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Pedemax-S

1. 55 Nyionwasher 70 Lupo lubricant bottle 80 PCB logical can II AA 300 SIWA ioa id AA aa 200 Dosing nozzle complete 400 Hose nipple e ee eee a A 100 Mode switch button 110 COVER cenas eR DDR daa 130 Dosing switch button 120 Cover with line Eu P mm rar a nanan TA l FR E ana munnet 1482VD01 X DE SV d SEE ATT DA ES 80 20 1482VD02 Spare parts no 14820026 22E00510 14820028 14823000 14820023 14820040 14828001 2GD12125 2GD51025 2GD12225 2GD02125 fo 27 8c I EI A o 8 o og TPA POWER IN AT 408 VO DOY DC Pura D TO4 CONNECTION TO POWERBUPRLY IN yate C VO4e e 25V DC C 3 TEM VO1 ROV DC S AT 100v 420v PO BOHE pan PLACE JUMP ag Q FROM LP4 TO LPS Mza FROM LEA TO LPS 2 DS BTIK 7 POL FM 7 82 TRANSFORMER PCB 5 5VA T T ALOV 240VY Sov BOHE t Let PLACE JUMP LODDEPAD 4 8A REDV PROM LPR TO LPA 1 E HLOTA 1 LTBOADE H t t van avo4 sav t tTOD4OH H S44kKuso H xoa i t t H iTeD4om F om ER eo 5 D Fi o t t Co ao t i e Li o H gade KH i O Y e l ms O 2 i o 8 z Lo O 7 tc 2 wa D 3 S BE DRAW NR Fo 5 ER 44043040 e O p o gt c 3 2 c o rm ES O be f HERM mg mn t H HD D raram y 2 1 i CH o t
2. 11 Pedemax S modes and parameters 12 Change of grinding polishing disc 12 Operation of Lupo Controls orn L po na ion a d e ORE ee RW E Ea 13 Lupo control modes 13 Daily USO of LUPO seco aie VER ERU Rcx e E te ko toad 14 Changing to another Lupo unit accessory 14 Changing lubricant type refilling 14 Auto Pedemax S instruction Manual 2 4 Operation of Pedemax S 2 1 1 Controls on Pedemax 5 Force Adjust force up or down according to the arrows The force is shown in the display as Newton N Time Adjust preparation time up or down according to the arrows The time is shown in the display as min sec Auto Rotopol only when Auto Mode is active start and stop of Pedemax S can be controlled from Rotopol When the Rotopol apparatus is stopped Pedemax S is automatically set to Pause Start On Rotopol starts Pedemax S when not in Auto mode On Planopol starts Pedemax S manually Stop On Rotopol stops both Pedemax S and Rotopol On Planopol stops Pedemax S manually Main swilch Turn the main switch on the back of the apparatus to On All lights flash and a beep is heard Power and the Stop button light up The word Pedemax S and the version number of the apparatus will appear on the display for a few seconds The display shows the default parameters forc
3. sm START IN uU o i c D gt 1 most 4 NOR a 1 1 i z t 5 E zl o Lm 8 x BI0UIMAS aci t d D t E A 4vN t Q e D i HRS BTRUBRE A B i in em IVALMORUS ALLE 178 3 bine DK 2840 ROEDOVRE kel DENMARK Brix T POL eo PEDEMIN B CIRCUIT DIAGRAM FOR PCB POWER SUPPLY AND POWER RELAY v aids NGAGANN 44842400 4813400 o fo Com pe er S XEWApad 6c vOBc 12v3 ANDOZA aka ia ANDJA TOOK ORR AUTO Re ec1 MODE E coe Geng Yap C122 la ANDER axa srant TT ana S co 100n VODC12v5 VODC e12v5 a RNDAC voa aca 14148 ANDIC TOOK pi STOP r ei soa te COR taong VODETAND VRDE e 19 la RNO2D aKa s HOT RND3D OVERLOAD souh 400K 28045 BION Log NG caa Qui TOON viona V ang exa Los C3 nos N START Gi KI 2 START Ll v KD 4N4448 400k 4023 LOT 77904 1002 502 Da IN 14 14 Gap 1QuH 400nP Bat ea cra od i pe 400nF none T 400nP 7 7 7 804 NO1B i EE an AUTO le ap L 9 v MODE GR zansa a an ON Boa Naga HLOS ROS gt _e pe oar START GREEN 4KO ON 28044 NO1D START OUT FOR gt eb gu URE RODA 4083 ote AAA ap I om SAMPLE ON 28044 Kod geavo NP csom HLO noe D s eben ay STOP RED 40 ON 083 28044 voc 125 ROS ara OVER NOAH c HLOgE HL 840 es E LOAD VW v d LTHOTOD iT80400 Lrebioo 620R 20044 ON CORRECT ION SIGN FOR LUPO PER 2050384
4. Table of contents Page du introduction 7 A 8 3 Preparation of specimens 15 4 Maintenance 16 Di Accessories 17 6 installation 18 7 Trouble shooting 22 8 Spare parts and diagrams 23 9 Technical data 30 10 ED 3i 11 Quick Reference Card 32 Pedemax S instruction Manual 1 Introduction Pedemax S is a semi automatic specimen mover with control panel des igned for use on the Rotopol or the Planopol grinding and polishing apparatus Lupo is an automatic drip lubricator delivered with Pedemax S Lupo supplies the necessary lubricant dosing for the preparation process On the Rotopol apparatus Pedemax S can be controlled from the grind ing polishing machine start stop Pedemax S works with specimen holders containing 3 12 fixed specimens The force on the specimens is applied centrally on the specimen holder Pedemax S on Planopol Pedemax S on Rotopol Struers Pedemax S instruction Manual 2 Operation Page Operation of Pedemax S Controls on Pedemax 8 9 Pedemax S on Rotopol 10 Pedemax S on Planopol
5. 235 EN Pos Description Drawing 81 Chassis drawing 1 of 2 14800105 1 of 2 Instruction Manual Gebrauchsanweisung Mode d emploi Pedemax S oD Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Drawing 14800105 2 of 2 Pos Description Chassis drawing 2 of 2 Drawing 14800107 26 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Description Spare Part No Rotating head details O ring 68 00 2 00 RE 21020080 KEY apa NG v ICT 14790418 Pressure spring 022 1 x 0 9 14790421 RING ko NG EE ER IE eth ee EE EE hata 22420040 Release uod ues Mu ES RE EN 14790429 Pressure spring 25 2 x 0 8 14790430 KATING ue DR rte EE E HE EIOS 21K00055 Rubber piece oe ot ee NA uev Aah e 14790442 Go to 30 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Drawing Pos Description Spare Part No 14800125 8 3 Pneumatic connections 10 Nylon hose superflex 08 06 550 mm 2NU12508 10 Quick coupling double 2NF10055 10 Spiral hose type SPF 15 333 mm 2WK90015 f Struers T Drawing 14820010 28 60 86 O Go 1482VD01 Pedemax S instruction Manual Gebrauchsanweisung Mode d emploi Pos Description Spare Part No 8 4 Lupo 40 Nylon washer
6. 50 Bottle screw AI II RR RII Ir 60 Washer 31x1 70 Lupo lubricant bottle 80 POB MO eed pad alin ere g EE has 100 Mode switch button EE COVER oes bd ORE IE AE EE 120 Cover with line 130 Dosing switch button 400 Hose nipple me Q0 1482VD02 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Diagram Description 14800130 8 5 Pneumatic diagram 2 A Lo 2 p d on tt th dh d GE P Y3 UI O 4 n ZU y Struers Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Drawing Pos Description Spare parts no 14810023 8 6 Supporting plate 20 Hinge center mounted 14810030 30 EO es ocho vhi EEN pura paste uote ont 13820158 70 Releas SPRING rn aa ete ow ics wa er E es 14810024 320 CI eC PILLE 14810007 Gear motor 100 120 V 14810054 Main cable with US plug 2WC07503 Gear motor 200 240 V 14810055 Main cable with SCUKO 2WC01234 10 Wa N EO BO ee XS 26 Drawing 14820010 9 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Pos Description 8 7 Lupo 50 Bottle screw
7. Start mode Manual start of Lupo when not in Auto mode can also be used for manual predosing Stop mode Manual and auto stop of Lupo This mode does not stop either Pedemax S or the grinding polishing machine Af Struers 13 Dosing nozzle Auto mode Manual mode start stop 14 Pedemax S Instruction Manual 2 23 Daily use of Lupo Place the dosing nozzle manually over the grinding polishing disc Having connected Lupo correctly to the connector plug and the nozzle hose switch to Auto mode Lupo will now act as a slave unit and start stop together with Pedemax S When not in Auto mode you may start and stop the Lupo manually independent of Pedemax S or the grinding polishing machine 2 24 Changing to another Lupo unit accessory m Switch Lupo to STOP position m Dismount the current Lupo m Place the other Lupo accessory with an alternative lubricant in the connector on the supporting arm Connect the nozzle hose to the lubricant outlet 22 5 Changing lubricant type refilling m Switch Lupo to STOP position m Remove Lupo from the supporting arm m Hold the Lupo lubricant bottle firmly and remove the top lid m Empty the bottle still mounted on Lupo of any remaining lubricant in the original Struers lubricant bottle m Dismount the Lupo lubricant bottle by holding the socket cap with one hand and unscrewing the bottle with the other hand in an anti clockwise direction IMPORTANT Avoid tur
8. re used when mounting In the packing box a so called template is enclosed The template sheet indicates where to punch the necessary hole for the Pedemax S support ing column m Place the template on Rotopol m Punch out the pre cast hole in Rotopol with a round headed hammer as follows strike the circle on the template stating Pedemax S with one or two firm blows When the hole opens remove the template m Place two working tables of equal height at a distance about half the length of Rotopol Balance Rotopol between the tables m Lead the supporting column of Pedemax S down the support hole in the cover plate of Rotopol Adjust the column until the cross pin in the bottom of the column gets caught by the guiding slots inside Rotopol m Fasten the nut and washer from the transportation box tightly under the column of Pedemax S below Rotopol Use the enclosed socket spanner 24 mm WARNING Be careful while adjusting the apparatus as Pedemax S weighs about 25 kg Pedemax S instruction Manual 6 3 Mounting of Pedemax S on Planopol m Remove Pedemax S from the transport box m Remove the left cover about 50 mm on the upper side of the Pla nopol cabinet IMPORTANT Pedemax S must not be mounted in the right column hole of Planopol m Place two working tables of equal height at a distance about half the length of Planopol Balance Planopol between the tables m insert the column in the left c
9. AD Pedemax S has stopped due to overload of Wait for the motor to cool down and for the motor the PAUSE OVERLOAD message to ap pear in the display PAUSE The motor has cooled down after overloading Restart Pedemax S OVERLOAD Pedemax S is now ready for use again PAUSE Air pressure too low motor stopped Supply correct air pressure and restart NO AIR LOCK HANDLE The handle has not been pulled and Pede max S is not locked Lower handle Lupo Bad or missing dos ing Dosing nozzle clogged Clean the nozzle with alcohol Lubricant leaking below the bottle The bottle has not been fastened correctly Fasten tightly Remember to hold back the socket cap itself to avoid damage to the bottom gas ket 22 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi 8 Spare parts and illustrations Ersatzteile und Abbildungen Pi ces de rechange et illustrations Table of contents Drawing Drawings 8 1 Chassis drawings divided in 2 parts 14800105 8 2 Rotating head details 14800107 8 3 Pneumatic connections 14800125 8 4 LUPO 14820010 Diagrams 8 5 Pneumatic diagram 14800130 Some of the drawings may contain position numbers not used in connection with this manual Z Struers 2 Drawing 14800105 1 of 2 24 Pedemax S instruction Man
10. OUT DP STOCK B4 3 82 PEDEM N S CIRCUIT DIAGRAM FOR PCB NEW EDITION POB sosqaa4 4 BR LOGIC CONTROL CIRCUIT AND SIGN IN QUT KAN ie ORCACA 14843400 14813100 Z 40 Z OOLELEFL molp 99d 10 wes6eip y weibeig uonduosog io duie p apo Bunsiamuesyoneiqes enuen uomnonimsu S xeuiopag 0E DER oma balo ie gd DER ves GNO EXT START INPUT va MA AE GALYANIG ISQBLATJON LL dx BAT 49 as Die PMB4 98668 peak psS25O0O4 1 csa 4 uF R ab vpn voo adv o xz c11 109 nF BOLONG ID va VALVE ves 141489 N3 REP o Kas cs R44 400 nF van L 80227A aka vaa Ria 10e van vas aer z 7 200k on orr to mem NERE 1N4 148 RAD F anome 26 6840 ma he Ga 33 uF as v vas vgo 4095 4093 odn7 40 weibeip Mn RT As ze 10k 40935 LUBRIKATOR Fabruary 28 1092 EE wege uonduoseg io duio p apo Bunsiewuesuone1q95 IENUEIN uononisu S xeulepad Voltage frequency Fuse Motor output Air pressure Rotational speed Direction of rotation Force on specimens Specimens in specimen holder Specimen height Safety standard Dimensions Weight 30 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi 9 Technical data 3 x 200 V 50 Hz 3 x 220 V 50 Hz 3 x 380 V 50 Hz 3 x 415 V 50 Hz 3 x 200 V 60 Hz 3 x 220 V 60 Hz 3 x 440 V 60 Hz 3 x 480 V 60 Hz Max 16 A external 90
11. Serial No Pedemax S Instruction Manual V Hz Art No 14807000 Date 21 01 1993 Pedemax S Instruction Manual Pedemax S Safety Precaution Sheet To be read carefully before use The operator should be fully aware of the use of the machine according to the Instruction Manual The machine must be placed in an adequate working position Be sure that the actual voltage corresponds to the voltage stated on the back of the machine The machine must be earthed The specimens must be properly fixed in the specimen holder e g using a Struers Uniforce levelling apparatus The specimen holder must be mounted correctly in the quickcoupling Do not touch the rotating parts during oper ation If you observe malfunctions or hear unusual noises stop the apparatus and call techni cal service Blue lubricant follow the current safety rules for handling mixing filling emptying and disposal of the alcohol based lubricant The apparatus machine is designed for use with consumables supplied by Struers If subjected to misuse improper installation alteration neglect accident or improper repair Struers will take no responsibility for damage s to the user or the equipment Dismantling of any part of the apparatus machine in case of service or repair should always be performed by a qualified technician electromechanical electronic mechanical pneumatic etc Struers IMPORTANT Always
12. W Min 5 bar max 6 5 bar 150 rpm Co rotation 30 400 N in 10 N steps 10 40 mm 8 35 mm IEC 204 EN 60204 1 VDE 0113 Height 320 mm Width 205 mm Depth 450 mm 25 kg Pedemax S instruction Manual Gebrauchsanweisung Mode d emploi 10 Index Page Auto Mode 9 11 13 14 Force 9 Locking handle 9 Lubricant 14 LUPO 13 14 Main switch 9 Mode switch 13 Modes 13 Mounting of Lupo 21 Quick coupling ee 10 11 Time 9 Z Struers inserting a specimen holder Starting Pedemax S on Rotopol Starting Pedemax S on Planopol 32 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi 11 Quick Reference Card m Place the specimen holder stud in the quick coupling m Press the black button and adjust the coupling stud in the quick cou pling until a click is heard m Adjust the force with the CF touch button on the front panel Set the timer with the T touch bufton m Set Lupo if you need lubricant and Pedemax S to Auto mode m Press START lt P on Rotopol A
13. ce 4 1 Daily Clean all accessible surfaces of the apparatus with a moist cloth 4 2 Weekly The coupling for the specimen holder may need cleaning m Unlock Pedemax S m Press START lt gt twice The coupling descends without rotating m Clean the coupling with a damp cloth Use no strong detergents m Press STOP and the coupling returns to start position To avoid clogging of the Lupo nozzle you should clean the nozzle once a week m Empty the Lupo bottle and fill it with mild soapy water m Press start lt gt on Lupo m Set the dosing control to max dosing step 10 and let the water run through the nozzle for 2 3 min m Refill with lubricant according to the description in Section 2 Operation of Lupo Pedemax S instruction Manual 5 Accessories Code word Specimen Holders 9 140 mm for Mounted or Unmounted Specimens For 6 specimens 10 32 mm aluminium PEDAL For 6 specimens O 10 32 mm stainless steel PEDST For 4 specimens 10 40 mm aluminium PEDFI For 4 specimens 10 40 mm stainless steel PEDIS Specimen Holders 160 mm for Mounted Cylindrical Specimens for 6 each 25 mm 1 aluminium MAXTO for 6 each O 30 mm aluminium MAXUM for 6 each 1 1 4 aluminium MAXQU for 4 each Y 40 mm aluminium MAXLI for 4 each 1 12 aluminium MAXHA Specimen Holders 160 mm for Mounted or Unmounted Specimens for 6 specimens 12 40 mm stainless steel MAXCY for 6 specimens 12 40 m
14. e 120N and time 1 min 00 sec Locking handle Horizontal positioning of Pedemax S is accomplished by unlocking the handle i e raising the handle to upright position y Struers o Pause 10 Pedemax S Instruction Manual 2 1 2 Pedemax S on Rotopol Place the specimen holder under the quick coupling Keep pressing the black button while leading the force tap of the specimen holder into the coupling Turn the specimen holder until a click is heard Release the black button see photo Set the necessary parameters on the front panel see Section 2 1 4 Pedemax S modes and parameters and Section 3 Preparation of specimens Set Lupo if you need lubricant and Pedemax S to Auto mode Press WATER ON cF on Rotopol for wet grinding Uniock Pedemax S by raising the locking handle Place Pedemax S in the appropriate eccentric position in relation to the grinding disc Lock Pedemat by lowering the locking handle Press START pon Rotopol If not in Auto mode Pedemax S will have to be started separately When the preset time expires Rotopol Pedemax S and Lupo stop automatically in Auto mode Unlock Pedemax S by raising the locking handle Keep your hand under the specimen holder and remove it from the quick coupling by pressing the black button on the front of the cylinder head if Pedemax S is stopped by pressing Rotopol STOP O Pedemax S goes into Pause When you start Rotopol again Pedemax S and the countdown
15. een 5 and 6 5 bars If the air pres sure exceeds 6 5 bars mount a reduction valve Power supply Air pressure Pedemax S instruction Manual 6 5 Connection of Pedemax S version for Planopol Pedemax S is factory mounted with electric cable connecting wire and air pressure hose m Hemove the protection bag covering the cables Mount a plug on the cable Black and brown phase Yellow green earth IMPORTANT Check that the mains voltage corresponds to the voltage stated on the type plate on the back of the apparatus m Check that the specimen holder rotates counter clockwise when Pede max S is started If not switch two phases Hide the communications cable of Pedemax S behind the apparatus If you have your own air supply hose you may mount the enclosed hose connection on your hose Use the enclosed hose clamp w Ensure that the air pressure is between 5 and 6 5 bars If the air pres sure exceeds 6 5 bars mount a reduction valve 6 6 Mounting of Lupo m Remove Lupo from its box m Plug Lupo into the supporting arm connector on Pedemax S and connect the hose Pedemax S now supplies Lupo with 24 V Hold the lubricant bottle with one hand and remove the top lid Fill the Lupo bottle with lubricant to the upper edge below the rim Remount the top lid and Lupo is ready for use y Struers Pedemax S Instruction Manual 7 Trouble shooting Display Error Cause Action Pedemax S OVERLO
16. find a detailed description of grinding polishing for auto mated mechanical specimen preparation Struers Metalog Guide offers preparation methods for the most common materials based on a simple analysis of two key properties hardness and ductility Finding the right method is easy including choice of con sumables Always consult Struers Metalog Guide for the correct prepara tion method for the actual specimens Struers Metalog Guide contains 6 useful chapters m Metalogram A quick and safe guide to the right preparation method m Metalog Methods A complete catalogue of preparation methods based on Struers vast store of materialographic experience and employing Struers range of consumables m Preparation Philosophy The basics of modern specimen preparation seen from a professional point of view m Metalog Process The materialographic preparation process from start to finish logically explained m Metalog Master A combined trouble shooting guide and supply of in depth information on the processes of mechanical preparation including an expert system for the solving of preparation problems m Metalog Code Quick access to the relevant consumables for the chosen preparation methods Struers Metalog Guide A complete guide to materialographic specimen preparation Contact your local dealer for a free copy of Metalog Guide A Struers 15 Lupo 16 Pedemax S instruction Manual 4 Maintenan
17. fter the preset time Pedemax S and Rotopol will stop m Set Lupo to Auto mode if you need lubricant um Press START on Planopol m Press START lt f gt on Pedemax S m After expiration of the preset preparation time Pedemax S stops and return to starting position Planopol is stopped by manually pressing stop QD Lupo may stay in Auto mode ready for the next method step after adjustment of lubricant
18. late Adjust the force on the specimen holder The force in N is indicated in the display Default force setting is 120N with a range between 30 to 400 N Adjust the preparation time range 0 05 to 99 30 The time is indicated in min sec in the display Default settings is 1 min 00 sec 2 1 5 Change of grinding polishing disc m Stop Pedemax S Lupo and the grinding polishing machine m Unlock Pedemax S by raising the locking handle and turn Pedemax S to the side m Place the disc e g a Petrodisc M or a grinding polishing disc onto the turntable m Lock Pedemax S again IMPORTANT The spring of Pedemax S can carry a specimen holder including the specimens weighing up to 3 kg If you need to lift heavier specimen holders you must support Pedemax S manually Auto Pedemax S Instruction Manual 2 2 Operation of Lupo 2 21 Controls on Lupo Control Modes Switch between Auto Start and Stop mode Dosing control Switch for step dosing of lubricant between 1 to 10 The dosing level also depends on the lubricant level of the bottle In order to maintain a repro ducible dosing we recommend that you take the lubricant level into consid eration when choosing a dosing step 222 Lupo control modes Auto mode When Auto Mode is active start and stop of Lupo can be controlled from Pedemax S When Pedemax S is started stopped Lupo also starts stops On Rotopol in Auto Mode Lupo is controlled direct from a Rotopol
19. m aluminium MAXLU for 12 specimens 10 25 5 mm stainless MAXDU for 6 flat specimens max 34x60 mm stainless steel MAXYK for 3 flat specimens max 41x72 mm stainless MAXDI with 3 clamps for wire or plate max 24 x 52 mm MAXAB stainless steel Specimen Holders 160 mm without Holes plane solid specimen holder for adhesion of speci mens or for custom made shapes Stainless steel MAXSO Aluminium MAXAS Uniforce Basic Model Device for levelling of specimens in specimen holders MAXWI 140 160 and 200 mm Uniforce Advanced Model with pressure foot for positioning the specimens MAXFU Uniforce Extension Kit Pressure foot for positioning the specimens MAXMO Levelling Disc for Clamping Specimens in Y 140 mm specimen holder discs For the older MAXHU model levelling device MAXVA LUPO optional extra drip lubricator PEDNY Struers offers a comprehensive range of consumables for both plane and fine grinding polishing Ask for separate leaflets Z Struers 17 18 Pedemax S Instruction Manual 6 Installation 6 1 Contents of packing Pedemax S Lupo automatic drip lubricator Hose connection Pressure hose 3 m Hose clamps Hose clamp Screw M5X10 with washer Socket spanner Hexagon key instruction Manual Template sheet ech sami ch ch and NI sech sch sech sch 6 2 Mounting of Pedemax S on Rotopol Remove Pedemax S from the transport box Save the nut and washer under the wooden plate to be
20. ning the socket cap while unscrewing the Lupo bottle as the turning movement may cause damage to the Socket cap gasket m Clean the now empty Lupo bottle with mild soapy water and remount the bottle in the socket cap Remember to hold back the socket cap m Put Lupo back on the supporting arm and be sure that the plugs and the hose are firmly connected m Refill with lubricant and remount the top lid m Set the dosing control to max position 10 to empty the dosing nozzle of the previous type of lubricant PG Plane Grinding FG Fine Grinding DP Diamond Polishing OP Oxide Polishing Pedemax S Instruction Manual 3 Preparation of specimens 3 1 Preparation methods Plane Grinding PG may be carried out on PG paper SiC paper or for hard materials on Diadisc SiC paper is used on a wet grinding disc according to the Knuth Rotor principle PG paper or Diadisc is glued to a grinding polishing disc Fine Grinding FG is carried out on a cloth with low resilience such as DP Plan DP Pan or DP Dur or on Petrodisc M SiC Paper may also be used Diamond Polishing DP is carried out on a polishing cloth using diamond abrasive and a lubricant The correct choice of cloth depends on the material Oxide Polishing OP is especially suited for soft and ductile material as a final polishing step 3 2 Struers Metalog Guide Pedemax S is designed for both grinding and polishing In Struers Metalog Guide you will
21. of the preset time will continue Pedemax S Instruction Manual 2 1 3 Pedemax S on Planopol m Place the specimen holder under the quick coupling m Keep pressing the black button while leading the force tap of the specimen holder into the coupling Turn the specimen holder until a click is heard Release the black button see photo m Set the necessary parameters on the front panel see Section 2 1 4 Pedemax S modes and parameters and Section 3 Preparation of specimens m Set Lupo if you need lubricant to Auto mode m Unlock Pedemax S by raising the locking handle m Place Pedemax S in the appropriate eccentric position in relation to the grinding disc Lock Pedemat by lowering the locking handle Activate the cooling water wet grinding m Press START on Planopol m Press START lt f gt on Pedemax S m After the desired process time stop both Planopol and Pedemax S simultaneously Lupo may stay in Auto mode ready for the next method step after adjustment of lubricant m Unlock Pedemax S by raising the locking handle and swing Pedemax S to the left m Keep your hand under the specimen holder and remove it from the quick coupling by pressing the black button on the front of the cylinder head Struers Force on specimen holder Preparation time Pedemax S instruction Manual 2 14 Pedemax S modes and parameters The following features are available from the Pedemax S touch pad on the front p
22. olumn hole in Planopol m Unlock Pedemax S Swing Pedemax S over the center of the Planopol rotating disc Keep the position and twist the column clock wise as far as possible This enables free movement of Pedemax S to the left of Planopol m Tighten the nut and washer firmly WARNING Be careful while adjusting the apparatus as Pedemax S weighs about 25 kq Pedemax S only fits Planopol 3 from serial no 4141096 or Planopol V from serial no 4010477 A Struers 19 Power supply Air pressure 20 Pedemax S Instruction Manual 6 4 Connection of Pedemax S version for Rotopol Pedemax S is factory mounted with electric cable connecting wire and air pressure hose m Remove the protection bag covering the cables Mount a plug on the cable Black and brown phase Yellow green earth IMPORTANT Check that the mains voltage corresponds to the voltage stated on the type plate on the back of the apparatus m Check that the specimen holder rotates counter clockwise when Pede max S is started If not switch two phases m Connect the plug of the connecting wire to the socket on Rotopol Use the screw cap a If you have your own air supply hose you may mount the enclosed hose connection on your hose Use the enclosed hose clamp s Place the hose clamp around the quick coupling and mount the clamp in the upper hole on the back of Rotopol Tighten the screw m Ensure that the air pressure is betw
23. state Serial No and Voltage fre quency if you have technical questions or when ordering spare parts You will find the Serial No and Voltage on the front cover of this manual or on an attached label below If in doubt consult the rating plate of the machine itself We may also need the Date and Article No of the manual This information is found on the front cover The following restrictions should be observed as violation of the restrictions may cause cancellation of Struers legal obligations Instruction Manuals A Struers instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual Service Manuals A Siruers Service Manual may only be used by a trained technician authorized by Struers The Service Manual may only be used in connection with Struers equipment covered by the Service Manual Struers assumes no responsibility for errors in the manual texvillustrations The information in this manual is subject to changes without notice The manual may mention accessories or parts not included in the present version of the equipment The contents of this manual is the property of Struers Reproduction of any part of this manual without the written permission of Struers is not allowed All rights reserved Struers 1993 Struers Tech A S Valhgjs Al 176 DK 2610 Radovre Copenhagen Denmark at Telephone 45 36 70 80 90 Fax 45 31 41 65 44 Pedemax S instruction Manual
24. ual Gebrauchsanweisung Mode d emploi Pos Description Spare Part No 8 1 Chassis drawing 1 of 2 Pressure hose 1 4 blue Hose nipple 8 140 O Ring 15 60 2 40 2pc5 230 Disc nyionM8 240 Cover G21 310 Poly Vbek L 508 mm Drawing 14800105 2 of 2 Pedemax S Instruction Manual Gebrauchsanweisung Mode d emploi Pos Description Chassis drawing 2 of 2 400 Valve block complete 400 Gasket fiber 400 3 2 solenoid valve 12VDC 430 Microswitch 550 Kipphandle 560 Cylinder pin stainless 3m6x15 650 Quick release valve 660 Quick coupling 670 Gasket fiber j Struers Spare Part No 14800109 21F00010 2YM10114 14790217 2GH30012 22801315 2YH00040 2NF10012 21F00011 25 dE CH eo e V Le DBS HE SONE EE ged EE ME A Ow IL S ig bus n YA AA EE M TIN O m MN ES Dasig pil ae 7 by Ai J S NM SR I N KON FONN d N SEN al E E PN bus IMS LMM ENS N 80 V SH a

Pedemax-S

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