PARTS & SERVICE MANUAL SWEEP STAR V62 With
Contents
1. ID ID noc Sys 8 211 RUBBER FINGER HEAD DRAWING Mg EN 78 2 1 RUBBER FINGER HEAD PARTS LIST 1 oR PART HB 14 20 075 HNFL 14 20 78 344 HB 12 13 600 78 322 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 42 213 42 212 HMB 34 10 HNTL 12 13 78 393 72 056 HSTP 14 20 075 HNFL 14 20 78 392 78 287 78 327 8969 5 250 HKSQ 14 100 78 303 78 297 78 326 HNFL 516 18 HG 14 28 180 18 223 72 136 72 053 HNFL 38 16 HB 38 16 125 78 222 42 539 78 401 8803 80 HB 38 16 250 HW 38 HNFL 38 16 8820 8 8820 3 78 271 HCP 34 250 HHP 18 78 421 78 241 DESCRIPTION Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Strip Brush Holder drilled Bolt 13 x 6 Strip Brush Tire amp Wheel Tire 9 x 3 5x 4 Ply Wheel Cap Bearing Seal Axle Bearing Castor Wheel Spacer Machine Bushing x 10GA Lock Nut 1 2 13 Castor Arm Plastic Belt Guard Phillip Truss Head Machine Screw 1 4 20 x 2 4 Flange Whiz Lock Nut 4 20 Castor Fork Finger Clamp 13 Finger Clamp 10 5 Sweeper Finger Machine Key ax 1 Finger Reel Bar Finger Clamp 10 Finger Clamp 12 Flange Whiz Lock Nut 5 6 18 Grease Fitting 1 4 28 x 180 part of 78 393 Flange Bushing part of 78 393 Quick Spacer 10GA Quick Spacer 1 2 Flange Whiz Lock Nut 34 16 Bolt 9 4 16 x 174 Mounted Bearing 1 bore Lynch Pin 1 4 Reel2. 1 PART HB 14 20 075 HNFL 14 20 78 344 HB 12 13 600 78 322 42 213 42 212 HMB 34 10 78 393 HB 38 16 250 HW 38 HNFL 38 16 72 056 HSTP 14 20 075 HNFL 14 20 HKSQ 14 100 78 348 78 321 HNTL 12 13 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 78 392 HG 14 28 180 18 223 72 136 HNFL 38 16 HB 38 16 125 78 222 72 053 42 539 78 241 8820 8 8820 3 78 271 HCP 34 250 HHP 18 78 421 78 401 8803 80 DESCRIPTION Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Strip Brush Holder drilled Bolt 2 13x 6 Strip Brush Axle Bearing Castor Wheel Spacer MAchine Bushing 34 x Castor Arm Bolt 3 s 16 x 2 Washer s Flange Whiz Lock Nut s 16 Plastic Belt Guard Phillips Truss Head Machine Screw 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Machine Key 1 Shaft Spiral Brush Spiral Brush Lock Nut 2 13 Tire and Wheel Tire 9x 3 5x 4 Ply Wheel Cap Bearing Seal Castor Fork Grease Fitting 4 28 180 part of 78 393 Flange Bushing part of 78 393 Quick Spacer 10GA Flange Whiz Lock Nut s 16 Bolt 3 16 x 11 4 Mounted Bearing 1 bore Quick Spacer 1 2 Lynch Pin 1 4 Chain Connector Machine Chain Straight Link Machine Chain Straight Link Reel Lift Rod Clevis Pin 3 4 x 21 2 Bridge Pin s Chain Bracket Reel Housing Trim Black A 5 5 5 6 0 00 2 per 4 per
3. 18 x 3 4 Flange Whiz Lock Nut s 18 Top Lock Nut sse 18 Balanced Fan Spiral Spring Pin Handle Grip Sweeper Boot Bolt Ys 16 x 1 Flange Whiz Lock Nut s 16 Vacuum Housing Support Vacuum Housing Trim Black Cover Plate Fuel Valve Fuel Hose 1 4 x 30 Hose Clamp Bolt 1 4 20 x 3 4 Lockwasher 1 4 Washer 1 4 Reducer Bushing Gas Tank Mount Bolt 9 16 18 x 1 Flange Whiz Lock 15 16 18 Splice Loom Clamp 5 Bottom Lining Holder Top Lining Holder Wear Cover BY FINGER REEL DRAWING AX 4 27 9 N v We SUN uN FINGER REEL PARTS LIST PART HMB 58 14 HN 58 11 HB 58 11 300 HNTL 58 11 HG 14 28 45 78 241 78 284 20 018 15 020 HB 38 16 125 HNTL 38 16 78 286 78 283 20 018 78 285 8820 8 HCP 34 250 HB 14 20 075 HNFL 14 20 78 344 78 271 HB 12 13 600 78 322 42 213 42 212 HMB 34 10 HNTL 12 13 72 056 HST 14 20 075 HNFL 14 20 42 202 42 202 01 42 202 02 78 287 78 327 78 242 HKSQ 14 100 78 303 78 297 78 326 HNFL 516 18 78 392 HG 14 28 180 18 223 72 136 HNFL 38 16 HB 38 16 125 78 222 72 053 42 539 78 401 8803 80 78 255 HB 38 16 250 HW 38 HNFL 38 16 78 393 HHP 18 8820 3 78 421 DESCRIPTION Machine Bushing 5 x 14GA Nut 5 11 Bolt ss 11x 3 Lock Nut ss 11 Grease Fitting 4 28 x 45 Chain Connector Left Hand Deck Lift Bushing part of 78 284 Hand Grip Bolt 3 16 x 11 4 Lock
4. Tire pressure Machine Tires 18 psi 1 3 bar Castor Wheels 20 psi 1 4 bar T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100 Kawasaki change oil after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty o Jal 300 Hours lo m 400 Hours Every 500 Hours Yearly O O C C C ofo e 100 Hous o E E o E The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent 8 END USER S SERVICE CHART Every 500 Hours Yearly As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Engine o Y Engine OilFiter Engine for Leaks and Loose Air Cleaner Paper Element Air Cleaner Foam Element every 25 hours Spark Plugs Clean and Gap Replace Valve Clearance ldeSped 111111
5. 13 586 Bottom Gasket part of 13 586 Rear Oil Tank Bracket Bolt 4 20 x 3 4 Lockwasher 1 4 Washer 1 4 Bolt 4 20 x 3 4 Flange Whiz Lock Nut 20 Pipe Plug s Barb Fitting Pipe Reducer Adapter Adapter Belt NO OTHER PARTS ARE REPLACEABLE FOR HYDRAULIC PUMP BPO HH HM HH He He Ny cc py PO PO HOOD HH NH Sys BLOWER AND VACUUM HOUSING DRAWING N Is BLOWER AND VACUUM HOUSING PARTS LIST QUANTITY 000 Y O 01 12 PART 15 492 15 491 78 379 78 403 78 375 78 402 HWF 14 150 18 338 18 269 18 027 78 223 78 336 HKSQ 14 100 HB 716 14 150 HNTL 716 14 HSTP 14 20 075 HSTP 14 20 100 HNTL 14 20 HBFL 516 18 075 HNFL 516 18 HNTL 516 18 78 301 78 347 15 020 78 243 HB 38 16 100 HNFL 38 16 78 276 78 257 8803 80 78 293 15 039 8800 30 18 186 HB 14 20 075 HWL 14 HW 14 18 042 78 378 HB 516 18 100 HNFL 516 18 78 355 HLC 58 78 419 78 411 78 412 DESCRIPTION Cap w Gauge Gas Tank 5 Gallon w Insert Trap Door Trap Door Lining Blower Housing Blower Lining Fender Washer 11 Male Connector Coupling Nipple s x 2 Mounted Bearing 1 s Bore Vacuum Housing Shaft Machine Key 4 1 Bolt 7 16 14 x 11 2 Lock Nut 7 16 14 Phillips Truss Head Machine Screw 4 20 x 3 4 Phillips Truss Head Machine Screw 4 20 x 1 Top Lock Nut 4 20 Flange Bolt 16
6. 18 075 HNFL 516 18 HBFL 516 18 075 HNFL 516 18 78 260 75 714 14 254 78 265 78 272 78 319 HNCL 12 13 HN 12 13 HW 12 HB 12 13 250 78 266 HNFL 38 16 78 264 19 205 HB 38 16 575 78 387 8979 61 HSD 8 050 78 316 78 274 HB 516 18 075 HNFL 516 18 78 339 78 274 78 216 78 221 78 221 01 78 221 02 HNL 12 20 HB 12 13 150 HW 12 HNTL 12 13 78 270 78 240 78 255 HLC A 200 HSDPS 14 075 78 281 78 269 78 313 HSDPS 14 075 18 169 HCP 58 175 HHP 18 100 78 345 DESCRIPTION Phillips Truss Head Machine Screw 1 4 20 x 2 4 Right Guard Cage Nuts Right Guard Mount Cage Nuts Bolt 9 16 18 x 9 4 Flange Whiz Lock Nut 5 6 18 Flange Bolt 5 18 x 3 4 Flange Whiz Lock Nut 5 6 18 Right Hopper Hydraulic Cylinder Seal Kit Cross Bar Hopper Cover Hopper Door Adjustment Center Lock Nut 1 2 13 Nut 2 13 Washer 1 2 Bolt 1 2 13 x 21 2 Hopper Door Flange Whiz Lock Nut 38 16 Left Door Arm Spring Bolt 9 s 16 x 574 Weatherstripping Bracket Door Weatherstripping Drill Screw 8 1 2 Left Guard Mount Cage Nuts Bolt 16 18 x 3 4 Flange Whiz Lock Nut 3 18 Left Guard Cage Nuts Rear Axle Tire and Wheel Tire 24 x 13 12 6 Wheel Lug Nut 7 2 20 part of 78 216 Bolt 1 2 13 x 11 2 Washer 1 2 Lock Nut 1 2 13 Left Brush Guard Jack Main Frame Loom Clamp Stainless Steel Pan Head Drill Screw 1 4 x 9 4 Operator Control Panel Right Brush Guard Radiator
7. 39 HB 38 16 175 Bolt s 16 x 13 4 1 HWL 38 Lockwasher s 1 2 Ja PULLEY AND PUMP DRAWING PULLEY AND PUMP PARTS LIST QUANTITY 1 21 23 24 PART HB 12 13 250 HMB 12 14 78 275 HNCL 12 13 16 013 78 224 HBM 10 1 5 30 HWLM 10 78 232 78 235 HSSHS 38 16 063 78 218 HMB 114 10 78 368 78 236 HSSHS 12 13 100 78 234 78 413 HWK 316 063 HB 38 16 150 HW 38 HNTL 38 16 23 006 23 031 8917 14 18 040 18 229 78 278 23 121 13 584 13 586 HSM 8 32 050 HWS 8 13 586 01 13 586 02 78 277 HB 14 20 075 HWL 14 HW 14 HB 14 20 075 HNFL 14 20 18 118 23 139 18 008 18 332 18 331 78 227 DESCRIPTION Bolt 1 2 13 x 27 2 part of 78 224 Machine Bushing 12 14GA Spacer part of 78 224 Center Lock Nut 2 13 part of 78 224 Idler Pulley Belt Tensioner Metric Bolt 10 1 5 x 30 part of 78 224 Metric Lockwasher 10 part of 78 224 Pulley Hub 17 8 Set Screw s 16 x part of 78 235 Engine 22 HP Kawasaki Machine Bushing 11 4 x 10GA Electric Clutch Hub 3 4 Set Screw 2 13 x 1 part of 78 236 Pulley 3 Groove pump Hydraulic Pump Woodruff Key 3 16 x s Bolt 3 s 16 x 11 2 Washer 3 8 Lock Nut s 16 Oil Filter Replacement Filter Only Suction Hose 58 ID Hose Clamp 90 Elbow Fitting Oil Tank Filter Breather Machine Screw 8 32 x 2 Star Washer 8 Cap Gasket part of
8. 58 11 200 HNTL 58 11 HCP 12 150 78 357 18 223 HMB 100 10 78 365 78 364 HHP 18 18 169 78 364 13 292 HB 38 16 200 HW 38 HNTL 38 16 78 358 HSSHS 38 16 063 HKSQ 14 150 78 360 HMB 100 10 78 366 78 361 18 223 14 253 14 267 DESCRIPTION Bolt ys 16 x 1 Whiz Lock Nut s 16 Bolt 5 11 x 2 Lock Nut 5 11 Clevis Pin 1 2 x 11 2 Right Hydraulic Lift Mount Flange Bushing part of 78 357 Machine Bushing 1 x 10GA Adapter with Orifice Hydraulic Hose Bridge Pin s Adapter s Hydraulic Hose Hydraulic Cylinder Bolt 3 s 16 x 2 Washer s Lock Nut s 16 Chain Lift Set Screw s 16 comes with 78 358 Machine Key 4 4 x 1 2 Lift Pivot Machine Bushing 1 x 10GA Spacer Left Hydraulic Lift Mount Flange Bushing part of 78 361 A S KH OCD Seal Kit for cylinders with part number stamped on cylinder and a retaining ring on rod end Seal Kit for cylinders with part number stamped on cylinder and a spanner nut on the rod end Sy 8 416 3 BANK HYDRAULIC VALVE DRAWING Mg IR 8 416 3 BANK HYDRAULIC VALVEPARTS LIST PART 78 416 01 78 415 02 78 415 03 78 415 04 78 415 05 78 415 06 78 415 11 78 415 08 78 415 09 78 415 10 78 415 07 78 415 12 78 415 13 78 418 78 417 18 169 18 202 18 168 78 416 DESCRIPTION Body complete with spacer and check valve Spool HDM10 O R
9. DESCRIPTION Bolt s 16 x 174 Flange Whiz Lock Nut 35 16 Mounted Bearing Grease Fitting 1 4 20 x 180 comes with 78 222 Machine Key 4 x 1 Finger Reel Bar Sweeper Finger Finger Clamp 10 Finger Clamp 12 Finger Clamp 13 Finger Clamp 10 5 Flange Whiz Lock Nut 36 18 QUANTITY 5 e sh P V 5 23 Y V V e TT 8 205 REMOTEVACUUM HOSEPARTS LIST PART DESCRIPTION QUANTITY 1 HBFL 516 18 075 Flange Bolt 5 6 18 3 4 1 HNFL 516 18 Flange Whiz Lock Nut 5 6 18 1 2 78 318 Hose Rack 1 3 HBFL 516 18 075 Flange Bolt 5 18 3 4 part of machine 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 part of machine 2 4 78 314 Remote Hose Connector 1 5 78 311 Handle Stop part of machine 1 6 18 340 Hose Clamp 2 7 8970 150 Vacuum Hose 8 x 150 1 8 HB 14 20 150 Bolt 20 x 11 2 2 HNTL 14 20 Lock Nut 7 4 20 2 9 78 350 Handle Holder 1 8803 17 Trim 1 10 78 354 Hose Handle 1 11 15 019 Round Grip 2 INSTALLATION INS TRUCTI ONS You will need two people and the tailgate open with an empty hopper One person will have to be inside hopper Be sure engine is off You will need an z2 and drill 1 Remove the two bolts Ref 3 from the chute Bolt the hose rack Ref 2 in place using the two bolts you removed from the chute Using an s2 drill drill through the hopper using the hose rack as a guide Use the 5 6 1
10. m 90 END ON dd 90 END ON UN EN X gt NS 90 END ON HOSE 2 REEL MOTOR FOR m A do TAILGATE CYLINDER B HYDRAULIC PARTS LIST REF PART 1 78 247 2 78 413 3 23 006 23 031 4 78 249 5 78 250 6 78 415 7 78 246 8 78 248 9 13 584 10 8917 14 18 222 11 78 414 12 75 714 HYDRAULIC PRESSURES Pump Displacement Pump Input Speed up to Max Operating Pressure Max Inlet Vacuum Max Case Pressure 78 415 Hydraulic Valve 2 bank DESCRIPTION Hydraulic Hose brush motor to valve Hydraulic Pump Filter Filter Element replacement only Hydraulic Hose pump to valve Hydraulic Hose return to tank 2 Bank Hydraulic Valve Hydraulic Hose rear hyd to front valve Hydraulic Hose front hyd to rear valve Oil Tank Suction Hose 5 s ID x 14 Hose Clamp Hydraulic Motor Hydraulic Cylinder 4 in rev 3600 rpm 2500 psi 10 in Hg 80 psi 2500 psi QUANTITY 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 e BODY ANDFRAMEDRAWING ES 7 wi lt lt 4 4 Y 24 M N 9 N v S N Mi PR BODY AND FRAME PARTS LIST 1 2 3 18 19 20 21 22 23 25 26 28 29 31 PART HSTP 14 20 075 78 253 78 274 78 315 78 274 HB 516
11. outside Use the four 1 2 13 x 11 4 bolts Ref 10 on the outside and four lock nuts on the inside Tighten all four bolts Install adjustment slide Ref 5 to tongue Ref 3 using the four flange bolts 14 20 3 4 and four flange whiz lock nuts 4 20 Ref 4 Loosen adjustment locks Ref 6 on control panel adjustment Ref 7 and put control panel adjustment onto the adjustment slide Tighten one adjustment lock Ref 6 Slide the control panel mount Ref 8 through the control panel adjustment Ref 7 and tighten the other adjustment lock Ref 6 The control panel has all the hoses wiring and throttle cable connected to it and to the sweeper The control panel is wrapped and fastened to the front of the sweeper Remove the control panel from the sweeper bring it forward with the hoses to the rear and the throttle on the left hand side Fasten the control panel to the control panel mount with the four truss head machine screws 1 4 20 3 4 and four flange whiz lock nuts 1 4 20 Ref 9 11 Putthe two handles onto the valve and tighten the lock nuts with the handles pointing forward 12 Place three hoses and the throttle cable on the left hand side of the adjustment slide Do not tow on public roads CAUTION M SIN 79 20 7HYDRAULIC LIFT KIT DRAWING REEL HOUSING BY 8 20 HYDRAULIC LIFT KIT PARTS LIST QUANTITY 1 2 3 PART HB 38 16 100 HNFL 38 16 HB
12. x 3 4 part of machine 4 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 part of machine 4 10 HB 12 13 125 Bolt 1 2 13 x 11 4 4 HNTL 12 13 Lock Nut 1 2 13 4 11 HB 58 11 450 Bolt 5 s 11 x 4 2 part of 78 244 2 HNCL 58 11 Center Lock Nut 38 11 part of 78 244 2 INSTALLATION INS TRUCTI ONS Use two people to install hitches 1 2 3 CAUTION Do not tow on public roads Block both wheels so machine does not roll Use the jack that is part of the sweeper to raise or lower sweeper to comfortable working height Slide the tongue Ref 3 over the tabs on the front of the sweeper frame Hitch must be on the outside Use the four 1 2 13 x 11 4 bolts Ref 10 on the outside and four lock nuts on the inside Tighten all four bolts Install adjustment slide Ref 5 to tongue Ref 3 using the four flange bolts 14 20 x 3 4 and four flange whiz lock nuts 4 20 Ref 4 Loosen adjustment locks Ref 6 on control panel adjustment Ref 7 and put control panel adjustment onto the adjustment slide Tighten one adjustment lock Ref 6 Slide the control panel mount Ref 8 through the control panel adjustment Ref 7 and tighten the other adjustment lock Ref 6 The control panel has all the hoses wiring and throttle cable connected to it and to the sweeper The control panel is wrapped and fastened to the front of the sweeper Remove the control panel from the sweeper bring it forward with the hoses to the rear and the throttle
13. 11 Cooling System 111 BeltsandHoses o Z o Tire Pressure Visual Inspection of Tires Fuellevel o o o FulFiter o o 1 Hydraulic Oil o YE fHydradicOilFiler o o Hydraulic System for Leaks and Loose Parts Battery ElectrolyteLevel Clean BatteryTerminas SToquelugNts o Lubricate Reel and Blower Shaft Bearings Lubricate Castor Wheels Every 25 5 C Check or Clean at specified intervals R Replace at specified intervals Tire pressure Machine Tires 18 psi 1 3 bar Castor Wheels 20 psi 1 4 bar T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100 Kawasaki change oil after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty ADJUSTMENTS ADJ USTM ENT OF BELT TENSIONER There are two belt tensioners on the Sweep Star V62 One controls the tension on the belt from the engine to blower shaft the other control
14. 125 HNTL 38 16 78 286 78 283 20 018 78 285 8820 8 HCP 34 250 HHP 18 HB 14 20 075 HNFL 14 20 78 344 78 271 HB 12 13 600 78 322 42 213 42 212 HMB 34 10 HNTL 12 13 72 056 HST 14 20 075 HNFL 14 20 HKSQ 14 100 78 348 78 321 42 202 42 202 01 42 202 02 78 392 HG 14 28 180 18 223 78 136 HNFL 38 16 HB 38 16 125 78 222 72 053 42 539 78 401 8803 80 HB 38 16 250 HW 38 HNFL 38 16 78 255 78 393 8820 3 78 421 DESCRIPTION Machine Bushing 5 s x 14GA Nut 5 s 11 Bolt 5 8 11 x 3 Lock Nut ss 11 Grease Fitting 4 28 x 45 Chain Connector Left Hand Deck Lift Bushing part of 78 284 Hand Grip Bolt 16 x 11 4 Lock Nut s 16 Left Hand Lift Arm Latch Right hand Deck Lift Bushing part of 78 234 Right Hand Lift arm Latch Machine Chain Straight Link Clevis Pin 3 4 x 21 2 Bridge Pin s Bolt 1 4 20 3 4 Flange Whiz Lock Nut 14 20 Strip Brush Holder drilled Reel Lift Rod Bolt 1 2 13 x 6 Strip Brush Axle Bearing Castor Wheel Spacer Machine Bushing 3 4 x 10GA Lock Nut 2 13 Plastic Belt Guard Truss Head Machine Screw 1 4 20 x 2 4 Flange Whiz Lock Nut 4 20 Machine Key 4 ax 1 Shaft Spiral Brush Spiral Brush Tire and Wheel Tire 9 x 3 5 x 4 Ply Wheel Castor Fork Grease Fitting 1 8 x 28 x 180 part of 78 393 Flange Bushing part of 78 393 Quick Spacer 10GA Flange Whiz Lock Nut s 16 Bolt 3 16 x 11 4 Mounted Bearing 1 bore Quick SPace
15. 37 HSSHS 38 16 063 16 013 HB 12 13 250 HMB 12 14 78 226 72 058 HBFL 516 18 075 HNFL 516 18 72 056 HST 14 20 075 HNFL 14 20 78 351 HSSHS 38 16 063 78 222 HB 38 16 125 HNFL 38 16 HKSQ 14 100 76 275 HB 38 16 100 HNFL 38 16 HNCL 12 13 78 224 HBM 10 1 5 30 HWLM 10 78 414 18 240 DESCRIPTION Coupler 1 2 Nipple 1 2 Nipple Elbow Adapter Woodruff key 9 16 x 5 s Hydraulic Motor Mount Bolt ys 16 x 11 2 Flange Whiz Lock Nut s 16 Pulley Hub 3 4 Set Screw s 16 x 5 part of 78 237 Idler Pulley Bolt 1 2 13 x 21 part of 78 224 Machine Bushing 2 x 14GA Belt Single Belt Guard MountBracket Flange 16 18 x 3 4 Flange Whiz Lock Nut 36 18 Plastic Belt Guard Truss Head Machine Screw 1 4 20 x 2 4 Flange Whiz Lock Nut 4 20 Hub 1 Set Screw 3 16 x s part of 78 351 Mounted Bearing 1 bore Bolt 3 16 x 11 4 Flange Whiz Lock Nut 16 Machine Key 4 x 1 Spacer part of 78 224 Bolt ys 16 x 1 Flange Whiz Lock Nut 38 16 Center Lock Nut 1 2 13 part of 78 224 Belt Tensioner Metric Bolt 10 1 5 x 30 part of 78 224 Metric Lockwasher 10 part of 78 224 Hydraulic Motor Pipe Adapter NO OTHER PARTS ARE REPLACEABLE FOR HYDRAULIC PUMP 5 5 4333 10 0 001 3 3 1 01 8 1 A SUC 78 210 NYLON BRUSH HEAD DRAWING BY 8 210 NYLON BRUSH HEAD PARTS LIST QUANTITY
16. 38 63 78 201 Replacement Brush Reel 38 39 78 202 Replacement Finger 38 39 78 205 Remote Vacuum 40 41 78 204 5 Wheel Hitch 42 43 78 206 Clevis 44 45 78 209 46 47 78 207 Hydraulic 48 49 78 363 3 Bank Hydraulic Valve 50 51 78 203 Hard Surface Sweeper 52 53 78 208 Filter 54 55 78 210 amp 78 211 Reel and Hydraulic Pump 56 57 78 210 Nylon Brush Head sse 58 59 78 211 Rubber Finger 28 60 61 78 215 Electric Brake pp 62 63 Reference 65 66 ee ei 65 Quick Reference Replacement Parts 66 Warranty Inside Back Cover INTRODUCTION Thank you for purchasing a SMITHGO product Read this manual and all other manuals pertaining to the Sweep Star V62 carefully as they have safety operat ing assembly and maintenance instructions Failure to do so could result personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have re
17. 8 x 3 4 bolt and lock nut Ref 1 The nut should be on the inside of the hopper The person in the hopper can get out now Center the handle holder Ref 9 between the bends on the brush guard Ref B with the handle holder flush on the inside of the brush guard Mark the two holes and drill through the brush guard with drill Use the two 4 20 1 2 bolts and lock nuts Ref 8 to bolt handle holder to the brush guard Cut and put trim into the two notches that hold the hose handle Connect the hose to the hose handle Ref 10 with the hose on the same side as the long handle Then put other end of hose to remote hose connector Ref 4 Use the two hose clamps Ref 6 to hold hose in place Remove cover plate from in front of the vacuum housing and place in pocket on chute Place the remote hose connector into the pocket that the cover plate came out of The cover plate and the remote hose connector must be switched depending which operation you are doing For storage loop the vacuum hose over the hose rack Ref 2 and place the hose handle Ref 10 into the handle holder Ref 9 When you are going to operate the vacuum pull handle stop Ref 5 towards the front of machine and lift up handle Ref A While holding handle Ref A up push handle stop Ref 5 back so that it holds the handle Ref A up You may want to remove the hose handle hose and remote hose connector if you are not going to use the vacuum for an extended am
18. Guard Stainless Steel Pan Head Drill Screw 1 4 x 3 4 Adapter s SAE Clevis Pin 5 s x 13 4 Cotter Pin s x 1 Clear Lexan Window 00 E No QUANTITY xl SIC ENGINEAND CONTROLS DRAWING ey ENGINEAND CONTROLS PARTS LIST QUANTITY 1 23 24 PART HSM 10 32 063 HWL 10 HN 10 32 34 159 78 281 78 217 HSTP 14 20 075 HNFL 14 20 HSM 8 32 050 HWL 8 HN 8 32 78 337 HN 38 24 12 016 78 415 78 418 HB 14 20 200 HW 14 HNFL 14 20 78 342 HN 14 20 78 343 12 017 11 086 78 341 78 340 HG 18 45 18 339 HSTP 14 20 075 HNFL 14 20 78 317 78 254 78 307 18 338 78 324 8935 HSM 8 32 075 HWL 8 HN 8 32 8800 56 18 186 HLC A 58 HSDPS 14 075 DESCRIPTION Machine Screw 10 32 5 Lockwasher 10 Nut 10 32 Throttle Mounting Bracket Operator Control Panel V62 Decal Operator Control Panel V62 Phillips Truss Head Machine Screw 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Machine Screw 8 32 x 1 2 Lockwasher 8 Nut 4 8 32 Throttle Nut 3 24 Ignition Switch 2 Bank Valve Bent Handle Bolt 4 20x2 Washer 1 4 Flange Whiz Lock Nut 14 20 Wire Hour Meter to Ground Nut 1 4 20 Wire Hour Meter to Buss Bar Hour Meter Choke Cable Temperature Light Oil Li
19. Housing Trim Black Bolt 16 x 2 Washer 3 Flange Whiz Lock Nut s 16 Machine Chain Straight Link Machine Chain Straight Link Reel Lift Rod Clevis Pin 3 4 x 21 Bridge Pin s Chain Bracket Chain Connector QUANTITY oo oo Own 5 AAA BANDON am NOTES Mag ES DECAL LIST This is list of decals on the Sweep Star V62 Part numbers description and location will help in reordering decals 16 088 17 128 25 004 25 277 25 286 25 307 25 344 25 355 25 356 25 359 25 361 25 362 25 363 27 093 76 305 78 217 78 369 78 307 78 407 Decal Moving Parts Hot Decal Radiator Coolant Decal Serial Decal Battery Warning Decal Pinch Point Decal Refueling w Gasoline Decal 3 Star Decal Tire Pressure 18 psi Decal Tire Pressure 20 psi Decal Smithco 3 25 x 17 312 Decal Technical Assistace Decal Danger Fire Decal Max Depth Decal Hydraulic Oil Decal Rotating Parts Decal Operator Control Panel Decal Sweep Star V62 Decal Machine Control Panel Decal Max Load Top Reel Belt Guard amp Left Side Frame Radiator Shield Left Front Main Frame Above Battery 2 Ea Side Tailgate Above Gas Tank Right Side Belt Guard Rear Wheels Castor Forks Front Chute amp Rear Tailgate Main Frmae Hopper Front Hopper Sides Front Oil Tank Bracket 2 Blower Hou
20. Lock Nut 4 20 Hub 1 Set Screw 33 16 x s part of 78 351 Mounted Bearing 1 bore Bolt 3 s 16 x 11 4 Flange Whiz Lock Nut s 16 Machine Key 4 x 1 Spacer part of 78 224 Bolt ys 16 x 1 Flange Whiz Lock Nut 38 16 Center Lock Nut 1 2 13 part of 78 224 Belt Tensioner Metric Bolt 10 1 5 x 30 part of 78 224 Metric Lockwasher 10 part of 78 224 Hydraulic Motor Pipe Adapter NO OTHER PARTS ARE REPLACEABLE FOR HYDRAULIC MOTOR HOPPER DRAWING N HOPPER PARTS LIST QUANTITY PART 78 305 HBFL 516 18 075 HNFL 516 18 78 272 78 395 HB 14 20 125 HNFL 14 20 78 384 HSM 8 32 150 78 549 78 345 HSTP 14 20 075 HNFL 14 20 75 714 18 169 78 260 78 262 78 304 HWL 14 HN 14 20 HBFL 38 16 075 HNFL 38 16 22 073 78 273 78 255 48 115 HSTP 14 20 075 78 263 78 389 78 282 78 292 78 388 78 264 78 291 78 265 HB 12 13 150 HW 12 HNTL 12 13 HMB 34 10 HP 18 150 78 319 HB 38 16 175 HNFL 38 16 78 383 78 394 78 386 78 382 78 385 8946 42 HSD 8 050 HSM 10 32 100 HWL 10 HN 10 32 78 547 78 548 18 154 78 546 78 550 HCP 58 175 HHP 18 100 8979 61 DESCRIPTION Filter Insert Flange Bolt 9 16 18 3 4 Flange Whiz Lock Nut 5 6 18 Hopper Cover Filter Hood Bolt 4 20 x 1 4 Flange Whiz Lock Nut 4 20 Flex Draw Latch Machine Screw 8 32 x 17 2 Left Cylinder Plat
21. Nut s 16 Left Hand Lift Arm Latch Right hand Deck Lift Bushing part of 78 283 Right Hand Lift arm Latch Machine Chain Straight Link Clevis Pin 3 4 x 21 2 Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Strip Brush Holder drilled Reel Lift Rod Bolt 1 2 13x 6 Strip Brush Axle Bearing Castor Wheel Bearing Machine Bushing 2 4 x 10GA Lock Nut 2 13 Plastic Belt Guard Truss Head Machine Screw 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Tire amp Wheel Tire 9 x 3 5x 4 Ply Wheel Finger Clamp 13 Finger Clamp 10 5 Sweeper Finger Machine Key 4 4x 1 Finger Reel Bar Finger Clamp 10 Finger Clamp 12 Flange Whiz Lock Nut 5 6 18 Castor Fork Grease Fitting 4 28 x 180 part of 78 393 Flange Bushing part of 78 393 Quick Spacer 10GA Flange Whiz Lock Nut 38 16 Bolt 3 16 x 11 4 Mounted Bearing 1 bore Quick Spacer Lynch Pin 5 16 Reel Housing Trim Black Main Frame Bolt 3 s 16 x 2 Washer s Flange Whiz Lock Nut 38 16 Castor Arm Bridge Pin 1 8 Machine Chain Straight Link Chain Connector QUANTITY Ana Sag mA moo 005 NU BRUSH REEL DRAWING Me EN BRUSH REELPARTS LIST QUANTITY 39 41 42 PART HMB 58 14 HN 58 11 HB 58 11 300 HNTL 58 11 HG 14 28 45 78 241 78 284 20 018 15 020 HB 38 16
22. SMITHEU Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL SWEEP STAR V62 With Electric Clutch Models 78 200 A Starting Serial 78139 November 2002 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com 8 0 0 CONTENTS Introducir 1 3 Safe Practices 2 SPECIfICAMONS ee een 3 Optional EquipMe ht aren aka 3 4 10 jiu zie 4 6 Overloading Debris Hopper and Vacuum Housing Wear 7 Service Chart Kawasaki 22hp 8 End User s Service nenn 9 TEATA 10 10 Diagrams 12 15 Wiring ee 12 13 Wiring 13 16 37 Body and AMO acotado odi meta std ee 16 17 Engine and Controls 2 22 aan 18 20 Pulley and Pump lie 22 23 Blower and Vacuum Housing pp 24 25 Finger Reel 26 27 Brush Reel 28 29 Reel and Hydraulic Pump 30 31 uses 32 33 78 415 2 Bank Hydraulic Valve 34 35 Rear Axle Electric 36 37 5 50 m
23. ad them Right and left sides are from the operator s seat facing forward All SMITHGO machines have a Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Sweep Star V62 is located on the left front frame Refer to engine manual for placement of engine serial number For easy access record your Serial and Model numbers here SMITHCO WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 5 SERIAL NO MODEL NO kg lb Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts SAFEPRACTICES 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 It is your responsibility to read this manual and all publications associated with this machine engine accesso ries and attachments Never allow anyone to operate or service the machine or its attachments without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and personal safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in g
24. arges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts including starters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also
25. e Clear Lexan Window Phillips Truss Head Machine Screw 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Hydraulic Cylinder Adapter Right Hopper Chute Battery Hold Down Lockwasher 1 4 Nut s 20 Flange Bolt 9 s 16 x 7 Flange Whiz Lock Nut 38 16 Battery optional Hopper Mount Main Frame Adjustable Draw Latch Phillips Truss Head Machine Screw 4 20 x 3 4 Right Door Arm Right Hopper Door Latch Hopper Strap Door Latch Support Left Hopper Door Latch Left Door Arm Connecting Plate Cross Bar Bolt 2 13 x 11 2 Washer 1 2 Lock Nut 2 13 Machine Bushing 2 4 x 10GA Cotter Pin 11 2 Tailgate Adjustment Bolt 3 s 16 x 19 4 Flange Whiz Lock Nut s 16 Left Hopper Filter Case Hopper Filter Screen Wear Strip Bracket Wear Strip 42 Pan Head Drill Screw 8 x 2 Machine Screw 10 32 x 1 Lockwasher 10 Nut 10 32 Left Cylinder Arm Right Cylinder Plate Rod End Right CYlinder Arm Crossbar Link Arm Clevis Pin 5 s x 19 4 Bridge Pin s x 1 Weather Stripping 1 mek eae OO opos 2 gt xl BI 8 415 2 BANK VALVEDRAWING 0 2 00 e 2 MS Ms N 8 415 2 BANK VALVEPARTS LIST PART 78 415 01 78 415 02 78 415 03 78 415 04 78 415 05 78 415 06 78 415 07 78 415 08 78 415 09 78 415 10 78 415 11 78 415 12 78 415 13 18 168 18 202 18 169 78 418 78 415 DESCRIPTION Body co
26. ediately Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is JUMP STARTING Use of booster battery and jumper cables Particular care should be used when connecting a WARNING booster battery Use proper polarity in order to prevent sparks To jump start negative grounded battery 1 Shield eyes Engine 0 2 Connectends of one cable to positive termi nals of each battery first A then B 3 Connectone end of other cable to negative terminal of good battery C Booster Battery Jumper Cable 2 4 Connectother end of cable D to engine block on eus unit being started NOT to negative terminal of Dead E battery Battery Jumper Cable 1 To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables OVERLOADING DEBRIS HOPPER AND WEAR ON VACUUM HOUSING OVERLOAI NG DEBRIS HOPPER Smithco Sweeper Vacs are designed to carry the following maximum loads Model 72 000 Big Vac 1500 lbs 608 kg Model 78 200 amp 78 500 Sweep Star V62 860 lbs 400 kg PLEASE NOTE THE FOLLOWING Loads heavier than that will damage the unit Such damage is not covered by warranty Overloading is particularly easy when collecting aerifier cores PO NM The hoppers on the Big Vac and V62 are large in order to hold 7 and 4 cubic yards respectively of thatch gras
27. gers sweeper and vacuum pick up and propel debris and small objects in its path during opera tion Keep the area of operation clear of all bystanders Never carry passengers Stop engine before making repairs adjustments or checking adding oil to the crankcase Use parts and materials supplied by SMITHCO only Do not modify any function or part Do not remove the radiator cap when the engine is hot When cooled loosen cap slightly to the stop to relieve any pressure before removing the cap completely Avoid sharp turns Watch the tires of the tractor while turning to make sure they do not contact the tongue of the Sweep Star V62 Shut down power source before attempting to unclog any part of the machine If reel deck begins to vibrate abnormally immediately shut off power and determine the cause Do not tow on public roads These machines are intended for professional maintenance on golf courses sports turf and any other area maintained turf and related trails paths and lots No guaranty as to the suitability for any task is expressed or implied Ja SPECIFICATIONS FOR SWEEP STAR V62 WEIGHTS AND DIMENSIONS Length Width Height Weight SOUNDLEVEL At ear level At 3 ft 0 914 m At 30 ft 9 14 m ENGINE Make Model Horsepower Fuel Cooling System Lubrication System Alternator TIRES amp WHEELS BATTERY optional BCI Group Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width Maximu
28. ght Grease Fitting s Pipe x 45 Anchor Coupling Phillips Truss Head Machine Screw 4 20 x 3 4 Flange Whiz Lock Nut 14 20 Front Guard Mount Front Guard Decal Machine Control Panel V62 Male Connector 3 16 Brake Line 20 Bus Bar Machine Screw 8 32 x 3 4 Lock Washer 8 Nut 8 32 Electric Fuel Pump part of engine Fuel Hose 56 Hose Clamp Loom Clamp 5 s Stainless Steel Pan Head Drill Screw 1 4 x 3 4 Continued on next page NDNDO DDN mm oooomPRP NmNPP ey WING ENGINEAND CONTROLS DRA 5 AA 4 LII 274272740187 432424054 2 2090 2 NIE AIR 39899999 12527 2 77777 7 72 06 0209 3j gt ENGINEAND CONTROLS PARTS LIST PART DESCRIPTION QUANTITY 25 10 197 Exhaust Pipe 1 26 18 220 Muffler Clamp 11 4 1 27 50 403 In line Fuel Filter 1 28 HSSHS 38 16 063 Set Screw 3 16 x 5 s part of 78 235 2 29 78 235 Hub 1 s 1 30 78 232 Pulley 1 31 HKSQ 14 100 Machine Key 4 1 1 32 78 218 Engine 22 HP Kawasaki 1 33 34 169 Coolant Tank Kit part of engine 1 34 15 314 Toggle Switch 1 15 472 Switch Boot 1 35 78 368 Electric Clutch 1 36 76 340 Clutch Strap 1 37 HB 516 18 125 5 6 18 x 11 4 2 HW 516 Washer 5 16 3 HNTL 516 18 Lock Nut 5 6 18 2 38 78 370 Washer 1
29. happens replace the bearing at once Be sure to wipe grease fitting clean before injecting grease Give only one or two pumps of grease at each lubri cation REF LOCATION One on all four castor wheels One on right and left hopper door arms One on each mounted bearing for reel shaft One on right and left deck lift arm a A one on all four castor wheel mount brackets One on the jack stand N Two on machine control panel that go to the blower shaft mounted bearing HYDRAULIC OIL 1 2 Use SAE 10W 40 API Service SJ or higher motor oil For proper warranty change oil every 500 hours or annually which ever is first and change the filter after the first 20 hours then at 100 hours then every 250 hours thereafter The oil level should be 2 to 21 2 from top of the tank when fluid is cold Do not overfill After changing oil and or filter run the machine for a few minutes Check oil level and for leaks Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty conditions If natural color of fluid is now black or smells burnt it is possible that an overheating problem exists If fluid becomes milky water contamination may be a problem If either of the above conditions happen change oil and filter immediately after fluid is cool and find cause Take fluid level read
30. have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 MA 2 SMITHCO
31. ide of the hopper to indicate the maximum depth of aeration cores The maximum depth for aeration cores in the hopper is 40 101 cm The maximum depth of sand and dirt in hopper is 20 50cm The maximum load capacity of the Sweep Star V 62 is 860 lbs 400 kg Overloading will cause damage that is not covered by the warranty 2 SERVICECHART Before servicing or making adjustments to the machine stop engine set park break block wheels and remove key from ignition CAUTION y 9 Follow all procedures and ONLY use parts prescribed by the manufacturer Read the engine manual before maintenance af Engine Oil Air Cleaner Foam Element every 25 hours R C C C RJ C R Spark Plugs Clean Gap Replace R C C Clearance lde Speed Ic 01 t Cooling System 16 011 C C C Belts and 101 101 TrePressue C C C Visual Inspection of Tres C C Fullee o FuelFiter Y R IRI HydaucO 60 C C Hydraulic Oil Filter R Hydraulic System for Leaks and Loose C C C C C C Battery Electrolyte Level C C C C C Clean Battery Terminas lc SToqelugNts 1 C Lubricate Reel and Blower Shaft Bearings Lubricate Castor Wheels Every25hrs C Check or Clean at specified intervals R Replace at specified intervals
32. ing Seal Flanged Washer HDM10 Spacer A Type Spool HDS11 Positioner HDM10 Plug Lever Group HDS11 Metric Socket Screw 5 x 8 x 45 Positioner Check Valve Assembly HDM12 3 4 16 SAE 8 Screw Plug Bent Handle Straight Handle center Tapered Knob Adapter SAE 3 8 Elbow Elbow 3 8 Straight Thread 3 Bank Hydraulic Valve includes all items QUANTITY 1 1 6 3 3 3 2 3 3 6 1 1 3 2 1 3 4 4 2 2 gt 78 203 HARDSURFACESWEEPER DRAWING BY 8 203 HARD SURFACES WEEPER PARTS LIST QUANTITY REF 1 2 3 4 PART 76 330 78 398 8869 1 25 HB 38 16 175 HW 516 HW 38 HNTL 38 16 15 020 HSSH 14 28 075 HN 14 28 72 136 78 397 HB 14 20 075 HNFL 14 20 42 539 78 241 8820 8 HB 38 16 250 HW 38 HNFL 38 16 HSD 8 050 78 400 72 053 18 223 HG 14 28 180 HNTL 12 13 42 212 HMB 34 10 42 213 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 25 356 HB 12 13 600 78 392 78 393 78 399 8984 68 78 396 HCP 34 250 HHP 18 8803 80 8820 3 78 421 DESCRIPTION Brush Strip Brush Holder Spring 11 4 Bolt 3 16 x 13 4 Washer 5 16 spring side Washer 3 8 Lock Nut s 16 Hand Grip Socket Head Cap Screw 28 x 3 4 Nut 1 4 28 Quick Spacer 10GA Brush Lift Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 4 20 Lynch Pin 5 16 Chain Connector Machine Chain 8 Bolt 3 16 x 2 Washer s Flange Whiz L
33. ings when system is cold In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SJ or higher when hot above 90 F 33 C and SAE 10W API Service SJ or higher when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic oil but do not mix Oil being added to the system must be the same as what is already in the tank Mark tank fill area as to which type you put in MAINTENANCE CONTINUED TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to explode Tires on the machine should be 18 psi 1 3 bar castor wheels should be 20 psi 1 4 bar Improper inflation will reduce tire life considerably ENGINEOILKAWASAKI Change and add oil according to chart below Do not overfill Use a high quality detergent oil For Kawasaki en gine API Service Classification SJ or higher Use no special additives with recommended oils Do not mix oil with gasoline SAEVISCOSITY GRADES Starting Temperature Range Anticipated Before Next Oil Change Use of multi viscosity oils 10W 30 etc will result in increased oil consumption Check oil level more frequently if using these types of oils WHEEL MOUNTING PROCEDURE MACHINE WHEELS 1 machine off and remove key 2 Besureunitis on a level surface Unhitch from tow vehicle if possible 3 Blockthe opposite wheel then the one you are worki
34. m Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Cooling Grade of Hydraulic Fluid 151 384 cm 68 172 cm 87 221 cm 1500 Ib 680 kg 98 dB 104 dB 86 dB Kawasaki FD661D 22 Hp 16 kW Unleaded 87 Octane Gasoline Minimum Liquid Cooled Full Pressure 20 Amp Two 24 x 13 00 x 12 NHS 18 psi 1 3 bar Castor 9 x 3 5 x 4 20 psi 1 4 bar Automotive type 45 12 volt Size 45 480 minimum Negative 9 23 cm 5 38 14 cm 9 23 cm See Engine Manual 5 gallon 19 liters 2 88 gallon 10 9 liters 2 8 quarts 2 7 liters SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 78 201 78 202 78 203 78 204 78 205 78 206 78 215 Replacement Brush Reel Replacement Finger Reel Hard Surface Sweeper 5 Wheel Hitch Remote Vacuum Hose Clevis Hitch Electric Braker 78 207 78 208 78 209 78 210 78 211 22 073 Hydraulic Lift System Filter System Ball Hitch Nylon Brush Head Rubber Finger Head Battery MAINTENANCE Before servicing or making adjustments to machine stop engine and remove key from ignition CAUTION NOTE Use all procedures and parts prescribed by the manufacturer s Read the engine manual before operation LUBRICATION Use No 2 General Purpose Lithium Base Grease and lubricate every 100 hours The Sweep Star V62 has sev enteen grease fittings All bearings are sealed bearings When inserting grease be careful not to ruin the seal if this
35. mplete with spacer and check valve Spool HDM10 O Ring Seal Flanged Washer HDM10 Spacer A Type Spool HDS11 Positioner Plug Lever Group HDS11 Metric Socket Screw M5 x 8 x 45 Positioner Check Valve Assembly HDM12 3 4 16 SAE 8 Screw Plug Elbow 3 8 Straight Thread Elbow Adapter SAE 3 8 Bent Handle Tapered Knob 2 Bank Hydraulic Valve includes all items QUANTITY 1 1 6 3 3 3 2 3 3 6 1 1 3 2 4 4 2 3 2 REAR AXLE ELECTRIC BRAKE PARTS LIST MAIN FRAM Nr N 36 REAR AXLE ELECTRIC BRAKE PARTS LIST DESCRIPTION QUANTITY 1 78 216 Axle Complete 1 2 78 216 02 Grease Seal 2 3 78 406 Hub Assembly includes all items 2 4 HP 18 200 Cotter Pin s x 2 2 5 78 119 Bearing Cup and Cone 2 6 HNAR 100 14 Slotted Jam Nut 1 14 2 7 80 167 Grease Cap 2 8 HNL 12 20 Lug Nut 1 2 20 10 9 78 409 RH Brake Assembly 1 10 HN 716 20 Nut 7 16 20 8 HWL 716 Lockwasher 7 16 8 11 78 408 LH Brake Assembly 1 78 410 Wire Harness 1 INSTALLATION INS TRUCTI ONS Block rear of machine up Remove the rear tires and rear hubs All parts except hubs to be reused 2 There is a right and left brake Ref 9 8 11 Place the brake on the axle and bolt to axle using the 7 16 20 nuts and lockwashers Ref 10 Then place the hub and drum assembly Ref 3 over the brake Be sure to install the grease seal Ref 2 and the bearing cup and cone Ref 5 as shown in the drawi
36. ng 4 Puttires back on and hold in place with the 2 20 lug nuts Ref 8 Put slotted jam nut Ref 6 cotter pin Ref 4 and dust cap Ref 7 on axle end 5 Check all nuts and be sure they are tight 6 Takethe wire harness and hook the female space connectors to the male spade connectors on the brake assemblies Run wire harness up side of main frame to front of machine Hold wire harness in place with the tie straps 7 Dealer must provide the connector that hooks to the tow unit Place one side of connector onto wire harness connect the other half to the tow unit 8 Checkall connections and hardware Test brakes before putting machine into service This unit is not intended for highway use SIN 8 201 REPLACEMENT BRUSH REEL DRAWING REEL HOUSING 8 202 REPLACEMENT FINGER REEL DRAWING REEL HOUSING 8 201 REPLACEMENT BRUSH REEL PARTS LIST 1 2 AC PART 78 222 HB 38 16 125 HNFL 38 16 HG 14 28 180 78 348 HKSQ 14 100 78 321 DESCRIPTION Mounted Bearing Bolt 3 16 x 11 4 Flange Whiz Lock Nut s 16 Grease Fitting 1 4 20 180 comes with 78 222 Spiral Brush Shaft Machine Key 1 Spiral Brush QUANTITY m rnm oc 78 202 REPLACEMENT FINGER REEL PARTS LIST 1 gt PART HB 38 16 125 HNFL 38 16 78 222 HG 14 28 180 HKSQ 14 100 78 303 8969 5 250 78 297 78 326 78 287 78 327 HNFL 516 18
37. ng on 4 Loosen nuts slightly on wheel to be removed 5 Jackup machine being careful not to damage underside of machine 6 Remove nuts remove wheel 7 Place new wheel on hub lining up bolt holes 8 Torque nuts to 64 74 ft lb 87 100 Nm using a cross pattern Torque again after first 10 hours and every 200 hours thereafter 9 Lower machine to ground and remove blocks and jack FILTER SYSTEM Filter pack may be cleaned by shaking or spraying off with low pressure water Filter will disintegrate if high pressure is used on it MAINTENANCE CONTINUED BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow flames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Battery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte splashed on any part of your body flush all contact areas immediately with liberal amounts WARNING of water Get medical attention imm
38. ock Nut s 16 Drill Screw 8 x 2 Short Trim Bracket Quick Spacer 2 Flange Bushing part of 78 393 Grease Fitting 4 28 x 180 of 78 393 Lock Nut 1 2 13 Castor Wheel Spacer Machine Bushing x 10GA Axle Bearing Tire and Wheel Tire 9 x 3 5 x 4 Wheel Cap Bearing Seal Decal 20 PSI Bolt 1 2 13 x 6 Castor Fork Castor Arm Trim Bracket Rubber Flap Hard Surface Housing Clevis Pin 3 4 x 21 2 Bridge Pin s Trim with Black Lace 80 Machine Chain Straight Link Chain Connector mo mm Nm mx 4 per 2 per Nm oo oo BY 8 208 FILTER SYSTEM PARTS LIST PART DESCRIPTION QUANTITY 1 78 288 Filter Case 1 2 78 328 Filter 1 M SN 78 210 amp 78 211 REELANDHYDRAULIC PUMP DRAWING D 2 a PI Q NES 2 V ox 2 AS lt 4 US O ys y 2220 Y 2 3 SA B 2 aes q 2 lt 4 A NX 5 _ 7 4 j 4 TM 178 y 1 LA AE SN lt 27 22 Sj A v 2 4 N N N IN 78 210 amp 8 211 HYDRAULIC PUMP DRAWING QUANTITY REF 29 PART 78 228 78 229 18 334 18 009 18 333 HWK 316 063 78 259 HB 38 16 150 HNFL 38 16 78 232 78 2
39. ollow the instructions for the storage of the engine NOTES we T PR WIRINGDRAWING Y ERA G W a B TEMP OIL IGNITER B B R Li REGULATOR B i YE ENGINE PLUGIN dur Y BL ALTERNAJOR 14 8 4 THERMO SW OIL SW ENGINE WIRING SEE ENGINE MANUAL STARTER SIC WIRING PARTS LIST REF PUN PART 78 342 12 017 78 343 12 016 76 310 8935 78 340 78 341 78 367 22 054 22 073 78 325 48 144 8975 8977 78 368 15 314 15 472 DESCRIPTION Wire Hour Meter to Ground Hour Meter Wire Hour Meter to Buss Bar Ignition Switch Key Set comes with 12 016 Buss Bar Oil Light Temperature Light Fuel Pump Part of Engine Wire Harness includes all wire colors with Battery Cable Black Battery optional Red Battery Cable with Boot Circuit Breaker Wire 30 Amp Circuit Breaker Circuit Breaker Boot Electric Clutch Toggle Switch Switch Boot QUANTITY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 lt T BI HYDRAULIC DRAWING 90 END ON
40. on the left hand side Fasten the control panel to the control panel mount with the four truss head machine screws 1 4 20 3 4 and four flange whiz lock nuts 4 20 Ref 9 Put the two handles onto the valve and tighten the lock nuts with the handles pointing forward Place three hoses and the throttle cable on the left hand side of the adjustment slide M ey 8 209 BALLHITCH DRAWING 10 78 244 Optional Me EN 78 209 BALLHITCH PARTS LIST DESCRIPTION QUANTITY 1 78 356 2 Ball Coupler 1 2 78 268 Hitch Insert 1 3 78 267 Tongue 1 4 HBFL 516 18 075 Flange Bolt 9 16 18 x 3 4 4 HNFL 516 18 Flange Whiz Lock Nut 16 18 4 5 78 299 Adjustment Slide 1 6 78 295 Adjustment Lock 2 15 020 Hand Grip 2 7 78 298 Control Panel Adjustment 1 8 78 312 Control Panel Mount 1 9 HST 14 20 075 Truss Head Machine Screw 4 20 x 3 4 part of machine 4 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 part of machine 4 10 HB 12 13 125 Bolt 1 2 13 x 1 4 4 HNTL 12 13 Lock Nut 13 4 11 HB 58 11 450 Bolt 11 x 41 2 2 HNCL 58 11 Center Lock Nut 5 s 13 2 INSTALLATION INS TRUCTI ONS Use two people to install hitches 1 2 3 Block both wheels so machine does not roll Use the jack that is part of the sweeper to raise or lower sweeper to comfortable working height Slide the tongue Ref 3 over the tabs on the front of the sweeper frame Hitch must be on the
41. ood artificial light Inspect the area where the equipment will be used Beware of overhead obstructions and underground ob stacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protec tive devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D Stay alert for holes in the terrain and other hidden hazards E Run up and down slopes never across the face Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Shut engine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine The rubber fin
42. ount of time MA 78 204 57 WHEEL HITCH DRAWING N ls 78 204 5 WHEEL HITCH PARTS LIST PART DESCRIPTION QUANTITY 1 HB 516 18 100 Bolt 9 16 18 x 1 2 HNTL 516 18 Lock Nut 5 6 18 2 2 HB 38 16 225 Bolt 3 s 16 x 21 4 2 3 78 352 Control Panel Mount 1 4 HST 14 20 075 Truss Head Machine Screw 4 20 x 3 4 part of machine 4 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 part of machine 4 5 78 353 Hose Hold Down 1 6 HB 516 18 150 Bolt 5 1 18 x 11 2 1 HNTL 516 18 Lock Nut 5 6 18 1 7 HB 12 13 125 Bolt 1 2 13x 11 4 4 HNTL 12 13 Lock Nut 1 2 13 4 8 78 391 Gooseneck 1 9 HNW 38 16 Wing Nut s 16 1 HW 38 Washer 3 1 10 HNTL 38 16 Lock Nut 3 s 16 1 11 78 390 Ball Lock Arm 1 INSTALLATION INS TRUCTI ONS Use two people to install hitches 1 Block both wheels so machine does not roll 2 Usethe jack that is part of the sweeper to raise or lower sweeper to comfortable working height 3 Slide the gooseneck Ref 8 over the tabs on the front of the sweeper frame Hitch must be on the outside Use the four 1 2 13 x 11 4 bolts Ref 7 on the outside and four lock nuts on the inside Tighten all four bolts 4 Install the control panel mount Ref 3 on the front of the gooseneck Ref 8 as shown using two s 16 x 27 4 bolts Ref 2 On the bottom bolt use lock nut Ref 9 and just tighten snug On the top bolt use the s washer and wing nut Ref 10 Tighten both after adjusting for the
43. proper position 5 The control panel has all hose wiring and throttle cable connected to it and the sweeper The control panel is wrapped and fastened to the front of the sweeper 6 Remove the control panel from the sweeper bring it forward with the hoses to the rear and the throttle on the left hand side 7 Fasten the control panel to the control panel mount with the four truss head machine screws 1 4 20 x 3 4 Ref 4 and four flange whiz lock nuts 4 20 8 Putthe two handles onto the valve and tighten the lock nuts with the handles pointing forward 9 Laythe hoses wiring and throttle cable on top of the gooseneck and place the hose hold down Ref 5 over the top At the rear most hole on top of the gooseneck fasten the hose hold down with 5 15 18 x 11 2 bolt and lock nut Ref 6 Do not tow on public roads CAUTION SIN 78 206 CLEVIS HITCH DRAWING 10 78 356 Optional Mg PEN 78 206 CLEVIS HITCH PARTS LIST PART DESCRIPTION QUANTITY 1 78 244 3 4 Clevis 1 2 78 268 Hitch Insert 1 3 78 267 Tongue 1 HB 12 13 350 Bolt 1 2 13 x 3 1 HNTL 12 13 Lock Nut 1 2 13 1 4 HBFL 516 18 075 Flange Bolt 5 1 18 x 3 4 4 HNFL 516 18 Flange Whiz Lock Nut 5 1 18 4 5 78 299 Adjustment Slide 1 6 78 295 Adjustment Lock 2 15 020 Hand Grip 2 7 78 298 Control Panel Adjustment 1 8 78 312 Control Panel Mount 1 9 HSTP 14 20 075 Phillips Truss Machine Screw 1 4 20
44. r 1 2 Lynch Pin 5 16 Reel Housing Trim Black Bolt ys 16 x 2 Washer s Flange Whiz Lock Nut 3 16 Main Frame Castor Arm Machine Chain Straight Link Chain Connector gt ANH 5 7 HHH KPANHH 2 per 4 per Sys REEL amp HYDRAULIC PUMP DRAWING 4 m Fe N REEL amp HYDRAULIC PUMP PARTS LIST QUANTITY REF 29 PART 18 246 78 228 78 229 18 334 18 009 18 333 HWK 316 063 78 259 HB 38 16 150 HNFL 38 16 78 232 78 237 HSSHS 38 16 063 16 013 HB 12 13 250 HMB 12 14 78 226 72 058 HBFL 516 18 075 HNFL 516 18 72 056 HST 14 20 075 HNFL 14 20 78 351 HSSHS 38 16 063 78 222 HB 38 16 125 HNFL 38 16 HKSQ 14 100 76 275 HB 38 16 100 HNFL 38 16 HNCL 12 13 78 224 HBM 10 1 5 30 HWLM 10 78 414 18 240 DESCRIPTION Male Elbow Coupler 1 2 Nipple 1 2 Nipple Elbow Adapter Woodruff key 9 16 x 5 s Hydraulic Motor Mount Bolt ys 16 x 11 2 Flang iz Lock Nut s 16 Pulley Hub 3 4 Set Screw s 16 x 5 s part of 78 237 Idler Pulley Bolt 1 2 13 x 27 2 part of 78 224 Machine Bushing 2 x 14GA Belt Single Belt Guard Mount Bracket Flange Bolt 5 16 18 x 2 4 Flange Whiz Lock Nut 36 18 Plastic Belt Guard Truss Head Machine Screw 1 4 20 x 2 4 Flange Whiz
45. s clippings leaves and trash 5 They will not hold 7 or 4 cubic yards of aerifier cores 6 maximum depth in the debris hopper of aerifier cores is Model 72 000 Big Vac 12 in 30 cm Model 78 200 amp 78 500 Sweep Star V62 40 in 101 cm VACUUM HOUSINGWEAR The Big Vac amp V62 are fitted with a wear resistant liner in the vacuum housing This will provide additional husing life Be sure the following points are explained to the user 1 The vacuum housing and impeller must be cleaned each time the unit is used so the housing liner is inspected daily Only Smithco Sweeper Vacs provide a clean out inspection port for easy inspection and cleaning 2 When bare steel is visible at any point in the housing lining the lining must be replaced It is expected the liner will wear and be replaced It is a vast improvement over competitive units with no liners 3 Replacement of the liner or the vacuum housing due ti wear is normal and is not covered by warranty Collection of aerifier cores causes extreme wear on the liner and if unchecked on the housing 5 Caution users that while Smithco Sweeper Vacs do an excellent job collecting cores the lining and the housing will wear quickly in such use RUBBERIZEDBOOT The rubberized boot between main unit and sweeper head is subject to wear and damage from debris Unless defecetive replacement of this boot is not covered by warranty MAXIMUM LOADCAPACITY There are decals on each s
46. s the belt on the finger or brush reel The proper tension of the idler should be 12 to 15 as per the gauge A on the side of the tightener Over tightening the belt will shorten the life of the belt and the machine may not per form to the best of its ability To adjust belt tensioner loosen bolt holding tensioner Bring idler pulley tight to belts and turn tensioner into belts to 15 Tighten holder bolt CASTOR WHEELS Install castor wheels onto the brush finger head assembly You may put the machine bush ings and spacers A on in any combination to get desired height You should leave one machine bushing on the very bottom and one on the very top next to the lockpin Check the tire pressure on Castor Wheels they should be 20 psi 1 4 bar STORAGE When storing remove the key from the key switch to avoid unauthorized persons from operating machine 1 e a Before storing clean machine thoroughly Check bolts and nuts tighten as necessary Make all repairs that are needed and remove any debris Remove the battery adjust the electrolyte level and recharge it Store the battery in a dry dark place Store in a clean and dry area but NOT near a stove furnace or water heater which uses a pilot light or any device that can create a spark Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel system or on essential carburetor parts Check the engine manual and f
47. sing Front Panel Cover Plate Operator Control Panel 2 Hopper Sides Machine Control Panel Hopper Front M SIN QUICK REFERENCE REPLACEMENT FILTERS 23 031 50 403 34 112 01 34 112 02 REPLACEMENT BELTS 34 112 03 78 227 78 226 SEALKITS 78 414 72 186 78 220 78 220 01 78 219 02 75 714 14 254 78 415 OTHER PARTS Hydraulic Oil Filter Element In Line Fuel Filter Engine Oil Filter Element Kawasaki 49065 2071 Air Filter Element Assembly Kawasaki 11029 2005 Fan Belt Engine Kawasaki 59011 2056 Belt 3 Band Engine To Blower amp Pump Belt Single 3 Req d Hydraulic Motor To Reel Hydraulic Motor Seal Kit Hydraulic Pump Seal Kit Buna N Compound Drive Coupler Tailgate Cylinder Seal Kit 2 Bank Hydraulic Valve Spark Plug NGK BMR 6A or equivalent Gap 024 028 in 6 7 mm Torque 12 Ft Lbs 17 Nm FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil Coolant Permanent Type Antifreeze for Aluminum Engine and Radiator Green 5096 Solution of Ethylene Glyco IM 64 LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation ch
Download Pdf Manuals
Related Search