Protec Ecomax Film Processor - ServiceNet Medical X-Ray
Contents
1. medical systems Film Processor Operation Manual Machine No Type Installation Date PROTEC GmbH amp Co KG a In den Dorfwiesen 14 D 71720 Oberstenfeld Germany i Telephone 49 7062 9255 0 e mail service protec med com Subject to change EU Declaration of Conformity EU Declaration of Conformity PROTEC declares that the product Description ECOMAX Machine type X Ray Film Processor Model no 1186 x 0000 x is anumber between 1 and 9 conforms to the following harmonized standards Safety IEC 61010 1 2001 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 61326 1997 A1 1998 EN 61000 3 2 1995 A1 A2 1998 A14 2000 EN 61000 3 3 1995 according to the regulations of the Medical Device Directive 93 42 EEC Class 1 the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EG Supplementary guidelines DIMDI DE 0000042967 WEEE DE 55471807 PROTEC GmbH amp Co KG Lichtenberger Strasse 35 D 71720 Oberstenfeld Germany Place and date of issue J 2 Oberstenfeld 02 July 2007 Jochen Krupp Technical Manager Analogue Systems CERTIFICATE DQS GmbH Deutsche Geselischaft zur Zertifizierung von Managementsystemen 375503 CM fill art Seiten 2 ECOMAX Table of Contents tanara 3 4 6 Technical Specifications Safety IMStrUCtlONS H F ac pata aaa e de2. 24 cm 870 mi m2 690 ml m 650 mlym2 520 ml m 18 cm 1150 mym2 920mlm2 875 mlym2 690 ml m Setting at 50 Hz current resp settings at 60 Hz current are in brackets Standard setting ECOMAX 15 Care Care Daily Care Before use Remove dirt and dust from film infeed with soft cloth Run2 3 cleaner films through the processor to remove all accumulated dirt and dust from the rollers Check the liquid level in the replenishment containers and if necessary refill Leave light protection cover open when no film is in the processor This avoids condensation on infeed After use When work has been completed at the end of the day drain water out of the machine This avoids the growth of algae in the water Attention Do not allow liquids to enter the interior of the unit Liquids may cause damage to the processor Weekly Care The developer chemicals cause residue buildup in the machine This residue has a negative effect on the developing process of the film material For this reason the processor should be regularly cleaned Proceed as follows 1 Switch the machine off lift of light protection cover and cover 2 Loosen the securing latches of the roller racks red blue and beige on the drive shaft 3 Remove the roller racks First remove the developer rack red Then remove the fixer blue and dryer black racks one after the other The roller racks of the developer and the w
3. Technical Specifications Film transport Continuous roller transport system Film formats Processing capactiy In general sheet films up to max 35 8 cm 14 1 width Smallest film format 10x10 cm 4x4 74 films 24x30 cm 10x12 per hour standard model feed film crosswise Process time Standard 105s Linear speed Standard 37 cm min 14 5 in min Developer time Standard 29 s Tank capacities Developer fixer 2 3 litres each 0 51 gal and water tank 2 1 litres 0 46 gal Circulation system Developer and fixer are continiuously circulated by a circulation pump Replenishment Automatic replenishment by film detection in rela tion to film length Developer temperature Ex works set to 32 C 89 6 F In exceptional cases can be set by a technician Fixer temperature Adjusted to developer temperature by heat exchanger Water connection Permissible water pressure 2 10 bar 29 145 psi permissible water temperature 5 30 C 41 86 F Water consumption 1 0 litres per minute 0 26 gal min when process ing Drain capacity 7 litres per minute 1 85 gal min Noise level Less than 60 dB A Heat emission Operation 0 1 kJ s Development 1 1 kJ s Environmental condi tions 1 Temperature 18 40 C 51 6 104 F venti lated room room temperature should be lower than set bath
4. cated by an acoustic signal If you try to insert a film during warm up an interval sound will occur perma nently Bath heating failure If the developer temperature is not reached within 30 minutes the LED starts flashing rapidly and an inter val sound occurs permanently LED Symbol for film feed released Symbol for film feed locked A 12 Important processing films Safety function stops film transportation when cover is re moved Therefore keep cover placed on the machine when ECOMAX Operation Before use 1 Close water drainage stop cock 2 Open water tap 3 Switch processor on 4 Check liquid level in replenishment and drainage collecting containers 5 Wait until the developer temperature is reached The LED stops flashing when the heat up phase is completed 6 Run cleaning films through processor Working procedure 7 Processing films Open light protection cover Important Put film first on left side of infeed tray and then feed in During processing films please watch the Feeding film LED If it flashes wait until it stops before feeding the next film the LED must be continuously on and an acoustic signal must indicate that it is okay to feed a film After work 8 Switch the unit off 9 Close water tap 10 Open water drainage stop cock and drain water out of the machine Stand by mode When no film is being processed the
5. contact of main switch if no voltage change main switch Check input voltage at electronics If the voltage is normal exchange the electronics if no voltage check the cable wiring harness Do only use original PROTEC fuses with gilded caps as re l placement part They are optimzed for use with PROTEC proc essors 3 Drive 3 1 Film transport not running When placing processor cover on the cover switch should be activated re adjust if necessary Cover switch does not switch when activated Replace Check drive motor If voltage can be detected on motor then motor is defective e Check screwing of chain wheel on motor and driveshaft 3 2 Machine does not start automatically With the unit switched on insert a film in the feed If the LED begins to flash the film detection switch is okay if not check the position of the actuator and replace the switch if required Check the following parts film detection switch connecting cable for film detection switch electronics module e Check the connecting cables between the electronics module and slots of the components motor dryer heating and solenoid valve If the connec tions have no fault then the electronics module may be defective 3 3 Machine doesn t stop automatically LED flashes continuously Check positioning of the film switch actuator or replace the film detection switch Check the following parts connecting cable of
6. see page 11 item 1c 9 For quality check process test films Before you go on holiday or if your processor will not be in use for longer than two weeks all the chemicals have to be drained from the tanks In case you don t want to do a complete tank cleaning at once then fill the tanks after emptying with water Attention Do not use alcohol containing solvents to clean the machine The colour changes in the baths is normal it is caused by the properties of the chemicals ECOMAX 17 Maintenance Disposal Maintenance Disposal Maintenance Protocol Installation Name Machine type Serial number Technician Training by Telephone Date Guarantee until Parameters Set Developer temp Dryer temp Cycle time Dev reg volume Dev reg volume Anti oxidation Developer Fixer Film type Changed by Date Developer temp Dryer temp Cycle time Dev reg volume Dev reg volume Anti oxidation Developer Fixer Film type Changed by Date Developer temp Dryer temp Cycle time Dev reg volume Dev reg volume Anti oxidation Developer Fixer Film type Changed by Date Maintenance work performed see page 19 Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next ma
7. 2004 0 0003 Electrical power cable 220 240 V 2004 0 0021 Electrical power cable 220 240 V 8 2018 0 0001 Water inlet tube 9 1286 0 0000 processor stand 10 1101 0 2000 Replenishment tank 25 dev 1101 0 2100 Replenishment tank 25 fix 11 1101 0 1700 Suction pipe with filter for 25 vessel 12 1101 0 4100 Floating cover developer 13 1170 0 1400 Combination unit switch 14 2010 0 0010 Fusible gold T 10 A 250 V UL 15 1186 0 0805 Bracket film outlet 2018 0 0012 Hose 10 x 2 mm celar reinforced 2018 0 0009 Hose 10 x 2 mm blue reinforced 2018 0 0008 Hose 10 x 2 mm red reinforced 2018 0 0005 Hose 4 x 1 mm green 2018 0 0021 Hose 9 x 2 mm red transparent 2018 0 0022 Hose 9 x 2 mm blue transparent 2022 0 0004 Tube clamp 2022 0 0019 Wire tube clamp 1101 0 4600 Floating balls 300 pcs 1101 0 4800 Floating balls 200 pcs ECOMAX 33 Spare Parts Fixer Developer Water Pos Order No Description 20 0202 1 0008 Replenishment pump 2KBA 220 240 V 50 60 Hz 0202 6 0008 Replenishment pump 2KBA 115 V 50 60 Hz 20a 0002 1 0008 Conical valve for pos 20 21 2002 1 0013 Circulation pump 220 240 V 50 60 Hz 2002 6 0013 Circulation pump 110 V 50 60 Hz 22 1160 0 0702 Elbow fitting 23 1160 0 0710 Rubber hose stub 24 2006 5 0004 Solenoid valve 220 240 V 50 60 Hz 2006 6 0003 Solenoid valve 110 V 25 0186 0 2200 Temperature controller set 11
8. 40 C Electrical connections 220 V 50 Hz or 220 V 60 Hz 110 120 V 60 Hz Power consumption 10W Weight 5 kg empty 30 kg filled Floor space required 0 03 m2 ECOMAX 24 ECOMAX Service Manual Table of Contents Installation Data Aa Pan 26 Trouble Shooting iei te oaia ge ansionsa asaan aaa ad aaa ua i 27 Spare PariS sa a c aa d d iai iii ii 33 KEE EE A0 ECOMAX 25 Installation Data Installation Data 88cm 34 7 66cm 26 0 i 5 5 da T p jw 5 Optional processor stand 6 accessory 59cm 23 3 64cm 25 2 1 Wall socket 220 240 V 16 Aor 110 V 15 A depending on machine Darkroom model Power supply should 7 be equipped with earth leak age breaker 25 A 30 mA nominal fault current In addi tion a power control switch can be installed 50cm 20 2 Fresh water connection 3 4 with stop cock permissible pressure 2 10 bar water tem perature 5 25 C 3 Drainage plastic pipe PVC y 50 mm 2 incl syphon 4 Drainage or collecting contain ers for used developer Sin 60x40cm 16 24 5 Drainage or collecting contain ers for used fixer 6 Storage location for replenish ment tanks Below machine or externally 130cm 51 7 Ventilation of darkroom is required 8 Sink with freshwater and flexi ble
9. according to manufacturer s instructions A 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 2 29 2 30 Attention Do not use chlorine containing cleaning agents Fill developer and water tank with tank cleaning agent do not use the replenishment pumps to do so Fill fixer tank with water Place suction pipes into empty tanks Install cover switch machine on Wait until the operating temperature is reached observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent Activate the transport activate film intake After approx 15 minutes observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent switch film transport off Remove cover neutralise developer tank observe information concerning temperature time cleaning proce dure contained in the datasheet of the tank cleaning agent Switch machine off Empty all three tanks Fill machine with water and switch it on Put suction pipes into vessels with water Activate the film intake until the replenishing system is filled with water Check all pumps for tightness Switch machine off Drain tanks Fill tanks 3 4 with water Switch machine on Activate film transport for a few minutes Switch machine off and drain all three tanks Repeat item 2 20 to 2 29 i
10. be covered by a silicone hose and be insulated with plas tic foam Temperature is set too high at the temperature controller Set a lower tem perature value by turning counterclockwise See Calibration of developer temperature on page 30 If no error can be detected in the temperature sensor the temperature controller is defective 4 3 Developer temperature too low e Check circulation pump Air lock in the circulation pump vent pump see page 11 If no circulation can be detected check wiring of circulation pump pump possibly defective Bath is not heated check temperature safety switch on heat exchanger ser e Check heating element impedance across the element should reach I approx 66 W pp Check temperature sensor see 4 2 If no other error can be detected the temperature controller may be defec tive 4 4 Developer temperature too low fixer temperature too high Airlock in the circulation pump vent circulation see page 11 4 5 Calibration of developer temperature Temperature fluctuations can be compensated for by the temperature controller The controller is accessible from top Remove the cover plate above the pumps Adjustment of the controller is expained on the drive shaft next to it see figure 5 Film defects 5 1 Films will not dry No air comes out of air channel check fastening of fan impeller motor may be defective Cold air comes out of ai
11. chain wheels can be replaced Note that the follow up time must be adjusted at the controller The following gear combinations are available 220 240 V 50 Hz versions 110 120 V 60 Hz versions 220 240 V 60 Hz versions t Gm Gs DIP Devel Feed t Gm Gs DIP Devel Feed switch oper time speed switch oper time speed positions s cm min positions s in min 105 14 17 125 325 347 102 12 18 15 36 140 102 12 17 125 31 7 35 6 113 12 20 125 35 0 12 6 122 12 17 125 38 0 29 7 122 10 18 125 38 0 11 7 120 12 20 125 37 2 30 3 136 10 20 142 42 0 10 5 130 12 18 142 40 2 28 1 149 10 22 210 46 4 9 6 132 12 22 142 41 27 5 144 12 20 150 44 7 25 2 158 12 22 210 49 2 23 0 t Processing time in seconds Gm Chain gear on motor shaft Gs Chain gear on drive shaft 4 Chemicals Baths 4 1 No circulation in bath Circulation pump works but no circulation in bath Air lock in heating and circulation system Vent the pump see page 11 item 1c Particles in the pump chamber The pump chamber can be opened easily by removing the four clips When closing the pump ensure that the rubber seal is positioned correctly and not damaged e Check connection of pump circulation pump possibly defective ECOMAX 29 Trouble Shooting 4 2 Developer temperature too high Check fastening of the temperature sensor of the temperature controller It must be seated firmly on the tube must have been installed with heat transfer grease
12. film detection switch and electronics module 3 4 Film transport does not function fan runs Check screwing of chain wheels and run of chain 3 5 Machine stops before film comes out The follow up time is the part of the processing time that follows passing of the film detection switch Activate the switch in the feed tray with a film and remove the film Measure the time until the processor stops automatically Change cycle time if necessary The follow up time can be set with a DIP switch on the controller When the unit is restarted after a change of the setting the new pro gramming will be saved The figure below illustrates the setting options ON ON ON ON H WU en DU D D 234 Diss EE 124 125 5 142 5 150 5 210 5 28 ECOMAX Trouble Shooting SROTEC 3 6 Relation between processing time and developer temperature The following chart demonstrates guiding values for the relation between developer temperature and processing time Variations are possible depending on the various films and chemicals Changing the transport speed see 3 7 Total processing time Developer temperature 105s 32 C 34 C 110 s 32 C 34 C 117 s 32 C 34 C 124s 30 C 33 C 3 7 Changing the transport speed The processing speed can be changed by changing the gear wheels The upper EPAC must be removed First loosen the screw on the chain tensioner After re moving the drive motor and the drive shaft the
13. for a period of 20 seconds This prevents the build up of crystals on the rollers Anti Oxidisation Function Also during the stand by the developer chemicals are subject to change which causes their deterioration By means of the time replenishment a replenishment cy cle is activated after 60 minutes without replenishment The pump runs for 10 seconds With this function the quality of the developer chemicals are main tained even when standing idle for long periods 14 ECOMAX Operation Automatic replenishment Depending on the processed amount of films the chemicals are replenished auto matically This is done by pumping chemicals from the replenishment containers The surface area of the film processed is calculated on the basis of the film detec tion switch at the film feed For every 40 seconds that the film detection switch is activated a regeneration cycle of 13 seconds is started thus a volume of fresh chemicals is introduced that is adequate for the film length processed This corre sponds to a regeneration rate of 600 ml pro m2 of film at a film width of 35 cm The chart below shows the replenishment rate in ml per m2 film surface in relation to film width and setting of the pump REPLENISHMENT RATE Setting of the replenishment pump 100 85 75 62 Setting of the replenishment time by the controller Film width 13s 10s 13s 10s 35 cm 600 mim 470 mlym2 450 mim 350 mim
14. required to install an earth leakage switch with 25 A 30 mA nominal error current Electrical connections should be carried out according to reg ulations by an electrician 2 Transport Due to the weight and dimensions of the film processor ECOMAX should always be carried by two persons To do so hold the machine on the sides of the bottom pan see figure While putting the machine down watch the position of the levelling feet to prevent damaging these 3 Set Up Unpack the Processor Remove light protection cover and machine cover remove roller racks begin with the developer roller rack red Remove the brackets for film output from the packaging and press them into the openings on the rear of the film output until they snap into place Be sure the long side of the bracket points inward and touches the film output on top see figure Table top installation In the event that the processor is to be installed on a work top or table the four ad justable feet should be screwed on Attention Machine should not be installed on table top without adjusta ble feet The ventilation openings under the machine must not be blocked as this can cause overheating Unit with Worktable Ifthe unit is set up on a worktable optional accessory the unit should be screwed to the worktable Mount the unit as outlined in the manual included with the workta ble Finally the processor needs to be levelled Place sp
15. 1 7 1 Dryer fan does not run or runs with too slowly 31 8 TE 32 8 1 Rinsing water does not flow a 32 8 2 Water tank overflows cena nenea nene nana na 32 1 Algae 1 1 Excessive algae growth in water tank Algae growth inside the water tank is not only anoying it causes increased cleaning work and leaves residues on the films If algae growth becomes excessive corrective measures must be taken When work has been completed at the end of the day drain water out of the machine Clean dryer water rack regularly Use soft sponge and soap to remove res idue from the rollers Install a particle filter system in the fresh water supply for the processor If water tank overflows due to algae growth blocking the overflow hose then the overflow hose can directly be connected to the connection at the water tank inside the machine If no other solutions can be found use of anti algae agents can result in improvement automatic dispensers work the best However it is known that cleaning agents containing chlorine may corrode rubber rollers and high grade steel in the tank area check before use ECOMAX 27 Trouble Shooting 2 General 2 1 Unit does not switch on Ensure that the power socket conducts power e Check machine fuse in main switch While power switch is on check the following components Voltage on
16. 86 0 1250 Wiring harness 230 V 1186 0 1251 Wiring harness 115 V 34 ECOMAX Spare Parts Pos Order No Description 26 2001 0 0003 Main drive motor 220 240 V 50 Hz 2001 6 0003 Main drive motor 120 V 50 60 Hz 27 1186 0 1101 Motor plate 28 1186 0 1501 Drive shaft worm gear 29 1170 0 1503 Worm gear 30 1186 0 1502 Chain wheel t 10 1170 0 1506 Chain wheel t 12 1170 0 1504 Chain wheel t 14 1170 0 1505 Chain wheel t 16 1170 0 1102 Chain wheel t 17 1170 0 1507 Chain wheel t 18 1186 0 1503 Chain wheel t 20 1186 0 1504 Chain wheel t 22 31 2037 0 0003 Roller chain 32 3000 9 4013 Splint pin 2 0 x 20 mm inox 33 2008 0 0001 Fan impeller TLR 85x52 34 1186 0 1302 Air channel 35 0186 5 1300 Heating element Ecomax 230 V 900 W 0186 6 1300 Heating element Ecomax 110 V 900 W 36 1101 0 0146 Latch red 37 1101 0 0141 Latch blue 38 1101 0 0113 Latch plain 39 2009 0 0019 Rivet ECOMAX 35 Spare Parts Pos Order No Description 40 1186 0 1301 Controller cover plate 41 1186 5 1300 Controller 230 V 1186 6 1300 Controller 110 V 42 2007 0 0001 Micro switch 83 161 6 N O W3 43 2007 0 0010 Actuator for micro switch 44 1186 0 0502 Inlet cover 45 1186 0 0701 Chain tensioner 46 1186 0 0702 Bracket for chain tensioner 47 1186 0 0802 Film feed tray 48 2003 5 0010 Heating element 230 V 300 W 2003 6 0002 Heating element 120 V 400
17. Bureau yjeq 3a Gueyoos JESH W JS SZ YPEG 13 YOMEPAWE AN Vo Maye s ainesadwa 19222906 90808 sege n6 ansa duet sa ba unea dwa N ad Buipunoio Bunpi3 ws uogo aje p ul Jayeyo suns pawid 39 ECOMAX PROTE Ven 2002 HEEL Gee apen BA Grezqey OISYIOM 1 QEISYEN apis do noke bupunow ajlasiago jnoAe Bunyonjsag D bol ZI Electric Diagrams ECOMAX 40 PROTEC Electric Diagrams Li apis do Buyunow ajlasiago jnoAe Bunyonjseg OSI NIQ soes ss yep to SE Gro soun geng m Besten HSG so LI ell 8 U Um eu Ty Casa Couey Ge si A D yq za 41 ECOMAX Electric Diagrams PROTEG et reen MI UPIGNEUSS 8811101680 UGYI O PE 1 au am uf mn m Bunuynoz esang cto u O LO Jeyeyos 3BUNSSEJOWI 4 N L omme Guebua adwng Gue6sny Jojow Buebsny ECOMAX 42
18. W 49 1130 0 2101 Heat exchanger 50 2005 0 0005 Temperature limiter 51 2007 0 0005 Film detection switch 36 ECOMAX Spare Parts 108 Standard roller racks ECOMAX 105 112 37 Spare Parts PROTEG Pos Order No Description Standard Processor 1186 0 0300 Roller rack developer 1186 0 0400 Roller rack fixer 1186 0 0600 Roller rack dryer 100 0186 0 0303 Roller support dev with axles 0186 0 0403 Roller support fix with axles 101 1186 0 0304 Rubber spring element black 36 5 x 10 x 6 102 1186 0 0306 Rubber spring element white 103 1186 0 0307 Rubber spring element black 31 x 10 x 6 104 1140 0 0301 PU roller 35 ground 105 1170 0 0310 Drive shaft rack 106 1101 0 0302 Gear t 16 D hole 107 1101 0 0304 Gear t 32 round hole 108 1101 0 0303 Gear t 32 D hole 109 1170 0 0302 Worm wheel 110 1101 0 0305 Bearing bush 111 2014 0 0001 Circlip 112 2014 0 0003 Clamping ring 113 0186 0 0603 Roller support dryer with axles 114 1140 0 0302 Rubber roller 35 115 1140 0 0605 Air jet 35 38 ECOMAX Electric Diagrams ERSTER Electric Diagrams UE Dem uonq3 uuo3 Dees EE OSI NIG dwnd away gua da y adwndianauabay HIH 89zZ BABA ploualoS Iuasqeubeyy lns 13009 sajeyo 9a ps q 1afup juawa a bugeaH Bunwpol qe sulaaaH dwnd uonejnou aduundze nu ap ul jaued 9 UDI PIS 915 wasis
19. act automatic table top processor Due to the precision roller transport system sheet films can be processed The film materials are developed fixed rinsed and dried The ECOMAX M has been fitted with an au tomatic film registration and a Stand by mode The developing solutions are tem perature regulated circulated and automatically replenished These Operating Instructions contain important instructions for installation opera tion and servicing of the machine Please read the provided information carefully to ensure reliable and satisfactory operation of your ECOMAXIM ECOMAX Intended Use Intended Use The X ray film processor ECOMAXIM is intended exclusively for the purpose de scribe in the introduction above X ray film processorss MDD class l are employed in medical applications med ical products directive and non medical applications electrical appliances and EMC directives Intended use includes observing the operating instructions the installation instruc tions and adherence to the safety notes Any application differing from intended use voids the guarantee by PROTEC The owner of the machine will be liable for damages resulting from unintended use or faulty application Intended use includes adherence to all statutory regulations concerning occupa tional safety and radiation protection applicable at the operating site ECOMAX ECOMAX 5 Technical Specifications
20. another When fixer solution is mixed with developer so lution the developer chemical is destroyed Snap each suction pipe into the respective cover of it s replenishment container and close it carefully Place containers under processor Important The machine should not be switched on in dry condition no water chemicals filled in since the circulation pumps would otherwise run dry and be damaged Automatic filling of the unit manual replenishment a The chemicals containers need to be filled manually with at least 0 5 litres of fresh chemicals to ensure the pumps will not run dry b Switch the machine off Keep the film detection switch pressed when switching the machine on again d Release the film detection switch The replenishment pump will now run for 9 minutes or until the machine is switched off again This function can also be used for manual replenishment Warning hot surface ECOMAX 11 Operation Operation Short Overview and Front Panel Pad Functions Feeding film Before feeding the next film wait until the LED stops flashing but is continuously on An acoustic signal additionally indicates that the next film can be inserted Power ready to operate The LED is on as long as the unit is on Warming up During warm up the LED flashes before feeding the next film wait until the LED stops flashing but is con tinuously on The end of the warm up phase is indi
21. ater bath can be removed and inserted easier if you tilt them a little 4 Rinse all racks thoroughly under warm running water and then leave to drain off Use a soft sponge do not use scouring pad as this would scratch the roll ers and remove the pollution from the rollers 5 Replace the racks Red Developer Blue Fixer Black rinsing dryer Begin with the dryer proceed with the fixer and last insert the developer rack Ensure that the racks are properly placed and do not forget to lock the drive shafts 6 Re install machine cover and light protection cover be sure these are prop erly placed check that the machine cover actuates the cover switch 7 Clean processor outer shell with damp cloth Do not use aggressive cleaners or solvents e Important notes d When removing the rinsing drying roller rack ensure that no water gets into the film dryer air channel For removal the rinsing drying roller rack must first be turned toward the film output then it can be lifted out 16 ECOMAX Care Thorough Cleaning Every three months maybe earlier a thorough cleaning is necessary depending on the quantity of films processed Tank cleaners are available for developer and water baths The fixer bath is cleaned with water When preparing chemical tank cleaners follow manufacturer s instructions explicitly How to proceed 1 Switch the machine off and empty all tanks by opening the stop cock
22. aximum eccenter position 100 60 Hz 240 ml min at 85 96 Measure the voltage between X3 and X4 directly after power up of the unit or after the film detection switch has been actuated for 40 seconds If no voltage can be measured replace the power section 6 2 Replenishment volume too high or too low The replenishment volume can be changed by altering the pump stroke or in the controller 6 3 Adjusting the replenishment pump do this the eccenter on the replenishment pump must be adjusted Maximum pump capacity is 240 ml min 100 For adjustment of the eccenter first open the socket hex screw on the large eccenter with the red mark If the screw is not accessible switch the machine on briefly Switch the machine off as soon as the screw becomes accessible Turn the eccenter so that the red mark will be at the desired position then fasten the socket hex screw e Do not set the eccenter below 75 6 4 Setting the replenishment volume in the controller The replenishment volume can be changed by altering the pump run time per cycle To do so set the DIP switch on the cotroller to either 10 s or 13 s Compare figure When the machine is restarted the new programming becomes active TB Li 13 s 7 Dryer 7 1 Dryer fan does not run or runs with too slowly e Check whether the threaded pin fastening the fan wheel to the rotor shaft of the motor has loosened e Check whether the motor i
23. drive shaft are closed e Important notes Ensure correct seating of roller racks keep the lock closed at CS all times Don t operate processor with empty replenishment tanks After a long machine shut down check bath level and refill if necessary 22 ECOMAX Accessories Accessories For use of the film processor machine without permanent water sup UW ply connection The water circulation system is a simple but effective accessory for installation sites that do not offer permanent water supply connection It is comprised of a water res SE ervoir with integrated circulation pump and hoses with stop cocks Due to the sepa N rate power supply connection the water circulation system is immediately ready to ChE operate The proven circulation pump supplies the water from the reservoir to the 6 Gem water bath of the machine From there the water flows back to the water reservoir j 0 E via the overflow A closed circuit results N oni Sef Technical Specifications Tank volume 25 litres Circulation system Water is circualted by a rotary pump installed between water reservoir and water bath Noise level Less than 58 dB A Pump volume 60 I h 1000 mm Max pumping height Water connection No supply connection required Environmental condi tions Room temperature 18
24. es cate Edge 7 Installation L aa sauna iata cn dida ada m aa aa ia aa au nana 8 Initial Operation AA 11 Operation Short Overview and Front Panel Pad 12 Standby MOde bac aaa un aS aQ SNG h B M Gaun 13 Switching on the machine 14 Display Infeeding film RE 14 Anti Chrystalisation Function Anti Oxidisation Function 14 Automatic replenishment anna 15 Care Be 16 Weekly Care s u usan h aii ol nei ai Ra 16 17 PhHOrough Gleanings u uuu uu uu 18 Maintenance Disposal Problems and Solutions Advice on Film Defects wiz na ice oie eege eia aai 21 Advice on Machine Errors pp 22 Accessories ccstccesicuiivadccasiaieccsutedsterecenserevaddsateabideanendvaceddsanueseiueuveuctievtendiasmoueen 23 Service Manual as appendix see page page 25 Copyright 2007 by PROTEC All rights reserved Any reproduction that violates the limita tions set forth by copyright law needs to be authorised in writing by PROTEC Information on Liability This manual has been checked for correctness The instructions and specifications were correct at the time it was published Future models may have modifications without prior notice PROTEC does not take responsibility for damage caused directly or indirectly by error omission or non conformity of the manual Introduction The ECOMAX processor is a comp
25. f required observe information e g regarding temperature time and cleaning proce dure outlined in tank cleaner datasheet ECOMAX 19 Maintenance Disposal 2 31 Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge 2 32 Remove risidual dirt particles from the tanks 2 33 Clean all toothed gear wheels axles bearings and rollers check them for damage replace if required 2 34 Clean inlet plate using a soft rag 2 35 Align roller racks and re insert them in machine 2 36 Fill machine with chemicals 2 37 Switch machine on 2 38 Feed cleaning film approx 4 pieces 2 39 Check function as described under item 1 2 40 Perform sensitometric test Be sure to dipose properly of used machines Used machine contain valueable materials that should be recycled and turned over for proper treatment Please be sure to turn used machines over to approved recycling centers 20 ECOMAX Problems and Solutions Problems and Solutions Advice on Film Defects Your processor has been constructed for long term use However if irregularities occur you will find help to locate the problem below Please check the listed points before calling your service technician Films do not have enough density Bath temperature is too low Developing time too short Exposure time is too short e Replenishment rate of developer too low Developer chemicals a
26. hose Inner dimensions minimum LxWxH 60x40x30 cm 12 16 24 20cm 8 Measures and po sitions are recommendations 26 ECOMAX Trouble Shooting Trouble Shooting Summary Ti e ET 27 1 1 Excessive algae growth in water tank pp 27 2 TE 28 2 1 Unit does not switch on 28 By 7 elt UE 28 3 1 Film transport not running ceea eee nenea arena 28 3 2 Machine does not start automatically AA 28 3 3 Machine doesn t stop automatically nenea 28 3 4 Film transport does not function fan runs 28 3 5 Machine stops before film comes out 28 3 6 Relation between processing time and developer temperature 29 3 7 Changing the transport speed 4 Chemicals Baths u ANAN ANAL 4 1 No circulation in bath 4 2 Developer temperature too high 30 4 3 Developer temperature too low e e nnaeeeneneennee 30 4 4 Developer temperature too low fixer temperature too high 30 4 5 Calibration of developer temperature Films will e EE 5 1 The film does not transport Correctly a nene 5 2 Scratches pressure marks dirt on film 5 3 Replenishment pump does not work or works insufficiently 31 6 1 Replenishment volume too high or too low a 31 6 2 Adjusting the replenishment pump pp 31 6 3 f el EE 3
27. inserted into socket Ensure that electrical socket has power supply by testing with an appliance e g tablelight Film is not drawn in Place cover correctly on machine ensuring that the cover switch on the right rear side is activated Machine does not start automatically Film switch left side at the infeed has not been pressed down Feed in the film to activate the switch Developer temperature too low e Developer heating is defective e Capillary tube controller is defective or its adjustment is faulty call service technician Replenishment pump does not pump Check whether the replenishment containers are full and that the end of the suction pipe is positioned under the liquid level Check whether there is air in the replenishment hoses If this is the case check the hose connections Rinsing water does not flow Open water inflow tap The water pressure in the water supply system is too low Minimum pressure 2 bar 29 psi Water tank overflows Water drainage hose overflow is bent The hose end should be positioned above the drainage level in the syphon see diagram on page 10 Check water drain opening in the tank and the hose for blockage and resi dues The drainage hoses should have a constant fall The film does not transport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latches on the
28. intenance next maintenance next maintenance next maintenance Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance 18 ECOMAX Maintenance Disposal A Attention Never start the machine up unless it is filled with liquid Recommended Maintenance Work 1 Functional check film intake film transport replenishment bath heating dryer heating water supply 2 Cleaning 24 Switch off machine remove cover 2 2 Empty all three tanks 2 3 Close drain cocks and fill tanks with water 2 4 Install cover switch machine on 2 5 Fill two additional containers with water place the suction pipes in these containers and activate the film intake until the replenishing system is filled with water 2 6 Switch machine on for a few minutes 2 7 Switch machine off 2 8 Empty all tanks 2 9 Prepare tank cleaning agent for developer and water tank
29. irit level across the walls of the baths and adjust the levelling feet accord ingly on the unit itself or on the worktable Reinstall the roller racks in the unit and lock them begin with the dryer roller rack ECOMAX Installation 4 Connecting the processor ERY FCO Water connection Connect the water hose which comes out from the processor s back to the fresh water supply All other hoses see diagram page 10 First cut off the pre installed hoses at the film processor so that the angle stubs protrude somewhat beyond the edge of the table see figure Connect the enclosed hoses at the front of the machine accord ing to the colour system Put hose clip enclosed in accessory bag over hose end before attaching to connection Warm up hose end with hot water or lighter and push onto the respective connection Finally push clip over hose and connection Cut hoses to required length Then integrate the stop cocks into the three drainage hoses in such a position that they are easy to reach Using the hose clips connect the suction pipes to the ends of the hoses for the re plenishment tanks Feed the suction pipes through the cover opening into the re spective replenishment tanks and snap them in to place The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers The overflow and the drainage of the water ca
30. machine switches to Stand by The chemicals remain at a constant temperature The film feed the replenishment pumps and the water supply are switched on briefly at regular intervals to prevent crystallisation of chemimals on the transport rollers and oxidisation of the chemicals A film can be inserted at any time ve Do not place any object on the proc essor ECOMAX 13 Operation Switching on the machine The processor is switched on at the main switch front right The developer bath will be heated up The LED flashes during the warm up phase and no X ray film must be inserted into the machine during this time When the machine is ready a acoustic signal is heard and the LED is on continuously Display Infeeding film If films are fed into the processor without gap one after another then this may cause a film jam The Feeding film LED flashes as long as a film is fed Once the film has been fed completely the LED is on continusouly Additionally an acoustic signal in dicates that the next film can be inserted Both chemicals pumps for fixer and developer are driven in parallel by only one motor and therefore always run simultane ously The regeneration volumes for developer and fixer thus are identical Anti crystalisation function During the stand by mode the film transport the dryer ventilation the dryer heating and the water inflow are activated every 20 minutes
31. n either be guided into the drainage syphon or into respective collection containers ECOMAX Installation PROTEC Hose Connections v A A A A aNG A A be si E Hah i AI pe EH T T T T T T T l I 1 i i it L it N i N S um By IT L t 1 Pay attention the correct colour connections 1 Replenishment Developer red Fixer blue T Overflow Water clear Outlet Danger of Overflow Use the included cable ties accessory bag to secure the hos A es Fix all hose ends which lead into the syphon or collecting E container so that they do not drop into the liquid Very important The hose piping should be straight without the hoses going up and down with a constant decline The hoses should be as short as possible and without bends and kinks This is very important for the water overflow hose Bad water overflow pip ing work may cause the machine to overflow Inform yourself of the local water board regulations regarding drainage These regulations may differ from information in this manual but they should be complied with Nag If the machine is installed table top ensure that the table is d i d stable enough and does not wobble gt lt 10 ECOMAX Initial Operation Initial Operation 1 Test run Importa
32. nt Processor should not be run dry a Close the three drainage stop cocks and fill the tanks and replenishment con tainers with water Open water inflow tap Connect electrical socket and switch the machine on Water now flows into water tank The circulation pump activates however the hosing of the machine must be ventilated b Ventilation of the replenishment pump Switch the machine off again Open the stop cocks of the developer and fixer for five seconds and switch machine on again Repeat this procedure until no more air bubbles are visible in the developer and fixer baths and until the cir culation pump runs quietly c Ventilation of the circulation pump If air is in the circulation pump a loud running noise can be heard Switch the machine off again Open the stop cocks of the developer and fixer for five sec onds and switch machine on again Repeat this procedure until no more air bubbles are visible in the developer and fixer baths and until the circulation pump runs quietly d Check all hose connections for leakage Switch machine off and drain water out 2 Filling the Processor with Chemicals Prepare chemicals inside the replenishment containers according to manufacturers instructions Filling the processor manually By using a suitable container pour chemicals into the respective tanks First the fix er and then the developer Caution when filling be sure that chemicals do no splash from one bath into
33. r channel check wiring of heating element in the air channel heating element possibly defective e Hot air comes out of air channel but the film is still not dried to satisfaction Check chemicals and film type If this leads to no solution then the trans port speed of the machine can be reduced see Changing the transport speed page 29 5 2 The film does not transport correctly Check the positioning of the racks in the machine and make sure that the latches are closed Check the roller racks rollers are correctly seated and do not have exces sive clearance rubber springs are correctly seated all gear wheels are installed Motor runs the worm gear of the drive shaft should be secured with a split pin to avoid twisting Check the screws and positioning of the chain and chain wheel 5 3 Scratches pressure marks dirt on film Pressure marks caused due to polluted or damaged rollers Check rollers for visible damage Rubber rollers sometimes swell up Replace defective rollers 30 ECOMAX Trouble Shooting 6 Replenishment 6 1 Replenishment pump does not work or works insufficiently e Clean valves inside connection tube of pump Check filter in the suction pipe repl container and clean it if necessary Install valve insert correctly pay attention to flow direction Replenishment pump sucks in air Check hoses and connections e Check position of eccenter Flow rate reads 240 ml min at m
34. re exhausted or too strong diluted Renew Fixer solution has been mixed into developer Renew Clean and rinse bath well before refilling e Circulation is broken down Too high a density Bath temperature too high Developing time too long Exposure time is too long e Replenishment rate of developer too high Developer chemicals are too high diluted Renew e After renewing chemicals Starter is missing e Circulation is broken down Films will not dry If warm air comes out of the air channel in the dryer chemicals and film type should be checked Fixer solution is exhausted or diluted Film has a yellow green surface e Not fixed correctly Check the film type and fixer chemistry Fixer solution is exhausted or diluted Replenishment rate of fixer is too low Scratches pressure marks dirt on film e Prior to processing films run cleaner films through the processor Pressure marks caused by careless handling finger nails etc Rollers are polluted Clean tanks and roller racks Cloudy film Level in developer is too low First guide bar of fixer rack is dirty condensate or crystals Clean roller racks Developer is old or circulation not working Try processing films by infeeding them with emulsion side up ECOMAX 21 Problems and Solutions Advice on Machine Errors Unit does not switch on Ensure that electrical plug is firmly
35. s 2 Remove light protection cover and machine cover and wait until the tanks are drained completely then close the stop cocks again Now fill the fixer tank with water Prepare cleaner solutions for developer and water baths and fill into respective tanks 3 Remove suction pipes from the replenishment containers and place them in a water filled bucket Attention Do not add chemical cleaners here Install the machine cover and switch the machine on Start film transportation and keep it running for 10 to 20 minutes After the heat up phase place a film in the feed so that it activates the film switch but will not be pulled into the processor During the operation with water the installed roller racks will be cleaned 6 Important After completion of tank cleaning the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop cocks 7 Remove the service cover Take out the roller racks and rinse them thor oughly with running water Remove remaining dirt from the rollers by using a sponge and clean thoroughly Doing this the rollers can be turned by turning the drive shaft Reinstall the roller racks in the machine 8 Refill the tanks with respective chemicals Replace the suction pipes into the replenishment containers In certain circumstances the circulation system must be ventilated
36. s defective ECOMAX 31 Trouble Shooting 8 Water 8 1 Rinsing water does not flow The water pressure in the water supply system is too low Minimum pres sure 2 bar 29 psi The valve opens but no water flows through the coarse filter on the intake end is blocked Check the water supply hose in the machine 8 2 Water tank overflows The water drainage hose overflow should be laid out with constant descent The hose end should be positioned above the drainage level in the syphon Check water drain opening in the tank and the hose for blockage and resi dues When extreme algae growth is registered the overflow can be connected directly to the fitting of the water tank 9 Shutting off time controlled replenishment anti oxidation The anti oxidation function can be shut off at the controller To do so set the DIP switch on the controller as shown in the figure ON ON ni ere Sone T 1 py oe OFF ON 32 ECOMAX Spare Parts Spare Parts 5 OS L Pos Order No Description 1 1186 0 0200 Service cover complete 2 1186 0 0201 Cover 3 1186 0 3100 Light protection cover complete 4 2006 0 0005 Ball type stop cock 10 mm 5 1170 0 2000 Replenishment tank 12 dev 1170 0 2100 Replenishment tank 12 fix 6 1170 0 1760 Suction pipe with filter for 12 vessel round 7
37. temperature 2 Relative humidity lower than 80 up to 31 C 80 F linearly decreasing to 50 at 40 C 104 F 3 Height above sea level less than 2000 m 6666 ft 4 Indoor use Pollution degree 2 System protection IP 20 ECOMAX Technical Specifications Electrical connections Electrical specifications are indicated on the model nameplate Type 1186 1 0000 230 V 10 5 8 A 50 Hz Type 1186 2 0000 230 V 10 5 8 A 60 Hz unit conforms to IEC 1010 EN 61010 VDE 0411 overvoltate category II Type 1186 3 0000 110 120 V 10 12 A 60 Hz Type 1186 6 0000 110 120 V 10 12 A 50 Hz unit conforms to UL 3101 and CSA 22 2 1010 overvoltage category Il Power consumption Operation 0 12 kWh Development 0 9 kWh Weight unit Empty 26 5kg 58 3 Ibs Filled 34 kg 74 8 Ibs Dimensions LxWxH 88x66x42 cm 34 7x26 4x17 0 Floor space required 0 58 m 6 2 sqft Safety Instructions To ensure the safe operation of this processor installation and use should always conform to the instructions contained in this manual The developer and fixer chemicals used in the processor should be handled according to the manufacturers instructions In general Undiluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid con tact with skin always wear protective clothing gloves and glasses when handling the chemicals for example
38. when mixing and refilling Also when taking the racks out for cleaning or servicing If chemicals have come in your eyes rinse the eyes immediately with cold running water for approximately 15 minutes and con tact a medical doctor afterwards Inhalation of chemicals can be dangerous to your health and should be avoided For this reason always ensure that the room in which the processor is installed is adequately ventilated Environmental regulations regarding the storage and disposal of waste chemi cals should be obtained from the local water authorities and complied with Before opening the unit switch off the unit and unplug it from the electrical socket Service and repairs must be performed by trained service technicians only Use only manufacturer s replacement parts ECOMAX Installation Installation 1 Requirements for installation a Fresh water connection Shut off tap thread with 3 4 outside diameter washing machine connection Water pressure 2 10 bar 29 145 psi b Drainage connection Plastic tube inner diameter 50 mm 2 or larger A ventilated syphon which serves as odour preventor should be included in the planning The drainage tubes should be installed with a decline of minimum 5 Vo Local Water Authorities regulations should be complied with c Electrical connection Fused wall socket with earth connection according to electrical data see technical specifications page 7 It is also
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