control panel 10 door on models so equipped Fully open door and lift up to disengage hinges Remove the four 4 mounting screws at the front of the control Carefully move the control forward as far as the connecting wires will allow Remove the A C power cord on the control by pulling up on the plug Loosen the two 2 side connector Unplug the sensor connector at the back of the control 11 13 mounting screws on the sensor Check the model number located on the top of the control and compare it with the replacement control to assure compatibility Remove old control from unit Install the new cont
37. is receipt If he refuses to sign make a notation of this refusal on the receipt 5 Ifthe driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspection Mail a written confirmation of the time date and the person called 7 Saveany packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the respon sibility of any claims or accept deductions in payment for such claims Alto Shaam Inc warrants to the original purchaser that any original part that is found to be defective in material or workman ship will at our option subject to provisions hereinafter stated be replaced with a new or rebuilt part The labor warranty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first The parts warranty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat coo
38. ition is an important safety factor Move handle of brake clockwise to the OFF position Position an operator at the front to guide the cart while another operator manually pushes from the back Move the cart to an appropriate outlet and connect power cord for a minimum of 30 minutes For a full charge cart must be connected to the power source for a minimum of 1 hour Following recharge period make certain the brake handle has been turned counter clockwise to the on position and continue cart use ALWAYS OBSERVE THE MOTOR DRIVE BRAKE SAFETY PRECAUTIONS EXTENDED STORAGE When removed from active service the unit can remain continuously connected to power up to a maximum of 30 days to maintain full battery charge Turn the Drive System Power Switch OFF when not in use See Extended Storage amp Battery Charging section of this manual Operation amp Care Manual 8900 8 MOTOR DRIVE BRAKE 2 DRIVE BRAKE IF DRIVE BATTERY LOSES CHARGE IN TRANSIT DISENGAGE BRAKE Move handle of brake clockwise to the OFF position Turn Drive System Power Switch OFF Manually push the cart to an appropriate outlet and connect power cord for a minimum of 30 minutes FOR A FULL CHARGE CART MUST BE CONNECTED TO THE POWER SOURCE FOR A MINIMUM OF 1 HOUR Following recharge period move brake handle counter clockwise to the ON position To keep batteries fully charged the cart mus
39. k hold ovens include a five 5 year parts warranty on the heating element Labor will be covered under the terms of the standard warranty period of one 1 year or fifteen 15 months B Alto Shaam Quickchillers include a five 5 year parts warranty on the refrigeration compressor Labor will be covered under the terms of the standard warranty period of one 1 year or fifteen 15 months This warranty does not apply to 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions 5 Any losses or damage resulting from malfunction including loss of product or consequential or incidental damages of any kind 6 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties expressed or implied including the implied warranties of merchantability and fitness for purpose In no event shall the Company be liable for loss of use loss of revenue or loss of product or profit or for indirect or consequential damages This warranty is in lieu of all other warranties expressed or implied and Alto Shaam Inc neither assumes or auth
40. oisture loss due to evaporation or dehydration f In an enclosed holding environment too much moisture content is a condition which be relieved A product achieving extremely high temperatures in preparation must be allowed to decrease in temperature before being placed in controlled holding atmosphere If the product is not allowed to decrease in temperature excessive condensation will form increasing the moisture content on the outside of the product Most Halo Heat Holding Equipment is provided with a thermostat control between 60 and 200 F 16 to 93 C If the unit is equipped with vents close the vents for moist 3 holding and open the vents for crisp holding HOLDING TEMPERATURE RANGE MEAT FAHRENHEIT CELSIUS BEEF ROAST Rare 140 F 60 C BEEF ROAST Med Well Done 160 F 719 5 60 175 F 71 79 C CORN BEEF 60 175 F 71 79 C PASTRAMI 60 175 F 71 79 C PRIME RIB Rare 140 F 60 C STEAKS Broiled Fried 40 160 F 60 71 C RIBS Beef or Pork 160 F 74 VEAL 60 175 F 71 79 C HAM 60 175 71 79 C PORK 60 175 71 79 C LAMB 60 175 F 71 79 C POULTRY CHICKEN Fried Baked 60 175 71 79 C DUCK 60 175 71 79 C TURKEY 60 175 F 71 79 C GENERAL 60 175 F 71 79 C FISH SEAFOOD FIS
41. or W to decrease set time IN MINUTES TO RETHERMALIZE CHILLED MEALS SET COOKING TIME 60 MINUTES TO RETHERMALIZE FROZEN MEALS SET COOKING TIME 105 MINUTES 1 HOUR 45 MINUTES Following rethermalization the temperature will automatically decrease and maintain the preset holding temperatures until the unit power switch is pressed OFF TO STOP OR RESET TIMERS PRESS transport cart to designated cleaning area Clean cart and trays after each meal service Follow the care and cleaning guidelines located in this manual After each use empty the water from the condensate pan located in the lower section of the refrig eration compartment Cold food for rethermalization or reheating must never be added to the unit while hot food is CAUTION being held Operation amp Care Manual 8900 4 OPERATING CAUTIONS CAUTION USE HAND PROTECTION WHEN HANDLING HOT COMPARTMENT ITEMS Do not use the cart if controls are not functioning properly Refer to the Trouble Shooting Guide located in this manual or telephone an authorized service technician TURN DRIVE SYSTEM POWER SWITCH OFF WHEN NOT IN USE Observe all safety precautions noted in this manual CAUTION For proper sanitation do not put soiled trays back into the cart until all meals are served CAUTION The motor drive brake must be engaged at all times unless it becomes necessary to move the cart manually After m
42. orizes any persons to assume for it any other obligation or liability in connection with Alto Shaam equipment ALTO SHAAM INC Warranty effective January 1 2000 Record the model and serial numbers of the unit for easy reference Always refer to both model and serial numbers in your correspondence regarding the unit Model Serial Number Purchased From Date Installed Voltage HALO HEAT COOK HOLD SERVE SYSTEMS BY ALTO SHAAM W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 FAX 800 558 8744 u s a CANADA 262 251 7067 800 329 8744 u s a cANADA 262 251 1907 INTERNATIONAL WEBSITE www alto shaam com PRINTED IN U S A HOT COLD FOOD DELIVERY SYSTEM
43. oving the cart manually the wheels CAUTION of the cart and the motor drive assembly will respond to even a slight incline unless the brake is reset Maintaining a set break to keep the cart in a stationary position is an important safety factor To keep drive batteries fully charged the cart must remain connected to the power source when not in service for a maximum of 30 days For inactive periods longer than 30 days SEE EXTENDED STORAGE SECTION IN THIS MANUAL CLEANING and MAINTENANCE CLEANING A comprehensive tation will provide essen tial cleanliness This is impor tant to build quality service as the foundation of patient satisfaction Cleanliness top operating effi ciency and appearance of equipment contribute considerably to savory appetizing food The safest way to ensure full natural food flavor is through cleanliness This means good control of both visible soil dirt and invisible soil microorganisms Establishing a routine cleaning and maintenance schedule will help keep the hot cold food delivery cart running at top operating efficiency and is an absolutely essential part of a comprehensive sanitation program Good equipment maintained and kept clean works better and lasts longer Protect your investment Always follow appropriate local health hygiene regulations regard ing all applicable cleaning and sani tation requirements for equipment CAUTION
44. plays will indicate the actual air temperature within the heated compartments PLEASE NOTE As option an alternate cooking holding temperature may have been preset by the factory when the order was placed cooking 265 F 129 C hold ing 180 F 88 C 170 F 76 or 160 F 70 CAUTION To prevent the unit from being accidentally deactivated during the cooking mode the cooking timers must be manually deacti vated or must be allowed to cycle to zero before pressing the power switch 4 OFF Pressing the power switch OFF prior to deactivating the timers will NOT result in any change to the control status OPERATION LOAD COMPARTMENTS 5 START UP DELIVERY Delivery carts are equipped with a 7 Use the Motor Drive Control to motorized drive Refer to the motor drive control instructions before moving the cart Connect the power cord into an appropriate outlet Close the heated compartment vents located on the inside of each compartment door Select mode of operation e Press xf for Refrigeration amp Freezer compartments BLUE e Press for Heated compart ments RED Press compartments BLUE RED Preheat and prechill empty compartments without trays for approximately one hour To preheat to the cooking RETHER MALIZE REGENERATE temperature set the timers for a minimum of one hour Following a preheating time per
45. rol in the reverse order Use caution when handling the new control to prevent damage to the keypad or the overlay panel surface Do not over tighten the two mounting screws Caution must be used when installing the new control to prevent pinching nicking or cutting the connection wires Check the function of the replacement control by oper ating the delivery cart according the the General Operating Instructions 14 These instructions are SOURCE BEFORE intended for the replacement of controls of the same type and model Special instruc tions are required for retro fitting an electronic timer control in place of a control with a rotating timer CAUTION lALWAYS DISCONNECT sensor or relay connector side FOOD DELIVERY CART FROM THE POWER i CAUTION _ CLEANING OR SERVICING Operation amp Care Manual 8900 12 SERVICE SECTION REFRIGERATION COMPRESSOR MODEL NUMBER NOMENCLATURE XXXX XXXX XXX XXX The only source for complete compressor 5 5 7 7 PRODUCT VARIATIONS information is the serial plate located directly ELECTRICAL CODES on the compressor The serial plate Compressor MOTOR PROTECTION compressor model number nomenclature is COMPRESSOR MOTOR COMPRESSOR MOTOR RATING NOMINAL indicative of the following specifications VARIATIONS If the compressor does not start starts and DISPLACEMENT AND VALVE PLATE runs con
46. sociated with that type of heat induction Because of the even heat application the quality of hot food is maintained for longer periods of time The actual time depends on the type and quantity of product The refrigeration section of the Delivery Cart utilizes a highly reliable commercial refrigeration unit The cold compartment is fully insulated from the heated sections Through the best arrangement of the controls operation of this appliance is simplified One power switch automat ically energizes all functions A variable timer for each heated section automati cally switches the oven mode from holding to a fixed reheating or cooking temperature With the timer in the OFF position the oven is at a reduced fixed holding temperature The Alto Shaam Delivery Cart has x been thoroughly tested checked for proper calibration and inspected to ensure only the highest quality equipment is provided Upon receipt of the Delivery Cart check the exterior of the shipping crate for any physical damage that could result in concealed damage to the contents Uncrate the unit carefully and inspect for any shipping damage Immediately report any damage to the delivering freight carrier See the Transportation Damage and Claims section located in this manual If the Delivery Cart was not received from the carrier in an upright position but appears to be undamaged carefully restore the unit to the correct position as soon as poss
47. ss the ON OFF power switch to the ON position Allow 2 to 3 seconds for control to initialize before using Forward Reverse Control buttons FAST SLOW SPEED SWITCH The yellow FAST SLOW speed switch is located left of the ON OFF Power Switch To engage Fast Speed depress the yellow switch the switch will illuminate For best results start in Slow Speed The cart will accelerate to speed within 3 to 4 seconds Once cart is moving engage Fast Speed This will minimize cart surge REVERSE DRIVE CONTROL BUTTONS The reverse drive control buttons are located toward the top of the drive control housing Pressing either of these buttons will move the cart in reverse or away from the operator EMERGENCY STOP BUTTON When pushed the red emergency stop button completely disengages the motor drive control and will immediately halt all cart movement To restore motor drive function turn and release the emergency stop button in a clockwise direction BATTERY INDICATOR LIGHTS When the motor drive control switch is in the ON position a battery light will illumi nate indicating the condition of the battery charge RED low YELLOW medium or GREEN full To recharge the battery when indicating a medium or low charge connect the cart to the power source until the charge is restored one hour minimum If battery charge is insufficient to maintain the cart through the service period or while en route the motor drive ass
48. t remain connected to the power source when not in service Turn Drive System Power Switch OFF when not in use BATTERY CHARGER The battery charger is located on the Motor Drive Assembly The charger includes one bi color indicator light to show the charging state of the battery A The yellow light indicates the charger is in opera tion but the motor drive battery has not yet reached full charge A green light indicates the battery has reached full charge Charger can operate indefinitely without harming the battery Drive Brake Caution CART FREEWHEELING and DRIVE SAFETY FEATURES To freewheel the cart manually the Drive Power Switch must be OFF then the Drive Brake must be placed in the OFF position See Drive Brake Caution below Restore the Drive Brake to the ON position upon freewheeling completion ALARM CONDITION No 1 With the Drive Power Switch ON and then the Drive Brake turned OFF the drive unit provides dynamic braking movement is possible but difficult If either Forward Reverse Drive Control Buttons are depressed the motion beeper will sound an alarm and the Drive Motor will not operate To clear the alarm and restore operation turn the Drive Brake ON ALARM CONDITION No 2 If the Drive Power Switch and Drive Brake are both OFF then the Drive Power Switch is turned ON the motion beeper will sound an alarm and the drive motor will not operate To clear the alarm and restore operation turn
49. the Drive Brake ON then turn the Drive Power Switch OFF and then ON again ALARM CONDITION No 3 If either Forward or Reverse Drive Control Button is depressed and the Drive Power Switch is turned ON the motion beeper will sound an alarm and the drive motor will not operate OR if either Forward or Reverse Drive Control Button is depressed immedi ately after the Drive Power Switch is turned on the motion beeper will sound an alarm and the drive motor will not operate ALARM CONDITION No 4 If the cart power cord is connected to power and then the Drive Power Switch is turned ON the motion beeper will sound an alarm the green full battery indicator light will flash and the drive motor will not operate To clear the alarm and restore operation disconnect the cart power cord from the power supply turn the Drive Power Switch OFF for 5 seconds and then turn it ON again ALARM CONDITION No 5 If the Drive Power Switch is ON and the cart power cord is connected to power the green full battery indicator light will flash If either Forward Reverse Drive Control Button s are depressed the motion beeper will sound an alarm and the drive motor will not operate To clear the alarm and restore operation disconnect the cart power from the power source turn the Drive Power Switch OFF for 5 seconds and then turn it ON again The motor drive brake must be engaged at all times unless it becomes necessary to move the cart manuall
50. tinuously or short cycles and there are no COMPRESSOR COOLING TANDEM STYLE MODELS COMPRESSOR FAMILY SERIES obvious causes consult the Copeland Compressor Service Manual for helpful information regarding full service to the compressor EVAPORATOR GEIL If the refrigerator compartment does not reach temperature A S RE 22404 check the Refrigerant Sight Glass located in the refrigerator compartment Remove the cold compartment tray side rack with the 3 76mm return for access to the Refrigerant Sight Glass When the unit is fully charged the sight glass will appear clear and the center indicator will be green If there is a leak and the line DRY green is empty the sight glass will have bubbles and the center indicator REFRIGERANT may be yellow If consistent bubbles are seen while the machine is PA running unit is short of refrigerant or the TXV valve may be out of adjustment or defective SIGHT PORT COVER MODEL 1400 DC The cooler uses a TXV valve to meter the flow of refrigerant into the evaporator coil There is a low pressure safety switch located in the suction line to help protect the compressor in U case of a refrigerant leak 6 If the compressor will not start locate the leads of the low pressure safety switch and bypass the connection If the compressor starts at this point a refrigerant leak is evident This leak must be repaired and the system must be evacuated ax s and recharged
51. ule CC 33532 Spring Cap CP 33634 Sprin SP 33635 Switc SW 33526 Switch White Push button Motion Forward Reverse SW 33527 Switch Blue On Off SW 33528 Switch Emergency Stop SW 33032 Tire 8 8 rubber WH 33631 Tire Inner Tube WH 33632 Wheel amp Tire Assembly WH 3896 Cable Heating Replacement Service Kit No 4880 One for each cavity C A U T 1 0 N includes CB 3045 Cable Heating Element CR 3226 Ring Connector IN 3488 Insulation Corner BU 3105 Shoulder Bushing CART FROM THE BU 3106 Cup Bushing SL 3063 Insulating Sleeve POWER SOURCE CAUTION TA 3540 High Temperature Tape ST 2439 Stud 10 32 BEFORE CLEANING OR NU 2215 ALWAYS DISCONNECT FOOD DELIVERY SERVICING Operation amp Care Manual 8900 21 HOT COLD FOOD DELIVERY SYSTEM Slow Fast Switch SW 33526 On Off Switch SW 33029 Emergency Forward Stop Reverse SW 33032 4 total SW 33527 Grip Handle HD 22257 HANDLE A ASSEMBLY Front amp Rear View HD 33525 On Off gt see lt Slow Fast SW 33029 lt x SW 33526 Emergency Stop SW 33032 Forward Reverse SW 33527 Control Board for handle assembly A B amp C BA 33636 Operation Care Manual 8900 22 HOT COLD FOOD DELIVERY SYSTEM Emergency Stop Slow Fast gt SER SW 33032 SW 33526 EMERGENCY STOP LOW FULL dh Forward Reverse 4 total SW 33527 HANDLE ASSEMBLY B Front amp Rear
52. vention of food borne illnesses Temperature monitoring and control during receiving storage preparation and the service of foods are of equal importance The most accurate method of measuring safe tempera tures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a specific temperature INTERNAL FOOD PRODUCT TEMPERATURES HOT FOODS 10 TO 140 F 70 TO 120 F 140 165 F DANGER ZONE CRITICAL ZONE SAFE ZONE 1 60 C 21 49 60 74 COLD FOODS DANGER ZONE ABOVE 40 F ABOVE 4 C SAFE ZONE 36 F TO 40 F 2 C TO 4 C FROZEN FOODS DANGER ZONE ABOVE 32 F ABOVE 0 C CRITICAL ZONE 0 TO 32 F 18 TO 0 C SAFE ZONE 09 OR BELOW 18 C OR BELOW comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene proper handling of raw foods cooking to a safe internal product temperature and the routine moni toring of internal temperatures from receiving through service Most food borne illnesses can be prevented through proper temperature control and a comprehensive program of sanitation Both these factors are important to build quality service as the foundation of customer satisfaction Safe food handling practices to prevent food borne illn
53. y After moving the cart manually the wheels of the cart and the motor drive assembly will respond to even a slight incline unless the brake is reset Maintaining a set brake to keep the cart in a stationary position is an important safety factor CAUTION Operation amp Care Manual 8900 9 HOT COLD FOOD DELIVERY SYSTEM MODEL 1400 DC EXTERIOR DIMENSIONS 62 3 4 1594mm 14 1 4 514mm A xig uo alt SE eio ANo Vo FULL SIZE TRAY STORAGE AREA 15 15 16 Wide x 8 3 4 High lt 23 1 2 597mm 405mm x 222mm lt 20 1 4 514mm gt gt 5 1047mm 1540mm 60 5 8 e IE 1 lt 3 lj 30 762mm 68 3 4 1746mm Operation amp Care Manual 8900 10 Electrical Cord c r 11 279mm lt 41 1 4 SERVICE SECTION The primary purpose of the service section of this manual is to provide the service technician with helpful information regarding basic service to the Alto Shaam Delivery Cart It is not intended to be a refrigeration or heating
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