instant recovery® electric fryer service manual keep
Contents
1. AMPS PER LINE THREE PHASE 5 AMPS PER LINE THREE PHASE AMP S VOLTS kW SINGLE VOLTS kW SINGLE L1 L2 L3 PHASE L1 L2 L3 PHASE 208 6 7 19 19 19 32 208 11 7 32 32 32 56 220 7 5 20 20 20 34 220 13 1 34 34 34 59 240 8 9 22 22 22 37 240 15 5 37 37 37 65 e 3 ELEMENTS 2500 W EACH 3ELEMENTS 4350 W EACH 18 20 BB FM E 24 BB FM E AMPS PER LINE THREE PHASE 5 AMPS VOLTS kW SINGLE VOLTS kw AMPS PER LINE THREE PHASE PEE L1 L2 L3 PHASE L1 L2 L3 PHASE 208 16 1 45 45 45 77 208 21 5 68 68 45 103 220 18 0 47 47 47 82 220 24 0 72 72 47 109 240 21 4 52 52 52 89 240 28 6 79 79 52 119 3 ELEMENTS 6000 W EACH 4 ELEMENTS 6000 W EACH 78LB OIL CAPACITY 18 e 110 LB OIL CAPACITY 20 34x24 BB FM E AMPS PER LINE THREE PHASE 5 VOLTS kW SINGLE L1 L2 L3 PHASE 208 28 6 68 89 68 129 220 30 0 72 95 72 136 240 35 7 79 103 79 149 e 5 ELEMENTS 6000 W EACH e 210 LB OIL CAPACITY RATINGS ARE THE SAME FOR FLOOR MODELS AND COUNTER MODELS 26 TS FM E MODELS AMPS PER LINE THREE PHASE2. se yons suoneaqijeo pue sjueunsn pe o G 24 uo paseq 1201519 au 01 SJUBIPEJ pue sjeyseb seusiui 1011434x pue sesnj sqing UI S128 8p JUBJJEM e Aled 661 eunp Jaye paseuound S18A14 3nq suonipuoo JEWJOU paoejda4 10 j euuou UJIUM sped up ALNVHHVM TISSHA VISVA 8 10 3onpoud au Woy UBAQ ejejd 10 184 jenas LI se ale 5 955 21584 49414 UONEJJEJSUI JO eui Woy JO ponad e sued LONEJJEJSUI que uudinbe JBUI IJO JO aui auo ponad e 10 eys sued pue sjassaA x 18 44 Uey 18110 sjanpoJd Buneay 5 ay JOU SI pue 1811 89 aq 5 juawdiys Buunp juapio2e JO sj2e 1810 POOJJ eui Buree saye sem jonposd y 42y jueAe eu LI Z JENUBJAJ aanas aui 9 pue JedoJg JBA99AS91 JBWOJSN
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4. 5 AMPS PER LINE THREE PHASE S VOLTS kW SINGLE VOLTS kW SINGLE L1 L2 L3 PHASE L1 L2 L3 PHASE 208 10 2 28 28 28 49 208 17 4 48 48 48 84 220 11 4 30 30 30 52 220 19 5 51 51 51 89 240 13 6 33 33 33 57 240 23 2 56 56 56 97 e ELEMENTS 3800 W EACH e ELEMENTS 6500 W EACH 18 20 TS FM E 24 TS FM E AMPS PER LINE THREE PHASE 5 AMPS PER LINE THREE PHASE 5 VOLTS kW SINGLE VOLTS kW SINGLE L1 L2 L3 PHASE L1 L2 L3 PHASE 208 21 5 68 68 45 103 208 26 8 68 89 68 129 220 24 0 72 72 47 109 220 30 0 72 95 72 136 240 28 6 79 79 52 119 240 35 7 79 103 79 149 e AELEMENTS 6000 W EACH 5 ELEMENTS 6000 W EACH 78LB OIL CAPACITY 18 e 110 LB OIL CAPACITY 20 34x24 TS FM E AMPS PER LINE THREE PHASE 5 VOLTS kW SINGLE L1 L2 L3 PHASE 208 32 2 89 89 89 155 220 36 0 95 95 95 164 240 42 8 103 103 103 179 e 6 ELEMENTS 6000 W EACH 210LB OIL CAPACITY RATINGS ARE THE SAME FOR FLOOR MODELS AND COUNTER MODELS 27 11 9 N DNILVAN 008 T AO 8123430 LNALV1 ISNIVOV ALNVUNVM 403 SS3N113 ALITIGVLNVHOHJA 30 ALNVHEVA ANY OL QALIWI LON 118 AHOLNIVJS TVHO NALLIHM 43HL3HM S3LINVENVA 30 NI SI ONY 3AISN1JX3
5. THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED e This service manual should be retained in a safe place for future reference The installation of your new fryer must conform to current codes with the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable e Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard e You must maintain this appliance free and clear from combustibles Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front e Keating commercial fryers are intended for other than household use e ALWAYS instruct new employees on proper fryer operation A fryer should be operated ONLY by properly trained personnel e ALWAYS turn fryer off each night ALWAYS turn fryer off at customer power panel before servicing e NEVER leave a fryer unattended during operation NEVER move fryer when full of hot oil e NEVER introduce objects or liquids into frver while operational which are not designed or made for cooking e THIS FRVER MAV NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY A WARNING IMPROPER INSTALLATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THESE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUI
6. Figure 6 5 14 Basket Lift Housing and Roller Guide ITEM DESCRIPTION 1 MOTOR AND WIRE COVER 2 HOUSING S S OR CRS 3 REAR COVER S S OR CRS 4 LEFT SIDE CRANK BAR AND CAM Viewing front of fryer 5 RIGHT SIDE CRANK BAR AND CAM Viewing front of fryer 6 MICROSWITCH MOTOR LIMIT 7 MICROSWITCH BUZZER LIMIT 8 MOTOR CCW LEFT Viewing front of fryer 9 MOTOR CW RIGHT Viewing front of fryer 10 BUZZER ON OFF SWITCH WITH PLATE 11 BUZZER 12 FUSE HOLDER 13 FUSE GROUND FAULT 5A SC 5 14 WIRE HARNESS ASSEMBLY W PLUG 6 PRONG 15 RECEPTACLE 6 PRONG MALE WITH WIRE HARNESS 16 ROLLER FOR LIFT ROD ROLLER PIN ROLLER PIN LOCK 17 LIFT ROD LEFT Viewing front of fryer 18 LIFT ROD RIGHT Viewing front of fryer 19 BUSHING PUSH ROD 20 BUSHING RETAINING RING ROLLER GUIDE SPLASHBACK BRACKET 19 QUANTITV B PND A PART NUMBER 016209 016401 004592 004592 000390 000391 004499 004223 SEE PAGE 13 SEE PAGE 13 008296 018754 015817 016393 016392 018990 018991 016405 015831 Figure 6 6 ITEM ROLLER GUIDE DESCRIPTION HOUSING S OR CRS REAR COVER S S OR CRS LINEAR ACTUATOR 24VDC WITH LIMIT SWITCHES ROLLER FOR LIFT ROD ROLLER PIN ROLLER PIN LOCK LIFT ROD FOR SPLIT BASKETS BUSHING PUSH ROD BUSHING RETAINING RING FUSE HOLDER FUSE ACTUATOR GROUND FAULT 3A SC 3 TRANSFORMER STEPDOWN 120V 24V 150VA for basket lift wi
7. down arrow button to select the desired time range 6 Turn off the power 7 Wait 2 seconds 8 Turn on the power the timer will remain in the new time range until programmed The electronic timers used on 18 and above Basket Lift models provide a clearly visible and accurate display and are very easy to use One knob sets the time and one button controls all operations The display can show cooking or clock time 18 34 X24 TS MODELS A Timer Mode 1 Turn round knob clockwise toward to increase time or counterclockwise toward to decrease time NOTE When programming the timer up to one minute the display goes up or down in seconds only After one minute the display goes up or down in ten minute increments 2 Push start stop button to start timer 3 When buzzer sounds push start stop button to shut off buzzer Display will go blank 4 Push start stop button again to restore cycle time to display 5 To clear display turn round knob fully counterclockwise toward B Clock Mode 1 hold clock button and turn knob clockwise toward to increase time or counterclockwise toward to decrease time 2 To display timer cycle time push start stop button 3 If display is blank pushing the clock button will restore clock time to display C To determine whether timer is in timer mode or clock mode 1 Timer mode di
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11. Sewing Those Who Sewe The Very Seat INSTANT RECOVERY ELECTRIC FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com part 000784 elecFryPre2000_0310 03 13 TABLE OF CONTENTS SECTION I INTRODUCTION General ERR a 1 Standard Features 1 Model Variations 1 Safety Precautions 1 2 SECTION Il INSTALLATION Damage During Shipment 2 Installation hee RENE 2 Positioning eom mnes 2 leveling EE e EISE 2 Restraining 3 Electrical Connection 3 SECTION OPERATING THE FRYER Siena ees 3 4 Melting zc ost 4 Coking tek aie ees 4 5 5 Draining A 5 6 Cleaning and Boil Out 6 7 Electronic Timers 7 8 SECTION IV MAINTENANCE Warranty Repairs 8 Preventive Maintenance 8 Oil Breakdown 9 Limited Calibration 9 Thermostat Bulb Positioning 9 Hi Limit Check 9 Notice This operating installation and service manual should be given to the user The op
12. TS 004323 2 PER ELEMENT LOCKWASHER INT 10 HI TEMP BB TS 011562 4 PER ELEMENT RING TERM 10 HI TEMP BB TS 011881 2 PER ELEMENT FLAT WASHER 10 HI TEMP BB TS 059502 2 PER ELEMENT NUT 10 32 BB TS 000361 2 PER ELEMENT 2 CONTACTOR 2 220V BB TS 010218 2 3P 50A 220V BB 011184 2 2 2 4 50 220V COIL TS 011184 2 4 4 4P 40A 220V COIL BB TS CPU 004330 2 2 2 32A 120V COIL BASKET LIFT 010218 2 3P 50A 120V COIL BASKET LIFT 011225 2 4 4 4P 40A 120V COIL BASKET LIFT 005597 2 2 3 FUSE 3A SC 3 TS 004334 2 2 2 2 2 2 BASKET LIFT 4 4 4 4 FUSE 5A SC 5 BASKET LIFT 008360 2 4 FUSE HOLDER TS 004335 2 2 2 2 2 2 BASKET LIFT 2 4 4 4 4 5 TERMINAL BLOCK 208 480V 034381 1 1 1 1 1 6 TERMINAL BLOCK 002565 3 1 7 CIRCUIT BREAKER 208 240 1P 40A 012129 CALL 1 800 KEATING 2P 40A 015203 CALL 1 800 KEATING 3P 40A 015204 CALL 1 800 KEATING 8 CONTACTOR TRAV ALL 1 1 1 1 1 1 9 ELEMENT ALL 004167 2 2 2 2 2 2 10 ELEMENT SPACER ALL 004145 4 4 11 CONTACTOR SHIELD ALL 1 1 1 1 1 1 12 PANEL 1 1 1 1 1 13 FRYER VESSEL CALL 1 800 KEATING 1 1 1 1 1 1 14 DRAIN VALVE FRONT 1 BB TS 004553 1 1 DRAIN VALVE REAR 1 BB TS 016341 1 1 DRAIN VALVE FRONT 1 1 4 BB TS 004554 1 1 1 2 DRAIN VALVE REAR 1 1 4 BB TS 016342 1 1 1 2 DRAIN VALVE FRONT 2 OPTIONAL 019722 1 1 1 2 15 DOOR CATCH ROLLER STYLE BB TS 004540 1 1 1 1 1 2 16 DRIP CUP INSIDE DOOR BB TS NOT O
13. This can be done by simply changing the wiring at the terminal block To change the connections for your fryer see the appropriate wiring diagram for your fryer on pages 31 thru 36 NOTE For fryers rated at 208 240 volts the amperage ratings marked on the nameplates of the fryers are listed at 240 volts as required by UL If your fryer is to be fed by a 208 or 220 volt system consult the Keating Fryer Specifications on pages 37 and 38 to determine the full load rating of the fryer NOTE Some fryers with Basket Lifts Zero Space Filters model BB ZS or TS ZS or Central Filters may have separate 120 volt control circuit connections Fryers with Basket Lifts or Zero Space filters will need the connections made to a separate smaller terminal block located near the larger terminal block for the 208 240 volt connections or inside a separate wiring box This terminal block will have one black and one white wire connected to it Frvers with Central Filters will need the connections made inside the Central Filter junction box For proper connections refer to the appropriate wiring diagram on pages 31 thru 36 NOTE A copy of the wiring diagram is included with this manual NOTE A hole has been punched in the rear of the fryer cabinet for a cord or conduit exit If a cord is used the National Electrical Code UL standards and most local codes require a bushing or strain relief not provided by Keating to protect the
14. and the light will illuminate 5 Lower filled basket s slowly into the hot oil 6 Set timer for left or right side basket whichever is being lowered into oil 7 When timer sounds lift basket out of oil Place on basket hanger rods on splashback of fryer to allow draining of excess oil C Basket Lift Models 1 Fill fryer as described on pages 3 and 4 Filling 2 Set On Off switch to the ON position HEAT light will be illuminated 3 Set thermostat to the desired frying temperature between 325 C and 335 C 4 When the oil reaches the desired frying temperature the HEAT light will go off and the light will illuminate 5 Fill basket s to proper level and place on upper bar of lift rod s 6 Set timer s to desired cooking programming timers see page 7 7 Push START STOP button on timer s Basket s will automatically lower into fryer vessel time For 8 When cooking cycle is complete an audible alarm will sound and basket s will raise automatically Allow oil to drain before removing baskets D CPU Model See separate computer instructions call 1 800 KEATING SHUTDOWN A BB TS and Basket Lift Models 1 Turn fryer On Off Melt switch to OFF position B CPU Model 1 Set Main Power On Off switch to the OFF position DRAINING WARNING ALWAVS SHUT THE FRVER OFF COMPLETELV BEFORE DRAINING THE FRYER SHOULD
15. cycle will last 15 25 seconds ensuring that the temperature setting is held within a narrow band Every Keating Instant Recovery Electric Fryer has a number of safety controls to ensure safe operation and guard against component failure A Trouble shooting The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company PROBLEM PROBABLE CAUSE SOLUTION Fryer won t heat a No electricity to fryer POWER a Connect fryer to an approved source of ON light is off power b No electricity to control circuit b Connect 120V terminal block to an models with Basket Lift or Central approved source of power Filter c Fryer circuit breakers have tripped c Reset circuit breakers d Hi Limit has been activated d Push in Hi Limit reset button located behind fryer door Check calibration of thermostat and operation of Hi Limit and contractor e Rear drain valve handle has e Fully close and latch rear drain valve not been fully closed fryers handle with filter only f Control circuit fuse is blown f Replace fuse Use type SC 5 for 10x11 and 14TS BL models and type SC 3 for all other models g On Off Melt Switch is faulty g Replace On Off Melt Switch h Contactor is faulty h Replace contactor i Thermostat is faulty i Push and hold in Hi Limit tes
16. BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 3 3 Operator in safety gear OR ro EE H Rat d i IU ME 2 Turn off the fryer and open the door 3 Forfront drain fryers put approved container under drain valve For fryers with a central filter slide filter drawer in completely 4 For front drain fryers slowly turn handle forward to avoid splashing The drain valve will be completely open after 1 4 turn 5 For units with rear drain valves slowly pull drain valve operating handle straight out unhook from metal latch first Figure 3 4 Front drain valve Figure 3 5 Rear drain valve RETURN VALVE HANDLE Closed Position VALVE HANDLE UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER OR ICE ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER IS DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE CLEANING AND BOIL OUT When cleaning and boili
17. ER APPLIANCE A WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT I INTRODUCTION GENERAL Keating Instant Recovery amp Electric Fryers are designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in Keating Instant Recovery Electric Fryers STANDARD FEATURES Highly polished stainless steel fryer vessel Highly polished stainless steel front Highly polished stainless steel elements Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi Limit sensor True Cold Zone for proper sedimentation Grid screen over elements Melt cycle 1 full port front drain valve on 10x11 and 14 1 1 4 for 18 and larger High temperature limit control with manual reset Patented accurate temperature control system 2 F Ideal 35 working height One pair of split baskets or one full size basket Circuit breaker protection for 208 240V 14 to 34x24 Models STANDARD ACCESSORIES e Keating Klenzer Sample e Keating Sea Powder Sample e Drain clean out rod STANDARD FRYERS e Sizes 10x11 to 34x24 e Oil capacity 30 to 210 pounds e NSF UL and CUL listed MODEL VARIATIONS BB Model BB Model Fryers feature Power On and Element On in
18. ERMOSTAT KNOB BLACK RETAINING SCREWS LIGHTS WHITE LIGHT RED MOUNTING PLATE TOGGLE SWITCH ON OFF MELT HI LIMIT TEST BUTTON TIMER MELT CONTROL 220V NUT WITH BOOT CONTROL PANEL HOODED 16 AWW a ITEM DESCRIPTION PART NUMBER 031099 058037 060612 004610 016639 016640 004326 004304 023709 037890 009389 Figure 6 3 ITEM DESCRIPTION THERMOSTAT THERMOSTAT DIAL PLATE THERMOSTAT KNOB BLACK RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES TOGGLE SWITCH ON OFF MELT HI LIMIT TEST BUTTON TIMER MELT CONTROL 120V NUT WITH BOOT CONTROL PANEL HOODED 17 10 11 14 Basket Lift Control Panel QUANTITY gt PART NUMBER 031099 058037 060612 004610 004156 004326 004304 023709 004169 009389 Figure 6 4 ITEM DESCRIPTION OMONDARWDN THERMOSTAT THERMOSTAT DIAL PLATE THERMOSTAT KNOB BLACK RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES TOGGLE SWITCH ON OFF MELT HI LIMIT TEST BUTTON TIMER ELECTRONIC MELT CONTROL 120V NUT WITH BOOT CONTROL PANEL HOODED TOGGLE SWITCH BASKET LIFT ON OFF INDICATING LIGHT 120V RED BASKET LIFT ON OFF BASKET LIFT ON OFF SWITCH PLATE 18 18 34 24 Basket Lift Control Panel QUANTITY AN PART NUMBER 031099 058037 060612 004610 004156 004326 004304 023709 004169 009389 004499 000525 007997
19. I ALNVIRIVM pue J9JJEJSUT eu Ayiqisuodsas ay pue uonejjeysur 490014 IUSUBUDJJONA 10 ul 128jap 0 ejqeynqume uonipuoo 19430 ue 10 JauuosJad 891A19S Aq 10 asnsiw asnge Jo 5 Woy BunjnsaJ 10 59299071 pue eui 128fqns 10 ui J99J9P 01 9911 01 661 Jaye SJJNPOJA sed pue s assoaA 81584 18A14 5 18JNAWOJ s183007 w 8piS do swaysAs 81564 dsiuy daay sajppug 18414 UIMOJJOJ 94 ul jou op oBeoiu jo ayj Duneey mau je Jawojsng Jaseyoind JBUIBHO SJUBJIEM Bureay OBEJIU jo SNOISMNTOXA AALIWIT COMPANY ADDRESS CITY DEALER SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street Mc Co
20. If there is a large build up of carbonized grease allow fryer to soak overnight CAUTION Do not damage or remove thermostat bulb as this may affect the accuracy of the fryer 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer 10 Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area 11 Spread Keating Klenzer liberally on sides of fryer vessel 12 At this point a non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve A WARNING FAILURE TO CLOSE DRAIN VALVE BEFORE REFILLING THE FRYER MAY RESULT IN SERIOUS INJURY A WARNING WHEN YOUR FRYER IS BEING USED IN CONJUNCTION WITH A CENTRAL FILTER DISCONNECT POWER SUPPLY BEFORE RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED SEE FILTER MANUAL 16 Check thermostat bulb positioning see page 9 17 Refill the fryer with new or filtered oil ELECTRONIC CONTROL TIMERS The electronic timers provide a clearly visible and accurate display and are very easy to use 10X11 14 TS MODELS A Keating Electronic Timer TIMER ACTI
21. L O SWIRL A WAV 4350W 220V HEATING ELEMENTS m SEERE st 14447 end Lg p T toje Se t alea iI tika jan mu NOTE 3 PHASE DOES NOT Jil HAVE BREAKERS RESETTABI 4 Ow ka Ly ER 240 206 240V AC NECTION NECTION E HI LIMIT l Eus THERMOSTAT UY 4 ees pem eS S 1 i2 mo ELEMENT DN kal EE 14 TS AND 14 TS WITH WHIRL O SWIRL A WAV WIRING DIAGRAMS 14 TS 6500W 220V HEATING ELEMENTS 206 240V AC CONNECTION 14 TS WITH WHIRL O SWIRL A WAY 6500W 220V HEATING ELEMENTS 240V AC 208 240V 3P 18 20 TS 6000W HEATING ELEMENTS MAIN POWER ON OFF SWITCH 14 20 TS amp 18 20 TS WITH WHIRL O SWIRL A WAY WIRING DIAGRAMS 18 20 TS WITH WHIRL O SWIRL A WAY 6000W HEATING ELEMENTS 14 TS WITH BASKET LIFT WITH WHIRL O SWIRL A WAV WIRING DIAGRAMS 14 TS WITH BASKET LIFT MALE PLUG FEMALE PLUG NOTE ALL HEATING ELEMENT WIRES ARE 12 GAUGE ALL OTHER WIRES 208 240 AC 208 240 ARE 18 GAUGE 1P CONNECTION 3P SEEN 24 TS WITH BASKET LIFT WITH WHIRL O SWIRL A WAY WIRING DIAGRAMS 24 TS WITH BASKET LIFT 24 TS WITH BASKET LIFT IX KEATING SPECIFICATIONS BB FM E MODELS
22. N CM 004552 1 1 1 1 1 2 17 HI LIMIT CONTROL W RESET BB TS 004341 1 1 1 1 1 1 18 THERMOSTAT SEE MODEL SEE PAGES 15 17 19 BASKET HANGER MOUNTING BLOCK BB TS LEFT 004539 1 1 1 1 1 1 CENTER 003813 1 1 1 2 RIGHT 004538 1 1 1 1 1 1 20 BASKET HANGER ROD BB TS SEE BELOW 2 2 2 2 2 2 18 24 BASKET LIFT MODELS INCLUDE 2 IN TRANSFORMER BOX SEE PAGE 38 ITEM DESCRIPTION MODELS 10x11 14 18 20 24 34x24 20 BASKET HANGER ROD 2 FRYER 003849 003895 003935 003953 003954 011954 13 ELECTRIC FRYER ASSEMBLY 7 LEG CHANNEL WITH LEGS AND BULLET FEET 16 DOOR SPLASHBACK ELECTRIC FRYER ASSEMBLY ET Exploded view of heating element wire connection hardware NOTE Part numbers correspond with the Electric Fryer Parts List on page 13 14 Figure 6 1 BB Control Panel ITEM DESCRIPTION THERMOSTAT THERMOSTAT DIAL PLATE THERMOSTAT KNOB BLACK RETAINING SCREWS ON OFF MELT SWITCH PLATE TOGGLE SWITCH ON OFF MELT INDICATING LIGHT AMBER 220V HI LIMIT TEST PLATE HI LIMIT TEST BUTTON POWER ON LIGHT PLATE ELEMENT ON LIGHT PLATE MELT CONTROL 220V NUT WITH BOOT CONTROL PANEL HOODED QUANTITY gt PART NUMBER 031099 058037 060612 004610 009919 004326 004157 004305 004304 004307 004306 034271 009389 ON OD Figure 6 2 TS Control Panel THERMOSTAT THERMOSTAT DIAL PLATE TH
23. ON ON PAUSED END OF CYCLE FLASHING STEADY STEADY COUNTING FLASHES DOW L 00 00 DOWN REMAINING FLASHES TIM Push DOWN ARROW v ta decrease set time Push UP ARROW lo increase sel lima REAR VIEW OUTPUT RELAY t is ON display counting dawr mar is OFF al END OF CYCLE ar De energ PAUSED B How to program the Keating Electronic Timer 1 800 KEATING TIME SELECT e The Keating Electronic Timer is programmable to four different timer ranges with two different alarm modes for each time range e The timers are shipped from the factory preset to program 5 Minutes seconds 00 01 to 59 59 with continuous alarm e To program another time range or alarm mode perform the following steps 1 Turn off the power 2 Press the down arrow button while turning the power on 3 Release the button after the display turns on 4 A number from 0 to 7 will appear This number corresponds to 0 Seconds 000 1 to 999 9 5 second alarm 1 Minutes Seconds 00 01 to 59 59 5 second alarm 2 Seconds 0001 to 9999 5 second alarm 3 Hours alarm Minutes 00 01 to 23 59 5 second 4 lt Seconds 000 1 to 999 9 continuous alarm 5 Minutes Seconds 00 01 to 59 59 continuous alarm 6 Seconds 0001 to 9999 continuous alarm 7 Hours Minutes 00 01 to 23 59 continuous alarm 5 Use the
24. PLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT NOTE For safety purposes all Hi Limit controls are manually reset Always check the Hi Limit reset button before attempting to use the fryer If the Hi Limit has tripped the fryer will not operate NOTE For a fryer with a Central or Zero Space Filter always check the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely A BB Models 1 Fill fryer as described on page 3 and 4 Filling 2 Set On Off switch to the ON position ELEMENT light will be illuminated 3 Set thermostat to the desired frying temperature between 325 C and 335 C 4 When the oil reaches the desired frying temperature and the ELEMENT ON light goes off lower filled basket s slowly into the hot oil 5 When cooking cycle is complete carefully lift basket s out of oil Place them on basket hanger rods on splashback of fryer to allow draining of excess oil TS Model 1 Fill fryer as described on page 3 and 4 Filling 2 Set On Off switch to the ON position HEAT light will be illuminated 3 Set thermostat to the desired frying temperature between 325 C and 335 C 4 When the oil reaches the desired frying temperature the HEAT light will go off
25. PMENT INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The fryer has been assembled tested and inspected at the factory Upon arrival the complete fryer should be checked for any damage that may have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill until the fryer has been thoroughly checked for damage If concealed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES Regardless of extent of damage CONCEALED LOSS OR DAMAGE If damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection IMMEDIATELY Keating does not assume responsibility for Loss OR Damage incurred in transit INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Ele
26. cord CALIBRATION For Calibration refer to page 9 Calibration OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed Refer to figures 3 4 3 5 on pages 6 and 7 for location of drain valve A WARNING BE SURE THE HEATING ELEMENTS ARE COMPLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEATING ELEMENTS SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT A WARNING WATER IN ANY FORM AND HOT OIL DON T MIX CAUTION Oil expands when heated The Fill Level line has been provided to ensure optimum cooking while ensuring the safety of the operator Do not overfill the fryer vessel Figure 3 1 Fill Level Line BB 8 TS CPU and Basket Lift Models 1 Fill the fryer vessel with oil up to the Fill Level line Refer to pages 37 and 38 for the oil capacity of your particular model 2 If using solid shortening is used remove screen and firmly pack solid shortening between the heating elements Proceed to Melting section below for instructions on use of the melt cycle MELTING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching A WARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE ELECTRIC CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL A BB TS and Bas
27. ctrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable NOTE For safety purposes all Hi Limit controls are manually reset Always check the Hi Limit reset button before attempting to use the fryer It is possible that the Hi Limit button may have been accidentally activated on a new fryer while in transit POSITIONING The fryer must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and placement must comply with current local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the fryer Counter model and floor model fryers must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Looking from the bottom of the foot turn counter clockwise to decrease height or clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 19mm are not
28. dicating lights a melt cycle and an electric stainless steel thermostat The 14BB model can cook up to 72 lbs of frozen fries or 75 Ibs of chicken per hour TS Model TS Model Fryers have the highest input of all Keating fryers The TS Model features a melt cycle and electric stainless steel thermostat two electronic timers and four indicating lights which display the status of the fryer s operation The 14TS Model can cook up to 90 Ibs of frozen fries or 75 Ibs of chicken per hour TS Basket Lift Model TS Basket Lift Model Fryers come with all the same features as the TS Model The Basket Lift mechanism lowers the baskets of food into the oil when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are used for all models Triple baskets available with some models CM Model BB and TS Counter Model Fryers are equipped with all of the same features as the BB and TS Models respectively but take up less than three square feet of counter space The 10x11CM Model can cook up to 36 Ibs of frozen fries per hour and the 14CM Model can cook up to 72 Ibs per hour CPU Model CPU Model Fryers have the same input as the TS Models The panel of switches and indicating lights are also the same A programmable computer replaces the two timers and thermostat A secondary thermostat located in the fryer s cabinet permits frying without the computer SAFETY PRECAUTIONS
29. e 10x11 and 14 TS BL models Basket Lift basket goes a Basket Lift motor limit switch is a Align limit switch down but won t go up misaligned 10x11 and 15 TS BL models Basket Lift buzzer won t a Buzzer limit switch is misaligned a Align limit switch shut off 10x11 and 14 TS BL models VI PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your service company You may also order online at Keating s part store www keatingofchicago com Refer to the Keating Instant Recovery Electric Fryer Limited Warranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Keating Instant Recovery Electric Fryer should be in place at all times If plates are damaged or lost replace them immediately 12 ELECTRIC PARTS LIST ITEM DESCRIPTION MODELS PART 10x11 14 18 20 24 34x24 1 HEATING ELEMENT 2500 W BB 004347 3 3800 W TS 005623 3 4350 W BB 004349 3 6000 W BB 004353 3 3 TS 004353 4 4 BB 004355 4 5 TS 004355 5 6 6500 W TS 014493 3 TEFLON RING BB TS 004318 2 PER ELEMENT 5 8 FLAT WASHER BB TS 004319 2 PER ELEMENT 5 8 16 BRASS LOCKNUT BB
30. erator of the frver should be familiar with the functions and operation of the frver This manual must be kept in a prominent easilv reachable location near the frver Notice Keating of Chicago Inc manufacturer reserves the right to change specifications at anv time SECTION V SERVICE DIAGNOSIS General Lsien 10 Trouble Shooting Charts 10 12 SECTION VI PARTS LIST Ordering Parts 12 Warning and Operating Plates 12 Electric Fryer Parts List 13 Electric Fryer Assembly 14 Electric Fryer Assembly 1 14 BB Control Panel Parts List 15 TS Control Panel Parts List 16 10x11 14 Basket Lift Control Panel 17 18 34 x24 Basket Lift Control Panel 18 14 Basket Lift Housing and Roller Guide Parts List 19 18 34 x24 Basket Lift Housing Roller Guide and Transformer Box Parts List 20 SECTION VII WIRING DIAGRAMS BB Wiring Diagrams 21 TS Wiring Diagrams 22 23 Basket Lift Wiring Diagrams 24 25 SECTION VIII FRYER SPECIFICATIONS BB Models a a tu 26 TS Models 25 8288 a eae hed 27 Warranty FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTH
31. ket Lift Models 1 Set the thermostat to the desired temperature 2 If using solid shortening set On Off Melt switch to the MELT position Stay in the MELT cycle until the shortening has melted completely and is at the Fill Level line before switching to the ON position for cooking B CPU Models See separate computer instructions or call 1 800 KEATING NOTE During the MELT cycle the elements are on for approximately 5 7 seconds and off for approximately 35 seconds Figure 3 2 BB TS and TS Basket Lift Control Panels pie HI LIMIT _ HI LIMIT 10x 11 74 18 amp ABOVE 10 ABOVE BB MODEL TS MODEL E RESET 10x11 14 TS BASKET LIFT MODEL 18 amp above TS BASKET LIFT MODEL COOKING Keating Instant Recovery Electric Fryers are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow cooking procedures below for your model Ba vorne OPERATION OF THIS FRYER SHOULD LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT S
32. kets over b Fryer vessel overfilled with oil b Fill fryer up to Fill Level line as oil expands when heated c Oil is breaking down and foaming c Replace oil d Water in cold zone d Stir oil with a paddle until water boils off Filter oil If water remains let oil cool and drain a quart of it Contactor chatters a Voltage is low to fryer a Contact your electrician or the local power company and have the incoming power checked b Contactor coil faulty b Replace contactor c Connections are loose c Tighten connections d Thermostat contacts do not close d Replace thermostat properly 11 V SERVICE DIAGNOSIS PROBLEM PROBABLE CAUSE SOLUTION Basket Lift mechanism a Connections are loose or time is a Tighten connections Replace timer if will not operate faulty b Motor limit switch is faulty b Replace limit switch 10x11 and 14 TS BL Replace actuator 18 TS BL model and above c Lift motor is faulty 10x11 and 14 c Replace motor Specify left or right side TS BL models motor when ordering d Actuator is faulty 18 TS BL d Replace actuator model and above e Control circuit fuse has blown e Replace fuse use type SC 5 in 10x11 BL models and type SC 3 in 18 TS model and above f Relay is faulty 18 TS BL model f Replace relay and above Basket Lift motor runs a Cam is slipping on motor shaft a Tighten cam onto motor shaft but basket doesn t mov
33. luminum or other metals a chemical breakdown takes place within the oil Stainless steel has long been recognized as being the best metal for use in the construction of fryer vessels That is why all Keating fryer vessels and heating elements are made of stainless steel that is highly polished to a 7 mirror bright finish 4 Keep Salt and Seasonings Away From When sodium or sodium by products are added or splashed into hot oil the oil will take on an inky blackness and form a brownish deposit around the top of the fryer rendering the oil useless within a few days Fresh potatoes may be treated with sodium sulfite to retain whiteness always thoroughly wash the potatoes before frying 5 Prolonged High Temperatures When a fryer is set on a high temperature for long hours and a low volume of frying is done the oil will breakdown from the intense heat For every 18 F above 300 F the rate of oil breakdown doubles The Keating BB and TS model fryers can easily be switched off with a control panel switch The temperature at which the food is placed in the fryer is far less important than the temperature at which the food is finished The fryer will heat back up to the thermostat setting well before the food is finished frying B Limited Calibration less than 15 F off You will need One standard flat blade screwdriver One accurate fryer thermometer 1 Setthermostat to desired frying temperature 2 Allow fryer to cycle three ti
34. mes Figure 4 1 Thermostat calibration 3 Place an accurate thermometer in the oil 4 If calibration of fryer is found to be less than 15 off simplv loosen three plate retaining screws rotate dial plate to match thermometer reading and tighten screws For calibration over a 15 F difference contact your local service distributor NOTE Locate thermometer in same position for every calibration Position next to upper heating element is recommended C Thermostat Bulb Positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F and 350 F This accuracy is attained only if the thermostat bulb is placed properly next to the top element using element clamps If the bulb is too far away from the element the fryer will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by pushing and holding the button in until the fryer reaches the Hi Limit temperature 425 F Place an accurate thermometer in the oil If the Hi Limit Control doesn t shut off the fryer between 425 F and 450 F have it replaced V SERVICE DIAGNOSIS A properly adjusted Keating Instant Recovery Electric Fryer with no load will cycle on approximately every 2 1 2 to 3 minutes Each
35. ng out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown And once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Instant Recovery Electric fryers exterior to its original luster Both Keating Klenzer and Sea Powder are USDA approved CAUTION Disconnect electric power source before doing any cleaning CAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning Figure 3 6 Keating Klenzer and Sea Powder 1 Puton safety attire See page 5 Draining 2 Turn the fryer off 3 Drain oil from fryer see page 5 Filtering may be done at this step 4 Remove oil container to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water A WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 6 Set thermostat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour
36. o cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used IV MAINTENANCE WARRANTV REPAIRS Keating s warrantv begins with the date of installation In the event that vour frver under warrantv needs repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago at 1 800 KEATING before calling local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTIVE MAINTENANCE CHART OPERATOR OWNER SECTION e Check lights and controls Check that the oil is up to Fill Level Line e Clean all baskets e Drain strain or filter oil e Drain and clean fryer e Boil out fryer e Verify thermostat settings e Test Hi Limit control e Verify all
37. ok IL 60525 6001 Phone 708 246 3000 Fax 708 246 3100 Toll Free 1 800 K EATING In U S and Canada www keatingofchicago com KEATING LIMITED WARRANTV CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE STATE ZIP DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER REMARKS FRVER FILTER SYSTEM GRIDDLE TOP SIDE COOKER HOT PLATE Q PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Who Sewe The Very
38. recommended on any caster The same procedure should be followed to level the fryer from front to back Figure 2 1 Figure 2 2 RESTRAINING DEVICES On frver installations with casters casters and jam nuts must be completelv tightened Adequate means must also be provided to limit the movement of the appliance ELECTRICAL CONNECTION The Keating Instant Recovery Electric fryer is equipped with a three wire terminal block for customer connections The terminal block is located behind the fryer door on the right side behind a panel held in place by two screws Compare the fryer terminal connections to the appropriate wiring diagram for the fryer see pages 31 thru 36 to see if the fryer is connected three phase or single phase All wires cords plugs receptacles and circuit breakers must be sized adequately for the full load rating of the fryer as specified by local codes or in the absence of local codes by the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable The Keating Electric Fryer is also equipped with a grounding lug next to the terminal block For proper grounding procedures see local codes or in the absence of local codes by the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable NOTE The connections to the fryer can be changed in the field from three phase to single phase or from single phase to three phase
39. splay will show decimal point in upper position 10 08 2 Clock mode display will show a decimal point in lower position 10 08 OPTIONAL TIMER OPERATING INSTRUCTIONS PART 056921 DIGITAL TIMERS The electronic timers standard on TS models provide a clearly visible and accurate display and are very easy to use PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the channel that was operated last and the relay output contacts will be open To start a cycle press the desired channel button 1 3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound T
40. t button If elements turn on thermostat is faulty Replace thermostat V SERVICE DIAGNOSIS PROBLEM PROBABLE CAUSE SOLUTION Fryer has poor recovery a Over filling baskets a Dont over fill baskets or runs cold b Fryer vessel overfilled with oil b Fill fryer up to Fill Level line as oil expands when heated c Thermostat out of calibration c Calibrate thermostat See page 9 Calibration d Carbon coating on elements d Boil out fryer See page 6 Cleaning and Boil out e Element is faulty e Replace element f Thermostat is faulty f Replace thermostat g Contactor is faulty g Replace contactor Fryer is overheating a Thermostat bulb improperly a Adjust bulb position See page 9 placed Thermostat Bulb Positioning b Thermostat out of calibration b Calibration thermostat See page 9 Calibration Oil in fryer vessel a Oil has begun to break down a Replace oil smokes b High carbon content in oil b Filter oil completely replace if necessary c Dirty fryer vessel c Boil out fryer See page 10 Cleaning and Boil out d Inferior grade of oil d Check with oil supplier for higher grade of oil needed fir your cooking applications e Fryer is overheating e Check calibration of thermostat See page 9 and replace if necessary Check if Hi Limit trips at 425 F If not replace Hi Limit Oil in fryer vessel boils a Baskets overfilled a Don t over fill bas
41. th 2 actuators TRANSFORMER STEPDOWN 240 480 24V 150VA for basket lift with 2 Actuators RELAY BASKET LIFT RECTIFIER 24VDC WITH WIRES UPPER ACTUATOR CLEVIS PIN 1 4 X3 4 LOWER ACTUATOR CLEVIS PIN 1 4 X1 3 8 20 LEG CHANNEL QUANTITY A 18 34 x24 Basket Lift Housing Roller Guide and Transformer Box PART NUMBER 018471 015817 016393 016392 020086 016405 015831 004335 004334 011777 019345 008088 019427 019218 019219 VII WIRING DIAGRAMS NOTE A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the frver The wiring diagrams in this section cover standard frvers which mav or mav not match the diagram sent with the frver Non standard frvers such as CPU models and all 24 and 34 x24 BB and TS models do not have wiring diagrams printed in this section o 4350W 220V HEATING ELEMENTS 5 14 S lt BLE am ka BEGWN a PURPLE fo gt 2 NOTE HAVE BREAKERS U gt lt BREE lt 1206 40 AC 20B 240V J IECTION 3P CONNECTION 14 jil 9 Hl LIMIT i Q SWITCH JMERMOSTAT o 4 D d l SS ee n I z OFT AEL T GL ELEMENT ON L 1 Q 1 2 A 14 BB WITH WHIR
42. thermostat settings e Disassemble fryer to clean burners orifices and runner pilot tube Check and replace radiants QUALIFIED SERVICE PERSONNEL ONLY e Calibrate thermostat High production facilities should be checked more often A Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial savings in oil costs as well as maintenance charges We have listed some of the conditions which are catalysts in the breakdown of oil 1 Contact with Oxygen When air comes into contact with hot oil the oxygen begins to dissolve in the oil causing it to breakdown Cooler oil on the other hand deters breakdown The Keating Instant Recovery Electric fryer is designed to allow you to cook at lower temperatures to help reduce the rate of oil breakdown Be sure to keep your oil covered when not in use 2 Crumbs and Food Particles As food is prepared a fryer particles and crumbs will fall off into the oil If these particles are not removed they will begin to carbonize and cause premature breakdown The Keating true Cold Zone captures these particles and prevents them from carbonizing 3 Non Stainless Steel Surfaces When hot oil comes in contact with iron steel a
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