Ingersoll 3000, 4000PS Operator`s Manual 8
Contents
1. Standard Bevel Gear Headlights 12 Volt 32 Candle Power PUSS esse abet Poe E 30 AMP SPEED RANGE Flywheel Alternator 12 Volt 20 AMP with MODEL FORWARD AND REVERSE ifi z Rectifier Regolatoz 3000 Low Range 4 0 MPH 6 4 km H HYDRAULIC SYSTEM Series High Range 7 2 9 4 MPH 12 15 km H Reservoir Atmospheric with vented fill cap 4000 kow Range 4021 3 7 MPH 6 km H sis i Gear type positive displacment Series High R 68 87 MP PS Models 9 5 GPM 3000 RPM High Range 6 8 8 7 MPH 11 14 km H All Others 8 GPM 3000 RPM Two spool Open center with relief f 1 Lift Circuit Relief Valve and anti cavitation spool Travel Circuit Relief Valve 2100 PSI 14 480 kPa 575 PSI 3 970 kPa 16 CAUTION Too much pressure in the tires can cause tire or rim failure Never put more air pressure ina tire than specified in the operator s manual or on the sidewall of the tire If the tire or rim explode because of too much pressure injury can result TIRES TYPE SIZE PLY PRESSURE Front 6 50 8 2 8 PSI 55 kPa Rear 8 00 16 2 PSI 55 kPa Rear 10 50 12 2 B PSI 55 kPa to 14 PSI 95 kPa for certain attachments Consult your attachment Operator s Manual OVERALL MEASUREMENTS A FIGURE 12 3012 3014 3016 3018 3018PS 4016 4020 4020PS A Overall Length 65 1650 mm 65 1650 mm 72 1830 mm 72 182. dies dedii 25 Hydraulic see 5 Te aa ma SES SES Dee Sp Sa 26 Hydraul OW EUDE hale DN Oe OOM EWS be ee 27 Hydraulie Oil Fier dre NS es 27 waking Rawat sige cs t s te WED oda CLO me Cs 28 MANN use 6 ASE Zh wa Wigs Mig 28 Chassis Lubrication 69 52350 02292245 t eot 45 29 St erifig Adjustment 22 4 Late vos Da gv eet ads Fie EURE cb RSA a 30 Tos Adjustielitis 4 c hare eerie ee Sowers ES Hae 30 MANUAL ORDERING PROCEDURE 2 31 SAFETY MESSAGES The first twenty five safety messages which follow are provided by the American National Standards Institute ANSI Safety rules to supplement those provided by ANSI also appear on the following pages Study these rules carefully before starting and operating your Lawn and Garden Tractor 24444424 Separate Manuals are provided with the attach ments purchased with your tractor Refer to the appro priate attachment operators manual for specific operating instructions and safety messages that apply to the attachment CAUTION Know the controls and how to stop quickly READ THIS OPERATOR S MANUAL and instructions furnished with attachments CAUTION Do not allow child ren to operate the machine Do not allow adults to operate it without proper instruction
3. Loosen the lock nut Push the guide rearward Make contact between the dowel pins and arms Tighten the adjusting bolt one half turn at a time Push the tractor with medium force after each adjustment When the tractor can not be pushed with medium force loosen the adjusting bolt one turn Make sure the brake drum moves freely NOTE Do not permit the adjusting bolt to become 10 11 too tight This will cause distortion of the brake band Tighten the lock nut Hold the guide rearward Turn the clevis Align the hcle in the clevis with the rear of the slot in the guide Install the clevis clevis pin and new cotter pin Lan FUEL CAUTION Never store the equipment with gasoline in ithe tank inside building where fumes may reach an open flame or spark Allow the engine to cool before Always use clean fresh gasoline and a funnel with a jter Use regular no lead gasoline with minimum ratings as follows Research Method _ _ 90 storing in any enclosure Motor c orat cou way prar ete Se 82 AVEf AO dise ce E NU de sd RC S rif e 87 In the United States the average octane rating is shown on gasoline pumps In other countries if the method is not given it is the Research Method No lead fuel leaves less combustion chamber deposits Leaded gasoline may be used only if no lead gasoline is not available CAUTION Do not smoke when worki
4. co Stark Plug wee ex RO RI rra Armature Air Cooling SPECIFICATIONS 3018PS 4020 4020PS Onan Onan m P218 P220 4 Cycle 4 Cycle 2 2 18 13 4 kw 20 14 9 kw 3 1 4 82 5 mm 3 1 4 82 5 mm 2 7 8 73 mm 2 7 8 73 mm 47 7 in 780 47 7 in 780 cm 3600 RPM 3600 RPM 1200 RPM 1200 RPM 7 1 7 1 005 13 mm 005 13 mm 013 33 mm 013 33 mm 14 mm 14 mm Champion RS14YC or equivalent 20 BTDC 20 BTDC Air Cooled with baffles that direct air around fins on the cylinder and cylinder head 3012 3014 3016 4016 3018 Briggs amp Stratton Briggs amp Stratton Briggs amp Stratton 294447 303777 350447 4 Cycle 4 Cycle 4 Cycle 2 2 2 14 10 44 kw 16 11 9 kw 18 13 4 kw 2 677 68 0mm 2 677 68 0mm 2 834 71 98mm 2 60 66mm 2 60 66mm 2 75 77mm 29 3 in 480cc 29 3 3 480cc 34 75 in 570cc 3600 RPM 3600 RPM 3600 RPM 1200 RPM 1200 RPM 1200 RPM 004 006 10 15 mm 004 006 10 15 mm 030 76mm 030 76mm 030 76 mm 14 mm 14 mm 14 mm Champion RC 12 YC 008 012 20 30 mm Air cooled with baffles that direct air around fins on the cylinder and cylinder head ELECTRICAL SYSTEM TRANSAXLE Battery 300 CCA 12 Volt Negative Ground ess Hydraulically driven two gear ranges STATON in 12 Differential
5. Ingersoll Custom Blend motor oil is recommended This oil is a special blend for hydraulic applications The oil level must be kept 5 to 6 120 mm to 150 mm down from the top of the filler neck Use the following procedure to drain the hydraulic system c Remove the spark plug s from the engine 2 Ground the spark plug wire s to the engine block 3 Place an oil drain pan with a capacity of two gallons under the travel control valve 4 Remove the 1 4 hex socket plug 5 Crank the engine to pump the oil out the drain hole 6 Install the drain plug spark plug s and wirels 7 Fill the reservoir to 5 to 6 120 mm to 150 mm from the top of the filler neck B Run the engine and a drive forward and reverse a short distance and b raise and lower the hydraulic lift two times Check the oil level again IMPORTANT Make sure oil reservoir is filled to the proper level Overfilling will cause oil leakage Underfilling will cause cavitation and intermittant drive HYDRAULIC OIL DRAIN PLUG FIGURE 23 HYDRAULIC OIL COOLER The hydraulic oil cooler must be kept clean and nobstructed at all times Check the hydraulic oil cooler DAILY before operating your tractor and frequently during use If debris builds up on the screen during tractor operation STOP the tractor engine immediately and clean the debris off An obstructed hydraulic oil cooler can cause the tractor hydraulic
6. CAUTION Do not carry pas sengers Do not mow when children and others are around CAUTION Clear the work area of objects wires rocks etc that might be picked up and thrown CAUTION Disengage all at tachment clutches and shift into neutral before attempting to start the engine motor CAUTION Disengage power to attachment s and stop the engine motor before leaving the Operator s position CAUTION Disengage power to attachment s and stop the engine motor before making any repairs or adjustments gt PPP gt PE CAUTION Disengage power to attachment s when transporting or not in use CAUTION Take all possible precautions when leaving the vehicle unattended such as disengaging the power take off lowering the attachment s shifting into neutral setting the parking brake stopping the engine and re moving the key CAUTION Do not stop or start suddenly when going up hill or downhill Mow down the face of steep slopes never across or up the face This ANSI rule modified CAUTION Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of con trol Be especially cautious when changing direction on slopes CAUTION Stay alert for holes rocks and roots in the terrain and other hidden haz ards Keep away from drop offs CAUTION Use care when pulling loads or using heavy equipment a Use only approved draw bar hitch
7. CLUTCH Lite Green Yellow Blue Red w white Yellow w black Grey Tan WIRING DIAGRAM VANGUARD ENGINE 3018 ALL 3014 4016 With Rear Chassis PTO Wire Harness OFF SEAT HEADLIGHTS OPERATION ces UN SWITCH 5 5 3 a lt ELECTRICAL LJ Fro 4 3 MAGNETO 4 pron beer GROUND L41 SWITCHES 5 HONTS ae KE lt ae us 8 az STARTER n e2 2 NEUTRAL 14 3 LIGHT A BL SWITCH 5 L 1 NEUTRAL 4 i START SWITCH ii yi 6 dE id ete eee 2 16 REAR CHASSIS 15 11 WIRE HARNESS e 13 r E Trid 2 SOLENOID THE 2 16 NEUTRAL 4 ae 0 LIGHT dj J a 1 5 4 PTO 1 Ae ucHT 93 3 H 5 Lis 2 BATTERY LIGHT AL ET wre LL 2 HARNESS m z i 12 COLOR CODE 1 Black RY 5 oe di 2 Black w white 3 Brown w white 4 Red w white 5 Red 5 6 Gray w black 1 7 Gray FUSE Al 8 Black w yellow 9 Black w red 7 10 Tan 1 VOLTAGE 6 ZA 11 Tan w black SENSOR 12 5 12 Brown 5 13 Yellow SWITCH 14 1 15 Yellow w black FIGURE 14 16 w white 17 Lite Green 19 WIRING DIAGRAM ONAN ENGINE PTO LIGHT 4 14 te STARTER Sw 3018PS 4020 4020PS COLOR CODE coupten 9 9 TALLIGHTS 1 Tan SWITCH npo 2 Dark Blue HARNESS 3 Red w white If Used SE
8. position a Sit in seat during normal operation b Faulty seat switch c Faulty seat switch connector or connector is loose Check causes See your dealer PREVENTIVE MAINTENANCE FIGURE 11 As the owner of an Ingersoll tractor you have a machine that is made to high quality standards Preventive maintenance is important to you Preventive maintenance is the most efficient way to keep your tractor in top operating condition The first part of this manual covers instructions needed for daily operation The following instructions will help you in maintenance and adjustment of your tractor Also see your engine manual for maintenance and adjustment of your engine 14 TRACTOR MAINTENANCE CHART ALSO SEE ENGINE MANUAL FOR ENGINE MAINTENANCE AINTENANCE PROCEDURE PAGE FREQUENCY DAILY 25 50 100 500 Ww HOURS HOURS HOURS HOURS Check hydraulic oil level 26 Daily Check and clean obstructions from oil oped Baten ds ann bi oe 27 Daily Grease front spindles axle pivot pin front wheel bearings steering gear 29 25 Hours Oil travel lever implement lift lever N A 50 Hours Oil brake Nakage ossa e ni 24 50 Hours Check battery electrolyte level Add if Apis M p apr 21 50 Hours Check two speed transaxle 28 100 Hours Change two speed transaxle oil 28 500 Hours Change hydraulic system oil 26 500 Hours Chang
9. range is for all working operations and hillside use Always use LOW range on hillsides or inclines CAUTION Use care when pulling loads or using heavy equipment a Use only approved draw bar hitch points b Limit loads to those you can safely control c Do not turn sharply Use care when backing d Use counterweights or wheel weights when suggested in this oper ator s manual TRAVEL CONTROL SE 7 LEVER pec SN SHS o gt SF p RANGE BRAKE 7 s s FIGURE 9 EARLY STYLE SHIFT FIGURE CURRENT STYLE SHIFT 11 3 HIGH range is for transport only HIGH range must not be used for hillside operation 4 f the range shift does not move easily rotate the gears To rotate the gears a Move the travel control lever a small amount into the FORWARD position b Return the travel control NEUTRAL positon lever to the IMPORTANT Completely stop the tractor motion before changing the range The range shift lever must be beyond the NEUTRAL locating pin when in the LOW or HIGH range Gear damage will occur if the lever is not in the correct position 5 Push the throttle lever forward until you get the needed engine speed Decrease engine speed during operation for maximum fuel efficiency Do not cause engine lugging Lugging will cause more than normal heat and damage to the engine 6 TO USE FORWARD TRAVEL a Dep
10. HOUR METER The electric hourmeter records hours of operation whenever the key is in the RUN position Utilize the hourmeter to meet the required maintenance schedule BRAKE PEDAL TO ACTUATE THE BRAKE Push the brake pedal fully down This action will return the travel control to the NEUTRAL position The tractor will come to a quick stop NOTE Do not use the above method if possible Stop the tractor with the travel control lever The tractor can be stopped smoothly by slowly returning the travel control lever to the NEUTRAL position Actuate the brake fully if you can not stop the trac tor with the travel control lever See the Operating Procedure Section of this manual for a more complete description of stopping travel PARKING BRAKE LOCK TO ENGAGE Push the brake pedal fully down Push down on the parking brake lock TO DISENGAGE Push the brake pedal a small amount and release A spring will disengage the parking brake lock HYDRAULIC ATTACHMENT LIFT LEVER TO LIFT Run the engine Pull the lever rearward Release the lever when the needed height is reached TO LOWER Run the engine Push the lever forward a small amount Release the lever when the needed height is reached When you release this lever a spring will auto matically return the lever to the NEUTRAL position THE FLOAT POSITON Push the lever fully for ward A detent holds the lever in the FLO
11. Hillside Operation in this manual before operating your tractor CAUTION f necessary to move tractor on a trailer al ways back up onto the trailer and drive off of trailer CAUTION Hydraulic sys tems are highly pressurized Escaping hydraulic oil even an invisible pinhole leak can penetrate body tissues causing serious injury Use a piece of wood or cardboard when looking for leaks never use the hands or other parts of the body Relieve hydraulic pressure before disconnecting circuits When reassembling make absolutely certain that all con nections are tight If injured by hydraulic oil escaping under pressure see a doctor immediately Serious complicaitons may arise if medical attention is not given at once CAUTION When adjusting steering wheel free play make certain that some free play remains between the sector gear and pinion gear since a tight fit with no clearance be tween the two gears may cause binding and tooth fail ure CAUTION When removing a battery always disconnect the negative ground cable first When installing the battery always connect the negative ground cable last CAUTION Storage areas for batteries must be well ventil ated to prevent accumulation of hydrogen gas from newly recharged batteries DANGER Batteries produce explosive charges Keep sparks flame and cigarettes away Ventilate when charg ing or using in enclosed space Always shield e
12. Tractor Model No Tractor Serial No Attachment Model No Attachment Serial No 31 Each attachment usually has a separate parts manual and Operator s Manual They are not included with the tractor To place an order 1 Call your local dealer or 2 Contact Ingersoll Equipment Co Inc P O Box 5001 Winneconne WI 54986 Phone 414 582 5000 Attention Manual Order All orders will include charges for postage handling and C O D if applicable Prices are subiect to change without notice Contact us for current prices Please allow 2 3 weeks for delivery Printed in U S A
13. and inspected for damage after striking a foreign object and the damage should be repaired before restarting and operating the equipment 111 gt gt gt CAUTION Do not change the engine governor settings or overspeed the engine CAUTION When using the vehicle with mower proceed as follows 1 Mow only in daylight or in good artificial light 2 Never make cutting height adjustment while the engine motor is running if the operator must dismount to do so 3 Shut the engine motor off when removing the grass catcher or unclogg ing chute 4 Check the blade mounting bolts for proper tightness at frequent intervals CAUTION Under normal usage the grass catcher bag material is subject to deterior ation and wear Check bag frequently for deterioration and wear and replace worn bags Check that replacement bags comply with the original manufacturer s recommend ations or specifications CAUTION Disengage power to mower before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower CAUTION Do not wear loose clothing which may catch in moving parts CAUTION Do not smoke when working near fuel CAUTION at a speed slow enough to insure safety and complete control at all times CAUTION Highway travel should be avoided If nec essary use SMV safety emblem and l
14. installed You must add counterweight to the rear if a front mounted attachment is installed Tractive conditions will vary with weather and terrain and equipment Areas wet with dew or rain will be more slippery than when dry Areas covered with loose gravel are more slippery than firm dry ground Greater stopping dis tances are required in these slippery areas Spinning rear wheels tend to move the tractor side ways The addition of tire chains will provide more traction to the rear wheels in the forward reverse di rection but less stability in the sideways direction Chains will cause more abrupt starting and stopping The final word in safe tractor operation rests on your judgement If in doubt of your safety STAY OFF THE SLOPE FIGURE 1 THE OWNER The Maintenance you give your new tractor is impor tant Use this manual as your guide Follow these instructions and tips to make sure your tractor oper ates efficiently for many years We are a factory authorized dealer We have replace ment parts which are the same as the original equip ment If you need additional aid or information contact us NOTE Ingersoll Equipment Co Inc reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold IMPORTANT This manual covers many different NOTE model tractors The illustrations us ed in this man
15. l motor Use the following procedure to replace a fuse a TO REMOVE Hold the fuse holder while you pull up on the fuse b Inspect and clean the contacts of the fuse holder if required c TO INSTALL Push firmly into the fuse holder FIGURE 19 ATTACHMENT DRIVE CLUTCH BREAK IN PROCEDURE To insure normal clutch lining wear life the lining must 3 Engage and disengage clutch 5 times be burnished using the following procedure 10 seconds on 10 seconds off 1 Install the mower or snow blower attachment 4 Increase engine speed to 3 4 throttle p J Run engine at 1 2 throttle 5 Engage and disengage clutch 5 more times 10 seconds on 10 seconds off BRAKE BOLT FIGURE 20 LUBRICATION 4 Apply several drops of oil to each pivot point on the brake linkage Make sure no oil gets on the brake lining 5 or the brake drum 6 ADJUSTMENT 7 The brake is correctly adjusted when a a push of the pedal brings the tractor to a quick stop 8 b the travel control lever returns automatically to the NEUTRAL position from both FORWARD and REVERSE Adjust the brakes if needed Use the procedure below 1 Put the tractor on a hard level surface a concrete floor for example 2 Put the dual range lever in the NEUTRAL position 3 Release the brakes BRAKE BAND ADJUSTMENT 24 BRAKE ROD ADJUSTING CLEVIS Remove the cotter pin clevis pin and clevis from the guide
16. rough terrain obey a combination of rules practices and good common sense These include 1 Reading understanding and obeying all written safety messages appearing on decals on the ma chine and in operator s manuals 2 Learning from your operator s manual and careful ly from EXPERIENCE how to operate your tractor correctly Know your tractor s limitations 3 Knowing the terrain on which you are operating your tractor There are terrain conditions on which your tractor cannot be operated 4 Learning to expect changes in operating condi tions Adding or removing attachments or weight to your tractor will make your tractor perform dif ferently Rain snow loose gravel wet grass etc change the tractive conditions of the terrain re quiring changes in your operating technique or not to operate on that terrain The following paragraphs will cover these practices one at a time Read and study them The examples provided are not all inclusive but will give you a firm understanding of the requirements for avoiding acci dents while operating your tractor Ingersoll Lawn and Garden Tractors are designed and built to comply with the Voluntary Standard ANSI American National Standards Institute THE OPERATOR IS THE SOLE JUDGE AS TO THE DEGREE OF SLOPE ON WHICH THIS TRACTOR CAN BE SAFELY OPERATED IF IN DOUBT THAT THIS TRACTOR CAN BE SAFELY OPERATED ON A PARTICULAR SLOPE DO NOT OPERATE ON THAT SLOPE COMMON SENSE MUST PR
17. system and engine to overheat and fail prematurely FIGURE 24 OIL COOLER Shyorauuc OIL FILTER The hydraulic oil system is protected by an oil filter The hydraulic oil filter is located behind R H air screen on tower Replace oil filter after every 500 hours of use when you change hydraulic oil Replace more often if oil becomes contaminated To replace hydraulic oil filter 1 Remove R H air screen on tower 2 Use suitable size filter wrench to loosen filter 3 Apply clean oil to gasket of new filter 4 Install filter manually until tight 5 Tighten filter one full turn with wrench 6 Check filter for leaks after you fill the hydraulic system See Hydraulic Oil Section 7 Install R H air screen FIGURE 25 27 SEAT ADJUSTMENT If your seat is not equiped with an adjustment lever m follow this procedure 2 1 Loosen the four bolts that hold the seat to the seat hinge 2 Move the seat either forward or rearward to get the correct position on the seat hinge 3 Tighten the bolts MAINTENANCE 1 Clean the seat regularly Use a special vinyl cleaner Do not use a solvent as this will damage the seat FIGURE 26 2 Severe heat or cold can damage the seat Protection from these conditions is important Put a cover on the seat for protection against weather conditions and water It is best to put the tractor in a building when not in use 3 During operation in severe weather con
18. to prevent injury CAUTION Do not wear loose clothing which may catch in moving parts NOTICE Your new tractor is equipped with a switch under the seat The tractor engine will stop if you get off the seat when the attachment drive clutch is in the position or the travel control lever is in FORWARD or REVERSE position 1 Put the travel control lever in the NEUTRAL position 2 Put the attachment drive switch in the posi tion CAUTION Disengage all at tachment clutches and shift into neutral before attempting to start the engine motor 3 Push the choke lever forward to close the choke The choke setting will change according to the air temperature engine temperature and grade of fuel 4 Push the throttle lever forward approximately 1 3 of the way between the SLOW and FAST positions CAUTION Do not allow child ren to operate the machine Do not allow adults to operate it without proper instruction CAUTION Do not carry pas sengers Do not mow when children and others are around 5 Turn the ignition key to the right and hold in the START position Release the key to the RUN position when the engine starts running NOTE Release the key immediately when the engine starts If you hold the key in the START position after the engine is running damage can occur Release the key after 30 seconds if the engine does not start running
19. washers must always be the same TOE IN ADJUSTMENT 1 Put the tractor on a hard and level surface like 4 concrete floor 2 Make sure the front tires have equal air pressure 3 Find the centerline of the front tires See the figure below 5 MEASUREMENT A 6 MEASUREMENT B FIGURE 31 30 If you can not find the centerline a raise the front wheels off the ground b spin each wheel and put a mark at the centerline with chalk Measure the distance between each centerline or chalk mark Measurement A must be 1 8 to 3 8 3 2 mm to 9 5 mm less than measurement B Both measurements front and rear must be taken at spindle height above the floor Loosen both lock nuts on the tie rod NOTE Do not remove the ball joints from the king pins Turn the tie rod to change the toe in Turn the ball joints off of the tie rod to decrease the toe in Turn the ball joints onto the tie rod to increase the toe in MANUAL ORDERING PROCEDURE These manual are available from the Ingersoll Equip aent Co Inc Parts Manual includes numbers and exploded views of your equipment assemblies Operator s Manual includes specifica tions operating procedures and maintenance procedures for your equipment Service Manual includes repair pro cedures for your tractor To make sure you receive the correct manuals always have the following numbers available
20. 30 mm B Wheel Base 46 1170 mm 46 1170 mm 48 1220 mm 48 1220 mm C Overall Height 40 1020 mm 40 1020 mm 43 5 1110 mm 43 5 1110 mm D Hood Height Rear 35 5 900 35 5 900 mm 38 5 980 mm 38 5 980 mm E Minimum Ground Clearance at Gear Case 7 2 180 mm 7 2 180 mm 11 280 mm 11 280 mm Rear Wheel Tread 27 75 700 mm 27 75 700 mm 31 5 800 mm 31 5 800 mm Front Wheel Tread 28 75 730 mm 28 75 730 mm 33 5 850mm 33 5 850 mm Overall Width 41 1050 mm 41 1050 mm 41 1050 mm 41 1050 mm Tractor Weight 683 Ibs 309 725 Ibs 329 kg 765 105 347 805 Ibs 365 kg Turning Radius 45 1140 mm 53 1350 mm 37 940 mm 47 1190 mm Measure to outside edge of rear wheel e 3 WIRING DIAGRAM VANGUARD ENGINE 3012 3016 ALL 3014 4016 Without Rear Chassis PTO Wire Harness gt _ 2 lt CARBURETOR SOLENOID IGNITION SWITCH VOLTAGE SENSOR HOURMETER LIGHT SWITCH a E NEUTRAL d START S a SWITCH A rit il t STATOR l N 1 N L L RECTIFIER 22 2 MAGNETO SPARK 2 PLUG D 5 TAIL A LIGHTS OG A s D COLOR CODE 3 1 White 8 NEUTRAL 2 Purple 9 3 Red 10 4 Dark Green 11 5 Black 12 6 Brown 13 ene 7 Orange 14 14 NEUTRAL LIGHT SWITCH STARTER SWITCH 13 4 gt 2 FIGURE 13
21. AT position The lever must be manually returned to the NEUTRAL position from the FLOAT position The FLOAT position prevents hydraulic down pressure on the attachment See the instructions included with each attachment for correct attachment lift lever use 10 ATTACHMENT DRIVE PTO SWITCH TO ENGAGE Pull switch toggle out and push up ward See Attachment Drive Clutch Break in pro cedure in maintenance section in this manual before operating your attachment The center dash panel indicator light will illuminate when the attachment drive switch is on TO DISENGAGE Push switch down The center dash panel indicator light will go out when the attachment drive switch is off NOTE The attachment drive switch must be off before you can start the engine TRAVEL CONTROL LEVER DUAL RANGE TRANSAXLE AS FIGURE 6 EARLY STYLE RANGE SHIFT HYDRAULIC PTO LEVER SEE PTO MANUAL 7 DUAL RANGE TRANSAXLE FIGURE 6A CURRENT STYLE RANGE SHIFT 11 DUAL RANGE TRANSAXLE EARLY STYLE TO SELECT LOW RANGE Put the travel control lever in the NEUTRAL position Stop the tractor Pull the lever forward a small amount to go over the neutral locating pin Pull the lever up beyond the neutral locating pin and release TO SELECT NEUTRAL Put the travel control lever in the NEUTRAL position Stop the tractor Pull the lever forward a small amount to go over the neut
22. AT 19 9 4 Yellow 5 Red PTO SWITCHES d Pink If Used Grey 8 Dark Green 9 9 Black 10 White f 11 Grey w white 12 Brown WIRE i 13 Orange HARNESS 14 Lite Green 15 Blue HEADLIGHTS 16 Blue w white TITTI ELECTRIC TRAVEL i RECTIFIER i SWITCHES 8 t le 8 Uu con 1 NEUTRAL 2 LIGHT 8 10 i i CHARGE 9 12 H Hu SOLENOID WIRE HARNESS PTO SWITCH BATTERY IGNITION SWITCH VOLTAGE 12 SENSOR HEADLIGHT swr 9 FIGURE 15 gt STORAGE BATTERY DANGER Batteries produce explosive charges Keep sparks flame and cigarettes away Ventilate when charg ing or using in enclosed space Always shield eyes when working near batteries CAUTION Never wear rings or metal watch bands when working with the tractor elec trical system or battery as you may ground a live circuit POISON Batteries contain sulfuric acid which can cause severe Avoid contact with skin eyes or clothing Antidote EXTERNAL flush with water INTERNAL drink large quantities of water or milk Follow with milk of magnesia beaten egg or ve getable oil Call physician im mediately EYES flush with water for 15 minutes and get prompt medical attention Keep out of reach of children CAUTION When working around storage batteries re member that all of the ex posed metal parts are live Never lay a meta
23. ATION PIN OR SERIAL NUMBERS S N 3 OPERATING INSTRUCTIONS oeni cue Elek Rue 4 12 Operating Controls and 4 7 Prestarting Cheik List 26 2 442 20 59 59 4 8 Breakin Pr cedurd 53 3 05 terres ding os ainsi 70 CLS EXE 8 Starting PLGGOUUIE 5 5 2 n e r Im DUES le Sede eG LOS es 9 Stoppuig Procedures esses ev avy ue wi cm ace so 10 Operation Proced rg xq ODS vi Yt rud ass 11 12 TROUBLESHOOTING GUIDE 2 zu oa tee wale En ecu am S dE RUE 13 PREVENTIVE MAINTENANCE ra RETRO RI 4 14 30 Maint nadcil CHAE 6 25 Te hae Did Sed Se ob 15 Cap citlls En SRE TES 4 eds as 15 Specifications CESSE men ER ARO RRS BRO A 16 17 Over Alli Measurements ponsi Sree Ta vi 17 Wiring Diagrams ete dat 20 de Poult eee OSE ete 18 20 Storage Battery cose vo Ohh MN ASH ETS 21 Jumper Cables and Booster Battery 22 coder poesie Were TIS a E Se 359 dra ii 23 23 Attachment Drive Clutch Break in 23 sc ds ap hed 5 dem sae Sele 24 Fuel dug Boi ew 4s
24. EVAIL VI Read Understand Obey Safety messages are found on the tractor and in the operator s manuals These must be understood by the tractor operator to be of value Be sure that these mes sages are studied before starting and or operating the tractor by an operator not familiar with this particular tractor Learn to Operate Learn your tractor s controls from decals on the trac tor and from instructions in the operator s manual Practice how to properly manipulate these controls Practice must be done in a flat area clear of obstacles and bystanders Learn your tractor s operating charac teristics and limitations These include a amount of engine power available b engine governor response c tractive ability d steering characteristics e braking characteristics f movement of travel lever g forward and reverse ground speeds h speed of attachment lift i and others Attempting any operation which approaches or ex ceeds the tractor s limitation is risking an accident Know the Terrain Know the terrain on which you are working Find hid den obstacles by walking through and inspecting the area prior to operating your tractor on it Mark ob stacles such as rocks ruts or holes with a 6 ft long pole and red flag and stay well clear of these obstacles when operating Operate your tractor at a ground speed slow enough to insure complete control at all times Place the transmission in low gear and
25. Ingersoll COMPACT TRACTORS 3012 3014 3016 3018 3018PS 4016 4020 4020PS Operator s Manual 8 59130 A QUALITY IN THE AMERICAN TRADITION Ingersoll Equipment Co Inc Winneconne Wisconsin 54986 9576 This Safety Alert Symbol Indicates Important Safety Messages In This Manual When You See This Symbol Carefully Read The Message That Follows and Be Alert To The Possibility Of Personal Injury Or Death IF THIS MACHINE IS USED BY AN EMPLOYEE OR IS LOANED OR RENTED MAKE ABSOLUTELY CERTAIN THAT THE OPERATOR S PRIOR TO OPERATING 1 IS INSTRUCTED IN SAFE AND PROPER USE 2 REVIEWS AND UNDERSTANDS THE MANUAL S PERTAINING TO THE MACHINE BEFORE STARTING ENGINE STUDY OPERATOR S MANUAL SAFETY MESSAGES READ ALL SAFETY SIGNS ON MACHINE CLEAR THE AREA OF OTHER PERSONS LEARN amp PRACTICE SAFE USE OF CONTROLS BEFORE OPERATING 1115 YOUR RESPONSIBILITY TO UNDERSTAND ANO FOLLOW MANUFACTURER S INSTRUCTIONS ON MACHINE OPERATION SERVICE AND OBSERVE PERTINENT LAWS AND REGULATIONS OPERATOR AND SERVICE MANUALS MAY BE OBTAINED FROM YOUR EQUIPMENT DEALER WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm TABLE OF CONTENTS SAFETY MESSAGES oo Ghote oud a Ae Lars ge Me ee cave was I VII THE OWNER uasa cut otre unis ir GBs gene 2e OE 2 PRODUCT IDENTIFIC
26. Wait 3 minutes before you try again 6 Pull the choke lever rearward slowly after the engine starts running 7 Permit the engine to warm before applying a load NOTE The hydraulic system must be warm before you use the tractor when air temperatures are less than 32 F 0 C Use the following pro cedure a Set the throttle 1 3 of the way between the SLOW and FAST position b Select the NEUTRAL position of the dual range transaxle the full c Move the travel control lever to FORWARD position 9 Run for several minutes before operating the tractor A noise can occur when the hydraulic system is cold IMPORTANT DONOT TRY TOSTART THE TOR BY PUSHING OR TOWING SERIOUS DAMAGE WILL RESULT TO THE DRIVE SYSTEM Separate Operator s Manuals are provided with the attach ments purchased with your tractor Refer to the appro priate attachment operators manual for specific operating instructions and safety messages that apply to the attachment Remember a careful operator is always the best insurance against an accident Give complete and undivided at tention to the job at hand STOPPING PROCEDURE OPERATING THE TRACTOR START SWITCH TRAVEL CONTROL LEVER BRAKE PEDAL PARKING BRAKE LOCK FIGURE 8 CAUTION Know the controls and how to stop quickly READ THIS OPERATOR S MANUAL and instructions furnished with attachments Slowly move the travel
27. ables make contact When the tractor is not used regularly the storage with each other battery will slowly lose voltage Charge the battery at regular intervals to keep the hydrometer reading 3 Ifthe booster battery is on another machine make 1 250 or more sure machines do not make contact BATTERY TERMINAL ON THE SOLENOID BOOSTER BATTERY ENGINE BLOCK FIGURE 17 WARNING To jump start this machine connect positive jumper cable to battery termi nal on starter solenoid and connect negative jumper ca ble to good engine ground Start engine only when seated in operator s seat Stop en gine before leaving machine Disconnect jumper cables Any other method could re m sult in uncontrolled machine movement 22 LV Remove the two screws and retainers HEADLIGHTS To replace the headlight bulb RETAINER AND SCREW 2 Remove the headlight receptacle 3 Push in and turn counterclockwise to remove the bulb 4 Pushin and turn clockwise to install the new bulb 5 Install the receptacle Put one gasket between the lens and grille Put the other gasket in the groove between the lens and the receptacle 6 Install the retainers with the mounting screws GASKET NOTE The new bulb will not illuminate until the receptacle has a ground connection GASKET FIGURE 18 FUSE The 30 amp fuse is located next to the hydraulic oil re FUSE servoir This fuse protects all circuits except the starter re s
28. at the rear wheels The front wheels can raise off the ground and cause severe injury to the operator b Turning the front wheels can cause too much thrust to the side The tractor can roll over and cause severe injury to the operator Always use reverse travel to move up a hill or slope Always use forward travel to move down a hill or slope Decrease the travel speed before you turn the tractor a Move the travel control lever nearer to the NEUTRAL position b Decrease the throttle setting c Select LOW range in the dual range trans axle CAUTION Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of con trol Be especially cautious when changing direction on slopes Engage the attachment drive before you put a load on the attachment IMPORTANT To prevent clutch damage do not 14 15 16 17 engage the attachment drive clutch with engine throttle in FAST position Actuate the lawnmower over an area of thin grass an area that has been cut CAUTION When using any attachments never direct dis charge of material toward by Standers nor allow anyone near the vehicle while in oper ation Actuate the tiller while in the transport position Fhen lower the tiller into the soil to the needed depth Actuate the snowcaster contact with the snow before you make Read your attachment manual for complete attachment operation i
29. control lever to the NEUTRAL position Completely stop the tractor Actuate the brake pedal if necessary Engage the parking brake lock Pull the throttle lever rearward to the SLOW position Permit the engine to cool Run the engine at idle for several minutes if the work load was severe CAUTION Set parking brake shut off engine remove key and wait until all engine and attachment motion has stop ped before dismounting from the operator s seat 10 6 Turn the key to the left to the OFF position NOTE Muffler after bang can be prevented by closing the choke at the same time the key switch is turned to the position This action prevents the entry of air into the muffler as the engine comes to a stop and therefore prevents combustion within the muffler 7 Remove the ignition key CAUTION Take all possible precautions when leaving the vehicle unattended such as disengaging the power take off lowering the attachment s shifting into neutral setting the parking brake stopping the engine and re moving the key CAUTION Disengage power to attachment s when transporting or not in use OPERATING PROCEDURE OPERATING THE TRACTOR Operate the tractor for the first time on a flat area clear of obstructions and persons Learn the operating characteristics of your tractor before trying the first job 1 Select the correct gear range for the job 2 LOW
30. ditions you can easily damage the seat Be careful not to damage the seat when you get on and off the trac tor 4 If the seat gets a small tear apply a vinyl repair tape over the damaged area Black vinyl repair tape can A be purchased locally TRANSAXLE Change the oil in the transmission after each 500 AIR TEMPERATURE OIL TYPE amp VISCOSITY HOURS of operation All Temperatures Service Class SE or CC The oil drain plug is located on the right hand side of the transaxle housing SAE 20W40 or SAE 80 EP Gear Lube The oil level check plug is located on the right hand side of the transaxle housing just above the drain plug Capacity One Pint 5 1 The oil fill plug is located on the rear of the transaxle housing CHECK PLUG DRAIN ______ FIGURE 27 FIGURE 28 28 CHASSIS LUBRICATION Apply grease after every 25 HOURS of operation to a whee spindles NOTE Lift front of tractor to permit grease to flow from top and bottom of spindle b front wheel bearings NOTE Remove dust caps from front wheel hubs before greasing front wheel bearings The trapped air behind the dust caps can prevent the full lubrication of the bearings axle pivot pin d steering gear apply a small amount of grease to the gear teeth e lift shaft Use number 1 multi purpose grease Lithium Base for all lubrication fittings Use as many strokes as required until you see grease pushing ou
31. e hydraulic oil filter 27 500 Hours CAPACITIES HYDRAULIC SYSTEM ENGINE CRANKCASE REFILL 6 qts 5 6 I ONAN 1 5 ats 1 4 1 without filter TOTAL SYSTEM 6 5 qts 6 1 1 8 ats 1 7 1 with filter TRANSAXLE 1 pint 5 1 BRIGGS amp STRATTON 1 5 ats 1 4 without filter FUEL TANK 3 gallons 11 4 1 75 qts 1 65 1 with filter 15 ONAN ENGINE Cycle Number of Cylinders ec uses sans TA Cylinder Bore assai sine cravate ds PISTON SNORE s Spade MR BEIC SRO Displacement oi wade Saves esr Theat Maximum No Load Low idle Speed 5 aise sers A RI Compression Ratio Intake Valve Clearance Cold Exhaust Valve Clearance Cold Spark Plug Thread Spark Plug TYP ihre its etse aot 5 Ignition Cooling TNA TESE BRIGGS amp STRATTON ENGINE Cycle Number of Cylinders HOrsGPOWEF 5 ar de Eyiinden Bork vov op ks wag ESQ SMOKE 2 Cassa pe 595 bore Displaaeragrit s see ae Maximum No Load Speed Low idie Speed 2 2 sta Intake Valve Clearance cold Exhaust Valve Clearance cold Spark ts sa se Spake FUG TAA
32. ed to cool for several minutes after running Never fill the tank indoors and always clean up spilled gasoline c Open doors if the engine is run in the garage ex haust fumes are danger ous Do not run the en gine indoors CAUTION Do not smoke when working near fuel 5 Fill the fuel tank with clean fuel Clean the area around the fuel cap before you remove the cap The requirements are listed in the Fuel Specifica tions Section of this manual 6 Check the ventilation hole in fuel tank cap and clean as required 7 Check all operating controls and instruments for correct function before using the tractor BREAK IN PROCEDURE Controlled break in is the ideal fitting of all internal moving metal parts Using the proper oil and apply ing a conscientious maintenance program during this period helps assure satisfactory service from your engine Maintain the proper cooling and lubrication during break in Run the engine at half load for the first three B hours with intermittent periods of full load to control engine break in Check the oil level at least every five operating hours Add oil to keep it at the proper level but never overfill as overfilling may cause the oil to foam and enter the breather system resulting in high oil consumption and oil accumulation in air cleaner housing STARTING PROCEDURE Operating the Tractor CAUTION Only operate con trols from the operator s seat
33. he travel control lever slightly Slowly and in small amounts move the travel control lever forward Speed and power will increase as the lever is moved toward the full forward position TO START REVERSE TRAVEL Depress the travel control lever slightly Slowly and in small amounts move the travel control lever rearward Speed and power will increase as the lever is moved toward the full reverse position DO NOT USE FULL SPEED IN REVERSE Depress the travel control lever whenever you change the lever position to have smoother operation and control 1777 RWARD 54 The travel control lever automatically returns to the NEUTRAL position when the brake is ac tuated You must hold the travel lever in the need ed position to maintain travel while the brake is actuated A neutral start switch is actuated by the travel control lever The lever must be in the NEUTRAL position before you can start the engine The right hand dash panel indicator light will illum inate when the travel control lever is in the Neu tral position The indicator light will go out if the travel control lever is moved from the Neutral position into either forward or reverse NEUTRAL FIGURE 7 PRESTARTING CHECK LIST CAUTION Read operator s manuals Know location and function of all controls Keep all shields and safety switches functional Before starting engine dis engage attachment dr
34. ights for adequate warning to the operators of other vehicles Check local government reg ulations CAUTION Read operator s manuals Know location and function of all controls Keep all shields and safety switches functional Before starting engine disengage attachment drive and place travel control in neutral Remove objects from the terrain that could be thrown by the attachment Keep people and pets a safe distance away Never carry passengers Always look behind tractor before backing On any incline that the tractor can be safely operated use low range gear Front end tip over can occur when operating on loading ramps or hills back up ramps or hills Drive forward going down ramps or hills To park tractor place travel control in neutral set parking brake disengage attachment drive shut engine off and re move key Park tractor before ser vicing or making adjustments to tractor or attachments Failure to observe these precautions could result in serious injury or death CAUTION Place the transmission in neutral set the parking brake and stop the engine before standing between the tractor and attachment when hitching Become thoroughly familiar with all tractor and attach ment controls before operating WARNING Improper operation of your tractor on hillsides and slopes can be dangerous Avoid improper operation Read and follow the instructions given in the section titled
35. ive and place travel control in neutral Remove objects from the terrain that could be thrown by the attachment Keep people and pets a safe distance away Never carry passengers Always look behind tractor before backing On any incline that the trac tor can be safely operated use low range gear Front end tip over can occur when operating on loading ramps or hills back up ramps or hills Drive forward going down ramps or hills To park tractor place travel control in neutral set parking brake disengage attachment drive shut engine off and re move key Park tractor before servic ing or making adjustments to tractor or attachments Failure to observe these precautions could result in serious injury or death CAUTION Do not wear loose clothing which may catch in moving parts CAUTION Disengage power to attachment s and stop the engine motor before making any repairs or adjustments Use only clean fuel oil container and funnel 2 Apply oil or grease to all the specified points shown in the Lubrication Chart 3 Check the oil level in the engine and add oil as re quired 4 Check the engine air cleaner and air intake screen for dirt or obstructions Clean as required CAUTION Handle gasoline with care it is highly flam mable a Use approved gasoline container b Never remove the fuel cap of or add gasoline to a running or hot engine or an engine that has not been allow
36. iven in the section titled Hillside Operation in this manual before operating your tractor 8 The travel control lever controls both speed and power available to the rear wheels of the tractor During operation the load on the tractor will change Adjust the position of the travel control lever as required 9 TO ACTUATE BRAKES Hillside Operation Hold the travel control lever in the needed position then push on the brake pedal When you actuate the brake the travel control lever will return to the NEUTRAL position unless you hold the lever in the needed position The travel control lever can be moved but the lever must be held while the brake is actuated Keep the brakes in good repair and correctly adjusted at all times See the preventive maintenance section of this manual or see your dealer for brake repair control lever from REVERSE to FORWARD while the tractor is moving This can cause the front of the tractor to raise off the ground Stop reverse travel completely before you start forward travel This is especially important while on a hill or slope 11 12 13 The rear wheels can slip or spin and an engine overload can occur while you go up a small slope Turn the front wheels toward the bottom of the hill before the loss of all traction or power Do not permit the tractor to move rearward down any slope or hillside a A return to forward travel will cause too much torque
37. l object across the terminals as a spark or short circuit may re sult Sparks lighted matches and exposed flames must be kept away from the battery due to the presence of explo sive gas in the battery The li quid in the batteries is acid Use care not to spill it on hands or clothing BATTERY MAINTENANCE 1 Add distilled water as required to keep the water level above the ceil separators Check at 50 HOUR intervals of operation or every week Normal water consumption is 1 ounce 30 ml every 25 HOURS of operation More than nor mal water consumption indicates a a battery with a leak b a charging system that is charging too much 221 2 2 Make sure the battery is fastened in position The battery cables must not contact the battery sur face except at the connection 3 Keep the battery in a clean and dry condition 4 Use a hydrometer to check the specific gravity of the battery If your battery will not keep the cor rect specific gravity replace it For the correct re placement battery see the specification section of this manual IMPORTANT A battery having a specific gravity reading of 1 175 will become frozen at approximately O F 18 C ADDING WATER Always use mineral free or distilled water in your bat tery When the temperature is 32 F 0 C or less im mediately charge the battery after adding water This will mix the water and electrolyte If the water is not mixed it will stay on
38. nect jumper cables Any other method could result uncontrolled machine movement CAUTION Never wear rings or metal watch bands when working with the tractor electrical system or battery as you may ground a live circuit CAUTION Too much air pressure in the tires can cause tire or rim failure Never put more air pressure in a tire than specified in the operator s manual or on the sidewall of the tire If the tire or rim explode because of too much pressure injury can result CAUTION Before attempt ing to service the attachment Drive Clutch be sure to remove tractor key and spark plug wire s CAUTION Only operate controls from the operator s seat to prevent injury Always install new decals whenever the old decals are destroyed lost painted over or illegible When individual parts are replaced that have decals attached be sure to install a new decal with the new part Replacement decals are available from your dealer CAUTION Do not operate machine while under the influence of alcohol or drugs HILLSIDE SLOPE OPERATION WARNING Improper tion of your tractor on hill sides and slopes can be dan gerous Avoid improper oper ation Read and follow the in structions given in the section titled Hillside Operation in this manual before operating your tractor Avoid operating tractor on hillsides and slopes To minimize the possibility of accidents while operating on hills and or
39. nformation TROUBLESHOOTING GUIDE CAUSES 1 ENGINE WILL NOT START Attachment Drive in ON position Travel lever in FORWARD or REVERSE position No fuel in tank Vent in fuel tank cap restricted or wrong cap on tank Faulty spark plug s Other causes ENGINE LACKS POWER Pe Choke partially closed Dirty Air Cleaner Use of old stale fuel Faulty spark plug s Engine overheating Vent in fuel tank cap restricted or wrong cap on tank Other causes ENGINE WILL NOT RUN 1 Engine stops when you get off seat Engine stops when you put travel lever in FORWARD or REVERSE or your engage electric clutch or hydraulic PTO if equipped Also see ENGINE LACKS POWER in this guide Other causes 21235 di SOLUTIONS Put electric clutch in OFF and hydraulic PTO if equipped in NEUTRAL position Put travel lever in NEUTRAL position Fill tank with fresh clean fuel Clean vent use properly vented cap Replace spark plug s See your dealer Open choke Clean or replace air cleaner Use clean fresh fuel replace fuel Filter Replace spark plug s Clean air baffles and cooling fins Clean vent use properly vented cap See your dealer a Sit in seat during normal operation b Put electric clutch in OFF and hydraulic PTO if equipped in NEUTRAL position c Put travel lever in NEUTRAL
40. ng near fuel CAUTION Handle gasoline with care it is highly flam mable Purchase gasoline in small quantities Fresh gasoline reduces chance of gum deposits forming and clogging the fuel system and ensures a fuel blended for the sea son Do not use gasoline left over from the previous a Use approved gasoline container k Neyvar temeva the fusi Do not add oil to the gasoline cap of or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running Never fill If a restriction of fuel occurs replace the filter and clean the vent in the fill cap the tank indoors and IMPORTANT Damage to fuel system components always clean up spilled will occur if gasoline containing alco gasoline hol is used Use only regular leaded or no lead gasoline which does not c Open doors if the engine contain alcohol Avoid using gas line is run in the garage ex de icer additives haust fumes are danger ous Do not run the en gine indoors Cy dl Z FILL FIGURE 21 25 HYDRAULIC OIL HYDRAULIC OIL FILL CAP FIGURE 22 Change the hydraulic oil after each 500 HOURS of use Replace the hydraulic oil seasonally according to the chart below AIR TEMPERATURE OIL VISCOSITY Above 329F OC 4 125 22322622953 SAE 20W40 Below 32 F 09C oec SAE 5W20 Use API Service Classification SE or CC
41. open during normal operation or when you start a warm engine THROTTLE ENGINE LOW IDLE Pull the throttle lever rearward Put the throttle in the SLOW position when starting and when stopping the engine This permits a warming and cooling period TO INCREASE ENGINE SPEED Push the throttle lever forward until the needed engine speed is reached Decrease the engine speed during operation for maximum fuel efficiency Do not cause engine lugging Lugging will cause too much heat and damage to the engine CAUTION Do not change the engine governor settings or overspeed the engine HEADLIGHTS TO ILLUMINATE Press the switch to illuminate the headlights TO TURN OFF Press the switch to turn off the headlights w 5 BATTERY VOLTAGE INDICATOR LIGHT The battery voltage indicator light will illuminate when the battery voltage is low and will go out when the battery voltage is acceptable It is normal for the light to illuminate when the tractor is first started after a period of non use and to glow when the tractor engine is operated at low idle speed Stop the engine and have the problem corrected if the indicator light does not go out after running the engine at normal operating speed after a few minutes of operation It is normal for the Battery Voltage Indicator Light to remain out if the engine is stopped when the battery is fully charged and the ignition key is turned to the run position
42. points b Limit loads to those you can safely control c Do not turn sharply Use care when backing d Use counterweights or wheel weights when suggested in this oper ator s manual CAUTION Watch out for traffic when crossing or near roadways CAUTION When using any attachments never direct dis charge of material toward by standers nor allow anyone near the vehicle while in oper ation CAUTION Handle gasoline with care it is highly flam mable a Use approved gasoline container b Never remove the fuel cap of or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running Never fill the tank indoors and always clean up spilled gasoline Open doors if the engine is run in the garage ex haust fumes are danger ous Do not run the en gine indoors CAUTION Keep the vehicle and attachments in good operating condition and keep safety devices in place and in working condition CAUTION Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition CAUTION Never store the equipment with gasoline in the tank inside building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure CAUTION To reduce fire hazard keep the engine free of grass leaves or excessive grease CAUTION The vehicle and attachments should be stopped
43. r 3018PS PIN 14181900 and after 4016 PIN 14170800 and after 4020 PIN 14176500 and after 4020 8 PIN 14184000 and after ENGINE MODEL SERIAL AND SPECIFICATION The words Right Left Front and Rear as used in NUMBERS ihi anual indicate directi in th this m indicate directions when you are in the BRIGGS amp STRATTON ENGINE operator s seat in the normal operating position FIGURE 4 OPERATING INSTRUCTIONS LIGHT SWITCH SWITCH TRAVEL CONTROL LEVER ATTACHMENT DRIVE PTO SWITCH PARKING BRAKE LOCK CAUTION Know the controls and how to stop quickly READ THIS OPERATOR S MANUAL and instructions furnished with attachments Become thoroughly familiar with all tractor and attach ment controls before operating CAUTION Only operate controls from the operator s seat to prevent injury 1 IGNITION KEY AND STARTER SWITCH TO START Turn the key to the right and hold in the START position TO RUN Release the key to the RUN position when the engine starts TO STOP Turn the key to the left to the OFF position 2 CHOKE TO CLOSE THE CHOKE Push the choke lever forward Close the choke to start a cold engine TO OPEN THE CHOKE Pull the choke lever rearward Open the choke slowly after the engine starts HOURMETER BATTERY LIGHT FIGURE 5 OPERATING CONTROLS AND INSTRUMENTS NEUTRAL LIGHT Ar i LIFT U LEVER THROTTLE The choke must be
44. ral locating pin Align the hole in the lever with the neutral locating pin and release the lever TO SELECT HIGH RANGE Put the travel control lever in the NEUTRAL position Stop the tractor Pull the lever forward a small amount to go over the neutral locating pin Push the lever down beyond the neutral locating pin and release If the range shift does not move easily rotate the gears To rotate the gears 1 move the travel control lever a small amount into the FORWARD position 2 return the travel control lever to the NEUTRAL position IMPORTANT The range shift lever must be beyond the neutral locating pin while in LOW or HIGH range If the lever is not in the correct position damage to the gears will result DUAL RANGE TRANSAXLE CURRENT STYLE TO SELECT LOW RANGE Put travel control lever in NEUTRAL position Stop tractor Push lever down and to left Release lever up into LOW RANGE notch TO SELECT NEUTRAL Put travel control lever in NEUTRAL POSITION Stop tractor Push lever down and move lever to align with NEUTRAL notch and release TO SELECT HIGH RANGE Put travel control lever in NEUTRAL position Stop tractor Push lever down and to right Release lever up into HIGH RANGE notch 12 TRAVEL CONTROL LEVER TO STOP TRAVEL Put the travel control lever in the NEUTRAL position TO START FORWARD TRAVEL Depress t
45. regulate the throttle control lever slowly and smoothly to maintain this safe speed Do not stop on a hill or slope to change gears Always drive in a forward direction when proceeding downhill Never drive up a hill If necessary back up a hill to the desired position Always back up loading ramps and tilt bed trailers necessary to turn while on a hill always turn downward Your judgement based on operating experience is the final word in deciding if you should negotiate any given hill or slope If you are in doubt about safety STAY OFF THE SLOPE Under no circumstances should an inexperienced op erator attempt to use your tractor on slopes or hill sides You may encounter some terrain on which your trac tor cannot be operated even if a different piece of equipment has operated there in the past Learn to Compensate for Changes in Operating Conditions Adding or removing attachments or ballast such as wheel weights or fluid change the weight and weight distribution of your tractor and therefore changes your tractor s operating characteristics Be alert to these changes Practice operating the trac tor after each change has been made VII Adding an attachment weight to the rear of the trac tor reduces the weight on the front axle Adding an at tachment weight to the front of the tractor reduces weight on the rear of the tractor You must add coun terweight to the front if a rear mounted attachment is
46. ress the travel control lever slightly and move it slowly and in small amounts from the NEUTRAL position toward the full FORWARD position b When you reach the correct speed release the lever c Return the travel control lever to the NEUTRAL position to stop d Actuate the brake pedal if the NEUTRAL position does not stop the tractor NEUTRAL raya i di v wag FIGURE 10 Travel Control 7 TO USE REVERSE TRAVEL a Depress the travel control lever slightly and move it slowly and in small amounts from the NEUTRAL position toward the REVERSE position Do not travel at full speed in reverse b Always keep your hand on the travel control lever when moving in reverse 10 not move the travel c Return the travel control lever to the NEUTRAL position to stop d Actuate the brake pedal if the NEUTRAL position does not stop the tractor Always be careful and look behind when you drive in reverse Do not travel in reverse down a hill or ramp Use reverse travel to move up a hill or ramp Always use forward travel when you come down a hill or ramp CAUTION Do not stop or start suddenly when going up hill or downhill Mow down the face of steep slopes never across or up the face This ANSI rule modified WARNING Improper operation of your tractor on hillsides and slopes can be dangerous Avoid improper Operation Read and follow the instructions g
47. t of assembly FIGURE 29 Front Wheel Spindle Bearings and Axle Pivot Pin Always wipe dirt from fitting before applying the o gun GREASE FIGURE 30 Steering Gear and Lift Shaft 29 STEERING ADJUSTMENT CAUTION When adjusting steering wheel free play make certain that some free play remains between the sector gear and pinion gear since a tight fit with no clearance be tween the two gears may cause binding and tooth fail ure IMPORTANT Check for loose or worn ball joints drag link or tie rod before adjusting the steering gear Tighten or replace these components as required The tractor is assembled with shim washers between the steering gear and the support bracket See the illustration When the gear teeth wear more free movement occurs If too much free movement occurs adjust the steering gear 1 Disconnect the drag link from the steering gear 2 Remove the nut securing the steering gear Remove the steering gear Remove one or more shim washers from above the 6 steering gear Put the steering gear in place on the pivot shaft PLAIN WASHER 4 MOUNTING BOLT SUPPORT PIVOT SHAFT SHIM WASHERS A 3 e D D M Soret Oe T STEERING ee SHAFT SHIM WASHER gt PLAIN WASHER LOCKWASHER NUT FIGURE 32 Put the shim washers washers and the nut on the steering gear bolt and tighten securely The total number of the shim
48. top and become frozen SL SSS VUS SSSISLIIEIELII IT 1 ELECTROLYTE LEVEL ABOVE PLATES ATES e FIGURE 16 Make a weekly check of the electrolyte level 1 Remove the battery caps 2 Visually check each cell 3 Add water before you see the separators NOTE Do not fill too much Keep the electrolyte level below the base of the filler tubes BATTERY CAPS Always keep the battery caps in place and tight Make sure the holes in the caps are open Ventilation must occur to prevent pressure in the cells CABLE TERMINALS AND BATTERY POSTS HOW TO USE JUMPER CABLES AND A BOOSTER BATTERY Keep the battery terminals clean and tight 1 Remove all corrosion with a wire brush Always wear protective goggles and clothing when 2 Wash with a neutral solution you work near batteries Prevent acid from coming in contact with your skin or clothing 3 Apply a thin layer of light grease to prevent corro Sion Connect the jumper cables as shown below Follow the numbers for the correct sequence of installation CAUTION When removing To remove the jumper cables reverse the sequence battery always disconnect the negative ground cable first When installing the bat tery always connect the negative ground cable last To prevent any possible sparks near the battery 1 Make sure the last connection is as far as possible from the battery IDLE BATTERY 2 Do not let the ends of the c
49. ual may not be of your tractor Printed in U S A NOTICE A spark arrester or spark arrester muffler must be used on some machines Check the laws in your area Some states have regulations for the use of this ma chine in agriculture forestry and construction These laws control the maintenance of spark arrester equip ment These laws also control the installation of spark arrester equipment on the exhaust system of naturally aspirated engines engines without a turbocharger RADIO INTERFERENCE REGULATIONS OF CANADA Tractors taken into Canada after September 1 1976 must have resistor spark plugs Resistor spark plugs and resistor wires for the spark plug must be used for replacement 10 96 RP 1000 119 PRODUCT IDENTIFICATION NUMBER P I N OR SERIAL NUMBER When you need parts or information or when you write to your authorized dealer always give the For reference write the numbers below 1 Tractor Model Number 2 Tractor Product Identification Number Ww Engine Model Number m Ro Engine Serial Number te 5 Engine Specification Number DS SS ee ENGINE MODEL SERIAL AND SPECIFICATION NUMBERS ONAN ENGINE FIGURE 3 TRACTOR MODEL AND PRODUCT IDENTIFICATION NUMBER FIGURE 2 This manual is for the following compact tractors MODEL 3012 PIN 14145700 and after 3014 PIN 14146700 and after 3016 PIN 14147800 and after 3018 PIN 14181200 and afte
50. yes when working near batteries CAUTION When working around storage batteries re member that all of the ex posed metal parts are live Never lay a metal object across the terminals as a spark or short circuit may result Sparks lighted matches and exposed flames must be kept away from the battery due to the presence of explosive gas in the battery The liquid in the batteries is acid Use care not to spill it on hands or clothing POISON Batteries contain sulfuric acid which can cause severe burns Avoid contact with skin eyes or clothing Antidote EXTERNAL flush with water INTERNAL drink large quantities of water or milk Follow with milk of magnesia beaten egg or veg etable oil Call physician im mediately EYES flush with water for 15 minutes and get prompt medical attention Keep out of reach of children Remember a careful operator is always the best insurance against an accident Give complete and undivided at tention to the job at hand CAUTION Set parking brake shut off engine remove key and wait until all engine and attachment motion has stopped before dismounting from the operator s seat gt gt IMPORTANT WARNING To jump start this machine connect pos itive jumper cable to battery terminal on starter solenoid and connect negative jumper cable to good engine ground Start engine only when seated in operator s seat Stop en gine before leaving machine Discon
Download Pdf Manuals
Related Search