Best - D Series Service Equipment
Contents
1. MEES N gI Access SYSTEMS s ED211 ED212 SERVICE EQUIPMENT NOTES Available only to registered BEST M aster Keyed System owners apa gt Zr3 S1 Np ACCESS SYSTEMS Z m gt a 3 i W 9 gt Re m N For more information on Stanley Security Solutions products services and office locations visit our web site at www stanleysecuritysolutions com Product information contained in this catalog has been compiled and presented with as much care and completeness as is reasonably possible Errors or mistakes may be present and in many cases reliance has been placed on information supplied by other manufacturers which may be in error or which may be subject to changes or modifications by the manufacturer without notice and without obligation Therefore no guarantee can be made or should be assumed or implied with regards to product information contained in this catalog Security Solutions Stanley Security Solutions Inc 6161 E 75th Street Indianapolis Indiana 46250 10M 113 2013 Stanley Security Solutions Inc ewww stanleysecuritysolutions com BAS0332. re es 4 ES SERVICE EQUIPMENT 6 ACCESS SYSTEMS TABLE OF CONTENTS COM BINATING SERVICE EQUIPM ENT Page Page CDAST SEDZ a0 COMMIMNATING RAL ices onnecs omaneeui anne 2 CORMAX Patented Keying SyStern sessssssssssssssissssussssssissesssses 5 ADA KEY COMPINGEOM e a E E e E EE 2 QU I C SYSTEM COM BINATING TOOL PACKAGES AD502 D Digital Calibration Gauge incase cccnsesconrccneeeerces 2 QU I C System Combinating Tool Packages vevsssssssssssseessstssssesuee 6 ADAZ4 Standard Rey Carnage soosoo 2 QU I C System Combinating Tool Descriptions sss 7 DEON N NOEC iare tere 2 CYLINDRICAL TUBULAR CD517 Core Capping Decapping Press eer neces 3 83KA2A 83KA2B Adaptor K tS ssssssesisisisisiirsisensrsissnsn 8 DONNE OCET oaae 23 KOS52 Adaptation OE NE eonenna 8 CO540 BestCore Capping BOE B 2s Katova BoD oeer 8 CO SAG EJS CCR PIN a neee e a 3 KD315 Face Plate M arking Chisel ususuiisinseuunsunn 9 CO Mand Cap ping Rne E E E E 3 KD325 Strike Plate Locating Pithesssssssssssssssssssssssssssssssissesssss 9 DD513 Core and Key Marking BIOCK w cc ssscssssssssssvsesssssssessssssssssssseees 4 KOENA Borina h o Kits terete tice ureeaiovlecaneteniina 9 CDS 35 Graphite GUN aeaa e E 4 PADLOCK SERVICE EQUIPM ENT CASS CON NENE Rams ianea 4 11B20FF Frangible Shackle Replacement Kit ssssssssssssssesssseen 9 ADO Key Marking PENS ssscsssstsssccasnumnuarssasinensinnnnonn 4 BD654Padlock Disassembly TOO ausssssssssssssssssssssssssssssssstsssssn 9 DD502 DD503 Letter and N
3. except for a twist of your wrist The special system strips in this kit are intended to be stored after use and re used repeatedly inmauag QU I C LOAD Tool QLT 6 or 7 pin This tool holds the core during combinating and provides color coded visual chamber identifiers that match the QU I C KEY pin segment calculator This provides constant orientation greatly reduces errors and speeds production Universal QU I C KEY Kit and Viewing Base QU 1 C TEST Tool QTT This revolutionary tool is used with the QU C LOAD Tool and allows you to test combinated cores before you cap them It applies temporary spring pressure to all chambers so you can test every key If a mistake has been made you can correct the error while it is easy to do without having to punch out and waste any QU 1 C LOAD Tool pins caps or springs If all the keys work properly you can then permanently cap the core with complete confidence NOTE This tool must be used with the QU I C LOAD Tool or QU I C TEST Adapter QU I C CHEX Tool QCT QU I C TEST Tool This tool allows you to eject the pins into the clear viewing tube to visually inspect the pin segments of any chamber for accuracy without worrying about balancing the pin stack Itis easy to safely return the pin stack to the core Also useful for transporting pin stacks QU I C Tw eez jector QT QU 1 C CHEX Tool 2 in 1 tool that combines a full size custom tip tweezer with an ejector pin t
4. the set of the cap when the hand capping pin is employed Size 1 x 1 x2 To order specify CD540 core capping block CD547 Hand Capping Pin included in kit CD517 With the core held securely in the capping block the hand capping pin may be used to seat the cap and thus seal the segments into each barrel of t he BEST core To order specify CD547 hand capping pin CD548 Ejector Pin included in kit The ejector pin of this handy tool may be inserted into the ejector pin hole located at the bottom of each barrel opposite the cap of every BEST core to eject the pins spring and cap from the barrel preparatory to recombinating To order specify CD548 ejector pin CD540 CD549 Combinating Tw eezer included in kit Combinating tweezers are available to assist in handling the small caps springs and pins used in combinating BEST cores To order specify CD549 combinating tweezers CD547 os CD548 CD549 Available only to registered BEST M aster Keyed System owners IP MEN D NU ACCESS SYSTEMS COM BINATING SERVICE EQUIPM ENT DD513 Core and Key Marking Block This steel tool securely holds any BEST core and or key for accurate stamping with letter and number dies Size is 1 x1 x 2 NOTE Marking the face of Peaks cores can damage the face resulting in faulty operation To order specify DD513 marking block DD514 Core and Key Marking Plate This plate can hold 5 cores
5. for end marking 5 cores for side marking and 10 keys for bow marking at one time It speeds the marking process and helps avoid error in sequential numbering and lettering A heavy casting 8 x6 x7 NOTE M arking the face of Peaks cores can damage the face resulting in faulty operation To order specify DD514 marking plate CD504B stamping plate face only 87 cores CD504C stamping plate side only 50 cores DD514A magnetic strip CD535 Graphite Gun Flaked graphite provides penetrating lubrication to all working lock parts and remains dry throughout lock life Degrease and clean previously lubricated locksets before applying DD514 graphite To order specify CD535 Graphite CD535A One pound refill graphite CD433 Combinating Parts Bin These convenient bin racks are available for all size BEST systems All bin racks are free 4 standing and made for use on any desk or table top Bins are designed for quick easy f access to pin segments and parts yet lessen the possibility of accidental intermixing of pin segments when segmentis dropped Extra bins may be used for storage of pins and caps To order specify CD433 AD504A Key Marking Plate This popular key marking plate makes bow marking large amounts of keys even easier by allowing 55 keys to be placed at one time Both standard and patented keys can be used with this plate This size is 13 x 12 x4 To order specify AD504A Available only to registered BES
6. Cylinder Wrench The BEST mortise cylinder wrench and test handle is an essential double purpose tool It is used primarily to install or remove BEST mortise cylinders without marring the cylinder surface finish It is also used to align throw pins and as a testing tool when installing mortise or tubular units The single end may be used to test the lock operation To order specify ED211 mortise cylinder wrench ED212 Mortise Cylinder Cam Assembly Tool Fast attachment of cams to BEST mortise cylinders is effected with this important device It works equally well with adaptation cams permitting relocking of any masterkeyed mortise lockset through use of BEST replacement cylinders Approximate length 1 To order specify ED212 mortise tool ED221 Mortise Cylinder Thread Repair Die Tool for re threading 1 2 diameter cylinder To order specify ED22 thread repair die 1E cylinder ED222 Cylinder Cam Testing Tool Engages throw pins and activates cam for testing To order specify ED222 cylinder cam testing tool 3ED224 Hole Tap for 1 Mortise Cylinder Tap tool is used to re thread housing threads for 3E mortise cylinders To order specify 3ED224 hole tap for 1 mortise cylinder ED225 Hole Tap for 1 Mortise Cylinder Tap tool used to re thread housing threads for 1E mortise cylinder To order specify ED225 hole tap for 1 2 mortise cylinder Available only to registered BEST M aster Keyed System owners aoa gt
7. T M aster Keyed System owners agi gt Cc E IN e x W ACCESS SYSTEMS COM BINATING SERVICE EQUIPMENT DD502 Letter and DD503 Number Dies Durable high carbon steel number and letter dies for marking BEST cores and keys are available in 1 16 or 332 letter heights To order specify DD502 letter dies or DD503 number dies and add the height of letter required Example DD502 letter dies x 332 DD502 DD537 BEST LPS Spray Lubricant Factory tested and approved greaseless lubricant leaves a thin continuous lubrication film Can be used with locks even where other lubricants have been applied Conforms to ANSI 156 6 cycle tested standards To order specify DD537 BEST LPS lubricant 5ED261 Slide Capping Block The capping process for single shearline 5E cylinders requires the following Slide Caps 5E For 5E Cylinder DD537 5ECP6 6Pin 5ED261 Capping Block 5ECP7 7 Pin 5ED262 Cap Depressor 5ED253 Thread Tap b Matches standard 24 thread on 5E series cylinder locks To order specify 5ED253 thread tap 5ED261 5ED253 CORM AX PATENTED KEYING SYSTEM BEST CORM AX is the premier patented keying system offered by Stanley Security Solutions CORM AX will meet your needs for security key control and convenience A simple solution with no compromising allowed CORM AX is the upgrade path for existing BEST Standard Premium and M X8 customers and itis an essential element of non residential acces
8. Y Universal Package A a Z Universal QU 1 C KEY QU I C LOAD Tool QU I C TEST Tool QU I C CHEX Tool QU I C Tweez jector QU I C Preamer Kit and Viewing Base QU I C TEST Adapter QU I C PowerPreamer CKT 80 Core amp Key Tray To order specify UL BQUP or PQUP A2 or A4 60r 7 pin Available only to registered BEST M aster Keyed System owners PES SERVIC W ACCESS SYSTEMS aaa QU I C SYSTEM COM BINATING TOOL DESCRIPTIONS Dedicated QU I C KEY and Viewing Base QKD A2 or A4 6 or 7 pin GM and CTL This unique tool is permanently built to provide every pin segment calculation for your specific master key system GM and Control Every calculation is clearly displayed and incorporates an innovative color coded system No math skills are required no pen and paper are necessary no slide charts no computer programs and no power needed except for a twist of your wrist Available in A2 or A4 6 or 7 pin Universal QU I C KEY Kit and Viewing Base QKU A2 or A4 Dedicated QU I C KEY This kit allows you to custom build a QU I C KEY for any A2 system that you are working on kits also and Viewing Base available for A4 systems It will provide every pin segment calculation for the system you select Every calculation is clearly displayed and incorporates an innovative color coded system No math skills are required no pen and paper are necessary no slide charts no computer programs and no power needed
9. gh Bolt Drill J ig Special accessory jig aids in aligning 4s holes for through bolt mounting of 9K cylindrical locks Simply install latch first then insert jig in 2 bored hole align with door edge and drill with 16 bit To order specify KD303 KD352 Cut Off Fixture y KD303 drill jig Available only to registered BEST M aster Keyed System owners E 3EST SERVICE x W ACCESS SYSTEMS CYLIN DRICAL TUB ULAR KD304A Boring J ig Kit The KD304A jig kit is made for boring cut outs in wooden doors for Fed Spec 160 and 161 series cylindrical tubular locksets doors 1 to 2 thick The KD304A kit includes the boring jig to drill wood doors for 2 234 3 and 5 backsets a quick release adaptor for drill chuck a 2 bit and a 1 diameter x 9 bit The following kit items can also be purchased separately x KD309 2 bit eo KD318 1 dia x 9 bit KD319 y quick release adaptor EA To order complete kits specify KD304A Kit KD312 and KD315 Face Plate Marking Chisel i KD325 Strike Plate Location Pin aiii KUSA acess The KD315 face plate marking chisel which locates the mortising for the face plate and the KD325 strike locating pin which centers the strike for proper installation and is used for Fed Spec 161 cylindrical lockset 1 e x 2 and BEST series 82T amp 83T tubular locks The KD312 face plate marking chisel is available for Fed Spec 160 1 x 2 p
10. hat can tamp down or eject pin segments A real time saver no need for a separate ejector pin QU 1 C Preamer QPT This tool allows you to pre ream the top of core chambers This removes any burrs and creates a slight QU I C Tw eez jector funnel like effect so that 4 top pin segments can drop more easily into the core A protective cap is Supplied and the other end of the tool contains an ejector pin P QU 1 C Power Preamer QPP This tool attaches to any hand held power screwdriver and allows you to pre ream the top of the core QU I C Preamer chambers faster This is beneficial when doing large combinating projects a QU I C TEST Adapter QTA QU 1 C Pow er Preamer This is an accessory for the QU I C TEST Tool and can be attached and removed as required It enables testing of cores without having to load them into the QU I C LOAD Tool Core amp Key Tray CKT 12 QU 1 C TEST Adapter Provides 12 positions for cores or keys It safely holds and transports combinated cores until they can be capped Works with 6 and 7 pin BEST style or PEAKS interchangeable cores Core amp Key Tray CKT 80 Provides 80 positions for cores or keys for large combinating projects It safely holds and transports CKT 12 Core amp Key Tray combinated cores until they can be capped Works with 6 and 7 pin BEST style interchangeable cores Also accommodates PEAKS Cores with extended front NOT compatible with special 140 spacing core
11. ing block springs 5ES1 and caps 5ECP 5ED253 thread tap See page 5 for details To order specify 5ED250 2 for A2 system 5ED250 3 for A3 system 5ED250 4 for A4 system AD433 Key Combinator The key combinator is used to cut new or additional keys when required BEST combinations are cut in accordance with the original masterkeyed code with no reliance on a pattern key As a result inaccurate tolerances are not introduced into and compounded within the system as second third and fourth generation keys are cut Note Key combinator is available for standard premium or Peaks systems To order specify AD433 2 A2 system AD433 3 A3 system AD433 4 A4 system AD433P Premium AD436 Peaks 6 pin AD437 Peaks 6 pin A AD434 Key Carriages Spanner Wrench A70558 Additional key carriages for the AD433 key combinator allow you the flexibility to change from one keyway style to another Changing carriages is simplified by the modular design of the combinator and chassis NOTE The AD502 D Calibration Gauge must be used when changing carriages to verify the accuracy of key cuts Please refer to the key combinator service manual for detailed instructions To order specify AD434 Carriage AD434P Carriage for premium keyways Available only to registered BEST M aster Keyed System owners aot 193 N gI Access SYSTEMS COM BINATING SERVICE EQUIPMENT AD501 Key Cut Indicator included in kit The key c
12. lable only to registered BEST M aster Keyed System owners aga gt HESI X gI ACCESS SYSTEMS QU I C SYSTEM COM BINATING TOOL PACKAGES Dedicated Packages These QU I C KEYS are permanently factory built specifically for just one key system GM and Control codes required Intended for long term use by Institutional Locksmiths who continuously work with the same key system s BQDP Basic QU I C KEY Dedicated Package Includes the 7 main system tools Dedicated QU I C KEY QU I C LOAD Tool QU I C TESTTool QU I C CHEX Tool QU I C Tweez jector QU I C Preamer and Viewing Base PQDP Professional QU I C KEY Dedicated Package B S E S Dedicated QU I C KEY QU I C LOAD Tool QU I C TEST Tool QU 1 C CHEX Tool QU I C Tw eez jector QU I C Preamer and View ing Base QU I C TEST Adapter QU I C Power Preamer CKT 80 Core amp Key Tray To order specify UL BQDP or PQDP A2or A4 6or 7 pin GM and CONTROL Codes Universal Packages You get to custom build a QU I C KEY for any A2 key system that you are working with These kits are better suited for temporary use and re use not for long term continuous key system use A4 System Kits are available BQUP Basic QU I C KEY Universal Package Includes the 8 main system tools een DV Universal QU I C KEY QU I C LOAD Tool QU I C TEST Tool QU I C CHEX Tool QU I C Tweez jector QU I C Preamer Kit and Viewing Base PQUP Professional QU I C KE
13. reparation e l To order specify ey KD312 face plate marking chisel 1 160 amp E 4 KD315 face plate marking chisel 1 161 C KD325 strike plate locating pin a A KD315 KD325 Fed Spec 161 PADLOCK SERVICE EQUIPMENT F3 Frangible Shackle Replacement Available for 11B 720 The frangible shackle padlock is designed for fire and safety equipment cabinets etc where casual entry is to be prevented For more information on the 11B fangible shackle please refer to the B Series Padlock catalog section or visit www bestaccess com Broken shackles are easily replaced on site and may be ordered separately A complete extra frangible shackle kit including three extra frangible shackles three extra shackle springs and a disassembly tool may be ordered by adding suffix K to the catalog number Frangible shackles are available in bronze material only To order specify Example 11B 20FK kit only To order shackle only add suffix FF and omit pin size Example 11B 20FF frangible shackle only Concerning Proper Installation Installation instructions for any BEST product should be carefully followed for 11B 20FF proper operation of the installed unit If improperly installed malfunction of the unit may result BD654 Available only to registered BEST M aster Keyed System owners ee i ao EC NI aoe 32 A W ACCESS SYSTEMS M ORTISE AND RIM CYLINDER ED211 Mortise
14. s To order specify UL part number shown above other system information if requred CKT 80 Core amp Key Tray Available only to registered BEST M aster Keyed System owners age gt HESI X I ACCESS SYSTEMS CYLIN DRICAL TUBULAR 83KA2A Mortise to Cylindrical Lock Adaptor Kits Mortise lock mounting may be converted to BEST 6K and 8K cylindrical lock through use of this kit Specifications Materials Stainless steel Finish 630 Only Escutcheon 3 x 8 x 050 thickness Strike 1 x 8 with 6 lip 1 4 to center Face plate 83KF1 8 x 1 wide Backset 2 Fed spec 161 Door thickness Door thickness is increased 7s for mounting either 6K or 8K series locksets To order an adaptor kit specify 83KA2A adaptor kit One Piece Universal M ortise Cylindrical to Cylindrical Adaptor Kits Doors previously mounted with another manufacturer s lockset may be quickly adapted to a BEST cylindrical 6K and 8K lock through use of one of the following kits Specifications Materials Stainless steel Finish 630 only Face plate recess 2 x 1 Backset 2 x1 Fed Spec 161 Door thickness 1 To order specify Kit number and door thickness Example 83KA2B x 1 Adaptation Cutoff Fixture To assist in adapting cylindrical locksets made by other manufacturer s to BEST s knobs and master keyed cores adaptation cutoff fixtures are available 83KA2B KD303 Throu
15. s control as security administrators strive to eliminate the unauthorized duplication of keys CORM AX CORM AX offers the following features and benefits Patented Keying System A long term US utility patent that guarantees the extended useful life of the system through 2027 e A second independent locking mechanism that utilizes a patented set of built in side pins to provide higher security Several levels of geographical exclusivity including national exclusivity are available via the patented side pin feature CORM AX cores and keys are available exclusively through Stanley sales offices Key blanks are only sold to individuals authorized by the customer to ensure key blanks do not end up in the possession of unauthorized personnel either inside or outside the customer s facility e CORMAX cores are certified to meet the security safety and reliability requirements of BHM A A156 5 Grade 1 e Picking and drilling resistance options are available if higher levels of security are desired e Complete factory masterkeying service offered and at no charge with purchase of BEST locksets and PHI exit devices Keyways are organized in families of four keyways each with double milled and quad milled key levels to facilitate the design of masterkey systems in multi building campuses BEST CORMAX cores are compatible with all existing BEST interchangeable core housings eliminating the need for new or modified locksets Avai
16. umber Dies sssssessirsersriesrsesrsess 5 MORTISEAND RIM CYLINDER D537 BEST UPS Spray LUNE GI occaecas 3 ED211 Mortise Cylinder Wrench sssrin 10 BEPC WINGED SERGE CONIMA oaeo 3 ED212 Mortise Cylinder Cam Assembly TOOL essssssssssssesssstensstns 10 COM BINATING SERVICE EQUIPMENT CD431 Combinating Kit This small desk drawer size kit contains everything necessary to combinate a BEST core Itincludes a complete selection of pin segments springs caps a capping block two capping pins an ejector pin tweezers two standard keys and a key gauge When securely closed the kit may be carried in any position without mixing contents Kits can be ordered separately or combined 1C core amp 5E cylinder To order 1C kit only To order 1C amp 5E combined kit CD431 2 A2 system CD431 25E A2 system CD431 3 A3 system CD431 35E A3 system CD431 4 A4 system CD431 45E A4 system Pe ee _ a8 of ow 6S EBT Pin segments included in kit Close tolerance segments assist in accurate combinating a on aa om BARAR Core springs included in kit This properly sized spring facilitates consistent action in all i an BEST figure 8 cores c To order specify 22S springs Core caps included in kit Barrels are securely sealed by applied core caps To order specify 21C caps 5ED250 Combinating Kit Single Shearline Similar to standard CD431 kit for figure 8 cores the single shearline kit provides a special 5ED261 capp
17. ut indicator makes it possible to immediately determine the proper cut of BEST keys For accurate test use AD502 D Digital Calibration gauge see below Key cut indicator is heavy steel 2 he X 1 To order specify AD501 2 for A2 system AD501 3 for A3 system AD501 4 for A4 system AD501 AD502 D Digital Calibration Gauge The new combinator calibration gauge M anual or D Digital is designed to be used with the AD433 and AD433P key combinators It can be used for normal combinator inspection and adjustments or for calibrating the combinator after changing carriages Each gauge comes complete with detailed instructions for use To order specify AD502 M anual AD502 D Digital CD517 Core Capping Decapping Press Heavy Duty AD502 D Digital Calibration Gauge In one smooth operation this press seals all barrels of either a 6 or 7 pin combinated core The cap seating depth is adjustable This very rugged tool bolts to the bench and lasts indefinitely To order specify CD517 core capping press Keyway Block out Kit A block out blade may be inserted into any BEST system to prevent insertion of an operating or control key Provides quick efficient lockout Available for Standard Premium and Kaba Peaks cores contact your local Stanley office for order information CD540 Best Core Capping Block included in kit The barrels of the core are in alignment with corresponding barrels in the capping block and meter
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