TK-MECH - Sho-Rack
Contents
1. Housing Check for bent Door Hook T 847 and straighten with pliers if needed Also check for bent Latch T 825 Also make sure Door Hook T 847 comes into the rack hitting fairly centered on the rollers of the Latch T 825 and the Rocker Arm T 835 LATCH RELEASE ADJUSTMENT Door and Door Hook are Set Correctly but Door Keeps Opening or Does Not Open Index Wheel May Not Return to Proper Position T 82O TAB SID Too E AS With the T 847 Door Hook the space between the Latch Release T 820 and the Wheel T 814 should be 3 16 to 7 32 To make adjustment bend the T 820 tab with TOOL A 6049 as shown above Make sure not to bend too far in either Direction If space is wider than 7 32 the door will open without putting in money Less than 3 16 the door may not open or if Latch Release T 820 is touching the Wheel T 814 coins will not total The 7 32 space adjustment being out of alignment will cause the same problems as the Door Hook T847 not being adjusted properly Make sure Door Hook and Door are in proper alignment before adjusting 7 32 space Refer to Page 10 for Door and Door Hook Adjustments When the door is open there should be 1 16 space between the Latch Release T820 and the Wheel Use a Tailbender TOOL B 6025 on the T 820 tab where the T835 tab connects onto it This allows your Wheel to reset 9075 a e 4 2 WSINWHOIW H93W XL PART2. D COIN GUIDE PLATE ADJUSTMENTS Coins Will Not Fall Through TK Mech or May Not Total Properly NICKEL CRADLE T846 m e v Sometimes Nickel Cradle T 846 and or Quarter Cradle T 845 is bent As Shown by Dashed Line in Figure 1 and touch side of slots in Base and Swing Plates Coins will not fall and register properly Use a small screwdriver to bend cradle s back to position as shown by Solid Lines in Drawing Also Coin Guide Plate Coin Guides must be centered in slots to allow proper coin drop to Totalizer Arm These Coin Guides also should be bent with pliers to proper position as shown by Solid Lines in Figure 1 In this Drawing the Side Mounting Plate T 807 is left off for clarity of other parts shown The TK Mech will not work without Side Mounting Plate installed Follow Arrows NOTE Totalizer Arm T 822 must be parallel and flush with edge of Plate T 803 to work properly See Inset Drawing on Figure 2 above If the Totalizer Arm T 822 is bent or the bushing or pins are loose the TK Mech will not total properly or coins may hang up SWINGPLATE AND STOP PAWL ADJUSTMENTS Coins Will Not Fall Through TK Mech and Total Properly The following are the most common problems of coins not falling through TK Mech ALL PLATES ARE TOO CLOSE TOGETHER Here check mainly for bent stops or brackets holding rollers In proper position there should be no more or less than 104 between Swin
3. E LUBRICATION POINTS A OILING Coins will not reject properly if the Coin Return Bar T 824 is bent This happens when excessive pressure was applied to the Reject Button or the Sho Rack fell over on its face Figure 1 shows the Coin Return Bar T 824 straight and in its proper position shown by Shaded Area The DOTTED LINE on Figure 1 shows the Actuator Bar T 837 pushing up on the Release Arm Actuator T 839 This happens when the Coin Return Bar T 824 gets bent and can keep the Rack Door from opening To correct look at the Illustration in Figure 2 disconnect the Rocker Arm Connector Link T 838 from the Stud on the T 824 and straighten the stud with pliers Some parts have been removed for better visibility Make sure the T 824 is snug fitting up against the inside of the Chassis IF NOT place a screwdriver through the hole under the number T 800 on the side of the Chassis putting a little twist in the T 824 while holding the T 824 with your finger or pliers where the Coin Return Button hits it from the front The Coin Return Bar T 824 should fit flush against the front hole where the Coin Return Button hits it and it should work freely Both figures show the front of the TK Chassis being bent from the Rack falling over The Chassis can be hammered back out to fit into the Rack Sometimes the Chassis will be damaged too badly and will need to be replaced NOTICE LUBRICATION POINT A OILING INSTRUCTIONS ON BACK COVER CRADLE AN
4. ECHANISM COIN RETURN BUTTON TO CLEAR IECHANI SAM COIN RETURN BUTTON TO CLEAR MICHANISAL KASPAR WIRE WORKS SHINER TX 77984 KASPAR WIRI WORKS SHINER TX 77084 KASPAR WIRE WORKS SHINER TX 77914 KASPAR WIRE WORKS SHINEE TX 77984 WHEEL T 851 WHEEL T 860 QUARTERS ONLY PRICE RANGE 75 TO 1 90 PRICE RANGE 1 00 TO 2 15 PRICE RANGE 00 TO 5 75 175 1 50 2 00 5175 55 00 3 75 20 7 20 1 3 283 125 605000045 1 50 23 2 50 90e 9 o 90s o NOTICE AFTER CHANGING COIN COMBIKATION FROM WOTICE AFTER CHANGING COIN COMBINATION FROM NOTICE AFTER CHANGING COIN COMBINATION FROM DAILY TO SUNDAY Of SUNDAY TO DEPRESS DANY TO SUNDAY OR SUNDAY TO DANY DEPRESS DANT TO SUMDAY OR SUNDAY TO BAILY DEPRESS COIN RETURM BUTTOM TO CLEAR MECHANISM COIN RETURN BUTTON TO CLEAR MECHANISM COIN RETURN SUTTON TO CLEAR MECHANISM KASPAR WIRE WORKS SHINER TE 77984 KASPAR WIRE WORKS SHIMIR TX 77904 KASPAR WIRE WORKS SHINER TX 77984 TK PRICE RANGE WHEELS PRICE RANGE PARTNO WHEELNO HOLE ASSY NO 0 1 15 T815 1 1 25 1 40 T848 2 1 35 1 50 T849 3 1 50 1 65 T850 4 2 75 1 90 T851 5 2 1 00 2 15 TALD 3 HOW TO CHANGE PRICE Move the Daily Price Setter T 844 and the Sunday Price Setter T 843 by the small tabs and place in proper setting DO NOT loosen nut Each hole in quarter circle marked 0 through 20 represents 5 cent increments If using a T 849 Wheel 0 is 35 the Illustrat
5. H The notation above applies to all TK Mechs Most of the problems of a Mech not totaling properly are due to too much oil which attracts dirt and cxauses money not to fall through or Mech will mistotal Amsoil 100 Synthetic 5W 30 Motor Oil Winterlube Oil should be used APPLY OIL TO MECH BY PUTTING OIL ON ARTIST BRUSH AND APPLY BRUSH TO AREA DESIGNATED TO RECEIVE OIL ONLY DO NOT SPRAY MECH WITH AEROSOL LUBRICANT DO NOT USE WD 40 Some areas of the TK Mech should receive Light Applications of Lubriplate 105 anmd Door Ease or equivalent The following legend denotes areas where each of the above are to be applied Look for these letter symbols on TK Mech illustration LUBRICATION POINTS Amsoil 10096 Synthetic 5W 30 Motor Oil Winterlube Oil Shown by A Pages 4 5 6 7 8 10 Lubriplate 105 White Grease Shown by B Pages 4 5 6 10 Door Ease Stainless Stick Lubricant Shown by C Page 10
6. NO T50 T843 T844 T843 T844 T839 T82 T838 T836 T82 T835 T837 T800 T835 T835 T840 T841 T840 T80 T800 T842 T842 T853 T808 T809 T81 T824 T82 T827 T43 T816 T818 T815 T848 T849 T850 T851 T815 T816 T53 T82 T79 T801 T802 TK MECH MECHANISM DESCRIPTION INDEX WHEEL STUD BUSHING INDEX WHEEL STUD SPRING LEFT PRICE SETTER RIGHT PRICE SETTER RELEASE ARM ACTUATOR ROLLER ROCKER ARM CONNECTOR ROCKER ARM RESET LINK ROLLER ROCKER ARM ACTUATOR BAR EXTENSION SPRING EXTENSION SPRING ROCKER ARM LINK RECEPTACLE ARM ROLLER EXTENSION SPRING COIN RETURN DOOR CYLINDER LOCK T BOT gen SPECIFY KEY NO COIN RETURN DOOR COIN RECEIVER DOOR RECEIVER DOOR LINK COIN RETURN BAR ROLLER REJECT CAM GUIDE PLATE SPACER ROTARY PLATE RACHET PAWL PRICE RANGE WHEEL PRICE RANGE WHEEL PRICE RANGE WHEEL PRICE RANGE WHEEL PRICE RANGE WHEEL INDEX WHEEL SPRING INDEX WHEEL STUD ROLLER HINGE PIN TORSION SPRING PRICE ILLUS PRICE CODE NO PART NO NO DESCRIPTION CODE NO 5001 T814 52 INDEX WHEEL 5030 E T817 53 ROTARY ARM 5031 T833 54 ROTARY CONNECTOR LINK 5032 5003 T805 T832 55 EXTENSION SPRING 5033 5004 T832 56 QUICK SET ROCKER ARM 5034 5005 T834 T832 57 EXTENSION SPRING 5035 5006 T834 58 QUICK SET ARM 5036 5007 T819 T824 59 EXTENSION SPRING 5037 T820 60 LATCH RELEASE 5038 D T821 61 CUSHION ARM 5039 5006 T819 62 RESET ARM 5040 5009 T845 63 QUAR
7. OOK ADJUSTMENTS Coins May Not Total Properly Door May Not Open or Door May Open Without Money NOTICE LUBRICATION POINTS A B amp SEE LUBRICATION AND OILING INSTRUCTIONS ON BACK COVER Coins will not be totaled properly if Latch Release T 820 is resting against Price Range Wheel T 815 which is caused by Door Hook T 847 being too high Loosen nuts on Door Hook and move down till Latch Release moves away from Price Range Wheel CAUTION If Hook is too low door will open without money See Drawing above on the left for Door Hook T 847 Adjustments NOTE If T 804 Door Hook Old Style is used the space between T 820 and T 815 is 1 16 If T 847 Door Hook New Style is used the space is 7 32 The Illustration above on the right shows TK Mech mounted in Housing and sitting on rack For clarity Base Swing and Coin Guide Plates are shown missing Also Side Mounting Plate T 807 is not shown Side Mounting Plate must be installed for Coin Return Door T 808 and Coin Receiver Door T 809 to work properly Notice the STOP that T 808 and T 809 rests against If T 809 goes beyond Stop money will not fall in Coin Tray Replace Coin Receiver Door T 809 Check Door Adjustments with rack and door latch bracket fitting properly against Housing front Notice if Door Pull has pushed in Housing This causes Door Hook not to release and coins cannot be rejected Take TK Mech out of Sho Rack and straighten TK Chassis and Mech
8. S E RING COIN RETURN ACTUATOR BUSHING THEFT PROOF BAFFLE E RING FOR 3 32 DIA SHAFT E RING FOR 1 8 DIA SHAFT E RING FOR 5 32 DIA SHAFT E RING FOR 3 16 DIA SHAFT E RING FOR 1 4 DIA SHAFT BOWED E RING FOR 1 4 DIA SHAFT E RING FOR 1 2 DIA SHAFT M4 X8MM PAN HEAD MACHINE SCREW M4 X 8MM FLAT HEAD MACHINE SCREW PRICE CODE NO 5065 5066 5067 5068 5069 5070 5091 5071 5072 5073 5092 5074 5075 5076 5077 5078 5079 5080 5081 5082 T857 T857 1 T858 T859 PRICE PART NO CODE NO T822 1 T801 1 T802 1 T860 1 PRICE PART NO CODE NO TK MECH M4 X 7 HEX NUT WITH EXTERNAL TOOTH LOCK WASHER ATTACHED M4 X 7 NYLON STOPNUT M4 X 10MM PAN HEAD MACHINE SCREW 10 32 X 1 2 CARRIAGE BOLT amp KEP NUT FOR T804 amp T847 TK MECH PARTS FOR QUARTERS ONLY ILLUS NO DESCRIPTION 98 Q TOTALIZER ARM 99 Q BASE SWING PLATE 100 Q SWING PLATE 101 9 TOTALIZER ARM STOP THE ABOVE PARTS ARE NEEDED FOR SPECIAL RUARTER ONLY TK ECHS TK MECH DESCRIPTION COIN MECHANISM WITHOUT DOOR HOOK QUICK CHANGE LOCKOUT STANDARD GIVE COIN COMBINATION GIVE KEYING INSTRUCTIONS WITH DOOR HOOK INC NUTS amp BOLTS 5083 5099 5084 5085 5086 5087 5088 5089 4250 4251 CLEANING AND GENERAL CARE METHODS OF WASHING Soak your Mechs in hot sudsy water for up to 30 min
9. TER CRADLE 5041 5010 T800 T820 64 EXTENSION SPRING 5042 5011 T820 T821 65 TORSION SPRING 5043 5012 T846 66 NICKEL CRADLE 5044 5013 T826 67 ANTI CHEAT STOP 5045 5014 T830 68 CUSHION ARM LINK 5046 5015 T825 69 LATCH 5047 5016 T82 70 ROLLER 5006 5017 T854 71 CYLINDER LOCK 5048 5018 T831N 72 LOCK EXTENSION NATIONAL 5049 T831C 99 LOCK EXTENSION CHICAGO 5098 T822 73 TOTALIZER ARM 5050 iis T803 74 COIN GUIDE PLATE 5051 E T52 75 INDEX PAWL STUD 5052 kd T51 76 COUNTER WEIGHT 5053 inis T823 77 INDEX PAWL 5054 T800 T801 78 EXTENSION SPRING 5055 T801 79 BASE SWING PLATE 5056 Aie T829 80 NICKEL STOP PAWL 5057 ae T828 81 DIME STOP PAWL 5090 5026 STYLE 1 5027 1777 81 DIME STOP PAWL 5058 STYLE 2 a T 778 TK WEST MECH RELEASE 3268 5095 BAR LEVER 5096 CM 100 72 TK WEST MECH RELEASE 3269 5097 T813 82 COIN SLIDE 5059 nel T802 83 SWING PLATE 5060 un T812 87 SIDE COVER PLATE 5063 2 T807 88 SIDE MOUNTING PLATE 5064 ILLUS PART NO NO T811 89 T810 90 T800 91 T805 92 T77A 93 T806 94 T804 95 T847 95 T852 96 SR 200 20 97 779 98 5133 9ZF 5133 12ZF 5133 15ZF 5133 18ZF 5133 25ZF 5131 25ZF 5133 50ZF T855 T856 TK MECH MECHANISM DESCRIPTION TOP COVER PLATE TK TOP TK CHASSIS TK BACK DE PAWL GUIDE HOLD DOWN ASSEMBLY DOOR HOOK FOR BROWN GREEN BLUE RED CHASSIS DOOR HOOK FOR YELLOW CHASSIS COIN RETURN ACTUATOR INCLUDE
10. TK MECH COIN MECHANISM SERVICE MANUAL January 1 1996 For Assistance and Parts Call or Write PO Box 1127 Shiner Texas 77984 361 594 2911 800 527 1134 Fax 361 594 4264 ntto www shorack com TABLE OF CONTENTS Page 2 Front Door Locks and Quick Change Locks Page 3 Setting TK Mech Prices Page 4 Wheel and Totalizer Arm Settings Page 5 Wheel Adjustments and Index Wheel Spring Position Page 6 Index Wheel vs Door Operation Page 7 Coin Return Bar Adjustment Page 8 Cradle and Coin Guide Plate Adjustments Page 9 Swing Plate and Stop Pawl Adjustments Page 10 Door and Door Hook Adjustments Page 11 Latch Release Adjustment Page 12 TK Mech Mechanism Illustration Page 13 TK Mech Parts List Page 14 TK Mech Parts List Back Cover Cleaning General Care and Lubrication TROUBLE SHOOTING TK Mech May Not Total Properly Pages 4 5 8 9 10 11 Back Cover Index Wheel May Stop Turning Page 5 Index Wheel May Not Return To Proper Position Pages 4 6 11 Rack Door May Not Close Page 6 TK Mech May Not Reject Properly Pages 7 10 Coins May Not Fall Through TK Mech Properly Pages 5 8 9 10 11 Back Cover Door May Open Without Money Pages 4 10 11 Door May Not Open Pages 3 4 5 7 8 9 10 11 Back Cover LUBRICATION POINTS Amsoil 10096 Synthetic 5W 30 Motor Oil Winterlube Oil Shown by A Pages 4 5 6 7 8 10 Lubriplate 105 Whit
11. e Grease Shown by B Pages 4 5 6 10 Door Ease Stainless Stick Lubricant Shown by C Page 10 FRONT DOOR LOCKS AND QUICK CHANGE LOCKS ERT OEN QUICK CHANGE PRONT USER LOCKOUT USE ANY COIN b5dpAlLY E Bos SUNDAY G COING RETURN O J N The Optional Front Door Lock will allow paper compartment door to be opened without inserting money into TK Mech This option can be ordered from the factory when original Sho Rack is purchased or installed in the field Quick Change Lockout in the position below is for Daily papers To change to Sunday insert key and turn to S which is Sunday and pull key out NOTE After changing from Daily to Sunday or from Sunday to Daily be sure to push in Coin Return Button to set Mechanism SETTING TK MECH PRICES WHEEL T 815 WHEEL T 848 WHEEL T 849 WHEEL T 850 PRICE RANGE 00 TO 1 15 PRICE RANGE 25 TO 1 40 PRICE RANGE 35 TO 1 50 PRICE RANGE 50 TO 1 65 1 00 75 1 25 1 00 1 35 1 10 1 50 1 25 29 ooo 1 0n 900 31 00 NOTICE 411 3 CHANGING COIN COMBIKATION FROM NOTICE AFTER CHANGING COIN COMBINATION FROM NOTICE AFTER CHANGING COIN COMBINATION FROM NOTICE AFTER CHANGING COIN COMBINATION PROM DAILY TO SUNDAY OR SUNDAY TO DAILY DEPRESS DAILY TO SUNDAY CK SUNDAY TO DAILY DIPRESS DAILY YO SUNDAY OR SUNDAY TO Daily DEPRESS DAILY TO SUNDAY OR SUNDAY TO DAILY DEPRESS COU RETURN BUTTON TO CLIAR MICHAKISM COIN RETURM BUTTOK TO CLEAR M
12. g Plate T 802 and Base Swing Plate T 801 The Base Swing Plate T 801 should rest against heads of bolts that fasten Coin Guide Plate T 803 to TK Chassis If T 801 and T 802 Plates are too close together coins will not fall through if the Plates are too far apart the coins will fall straight through without totalizing DIRT BETWEEN PLATES Here any type of material is likely Check Cleaning and General Care Instructions TOO MUCH OIL The TK Mech needs only cleanliness to operate properly Check Cleaning and General Care Instructions FOREIGN OBJECTS Any object or material inserted through coin slot may cause Base and Swing Plate to lodge tight together or spread apart This will cause a mistotal and also may make Coin Reject inoperable TK MECH WILL NOT TOTAL PROPERLY WITH DIMES Figures 1 and 3 both show exact position and contact between Totalizer Arm T 822 and Dime Stop Pawl T 777 At this point 1 Dime is registered A problem causing a mistotal would be if T 822 Totalizer Arm is bent too far in or too far back See Figure 3 for proper position WITH NICKELS Solid Line of Nickel Stop Pawl T 829 shows proper position Dotted Line shows Nickel Pawl on top of Plate T 801 causing a mistotal See Figure 1 Both the above can either be solved by bending with pliers to position as shown in Illustration Figure 2 TK Mech will not total properly if Nickel Stop Pawl T 829 is missing T822 DOOR AND DOOR H
13. ion above in Figure 1 shows the Daily Price Setter T 844 in hole 10 representing 85 The labels above show the price ranges for each Wheel move the Price Setters as needed When changing the T 844 make sure T 843 does not move from its proper setting WHEEL AND TOTALIZER ARM SETTINGS TK Mech May Not Total Properly or Wheel May Not Return to Proper Position Drawing shows proper position of Parts T 814 T 818 and T 823 When TK Mech is in Sho Rack and working notice that T 823 rests Half way between two teeth or 7 notches below the Ratchet Pawl T 818 and should also hit the T 814 fairly centered as illustrated in the picture above on the right Also T 818 must fit Snug and Square in One tooth Positions other than described above even though Price Setting is correct will cause TK Mech to mistotal Each tooth represents 1 Nickel starting at 0 Nickels through 23 Nickels For Price Wheel T 815 Drawing above shows Daily Price set at 15 As Nickels are inserted in the TK Mech T 818 will ratchet to 0 Nickels and Sho Rack door can be opened When a Quarter is inserted the T 818 moves five 5 notches on the Wheel and a Dime moves the T 818 two 2 notches When the rack door is open the Ratchet Pawl T 818 should lift away from the Wheel allowing the Wheel to reset as shown by the Dotted Line in the Drawing The Rocker Arm Reset Link T 836 controls this WHEEL ADJUSTMENTS TK Mech May Not Total Prope
14. rly If the T 818 is not fitting Snug and Square in One Tooth of T 814 as shown on Page 4 the wheel may need to be moved ON DAILY Take one or both Price Setters and put in position as shown in Figure 1 Remove Top Cover Plate T 811 Push Coin Reject Button This will cause T 815 to rotate and position the slot in T 815 to an Up position As shown in Figure 2 use Two Screwdrivers to push in direction of solid arrows Check to see if T 818 is seated in Tooth properly by pushing Coin Reject Button If not exert force with Two Screwdriver as shown by dashing arrows Check again by pushing Reject Button Movement between T 814 and T 815 will be very small to seat T 818 properly NOTE Excessive force will loosen the pin of T 815 After adjustment return to proper Price Setting ON SUNDAY Check Daily Setting first before checking your Sunday Setting If Sunday does not fall in the tooth Snugly see Figure 3 using pliers grip T 843 as shown and bend in either direction indicated by arrow Push Coin Reject and see if T 818 is seated properly If not apply pressure and bend in direction of other arrow Push Reject Button and check setting INDEX WHEEL SPRING POSITION Index Wheel May Stop Turning and Coins May Hang Up CORRECT POSITION INCORRECT POSITION A res t6 A Continual use of the TK Mech will sometimes cause Index Wheel Spring T 815 T 816 to become stacked see Correct and Incorrect Po
15. sition of Springs on Drawing to left Stacked means loops of Spring intertwined causing Index Wheel to stop turning and registering coins To solve this move Spring to far left as shown in Drawing or to far right DO NOT remove or unhook Spring NOTICE LUBRICATION POINTS A amp B SEE LUBRICATION AND OILING INSTRUCTIONS ON BACK COVER INDEX WHEEL VS DOOR OPERATION Index Wheel May Not Return to Proper Position or Rack Door May Not Close Rocker Arm T 835 moves to Stop on T 800 Follow Arrows that may get bent up or down causing Index Wheel not to return to correct Price Setting Position of Stop should be as illustrated above on Figure 1 If Rocker Arm is too far Up Index Wheel will not return to proper Price Setting If too far Down the paper compartment door will not close Bend with pliers to straighten Check for proper space between T 820 and T 815 See Illustration on Page 10 for correct spacing The 2 9 E Rings will keep the T 835 and T 840 Spring from popping off as illustrated above in Figure 1 Figure 2 The T 835 Rocker Arm binding with the T 825 Latch can keep the rack door from closing Figure 3 The T 837 Actuator Arm has been removed for better clarity to show the lubrication around the pin of the T 809 Door COIN RETURN BAR ADJUSTMENT TK Mech Will Not Reject Properly or Rack Door May Not Open T 824 STLO TK CHASSIS BENT FROM FA G OVER RACK FALLING OVE 1 1 NOTIC
16. utes Soaking time depends on the amount of dirt and grime built up Dawn Dishwashing Liquid is good to use for washing your Mechs Rinse your Mechs thoroughly and then it is best to blow dry them Make sure to reoil all studs that have working parts on them including studs that have rollers attached If putting in a dishwasher and you have the T779 Protection Baffle in the Mech remove the T812 Side Cover Plate and T811 Top Cover Plate and run through a full cycle Reoil studs If your Mech does not have the T779 Protection Baffle we recommend the following parts be removed and put in the dishwasher along with the Mech and run through a full cycle These parts are T812 Side Cover Plate T810 Top with T811 Top Cover Plate Quick Change Lock Assembly T801 T802 Swing Plate Assembly the Wheel Assembly and T822 T823 Totalizer Arm Assembly Reoil studs If using an all purpose degreaser spray wash your Mechs in hot water rinse in hot water and blow dry Reoil studs If using Century SS Safety Solvent Spray on Mechs blow out or wipe off excess dirt Reoil studs After cleaning the Mechs if the TOTALIZER ARM and the WHEEL are STILL SLUGGISH you may have to use a 125 Drill Bit to ream them out Any defective parts should be replaced at this time and all minor adjustments made Usually a clean TK Mech will solve most of the problems when it is not totaling properly LUBRICATION AND OILING INSTRUCTIONS DO NOT OIL MEC
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