C 10RA - Tool Parts Direct
Contents
1. Dia 8 mm 5 16 x 4 pcs Mounting hole diameter 380 mm 14 31 32 Mounting hole pitch 395 mm 15 9 16 Mounting hole pitch 440 mm 17 5 16 Fig 3 2 Specifications for Europe models Table width 864 mm 34 Overall depth 625 mm 24 5 8 Overall height 486 mm 19 1 8 Table depth 500 mm Table height 19 11 16 310 mm 12 3 16 HITACHI CIA J Dia 8 mm 5 16 x 4 pcs Mounting hole diameter 380 mm 14 31 92 Mounting hole pitch i 395 mm 15 9 16 Mounting hole pitch 440 mm 17 5 16 Fig 4 4 6 COMPARISONS WITH SIMILAR PRODUCTS a Model 2 C Outer diameter 255 mm 10 210 mm 8 1 4 SATIS Inner diameter a uni 15 8 mm 5 8 Maximum 0 right angle 76 mm 3 64 mm 2 1 2 45 bevel 11 mm 63 mm 7 16 2 1 2 11 mm 41 mm 7 16 1 5 8 Maximum dado cutter size diameter x width 152 mm x 12 mm 6 x 1 2 152 mm x 12 mm 6 x 1 2 Maximum ripping capacity Right side 360 mm 14 5 32 Left side 400 mm 15 3 4 Right side 300 mm 11 13 16 Left side 300 mm 11 13 16 Table dimensions width x depth 494 mm x 500 mm 19 7 16 x 19 11 16 660 mm x 460 mm 26 x 18 1 8 Table dimensions with extensions width x depth 864 mm x 500 mm 34 x 19 11 162. C 10RA HITACHI POWER TOOLS TECHNICAL DATA TABLE SAW SERVICE MANUAL LIST No E922 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT REMARK Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Competitor Symbol Utilized Company Name Model Name C MAKITA 2708DW Business Section Page 1 PRODUCT NAME ciare dente ten N ia N N a asa ai a 1 2 MARKETING OBJECTIVE 00000 1 3 APPLICATIONS e mee pe eda e a e ERE E RR ad 1 4 SELLING POINTS n He 1 4 1 Selling Point Descriptions eem eee eene 2 5 SPECIFICATIONS x ee eerte ep ree Ee epe sed eti dept Ps eee bos 3 5 1 Specifications iii 3 5 5 Outside View and External Dimensione Com rer Eo te o ug aloe 4 6 COMPARISONS WITH SIMILAR PRODUCTS Mee 5 7 PRECAUTIONS IN SALES PROMOTION meme m emen 6 zA instruction Manja uama tU ES 6 7 2 Precautions on the Name Plate A en 6 7 3 Warning Label A ep SSA AS Ss etus 6 CER 7 75 Package ile pei 8 7 6 Related Laws and Regulations iii 8 8 PRECAUTIONS ON OPERATION me He een eene 9 8 1 Unpacking l bus eee 9 CRC OOO 10 8 3 Ademaro 15 8 4 Relation b
3. Li Wire Stator coil Green yellow white ground Green yellow Stator Green yellow ground ass y ground Fig 35 33 Armature ass y Armature ass y Armature ass y 2 Lead wire arrangements D 110 V O Blue Faston terminal Circuit breaker switch Brown Green yellow ground White NVR switch Green yellow Power ground cable Fig 36 115V Circuit Motor breaker cable switch Black Rocker switch Black Power cable Green ground Fig 37 34 230 V Green yellow O ground Faston Bk terminal Y Motor Circuit 6 cable breaker 3 E Brown PES switch S s Brown Green yellow ground Whi te Blue Y NVR Q Brown switch Green yellow iu E ground Fig 38 4 240 V Green yellow ground Faston terminal Circuit breaker switch Brown Rocker switch Power Green yellow cable ground Fig 39 When connecting each lead wire to the circuit breaker and rocker switch or NVR switch the faston terminals must be completely inserted into the corresponding tab terminals 35 10 4 Adjustments After disassembly and reassembly the following parts require adjustment After being disassembled and reassembled the affected items should be adjusted For adjustment see the adjusting method described in 8 3 Adjustment on page 15
4. N DU 1 piece for USA AUS and NZL Extension Supporter 4 pieces Extension Wing 2 pieces Elbow 1 piece Fence Ass y 1 piece Hex Wrench 23 mm x 26 mm 1 piece Wrench 22 mm 1 piece Handle 1 piece 10 Clamp Handle A 1 piece 6 x 20 mm Bolt with washers 6 pieces 12 13 6 x 35 mm Bolt 6 x 60 mm Bolt 1 piece 1 piece 24 25 26 18 c Q 27 Z 22 21 20 Fig 6 14 15 16 17 18 19 6 mm Spring Washer 2 pieces 6 mm Flat Washer 2 pieces 8 x 20 mm Bolt with washers 12 pieces Set Plate 4 pieces Scale 2 pieces for USA AUS and NZL Saw Blade Guard and Splitter 1 piece 6 x 16 mm Bolt 1 piece 6 mm Spring Washer 1 piece Flat Washer 1 piece Spacer 2 pieces 6 35 mm Special Bolt 1 piece 6 mm Flat Washer 1 piece 6 mm Wing Nut 1 piece Hex Wrench 1 piece Push Stick 1 piece For Europe 8 2 Assembly AWARNING To avoid an accident or personal injury always confirm that the switch is turned OFF and the power plug has been disconnected from the receptacle before assembly of this tool 8 2 1 Assembly of the Handle Handle Fig 7 8 2 3 Assembly of the Rip Fence Fence Ass y 8 2 3 Assembly of the Miter Gauge Miter gauge Fig 9 The handle allows faster turning of the wheel When properl
5. 9 4 Inspecting the Saw Blade Guard for Proper Operation Before each use of the tool test the saw blade guard to assure that it is in good condition and that it moves smoothly Never use the tool unless the saw blade guard operates properly and unless it is in good mechanical condition Ensure the anti kickback pawls for the U S A Australia and New Zealand are always sharp so they dig into the workpiece and avoid kickback If any damage has occurred repair it promptly 9 5 Regular Cleaning of the Saw Blade Guard Wipe off waste chips from inside of the see through saw blade guard for the U S A Australia and New Zealand and the saw blade guard for Europe with a soft cloth or the like from time to time Chips and waste disturb safe operation Do not use solvents gasoline thinner etc which damage plastic parts 9 6 Storage Confirm that the switch is turned OFF that the power plug has been removed from the receptacle and that the safety key has been removed for the U S A Australia and New Zealand and stored in a secure place after operation of the saw has been completed When the saw is not in use keep it stored in a dry place out of the reach of children 9 7 Lubrication Lubricate the following moving parts and rotating parts once a month to keep the saw in good operating condition for a long time Use of machine oil is recommended Oil supply points Rotary and moving portion of handle 9 8 Cleaning Periodically
6. 1 413 mm x 460 mm 55 5 8 x 18 1 8 V 110 115 230 240 Voltage Current 115 V 12A A 13 15 6 5 6 3 V 110 115 230 240 Motor Rated input 1 350W 1360 1640 1430 1430 output HP 1 940 W 2 6 HP 1 500 W 2 0 HP No load speed 5 000 min 4 500 min Brake Provided 115 V only None Dust collection port O D 65 mm x I D 59 mm O D 9 16 x I D 5 16 Machine dimensions width x depth x height 494 mm x 500 mm x 310 mm 19 7 16 x 19 11 16 x 12 3 16 660 mm x 460 mm x 375 mm 26 x 18 1 8 x 14 3 4 Net weight 25 4 kg 56 Ibs with extension wing for USA AUS and NZL 25 kg 55 Ibs with extension wing for Europe 17 kg 37 5 lbs Standard accessories 255 mm 10 TCT saw blade NT 36 e 1 Extension wing n 2 Set plate eetere 4 Wrench 22 mm NASCE OA AEN 1 Wrench 23 mm x 26 1 Elbow chip extraction duct 1 Hex wrench for Europe 1 210 mm 8 1 4 TCT saw blade NT 18 Rip fence eM Miter gauge seem Wrench 22 mm Wrench 19 mm Aaa Wrench 10 mm x 13 mm ni Hex Bar Wrench iii Optional accessories Table saw stand Code No 314819 standard accessory for other specifications Push stick Code No 314324 standard accessory for Europe Dado insert Code No 314325 Table saw stand Holder set Sub table set Chisel
7. 314 583 BRUSH CAP 999 044 CARBON BRUSH 1 PAIR 314 585 HOUSING ASS Y 314 586 BRUSH HOLDER 949 454 SPRING WASHER M5 10 PCS 949 245 MACHINE SCREW M5X30 10 PCS 967 377 HEX SOCKET SET SCREW 5 8 314 544 STRAIN RELIEF RU 1435 E 317 286 STRAIN RELIEF RU 1832 MOTOR NAME PLATE INCLUD 223 226 FOR USA FOR GBR FRG BEL ITA AUS NZL 2 NANA N N dala STANDARD ACCESSORIES CODE NO DESCRIPTION REMARKS 314 590 WRENCH 22MM 314 591 WRENCH 23 26MM 314 592 ELBOW 314 616 SAW BLADE 255MM D15 88 HOLE NT36 di 317 176 TCT SAW BLADE 255MM D25 4 HOLE NT 36 317 177 SAW BLADE 255MM D30 HOLE NT36 314 324 PUSH STICK 2 314 819 STAND 317 175 HEX WRENCH FOR GBR FRG BEL ITA FOR AUS NZL GBR FRG BEL ITA FOR GBR FRG BEL ITA a ee OPTIONAL ACCESSORIES CODE NO DESCRIPTION REMARKS 314 325 TABLE INSERT FOR CUTTER 314 324 PUSH STICK 314 819 STAND Printed in Japan 10 98 ALTERNATIVE PARTS 981020 N 48
8. Fig 31 10 3 Wiring Wiring should be performed as shown in Fig 32 Fig 33 Fig 34 Fig 35 Please note that incorrect wiring will result in a failure in rotation 1 Wiring diagram D 110 V Lead NVR Lead wire wire switch brown white i E M C s Circuit sad units Stator coil breaker wire OT Power switch brown ses i cable Brown Brown Motor cable Stator core outer Armature circumference ass y Stator coil F o Green yellow Green yellow Stator ground ground ass y Fig 32 32 115 V Rocker switch Lead wire black Circuit breaker switch Power Black Green ground Fig 33 8 230 V Lead NVR Lead wire switch wire brown white E M C units Circuit breaker switch T3 Brown Motor core outer Break coil Stator circumference Stator coil brown cable Stator core outer circumference Green yellow Lead Stator coil ground wire blue Green yellow Stator Green yellow ground ass y ground Green yellow Fig 34 4 240 V E M C units Rocker ve Circuit Lead Stator coil switch black breaker Wire E 22 switch brown I Power Brown Ti Brown Motor cable LZ L L cable Stator core outer circumference Pa T2 4 Blue Blue e
9. and left bevel 45 to the table Check and adjust the positive stops with the following procedures AL 5 1 To adjust positive stop at 90 Wheel Tighten Tilt lock handle D Turn the wheel fully clockwise and set the saw blade to the Fig 16 a maximum cutting height 2 Loosen the saw blade tilt lock handle and move the saw blade tilting mechanism to the left until it hits against the Square 5 Saw blade stopper Then tighten the saw blade tilt lock handle see Fig 16 a 5 3 Use a square to check that the saw blade is at precisely N 90 see Fig 16 b Nee 4 If the saw blade is not at precisely 90 loosen the saw blade tilt lock handle by turning it counterclockwise Fig TESS Loosen the 6 x 20 seal lock screw see Fig 15 a few turns and move the saw blade tilting mechanism until the blade is 90 to the table see Fig 16 b 5 Tighten the saw blade tilt lock handle after adjustment Needle pointer 5 mm Machine screw 6 Loosen the 5 mm machine screw and set the needle pointer to 0 On completion of adjustment recheck the 90 angle of the saw blade and table see Fig 16 c Fig 16 c 2 To adjust the positive stop at left bevel 45 CD Turn the wheel fully clockwise and set the saw blade to the Saw blade maximum cutting height 2 Loosen the saw blade tilt lock handle and move the saw Hiaasen blade tilting mechanism to the right until it hits against the
10. 1 Parallel alignment of the saw blade and the miter gauge groove 2 Saw blade squareness and tilting 45 stopper position 3 Parallel alignment of the rip fence and the miter gauge groove 1 2 3 4 Pointer position of the rip fence 5 Squareness between the miter gauge and the saw blade 6 6 Position of the spreader with respect to the saw blade see 8 2 4 2 Adjusting the spreader on page 11 10 5 Product precision After the reassembly is completed check the precision of the product Item Run out of dummy disc 0 38 230 Squareness between dummy disc and stable upper surface 0 4 60 Parallelism between dummy disc and miter gauge groove 0 4 200 Parallelism between dummy disc and rip fence 1 0 200 36 11 REPAIR GUIDE Factory rated No Problem Possible cause Remedy value 1 Low cutting accuracy a Because of poor 0 4 60 Readjust the squareness of the poor squareness of squareness between Dummy disc saw blade using the M6 x 20 cut surface the table and saw Fig 40 Seal Lock Screw 27 blade the saw blade Saw blade enters the material at slant Table Squareness 0 4 60 b Large run out of saw 0 38 230 Replace the Saw Blade 704 blade Dummy disc Check Washer A 75 for Large vibration dents etc If any remove with E XEM a file Note Unit Replace Washer 75 Fig 40 c Poor parallelism of 1 0 200 Replace Ta
11. 19 For Europe 8 Put the 22 mm Wrench standard accessory on the Spindle Ass y 201 to hold it Then put the 23 mm end of the 23 x 26 mm Wrench standard accessory on the Set Nut 76 Turn it counterclockwise to remove the nut and remove Washer A 75 the TCT Saw Blade 704 and Washer A 75 in this order B Disassembly of the switch section Tools required Phillips head screwdriver Fig 26 1 Remove the two D5 x 16 Tapping Screws 116 and remove the Switch Mtg Plate 117 Then detach each lead wire connected to the Circuit Breaker Switch 113 and Rocker Switch 118 For the U S A Australia and New Zealand Remove the two D5 x 16 Tapping Screws 116 and remove the Switch Cover 159 Then detach each lead wire connected to the Circuit Breaker Switch 160 Electro Magnetic Disturbance 152 and NVR Switch 161 Remove the two D5 x 16 Tapping Screws 116 and remove the NVR Switch For Europe 25 2 Remove the three D4 x 10 Tapping Screws 111 and remove the Switch Box 109 Then remove the two D4 x 10 Tapping Screws Special 119 and detach the ground wire green yellow C Disassembly of the motor and wheel sections Tools required Phillips head screwdriver Flatblade acrewdriver 3 mm hexagon bar wrench 10 mm and 12 mm wrenches Plastic hammer 1 Turn the Wheel 126 counterclockwise and move the motor to the lower limit position Turn the Tension Handle 125 co
12. GUARD 949 255 MACHINE SCREW M6X12 10 PCS 314 454 WASHER A 314 455 SET NUT 317 174 SET NUT 949 255 MACHINE SCREW M6X12 10 PCS 314 526 BLADE GUARD 314 527 FLAT WASHER M8X15 314 528 PIVOT SUPPORT 949 455 SPRING WASHER M6 10 PCS 949 556 NUT M6 10 PCS 314 529 SPECIAL BOLT M6X35 314 529 SPECIAL BOLT M6X35 949 255 MACHINE SCREW M6X12 10 PCS 314 530 BRACKET 314 531 SPACER 949 556 NUT M6 10 PCS 314 532 FLAT WASHER M6X25 314 533 ANCHOR BLOCK 314 534 FLAT WASHER M9 5 949 622 BOLT M8X16 10 PCS 314 535 COMPRESSION SPRING 20L 314 536 FLAT WASHER M16 314 537 COMPRESSION SPRING 57L ALTERNATIVE PARTS 10 98 FOR USA AUS NZL FOR GBR FRG BEL ITA FOR USA AUS NZL FOR GBR FRG BEL ITA FOR USA AUS NZL FOR GBR FRG BEL ITA FOR USA AUS NZL FOR GBR FRG BEL ITA dA AIN AA ANA SA ANNA PON k lk NE l KS q us AR PK 8 ce x _ PARTS CODE NO DESCRIPTION REMARKS C 10RA 314 538 REGULATING BOLT 949 518 ROLL PIN D3X18 10 PCS 973 361 WASHER 996 577 BOLT W WASHERS M6X12 BLACK 314 539 317 157 BODY SHELL BODY SHELL FOR USA AUS NZL FOR GBR FRG BEL ITA WARNING LABEL B WARNING LABEL A FOR USA NAME PLATE 308 946 314 540 BOLT W W
13. Power voltage higher than rated voltage 4 500 5 500 min e Check the power voltage 39 12 STANDARD REPAIR TIME UNIT SCHEDULES MODEL Variable Fixed 10 20 30 40 50 60 70 min General Assembly Blade Guard Spreader Splitter 0 min Switch MTG 10 Wark Flow Extension Wing L Extension Wirg R Circuit Breaker Switch Switch MTG Plate Rocker Switch NVR Switch Power Cable Spreader Splitter TCT Saw Blade Washer A Blade Guard Carbon Brush Switch Box Pivot Support Anchor Block Regulating Bolt Wheel Slide Bracket Compression Spring Segment Gear Hitachi Label Screw Bar Bevel Gear B Body Bracket Body Shell Table Armature Ass y Housing Bracket Ass y Spindle Ass y Stator Ball Bearing Helix Gear 40 Assembly Diagram for C 10RA 41 Assembly Diagram for C 10RA 42 Assembly Diagram for C 10RA 43 PARTS CODE NO DESCRIPTION REMARKS C 10RA 314 473 FLAT WASHER M6 FOR USA AUS NZL 314 473 FLAT WASHER M6 FOR GBR FRG BEL ITA 314 474 NUT CHUCK M6 FOR USA AUS NZL 949 644 BOLT M6X40 10 PCS FOR USA AUS NZL 314 476 314 477 SELF LOCKING RING A
14. Tighten 1 Tilt lock handle see Fig 17 a des Wheel 3 Use a 45 gauge to check that the saw blade is at a left bevel 45 see Fig 27 b 4 If the saw blade is not at a left bevel 45 loosen the saw stopper Then tighten the saw blade tilt lock handle 0 Fig 17 a blade tilt lock handle Loosen the M6 x 20 seal lock screw see Fig 15 c a few turns and move the saw blade tilting Saw blade mechanism until the blade is at left bevel 45 to the table 45 Gauge see Fig 17 b After adjustment tighten the saw blade tilt lock handle On completion of adjustment recheck the left 45 bevel of Fig 17 b the saw blade to the table 16 Rip fence Clamp handle A Fig 18 a Groove Rip fence 8 3 3 Adjustment of the Rip Fence Fence Ass y Before shipment from the factory the saw blade is set parallel to the miter gauge groove and the rip fence is adjusted parallel to the miter gauge groove Check and adjust the parallelism of the rip fence with the following procedures in order to assure accuracy and prevent kickback when ripping 1 Loosen clamp handle A see Fig 18 a 2 Position the rip fence at one edge of the miter gauge groove 3 Lock the rip fence to the table with clamp handle A The edge of the rip fence should then line up parallel with the miter gauge groove 4 If the edge of the rip fence is not parallel with the miter gauge groove CD Loosen the two
15. all operating instructions have been read and understood Table 4 Minimum gauge for cord Ampere rating 12 1 to 16 0 on Nameplate 5 1 to 7 0 3 Wire gauge size Ext cord length A W G mm 25 ft 18A W G 14 A W G 7 5 m 1 0 mm 2 0 mm 50 ft 16 A W G 12 A W G 15 m 1 5 mm 8 5 mm 75 ft 14 A W G 10 A W G 22 5 m 2 0 mm 5 5 mm 20 8 8 Cutting Work Precautions on cutting work are provided in the Instruction Manual Read them carefully and advise the user on correct operation In this section important items and the items not described in the Instruction Manual are explained to help you advise the user 1 For cutting work be sure to use the saw blade guard and check that everything functions properly CD Check that the saw blade guard rises smoothly 2 Remove wood chips in the guard and wipe off the swarf on the guard with a soft cloth Check that the dislodging preventive claw anti kickback pawls works normally and is sharp at the tip For the U S A Australia and New Zealand 4 Check that the screw fastening the spreader is not loose 2 When using the miter gauge and rip fence be sure to secure them firmly before starting operation 3 Before starting operation be sure to tighten the tilt lock handle for raising and tilting saw blade 4 Remove the swarf in the miter gauge groove 5 5 Do not raise the saw blade excessively Saw blade Approx 3 2 mm 1
16. remove chips and other waste material from the surface of the saw with a damp soapy cloth To avoid a malfunction of the motor protect it from contact with oil or water 23 10 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY Please follow the precautions below for disassembly and reassembly procedures The circled numbers in the following figures and the Bold numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagrams ACAUTION Prior to attempting disassembly or replacement of the saw blade ensure that the power cord plug is disconnected from the power source 10 1 Disassembly A Disassembly of the saw blade section Tools required Phillips head screwdriver 10 mm wrench 22 mm wrench standard accessory 23 x 26 mm wrench standard accessory Hex wrench standard accessory for Europe 1 Remove the M6 x 60 Bolt 14 and M6 x 35 Bolt 21 using a 10 mm wrench and remove the Saw Blade Guard and Spreader Assembly Blade Guard 7 and Spreader 23 For the U S A Australia and New Zealand Remove the M6 x 16 Bolt 174 with the hex wrench then remove the Saw Blade Guard and Splitter Assembly the Blade Guard 176 and 177 and the Splitter 172 For Europe 2 Remove the two M5 x 8 Machine Screws 20 and remove the Table Insert 19 For the U S A Australia and New Zealand Remove the two M5 x 16 Flat Hd Screws 20 and remove the Insert
17. tooth combination Saw blade NT 30 TCT saw blade NT 18 40 Dado head set Dado outer flange Table insert for dado head Specifications for other than U S A models Specifications are subject to change by area 7 PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Model C 10RA Table Saw by all of our customers it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Instruction Manual and fully understands the meaning of the precautions listed on the various caution plates attached to each machine 7 1 Instruction Manual Although every effort is made in each step of design manufacture and inspection to provide protection against safety hazards the dangers inherent in the use of any electric tool cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the table saw are listed in the Instruction Manual to enhance the safe and efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Instruction Manual to be able to offer appropriate guidance to the customer during sales promotion 7 2 Precautions on the Name Plate Each Model C 10RA is furnished with a Name Plate that lists the following precautions Prec
18. 6 mm bolts securing the parallel bracket to the fence bracket see Fig 18 b 2 Loosen clamp handle A align the rip fence parallel to the groove and tighten the clamp handle A 3 While holding the parallel bracket to prevent movement tighten the two 6 mm bolts previously loosened 4 Loosen clamp handle A move and return the parallel bracket adjacent to the groove tighten clamp handle A and verify that the parallel bracket is parallel to the groove 5 Repeat adjustment until it is parallel 6 After adjustment tighten the two 6 mm bolts 7 On completion of adjustment recheck the rip fence is parallel with the miter gauge groove e 8 3 4 Adjustment of the Pointer The pointer indicates the distance the rip fence is positioned away from the saw blade The pointer should indicate the accurate distance from the saw blade Check and adjust the pointer with the following procedures NOTE The pointer will need to be readjusted whenever a different thickness saw blade is installed To adjust the pointer 0 setting 1 Loosen clamp handle A and move the rip fence to bring it Saw blade into tight contact with the side of the saw blade 2 Make sure that the pointer indicates 0 on the scale provided on the table 3 If the pointer does not indicate 0 on the scale f Tighten clamp handle Clamp handle A 2 Loosen the 5 mm machine screw holding the pointer 5 mm Machine screw i Pointer see Fig 1
19. 8 As shown in Fig 22 raise the saw blade about 3 2 mm 1 8 above the workpiece to be cut Excessive raising may cause dislodging of the workpiece Workpiece 6 The standard precision values are provided in 10 5 Product Precision Advise the user to check the precision before starting cutting work If the precision is insufficient it may cause dislodging of the workpiece or other unexpected accidents resulting in poor cutting precision 7 The set nut securing the saw blade is naturally tightened Advise the user to check the set nut is firmly tightened before starting operation and also to remove the plug at this time 8 Use of work helpers Assembling and procedures for use of work helpers Work helpers are essential for safe operation Give careful advice on this point Many books are available on the market relating to work helpers and use of table saws Recommend the user to purchase such books PER 9 MAINTENANCE AND INSPECTION AWARNING To avoid an accident or personal injury always confirm that the switch is turned OFF and that the power plug has been disconnected from the receptacle before performing any maintenance or inspection of this tool 9 1 Inspecting the Saw Blade Always replace the saw blade immediately upon the first sign of deterioration or damage A damaged saw blade can cause personal injury and a worn saw blade can cause ineffective operation and possible overload to the motor ACAUTION Ne
20. 8 using an 8 mm wrench and remove the M8 Nut Chuck 69 with a 13 mm wrench Remove the Screw Bar 68 from the Bracket 211 11 Remove the four M6 x 12 Bolts with washers 98 using a 10 mm wrench and remove the Body Shell 99 from the Table 33 Refer to Fig 30 for the part numbers of the 200 level E Disassembly of the rip fence section fence ass y Tools required Phillips head screwdriver Pliers Fig 29 1 Remove Clamp Handle A 48 and the Front Clamp 47 2 Remove the Retaining Ring E Type 41 At this time hold the Locking Rod 36 to prevent it from coming out Then remove the Locking Rod 36 the 38L Compression Spring 39 and the Rear Clamp 37 3 Remove the two M6 x 12 Bolts 43 and separate the Parallel Bracket 45 and Width Body 46 4 Remove the M5 x 6 Machine Screw 51 and remove the Pointer 49 Motor Parts Fig 30 30 10 2 Reassembly Perform reassembly in reverse order of disassembly while observing the following precautions 1 Prior to reassembly measure the insulation resistance of the armature ass y stator ass y switch and other electrical components with a DC 500 V Megohm Tester and confirm that the insulation resistance of each part is more than 5 M Q 2 Dielectric strength test After testing the insulation resistance apply 1 200 volts for 100 127 V products or 1 800 volts for 220 240 V products between the blade of the Pow
21. 9 Fig 19 3 Adjust the pointer to the 0 position and retighten the 5 mm machine screw 4 After adjustment recheck to see that the pointer now indicates O 8 3 5 Adjustment of the Miter Gauge The miter gauge should be square to the saw blade Check and adjust the miter gauge with the following procedures Square To adjust the pointer 0 setting 1 Loosen clamp handle B and place a square against both Sheet bar the saw blade and the miter gauge The pointer should Miter gauge wa indicate 90 on the protractor scale on the miter gauge Clamp handle B 2 If the pointer does not indicate 0 on the miter gauge 1 Tighten clamp handle B 2 Loosen the 5 mm machine screw on the sheet bar Protractor scale 3 Adjust the pointer to the 90 position and tighten the 5 mm Pointer 5 mm machine screw on the sheet bar see Fig 20 Machine screw 4 After adjustment recheck to see that the pointer now Fig 20 indicates 0 18 8 4 Relation between Saw Blade and Spreader or Splitter The saw thickeness set width tip width W and 2 3 mm Hi t spreader or splitter thickness tz are set in the following Forora relation to prevent dislodging W gt te gt t The spreader thickness of C 10RA for the U S A Australia Fig 21 and New Zealand is 2 3 mm Fig 21 The splitter thickness of C 10RA for Europe is 2 5 mm The spreader or splitter bites into the workpiece kerf like a wedge
22. ASHERS M8X20 BLACK SET PLATE 314 541 EXTENSION SUPPORTER L 308 946 BOLT W WASHERS M8X20 BLACK 314 542 SPONGE 314 543 317 152 SWITCH BOX SWITCH BOX FOR USA FOR GBR FRG BEL ITA 317 285 SWITCH BOX FOR AUS NZL 314 544 STRAIN RELIEF RU 1435 FOR USA AUS NZL 314 545 TAPPING SCREW D4X10 314 456 317 151 POWER CABLE POWER CABLE FOR USA FOR GBR FRG BEL ITA 317 148 POWER CABLE FOR AUS NZL 314 457 CIRCUIT BREAKER SWITCH FOR USA 317 146 BREAKER SWITCH FOR AUS NZL 314 547 314 548 EXTENSION SUPPORTER R STRAIN RELIEF RA 1418 FOR USA AUS NZL 317 156 STRAIN RELIEF RU 1832 FOR GBR FRG BEL ITA 314 549 TAPPING SCREW D5X16 FOR USA AUS NZL 314 549 TAPPING SCREW D5X16 FOR GBR FRG BEL ITA 314 458 314 459 SWITCH MTG PLATE ROCKER SWITCH FOR USA AUS NZL FOR USA 317 147 ROCKER SWITCH FOR AUS NZL 314 552 TAPPING SCREW SPECIAL D4X10 314 553 TOOTHED LOCK WASHER M4 314 460 314 554 INTERNAL WIRE TAPPING SCREW D4X12 FOR USA 314 555 SEGMENT GEAR HITACHI LABEL 314 556 TENSION HANDLE 314 557 314 558 WHEEL HANDLE 314 534 FLAT WASHER M9 5 314 560 LABEL 314 561 POINTER BRACKET 949 433 949 558 BOLT WASHER M8 10 PCS NUT M8 10 PCS 314 562 NEEDLE POINTER 314 580 TOOTHED
23. CALE FOR AUS NZL FOR USA 317 140 SCALE FOR AUS NZL GBR FRG BEL ITA 314 490 SEAL LOCK SCREW M6X10 314 491 TABLE 314 450 317 141 SCALE R SCALE R FOR USA FOR AUS NZL 314 492 EXTENSION WING R 314 493 LOCKING ROD 314 494 REAR CLAMP 314 496 955 479 COMPRESSION SPRING 38L RETAINING RING E TYPE FOR D6 SHAFT 314 498 CUP 949 611 BOLT M6X12 10 PCS 314 499 TOOTHED LOCK WASHER M6 314 500 314 501 10 98 PARALLEL BRACKET WIDTH BODY ALTERNATIVE PARTS 44 N NF N N N GNA PARTS C 10RA CODE NO DESCRIPTION REMARKS 314 502 FRONT CLAMP 314 503 CLAMP HANDLE A 314 504 POINTER 949 431 BOLT WASHER MS 10 PCS 949 234 MACHINE SCREW 5 6 10 PCS 314 505 CLAMP HANDLE B 314 506 FLAT WASHER M6 4 314 507 MITER GAUGE 949 234 MACHINE SCREW 5 6 10 PCS 314 509 ANGLE POINTER 314 510 PIN 314 511 SHEET BAR 314 512 BEVEL GEAR A 967 469 HEX SOCKET SET SCREW M6X6 314 513 SLIDE PLATE 314 514 SLIDE BRACKET 949 803 BOLT M6X35 10 PCS 967 469 HEX SOCKET SET SCREW M6X6 314 516 FLAT WASHER M8X14 3 314 516 FLAT WASHER M8X14 3 314 517 BEVEL GEAR B 314 518 SCREW BAR 314 519 NUT CHUCK M8 314 520 BODY 317 160 BODY 314 521 FLAT WASHER M6 4X12 7 314 522 SPECIAL NUT CHUCK M6 314 523
24. LOCK WASHER M5 949 235 MACHINE SCREW M5X8 10 PCS 10 98 949 455 949 455 SPRING WASHER 6 10 PCS SPRING WASHER 6 10 PCS ALTERNATIVE PARTS 46 FOR USA AUS NZL PARTS CODE NO DESCRIPTION REMARKS C 10RA 949 455 SPRING WASHER M6 10 PCS 949 455 SPRING WASHER M6 10 PCS 949 455 SPRING WASHER M6 10 PCS 949 455 SPRING WASHER M6 10 PCS 315 040 315 041 BLADE GUARD ASS Y FENCE ASS Y INCLUD 1 18 21 25 136 FOR USA AUS NZL INCLUD 36 37 39 41 51 315 042 MITER GAUGE ASS Y INCLUD 52 58 317 142 COLLAR A FOR AUS NZL 317 143 COLLAR B FOR AUS NZL GBR FRG BEL ITA 314 553 317 144 TOOTHED LOCK WASHER M4 TAPPING SCREW D4X8 FOR AUS NZL GBR FRG BEL ITA FOR AUS NZL GBR FRG BEL ITA 317 145 ELECTRO MAGNETIC DISTURBAN FOR AUS NZL GBR FRG BEL ITA 317 149 INTERNAL WIRE A FOR AUS NZL GBR FRG BEL ITA 317 150 INTERNAL WIRE B FOR AUS NZL GBR FRG BEL ITA 317 153 317 154 SWITCH COVER CIRCUIT BREAKER SWITCH FOR GBR FRG BEL ITA FOR GBR FRG BEL ITA 317 155 NVR SWITCH FOR GBR FRG BEL ITA 317 158 INTERNAL WIRE FOR GBR FRG BEL ITA 317 159 INTERNAL WIRE FOR GBR FRG BEL ITA 317 161 317 162 SPACER LOCATION PIN FOR GBR FRG BEL ITA FOR GBR FRG BEL ITA 317 163 BLADE GUARD FOR GBR FRG BEL ITA 317 164
25. MACHINE SCREW W WASHER M4X8 FOR GBR FRG BEL ITA 317 178 CLEAR PANEL FOR GBR FRG BEL ITA 317 166 317 167 EXTENSION SPRING HEX NUT FOR GBR FRG BEL ITA FOR GBR FRG BEL ITA 317 169 SPLITTER FOR GBR FRG BEL ITA 317 170 FLAT WASHER FOR GBR FRG BEL ITA 949 613 BOLT M6X16 10 PCS FOR GBR FRG BEL ITA 317 171 317 172 TAPPING SCREW D4X20 BLADE GUARD FOR GBR FRG BEL ITA FOR GBR FRG BEL ITA 317 173 BLADE GUARD FOR GBR FRG BEL ITA 949 313 WING NUT M6 10 PCS FOR GBR FRG BEL ITA 314 451 SPINDLE ASS Y INCLUD 202 206 210 314 567 949 217 PARALLEL KEY MACHINE SCREW 4 12 10 PCS 949 453 SPRING WASHER M4 10 PCS 314 572 BEARING RETAINER 620 4VV BALL BEARING 6204VVCMPS2S 314 568 314 569 COLLAR FOR D17 HELIX GEAR 967 261 RETAINING RING FOR D17 SHAFT 314 570 NEEDLE BEARING 314 575 BRACKET 314 452 317 136 ARMATURE ASS Y 115V ARMATURE ASS Y 230V 240V INCLUD 213 214 219 INCLUD 213 214 219 620 1VV BALL BEARING 6201VVCMPS2S 620 0VV BALL BEARING 6200VVCMPS2S 314 578 BAFFLE 314 579 314 580 TAPPING SCREW D5X60 TOOTHED LOCK WASHER M5 ALTERNATIVE PARTS 47 10 98 PARTS C 10RA CODE NO DESCRIPTION REMARKS 314 453 STATOR 115V T 317 137 STATOR 230V 317 138 STATOR 240V 314 577 BEARING BUSHING
26. RM FOR USA AUS NZL FOR USA AUS NZL 314 478 RIVET FOR USA AUS NZL 314 479 BLADE GUARD FOR USA AUS NZL 314 443 SELF LOCKING RING FOR USA AUS NZL O Q N 314 444 314 445 KICK BACK PAWL BUSHING FOR USA AUS NZL FOR USA AUS NZL 314 480 BUSHING FOR USA AUS NZL 973 361 WASHER FOR USA AUS NZL 949 613 BOLT M6X16 10 PCS FOR USA AUS NZL 314 482 949 455 BOLT M6X60 SPRING WASHER M6 10 PCS FOR USA AUS NZL FOR USA AUS NZL 949 455 SPRING WASHER M6 10 PCS FOR GBR FRG BEL ITA 949 432 BOLT WASHER M6 10 PCS FOR USA AUS NZL 949 556 NUT M6 10 PCS FOR USA AUS NZL 314 483 314 484 GUARD BRACKET TABLE INSERT FOR SAW BLADE FOR USA AUS NZL FOR USA AUS NZL 317 168 INSERT FOR SAW BLADE FOR GBR FRG BEL ITA 949 235 MACHINE SCREW M5X8 10 PCS FOR USA AUS NZL 949 334 FLAT HD SCREW M5X16 10 PCS FOR GBR FRG BEL ITA 949 803 314 446 BOLT M6X35 10 PCS ROLL PIN FOR USA AUS NZL FOR USA AUS NZL 314 485 SPREADER FOR USA AUS NZL 314 447 SPRING FOR USA AUS NZL 949 870 ROLL PIN D4X22 10 PCS FOR USA AUS NZL 949 342 314 486 FLAT HD SCREW M6X25 10 PCS SEAL LOCK SCREW M6X20 949 676 BOLT M6X20 10 PCS 314 488 EXTENSION WING L 314 448 SCALE L FOR USA 317 139 314 449 SCALE L S
27. ature bend etc in the material by planing 38 No Problem Possible cause Factory rated value Remedy The saw blade won t turn even if the switch is turned on a Power cord is not connected to the power outlet Check the power voltage Plug the power cord into the outlet b Wear of the carbon brushes has exceeded the wear limit 5 mm Check the Carbon Brushes 221 Replace the Carbon Brushes 221 C Switch failure Check the Rocker Switch 118 the NVR Switch 161 and the Circuit Breaker Switch 113 for continuity Replace the Check Rocker Switch 118 the NVR Switch 161 or the Circuit Breaker Switch 113 d The circuit breaker Switch activated Press the reset button after 2 to 3 minutes Slow saw blade rotation The saw blade speed is less than 5 000 min a Power voltage lower than rated voltage 4 500 5 500 min Check the power voltage Check if the extension cord used is nonstandard The usable extension cords are as follows Ampere rating 5 1 to 7 0 12 1 to 16 0 Ext cord length 25 ft 7 5 m 50 ft 15 m 75 ft 22 5 m Wire gauge size 18 A W G 14 A W G 1 0 mm 2 0 mm 16 A W G 12 A W G 1 5 mm 3 5 mm 14 A W G 10 A W G 2 0 mm 5 5 mm Fast saw blade speed The saw blade speed is more than 5 000 min a
28. autions on the Name Plate are subject to change by area CAUTION For Safe operation see Instruction Manual D Always wear eye protection omm 2 Do not use saw blade rated below 6000 rpm cesse 8 Use guards with saw blade 0000000000 Joe 1 Instruct the customer to read the Instruction Manual thoroughly prior to attempting to operate the machine 2 As cutting chips or sawdust flying into the eyes of the operator could result in loss of sight it is absolutely necessary to caution the customer to wear protective glasses whenever operating the machine 3 Instruct the customer never to use a saw blade with a rated maximum rotation speed of less than 6 000 min If a saw blade with a rated maximum rotation speed of less than 6 000 min is used there is a danger that one or more of the blade tips could fly off unexpectedly and cause serious injury to the operator or anyone else in the immediate area 4 Instruct the customer to confirm without fail that all saw blade guards and other safety devices furnished with the machine are properly mounted before attempting to operate the machine 7 3 Warning Label A 7 A WARNING This is mounted on the right side of the body shell For Your Own Safety Read Instruction Please instruct users to strictly observe the Manual Before Operating Table Saw 1 Wear eye protection contents of 1 to 7 in the warning label shown at l
29. ble 33 table upper surface or under d Poor parallelism 1 5 200 Loosen the M8 x 20 Bolt W between the table and or under Washers 107 and readjust the extension wing the parallelism between the Table 33 and Extension Wing R 95 and Extension Wing L 29 Replace Extension Wing R 35 or Extension Wing L 29 Saw blade e Poor parallelism 0 4 200 Loosen the M6 x 25 Flat Hd Parallelism between the miter Dummy disc Screw 26 and readjust the gauge groove and parallelism between the miter saw blade gauge groove and the saw blade f Poor parallelism 1 0 200 Loosen the M6 x 12 Bolt 43 between the rip fence Dummy disc and readjust the parallelism and saw blade Fig 41 between the rip fence and the Rip fence Note Unit mm mm Fig 41 saw blade g Atoo fast cutting speed causes the saw blade to deflect and results in low accuracy Slow down the cutting speed Proper speed is 7 seconds for 50 mm rectangular lumber h Excessive force is applied because of a dull saw blade Sharpen the Saw Blade 704 Replace the Saw Blade 704 i Deformation of the material such as a curvature or bend causes the material to move during cutting Correct the curvature or bend by planing the material and cut again 37 No Problem Possible cause Factory rated Remedy value 2 Poor cut surface a Large
30. ce see Fig 14 9 Fig 14 f esa 8 3 Adjustment The tool is accurately adjusted before shipping from the factory Check the following settings and readjust them if necessary in order to obtain the best results in operation AWARNING To avoid an accident or personal injury always confirm that the switch is turned OFF and the power plug has been disconnected from the receptacle before adjustment of this tool 8 3 1 Adjustment of Saw Blade parallel to Miter Gauge Groove This is probably the most difficult of the adjustments Before shipment from the factory this adjustment was made but it should be rechecked and readjusted if necessary ACAUTION The adjustment must be correct Kickback could result and accurate cuts cannot be made _ blade handle Saw blade Fig 15 b Miter gauge Clamp handle B Saw blade Miter gauge Me x 10 6 20 seal lock seal lock screw screw 6 mm Flat head screw Fig 15 c 1 D a tl Loosen the saw blade tilt lock handle by turning it counterclockwise Move the saw blade tilting mechanism to the left and set the saw blade to 0 with the stopper Turn the wheel fully clockwise and set the saw blade to the maximum cutting height see Fig 15 a Select a tooth on the saw blade which is bent to the right Mark that tooth with a pencil or permanent marker Set the mite
31. ection of rotation matches the machine s direction of rotation 4 Be sure to lock the tilt lock handle to prevent tilting of the saw blade during operation 5 If the wood is pulled toward the operator during cutting it may be repelled by the saw blade kickback Never pull the wood toward the operator during cutting 7 5 Package The Model C 10RA Table Saw is divided into the main table and the extension wing sections before packing and shipping Therefore buyers of this machine are required to perform some light assembly Instruct customers to carefully read the assembly procedure in the Instruction Manual 475 665 600 Dimensions of cardboard box mm Fig 5 7 6 Related Laws and Regulations The Model C 10RA for the U S A has passed the UL standard Furthermore the Model C 10RA for Europe is approved by T V Rheinland Therefore the operator s safety is assured if it is operated according to the Instruction Manual The most important thing is to familialize the user with the machine so advise the user on correct operation and thus ensure the user s safety Misoperation will cause a serious accident Please be very careful in advising the user 8 PRECAUTIONS ON OPERATION 8 1 Unpacking The parts illustrated in Fig 6 are packaged together with When unpacking carefully confirm that all parts are accounted for 4 23 Miter Gauge 1 piece 2 Saw Blade Guard and Spreader Assembly 11
32. eft 2 Use saw blade guard and spreader for every operation for which it can be used including all through sawing i i 3 Keep hands out of the line of saw blade Warning Label A is not provided on some areas 4 Use a push stick when required 5 Pay particular attention to instructions on reducing risk of kickback models 6 Do not perform any operation freehand 7 Never reach around or over saw blade N392456 1 Be sure to wear the protective glasses 2 Advise the user to use the saw blade guard and spreader when using the table saw The saw blade guard prevents the operator from touching the saw blade and the dislodging of workpiece This should be employed to ensure safety 3 Take care to keep the hands away from the saw blade 4 Explain the procedure for making and using the push stick standard accessory for Europe to the user Details are contained in the Instruction Manual refer to page 18 for the U S A models and page 22 for Australia and New Zealand models Advise the user to use the push stick when cutting a narrow workpiece vertically 5 If the workpiece dislodges it may injure the operator Follow the dislodging preventive measures in the Instruction Manual Advise the user to check that the dislodging preventive claw anti kickback pawls works correctly and the claw anti kickback pawls edge is sharp enough to bite into the workpiece before starting operation For the U S A Aus
33. eloped to meet the user s need for excellent cost performance The most outstanding feature is the strong and wide table engineered for professional use It is equipped with a high power 2 6 HP motor and a TCT saw blade 36 teeth is included as a standard accessory Also the table saw has a convenient brake 115 V for faster completion of repeated cutting jobs The Model C 10RA has many features and specifications that rank it among the top of this class of table saw 3 APPLICATIONS Rip cutting and cross cutting of ordinary wood hardwood plywood composite wood materials plastics and similar materials 4 SELLING POINTS Wide table Including the extension wing which is standard on this model High cutting capacity with 255 mm 10 TCT saw blade Good work efficiency with brake 115 V 864 mm 34 Equipped with high power 2 6 HP motor Max ripping width of 360 mm 14 5 32 to the right of saw blade 400 mm 15 3 4 to the left of saw blade 4 1 Selling Point Descriptions 1 Wide table width An extension wing is standard on this machine to give the table a width of 864 mm 34 This provides a wide ripping width of up to 360 mm 14 5 32 to the right of the saw blade and up to 400 mm 15 3 4 to the left of the saw blade when using the rip fence 2 High cutting capacity with 255 mm 10 TCT saw A 255 mm 10 TCT saw blade is standard o
34. er Cable 112 and the Body Shell 99 for one second with the Rocker Switch 118 NVR Switch 161 ON to check that no dielectric breakdown will take place 3 No load current value The figures indicated below are the no load current values after the machine is operated without load for 30 minutes No load Current max 8 5 A at AC single phase 110 V 50 Hz max 6 2 A at AC single phase 115 V 60 Hz max 3 9 A at AC single phase 230 V 50 Hz max 3 6 A at AC single phase 240 V 50 Hz 4 When assembling the Slide Plate 61 see Fig 31 for the direction in which it is mounted on the Body 70 No load Current No load Current p CEN No load Current Thoroughly wipe off the old grease on the sliding portion between the Slide Plate 61 and the Slide Bracket 62 and Bracket 211 Then apply two grams of motor grease No 29 Code No 930035 there Thoroughly wipe off the old grease in the gear box of the Bracket 211 and apply two grams of motor grease No 29 Code No 930035 to the Needle Bearing 210 Also thoroughly wipe off the old grease on teeth of the Helix Gear 208 in the Spindle Ass y 201 pinion of the Armature Ass y 212 thread portion of the Screw Bar 68 and teeth of Bevel Gear A 59 and Bevel Gear B 67 Then apply motor grease No 29 Code No 930035 Refer to Fig 30 for the part numbers of the 200 level 37 s 8 5 Mount the slide plate with the 8 5 mm side facing the motor
35. etween Saw Blade and Spreader or Splitter 19 8 5 Overload Protective Device iii 19 8 6 Precautions on Using the Brake 115 V iii 19 8 7 Extensi n Cords naacal 20 8 8 Cutting Work iii 21 9 MAINTENANCE AND INSPECTION o HH Hee 22 9 1 Inspecting the Saw Blade eee eee 22 9 2 Inspecting the Carbon Brushes eee 22 9 3 Inspecting the Mounting Screws iii 22 9 4 Inspecting the Saw Blade Guard for Proper Operation m 23 9 5 Regular Cleaning of the Saw Blade Guard emeret nte tenen 23 9 6 Storage nine nani zie ei 23 23 9 8 Cleaning iii 23 CONTENTS Service Section 10 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY ide 24 10 1 Disassembly han Bi clone AT nun to EET Meu tet Ras nidi HORT aT T NORA ME tune zi nia ele ini 24 10 2 Reassembly e s kr besar Ce EE sia revo rers ur tetur eye aig His rur OA e sy Vs 31 10 3 Wiring GENOME a E PPM rU MEET NM MT HE ALME NER EE 32 10 4 Adjustments IO IA EN T ROO IEEE eet ECE SOS ORTA IAA CAI TA 36 10 5 Product Precision Wisse Nv ERE SI POM E EE DODENUS Y ET WDR IMEEM UE spear ukuk Sy STI 36 11 REPAIR GUIDE A I VOTE qr egere verbi E 37 12 STANDARD REPAIR TIME UNIT SCHEDULES eR eme 40 Appendix Assembly Diagram for C IULnEE 41 1 PRODUCT NAME Hitachi Table Saw Model C 10RA 2 MARKETING OBJECTIVE This model was dev
36. gh power 2 6 HP motor The high power motor facilitates fast cutting operations Hitachi C 10RA 60 x 150 mm material 15 seconds C 55 x 150 mm material 20 seconds Table 3 Maker Model name Max output HITACHI C 10RA 1 940 W 2 6 HP e 1 500 W 2 0 HP 5 SPECIFICATIONS 5 1 Specifications Item Specifications i eu ss ll 90 45 bevel Max cutting depth Outer diameter 0 76 mm 11 63 mm 255 mm 10 0 3 7 16 2 1 2 Saw blade dimensions supplied TCT saw Outer dia 255 mm 10 x Inner dia 15 9 mm 5 8 x Teeth number 36 Outer dia 255 mm 10 x Inner dia 25 4 mm 1 x Teeth number 36 Outer dia 255 mm 10 x Inner dia 30 mm 1 3 16 x Teeth number 36 ms surface 185 mm 494 mm 185 mm IMENSIONS 7 9 32 19 7 16 7 9 32 Extension wing Extension wing di EO ES ST Table DE 449 mm 415 mm L 17 11 16 16 11 32 Table Saw blade Table surface 310 mm 12 3 16 height 905 mm 35 5 8 when mounted on the optional stand Power Table voltage AC single phase SL 20 86 2 59 source V 110 115 230 240 Type V 110 115 230 240 Rated current AC single phase commutator motor A 13 15 6 5 6 3 Motor Input W 1360 1640 1430 1430 No load speed 5 000 min Weight Net with extension wing 25 4 kg 56 lbs Gross 31 kg 68 Ibs 9 for USA NZL and AUS Net with extensi
37. he brake fail to function check the carbon brush If it wears below 5 mm 3 16 in length replace it If the brake still does not function it may be necessary to replace the armature ass y etc 19 8 7 Extension Cords The Instruction Manual contains a table of cord lengths and lead wire diameters Select an appropriate extension cord If the lead wire diameter is too small compared with the cord length it may cause considerable voltage drops resulting in lowered efficiency Use only three wire extension cords which have three prong grounding type plugs and three pole receptacles which accept the saw s plug Replace or repair a damaged or worn cord immediately Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 4 shows the correct size to use depending on cord length and Nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Check power cords and extension cords for loose or exposed wires and damaged insulation before using Repair or replace as needed before using the power tool NOTE The lower the wire size number the heavier the wire and the further it will carry current without a voltage drop AWARNING Never connect this unit to an electrical power source until
38. he saw blade tilt lock handle move the saw blade Fig 10 a tilting mechanism to the left and set the saw blade to 0 by means of the stopper Tighten the saw blade tilt lock handle to lock it in position Turn the wheel fully clockwise and set the saw blade to the maximum cutting height see Fig 10 a 6 x 35 mm Bolt 3 Put a 6 mm spring washer and a D13 flat washer on to the 6 x 60 mm and 6 x 35 mm bolts Guard bracket 6x 60 mm Bolt 4 Tentatively fasten the spreader on the rear section of the Fig 10 b body using the two 6 mm bolts mentioned above see Fig 10 b The guard bracket must be attached to the spreader in advance 2 Adjusting the spreader CD Use a straightedge to align the spreader with the saw blade see Fig 10 c Tighten the two 6 x 16 mm bolts see Fig 10 d with a wrench to lock the spreader Fig 10 c 2 Check clearance between saw blade tip and the spreader Less than It should be less than 1 2 12 7 mm at all positions If not 1 2 12 7 mm loosen the two 6 x 16 mm bolts securing the to ji Saw blade CA the guard bracket with a wrench and move the spreader up Spreader and down After adjustment of the spreader is complete firmly retighten the two 6 x 16 mm bolts with a wrench see Fig 10 d Fig 10 d sie 8 2 5 Mounting and Adjusting the Saw Blade Guard for Europe Saw blade ACAUTION The saw blade guard and splitter
39. must be aligned properly to the saw blade in order to prevent kickback Loosen 1 Mounting the splitter ME 1 Turn the wheel fully clockwise and set the saw blade to the Wheel Tighten Tilt lock handle maximum cutting height see Fig 11 a Fig 11 a 2 Loosen the saw blade tilt lock handle and move the saw Splitter blade tilting mechanism to the right until it hits against the Flat washer stopper Spring Washer Then tighten the saw blade tilt lock handle SID MIBO 8 Remove the table insert on the table 4 Mount the splitter to the bracket using a wrench 6 x 16 mm bolt spring washer flat washer and two spacers see Fig 11 b Wrench NOTE make certain the two protrutions are engaged with the Fig 11 b slot in the splitter 2 Mounting the saw blade guard Blade guard Mount the saw blade guard to the splitter using the 6 mm AU n sq neck bolt flat washer 6 mm wing nut bolt see Fig 11 c Flat washer 2 Spreader 3 Adjusting the splitter 1 Use a straightedge to align the splitter with the saw blade see Fig 11 d NOTE The spacers can be relocated or be removed as needed to center the splitter over the saw blade 2 Check clearance between saw blade tip and the splitter It should be less than 5 mm at all positions see Fig 11 e ee If not loosen the 6 x 16 mm bolt securing the splitter to the bracket 2 Move the splitter up down After adjus
40. n this machine It has a cutting capacity higher than that of maker C s model When cutting wood the roughness and burr condition on the cut surface are also superior to those produced by maker C s model 150 mm 5 29 32 Table 1 Max ripping width Maker TUE Model name To right of saw To left of saw blade blade HITACHI 360 mm 400 mm C 10RA 14 5 32 15 3 4 300 mm 300 mm 11 13 16 11 13 16 Table 2 Cutting depth of Cut section Maker saw blade Model name 45 Max Surface 90 Bevel roughness HITACHI 0 76 1 63 7 16 0 64 0 64 7 16 C Ti COLO Specifications for other than the U S A models Cutting material Douglas fir Fig 1 Right angle cutting in 17 seconds Percentage of water content 13 to 16 Using the roughness meter the roughness D Maker C s model e 55 mm 2 5 32 Ey x E Saw marks Surface roughness max A E 8 ge 55 28 y Direction of probe gt Fig 2 3 Good work efficiency with brake 115 V arrow as shown in Fig 1 irregularities in the surface shown in Fig 2 was measured by moving the probe in the direction of the When the switch is turned off after a cutting operation the electric brake will stop the saw blade about 3 5 seconds Efficient operation is assured when removing the cut material 4 Equipped with a hi
41. on wing 25 kg 55 lbs Gross 30 6 kg 67 Ibs for Europe Packaging Corrugated cardboard box Three core cabtire cable 2 0 mm 14 A W G 2 6 5 ft or Three core cabtire cable 1 0 mm x 2 m 6 5 ft Standard accessories 255 mm 10 TCT saw blade 36 teeth iii 1 pc Extension wing with extension supporter lt lt lt lt lt 2 pes Set plate SE 4 pes Wrench 22 mm sed bu ested edie AIAR TA q ak be vals URN C bahia uer RE mal 1 pc Wrench 23 x 26 mm Oa EP NET OPEN MO Pa APERTE I RIETI ta 1 pc Elbow chip extraction duct mmm e e e e e ee eee eene 1 pc Hex wrench for Europe only Ya asa asun ana Nees seventh deat chen hae ROTER DER 1 pc Optional accessories Dado insert for dado cutter code No 314325 Push stick code No 314324 standard accessory for Europe Table saw stand code No 314819 standard accessory for other specifications Specifications for other than the U S A models Specifications are subject to change by area 5 2 Outside View and External Dimensions 1 Specifications for the U S A Australia and New Zealand models Table width 864 mm 34 Overall depth 750 mm 29 17 32 Overall height 410 mm 16 1 8 Table depth 500 mm 19 11 16 Table height 310 mm 12 3 16 455 mm 17 29 32 pA SIII 0902
42. r gauge to 90 and tighten the clamp handle B to lock it in that position Place the miter gauge in the left hand groove in the table top see Fig 15 b Rotate the saw blade to bring the marked tooth to the front and about 12 7 mm 1 2 above the table top Place a bar or square flat against the miter gauge Move the bar or square toward the saw blade until it just touches the tip of the marked saw blade tooth Without disturbing the bar clamped to the miter gauge move the miter gauge to the center of the saw blade 10 Rotate the marked tooth to the rear and slide the miter gauge rearward until the clamped bar is closest to the tip of the marked saw blade tooth see Fig 15 c 11 If the bar just touched the tooth when the gauge was in the front position it should just touch the tooth in the rear position Likewise if there was some clearance between the bar and the tooth tip at the front the same clearance should be at the rear 12 If the front and rear clearance are not identical CD Remove the miter gauge 2 Loosen the four 6 mm flat head screws 3 Move the body and adjust it so that a bar placed on the miter gauge has the same clearance between the front and the rear of the saw blade 4 Tighten the four 6 mm flat head screws 15 8 3 2 Adjusting the 90 and 45 Positive Stops The tool is equipped with positive stops for rapid and accurate Saw blade positioning of the saw blade at 90
43. run out of saw Dummy disc Same as item No 1 b Parallelism blade Large run out 0 02 63 results in poor cut rain b Poor parallelism of Washer A Remove dents or flaws on washer A due to Fig 42 Washer A 75 or replace dents or flaws C Cutting speed too fast Slow down the cutting speed d During cutting the E Eliminate the curvature bend Washer A material becomes etc in the material by planing rough because of its Fig 42 curvature bend etc 3 The saw blade locks up a Cutting speed too fast Slow down the cutting speed b Thin extension cord The usable extension cords are as follows Ampere rating 5 1 to 7 0 12 1 to 16 0 Ext cord length Wire gauge size 255 18AW G 14 A W G 7 5 m 1 0 mm 2 0 mm 50ft 16A W G 12 A W G 15m 1 5 mm 3 5 mm 75 ft 14A W G 10 AWG 22 5 2 0 mm 5 5 mm c Excessive force is applied because of a dull saw blade Shapen the Saw Blade 704 Replace the Saw Blade 704 d Wrong selection of saw blade Use a genuine Hitachi saw blade The higher the number of teeth of a saw blade the more cutting resistance increases Where a saw blade with many teeth is used cut slowly e During cutting the material binds the saw blade because of a deformation such as curvature and bend Eliminate the curv
44. ter while using the straightedge to make sure that the table surface is level with the surfaces of the extension wings Tighten the four 8 x 20 mm bolts see Fig 14 b 13 v 5 For the U S A Apply the scale to the extension wings See Fig 14 Before sticking on the scales to the right and left extension wing ledges carefully mark a reference line with a pencil on each extension wing Extension wing Scale Scale ledge Draw a line 2 to the left of the 8 mark on the left hand side of the table then align the 10 mark of the left extension Fig 14 c scale and press it firmly into place see Fig 14 d Draw a line 2 to the right of the 9 mark on the right hand side of the table then align the 11 mark of the right extension scale and press it firmly into place see Fig 14 Extension wing Table 6 For Australia and New Zealand Apply the scale to the Fig 14 d extension wings see Fig 14 c Before sticking on the scales to the right and left extension wing ledges carefully mark a reference line with a pencil on each extension wing Draw a line 50 mm to the left of the 210 mm mark on the left hand side of the table then align the 260 mm mark of the left extension scale and press it firmly into place see Fig 14 f Draw a line 50 mm to the right of the 230 mm mark on the right hand side of the table then align the 280 mm mark of the right extension scale and press it firmly into pla
45. tment of the splitter is complete firmly retighten the 6 x 16 mm bolt Fig 11 d using a wrench Less than Saw blade 5 Splitter Fig 11 e ee 8 2 6 Mounting the Table Insert Elbow chip extraction duct Fig 13 The table insert is mounted to the table with two 5 mm machine screws For the U S A Australia and New Zealand The table insert is mounted to the table with two 5 mm flat hd screws For Europe ACAUTION The table insert must be in place and securely fastened at all times Connect a 65 mm 2 9 16 hose of dust collector to the chip extraction duct to suck cutting chips awasy Mount the chip extraction duct on the chip discharge outlet at the body rear of the body 8 2 8 Assembly of the Extension Wings Standard Accessory Straightedge Extension Table wing Fig 14 a 8 x 20 mm 6x20mm Bolt Bolts 20 mm Bolts Extension supporter Fig 14 b 1 Use a straightedge to ensure the extension wings are level with the table surface see Fig 14 a 2 Assembling the extension wings using the three 6 x 20 mm bolts with washer see Fig 14 b 3 Adjust the table so that the rip fence receiving groove at the table front is level with the rip fence receiving grooves on the extension wings The extension wings must be the same level as the table If it not same level loosen the 6 x 20 mm bolts with washer and readjust the extension wings 4 Mount the extension suppor
46. to prevent the saw blade from being pressed by the workpiece Therefore the spreader or splitter thickness needs to be larger than the saw thickness t However if the spreader or splitter thickness is larger than the set width W a large resistance is applied to the feeding of the workpiece making operation impossible If a locally available saw blade is used the above relation cannot be obtained causing a defect in operation Therefore it is important to advise the user to use only genuine Hitachi saw blades 8 5 Overload Protective Device This tool is provided with an overload protective device thermal relay If the workpiece feed speed is too fast or the saw blade is dull the overload protective device engages to stop power to the motor and protect it In this case allow the motor to cool from 3 to 5 minutes and then press the reset switch to resume operation 8 6 Precautions on Using the Brake 115 V This machine is equipped with a brake to stop the blade s rotation when the switch is turned OFF When the switch is turned OFF the rotation usually stops in 3 to 5 seconds Should it take more than 15 seconds before stopping the machine should not be used Instruct the customer to contact a Hitachi electric tool dealer for inspection or repair if this occurs 1 Be sure to use the carbon brush designated for this machine code No 999044 The use of any other carbon brush will hinder performance of the brake 2 Should t
47. tralia and New Zealand 6 Use both hands during cutting work For cross cutting hold the workpiece and miter gauge securely For vertical cutting hold the workpiece and press it onto the rip fence surface securely by hand These precautions are fundamental to cutting work 7 Never get too close to the saw blade and be especially careful about the exposed rotating teeth 7 4 Warning Label B A WARNING This is mounted on the right side of the body shell For Your Own Safety Read Instruction Please instruct users to strictly observe the Manual Before Operating Table Saw 1 Never operate the power tool if the saw blade guard contents of 1 to 5 in the warning label shown at left does not function smoothly 2 Never remove guard including saw blade guard spreader from the tool body when you operate it except dado cutting 3 Always confirm that the rotary and saw blade directions are the same The saw blade tilt lock handle must be locked during all cutting operations 5 Never operate to pull the workpiece back with the saw blade turning N392464 1 The saw blade guide is designed to protect the operator from coming into contact with the saw blade during operation of the tool 2 The saw blade guard and spreader are for safe operation Do not operate the machine without the saw blade guard and spreader except for dado cutting 3 When mounting the saw blade check that the saw blade s dir
48. unterclockwise to loosen and tilt the motor at an angle of 45 degrees Turn the Tension handle 125 clockwise to tighten Then turn the body Table 33 surface upside down 2 Remove the two Brush Caps 220 and remove the two Carbon Brushes 221 3 Remove the four M5 x 30 Machine Screws 225 and remove the Housing Ass y 222 including the Stator 218 Baffle 215 and Armature Ass y 212 in this order 4 Hold the Strain Relief 227 with the pliers and pull it out from the Housing Ass y 222 5 Remove the two D5 x 60 Tapping Screws 216 Then detach the lead wire of the Stator 218 from the Brush Holder 223 and the ground wire connector on the Stator 218 And while lightly striking the mounting surface of the Bracket 211 of the Housing Ass y 222 with the plastic hammer draw out the Stator 218 6 Loosen the two M6 x 6 Hex Socket Set Screws 60 securing the Anchor Block 89 and the two M6 x 6 Hex Socket Set Screws 60 securing Bevel Gear A B9 Remove the Wheel 126 the M 9 5 Flat Washer 128 the Regulating Bolt 95 the 57L Compression Spring 94 the M16 Flat Washer 93 the 20L Compression Spring 92 the M9 5 Flat Washer 90 the Anchor Block 89 and Bevel Fear A 59 7 Remove the M8 x 16 Bolt 91 using a 12 mm wrench and remove the Pointer Bracket 130 including the Needle Pointer 133 8 Turn the Tension Handle 125 counterclockwise to loosen and remove it 9 Loosen the M6 N
49. ut 87 using a 10 mm wrench and remove the M6 x 25 Flat Washer 88 the Spacer 86 and the M6 x 35 Special Bolt 83 Refer to Fig 30 for the part numbers of the 200 level 27 D Disassembly of the body and spindle sections Tools required Pillips head screwdriver 3 mm hexagon bar wrench 8mm 10 mm and 13 mm wrenches Plastic hammer Fig 28 1 Remove the four M6 Nuts 82 using a 10 mm wrench and remove the Body 70 from the Table 33 2 Remove the four M6 x 12 Machine Screws 84 and remove the Bracket 85 3 Remove the five M6 x 12 Machine Screws 77 and remove the Blade Guard 78 Remove the two M4 x 8 Machine Screws 167 then remove the Blade Guard 166 for Europe 4 Remove the M6 x 12 Machine Screw 74 and remove the Guard 73 5 Hold the Screw Bar 68 using an 8 mm wrench and remove the M6 Special Nut Chuck 72 with a 10 mm wrench 6 Slide the Bracket 211 upward in the direction of the arrow in Fig 28 and loosen the two M6 x 6 Hex Socket Set Screws 65 Remove the M8 x 14 3 Flat Washer 66 and Bevel Fear B 67 from the Screw Bar 68 7 Remove the four M6 x 35 Bolts 63 using a 10 mm wrench and remove the Slide Bracket 62 and Bracket 211 28 8 Remove the four M4 x 12 machine Screws 203 and remove the Bearing Retainer 205 9 Remove the Spindle Ass y 201 by striking the Bracket 211 with a plastic hammer 10 Hold the Screw Bar 6
50. ver use dull saw blade When a saw blade is dull its resistance to the hand pressure applied by the tool handle tends to increase making it unsafe to operate the power tool 9 2 Inspecting the Carbon Brushes Fig 23 and Fig 24 The carbon brushes in the motor are expendable parts If the brushes become excessively worn motor trouble might occur Therefore inspect the brushes periodically and replace them Check the brushes after the first 50 hours of use for a new machine or after a new set of brushes have been installed After the first check examine them after about every 10 hours of use until such time that replacement is necessary When the carbon on either brush is worn to 5 mm 3 16 in length or if either spring or shunt wire is burned or damaged in any way replace both brushes see Fig 23 If the brushes are found to be serviceable after removing reinstall them in the same position as before Also keep the carbon brushes clean so that they will slide smoothly within the brush holders The carbon brushes can easily be removed after removal of the brush caps see Fig 24 with a flatblade screwdriver Brush cap Wear limit line 5 mm 3 16 17 mm 43 64 Fig 23 9 3 Inspecting the Mounting Screws Regularly inspect each component of the power tool for looseness Re tighten mounting screws on any loose part AWARNING To prevent personal injury never operate the power tool if any components are loose EO
51. y assembled it will rotate freely but with only a small amount of play 1 Tighten the screw of the handle until it hits against the wheel 2 Securely tighten the handle nut with a wrench The rip fence can be conveniently used to cut a workpiece into different pieces of precise width or into parallel pieces It can be mounted on either the right or left side of the table 1 Align the groove in the front of the table with the groove in the fence bracket and slide it in the direction indicated by the arrow from the end of the table 2 Attach clamp handle A to the screw of the fence bracket 3 When moving the rip fence loosen clamp handle A to release the lock To lock the rip fence tighten clamp handle A The miter gauge is convenient for cutting long or angular pieces which are difficult to work on with the rip fence It can be mounted on either the right or left side of the table Align the sheet bar of miter gauge with the table groove and slide it in the direction indicated by the arrow through the front of the table 10 8 2 4 Mounting and Adjusting the Saw Blade Guard Assembly for the U S A Australia and New Zealand paw Dada ACAUTION The saw blade guard and spreader assembly must be aligned properly to the saw blade in order to prevent kickback Mount the saw blade guard assembly which includes the spreader and anti kickback pawls see Fig 10 d 1 Mounting the spreader 1 Loosen t
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