Ice Pro™ DB650, EDB650 Automatic Ice
Contents
1. OPERATOR CONTROL PANEL d PB5 TIMED MODE INCREASE PB6 PB3 7 BAG OPEN gt LED TIME DISPLAY H B 9 2 PBI BLOWER MOTOR ON INDICATOR TIMED MODE DECREASE PB2 TIMED MODE STOP Ne A cou AID SIE 215 LISI i gt 8 LOWER UPPER NIC NIC COM AUGER BLOWER AGIT AGIT OTOR X 51 A s UPPER OPERATOR CONSOLE BOX T lt zB ee zx alg sis 55 se ac C ool sie el EN Om o SE oS Ris SIE Ss UT REB UE UPPER NC NC COM AUGER Z20VAC 28 sie AGT AGI NOOR MOTOR on a 205215285 UR UR alee ou TUN TA M eT 02 _ Sic GROUND AUGER 8 PONER vane vane VINYL SHEATHING AUGER BLOWER FOOT SWITCH WINDOW MOTOR MOTOR OPTIONAL SWITCH FROM LOWER BOX PVC CONDUIT FROM LOWER BOX DB650 wiring diagram lower control box 220V 60Hz TO To UPPER BOX UPPER BOX2. m LOWER CONTROL BOX 18 FUSE BLOCK 6 B Bto ER TA SCL Series SCL Series 16 tosh 512055 912045 NE 24 b 3s 21 d e B J MAIN 1 4 D 0 POWER FE 2 2 x SWITCH GN 5 5 a Saune UPPER AGITATOR MOTOR LOWER AGITATOR MOTOR GRN 3 13 19 TL3 T3 T9 i 12 72 78 i 12 12 18 i 645 G L1 12 1 74 77 E 11 1 7 vov ov 1PH 220VAC 60HZ INPUT Note Both upper and lower agitator motors turn counter clockwise Drive rotation 15 EDB650 wiring diagram upper control box 230V 50Hz OPERATOR CONTROL PANEL PBS TIMED MODE INCREASE PB PBS TIMED MOD BAG OPEN _LED TIME DISPLAY GM LED1 PB1 BLOWER MOTOR MANUAL ON INDICATOR
3. 6 Reference Description Part 1 VFD Motor Controller Upper and Lower Agitator EDB650 00925651 2 Fuse Block 00925610 S Fuse Kit 4 10 amp 2 5 amp 00925628 4 Filter Line 00925677 5 Switch Rocker 00925636 6 Reactor Line 00925685 Not shown Wiring Harness Agitator Motor 00924613 25 26 27 SmartCART and Totes are trademarks of Follett Corporation Chewblet is a registered trademark of Follett Corporation registered in the US Follett reserves the right to change specifications at any time without obligation Certifications may vary depending on country of origin 801 Church L E PA 18040 USA FOLLETT 524 Innovative solutions inspired by ice Fax 610 250 0696 www follettice com models only models only 00913509R02 10 10
4. 4 Bag 4 Dimensions and 5 6 Location suse se eer ee ee eS 6 Leveling sed ep no ee SRS 6 Utility connections 6 Bag pin 7 Foot pedal 7 Bag lt 7 Adjusting drain 9 Brush 9 eee ee ed ale 9 dae xe eee x RE E Se Ea Bee 9 Filling other containers 10 How the dispenser 5 11 Control functions 12 Power 12 Cleaning and sanitizing 13 DB650 wiring diagram upper control box 14 DB650 wiring diagram lower control box 15 EDB650 wiring diagram upper control box 16 EDB650 wiring diagram lower control box 17 Before calling for service 18 Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions 1 The equipment is new and unused 2 return authorization number has been issued by customer service within 30 days after shipment 3 Follett receive
5. i ILI FOLLETT Ice Pro dispensing bin Stop Press to stop timed dispense Power switch Note Do not turn power OFF during normal operation Turning power OFF disables periodic agitation cycle which may lead to fused ice and damage to dispenser that may void warranty Cleaning and sanitizing Note Do not clean with water jet Exterior care A mild detergent cleaner may be used to clean the exterior plastic sides of the bin Stainless steel portions of the bin can be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner amp Polish or equivalent Interior care The interior should be cleaned and sanitized every six months or more often as conditions dictate with the solutions A and B shown below Solution A Cleaning solution Combine 1 oz 30ml bleach with 2 gal 7 6L hot water or use Ecolab Mikro chlor sanitizer and mix for 200 ppm available chlorine Solution B Sanitizing solution Combine 1 4 oz 7ml bleach with 2 gal 8L hot water or use Ecolab Mikro chlor sanitizer and mix for 50 ppm available chlorine Cleaning brush fie Ss long handled cleaning brush should be used to access the p As bottom of the Ice Pro bin Bu iis 4 2 Cleaning and sanitizing procedure E e AS S an 10 14 3 8 1 Remove all ice from bin 14 2 2 Disconnect power from icemaker and di
6. Strike with hardware 00924522 17 Sensor Door Assy 00924530 18 Magnet Door 00924548 20 Lower chassis _ Reference Description Part 1 Knobs Front Cover two 00925008 2 Clip Blower Duct with knurled nut 00925016 3 Drain Bin Assy 00925057 4 Frame Bag Stand with bag pins and handles 00925115 5 Cover Lower Control Box 00925156 6 Cover Lower Cable 00925164 T Blower Motor with cable 00925248 8 Drain Pan 00925503 9 Bag Pin Set 00925511 10 Handles two 00925529 11 Blower Duct 00925545 12 Front Cover 00925552 21 Lower chassis cont Reference Description Part 13 Cover Lower Motor with handle 00925107 14 Box Lower Agitator Motor with plates 00925123 15 Latch Draw one 00925131 16 Plate Guide one 00925149 17 Leg Adjustable 00925172 18 Motor Lower Agitator with cable 00925206 19 Shaft Lower Drive with key 00925214 20 Key Lower Drive Shaft 00925222 21 Bolt Lower Drive Shaft with washer 00925230 22 Agitator Lower with thrust washer 00925305 23 Seal Shaft Lower Right Assy 00925313 24 Seal Shaft Lower Left Assy 00925321 25 Bearing Lower Left includes thrust washer 00925339 26 Seal Auger Tube Assy 00925537 22 Dis
7. Ice Pro DB650 EDB650 Automatic Ice Bagging and Dispensing System Order parts online Installation Operation and Service Manual www follettice com Following installation please forward this manual to the appropriate operations person EOUETT 801 Church Lane Easton PA 18040 USA Toll free 800 523 9361 610 252 7301 0 Innovative solutions inspired by ice Fax 610 250 0696 www follettice com 6 00913509R02 models only ly models Contents Welcome to Follett 3 Replacement parts amp accessories 19 Before you 3 Accessories 19 Specifications 4 Upper CHASSIS ux o ix eon Rame e acra ad 20 Bleed autos 4 Lower 815 21 s eaa a eee ta dn etna RR a ego 4 Lower chassis 22 Clearance and access information 4 Dispense auger 23 arre EE OE 4 Electrical system upper 24 Icemaker weight limit 4 Electrical system lower 25 4 Container 51265
8. TIMED MODE START STOP DECREASE 2 TIMED MODE STOP Ne P 1 13 15 14112 52109 05 06 OOO iol CHAI 1014 BIE 8 883 SIS 2 LOWER UPPER COM AUGER BLOWER AGIT AGIT MOTOR MOTOR ia OPERATOR CONTROL ENCLOSURE amp z i lt 58 ee sil ce co J7 ar SIS D 5i E FOOT J17 UPPER NCNCCON WOR BONER oy SWITCH TOR MOTOR fo TES lt TER SISK H LWR UPR N A ag eee WINDOW wow A ME Nos ade woe J4 02 o O Eoma o CO o 11 5 dad 8 8 aes 599 6 OOOEO 000A OO O fF a a amp al 35 2 d d a 99 N E 5 L4 eni BLOWER FOOT SWITCH WINDOW wn MOTOR OPTIONAL SWITCH ME 5 Lojo d FROM FROM LOWER BOX LOWER BOX EDB650 wiring diagram lower control box 230V 50Hz TO TO UPPER BOX UPPER BOX LOWER CONTROL ENCLOSURE LOWER AGITATOR SIS UPPER AGITATOR MOTOR CONTROL MOTOR CONTROL U U 1 U U 11883 1 1553 9 5 C1 A1 LINE LINE LINE REACTOR REACTOR FILTER U V W L1 L2 C2 A2 U V
9. W L1 L2 C2 A2 o N B 5 9 T N 8 54 55 y 9 y mm mm UPPER AGITATOR MOTOR L2 T2 T8 L1 T1 T7 1PH 230VAC 50HZ Note Both upper and lower agitator motors turn counter clockwise Drive rotation 17 POI calling for service Check that ice is in the dispenser and that fused cubes are not causing a jam 2 Check that circuit breaker and switches are in ON position Display will show time setting 3 Check that window is on securely If window is ajar dispenser will not operate Display shows three dashes when window is ajar 4 Check that the drain is clear Troubleshooting guide Symptom Possible cause Solution Ice does not dispense No ice in bin 1 Check operation of icemaker Dispense switch not closing 2A Press manual dispense to check operation 2B Check LED s on board Auger motor not operating 3A Check for power to motor 3B Check LED s on board 3C Check fuses for 220 V EDB 230V 3D Check auger motor cable connection 3E Check auger motor connection to board 3F Check circuit breaker Agitator motors not operating 4A 4B Check for power at fuse block Press manual dispense Di
10. bracket to the top front left or right side of the bin in one of the threaded inserts and hang cleaning brush Fig 9 Sanitize Follow cleaning and sanitizing instructions before use see page 13 Icemaker Fig 10 Follow icemaker manufacturer s recommendations for installation Note Icemaker mounted on top may not exceed 800 Ibs 363 kg 5 0 4 5 127 _ gt 114 Ensure that the drop zone of the ice does not fall onto the upper x lt lt 6 0 right hand section the bin See shaded area Fig 10 Ice 152 mm falling from ice machine can hit this area of the bin and cause damage to the icemaker Filling other containers 1 Ensure blower is off 2 Move chute lever to up position Fig 11 3 Adjust drain pan as needed 4 Containers up to 28 75 731 mm tall may be used by removing drip tray Fig 12 Ce eae Operation How the dispenser works Follett s Ice Pro bagging and dispensing system can operate in manual or semi automatic ice dispensing and bagging configurations The Ice Pro dispenser features a blower to open bags for high volume hands free dispensing bag holder pins for use with wicketed bags and a programmable dispense timer Ice is stored in the bin above the dispense auger The upper and lowe
11. cal service department at 800 523 9361 or 610 252 7301 Replacement parts amp accessories Accessories Reference Description Part 1 8 Ib Bags case of 1000 00116434 1 20 Ib Bags case of 500 00138370 2 Bostitch P 7 C Ring Plier 00137711 Not Shown Aluminum Blunt End C Rings box of 2500 00137729 S Foot Pedal Control Accessory 00115055 4 Follett Totes Ice Carrier 206950 5 Follett SmartCart 75 ice cart 00112771 6 Follett SmartCart 125 ice cart LSC125 7 Follett SmartCart 240 ice cart 00122770 8 Ice Bin Paddle PB502871 Not Shown Cleaning Brush DB650 with bracket 00924555 Upper chassis Reference Description Part 1 Cover Upper Motor with handle 00924100 2 Guard Drip Assy 00924118 S Box Upper Agitator Motor with plates 00924126 4 Catch Upper Housing one 00924134 5 Brush Bracket 00924142 6 Motor Upper Agitator with cable 00924209 m Shaft Upper Drive with key 00924217 8 Key Upper Drive Shaft 00924225 9 Bolt Upper Drive Shaft with washer 00924233 10 Agitator Upper with thrust washer 00924308 11 Seal Shaft Upper Right Assy 00924316 12 Seal Shaft Upper Left Assy 00924324 13 Bearing Upper Left includes thrust washer 00924332 14 Door Bin Access with latch and magnet 00924506 15 Latch Door Lock Assy 00924514 16 Plate Door
12. commodate most cube cubelet ice up to 1 square as well as Follett Horizon Chewblet ice Crushed flake or other manufacturers nugget ice cannot be used Use of these ice can jam dispenser and will void warranty For questions about ice compatibility call Follett s technical service group toll free at 800 523 9361 or 610 252 7301 Icemaker weight limit Icemaker mounted directly on top of bin must not exceed 800 Ibs 363 kg Environment Intended for indoor use only operating temperature range of 40 100 F 4 38 C Not suitable for installation in an area where a water jet could be used The dispenser should not be cleaned with a water jet or be exposed to water jet used to clean surrounding areas The dispenser has to be placed in a horizontal position The dispenser is only to be installed in locations where it can be overseen by trained personnel Container sizes Unit acco mmodates bag sizes up to 20 Ibs 9 kg 27 35 695 mm high Dispense chute compatible with carts and containers up to 28 712 mm high Bag pins Bag pins may be adjusted to accommodate bag hole centers from 5 127 mm to 10 254 mm Dimensions and clearances Front view Side view 33 75 858 mm gt 48 25 1226 mm _ gt lt 29 75 756 mm gt lt 30 75 782 mm
13. f any sweating of fittings is necessary Heat conduction through metal may melt threads in plastic drain Drain pan The drain pan on the bag stand may be drilled out and plumbed if desired Use an 11 16 drill bit a 3 4 FPT elbow and PVC glue Plumb with flexible tubing to allow for height adjustment Electrical Electrical connections to be in accordance with local and NEC codes Each dispenser and icemaker require separate circuits Equipment ground required Note If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a safety hazard DB650 220V 60Hz 1 phase Max fuse 5 amps 15 amp circuit Provide NEMA 6 15 receptacle within 7 of right rear corner Cord and plug provided EDB650 230V 50Hz 1 phase Max fuse 5 amps 15 amp circuit max power 3450 watts Provide means of connection within 7 of right rear corner Cord provided without plug Fig 1 Bottom view 343 mm 4 g bit 2 4 M Bag pin installation Fig 2 1 Position plastic bag pin nuts onto the rear slots of the bag stand Fig 2 2 Thread in and tighten bag pins Foot pedal accessory The optional foot pedal accessory allows dispensing of ice while keeping your hands free The pedal is placed on floor near bag stand in front of the dispenser It plugs into the 3 pin con
14. gt b 1 112 305 mm o gt Service Clearance 65 1651 28 26 1 1 712 661 mm i i max max bag i 1 i 1 1 1 tos 19 88 gt lt 8 63 14 505 mm gt 220 lt 34 25 870 mm 1 drain 1 drain Notes Follett Horizon icemakers and other icemakers less than 30 wide require a top that adds 2 to standard unit height Installation Location A minimum of 12 305 mm to the right of the unit must be available for service clearance see dimensions and clearances page 5 Allow access to front of unit for bagging operation and dispensing Leveling Leveling the unit is important for the proper operation of any top mounted icemaker The dispenser is shipped with the legs in the fully retracted position Each leg may be adjusted independently by turning clockwise to lower the leg or counterclockwise to raise the leg Do not remove legs interference will occur with the bag stand and dispense chute Utility connections Bin drain Drain connection is made to the 1 FPT PVC fitting Fig 1 Leave a minimum of 1 4 per foot 1 cm per 46 cm run slope on drain line run Insulate the entire run length to prevent condensation from forming on outside of drain line Note Avoid excessive tightening force when connecting to this fitting Note Do not apply excessive heat i
15. ildren with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they are supervised or provided instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Specifications Electrical DB650 The Ice Pro DB650 dispenser requires a separate electrical circuit from the icemaker Equipment ground required Standard electrical 220V 60Hz 1 phase maximum fuse 5 amps 15 amp circuit NEMA 6 15 receptacle The cord length is approximately 7 from right rear A plug is provided EDB650 The Ice Pro DB650 dispenser requires a separate electrical circuit from the icemaker Equipment ground required Standard electrical 230V 50Hz 1 phase maximum fuse 5 amps 15 amp circuit max power 3450 watts The cord length is approximately 7 from right rear A plug is not provided Plumbing Drain 1 PVC FPT for bin drain run to floor drain Note Drains should be hard piped and insulated Maintain at least 1 4 per foot 1 cm per 48 cm run slope on drain line run Do not tee into icemaker drain line Clearance and access information Door entry Installation sites must have an unobstructed path to installation location with door openings no less than 34 5 877 mm Service clearance A minimum of 12 305 mm to right of unit is necessary for service Ice type Dispenser can ac
16. m if necessary Check your paperwork to determine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment Following is an explanation of the different model numbers in the Ice Pro series DB650SA SA Semi Automatic ice dispensing and bagging 650 650 Ibs maximum bin capacity L _ DB Dispensing bin 220 60 Hz EDB Dispensing bin 230 50 Hz N Important cautions Storage area of dispenser contains mechanical moving parts Keep hands and arms clear of this area at all times If access to this area is required power to unit must be disconnected first Ice is slippery Maintain counters and floors around dispenser in a clean and ice free condition Ice is food Follow recommended cleaning instructions to maintain cleanliness of delivered ice Should local codes require a hard wired connection and or shielded wiring eliminate the cord s and plug s and follow the appropriate wiring diagram Dispenser can accommodate most cube or cubelet ice up to 1 square Crushed flake or nugget ice cannot be used Use of these ice types can jam dispenser and will void warranty For questions about ice compatibility call Follett s customer service group toll free at 800 523 9361 or 610 252 7301 Always disconnect power before cleaning or servicing the dispenser This appliance is not intended for use by persons including ch
17. nector located just under the control panel behind the blower motor Fig 3 Bag installation Fig 4 Note Bag pins are designed to be used with bags mounted on wire wickets Do not install more than one wicket of bags at a time 5 1 Move chute lever to up position Fig 4 2 Adjust bag pin width to match that of the bag wicket Fig 5 Center bag pins evenly 3 Remove rubber keepers from wicket and insert wicket wires into bag pins Transfer bags from wicket to bag pins Slide 15 to 20 bags onto pins at a time until pins are full Fig 6 4 Return chute lever to down position Fig 7 The back of the chute holds bags to prevent more than one opening at a time Adjusting drain pan The drain pan may be raised or lowered to accommodate different bag sizes and helps to support the bag while filling Fig 8 The bottom of bags should rest on the tray when adjustment is correct 1 Lift drain pan up and out of receiving slot on bag stand base 2 Insert drain pan in and down into desired receiving slot on bag stand A pm e t5 A 3 Marking the drain pan position makes future positioning easier Brush bracket Mount the cleaning brush
18. pense auger Reference Description Part 1 Clamp Auger Tube Assy with knob 00925024 2 Pivot Rear Chute Assy 00925032 3 Pivot Front Chute Assy 00925040 4 Knob Auger Clamp 00925065 5 Chute Rear Stainless 00925180 6 Motor Auger with cable 00925255 Coupling Auger Drive Assy 00925263 8 Auger DB650 00925347 9 Mount Auger Motor with bolts 00925354 10 Frame Auger Tube with latches 00925362 11 Frame Dispense 00925370 12 Chute Front Clear 00925560 13 Tube Auger Assy 00925578 14 Cradle Auger Tube 00925586 23 Electrical system upper box DB650 and EDB650 DB650 only 4 8 Reference Description Part 1 Control Panel mounted on cover 00924621 2 Circuit Board 00924639 S Circuit Breaker 00924647 4 VFD Motor Controller Lower Agitator DB650 00925602 5 VFD Motor Controller Upper Agitator DB650 00924605 6 Fuse Block 00925610 7 Fuse Kit 4 10 amp 2 5 00925628 8 Switch Rocker 00925636 Not shown Wiring Harness Agitator Motor 00924613 24 Electrical system lower box EDB650 only 1
19. r agitators break fused ice and direct it into the auger for dispensing When the timed or manual button is pressed the dispense motor is activated This causes the auger assembly in the storage area to move ice to the dispense chute where it drops by gravity into a bag or other container Window locks Prevents unintended access to ice storage area Dispense auger Easily removable for cleaning Control panel See detailed description on next page Bag stand assembly Drain pan may be removed to empty water or to adjust for Window interlock switch Prevents agitation and dispensing when open bag height Pan should support bottom of bag Bag stand assembly may be removed to fill other container types 11 Agitators Upper and lower agitators driven by independent gearmotors Blower motor Opens bags for automatic dispensing Power switch System ON OFF Control functions 1 Open bag 2 Adjust time 3 Dispense ice Press to turn on blower Press to change Press Timed once to Automatically blows timed dispense duration dispense automatically open one bag at a time in seconds maximum Hold Manual to top off Press again to turn time 30 seconds bag or fill other containers blower off Blower automatically turns off after 10 minutes 2 Adjust time 3 Dispense ice Timed Manual A 1 Open bag
20. s the equipment at the factory in Easton PA within 30 days after issuance of the return authorization number 4 equipment must be returned in Follett packaging If the packaging has been damaged or discarded Follett will forward at the customer s expense new packaging Note Return freight charges are the responsibility of the customer If equipment is returned and is damaged because of improper packaging Follett Corporation will not be held responsible Credit will be issued when The equipment has been inspected by Follett and deemed suitable to be returned to stock Note 15 restocking charge will be deducted from the credit If the cost to return the product to stock exceeds 15 the actual cost will be deducted Welcome to Follett Follett ice dispensers enjoy a well deserved reputation for excellent performance long term reliability and outstanding after the sale support To ensure that this dispenser performs as intended we ask that you take a moment to review this manual before beginning the installation of the dispenser Should you have any questions or require technical help at any point please call our technical service group 800 523 9361 or 610 252 7301 Before you begin After uncrating and removing all packing material inspect the equipment for concealed shipping damage If damage is found notify the shipper i mmediately and contact Follett Corporation so that we can help in the filing of a clai
21. spenser Fig 13 1 3 Remove ice storage window Fig 13 2 4 Remove front cover by loosening side thumb screws and lifting off of top guide pins Fig 13 3 5 Detach gearmotor s two latches and set motor and attached auger coupling aside Fig 14 1 6 Remove blower duct by loosening thumb screw rotating clip and lifting up Fig 14 2 7 Remove ice chute assembly Fig 14 3 8 Pull out auger Fig 15 1 9 Remove auger tube by unscrewing thumb screw on left side lift up on retaining clamp and pull tube out of bin Note position of locating slot on upper end for reinstallation Fig 15 2 10 Remove drip tray from bag stand Fig 15 3 11 Clean all components inner bin storage surfaces and dispense chute surfaces with a brush and cleaning solution A Rinse thoroughly with clean water 12 Sanitize all components and bin storage surfaces with solution B do not rinse Drain line care After cleaning and sanitizing procedure and before refilling bin with ice pour a solution of one cup 80z 237ml bleach mixed with one gallon 3 8L hot water into drain to help prevent algae growth in the drain lines Mikro chlor is a registered trademark of ECOLAB in the United States and other countries 1 3 DB650 wiring diagram upper control box 220V 60Hz
22. splay on VFD Variable frequency drive agitator motor controller should show numbers Check for loose connections 4C Check for output from corresponding VFD Auger motor amp agitator motors not operating 5A Check that window is in place Display shows three dashes when window is removed 5B Check interlock wires and connection Optional foot pedal 6 Check for contact closure of switch inside foot pedal not operating enclosure Bags tear off pins Drip tray not adjusted 1 Adjust drip tray to one notch above where bottom of during filling properly bag contacts platform Poor quality bags 2 Try bags from another supplier More than one bag Stainless steel chute is not 1 Move chute lever to down position to position opens when blower is on resting against bags stainless steel chute against bags Bag pins not centered 2 Adjust bag pins so bags are centered under chute Bags wont open Blower switch not on 1 Press OPEN BAG Blower turns off after 10 minutes without use Blower duct missing or out 2 Reinstall re position blower duct of position No power to blower motor 3A Verify output LED lights on board 3B Check for loose connections Bag pins not centered Adjust bag pins so bags are centered under chute Wet bags Install new wicket of bags If problems persist after following this basic troubleshooting guide call Follett s techni
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