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Accelorator

1. Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 5 3 Motor Hydraulics 40 Item Part No Description Quantity 1 30087 Hyd Motor 1 2 90282 Hyd Hose 179 3 8 8 2 3 30209 Hyd Fit Pioneer Male 8FP 2 4 32017 Hyd Fit Adapter 0 8 2 5 32975 Hyd Valve Control Flow 8FP 1 6 32082 Hyd Fit Adapter 8 8 1 Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 41 5 4 Cylinder 4 36 2 Rod Item Part No Description Quantity 1 30502 Nut Lock 1 00 14 UNS 1 2 30503 Hyd Sealkit 4x36 2rod 1 3 30504 Hyd Cyl Piston 4 1 1 4 30505 Hyd Cyl Tube 4x36 1 5 30506 Hyd Cyl Shaft 40 45 50 36 1 6 30507 Hyd Cyl Head 4x2 1 Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 6 0 Wheels 6 1 Hub Item Part No Description Quantity 1 31183 Pin Cotter 3 16 x 2 1 2 30223 Washer Flat 1 SAE 1 3 32269 Cap Dust 1 4 32297 Nut Slotted 1 1 5 32300 Bearing Outer 1 6 32305 Bearing Inner 1 7 32306 Seal Grease 1 8 32312 Hub H614 1 Accelerator 8510 99 E5194 B 42 1999 Highline Mfg Inc 6 2 Wheel Assembly Item Part No Description Quantity 1 32301 Susp Wheel Bolt 9 16 x
2. 1 30 50150 Spring Complete Right 1 31 4151 Belting Intake Side 1 32 E4152 Belting Intake 2 33 30091 Drv Roller 1 9x17 3 4 7 16Hex 1 34 31067 Bolt Hex 3 8x2 UNC GR5 ZP 2 35 50168 Adjustment Roller 1 36 31163 Nut Hex 1 2 UNC GR5 ZP 1 37 31244 Washer Lock 1 2 ZP 1 38 4104 Pit Retaining Bearing 1 39 E4204 Belting Top 1 40 31535 Bolt Hex 1 4x1 1 2 UNC GR5 ZP 2 41 31237 Washer Flat 1 4 ZP 4 42 31479 Bolt Hex 3 8x1 1 4 UNC GR5 ZP 4 43 31045 Bolt Hex 3 8x1 1 2 UNC GR5 ZP 1 44 31581 Bolt Hex 1 4x1 1 4 UNC GR5 ZP 2 45 31332 Bolt Hex 1 2x1 1 4 UNC GR5 ZP 2 46 31444 Bolt Hex 7 16x1 UNC GR5 ZP 2 47 31241 Washer Flat 7 16 ZP 2 48 31560 Nut Nylock 7 16 UNC ZP 2 Ttems not shown Accelerator 8510 99 E5194 B 1999 4 3 Intake 1999 E5194 B 8510 99 Highline Mfg Inc 22 4 4 Discharge Item Part No Description Quantity 1 50195 Discharge 1 50106 Roller 3 1 2 E4104 Plate Retaining Bearing 30449 Bearing Flange 1 1 4 31008 Bolt Carr 1 2x1 1 2 UNC Gr5 ZP 31173 Nut Nylock UNC ZP N Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc Accelerator 8510 99 4 4 Discharge E5194 B 23 1999 Highline Mfg Inc 4 5 Complete Hitch Assembly Item Part No Description Quantity 1 50120 Mount Hitch 1 2 50185 Pivot Hi
3. Highline Mfg Inc ACCELERATOR 8510 99 PARTS OPERATOR S amp SERVICE MANUAL Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc Accelerator 8510 99 This page is left blank intentionally E5194 B 1999 Highline Mfg Inc 1 Table of Contents WARRANT Y sa aasma a nu ALEGRE 3 PRESIDENT S E EE 4 SAFETY PRECAUTIONS 5 10 PRE DELIVERY amp INSTALLATION INSTIRUCTIONR s 6 1 1 GENERAL DESCRIPTION OF ACCELERATOR 85 10 99 cccssessseessesseesseeeceeceseceseeaeecaeecaeeeeeseeeeaeeeseenaecaeesaeeaecaeceeeneeenes 6 2 0 OPERATING INSTRUCTIONS 7 e 7 Figure EE 7 2 2 PRE OPERATION INSTRUCTIONS ene ene rte tionen einer 7 Figure 2b Belt Centeringi i 3 e ib t e qe e i ges 8 Figure 2c Tutake Ad ustment uit Re tute eer 8 Figure 2 Discharge Adjustment 8 Figure 2e Belt Tension Adjustment 9 23 EIEED INSTRUCTIONS dfe ni i e et e ee pe re o Ue rv e evo hc ak 9 Figure 2f Flow Control eevee 10 2 4 GENERAL OPERATING INSTRUCTION 10 dKigure20 Cylinder ub kuy e eben tos e e Ie i AMO adus Ue s MEUS 11 2 9 CABEB ADIUSTMENT SSS fecta oco 12 Tigure2h Cable Tensioner i oit rnt ade Ie HOE 12 2 6 SMV SIGN PLACEMENT ar
4. 1 1 4 6 2 45226 Susp Tire 12 5L 15FI 1 3 45227 Susp Wheel 15 10 LB 1 12 Off 6 Bolt 1 4 92005 Susp Stem Valve 1 Accelerator 8510 99 E5194 B 43 1999 Highline Mfg Inc 44 7 0 Belts 7 1 Intake Belt Set up Direction of Belt Installation 7 2 Drive Belt Set up Direction of Belt Installation Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 7 3 Belt Replacement Parts Item Part No Description Quantity 1 31634 Belt Splice 1 2 31697 Belting Rubber 15 1 Accelerator 8510 99 E5194 B 45 1999 Highline Mfg Inc 46 8 0 Specifications Weight 4250 lbs Total Length 85 Total Width 12 Maximum Height 40 Transport Height 13 Horsepower Required 80 Horsepower Hydraulic Outlets 3 Hydraulic Pressure 2000 psi 13790 KPa Accelerator 8510 99 E5194 B 1999
5. Drive Assembly Item Part No Description Quantity 1 50103 Pan Drive 1 2 50105 Roller 2 3 8 3 3 50106 Roller 3 1 2 1 4 50107 Take up Slide Left 1 5 50118 Cover Airseed Take up Right 1 6 50119 Cover Airseed Take up Left 1 7 50170 Idler Belt Left 1 8 50131 Rod Threaded 2 9 50144 Roller Drive Vulcanized 1 10 50151 Take up Slide Right 1 11 50172 Idler Belt Right 1 12 4070 Cover Drive Rear 1 13 4077 Plt Mounting Cover Left 1 14 4078 Plt Mounting Cover Right 1 15 4086 Plt Spacer 2 16 E4093 Plt Slide Inside 2 17 E4104 Plt Retaining Bearing 6 18 31486 Bolt Hex 3 4 5 UNC Gr5 2 19 E4119 Cover Drive Front 1 20 E4173 Guard PTO 2 21 E4182 Key 3 8x2 1 22 30448 Bearing Flange 1 1 2 2 23 30449 Bearing Flange 1 1 4 8 24 31154 Bolt Carr 1 2x1 1 4 UNC Gr5 4 25 31008 Bolt Carr 1 2x1 1 2 UNC Gr5 ZP 12 26 31434 Bolt Carr 1 2x1 Gr5 ZP 4 27 31573 Bolt Carr 3 8x1 UNC Gr5 ZP 19 28 31566 Bolt Sqrhead 7 16x2 UNC Gr5 ZP 2 29 31029 Bolt Hex 1 4 1 UNC Gr5 ZP 4 30 31431 Bolt Carr 1 2x2 1 4 UNC Gr5 ZP 4 31 31070 Bolt Hex 2 2 UNC Gr5 ZP 4 32 31173 Nut Nylock Le UNC ZP 32 33 31176 Nut Nyloc 3 8 UNC Gr5 Zp 19 34 31174 Nut Nylock UNC ZP 4 35 31238 Washer Flat ZP 2 36 31236 Washer Flat gt ZP 4 37 31246
6. NUT NYLOCK 1 4 UNC ZP 4 E5194 B 18 1999 Highline Mfg Inc 19 4 2 1 Belt Tensioner 2 E ee EXISTING EXISTING END COVER REMOVED FOR CLARITY L SQ Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 20 4 3 Intake Item Part 4 Description Qty 1 50186 8510 1 2 50105 Roller 2 3 8 1 3 50106 Roller 3 1 2 1 4 50134 Spring Complete Left 1 5 50139 Auger Assembly 1 6 50138 Support Bearing Hex 1 7 4071 Plate Retaining Canvas 2 8 E4072 Plate Retaining Canvas 1 9 E4073 Plate Retaining Canvas 2 10 E4074 Plate Retaining Canvas 2 11 4103 Plate Retaining Interroller 2 12 30449 Bearing Flange 1 1 4 4 13 50124 Cover Auger 1 14 E4062 Cover Motor Hyd 1 15 30450 Bearing Hex 1 16 31009 Bolt Carr 1 2x2 UNC GR5 ZP 2 17 31008 Bolt Carr 1 2x 1 1 2 UNC GR5 ZP 6 18 31173 Nut Nylock 1 2 UNC ZP 8 19 31569 Bolt Elev 1 4x 1 1 4 UNC GR5 ZP 14 20 31174 Nut Nylock 1 4 UNC ZP 16 21 31573 Bolt Car 3 8x1 UNC GR5 ZP 4 22 31176 Nut Nylock 3 8 UNC ZP 14 23 31043 Bolt Hex 3 8x1 UNC GR5 ZP 10 24 31701 Bolt Hex M14x25 GR5 ZP 2 25 31244 Washer Lock 1 2 ZP 2 26 31319 Washer Lock 3 8 ZP 6 27 31351 Washer Flat 3 8 ZP 10 28 31236 Washer Flat 1 2 ZP 2 29 50148
7. Washer Lock 34 ZP 2 38 31237 Washer Flat 1 4 ZP 4 39 E4227 Spacer Roller Drive 2 40 50197 PTO Guard Assembly 1 41 31351 Washer Flat 3 8 ZP 8 42 E4231 Bushing Idler 2 43 30092 PTO Shaft Not Shown 8 44 31175 Nut Nylock UNC ZP 2 e NOTE may be 3 1 2 rollers on some machines Accelerator 8510 99 E5194 B 16 1999 Highline Mfg Inc Accelerator 8510 99 4 2 Drive Assembly E5194 B 1999 Highline Mfg Inc Accelerator 8510 99 4 2 1 Belt Tensioner ITEM NO DESCRIPTION QTY 1 50352 TENSIONER WLDT 1 2 92062 PULLEY CABLE 1 4 2 1 2 3 3 E5809 COVER TENSIONER 1 4 50351 BRKT TENSIONER WLDT DRIVE 1 5 50350 ROD TENSIONER WLDT 1 6 31163 NUT HEX 1 2 UNC GR5 ZP 3 7 31236 WASHER FLAT 1 2 ZP 1 8 E5477 5 3 3 4 16 249 1 9 31047 BOLT HEX 9 16X1 3 4 UNC GR5 ZP 3 10 7 NUT NYLOCK 5 16 UNC ZP 3 11 131043 BOLT HEX 3 8X1 UNC GR5 ZP 2 12 31351 WASHER FLAT 3 8 ZP 2 13 31176 NUT NYLOCK 3 8 UNC ZP 2 14 31593 CLIP AUTOMOTIVE 1 4 GR5 ZP 5 15 131237 WASHER FLAT 1 4 ZP 5 165 3 BOLT HEX 1 4X3 4 UNC GR5 ZP 5 17 E5112 SPACER DRIVE PAN 2 18 50349 TAKE UP WLDT SHORT 1 19 131009 BOLT CARR 1 2X2 UNC GR5 ZP 4 20 31173 NUT NYLOCK 1 2 UNC ZP 5 21 E5494 _ CABLE TENSIONER 1 22 0 BOLT HEX 1 2X2 UNC GR5 ZP 1 23 14 CLAMP CABLE 1 4 2 24 131174
8. a period of two years from date of purchase subject to the following provisions elst year Warranty covers Parts amp Labor 2nd year Warranty covers Parts Only e Warranty registration must be submitted to HIGHLINE Mfg Inc within 30 days of purchase e Highline Mfg Inc is not liable for any damages to this equipment resulting from use that is inconsistent with this manual and such damages are not covered under this warranty e Warranty will be void and Highline Mfg Inc will not be liable in any way if the equipment is used for any purpose other than the intended agricultural application e All warranty service must be handled through an authorized HIGHLINE Mfg Inc dealer At the time of requesting warranty service the purchaser must present evidence of the delivery date of the equipment The purchaser shall pay any premium for requested overtime any charge for making service calls and any charges incurred in transporting the equipment to and from the location of the warranty service Freight costs associated with warranty repairs are not reimbursable Any labor subject to warranty must be authorized by a HIGHLINE Mfg Inc representative before work is started e Warranty will be void if any component of this equipment is altered or modified in any way unless written permission is given by HIGHLINE Mfg Inc Equipment used for rental custom work industrial or construction use will not be warranted by Highline Mfg Inc
9. the ground and place on frame support after operation Do not transport Accelerator on highway with PTO extension shaft on machine or with any material in the conveyor Do not operate without safety shields and guards in place Do not stand on any guards e Lower Conveyor when transporting to prevent contact with overhead power lines e Ensure the Accelerator Hitch is in transport position before transporting unit Make sure ball valve is closed after raising the Accelerator and open before lowering Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 6 1 0 Pre delivery amp Installation Instructions 1 1 General Description of Accelerator 8510 99 The Accelerator 8510 99 is approximately 11710 wide and approximately 13 6 high in transport position The belt conveyor is driven by the tractor PTO drive A tractor with a minimum of 80 hp is required A total of 3 sets of hydraulic lines are required to operate a fully assembled conveyor The first set of hydraulic lines is required for engaging the orbit motor that operates the auger in the intake The second set is for the hydraulic cylinder that raises and lowers the conveyor for accessing bins The third set is for operating the hitch cylinder for raising and lowering the unit Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 7 2 0 Operating Instructions 2 1 Transporting Instructions To ensure safe transport of the Accelerator
10. Accelerator 8510 99 Highline Mfg Inc 4 6 2 Intake to Stage One 1999 E5194 B Accelerator 8510 99 30 Highline Mfg Inc 4 6 3 Drive to Stage One 1999 E5194 B Accelerator 8510 99 Accelerator 8510 99 4 6 4 Stage One to Stage Two E5194 B 1999 Highline Mfg Inc Accelerator 8510 99 4 6 6 Stage Three Detail E5194 B 32 1999 Highline Mfg Inc Accelerator 8510 99 4 6 8 Stage Four to Stage Five E5194 B 33 1999 Highline Mfg Inc 4 7 Spring Assemblies Item Part No Description Quantity 1 50153 Spring Mount Left 1 2 30454 Spring Coil Conveyor Left 1 3 31559 Bolt Hex 7 16x3 UNC Gr5 ZP 2 4 31560 Nut Nylock 7 16 UNC Gr5 ZP 2 5 31241 Washer Flat 7 16 ZP 2 6 50133 Spring Mount Right 1 7 30473 Spring Coil Conveyor Right 1 Accelerator 8510 99 E5194 B 34 1999 Highline Mfg Inc 4 7 Spring Assemblies Accelerator 8510 99 E5194 B 35 1999 Highline Mfg Inc 5 0 Hydraulics 5 1 Accelerator Cylinder Hydraulics Item Part No Description Quantity 1 30086 Hyd Cyl 4x36 Conveyor 1 2 30209 Hyd Fit Pioneer Male 8FP 2 3 30466 Hyd Fit Orifice 1 16 8MP 8FPX 1 4 30513 Hyd Hose 3 8x504 8MPx8MP 1 5 50156 Pi
11. HIGHLINE Mfg Inc will not assume any responsibility or liability for any damage occurring to equipment to which HIGHLINE Mfg Inc equipment may be attached Warranty terms and conditions are subject to provincial and state legislation Warranty is limited to the purchase price paid for the equipment up to the manufacturers suggested retail price ANY WARRANTY LIABILITY RESULTING FROM THE WORKMANSHIP OF THIS EQUIPMENT is limited to the purchase price paid Highline Mfg Inc assumes no responsibility whatsoever for warranty liability resulting from the misuse or improper operation and maintenance of this equipment Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 4 President s Message Thank you for your recent purchase of the Accelerator the fastest 10 conveyor The Accelerator is the only conveyor to blend gentle handling with auger like speed With proper preventative maintenance the Accelerator will provide years of outstanding performance This operator manual has been prepared to provide information necessary for the safe and efficient operation of your Accelerator In it you will find safety procedures maintenance routines and detailed parts diagrams In order to maintain high standards changes or improvements are made from time to time Highline Mfg Inc reserves the right to make those changes and add improvements when practical to do so without incurring any obligation to make such changes and improveme
12. ae e rre h Ebr ine n eere ndn 12 Figure 2 SME Signa cte t cetero tpi et b ee NRI ir e su 12 3 0 MAINTENANCE 13 3 1 GREASE LOCATIONS aere p HH POE EAER AA REIR ONE acquit ONDE STER te PEE Rn Pei Ete 13 Figure Intake Grease 13 Figure 3b Drive Gredse LoGatiohs oue rte i 13 Figure Discharge Grease Location 13 Figure Hub Grease Location 13 4 0 PARTS INFORMA 14 4 1 FRAME AND SUSPENSION COMPONENTS 14 4 2 DRIVE ASSEMBLY asteetan eE ie HEP 16 42 BELE TERSTORER setae ERA e ab e ee pe ences 18 4 3 INTAKE P AR Ae e usi 20 A SA DISCHARGB OQ TUER RU QUERER RES arte 22 4 5 COMPLETE HITCH ASSEMBLY 24 4 6 CONVEYER ASSEMBLY SEE PAGES 26 32 FOR ASSEMBLY DRAWINGS e 26 4 6 1 Hitclito Intake nie eni bero ise des 28 4 6 2 Intake to iioii e 29 4 0 4 Stage One to Stage WO ub eere hehe tete eee bete ado ene que eee e tbe eee bete ee 31 4 6 3 Stage Two tosStage Three dre dert e pe 3l 4 6 6 Stage Three Petal uoa peter 32 156 7 Mage Three tostae F our os tue dtd e ee 32 4 6 8 Stage Four to Stage Fives sd testetur etes tet eed ebe fen ie Zeie eeben be 33 Accelera
13. e Left 1 24 4235 Cover Side Intake Right 1 25 4710 Bracket Sign Smv 1 26 4711 Plate Sign Smv 1 27 30091 Drv Roller 1 9X17 3 4 7 16Hex 9 28 31236 Washer Flat 1 2 ZP 18 29 31573 Bolt Carr 3 8x1 UNC GR5 ZP 92 30 31176 Nut Nylock 3 8 UNC ZP 92 31 30456 Clamp Rope Wire 3 8 8 32 31704 Bolt Hex 9 16x1 3 4 UNC GR5 48 33 31646 Nut Nylock 9 16 UNC GRC ZP 48 34 31008 Bolt Carr 1 2x1 1 2 UNC ZP 6 35 31173 Nut Nylock 1 2 UNC ZP 8 36 92028 Sign Slow Moving 1 37 31167 Nut Hex 3 4 UNC GR5 ZP 4 38 31246 Washer Lock 3 4 ZP 4 39 31241 Washer Flat 7 16 ZP 4 40 31351 Washer Flat 3 8 ZP 12 41 30294 Screw Tek 1 4x1 6 42 31587 Bolt Hex 1 4x4 UNC GR5 ZP 2 43 31174 Nut Nylock 1 4 UNC ZP 2 44 31429 Washer Lock 7 16 ZP 4 45 31444 Bolt Hex 7 16x1 UNC GR2 ZP 4 46 31688 Washer Flat 7 161D 3 40D 80 Accelerator 8510 99 E5194 B 26 1999 Highline Mfg Inc 4 6 Conveyor Assembly 27 E 0 e P Q0 o oO Og mg vr 6 S 0 AE EE oe O an Detail 4 6 1 Hitch to Intake Detail 4 6 6 Stage Three Detail Detail 4 6 5 Stage Two to Stage Three Stage Three to Stage Four Detail 4 6 7 Detail 4 6 8 Stage Four to Stage Five Stage Five to Discharge to Spout Detail 4 6 9 Accelerator 8510 99 E5194 B 1999 28 Highline Mfg Inc 4 6 1 Hitch to Intake 1999 E5194 B
14. er Figure 2d following the same procedure outlined above Note When belt is in operation some travel may occur in a side to side fashion on the rollers The accepted tolerance is approximately overall Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 8 Figure 2b Belt Centering Adjust here Adjust here Figure 2c Intake Adjustment Figure 2d Discharge Adjustment Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 9 2 Belt tension is set at the factory and should not need adjustment If however after running the conveyor it is found to be slipping under some conditions tension can be increased by following the procedure set out below To start turn back the two 72 locking nuts 1 at a time on the tensioning rod located on the inside of the tensioner box The outside gt adjustment nut can then be tightened down to the inside nuts Test the conveyor for belt slippage and repeat this procedure until the belt does not slip If the belt still slips and there is no adjustment left on the tensioning rod a section of the belt can be removed and the tensioning system reset This will need to be done by a qualified technician TENSION SPRING ADJUSTMENT NUT LOCKING NUTS TENSION CABLE ADJUSTABLE BELT TAKE UP Figure 2e Belt Tension Adjustment 2 3 Field Instructions For proper operation of the Accelerator raise the conveyor to the de
15. first support the Conveyer with the manual jack provided Remove the pin that connects the hitch cylinder to the hitch pivot Remove the pin that connects the hitch pivot to the hitch mount Rotate the hitch pivot and replace pin in the bottom slot as shown below Ensure that the two safety chains are securely fastened to both the Accelerator and the vehicle being used to transport it Figure 2a Transporting Setup itch Pivot Hydraulic Cylinder Mounting Hole 2 2 Pre Operation Instructions Prior to operating the Accelerator with material operate it empty to familiarize yourself with the hydraulic controls and ensure the conveyor belt is centered Figure 2b when PTO is engaged If the belt is not centered first ensure that the belt tension is uniform from side to side see part 2 below If the belt is still not centered make the adjustments as described below to center it 1 Belt Alignment There are two locations where adjustment may be required These adjustments occur at the intake and discharge main rollers Figure 2c and 2d To begin loosen the two 94 nuts on the intake roller bearing flange Figure 2c If the belt is running off to the left Figure 2b tighten the bolt If the belt Is running off to the right loosen the bolt When the belt is running straight retighten the flange nuts If the intake roller does not offer sufficient adjustment to align the belt further adjustments can be made at the discharge roll
16. igure 3a Intake Grease Locations Figure 3b Drive Grease Locations Figure 3c Discharge Grease Location Figure 3d Hub Grease Location Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 4 0 Parts Information 4 1 Frame and Suspension Components Item Part No Description Quantity 1 50110 Beam Support Cyl 2 2 50111 Frame Cylinder 1 3 50112 Frame Rest Cylinder 2 4 50113 Base Support Cyl 1 5 50114 Frame Middle Left 1 6 50115 Frame Extension Left 1 7 50116 Frame Support Left 1 8 50117 Frame Front 1 9 50158 Frame Extension Right 1 10 50161 Frame Middle Right 1 11 50162 Frame Support Right 1 12 49021 Wheel Complete 2 13 4187 Susp Spindle S614 Conveyor 2 14 45228 Susp Hub H614 5000155 2 15 31236 Washer Flat 2 ZP 8 16 31471 Bolt Hex 1x3 UNC GR5 ZP 6 17 31027 Bolt Hex 1 2x4 1 2 UNC 5 ZP 16 18 31599 Bolt Hex 1 2x6 1 2 UNC 5 ZP 8 19 31332 Bolt Hex 1 2x1 1 4 UNC 5 ZP 12 20 31023 Bolt Hex 1 2x3 1 2 UNC 5 ZP 2 21 31172 Nut Nylock 1 UNC ZP 6 22 31173 Nut Nylock UNC ZP 38 23 31183 Pin Cotter 3 16x2 2 tem Not Shown Accelerator 8510 99 E5194 B 14 1999 Highline Mfg Inc 15 4 1 Frame and Suspension Components Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 4 2
17. n Cyl Conveyor 1 6 50202 Pin Cyl Conveyor Lift 1 7 90691 Hyd Valve Check 1 8 91608 Pin Hair 1 8x2 9 16 2 9 30512 Hyd Hose 3 8x504 4MP 8MP 1 10 30210 Hyd Clamp Hose 11 11 31177 Nut Nylock 5 16 ZP 11 12 31239 Washer Flat 5 16 ZP 11 13 30469 Hyd Valve Ball SFP 2 14 32020 Hyd Fit Elbow 4MP 4FPX90 1 15 32082 Hyd Fit Adapter 8 8 1 Accelerator 8510 99 tems not shown E5194 B 36 1999 Highline Mfg Inc 37 S 1 Accelerator Cylinder Hydraulics CO Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 52 Hitch Cylinder Hydraulics Item Part No Description Quantity 1 30088 Hyd Cyl 2 8 1 2 30209 Hyd Fit Pioneer Male 8FP 2 3 30514 Hyd Fit Orifice 1 16 6 90 1 4 30500 Hyd Fit Elbow 4 6FPXO 1 5 30515 Hyd Hose 3 8x96 6 8 2 6 31472 Bolt Hex 1x5 UNC Gr5 ZP 2 7 31172 Nut Nylock 1 UNC ZP 2 Accelerator 8510 99 E5194 B 38 1999 Highline Mfg Inc 39 5 2 Hitch Cylinder Hydraulics 7
18. nts on machines sold previously Should the need arise this manual will assist you in acquiring replacement parts If your dealer does not have the parts you require in stock the dealer will order them for you If you find that you require information not covered in this manual feel free to consult your local dealer or Highline Mfg Inc Highline Mfg Inc would like to again thank you for trusting your grain handling needs to the Accelerator Raymond Bussiere President Box 307 Vonda Saskatchewan SOK 430 Canada Phone 1 800 665 2010 306 258 2233 Fax 306 258 2010 Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 5 Safety Precautions CAREFUL OPERATION IS THE BEST INSURANCE AGAINST AN ACCIDENT Always disengage PTO and hydraulic motors before dismounting from the tractor Keep yourself and others clear of rotating parts to prevent injury Exercise extreme caution while loading or unloading grain e Never attempt to manually remove debris while PTO is engaged Disengage PTO before unplugging or adjusting the Accelerator Relieve pressure in hydraulic lines before disconnecting lines or performing maintenance on the hydraulic system Keep away from discharge and intake area while moving material e Know the controls and what they do Check machine to ensure nothing restricts moving or rotating parts e Ensure is disengaged before starting tractor e Lower the conveyor to
19. r will result in a twisting of the tube This will limit the capacity of the auger as well as cause the belt to bind and reduce the life of the belt The cables can be tightened at four eyebolts Figure 2h making sure to loosen the cable clamps at the top of each truss before tightening To determine whether or not the conveyor is straight look up along the center of the tube If the spout is over too far to the right tighten the cables on the left If the spout 18 over to the left tighten the cables on the right When tightening do not tighten more than three revolutions per side before checking Figure 2h Cable Tensioner 2 6 SMV Sign Placement The Slow Moving Vehicle Sign is placed on the left hand side of the machine for transporting purposes The sign should be located as shown Figure 2j Figure 2j SMV Sign Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 13 3 0 Maintenance Instructions To ensure long operating life of your Accelerator 8510 99 follow this maintenance procedure Periodically check all bolts for tightness e Periodically inspect belt splice for signs of wear and tear e Periodically check belt alignment and adjust as required e Grease the points as described below 3 1 Grease Locations Description Frequenc Intake Assembl Figure 3a 8hrs Drive Assembl Figure 3b 8hrs Discharge Assembly Figure 3c 8hrs Hub Assembl Figure 3d 8hrs PTO Shaft Not shown 8hrs F
20. sired location Engage both the PTO and the hydraulics to turn the auger use the flow control valve Figure 2f to set the speed of the auger to increase the speed turn the valve clockwise to decrease the speed turn the valve counter clockwise Begin material flow into the intake of the conveyor As you increase the speed of the conveyor and the amount of material flowing adjust the speed of the auger to allow the conveyor to run full and at the same time minimize spillage Continually watch that material is flowing and that there is no slippage of the conveyor belt Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 10 4 Turn To Adjust Figure 2f Flow Control Valve 2 4 General Operating Instructions 1 Watch the conveyor belt to ensure that it is centered on all rollers If it is not centered refer to section 2 2 Pre Operation Instructions for instructions on centering the belt 2 The main roller shaft PTO output should run between 500 and 600 RPM e Tractor RPM should run at approximately 1000 1200 RPM Do Not Exceed 600 RPM PTO speed 3 Atno time should the belt be allowed to slip on the main drive roller If slippage occurs IMMEDIATELY shut down the conveyor determine where the problem is and fix the problem 4 Ifthe Accelerator belt slips with material in the tube stop the machine tighten the main belt tension adjustments bolts Figure 2e evenly and slowly engage the PTO 5 Ifthe Accelera
21. tch 1 3 50122 Tongue Hitch 1 4 50183 Arm Hitch Gooseneck 1 5 50176 1 6 E4185 Chain Safety Hitch 2 7 91608 Pin Hair 1 8 x 2 1 2 1 8 31568 Bolt Hex 1x6 UNC Gr5 ZP 1 9 31160 Bolt Hex 1x7 Gr5 ZP 1 10 31172 Nut Nylock 1 UNC ZP 2 11 30549 Chain Connector Clevis 3 8 2 12 30550 Chain Connector 3 8 2 Accelerator 8510 99 E5194 B 24 1999 Highline Mfg Inc Accelerator 8510 99 4 5 Complete Hitch Assembly E5194 B 25 1999 Highline Mfg Inc 4 6 Conveyer Assembly See Pages 26 32 for Assembly Drawings Item Part No Description Quantity 1 50184 Hitch Complete 1 2 50187 Intake Complete 1 3 50140 Drive Complete 1 4 50192 Stage One 1 5 50193 Stage Two 1 6 50191 Stage Three 1 7 50194 Stage Four 1 8 50179 Stage Five 1 9 50196 Discharge Complete 1 10 4208 Spout 1 11 50137 Frame Complete 1 12 50164 Bracket Pto 1 13 50182 Rope Wire Assembly Short 2 14 50181 Rope Wire Assembly Long 2 15 E4076 Pan Belt Short 1 16 4063 Cover Side 6 17 E4064 Cover Side Slotted 8 18 E4101 Cover Side Discharge Left 1 19 4102 Cover Side Discharge Right 1 20 4001 Pan Belt Drive Bottom 1 21 E4237 Truss Small 2 22 E4236 Truss Large 1 23 4234 Cover Side Intak
22. tor 8510 99 E5194 B 1999 Highline Mfg Inc 2 4 6 9 Stage Five to Discharge to Spout 33 4 7 SPRING ASSEMBLIES uwa eot Ded eie re E o rra cei e re a eere iria 34 4 7 SPRING ASSEMBLIES u u w M 35 5 0 HYDRAULICS 36 5 1 ACCELERATOR CYLINDER FIYDRAUEICGS Siecle 36 52 HITCHOYLUINDBRAHYDRAULIGS siete tete PO o E Pre n Ve Em e eA 38 8 3 MOTOR 40 SA CYLINDER AX 36 2 EE 41 6 D ETIUB es Ee tod e tet ro e CO dame mms 42 6 2 WHEEL ASSEMBLY EE OR Cr dee E n 43 TU BEI TS atun a RR a DEN nic RU bh dod re bu REC 44 7 1 55 EEE EUR Feb Re ever e EX e E EON d 44 7 2 DRIVE BELT nuraspa en etie St i EI hos 44 7 8 BEET REPLACEMENT ett u E 45 8 0 SPECIFICATION S 46 Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 3 Warranty HIGHLINE Mfg Inc warrants its products to the original owner for
23. tor belt stops due to over filling of a bin clear the material from the discharge and restart the conveyor slowly making sure that the belt does not slip on the drive roller IMPORTANT When working around the Intake and Accelerator auger make sure that the tractor 18 shut off and emergency brake is applied 6 Never transport the conveyor with material in the tube 7 Watch for overhead lines Always lower conveyor when moving Maintain a minimum clearance of 10 between conveyor and overhead lines at all times Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 11 8 Place the spout of the conveyor 3 above the bin opening never rest the spout on the bin opening A check valve is used on the cylinder to prevent the cylinder from compressing if a hose fails Figure 2g A ball valve is added as well to prevent the oil flow from lowering the Accelerator onto the bin Always engage the ball valve if the Accelerator hydraulics have to be removed from the tractor Figure 2g Cylinder Valves 9 Stand clear of conveyor when raising or lowering 10 Do not spill or allow oil to come in contact with the belt 11 Do not run conveyor without all shields in place 12 Keep all bolts nuts bearing lock collars etc tight at all times Accelerator 8510 99 E5194 B 1999 Highline Mfg Inc 12 2 5 Cable Adjustment Adjustment of the cables should be done very carefully Tightening one side more than the othe

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